JGC--Tecnimont Joint Venture JGC
MONTHLY SAFETY MEETING for December 2012
Habshan 5 IGD Project, Abu Dhabi Dhabi, UAE
PRESENTATION AGENDA
Monthly Meeting December 2012
Project Lost Time Injury Frequency Rate & Recordable Frequency Rate;
Days and Man-hours without LTI and Days and Man-hours without RI;
JV Monthly y Medical Consultation for December 2012;;
Cumulative Up to December 2012, FAC Body Part for December 2012;
Manpower & Observation Up to December 2012;
JV Monthly JSO Summary December 2012.
JV Risk Assessment Graph, Graph High Medium & Low Risk Analysis;
NM, UC & UA Observation Report and Trend Analysis for JV;
Area Violation, Incident Violation for the Month of for December 2012;
Safety Moment, Toolbox Meeting, and Safety Alert;
Training Man-Hours Up to December 2012;
Review 2012; Reportable & Recordable Cases 2012, Near Miss Observation
Noncompliance with safe work Issues for Year 2012;
Equipment q p & Tool Issues for Year 2012;
Poor Housekeeping Issues for Year 2012; PPE Issues for Year 2012;
HSE Time Line 2012
Monthly KPI and Target 2010 – 2012;
Safety Achievement for December 2012;
Safety Campaign for January 2013.
Lost Time Injury Frequency Rate
Construction
0.04
LTIR L
Lost Time Injury Frequency Rate
Target LTIR = 0.02
Period
To Date
Man-Hours
3,910,907
118,189,697
LTI
0
1
LTIR
0.00
0.002
Days w/o LTI
528
Up to 28/12/2012
0.01
0.02 0 02
0.002 0
TRIR
MONTH 1.20 1.00 0.80 0.60 0.40 0.20 0.00
Date of Last LTI Case
19-Jul-11
Man‐Hours Worked Since Last LTI
83,569,036
Total Recordable Injury Rate
Total Recordable Injury Rate
Target TRIR = 0.20
Construction
Period
To Date
Man-Hours
3,910,907
114,278,790
Recorable Case
0
33
TRIR
0.00
Days w/o Rec. Case
47
0.29 0.06
MONTH
LOST TIME INJURY FREQUENCY RATE - PROJECT YEARLY STATISTICS 0.02 0.01 0.00 -0.01
0.00 0 000.00 0 00 0 000.00 3 2 2
2010 2011 2012
PTD
0.01
0 13 0.13
0.10 0.06
2010 2011
2012
0.06
0.29
Up to 28/12/2012
Date of Last Rec. Case
11-Nov-12
Man Hours Worked Since Last RI Man‐Hours Worked Since Last RI
6 759 726 6,759,726
FIRST AID CASE COMPARISON TABLE
TOTAL RECORDABLE INJURY RATE - PROJECT YEARLY STATISTICS 0.20 0.15 0.10 0.05 0.00
0.06
8 6 4 2 0
PTD
RIR, LTI x 1,000,000/man1,000,000/man-hours - Company RIR, LTI x 200,000/man200,000/man-hours - JV
7 3
3 1
JV DAYS & Man-hours Without LTI Up to December 2012
Monthly Meeting December 2012
Date of Last LTI Case : 19th July 2011
83,569,036 100,000,000 80,000,000
up to Dec 28, 2012
60 000 000 60,000,000 40,000,000 20,000,000 0 January 7, 2010 Starting Project
0
JV DAYS & Man-hours Without Recordable Up to December 2012
Monthly Meeting December 2012
Date of Last RI Case : 11th November 2012
40,000,000 30,000,000 20,000,000 10 000 000 10,000,000
6,759,726
January 7, 2010 Starting Project 0
0
up to Dec. 28, 2012
JV Monthly Medical Consultation for the month of December 2012
Monthly Meeting December 2012
592
Others, Backache, Muscular Pain, Toothache, Etc.
1,617
0 0 1 0 0 3
Heat Stress Major Accident/Injury First Aid Minor Scratches, Bruises, Laceration, Abrassions, Insect Bites, Etc. Skin Infection / Allergy
170
EENT (Eyes, Ear, Nose and Throat)
179
369 396
34 41
Systemic Problem Hypertension Etc. Gastro-Intestinal Disorder (Diarrhea Abdominal Pain) Etc.
151 13
Genito-Urinary Diseases
506
215 373
Respiratory Problem (Cold,Cough etc.)
0 JGC
500 TCM
1,022
1000
1500
2000
FAC by Body Part For the Month of December 2012
Ankle, 1, 100%
Monthly Meeting December 2012
CUMULATIVE Up to December 2012
Monthly Meeting December 2012
Recordable
Reportable
LTI, 1
RWC, 8
FAC 479
MTC, 24 FAC-First Aid Case | MTC-Medical Treatment | RWC-Restricted Work Case LTI-Lost Injury Incident
Manpower and Observation for December 2012
Monthly Meeting December 2012 Manpower
Observation
14,883
2,639
Job Safety Observation For the Month of December 2012 1600
Monthly Meeting December 2012
Total Observation 2,639
1362
1400 1200 1000 749
800 600 400
241
287
200 0 Personal Protective Equipment & Tools Poor Housekeeping Equipment 167 Times Stop Work Policy Implemented
Non Compliance with Safe Work
JV Risk Assessment Graph
Monthly Meeting December 2012 November 2012 – 3,216 December 2012 – 2,639
November 2012 2000 1800 1600 1400 1200 1000 800 600 400 200 0
1,875
December 20122 1,849
671
670
428
362
Low
Medium
High
Near Miss, Unsafe Act and Unsafe Condition Observation Report and Trend Analysis for December 2012
Monthly Meeting December 2012
3000
November 2012 December 2012
2,388
2500
1,933
2000
FAC-First Aid Case | MTC-Medical Treatment | RWC-Restricted RWC Restricted Work Case LWC-Lost LWC Lost Work Case | FAT – Fatality LTI-Lost Time Injury
1500 1000 500 0
828
706
671 362 3
1
0 0
1 0
0 0
0 0
0 0
December-19-2012 Falling Object @ Unit 530
Monthly Meeting December 2012
December-19-2012 Falling Object @ Unit 552
2nd
December-24-2012 D b 24 2012 PTW Violation @ Unit 550
1st 1st
3rd
December-02-2012 Falling Object @ C200 December-13-2012 Falling Object @ C200
3rd
1st 2nd
December-26-2012 Nozzle Broken @ C100
Incident Violation Indicator Area Focus for the Month of December 2012
December-01-2012 Hit by Boom Truck @ F100
Safety Moment
for December 2012
Monthly Meeting December 2012
Toolbox Meeting for December 2012
Monthly Meeting December 2012
Safety Alert
for December 2012
Transportation of Chemicals
Commissioning Area Identification
Unloading of Chemicals
Driving in Fog & during Darkness
Monthly Meeting December 2012
Nitrogen Introduction in Unit 547
Chemical Unloading 547-V-106
Fuel Gas In
Commissioning Area Control
Transporting Chemicals 547-V-106
Dry Out 550-H-101
Total Training Man-Hours 22,57,462 Up to December 2012
Monthly Meeting December 2012
110,575
Training Man-hours – 110,575 for December 2012 Induction Training TCM
JGC 384
Monthly Meeting December 2012
Supervisor Training TCM
JGC
Specific Training TCM JGC
Site Training TCM
71, 905
11,188
JGC
242 23,604 186
160
2,906 STARRT/TOOLBOX MEETING/COACHING
HOUR CRAFT INDUCTION
PERMIT TO WORK,, LOCKOUT TAG OUT & SUPERVISOR SKILL LEADERSHIP WORKSHOP
WORK AT HEIGHT STARRT & JSA CONFINED SPACE ENTRY SAFE DRIVING FIRE FIGHTING IIF Orientation Heat Stress SAFE USE OF HAND GRINDER Inert GAS ELECTRICAL SAFETY HAZARD IDENTIFICATION…
Year 2012
Monthly Meeting December 2012
2012 REVIEW
POWER OF SAFETY
Monthly Meeting December 2012
2010--2012 2010
Monthly Meeting December 2012
Reportable & Recordable RWC, MTC, 5 14
RWC, MTC, 2 6
7,320
FAC, 89
2010 Major Activities ‐ Form Work ‐ Rebar Fixing ‐ Concrete Pouring ‐ Excavation Activities E ti A ti iti ‐ Material Loading ‐ Material Unloading
LTI, 1
MTC, 4
RWC, 1
FAC, 95
FAC, 294
21,081
2011 Major Activities ‐ Steel Erection ‐ Piping Erection ‐ Welding Cutting ‐ Scaffolding Scaffolding ‐ Building Work ‐ Underground Piping
MTC, 24
RWC, 8
LTI, 1
FAC, 479
20,557
Manpower
2012
TOTAL CASES
Major Activities ‐ Road Paving ‐ Equipment Erection ‐ Piping Erection El t i l ‐ Electrical ‐ Instrumentation ‐ Painting ‐ Insulation ‐ Commissioning
2012 First Aid Cases Sep-12 7%
Oct-12 3%
Nov-12 3%
Monthly Meeting December 2012
Dec-12 2%
Jan-12 % 11%
Feb-12 8%
Aug-12 12% Jul-12 7% Jun-12 8%
Mar-12 22%
May-12 8%
Apr-12 9%
Near Miss Observation
2012 36,078 64%
Monthly Meeting December 2012
2011 20,220 36%
JV Observation Table 2012 Monthly Meeting December 2012
17,501
2012 36,078
Noncompliance with safe work
7 601 7,601 5,248 4 577 4,577
Poor House Keeping K i
PPE Equipment & Tool
Noncompliance with safe work (A)
2012
Monthly Meeting December 2012
1,800 1,542 1,516 1 516
1 600 1,600 1,400 1,200 1,000 800 600 400 200 -
935
1,056 ,
1,698 1,659 1,706 1,619
1,649 1,410 1,353
1,358
Poor House Keeping (B)
2012
Monthly Meeting December 2012
900 700 600 500 400 300 200 100 -
789
777
800
833 751
704
657
626 492
528
565
501 378
PPE (D)
2012
Monthly Meeting December 2012
600 500 400 300 200 100 -
519
516 5 6
475
448 352
509
548 480
477 334
347 243
Equipment & Tool (C)
2012
Monthly Meeting December 2012
600
525
500 400 300 200 100 0
366
362
545 48 487
447 387
380 291
291 209
287
JV Risk Assessment Graph 18000
Monthly Meeting December 2012
16,018
16000
20122012-36,078
14000 12000 10000
10 345 10,345
9,715
8000 6000 4000 2000 0
Low
Medium
High
Near Miss, Unsafe Act and Unsafe Condition Observation Report
and Trend Analysis for 2012
Monthly Meeting December 2012
30,000 25,390
, 25,000 20,000
FAC-First Aid Case | MTC-Medical Treatment | RWC-Restricted RWC Restricted Work Case LWC-Lost LWC Lost Work Case | FAT – Fatality LTI-Lost Time Injury
15,000 , 10,000
10,688
10,345
5,000 -
96
4
1
0
0
0
6,391 Observation Issues
Monthly Meeting December 2012
Area Violation by Issues for the Year 2012
3
1 Near Miss
4,490 Observation Issues
11 Observation Issues
2 Near Miss
1
27 Near Miss
14 Near Miss
4 MTC
24
15,478 Observation Issues 1,021 Observation Issues 1 Near Miss 21 Near Miss
52
7,583 Observation Issues
16 890 Observation Issues 1 Near Miss
67 Observation Issues 147 Observation Issues
1 RWC
Best Area of the Month
Monthly Meeting December 2012
A100
Unit 530
Unit 553
A200
SS & IES 505
SS & IES 507 & SS 512
A300
Unit 531
SS & IES 508 & SS 513
A400
Unit 532 & Unit 547
577 Pipe Rack Module 1 to 6
F100
SS & IES 506
577 Pipe Rack Module 7 to 12
Painting & Blasting
Unit 533 & Unit 548
577 Pipe Rack Module 13 to 18
C100 East Site & Pipe Rack
Unit 550
C3 (PG) (PA) Lay down Scaffolding
C100 West Site
Unit 556
C4 Fabrication & Workshops
C200 East Site & Pipe Rack
Unit 551
C3 Workshops & Stores
C200 West Site
Unit 552
C3 Fabrication & Painting/Blasting
C300
U it 557 Unit
PWHT & Lay down
2012 Signage and Banner
Monthly Meeting December 2012
69 Signs Issued
2012 SAFETY PHOTOS
Monthly Meeting December 2012
IIF Patrol and STARRT
2012 INCENTIVE PROGRAM
7,339 Safe Worker
Monthly Meeting December 2012
774 Best Worker
120 Best Poster Winner
1,728 Winner Lucky Draw
240 Best JSO Winner
960 Best Area Winner
465 STARRT Tournament Winner
11,626 Workers Awarded
2012 Safety Moment
Monthly Meeting December 2012
52 Issued
2012 Tool Box Meeting
Monthly Meeting December 2012
52 Issued
3 238 462 Attended 3,238,462
1 619 231 Hours 1,619,231
2012 Safety Alert
Monthly Meeting December 2012
53 Issued
2012 HSE TIMELINE
Monthly Meeting December 2012 HSE Campaign
• ‘Falling Falling Object Object’ • Avoid Using Mobile while Driving
HSE Campaign
HSE Campaign
• Barricade • Housekeeping and Segregation Waste
January 2012
February 2012
HSE Campaign • 10 Golden Rules • Fire Fi Prevention
March 2012
• BEAT the HEAT • Near Miss Poster Competition
April 2012
HSE Campaign • 10 Dismissal Golden Rules • Argon Training
May 2012
June 2012
HSE Campaign • Heat Stress Awareness • Energization Awareness
2012 HSE TIMELINE
Monthly Meeting December 2012
HSE Campaign
• Barricade • Garbage Bin in All Areas • 1st S.T.A.R.R.T. Tournament HSE Campaign
HSE Campaign
• Water Igloos in Elevation • Vermin Notification
July 2012
August 2012
• No Smoking • 2nd S.T.A.R.R.T. Tournament
September 2012
October 2012
HSE Campaign HSE Campaign
• Food on Site • S.T.A.R.R.T. STARRT
• 3 Golden Rules (C.I.A)
November 2012
December 2012
HSE Campaign • FUEL GAS-IN Awareness
Safety Man‐hours Milestone 40 Million Safe Man‐hours
60 Million Safe Man‐hours
80 Million Safe Man‐hours
Achieve without Lost Time Injury (LTI) j y( ) March 30, 2012
Achieve without Lost Time Injury (LTI) j y( ) July 26, 2012
Achieve without Lost Time Injury (LTI) j y( ) December 4, 2012
JV HSE Milestone Achievement
Safety Effectiveness IIF Patrol
Hazard Search Event
TBT/STARRT Success
5,965 Attended (Managers, 5,965 Attended (Managers, Supervisor Participate)
2,213 Action Closed 2,213 Action Closed
1,658,837 Training Man‐Hours 1,658,837 Training Man Hours
JV HSE Milestone Success
Monthly KPI and Target 2010 – 2012 Up to December 2012
Lost time Injury Frequency Rate
Actual 1
Fatality Rate
1
Monthly Meeting December 2012
0.03 0.02 Target 0
0.01
0
Actual 0.002
0
Actual Fatality
Target Fatality
Actual LTIR
Total Recordable Injuries j Rate 1.20 1.00 0.80 0.60 0 40 0.40 0.20 0.00
Target 0.02
Target 0.20
A t l 0.06 Actual 0 06
Actual RIR ctua
Target RIR a get
4000 3500 3000 2500 2000 1500 1000 500 0
Target LTIR
Observation + Near Misses Cases Target >1000
Actual 2,639
Actual (Observation + Near Misses) Target (Observation + Near Misses)
Monthly Meeting October 2012
ACHIEVEMENTS
Monthly Meeting December 2012
Fuel Gas Introduced Successfully
Achievement of 80 Million Safe Man hours Milestone
IIF Patrols 399 Attended Monthly Meeting December 2012
Monthly Meeting October 2012
Commissioning Activities Monthly Meeting December 2012
Steam Blowing
SIMOPS Zone
Fire Fighting functional test
Commissioning Activities Monthly Meeting December 2012
High pressure water jet cleaning
Air Blowing Activities
Access Control / No Smoking
Monthly Meeting December 2012