JGC-Tecnimont Joint Venture
MONTHLY SAFETY MEETING for February 2013
Habshan 5 IGD Project, Abu Dhabi, UAE
PRESENTATION AGENDA
Monthly Meeting February 2013
Project Lost Time Injury Frequency Rate & Recordable Frequency Rate; Days and Man-hours without LTI and Days and Man-hours without RI; JV Monthly Medical Consultation for February 2013; Cumulative Up to January 2013, FAC Body Part for February 2013; Manpower & Observation Up to February 2013; Area Violation, Incident Violation for the Month of for February 2013; Noncompliance with safe work Issues for February 2013; Poor Housekeeping Issues for February 2013; Equipment & Tool Issues for February 2013; PPE Issues for February 2013; JV Risk Assessment Graph, High Medium & Low Risk Analysis; NM, UC & UA Observation Report and Trend Analysis for JV; Toolbox Meeting, Safety Moment; Training Man-Hours Up to February 2013; Monthly KPI and Target 2010 – 2013; Safety Achievement for February 2013; Commissioning Activities & Safety Campaign for February 2013.
Lost Time Injury Frequency Rate Lost Time Injury Frequency Rate
Target LTIR = 0.02
LTIR
0.04
0.01 0.02 0.002 0
MONTH
Construction
Period
To Date
Man-Hours
3,139,434
125,553,837
LTI
0
1
LTIR
0.00
Days w/o LTI
591
0.002
0.01
Up to 1/3/2013
Date of Last LTI Case
19-Jul-11
Man-Hours Worked Since Last LTI
90,932,858
Total Recordable Injury Rate
TRIR
Total Recordable Injury Rate 1.20 1.00 0.80 0.60 0.40 0.20 0.00
MONTH
Target TRIR = 0.20
Construction
Period
To Date
Man-Hours
3,139,434
125,553,837
Recorable Case
0
33
0.27
TRIR
0.00
0.05
Days w/o Rec. Case
0.003 0.002 0.002 0.002 2010 2011 2012
2013
0.05
0.27
Up to Up to 1/3/2013
110
Date of Last Rec. Case
11-Nov-12
Man-Hours Worked Since Last RI
14,123,548
LOST TIME INJURY FREQUENCY RATE - PROJECT YEARLY STATISTICS
0.02
0.00
FIRST AID CASE COMPARISON TABLE 3 2 1 0
PTD
RIR, LTI x 1,000,000/man-hours - Company RIR, LTI x 200,000/man-hours - JV
3
3 1
1
JV DAYS & Man-hours Without LTI Up to February 2013
Monthly Meeting February 2013
Date of Last LTI Case : 19th July 2011
90,932,858 100,000,000 80,000,000
up to Mar. 1, 2013
60,000,000 40,000,000
20,000,000 0
January 7, 2010 Starting Project
0
JV DAYS & Man-hours Without Recordable Up to February 2013
Monthly Meeting February 2013
Date of Last RI Case : 11th November 2012
35,000,000 30,000,000 25,000,000 20,000,000 15,000,000 10,000,000 5,000,000 January 7, 2010 0 Starting Project
14,123,548 up to Mar. 1, 2013
0
JV Monthly Medical Consultation
Monthly Meeting February 2013
320
Others, Backache, Muscular Pain, Toothache, Etc. Heat Stress
0 0
Major Accident/Injury
0 0
First Aid Minor Scratches, Bruises, Laceration, Abrassions, Insect Bites, Etc.
0 1 77
Skin Infection / Allergy
357
110
EENT (Eyes, Ear, Nose and Throat)
1,596
432
34 22
Systemic Problem Hypertension Etc.
76
Gastro-Intestinal Disorder (Diarrhea Abdominal Pain) Etc. 8
Genito-Urinary Diseases
394 186
143
Respiratory Problem (Cold,Cough etc.)
0 JGC
914
500 TCM
1000
1500
2000
CUMULATIVE Up to February 2013
Monthly Meeting February 2013
Recordable- 33
Reportable - 483
LTI, 1
RWC, 8
MTC, 24 FAC 483
FAC-First Aid Case | MTC-Medical Treatment | RWC-Restricted Work Case LTI-Lost Injury Incident
FAC by Body Part For the Month of February 2013
Monthly Meeting February 2013
Shoulder
Manpower and Observation Manpower
Monthly Meeting February 2013
Observation
13,301 11,894
2,244
2,235
Monthly Meeting February 2013
184 Observation Issues
Area Violation by Issues for the Month of February 2013
Monthly Meeting February 2013
420 Observation Issues 1 Near Miss 1 Near Miss 1,277 Observation Issues
1
40 Observation Issues 71 Observation Issues
29 Observation Issues
121 Observation Issues
93 Observation Issues
February 20, 2013 (PTW) Confined Space Violation @ Unit 550 People Potential Consequences (1-5)
4
Probability of the potential consequence occurring (A-E)
A
High, Medium , Low
M
Asset
Env
Monthly Meeting February 2013
Reputation
1ST
1st February 12, 2013 Hit by JCB @ A400
Incident Violation Indicator Area Focus for the Month of February 2013
People
Asset
Env
Reputation
Potential Consequences (1-5)
1
1
1
Probability of the potential consequence occurring (A-E)
C
C
C
High, Medium , Low
L
L
L
February 19, 2013 Work started (internal cleaning) with the supervision of PTW PICWS and KN Supervisor.
February 19, 2013 Commissioning PTW was issued for the work
February 20, 2013 PTW Signatories done worksite endorsement.
February 19, 2013 Cleaning completed ,but no internal inspection has carried out by EU and TCM.
14:50
15:00
February 19, 2013 Confined Space Gas Test done by TCM Area Commissioning HSE
06:30
18:00 Date : 20-02-2013
Date : 19-02-2013
14:15
06:45
February 20, 2013 Confined Space Gas Test done by TCM Area Commissioning HSE
TIMELINE INCIDENT @550-H-102
TIMELINE INCIDENT @550-H-102
February 20, 2013 Confined Space Gas Test done by TCM Area Commissioning HSE
February 20, 2013 PICWS Signed the work site endorsement in the PTW
TIME Date : 20-02-2013
06:55
13:30
February 20, 2013 @ IES 506 Punch list closure of interlock started with no request of isolation
14:10
15:30
February 20, 2013 2 EU,1 TCM & 1KN employers went inside vessel 550H-102 for visual inspection.
February 20, 2013 Pilot Igniter sparks / Inspection suspended ,EU operator straight inform to GASCO HSE and TCM Supervisor went to TCM PTW Office to inform HSE.
15:45
16:20
February 20, 2013 EU HSE got the call from EU Shift controller about the situation.
February 20, 2013 EU HSE /Operator and TCM HSE Personals arrived together to the incident scene and EU Suspended all activities in the unit 550.
17:00
07:30- 11:30
18:00
February 20, 2013 EU called for the incident meeting and created a investigation team for next days investigation.
Date : 21-02-2013
Date : 20-02-2013
TIME
February 21, 2013 A detailed investigation made, that lasts for 4 hours and concluded in findings and recommendations from EU.
Timeline Incident @550-H-102
Finding out the route cause of the incident
February 20, 2013 EU HSE /Operator and TCM HSE Personals arrived together to the incident scene and EU Suspended all activities in the unit 550.
TIMELINE INCIDENT @550-H-102
Result of InvestigationMonthly – Part II Meeting November 2012 IMMEDIATE CAUSE Failure to de-isolate the ignition pilot @ 550-H-102 . (As per the finding there was no instrument isolation been in place ,only mechanical isolation done. )
Route Cause : 1. Failure to implement the control of PTW. 2. Issuer did not verify the work site preparation and initial the permit. 3. Lack of knowledge about the commissioning PTW system , both for ISSUER/RECIEVER OR PICWS. 4. JSA is too generic and missing the major controls like LOTO. 5. Poor communication between the PTW Issuer and receiver. 6. Poor work coordination between different work groups. 7. Instrumentation group were working inside the IES 506 without permit. 8. Pilot tested /Not de-energized.
Result of InvestigationMonthly – Part II Meeting November 2012 Recommendations: 1. All PTW which is requires EU sign earlier prior to get a permit , now they need daily counter sign from EU prior to start the job.. 2. Re organization of the Shift controller assignments by assigning one shift controller in each units by TCM Commissioning Dept. 3. Risk assessment and JSA need to be updated to ensure that documents are prepared specific for the job. 4. Safety Alert which is related to the Incident need to be issued/released with immediate effect. 5. Log Entry Register for Energisation/de- energisation of the equipment ,panels and this need to be visible in the each substation access control point. 6. Commissioning PTW requires in sub station /IES buildings ,regardless what activity they are going to perform. 7. All signaturies and those people involved in the incident related activity in IES 506 need to go for refreshment training. 8. Training (Commissioning.PTW) module need to be cross checked , reviewed and comprehensive to ensure that signaturies are well known their roles and other signaturies roles.
LESSON LEARNED
No work is so urgent that could endanger human life
TIMELINE INCIDENT @550-H-102
JV Job Safety Observation
Monthly Meeting February 2013
Noncompliance with safe work
Poor House Keeping
Equipment & Tool
PPE
Noncompliance With Safe Work (A)
Monthly Meeting February 2013
Noncompliance with Safe Work (A) Others
Monthly Meeting February 2013
Poor House Keeping (B)
Monthly Meeting February 2013
PPE (D)
Monthly Meeting February 2013
Equipment & Tool (C)
Monthly Meeting February 2013
JV Risk Assessment Graph Jan 2013 1400
1,300
Monthly Meeting February 2013 January 2013 – 2,244 February 2013 – 2,235
Feb 2013 1,275
1200 1000 800
600 400
431
524
513
436
200 0 Low
Medium
High
Near Miss, Unsafe Act and Unsafe Condition Observation Report and Trend Analysis 1800 1600 1400 1200 1000 800 600 400 200 0
Monthly Meeting February 2013
1,692 1,639
552
596
Jan-2013
Feb-2013
FAC-First Aid Case | MTC-Medical Treatment | RWC-Restricted Work Case | LWC-Lost Work Case | FAT – Fatality LTI-Lost Time Injury
513 524
3
1
0 0
0 0
0 0
0 0
0
Toolbox Meeting & Safety Moment Monthly Meeting February 2013
Total Training Man-Hours 2,480,766
Monthly Meeting February 2013
Monthly KPI and Target 2010 – 2013 Monthly Meeting February 2013 Fatality Rate
1
1
0.03
Lost time Injury Frequency Rate
Target 0.02
0.02 0.01
Target 0
0
0 Actual Fatality
Actual LTIR
Target Fatality
Total Recordable Injuries Rate 1.20 1.00 0.80 0.60 0.40 0.20 0.00
0.002
Target 0.20 0.05
Actual RIR
Target RIR
4000 3500 3000 2500 2000 1500 1000 500 0
Target LTIR
Observation + Near Misses Cases
Target >1000 2,235
Actual (Observation + Near Misses) Target (Observation + Near Misses)
Monthly Meeting October 2012
Commissioning Safety Alert
Monthly Meeting February 2013
18 Safety Alert Issued during February 2013 113 Safety Alert Issued Cumulative as of February 2013
Safety Achievements for February 2013
Monthly Meeting February 2013
Safety Achievements for February 2013
Monthly Meeting February 2013
90 Million Safe Man-hours 80 Million Safe Man-hours 60 Million Safe Man-hours
20 Million Safe Man-hours 10 Million Safe Man-hours
Monthly Meeting October 2012
Safety Campaign
Monthly Meeting February 2013