JGC-Tecnimont Joint Venture
MONTHLY SAFETY MEETING for November 2012
Habshan 5 IGD Project, Abu Dhabi, UAE
PRESENTATION AGENDA
Monthly Meeting November 2012
Project Lost Time Injury Frequency Rate & Recordable Frequency Rate; Days and Man-hours without LTI and Days and Man-hours without RI; JV Monthly Medical Consultation for November 2012; Cumulative Up to September 2012, FAC Body Part for November 2012; Noncompliance with safe work Issues for November 2012; Poor Housekeeping Issues for November 2012; Equipment & Tool Issues for November 2012; PPE Issues for November 2012; JV Risk Assessment Graph, High Medium & Low Risk Analysis; NM, UC & UA Observation Report and Trend Analysis for JV; Area Violation, Incident Violation for the Month of for November 2012; Safety Moment, Toolbox Meeting, and Safety Alert; Manpower & Observation Up to November 2012; Training Man-Hours Up to November 2012; Monthly KPI and Target 2010 – 2012; Safety Achievement for November 2012; Safety Campaign for November 2012.
Lost Time Injury Frequency Rate
Construction
0.04
LTIR
Lost Time Injury Frequency Rate
Target LTIR = 0.02
Period
To Date
Man-Hours
4,232,096
114,278,790
LTI
0
1
LTIR
0.00
0.002
Days w/o LTI
500
Up to 30/11/2012
0.01
0.02
0.002 0
TRIR
MONTH 1.20 1.00 0.80 0.60 0.40 0.20 0.00
Date of Last LTI Case
19-Jul-11
Man-Hours Worked Since Last LTI
79,658,129
Total Recordable Injury Rate
Total Recordable Injury Rate
Target TRIR = 0.20
Construction
Period
To Date
Man-Hours
4,232,096
114,278,790
Recorable Case
1
33
0.29 0.06
MONTH
LOST TIME INJURY FREQUENCY RATE - PROJECT YEARLY STATISTICS 0.02 0.01 0.00 -0.01
0.003
0.002 0.002
2010 2011 2012
PTD
0.01
TRIR Days w/o Rec. Case
0.10
0.13
0.10 0.06
0.06
0.00 2010 2011
2012
0.24
0.06
0.29
Up to 30/11/2012
19
Date of Last Rec. Case
11-Nov-12
Man-Hours Worked Since Last RI
2,848,819
FIRST AID CASE COMPARISON TABLE
TOTAL RECORDABLE INJURY RATE - PROJECT YEARLY STATISTICS 0.20
0.05
15 10 5 0
PTD
RIR, LTI x 1,000,000/man-hours - Company RIR, LTI x 200,000/man-hours - JV
11 7 3
3
JV DAYS & Man-hours Without LTI Up to November 2012
Monthly Meeting November 2012
Date of Last LTI Case : 19th July 2011
79,658,129 80,000,000
up to Nov. 30, 2012
60,000,000 40,000,000
20,000,000 0 January 7, 2010 Starting Project
0
JV DAYS & Man-hours Without Recordable Up to November 2012
Monthly Meeting November 2012
Date of Last RI Case : 11th November 2012
40,000,000 30,000,000 20,000,000
10,000,000 January 7, 2010 Starting Project 0
2,848,819 0
up to Nov. 30, 2012
JV Monthly Medical Consultation for the month of November 2012
Monthly Meeting November 2012
592
Others, Backache, Muscular Pain, Toothache, Etc. Heat Stress
0 0
Major Accident/Injury
1 0
First Aid Minor Scratches, Bruises, Laceration, Abrassions, Insect Bites, Etc.
0 3
Skin Infection / Allergy
170
EENT (Eyes, Ear, Nose and Throat)
179
1,617
369 396
34 41
Systemic Problem Hypertension Etc. Gastro-Intestinal Disorder (Diarrhea Abdominal Pain) Etc.
151 13
Genito-Urinary Diseases
506
215 373
Respiratory Problem (Cold,Cough etc.)
0 JGC
500 TCM
1,022
1000
1500
2000
CUMULATIVE Up to November 2012
Monthly Meeting November 2012
Recordable
Reportable
LTI, 1
RWC, 8
FAC 478
MTC, 24 FAC-First Aid Case | MTC-Medical Treatment | RWC-Restricted Work Case LTI-Lost Injury Incident
FAC by Body Part For the Month of November 2012
Head, 1, 33%
Monthly Meeting November 2012
Finger, 1, 34%
Buttocks, 1
33%
JV Observation Table for November 2012
Monthly Meeting November 2012
Noncompliance with safe work
Poor House Keeping
PPE Equipment & Tool
Noncompliance with safe work (A)
November 2012-1,649
October 2012-1,353 1000 900 800 700 600 500 400 300 200 100 0
Monthly Meeting November 2012
950 838
4
4
13 13 18 42
4
7
106 84 108
157
191 110
152
201
Noncompliance with safe work (A) Others October 2012 - 838 Scaffolding Barricade Access and egress Cable Management Environmental Open Hole Health No Flagman Trip/Slip/Fall illumination Worker Behavior Hygiene Hot Work Confined Space Signage STARRT CARD Violation Restricted Area Falling Object Grating No Banksman Security
November 2012 - 950 155
111 64 81 51 58 17 55 46 29 8
0
26 24 32
1 8 18 3 9
0
42
Monthly Meeting November 2012
Scaffolding Barricade Access and egress Cable Management Environmental Open Hole Health No Flagman Trip/Slip/Fall illumination Worker Behavior Hygiene Hot Work Confined Space Signage STARRT CARD Violation Restricted Area Falling Object Grating No Banksman Security Fall Prevention
50 100 150 200
266 112 53 87
35
66
23 29
87 20 43 14 26 7 17 10 4 8 27 9 4 3
0
100
200
300
Poor House Keeping (B)
Monthly Meeting November 2012 November 2012 - 833
October 2012 - 501 300
252
250
204
200 150 100 50 0
82 14
27
38
41
104 66
123
133
120 77
53
PPE (D)
Monthly Meeting November 2012 November 2012 - 347
October 2012 - 477 160 140 120 100 80 60 40 20 0
136
78 58 28 2
10
24
23
80
79
65 42
16
55
69
59
Equipment & Tool (C)
Monthly Meeting November 2012
November 2012 - 387
October 2012 - 545 180 160 140 120 100 80 60 40 20 0
160 118
101 59
5
21
22 15
92
78 50
36
43
29
44
59
JV Risk Assessment Graph
Monthly Meeting October 2012 October 2012 – 2,876 November 2012 – 3,216
October 2012 2000 1800 1600 1400 1200 1000 800 600 400 200 0
November 2012 1,875
1,394
662
820
670
Low
Medium
671
High
Near Miss, Unsafe Act and Unsafe Condition Observation Report and Trend Analysis for November 2012
Monthly Meeting November 2012
3000
October 2012 November 2012
2,388
2500
2,069
2000
FAC-First Aid Case | MTC-Medical Treatment | RWC-Restricted Work Case LWC-Lost Work Case | FAT – Fatality LTI-Lost Time Injury
1500 1000
807 828
820
671
500 0
3
3
0 0
0 1
0 0
0 0
0 0
287 Observation Issues
Area Violation by Issues for the Month of November 2012 467 Observation Issues 1 Near Miss
1 AD 1,609 Observation Issues
3
431 Observation Issues
3 Near Miss 201 Observation Issues
67 Observation Issues 154 Observation Issues
Monthly Meeting November 2012
1st
November-07-2012 Equipment Failure @ A100
2nd 3rd
1st
November-15-2012 Falling Object @ C200 November-21-2012 Falling Object @ C200
Incident Violation Indicator Area Focus for the Month of November 2012
November-24-2012 Falling Object @ C200
Toolbox Meeting for November 2012
Monthly Meeting November 2012
Safety Moment
for November 2012
Monthly Meeting November 2012
Safety Alert
for November 2012
Nitrogen Line in Service
Boiler feed water interconnecting lines on ICPR
Line in Service with Nitrogen on ICPR
Diethylene Glycol (DEG)
Monthly Meeting November 2012
Mechanical Coring into Concrete
Introduction of Nitrogen in Unit 556
LP Steam Header on ICPR
Identification Area under Commissioning Unit 532
HP Steam Header on ICPR
Introduction of Nitrogen in Unit 530
Manpower and Observation for November 2012
Monthly Meeting November 2012 Manpower
Observation
16,680
3,216
Total Training Man-Hours 2,146,887 Up to November 2012
Monthly Meeting November 2012
108,161
Training Man-hours – 108,161 for November 2012 Induction Training TCM
JGC
Monthly Meeting November 2012
Supervisor Training TCM
JGC
Specific Training TCM JGC
Site Training TCM
75,903
1002
JGC
3,416 96
2,644 24,460
584 56
HOUR CRAFT INDUCTION
PERMIT TO WORK, LOCKOUT TAG OUT & SUPERVISOR SKILL LEADERSHIP WORKSHOP
STARRT/TOOLBOX MEETING/COACHING WORK AT HEIGHT STARRT & JSA CONFINED SPACE ENTRY SAFE DRIVING FIRE FIGHTING IIF Orientation Heat Stress SAFE USE OF HAND GRINDER Inert GAS ELECTRICAL SAFETY HAZARD IDENTIFICATION…
Monthly KPI and Target 2010 – 2012 Up to November 2012 Fatality Rate
1
Monthly Meeting November 2012 Lost time Injury Frequency Rate
1 0.03 0.02
0
0.01
Target 0
0.002
0
Actual Fatality
Target Fatality
Actual LTIR
Total Recordable Injuries Rate 1.20 1.00 0.80 0.60 0.40 0.20 0.00
Target 0.02
4000 3500 3000 2500 2000 1500 1000 500 0.06 0
Target 0.20
Actual RIR
Target RIR
Target LTIR
Observation + Near Misses Cases
Target >1000
Actual (Observation + Near Misses) Target (Observation + Near Misses)
3,216
Monthly Meeting October 2012
STARRT MASTERS/ STARRT TOGETHER
Monthly Meeting November 2012
TOTAL IIF PATROL 218
Monthly Meeting October 2012
COMMISSIONING ACTIVITIES
Monthly Meeting November 2012
Steam blowing
Steam Blowing
FFG IGNITION TEST
Monthly Meeting November 2012
COMMISSIONING ACTIVITIES
Monthly Meeting November 2012
Mechanical Pump Run Test
Dry-Out Temporary Burner
COMMISSIONING ACTIVITIES
Monthly Meeting November 2012
Low pressure Steam discharging
Isolation of Utilities Lines
FUEL GAS-IN
Monthly Meeting November 2012