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Guidebook - Level 12

Page 1


TeacherGuide-LaserCuttingLevel12

Copyright©2024

Author:ErinGoodwin

Editors:LindseyOwnandDanaAlkhatib

ISBN:978-981-17737-6-1

Publishedby:

SKOOL21PTE.LTD.

71RobinsonRoad,#14-01,068895,Singapore

FirstEditionpublishedbySKOOL21PTELTD-Singapore,2024

SecondEditionpublishedbySKOOL21LLC-UnitedStates,2026

No part of this book may be reproduced, distributed, or transmitted in any form or by any means, including photocopying, recording, or other electronic or mechanical methods, without the prior written permission of the publisher, except in the case of brief quotations embodied in critical reviews and certain other non-commercial uses permittedbycopyrightlaw.

Forpermissionsorinquiries,pleasecontact:

Email:info@skool21org

Website:https://skool21.org

Address:600CaliforniaSt,#13-021,SanFrancisco,CA94108,UnitedStates

Preface

WelcometotheFutureofTeachingandLearning!

Thankyouforjoiningusonthisexcitingjourney!TheSKOOL21STEMInnovatorsseriesis designednotonlytoignitecuriosityinstudentsbutalsotoempowerteacherstolead meaningful, hands-on STEM learning experiences. Through this series, you will guide young innovators as they explore, design, and solve real-world challenges using science,technology,engineering,andmathematics(STEM).

BuildingonaStrongFoundation

EachleveloftheSKOOL21STEMseriesbuildsuponthepreviousone,creatingastrong continuum of learning — from simple machines to advanced 3D modeling. Students travel through key technological eras, from the Industrial Revolution to the innovations shaping our future. No matter their starting point, every learner will discovernewskillsanddeeperunderstandingalongtheway.

LearningbyDoing

At SKOOL21, we believe students learn best by doing. Each book comes with a comprehensive STEM kit, enabling students to build, test, and explore concepts through hands-on challenges. As a teacher, you will facilitate engaging projects where students actively create, problem-solve, and apply critical thinking skills — all whilehavingfun.

MakingaReal-WorldImpact

Every project is designed to connect learning to real-world issues, inspired by the SustainableDevelopmentGoals(SDGs).Throughthesechallenges,studentsseehow their ideas can contribute to solving problems like clean water access, renewable energy, and environmental conservation empowering them to envision a better world.

TeachingLikeaPro

The SKOOL21 STEM program aligns with international standards and best practices, ensuring that both teachers and students are developing the collaboration, innovation, and design thinking skills valued in today’s world. You’re not just supporting schoolwork — you’re preparing the next generation of thinkers, leaders, andchangemakers.

UtilizingOnshape’scloud-basedparametricmodeling,youwillmastercomplex 2Dlayoutsandinterlockingassemblies.Thislevelbridgesthegapbetween digitalprecisionandphysicalreality,leveragingthecameraandsafetyfeatures oftheCrealityFalconA1toproducefunctionalsolutionsforreal-world engineeringchallenges.

LessonStructure

Each lesson in the handbook follows a structured format to ensure clarity and effective implementation. A sample solution is also found at the end of each lesson.Thestructureincludes:

TheEngineeringDesignProcess

The Engineering Design Process (EDP) is a systematic approach used by engineers and designers to solve problems and create innovative solutions. It provides a structured framework for developing new products, processes, or systems by following a series of well-defined steps. This process is not only applicable in engineering, but is also widely used in various STEM disciplines to tacklechallengesanddevelopcreativesolutions.

For students in first grade and above, the typical Engineering Design Process follows multiple iterative steps, including identifying a problem, researching, brainstorming,designing,prototyping,testing,andrefiningsolutions.

This structured approach encourages creativity, critical thinking, and iteration, formingastrongfoundationforfutureSTEMlearning.

FosteringSocialSkills

STEM activities naturally build key social skills. Teachers can help students practice and strengthen these skills by guiding them during group work, discussions,andprojectchallenges

Keysocialskillsdevelopedinclude:

Collaboration

Encouragestudentstoshareideas andassignrolesduringgroup worktobuildteamworkand respectfordifferentperspectives

CriticalThinking

Promptstudentstoask"why"and "whatif"questionswhensolving problemsordesigningsolutions

EmpathyandRespect

Remindstudentstovalue everyone 'sideasandsupport peersbyusingkind,respectful language.

ConflictResolution

Coachstudentstotalkthrough disagreementscalmlyandfind solutionsthateveryonecan accept

Reflection

Buildreflectionintotheprocessby askingstudentswhatworkedwell, whatwaschallenging,andwhat theywoulddodifferentlynexttime

Communication

Modelclearcommunicationand askstudentstoexplaintheir thinkingandlistencarefullyto teammates

Problem-Solving

Challengestudentstotrydifferent strategieswhentheyface obstaclesandpraisepersistence.

TimeManagement

Helpteamssetmini-deadlines andguidethemtobreakprojects intosmaller,manageabletasks

PresentationSkills

Givestudentsregularchancesto presenttheirworktopeers,using clearspeakingandsupportive feedback

Teamworking

Celebratestrongteamworkby recognizingwhenstudentsshare leadership,encourageeachother, andsolveproblemstogether

Teaching STEM also teaches students how to think, work, and lead. By actively supporting social skills during projects, teachers prepare students not just for academicsuccess,butforfuturecareersandlifechallenges.

MakerspaceSetup

Amakerspaceisacreative,hands-onareawherestudentsexploreSTEM conceptsthroughbuilding,experimenting,andsolvingproblemstogether.This guideisdesignedforteacherswhoarenewtoSTEMandlookingforclearstepsto setupandmanageamakerspace.

MaterialsManagement:

STEMClassroomManagement

STEMclassesarehands-on,highlyengaging,andoftennoisy—that’sagood thing!Butwithoutclearroutinesandstructures,theycanquicklybecome chaotic.Awell-managedmakerspaceallowsstudentstoexploreandinnovate safely,responsibly,andcollaboratively.

STEMClassSessionRoutine

Setaclearandconsistentstructuretoeachsessionsostudentsknowwhatto expectandstayfocused:

ToolandMaterialsRules:

GroupManagementwithTeamRoles

Groupworkcanbemessywithoutstructure.SKOOL21encouragesstudent collaboration,sorotatingroleshelpsbalanceresponsibilityandensure activeparticipation:

Leader

Material Manager

Reporter

Testing Supervisor

Collectskits/materialsfromtheteacher,ensuressupplies arereturnedpost-build.

Sharesoutcomes,challenges,andsolutionswiththeclass

Evaluatesthemodel,givesfeedback,suggestschanges.

ImplementationGuide

TheSKOOL21STEMInnovatorsHandbookoffersproject-basedSTEMlessonsfor Pre-KthroughGrade12 Teacherscanusethreemainmodelstoimplementthese projects:

Stand-AloneClassApproach

Extra-CurricularApproach

LessonPlans andAnswerkey

Project1:AffordableHousingModel

LessonPlan

LearningObjectives

Attheendofthelesson,thelearnerswill:

Duration: 90minutes

1.Explaintheimportanceofaffordablehousinganddescribehowengineeringanddesigncan addressreal-worldchallengesincommunities.

2. Use CAD software to design a scaled housing model that meets defined size, joinery, and efficiencyconstraints,andprepareitforlasercutting.

3.Assemble, test, and evaluate a laser-cut housing model, applying feedback and reflection toimproveaccuracy,joineryquality,andmaterialefficiency

Materials

Vocabulary

CAD Fabricate

The method of connecting pieces of wood together with tab-and-slotjoints

An acronym for Computer-Aided Design; used to create designofreal-worldobjects

To laser cut wood into pieces that can be assembled into anobject

Preparation(TeacherTo-DoBeforeClass)

1.Ensurethatalllaptops/computersarechargedandhaveaccesstotheinternet.Logintothe CADsoftware(Onshapeorotherchosendesignplatform)oneachstudentgroupaccountso thatstudentscanstartimmediately.

2.Check that the laser cutter is set up, calibrated, and safety-tested before class Make sure thecuttingbediscleanandaligned

3. Prepare the approved material sheets (e.g., 3mm plywood, acrylic, or cardboard) cut to standardsizesthatfitthemachine’sworkingarea

4. Print and display the laser cutter safety rules in the classroom. Review emergency stop proceduresandensurethatsafetygogglesareavailableforallstudents.

5.UploadorprepareasampleCADfileandlaser-cutmodelfordemonstration,showingboth thedigitaldesignandthephysicalprototype.

5. Have measuring tools (rulers, calipers) ready for students to check their designs before cutting

6.Confirmthatventilationorfumeextractionisworkingproperlyforsafeoperation.

7. Test the file-to-machine workflow (exporting from CAD to laser cutter software) to avoid technicalissuesduringclass

⅛”MDF LaserCutter SmokePurifier

LearningActivities(Session1)

1.Beginbydiscussingtheglobalchallengeofaffordablehousingandhowitaffectsbillionsof people around the world. Use this opportunity to highlight the importance of smart, spacesaving design in addressing housing shortages, especially in densely populated or lowincomecommunities

2.IntroducestudentstotheuseofCADsoftware(Onshape)forcreatingdigitalprototypesand the value of laser cutting for turning those designs into real-world models. Emphasize how precision design and efficient use of materials can lead to innovative construction solutions thatsavetime,reducewaste,andcutcosts

3.Askguidingquestionstopromptdiscussion: Whyisaffordablehousingimportantforcommunities? Howcanengineeringanddesignhelpsolvereal-worldproblemslikehousingshortages? What are the benefits of using digital tools like Onshape and laser cutters in construction design?

4. Clarify the learning goal: Students will design and assemble a scaled model of an affordable housing unit using computer-aided design (CAD) tools and laser cutting techniques

5.Ensurethatyoureviewkeyvocabularyandconfirmthatallstudentsunderstandthedesign constraintsandprojectexpectations.

1. Read the “Define the Problem” section together with your students Encourage brief brainstormingtoexplorehowspace-savingandaffordabledesigncanmeethousingneeds.

2. Clearly explain the constraints (model size, joinery techniques) and criteria (efficiency, accuracy,andcommunityfit)theymustfollow

3.Invitestudentstosuggestwhatfeaturestheybelievemakeahousingmodelbothpractical andcost-effective,supportingcriticalthinkinganddesignawareness.

Createanewsketchanduseacombinationoftherectangletool,linetool,trimtool,and dimensiontooltocreateasideofthefrontofthehouse Thegoalistocreaterectangular houseprofilesthatsnaptogetherasshownbelow.

Copyandpastethehousesidetocreatethe outlineoftheoppositeside.

Createanothersketchtocreatethe windowsanddoors.

Extrudethesidestogivethem0.1inchesof thickness.

Extrudethewindowsanddoors,butselect “Remove”inordertosubtractratherthan addthematerial.

Inspectyourdesignfrommultipleanglesto ensureithascomeoutthewayyou intended

Havestudentscheckthe“MeasureYourSuccess”sectiontoconfirmthattheirhousingmodel has four interlocking sides, includes windows and a door, fits within the 400 x 415 mm cutting area, and is made only from laser cut materials Remind them to evaluate how well their modelfitstogetherusingjoinery.

Ask students to pair up and review each other’s models. Each student should share one feature they like and one improvement suggestion Encourage feedback focused on joinery quality, clarity of design features like windows and doors, and how well the model uses materialsefficiently.

LearningActivities(Session2)

1.Openthesketchyouhavebeenworkingon

2.Checkthedimensionsofyourbuiltmodelbyclickingon“Dimensions”toolthenontheside ofyourobject.

3.When designing the second wall, make sure both can be assembled together by checking theirdimensions

5.Includethenewwallstoextrude.

Havestudentscheckthatthenewwallsconnectsecurelywiththefirsttwousingthedesigned joinery.Makesurealltabsalignandfitwithoutgaps.Theycantestthelayoutwithcardboard orlaser-cutpiecestoverifyassemblyworksasintended.

Letstudentsexchangewallsketcheswithaclassmateforreview.Askthemtogiveonepiece of positive feedback and one suggestion for improving the fit or stability of the tabs. Encouragediscussionaboutwhatmakesjointsreliableandeasytoassemble

--EndofSession2--

6.Finalshape.

AnswerKey

MATHANDSCIENCECONNECTION

ANSWER1

a.Yes,theroofpitchwillchangeifitisscaledby1.5/1.2=15/12=4/3=11/3

b.No,shiftingthehouse,alsoknownasmovingthelocation,willnotaffectthepitch

c.ii.y=f(ax)representsahorizontalscale,whilei.y=f(x)+a,isaverticalshift.

Reflect

An affordable housing model made with laser cutting can help address zero poverty by providing a low-cost, scalable, and quick-to-produce design solutionthatsupportsaccesstosafeshelterforunderservedcommunities

LearningObjectives

Project2:PlanterBoxes

LessonPlan

Attheendofthelesson,thelearnerswill:

Duration: 90minutes

1.Explain the role of planter boxes in addressing food insecurity and describe how design can maximizegrowingspaceinsmallurbanenvironments.

2.UseCADsoftwaretodesignaplanterboxwithinterlockingjoinerythatfitswithinlasercutter sizelimitsanddemonstratesefficientmaterialuse.

3.Assemble,test,andevaluatealaser-cutplanterbox,givingandreceivingpeerfeedbackto improvestrength,fit,andsuitabilityforplanting

Materials

Vocabulary

A container that holds soil and plants, allowing for gardeninginareaswheregroundplantingisn'tpossible

An organized effort undertaken by groups of individuals in agivengeographicareatobringaboutchanges

A geographic area where residents have limited access to affordableandhealthyfood

Preparation(TeacherTo-DoBeforeClass)

1.Ensurethatalllaptops/computersarechargedandhaveaccesstotheinternet.Logintothe CADsoftware(Onshapeorotherchosendesignplatform)oneachstudentgroupaccountso thatstudentscanstartimmediately

2.Check that the laser cutter is set up, calibrated, and safety-tested before class. Make sure thecuttingbediscleanandaligned

3. Prepare the approved material sheets (e.g., 3mm plywood, acrylic, or cardboard) cut to standardsizesthatfitthemachine’sworkingarea.

4. Print and display the laser cutter safety rules in the classroom Review emergency stop proceduresandensurethatsafetygogglesareavailableforallstudents.

5.UploadorprepareasampleCADfileandlaser-cutmodelfordemonstration,showingboth thedigitaldesignandthephysicalprototype

5. Have measuring tools (rulers, calipers) ready for students to check their designs before cutting.

6.Confirmthatventilationorfumeextractionisworkingproperlyforsafeoperation

7. Test the file-to-machine workflow (exporting from CAD to laser cutter software) to avoid technicalissuesduringclass.

⅛”MDF
LaserCutter
SmokePurifier
Planter boxes
Grassroots Food desert

LearningActivities(Session1)

1.Beginbyexplainingtheimportanceofplanterboxesinaddressingfoodinsecurity.

2.Emphasize how they can help people grow their food in small urban spaces or areas with limitedaccesstofreshproduce

3. Use the infographics to spark discussion about food security, plant needs, and how geometricdesigncanmaximizegrowingspacewhileminimizingmaterialuse.

4.Askguidingquestionssuchas:

Whyislocalfoodproductionimportant?

Howcangeometryanddesignimprovetheplanter’sefficiency?

Whatmakesaplanterboxusefulinacityenvironment?

5.Ensurethatyoureviewkeyvocabularyandconfirmthatallstudentsunderstandthedesign constraintsandprojectexpectations.

1. Read the problem statement with students and highlight the goal: designing an effective planterboxthatcanbelasercutandusedinurbancommunities

2. Encourage brainstorming around design features that would make the planter practical, durable,andeasytoship.

3.Review criteria and constraints early on to help students plan their design ideas within the givenlimits.

Createarectanglewithonetabstickingout. Then,usethelinearpatterntooltocreatea lineoftabsalongtheedges

Forthelastedge,createalinedownthe centeroftherectangleandmirrorthetabs overtheline Completethesketchandthenextrudethe

Have students review the “Measure Your Success” section to ensure their planter box design uses interlocking joinery, fits within the laser cutter's size limits, and maximizes volume using minimal material. Encourage them to test how the parts fit together and if the structure is stableenoughtoholdsoilandplants

Pair students to give and receive feedback on their planter box designs. Each student should highlight one successful design choice and offer one suggestion for improvement. Guide them to focus on joinery accuracy, material efficiency, and whether the planter meets the goalofgrowingfoodinsmallorurbanspaces. --EndofSession1--

LearningActivities(Session2)

1.Createtwowallpiecesthatfittogetherusinginterlockingnotches.Thesenotchesshouldbe designedsothattheraisedparts(tabs)ofonewallfitexactlyintothecut-outsections(slots) oftheother Makesurethepositionsandsizesofthetabsandslotsaremirroredoralignedto allowthepiecestoslideorsnapintoeachother,asshownintheimage.Youcandeterminethe sizeofthesenotchesbymeasuringthedimensionsofthefirstpieceusing“Dimensions”tool.

2.Dothesamefortherestofthepieces

3.Editextrudeoptiontotheother2Dfacestobecome3D

Ask students to test their complete box by checking if all six sides fit together using only the joinerydesign noglueortape.Makesurethedesignfitsthelasercutter’ssizelimitsandforms asturdy,sealedcontainersuitableforplanting

Pair students and have them share their completed designs. Ask them to evaluate if the joinery fits cleanly and if the structure holds together well Each student should give one compliment and one improvement idea, focusing on fit accuracy, material efficiency, and potentialweakspotsinthebox.

--EndofSession2--

AnswerKey

MATHANDSCIENCECONNECTION

ANSWER1

1.C=πd=12πcm≈38cm

ANSWER2

Students may draw the circle by hand with a protractor or use a website such as Desmos to findthelargestdiameter,whichis6.Theycanalsousetheformula: d=a+b-c=12+9-15=6

ANSWER3

Outdoor full sun is the best place to grow the tomato plants, since the yield at both 10,000 lumens and 25 ℃ is much higher than the yields at the light and temperature values of the indoorwindowsillandbasementartificiallight

Reflection

Planter boxes can help address the problem of zero hunger in food deserts by enabling people to grow fresh fruits and vegetables locally, even in limited

Project3:StandingDeskConverter

LessonPlan

LearningObjectives

Attheendofthelesson,thelearnerswill:

Duration: 90minutes

1. Explain how prolonged sitting impacts health and describe how ergonomic design can improveposture,energy,andproductivity.

2. Use CAD software to design a standing desk converter that includes adjustable features, stablejoinery,andfitswithinlasercutterconstraints

3. Assemble and evaluate a laser-cut desk converter, applying peer feedback to improve strength,adjustability,andusercomfort.

Materials

Vocabulary Ergonomic

Sedentary

Broducts designed to make the work environment more efficient,safe,andhealthy

Sittingorlyingdownforlongperiodsoftime,withlittletono physicalactivity

Preparation(TeacherTo-DoBeforeClass)

1.Ensurethatalllaptops/computersarechargedandhaveaccesstotheinternet Logintothe CADsoftware(Onshapeorotherchosendesignplatform)oneachstudentgroupaccountso thatstudentscanstartimmediately.

2.Check that the laser cutter is set up, calibrated, and safety-tested before class Make sure thecuttingbediscleanandaligned

3. Prepare the approved material sheets (e.g., 3mm plywood, acrylic, or cardboard) cut to standardsizesthatfitthemachine’sworkingarea.

4. Print and display the laser cutter safety rules in the classroom Review emergency stop proceduresandensurethatsafetygogglesareavailableforallstudents

5.UploadorprepareasampleCADfileandlaser-cutmodelfordemonstration,showingboth thedigitaldesignandthephysicalprototype.

5. Have measuring tools (rulers, calipers) ready for students to check their designs before cutting.

6.Confirmthatventilationorfumeextractionisworkingproperlyforsafeoperation.

7. Test the file-to-machine workflow (exporting from CAD to laser cutter software) to avoid technicalissuesduringclass

LearningActivities(Session1)

1. Begin by discussing how prolonged sitting can lead to health issues like back pain, poor posture,andreducedenergy.

2. Explain how standing desk converters help address these problems by allowing users to switchbetweensittingandstandingduringtheday

3. Use the diagrams to explore health risks, mechanical design for adjustability, and the performancebenefitsofstandingmoreoften.

4.Askguidingquestionslike: Whyisitimportanttomovemoreduringtheworkday? Whatroledoesengineeringplayindesigningergonomicfurniture? Howcansmallinnovationsleadtobetterhealthandproductivity?

5.Ensurethatyoureviewkeyvocabularyandconfirmthatallstudentsunderstandthedesign constraintsandprojectexpectations

1. Read the problem scenario with students and clarify the client’s need for a heightadjustabledeskconverter

2.Reviewthekeydesignconstraints supportingalaptopatadjustableheights,flexibility,and comfort. Invite students to brainstorm what features would make the desk converter both user-friendlyandmechanicallyfunctional.

3. Prompt them to consider how they will approach designing a stable and adjustable structureusingOnshapeorphysicalmodeling.

Createarectanglewithonetabstickingoutandusethesketchfillettooltoroundthe cornersforasleekaesthetic.Itisuptoyoutodecidehowlargeyourstandshouldbe, dependingonthesizeofyourdevice.

Createasketchandthenextrudeittocreateaverticalpanel Createanothersketchwitha linearpatternofverticalrectangleswithmaterialremovedthatthelaptopstandcanbe placedon.

Have students review the “Measure Your Success” section to confirm that their standing desk converterallowsforsmoothheightadjustment,supportstheweightofalaptop,andfitswithin any size or material constraints Encourage them to test the range of motion and stability of theirdesign,checkingwhetherthelaptopstayssecureatdifferentheightsandangles

Have students pair up and test each other’s standing desk models. Each student should identifyonefeaturethatsupportsergonomicuseandonesuggestiontoimproveadjustability or strength Encourage them to focus on hinge design, user comfort, and ease of use when offeringfeedback.

LearningActivities(Session2)

1.Hidepart2byclickingontheeyeiconforabetterobservationoftheobject.

2. On the top side view draw the edges of the stand with the same dimensions as the first piece(thiswillbelikeaholeforittobeattachedtoit)

3.Use the offset tool to draw the edges of the hole which will hold the stand, then complete therectangle.

4.Extrudethefaceofthepiecewith0.3thickness.

5.Move the position of the stand to the end of the object to support it. This can be done by using“transform”toolthenselect“translatebyx,y,z”thenmovingtheobjectonthezaxis

Have students check whether their bottom piece fits tightly into the stand and supports the overall structure They should review the joinery for stability and ensure the bottom prevents wobblingortippingwhenalaptopisplacedontop

Pair students to review each other’s designs Each student should identify one strength (eg, stability, good alignment) and offer one suggestion for improvement (e.g., tab size, material fit).Encouragefeedbackfocusedonstructuralsupportandhowwellthepieceintegrateswith theoverallstand

AnswerKey

MATHANDSCIENCECONNECTION

ANSWER1

Withahypotenuseof13”andaratioofleglengthsof16:9,setuptheequation:

(16x) +(9x) =13 256x +81x =169

Length=16x=16(

Width=9x=9(

ANSWER2

Howmany1133”x637”rectanglesfitina24”x36”sheet?

=2.1->rounddownto2wholelengths

=5.6->rounddownto5wholewidths

2x5=10rectangles.

Checkhowmanyrectanglesfitiftheyareturnedhorizontally:

=3.7->rounddownto3wholewidths

=3.2->rounddownto3wholelengths

3x3=9rectangles

10>9,sothemaximumnumberofrectanglesthatcanbefitis10.

Students can also check mixing and matching the orientations, but there will not be enough roomtofitmorerectangles.

ANSWER3

1.7mx0.001=0.0017m=0.17cm

Reflection

LearningObjectives

Project4:CarModel

LessonPlan

Attheendofthelesson,thelearnerswill:

Duration: 90minutes

1. Describe how friction and surface type affect the speed and movement of a car model, connectingtheseconceptstoreal-worldexamples.

2.UseCADsoftwaretodesignalaser-cutcarwithaccuratewheelplacementandjoinerythat supportssmoothmotion.

3. Assemble and test a car model on different surfaces, analyze performance results, and suggestdesignimprovementsbasedonfrictionandstability

Materials

Vocabulary

Friction

Frictional Coefficient

Mechanics

Force that resists the motion of two objects rubbing together

Numerical value that represents how much resistance there is between two surfaces when they slide against eachother

A branch of physics that studies how forces affect the motionofobjects

Preparation(TeacherTo-DoBeforeClass)

1.Ensurethatalllaptops/computersarechargedandhaveaccesstotheinternet.Logintothe CADsoftware(Onshapeorotherchosendesignplatform)oneachstudentgroupaccountso thatstudentscanstartimmediately

2.Check that the laser cutter is set up, calibrated, and safety-tested before class. Make sure thecuttingbediscleanandaligned.

3. Prepare the approved material sheets (eg, 3mm plywood, acrylic, or cardboard) cut to standardsizesthatfitthemachine’sworkingarea.

4. Print and display the laser cutter safety rules in the classroom Review emergency stop proceduresandensurethatsafetygogglesareavailableforallstudents

5.UploadorprepareasampleCADfileandlaser-cutmodelfordemonstration,showingboth thedigitaldesignandthephysicalprototype

5. Have measuring tools (rulers, calipers) ready for students to check their designs before cutting.

6.Confirmthatventilationorfumeextractionisworkingproperlyforsafeoperation

7. Test the file-to-machine workflow (exporting from CAD to laser cutter software) to avoid technicalissuesduringclass.

LearningActivities(Session1)

1.Beginbyexplaininghowcarsrelyonphysicstomoveefficiently,especiallytherolesofspeed andfriction.

2.Highlight that students will explore these concepts by building and testing laser-cut model cars.

3.Discuss how different surfaces (like wood, carpet, or plastic) affect performance, and how analyzingfrictioncanhelpimprovesafetyandspeed

4.Usereal-worldexamplessuchascarskiddingorslowingdowntohelpstudentsconnectthe concepttodailylife.

5.Youcanaskquestionslike: Whathappenswhenfrictionistoolowortoohigh? Whyistestingondifferentsurfacesimportant? Howcancardesignaffectperformanceandsafety?

6.Ensurethatyoureviewkeyvocabularyandconfirmthatallstudentsunderstandthedesign constraintsandprojectexpectations.

Read the “Define the Problem” section with your students. Emphasize that they are helping a physics class understand friction by designing cars that can be tested on various surfaces. Review the goals of accurate modeling and explain the importance of file design for laser cutting Encourage students to think about what features will affect the car’s speed and traction. LogintoyouronShapeaccount. ClickCreate->Document Namethefile“Project4:CarModel.”

Createanewsketchanduseacombinationofthecircletool,linetool,andrectangletools tocreatetheoutlineofpiecestomakeacar Youmayusethedimensionsbelowfor inspiration,oryoumayprefertochooseyourownsize.

Havestudentsrevisitthe"MeasureYourSuccess"sectionandtesttheircarmodelsondifferent surfacessuchaswood,carpet,andplastic Askthemtoobservehowfrictionaffectsthecar’s speed and movement on each surface Ensure that the models are fully assembled, stable, andcutaccuratelyfromthelaserfiles.Encouragestudentstorecordandcompareresultsto understandwhichdesignperformsbestunderdifferentfrictionconditions.

Pair students up to review each other’s car designs. Each student should point out one strengthintheirpartner’smodelandsuggestoneimprovement.Focusthediscussiononhow wellthecarmoves,howthematerialsandwheelplacementaffectperformance,andwhether the design could be adjusted to handle friction better. Guide students to make thoughtful changesbasedontestresultsandpeerfeedback.

--EndofSession1--

LearningActivities(Session2)

1. Open a new sketch on the face of oneofthewheels.UsetheDimension tool to draw a new inner circle that matches the shaft diameter of your motor or axle. Then, add a second circle with a smaller outer diameter thantheoriginalwheel

2.Select the new sketch and use the Extrudetool Besuretochoose“New” instead of “Add” so the extrusion becomes a separate part, not an extensionofthewheel

3.(Optional)Createanotherversionofthepartwithaslightlysmallershaftdiameter.Thiswill giveatighterfit,whichmayhelpthewheelsstaymoresecurelyontheshaftduringtesting

4.Duplicatetheobject4times.

Havestudentstesttheircompletedcardesignsonvarioussurfacesandrecordhowfarorfast the cars move Guide them to compare performance and friction levels Encourage them to observe which materials produce the most and least resistance and use this data to rank surfacefrictionintheprovidedchart.

Letstudentspairuptoexchangeobservationsandfeedback.Eachstudentshouldidentifyone effectivedesignfeatureandonesuggestionforimprovementintheirpartner’scar Encourage focusonhowthecarhandlesfriction,wheelstability,andmotionconsistency.Invitestudents tomodifytheirdesignsbasedonfeedbackandsurfacetestingresults. --EndofSession2--

MATHANDSCIENCECONNECTION

ANSWER1

The rate of change of the car’s position on the smooth floor, moving from 0 to 9 cm in 6 seconds, is higher than the rate of change of the car’s position on the carpet, which moves from0to5cmin6seconds.Mathematically:

1.5>0.83

ANSWER2

Thecar’saccelerationisthefastestfrom0-1s,sincetheslopeisthesteepest(2cm/s/1s=2 cm/s )

Reflection

Project5:InclusiveSTEMFigurine

LessonPlan

Learning Objectives

At the end of the lesson, the learners will:

Duration: 90 minutes

1. Explain why representation in STEM matters and describe how design choices can promote inclusion and challenge stereotypes.

2. Use CAD software to design a figurine with balanced proportions, interlocking joinery, and features that reflect a STEM professional

3. Assemble and test a laser-cut figurine, then evaluate its stability and visual impact while applying peer feedback to improve clarity, balance, and inspiration.

Materials

Vocabulary

Prototype

Marketing

An early version of a product that's used to test a concept orprocess

Thepromotionofanorganization'smission

Preparation (Teacher To-Do Before Class)

1.Ensurethatalllaptops/computersarechargedandhaveaccesstotheinternet Logintothe CADsoftware(Onshapeorotherchosendesignplatform)oneachstudentgroupaccountso thatstudentscanstartimmediately.

2.Check that the laser cutter is set up, calibrated, and safety-tested before class Make sure thecuttingbediscleanandaligned.

3. Prepare the approved material sheets (e.g., 3mm plywood, acrylic, or cardboard) cut to standardsizesthatfitthemachine’sworkingarea

4. Print and display the laser cutter safety rules in the classroom. Review emergency stop proceduresandensurethatsafetygogglesareavailableforallstudents.

5.UploadorprepareasampleCADfileandlaser-cutmodelfordemonstration,showingboth thedigitaldesignandthephysicalprototype.

5. Have measuring tools (rulers, calipers) ready for students to check their designs before cutting

6.Confirmthatventilationorfumeextractionisworkingproperlyforsafeoperation.

7. Test the file-to-machine workflow (exporting from CAD to laser cutter software) to avoid technicalissuesduringclass.

⅛” MDF
Laser Cutter Smoke Purifier

Learning Activities (Session 1)

1.Beginbydiscussinghowrepresentationmatters,especiallyinSTEMfieldswherewomenare historicallyunderrepresented.

2. Explain that this project allows students to design and prototype toy figurines that reflect female engineers These figures serve as powerful visual tools that can inspire young girls to seethemselvesinSTEMcareers

3.Useguidingquestionstosparkdiscussion:

Whyisitimportantforkidstoseerolemodelswholooklikethem?

Howcantoyshelpchallengegenderstereotypes?

Inwhatwayscandesignsupportinclusionandinspiration?

4.Ensurethatyoureviewkeyvocabularyandconfirmthatallstudentsunderstandthedesign constraintsandprojectexpectations.

Review the "Define the Problem" section together. Make it clear that their role is to support a physicsclassbydesigningtestablecarsthatdemonstratehowfrictionworksacrossdifferent surfaces Talk about why precision in digital design matters when preparing files for laser cutting. Help students consider what features like wheel size, weight, or axle placement could influence their car’s ability to move quickly and safely across materials like carpet, wood,ortile.

Extrudethesketchtogivethetoythethicknessappropriateforatoy.

Have students revisit the "Measure Your Success" section and check if their figurine design meetstherequiredcriteriaforbalance,proportion,andrecognizableengineeringfeatures.Ask them to inspect the model for stability and whether it can be assembled cleanly from the laser-cutparts.Encouragethemtoreflectonhowwelltheirdesigncommunicatestheidentity ofafemaleSTEMprofessionalandifitcouldinspireyoungeraudiences.Ifpossible,allowbrief peertestingorviewingtoassessvisualimpact

Pairstudentstorevieweachother’sfigurinedesigns.Eachstudentshouldhighlightonestrong feature in their partner’s model such as pose, clothing details, or engineering tools and suggest one area for improvement Encourage thoughtful feedback on how well the figurine represents a confident, capable woman in STEM. Guide students to consider both aesthetic appeal and messaging in their revisions, helping them refine their design to better inspire inclusionandrepresentation.

--EndofSession1--

LearningActivities(Session2)

1. Identify the base or bottom face of the objectwherethestandwillbeattached.

2.Measuretheleglengthbyclickingonthe sidesofit.Themeasurementwillappearin thebottom-rightcornerofthescreen.Note thiswidthforthenextstep

3. Create a new sketch on a plane that is perpendicular to the leg Draw a rectangle using the same width as the leg. Then, draw a circle around the rectangle to act asthebaseofthestand.

4. Select the new sketch and use the Extrude tool to give the stand its thickness. Make sure to select “New” instead of “Add” sothestandiscreatedasaseparatepart, notjoinedtotheoriginalobject.

5.UsetheTransformorMovetooltoalignandpositionthestandbeneaththelegoftheobject Ensureitsitsflatandcenteredforpropersupport

Have students check the “Measure Your Success” section to confirm that their base supports the figurine upright and fits the click-in connection Test that the figurine stands securely withoutwobblingandthatthebasefitswithinthedesignconstraints

Askstudentstopairupandgiveeachotherquickfeedback Eachstudentshouldmentionone thing that works well (eg, stability or fit) and one suggestion for improvement Encourage feedbackondesignclarity,balance,andfitaccuracy.

--EndofSession2--

AnswerKey

MATHANDSCIENCECONNECTION

ANSWER1

1.18%-12%=6%difference 0.06x5,000,000=30,000moreyoungwomenareinterestedinSTEMcareers.

ANSWER2

4,500x=500 x=5/45=1/9=0.11=11%

ANSWER3

3. a. The average percent increase in interest from the aeronautical engineer was 7.75 while theaveragepercentincreaseininterestforthecivilengineerwas625 Thus,theaeronautical engineercausedahigherpercentincreasethanthecivilengineer.

b. The standard deviation for the aeronautical engineer was 2.39 while the standard deviation for the civil engineer was 554 This means there was more variety in the results for the civil engineer than for the aeronautical engineer If the organization had to only release onefigurine,theyshouldchoosetheaeronauticalfigurinefromthesedatapoints.

Reflection

An inclusive STEM figurine helps promote gender equality by providing visible, diverse role models that challenge stereotypes and encourage all genders to seethemselvesascapableandwelcomeinSTEMfields.

Project6:RainwaterCollector

LessonPlan

LearningObjectives

Attheendofthelesson,thelearnerswill:

1.Explainwhyportablerainwatercollectionisimportantforoutdoorsurvivalanddescribehow designchoicescanimprovestorage,portability,andeaseofuse.

2. Use CAD software to design a lightweight rainwater collector with interlocking joinery and featuresthatallowforbothwatercollectionandpouring

3. Assemble and test a laser-cut rainwater collector, evaluate its stability and efficiency, and applypeerfeedbacktoimprovewaterflow,portability,andfitaccuracy.

Materials

Duration: 90minutes Vocabulary

Preparation(TeacherTo-DoBeforeClass)

1.Ensurethatalllaptops/computersarechargedandhaveaccesstotheinternet.Logintothe CADsoftware(Onshapeorotherchosendesignplatform)oneachstudentgroupaccountso thatstudentscanstartimmediately

2.Check that the laser cutter is set up, calibrated, and safety-tested before class. Make sure thecuttingbediscleanandaligned

3. Prepare the approved material sheets (eg, 3mm plywood, acrylic, or cardboard) cut to standardsizesthatfitthemachine’sworkingarea.

4. Print and display the laser cutter safety rules in the classroom Review emergency stop proceduresandensurethatsafetygogglesareavailableforallstudents.

5.UploadorprepareasampleCADfileandlaser-cutmodelfordemonstration,showingboth thedigitaldesignandthephysicalprototype

5. Have measuring tools (rulers, calipers) ready for students to check their designs before cutting.

6.Confirmthatventilationorfumeextractionisworkingproperlyforsafeoperation

7. Test the file-to-machine workflow (exporting from CAD to laser cutter software) to avoid technicalissuesduringclass.

LearningActivities(Session1)

1. Introduce the importance of clean water access, especially during outdoor activities like hikingorcampinginremoteareas.

2.Explainhowacompactrainwatercollectorcanprovideaportablesolutionbycatchingand storingrainwaterforlateruse

3. Emphasize how this project supports critical thinking, survival skills, and environmental awareness.

4.Askquestionslike: Whyisrainwatercollectionimportantforoutdoorsurvival?

Whatmaterialsarebestforlightweight,portabledesigns?

Howcanwemakethecollectoreasytocarryanduse?

5.Ensurethatyoureviewkeyvocabularyandconfirmthatallstudentsunderstandthedesign constraintsandprojectexpectations

Read the “Define the Problem” section with your students. Emphasize that they are helping a gear company create a lightweight and effective tool for clean water collection. Review the criteria (it must store and catch rainwater) and constraints (must be easy to carry) Encourage students to brainstorm what shape or mechanism would work best in real-life hikingsituations.

Createarainwatercollectorthatislargeratthe openingatthetopandfunnelsintoacontainer Ensurethepieceshavejoinerytofittogether

Extrudethepieceswith0.125"thickness andassembletheminAssembly1to ensuretheyfittogether

Havestudentsreviewthe“MeasureYourSuccess”sectionandcheckiftheirdesigncancatch and hold water securely Make sure it can be assembled or folded easily for storage and meets the lightweight requirement. Let them simulate rain using a spray bottle or cup and evaluatehowmuchwateriscollectedandretained.

Pairstudentstosharetheirdesigns Eachstudentshouldidentifyonesmartdesignfeaturein their partner’s model and suggest one improvement Encourage them to discuss portability, water collection efficiency, and how well the design could survive in outdoor conditions. Let themrefinetheirmodelsbasedontestingandpeerfeedback.

--EndofSession1--

LearningActivities(Session2)

Have students test whether their design allows water to be poured smoothly into a small opening,suchasafilterordrain Ensurethespoutorchannelispositionedcorrectlyandthat no water leaks from unintended areas. Remind them to check that the parts fit securely and thatthemodelstandssteadywheninuse.

Askstudentstopartnerupandsharetheirpouringmechanismdesigns.Eachstudentshould mentiononefeaturethatworkswellandsuggestonewaytoimproveeaseofuseorstability. Encouragefeedbackfocusedonwaterflow,partfit,andhoweasilythedesignintegrateswith atypicalwaterfiltersetup.

--EndofSession2--

AnswerKey

MATHANDSCIENCECONNECTION

ANSWER1

a.Amount=ratextime

V(t)=0.5t

b.V(30)=0.5(30)=15in

c.TotalVolume=5 =125in

V(t)=125=0.5t

t=125/0.5=250minutes

ANSWER2

a.Amount=ratextime

V(t)=0.5t

b.V(30)=05(30 )=05(900)=450in

c.V(t)=125=0.5t

125/05=t

250=t

t=15.8minutes

Note that the container fills much faster with the variable rate, since it is always increasing, thanwiththeconstantrate.

Reflection

Project7:WindTurbineAirfoils

LessonPlan

LearningObjectives

Attheendofthelesson,thelearnerswill:

Duration: 90minutes

1.Explainhowairfoilshapeaffectswindturbineefficiencyanddescribewhyrenewableenergy isimportantforsustainablepowergeneration.

2. Use CAD software to design laser-cut turbine blades and hubs with features that support stability,airflow,andaccuratetesting.

3. Assemble and test airfoil models in a simulated wind environment, evaluate performance results,andapplypeerfeedbacktoimprovedesignefficiencyandstability

Materials

Vocabulary

Airfoil

Model

Turbine

A shaped surface, like a wing or blade, designed to generateliftorcontrolairflowwhenmovingthroughair

Asimplifiedrepresentationofasystemorconceptusedto explain,predict,oranalyzeitsbehavior

Amachinewithrotatingbladesthatconvertsfluidflow(like wind,water,orsteam)intomechanicalenergy

Preparation(TeacherTo-DoBeforeClass)

1.Ensurethatalllaptops/computersarechargedandhaveaccesstotheinternet.Logintothe CADsoftware(Onshapeorotherchosendesignplatform)oneachstudentgroupaccountso thatstudentscanstartimmediately

2.Check that the laser cutter is set up, calibrated, and safety-tested before class. Make sure thecuttingbediscleanandaligned.

3. Prepare the approved material sheets (eg, 3mm plywood, acrylic, or cardboard) cut to standardsizesthatfitthemachine’sworkingarea.

4. Print and display the laser cutter safety rules in the classroom Review emergency stop proceduresandensurethatsafetygogglesareavailableforallstudents

5.UploadorprepareasampleCADfileandlaser-cutmodelfordemonstration,showingboth thedigitaldesignandthephysicalprototype

5. Have measuring tools (rulers, calipers) ready for students to check their designs before cutting.

6.Confirmthatventilationorfumeextractionisworkingproperlyforsafeoperation

7. Test the file-to-machine workflow (exporting from CAD to laser cutter software) to avoid technicalissuesduringclass.

LaserCutter ⅛”MDF
½”woodendowel SmokePurifier

LearningActivities(Session1)

1. Explain how wind turbines work by converting wind energy into electricity using rotating blades.Introducetheideathatbladeshapeaffectshowefficientlywindenergyiscaptured.

2.Let students know they will design and cut different blade airfoils using a laser cutter, then testtheirmodelsinasimulatedwindenvironmenttomeasureperformance

3.Emphasizethereal-worldimpactofthisworkoncleanenergyandsustainability

4.Useguidingquestionslike:

Whatmakesonebladedesigncapturemorewindthananother?

Howcanwedesignforbothperformanceandefficiency?

Whyisrenewableenergyimportantforourfuture?

5.Ensurethatyoureviewkeyvocabularyandconfirmthatallstudentsunderstandthedesign constraintsandprojectexpectations.

Read the "Define the Problem" section together Explain that students will act like engineers helping a clean energy company test airfoil designs Clarify that the focus is on designing small blades that are fast and affordable to produce and that can be evaluated for wind performance.Encouragebrainstormingaboutwhichdesignfeatures(likecurvatureorlength) mayleadtobetterresults

Createanairfoilbasedononeofthethree designoptions.Useasplinecurvetocreate thegeometry

Createacentralhubwithaholeinthe middletobeabletoattachtothedowel Use thecircularpatterntocreateapatternof threeairfoils.Makesuretheinnerdiameter ofthehubmatchestheouterdiameterof yourdowelsuchthatitfitstightly,butisstill abletorotate.

Extrudetheairfoiltogiveit⅛”thickness.

Performabooleanuniontocombinethe partsintoonedesignforlasercutting,such thatthelasercutterdoesnotcutthepieces apart.

Havestudentsrefertothe"MeasureYourSuccess"sectionandtesttheirairfoilmodelsusinga fan or wind source Ask them to observe how fast each blade turns and how consistently it spins. Have them measure wind capture performance and compare results to identify which bladedesignismosteffective.

Pairstudentstogivefeedbackoneachother’sbladedesigns.Eachstudentshouldnameone strength and one improvement idea. Ask them to reflect on which design features made a difference in performance Encourage them to revise their models based on what they learnedfromtestingandpeerfeedback.

--EndofSession1--

LearningActivities(Session2)

Havestudentstesttheirairfoilhubandholderdesignsbyattachingtheairfoilsandusingafan tosimulatewind.Makesurethehubholdsthebladessecurelyandspinsfreely.Askstudentsto check if their design allows for stable rotation and accurate comparison between different blade shapes Remind them to refer to the “Measure Your Success” table to confirm that the setupmeetsthecriteriafortestingperformance

Pair students to observe each other’s hub and holder systems in action. Ask each student to point out one thing they like and one idea for improvement. Encourage them to discuss how the design supports airflow, stability, and test accuracy Students can make adjustments basedonwhattheylearnfromeachother’sfeedbackandtestingoutcomes

AnswerKey

MATHANDSCIENCECONNECTION

ANSWER1

a.60°x

b.Areaofthecircle=r =4

Segmentofthecircleratio:

Notethatthisshapeisspecialsincethearclengthofthissectorisequaltoitsarea.Thisonly happenswhenr=2.

ANSWER2

P(50)=

P(100)=

Thepowerdensityisbetterwithaspacingof50m,since058>015

ANSWER3

Tooptimize,takethederivativeandsetitto0,orgraphthefunctionandfindthecoordinatesof thepeak.

Reflection

Aspacingof13.42mprovidesthemaximum

LearningObjectives

Project8:BikeRack

LessonPlan

Attheendofthelesson,thelearnerswill:

Duration: 90minutes

1. Explain how bike racks support sustainable transportation and describe how thoughtful designcanimprovesafety,accessibility,andenvironmentalimpact.

2.UseCADsoftwaretodesignalaser-cutbikerackthatmeetscriteriaforsturdiness,size,and easeoflockingmultiplebikes

3. Assemble and test a bike rack model, evaluate its stability and usability, and apply peer feedbacktoimprovespaceefficiency,safety,anduserconvenience.

Materials

Vocabulary

Emissions

Commuter

A structure designed for securely holding or parking bicycles

Gases or substances released into the air, usually from vehicles,factories,orothersources

A person who travels regularly between home and work or school

Preparation(TeacherTo-DoBeforeClass)

1.Ensurethatalllaptops/computersarechargedandhaveaccesstotheinternet.Logintothe CADsoftware(Onshapeorotherchosendesignplatform)oneachstudentgroupaccountso thatstudentscanstartimmediately.

2.Check that the laser cutter is set up, calibrated, and safety-tested before class. Make sure thecuttingbediscleanandaligned

3. Prepare the approved material sheets (e.g., 3mm plywood, acrylic, or cardboard) cut to standardsizesthatfitthemachine’sworkingarea

4. Print and display the laser cutter safety rules in the classroom Review emergency stop proceduresandensurethatsafetygogglesareavailableforallstudents.

5.UploadorprepareasampleCADfileandlaser-cutmodelfordemonstration,showingboth thedigitaldesignandthephysicalprototype.

5. Have measuring tools (rulers, calipers) ready for students to check their designs before cutting

6.Confirmthatventilationorfumeextractionisworkingproperlyforsafeoperation.

7. Test the file-to-machine workflow (exporting from CAD to laser cutter software) to avoid technicalissuesduringclass

LearningActivities(Session1)

1.Beginbydiscussinghowbikerackssupportcleantransportationandhealthierlifestyles

2. Explain that more people biking means fewer cars on the road, which helps reduce air pollution,traffic,andcarbonemissions.

3.Emphasize how students will design and test bike racks using laser cutting, learning about sustainabilityandsafeurbanplanning

4.Youcanask:

Howdobikeracksmakeiteasierforpeopletochoosebikingoverdriving?

Whataretheenvironmentalbenefitsofcyclingmore?

Howcandesignimprovebothsafetyandaccessibility?

5.Ensurethatyoureviewkeyvocabularyandconfirmthatallstudentsunderstandthedesign constraintsandprojectexpectations.

Read the “Define the Problem” section together Explain that students will design a bike rack that is safe, space-efficient, and easy to access. Emphasize that the design should reduce clutter, encourage commuting by bike, and fit in front of office buildings. Ask students what featuresmakeabikerackeffectiveandsecure LogintoyourOnshapeaccount. ClickCreate->Document Namethefile“Project8:BikeRacks.”

ImportaDXForDWGofabiketovisualizehow thebikewillconnect

1. Have students review the “Measure Your Success” section and check that their bike rack design:

Holdsatleasttwobikes

Fitswithinthedesignatedsize

Usesonlylaser-cutparts

2.Test the stability of the rack and how easily bikes can be locked and unlocked. Encourage teamstosimulaterealuseandensuresafetyandusability

Ask students to present their models and test results In pairs, each student should give one complimentandoneconstructiveideatoimprovethedesign.Guidethemtofocusonspace efficiency, sturdiness, and how inviting the rack is for everyday use. Suggest that they revise theirdesignsbasedonpeerandperformancefeedback

--EndofSession1--

LearningActivities(Session2)

Havestudentscheckwhethertheirupdatedbikerackdesignallowsatleastthreebikestobe lockedsecurelyandspacedoutforeasyaccess Verifythattherackstandssteadily,fitswithin thesizelimits,andusesonlylaser-cutmaterials Encouragestudentstosimulateplacingand lockingbikestoensurethedesignisfunctionalanduser-friendly.

Pairstudentstorevieweachother’supgradeddesigns.Askeachstudenttogiveonepieceof positive feedback and one improvement suggestion focused on space, locking access, and easeofuse Encouragethemtoconsideruserconvenience,safety,andhowclearlythedesign communicateswherebikesshouldbeplaced.

--EndofSession1--

AnswerKey

MATHANDSCIENCECONNECTION

ANSWER1

Studentsmaycalculatebyhandoruseaprogramasshownto findthemean,median,andIQR NotethattheQ1andQ3values are found as the median of the first half of the data and the medianofthesecondhalfofthedata,respectively.

ANSWER2

ThemeanishigherinlocationA,themall,thanthepark,locationB.Thespreadislargeratthe mallthanatthepark.

ANSWER3

The bike racks at the mall have a higher average usage, so additional racks could be most usefulthere Thedifferenceinspreadis4asopposedto3,sothatisnottooconcerningforthe planningboard.

Reflection

Project9:BrailleSignage

LessonPlan

LearningObjectives

Attheendofthelesson,thelearnerswill:

Duration: 90minutes

1. Explain the importance of Braille signage in promoting accessibility and describe how inclusivedesignsupportsindependenceforpeoplewithvisualimpairments.

2.UseCADsoftwaretodesignlaser-engravedBraillesignagethatmeetscriteriaforreadability, alignment,andmaterialconstraints.

3. Assemble and test Braille signage prototypes, evaluate tactile clarity and accuracy, and applypeerfeedbacktoimprovespacing,engravingdepth,andoverallaccessibility

Materials

Vocabulary

Braille Raster Engraving

Terminal

A writing system using raised dots that blind or visually impairedpeoplereadbytouch

A technique where the laser moves back and forth, like a printer, to engrave an image or text by burning away materialwithtinydots

Abuildingwherepassengerscheckin,gothroughsecurity, board,andarrivefromflights

Preparation(TeacherTo-DoBeforeClass)

1.Ensurethatalllaptops/computersarechargedandhaveaccesstotheinternet Logintothe CADsoftware(Onshapeorotherchosendesignplatform)oneachstudentgroupaccountso thatstudentscanstartimmediately.

2.Check that the laser cutter is set up, calibrated, and safety-tested before class Make sure thecuttingbediscleanandaligned.

3. Prepare the approved material sheets (e.g., 3mm plywood, acrylic, or cardboard) cut to standardsizesthatfitthemachine’sworkingarea

4. Print and display the laser cutter safety rules in the classroom. Review emergency stop proceduresandensurethatsafetygogglesareavailableforallstudents.

5.UploadorprepareasampleCADfileandlaser-cutmodelfordemonstration,showingboth thedigitaldesignandthephysicalprototype.

5. Have measuring tools (rulers, calipers) ready for students to check their designs before cutting

6.Confirmthatventilationorfumeextractionisworkingproperlyforsafeoperation.

7. Test the file-to-machine workflow (exporting from CAD to laser cutter software) to avoid technicalissuesduringclass.

LaserCutter
SmokePurifier ⅛”MDF

LearningActivities(Session1)

1.Introduce the topic by explaining how Braille signage helps people with visual impairments navigatepublicspacesindependently.

2. Highlight how laser engraving enables the creation of accurate and durable Braille on materialslikemetal,acrylic,orwood

3. Emphasize that this project empowers students to create inclusive designs that make environmentsmoreaccessibleandequalforeveryone.

4.Askguidingquestionssuchas:

WhyisBrailleimportantinpublicspaces?

Whatmakessignagemoreaccessible?

Howcandesignhelppromoteinclusion?

5.Ensurethatyoureviewkeyvocabularyandconfirmthatallstudentsunderstandthedesign constraintsandprojectexpectations

Read the “Define the Problem” section with your students Clarify that they are helping an airport create Braille signage to assist travelers with limited eyesight. Encourage them to consider what makes signage effective and inclusive. Remind them to think about clarity, readability,materialchoice,andplacementintheirdesign. LogintoyouronShapeaccount ClickCreate->Document. Namethefile“Project9:BrailleSignage.”

Createthedesignonthebackboardby importingtheDXFfileasasketchand extrudingitup Createabackboardforthesign Researchthebraillepatternfor “TerminalA”

Have students check their designs against the “Measure Your Success” criteria. Ensure the Braille dots are spaced correctly, readable by touch, and aligned with the text message Test the design using sample surfaces and confirm that the engraved dots are clear and consistent.Verifythatthedesignfitsthelasercuttingguidelines.

Pair students to share and review each other's Braille signage Ask them to give one compliment and one suggestion for improvement. Encourage them to focus on the readability of the Braille, alignment with the printed text, and design simplicity. Support revisionsthatimproveaccessibilityandclarity

LearningActivities(Session2)

AskstudentstotesttheirBraillesignsbylaserengravingonasmall2”x3”material Havethem checkthattheBrailledotsareclearlyraisedandeasytofeel,usingeithertactilefeedbackora Braillerulerformeasurement.Makesuretheyadjusttheengravingdepthuntilthedotsreach theidealheight.Confirmthatthetextmatchestheintendedmessageandthesignfitswithin thedesignspecifications

Have students pair up and test each other's signs by touch. Each student should give one pieceofpositivefeedbackandonesuggestionforimprovement,focusingonclarity,accuracy of the Braille pattern, and engraving quality Encourage them to make small adjustments to depth,spacing,orlayouttoenhanceaccessibility.

--EndofSession2--

AnswerKey

MATHANDSCIENCECONNECTION

ANSWER1

BrailleandOnTime:0.75x0.65=0.488x100=48.8%

StaffandOnTime025x085=0213x100=213%

Braille%:48.8/(48.8+21.3)=0.696

There is a 69.6%, almost 70% chance that the person who made it to the gate on time used Braillesignstonavigate

ANSWER2

Outofagroupof100travelers,75arepredictedtouseBraillesigns.Then,1-0.65=0.35,which is35%,willnotmakeittothegateontime Thismeans; 75x035=2625,or26passengersarepredictedtonotmakeittothegateontime

ANSWER3

Yes,theairportshouldstillhaveBraillesigns,asonly25%ofblindtravelersaskthestaffforhelp. Thestaffmaybetoobusyorthetravelermaywishtobeindependent

Reflection

Project10:ReusableShippingContainers

LessonPlan

Learning Objectives

At the end of the lesson, the learners will:

Duration: 90 minutes

1. Explain how reusable and modular shipping containers reduce waste, save space, and support sustainable global trade.

2. Use CAD software to design a flat-pack shipping crate with interlocking joinery that allows for easy assembly, disassembly, and reuse

3. Assemble and test a laser-cut crate model, evaluate its stability and efficiency, and apply peer feedback to improve stacking strength, fit, and compact storage

Materials

Vocabulary

Freight

Adhesives

Goodsorcargotransportedbytruck,train,ship,orplane

Substances used to bond or stick materials together such astapeorglue

Preparation (Teacher To-Do Before Class)

1.Ensurethatalllaptops/computersarechargedandhaveaccesstotheinternet.Logintothe CADsoftware(Onshapeorotherchosendesignplatform)oneachstudentgroupaccountso thatstudentscanstartimmediately

2.Check that the laser cutter is set up, calibrated, and safety-tested before class. Make sure thecuttingbediscleanandaligned.

3. Prepare the approved material sheets (eg, 3mm plywood, acrylic, or cardboard) cut to standardsizesthatfitthemachine’sworkingarea.

4. Print and display the laser cutter safety rules in the classroom. Review emergency stop proceduresandensurethatsafetygogglesareavailableforallstudents

5.UploadorprepareasampleCADfileandlaser-cutmodelfordemonstration,showingboth thedigitaldesignandthephysicalprototype.

5. Have measuring tools (rulers, calipers) ready for students to check their designs before cutting.

6.Confirmthatventilationorfumeextractionisworkingproperlyforsafeoperation

7. Test the file-to-machine workflow (exporting from CAD to laser cutter software) to avoid technicalissuesduringclass.

Learning Activities (Session 1)

1. Explain that shipping containers are essential for global trade but often create environmentalchallengesduetoemissions,spaceusage,andwaste.

2. Introduce the idea that reusable containers designed with laser-cut modular parts can reducewarehousespace,cutcosts,andlowerenvironmentalimpact

3. Emphasize that the goal of this project is to rethink traditional shipping with smarter, flatpacked,andrepairablecontainerdesignsthatsupportsustainability.

4.Ensurethatyoureviewkeyvocabularyandconfirmthatallstudentsunderstandthedesign constraintsandprojectexpectations

Read the “Define the Problem” section with your students Clarify that the goal is to create a prototypeofareusableshippingcrateusingjoinerymethods.Reviewwhataprototypeis,and discusswhymodularityandspace-savingfeaturesareimportantinreal-worldshippingand storage Invite students to brainstorm how a container can be designed for easy assembly, disassembly,andreuse.

Have students review the "Measure Your Success" section Ask them to check that their crate design fits together using joinery, is able to be assembled and disassembled easily, and can lay flat when not in use. Encourage them to test the structural stability of the assembled prototypeandobservewhethertheconnectionsaretightandsecure

Pair students up to test each other’s designs. Each student should describe how their crate functionsandreceiveonepositivecommentandonesuggestionforimprovement.Encourage feedback on how easy it is to put together or store the crate, how compact it is when flatpacked,andwhetheranypartscouldberedesignedforbetterfitorstrength.

LearningActivities(Session2)

--EndofSession1--

Have students check whether their crate design snaps together securely without shifting Ask themtogentlyshakeormovethestackedcratestoseeifanypartsslideordisconnect Ensure that the joining features (slots, tabs, or connectors) are aligned properly and keep the crates stable during simulated movement. Encourage them to revise the design if it feels loose or unstable

Pair students and ask them to explain how their crates connect and stay secure during shipment Each partner should suggest one thing that works well and one way to make the connection stronger or easier to align Encourage feedback on slot placement, snapping strength,andhoweasilythecratescanbestackedorseparated.

--EndofSession2--

AnswerKey

MATHANDSCIENCECONNECTION

ANSWER1

Thevolumeofthecrateis2mx2mx3m=12m If10sculpturesneedtofitineachcrate,thenthelargestallowablevolumeis12/10=1.2m for eachsculpture.

ANSWER2

Encouragestudentstodrawthescenarioandusetrigonometry

Reflection

Project11:AquaticCleanupHook

LessonPlan

LearningObjectives

Attheendofthelesson,thelearnerswill:

Duration: 90minutes

1. Explain how marine debris affects ecosystems and describe how specialized cleanup tools canreduceplasticpollutionwhileprotectingaquaticlife.

2. Use CAD software to design a laser-cut aquatic cleanup hook that balances grip strength, efficiency,andsafetyformarineenvironments

3. Assemble and test a cleanup hook prototype, evaluate its ability to collect debris in water, andapplypeerfeedbacktoimprovestability,performance,andenvironmentalsafety.

Materials

Vocabulary

A tool that allows the user to make a geometry slightly largerorsmallerthanthepreviousshape

Preparation(TeacherTo-DoBeforeClass)

1.Ensurethatalllaptops/computersarechargedandhaveaccesstotheinternet.Logintothe CADsoftware(Onshapeorotherchosendesignplatform)oneachstudentgroupaccountso thatstudentscanstartimmediately

2.Check that the laser cutter is set up, calibrated, and safety-tested before class. Make sure thecuttingbediscleanandaligned.

3. Prepare the approved material sheets (eg, 3mm plywood, acrylic, or cardboard) cut to standardsizesthatfitthemachine’sworkingarea.

4. Print and display the laser cutter safety rules in the classroom. Review emergency stop proceduresandensurethatsafetygogglesareavailableforallstudents

5.UploadorprepareasampleCADfileandlaser-cutmodelfordemonstration,showingboth thedigitaldesignandthephysicalprototype

5. Have measuring tools (rulers, calipers) ready for students to check their designs before cutting.

6.Confirmthatventilationorfumeextractionisworkingproperlyforsafeoperation

7. Test the file-to-machine workflow (exporting from CAD to laser cutter software) to avoid technicalissuesduringclass.

LearningActivities(Session1)

1. Explain how marine debris threatens ocean life by entangling animals and polluting ecosystems. Introduce the idea that specialized tools like aquatic cleanup hooks can help safelycollectfloatingwastelikeplasticbottlesandnets.

2. Let students know they will design and laser cut their own cleanup hook, shaped to latch onto debris while minimizing harm to marine life They’ll test the hook’s effectiveness in simulatedcleanupscenarios.

3. Emphasize the real-world impact of this project on ocean conservation and sustainable design

4.Useguidingquestionslike:

Whatshapemakesahookbetteratcatchingdebriswithoutdamagingtheenvironment? Howcanwedesignatoolthat’sbotheffectiveandeasytouseinwater? Whyisprotectingmarinelifefromplasticpollutionimportant?

5.Ensurethatyoureviewkeyvocabularyandconfirmthatallstudentsunderstandthedesign constraintsandprojectexpectations.

Read the “Define the Problem” section with your students. Discuss how removing debris without harming marine life requires a specific design solution Encourage students to brainstorm ideas that balance strength, precision, and environmental safety Emphasize that theirgoalistohelpamarineresearchersafelycollectwastefromthewater.

Usetheoffsettooltocreateanotheredge andthenconnectthebottomedgewitha point

Createaloopatthetopforthehookto attachtoafishingline.Usethethree-point arctoolandacircletosubtractoutthe center

Askstudentstoreviewthe“MeasureYourSuccess”section Testthehook’sabilitytolatchonto common debris shapes (like mock bottles or nets) without slipping. Make sure it fits securely onto a pole and can handle underwater movement without damage. Have students observe whetherthehookcollectsdebrisefficientlyduringpracticeruns

Pairstudentsandhavethemrevieweachother’shooks.Askeachstudenttogiveonepieceof praise and one improvement suggestion, focusing on grip strength, shape efficiency, and safety for marine life Encourage revisions to improve how well the hook catches various objectsandremainsstablewheninuse.

Havestudentsattachtheirlaser-cutaquaticcleanuphookstoafishingpoleandtestthemin a tub filled with simulated plastic waste Observe how many pieces of debris the hook can collectinoneattempt.Remindstudentstocheckifthehook’sprongsareshapedwellenough to catch and hold trash without slipping. Encourage them to reflect on the effectiveness of theirdesignandhowitperformedinwater

Pair students to share feedback on each other’s designs. Each student should highlight one strength and suggest one improvement Focus their feedback on how many items the hook could pick up, how securely it held the debris, and how easy it was to maneuver in water Encouragethoughtfuladjustmentstoimprovecollectionefficiency.

--EndofSession2--

AnswerKey

MATHANDSCIENCECONNECTION

ANSWER1

Arclengths=r,where isinradians.45degrees= radians.

ANSWER2 2x118mx$12/m=$432

ANSWER3

$43.2x50=$2,160

Reflection

Marine biologists assess the impact of debris on ecosystems, while environmental engineers develop tools and systems, like the cleanup hook, to efficientlyremovewasteandrestorewaterquality.

Project12:BeeNestingHouse

LessonPlan

LearningObjectives

Attheendofthelesson,thelearnerswill:

Duration: 90minutes

1.Explain the importance of solitary bees as pollinators and describe how design features like holesize,spacing,andmaterialsaffectbeesurvivalandnestingsuccess.

2. Use CAD software to design a laser-cut bee nesting house with secure structure, accurate holeplacement,andfeaturesthatsupportpollinatorhabitats

3.Assemble and test a nesting house prototype, evaluate its stability and suitability for bees, andapplypeerfeedbacktoimprovedesignstrength,layout,andecologicaleffectiveness.

Materials

Vocabulary

Ecosystem

Nesting Solitary A community of living organisms interacting with their environment theprocessofbuildingorselectingashelteredplacetolay eggsandraisetheiryoung Alone

Preparation(TeacherTo-DoBeforeClass)

1.Ensurethatalllaptops/computersarechargedandhaveaccesstotheinternet.Logintothe CADsoftware(Onshapeorotherchosendesignplatform)oneachstudentgroupaccountso thatstudentscanstartimmediately

2.Check that the laser cutter is set up, calibrated, and safety-tested before class. Make sure thecuttingbediscleanandaligned.

3. Prepare the approved material sheets (eg, 3mm plywood, acrylic, or cardboard) cut to standardsizesthatfitthemachine’sworkingarea.

4. Print and display the laser cutter safety rules in the classroom. Review emergency stop proceduresandensurethatsafetygogglesareavailableforallstudents

5.UploadorprepareasampleCADfileandlaser-cutmodelfordemonstration,showingboth thedigitaldesignandthephysicalprototype

5. Have measuring tools (rulers, calipers) ready for students to check their designs before cutting.

6.Confirmthatventilationorfumeextractionisworkingproperlyforsafeoperation

7. Test the file-to-machine workflow (exporting from CAD to laser cutter software) to avoid technicalissuesduringclass.

LearningActivities(Session1)

1.Solitary bees play a vital role in pollinating crops and flowers, yet many lack safe places to nest. By designing and laser-cutting custom bee nesting boxes, students can help provide habitatsfortheseimportantpollinators.

2. These boxes are made with hollow tubes or drilled holes sized for different bee species, keepingthemsafefrompredatorsandextremeweather

3. This hands-on project teaches students how design and engineering can support biodiversityandconservation.

4.Askguidingquestionslike: Whyaresolitarybeesimportantforecosystems? Howcandesignchoices(likeholesizeandmaterials)affectbeesurvival? Whatfeaturesmakeagoodnestingenvironment?

Readthescenariotogether.Explainthatstudentsarehelpingabeekeeperbydesigningabee nesting box where solitary bees can safely lay eggsEmphasize that the goal is to create a design that supports pollination and protects bees. Encourage them to consider what featureswillattractbeesandkeepthemsafe.

Createthesidesforthehouse.Createanoffsetplanewithaplanetoolsuchthatthesides canbemaderightwheretheyneedtonotchintothejoineryonthebase

Createtheroofofthehouse.Createanoffsetplanefromthetopplane,andthenanangled planeata30degreeangle,usingthetopofthesideasthereferenceplane

Createanalignedrectangleusingthecornersofthesideasonesideoftheroof.Using trigonometry,wegetcos(30)=2/H,sothehypotenuselengthis2/cos(30)=2.3.

Createapentagonalbackforthehousewith tabsthatfitintheexistingslots

Havestudentscheckthe“MeasureYourSuccess”sectiontoconfirmtheirnestingboxmeetsall requirements:correctnumberandsizeofholes,securestructure,andsuitablematerials Test the design by reviewing whether it would offer enough space and protection for different solitarybeespecies.

Pair up students and let them review each other’s designs Each student should share one thing they like and one suggestion to improve the box (e.g., more stable structure, better spacingofholes).Encouragethemtorefinethedesigntobettermeettheneedsofbeesand supportpollination

--EndofSession1--

LearningActivities(Session2)

Have students check if their design includes holes that are the correct size and spacing for solitary bees to enter Remind them to confirm the holes connect to the nesting tubes inside and that the front panel fits securely onto the box. If possible, test the fit of bamboo or cardboardtubestoensuretheyarestableandprovideadequatenestingspace.

Ask students to pair up and show each other their designs. Each student should identify one thingthatworkswellintheirpartner’sdesign(e.g.,goodholelayout,strongattachment)and suggest one improvement (eg, better spacing, stronger material) Encourage respectful feedbackfocusedonbeesafetyandnestingsuccess

--EndofSession2--

AnswerKey

MATHANDSCIENCECONNECTION

ANSWER1

Usetheexponentialgrowthmodel:P(t)=Pe

Step1:FindrusingtheknownvaluesofP=5,t=5,P(5)=24

r=ln( )÷3=0.5224 5 24=5e

Step2:UsethenewrvaluetofindthetimeneededtoP(t)=100

100=5e

t=ln(20)÷031=5.73years

ANSWER2

a.H(t)=7+2t

b.H(10)=7+2(10)=27houses.No,thatisalotofbeenestinghouses,sotheylikelydonotneed tokeepaddingthemafteracertainnumberofhousesarebuilt

Reflection

Ecologistsstudyhownestinghousesaffectlocalbiodiversity,whilebeekeepers manage and protect bee colonies, ensuring pollination services that sustain plants,crops,andwildlifehabitats.

LearningObjectives

Project13:Bookends

LessonPlan

Attheendofthelesson,thelearnerswill:

Duration: 90minutes

1.Explainhowsymbolicdesigncanpromotejusticeanddescribehowbookendscanhighlight themesoffairness,equity,andsocialawareness.

2.UseCADsoftwaretodesignflat-packbookendswithinterlockingjoinerythatarebothstable andvisuallymeaningful

3.Assembleandtestalaser-cutbookendprototype,evaluateitsstrengthandthematicclarity, andapplypeerfeedbacktoimprovebalance,symbolism,andusability.

Materials

Vocabulary Bookend

Justice

Anobjectplacedattheendofarowofbookstokeepthem uprightandorganized.

The fair treatment of people according to laws, ethics, or principlesoffairness.

Preparation(TeacherTo-DoBeforeClass)

1.Ensurethatalllaptops/computersarechargedandhaveaccesstotheinternet.Logintothe CADsoftware(Onshapeorotherchosendesignplatform)oneachstudentgroupaccountso thatstudentscanstartimmediately

2.Check that the laser cutter is set up, calibrated, and safety-tested before class. Make sure thecuttingbediscleanandaligned.

3. Prepare the approved material sheets (eg, 3mm plywood, acrylic, or cardboard) cut to standardsizesthatfitthemachine’sworkingarea.

4. Print and display the laser cutter safety rules in the classroom. Review emergency stop proceduresandensurethatsafetygogglesareavailableforallstudents

5.UploadorprepareasampleCADfileandlaser-cutmodelfordemonstration,showingboth thedigitaldesignandthephysicalprototype

5. Have measuring tools (rulers, calipers) ready for students to check their designs before cutting.

6.Confirmthatventilationorfumeextractionisworkingproperlyforsafeoperation

7. Test the file-to-machine workflow (exporting from CAD to laser cutter software) to avoid technicalissuesduringclass.

LearningActivities(Session1)

1. Introduce students to how libraries can promote justice through the books they display Explain that literature can inspire social awareness and critical thinking on moral and ethical issues.

2.Tellstudentstheywilldesignandlasercutsymbolicbookendsthathighlightjustice-themed literature

3. These bookends can help attract readers' attention and encourage them to explore powerfulideas.

4.Askguidingquestionssuchas: Howcansymbolsinfluencewhatpeoplenoticeandcareabout? Whatvaluesorthemesshouldyourbookendrepresent? Whyisitimportanttoencouragereadingaboutjusticeandequity?

5. Review key vocabulary and the laser cutting design expectations before beginning the designprocess.

1.Reviewthe“DefinetheProblem”sectionwithyourstudents Emphasizethatthelibraryneeds functionalandmeaningfulbookendstosupportthemeddisplays.

2.Discusshowdesignelementscancommunicatemessagesandvalues.Encourage studentstothinkabouthowtomaketheirbookendsbothusefulandvisuallycompelling

Createabaseforthebacktonotchinto.Createthesketchonanoffsetplanethatwillbe wherethebasewillgo.Makethebasewideenoughtosupporttheweightofmultiplebooks.

Have students check that their bookends meet the “Measure Your Success” criteria: flat-pack construction, easy assembly, stable enough to hold books upright, and designed with a justice-relatedtheme Encouragethemtotestthefit,balance,andvisibilityoftheirdesignnext toarowofbooks.

Pair students to present and test each other’s bookends Each student should give one compliment and one improvement suggestion. Ask them to focus on how well the design communicatesamessage,howsturdyitis,andhoweffectivelyitdrawsattentiontothebooks itsupports.Encourageiterationandrefinement. --EndofSession1--

LearningActivities(Session2)

1.Havestudentstesttheirbookendsbyassemblingthelaser-cutpartsandcheckingiftheyfit securelyusingjoinery.Placebooksbetweenthebookendstoseehowmanytheycansupport withouttipping

2.Encouragethemtoevaluate: Isthedesignbalancedandstable? Doesthejustice-themedvectorimagestandoutandattractattention? Dothedimensionsneedadjustingtosupportdifferentbooksizes?

Havestudentspairupanddisplaytheirassembledbookends.Eachpartnershouldcomment on:

Oneelementofthedesignthatcommunicatesthejusticethemewell Onesuggestiontoimprovefunctionality(e.g.,basewidth,height,joinerystrength) Encouragethemtorevisetheirvectordesignorstructurallayoutforbettermessageclarity andphysicalsupport

--EndofSession2--

AnswerKey

MATHANDSCIENCECONNECTION

ANSWER1

Answers will vary based on the strength of each student’s design Students should test their bookends and add books until the bookend slips. Then, they should try tactics such as changingtheheightandaddingweighttotheirbookendtoimprovetheirperformance.

ANSWER2

The force of friction opposes the weight of the books pressing against the bookend The normalforceofthebooksistheweightofthebooks

W=5(1kg)(9.8m/s)=49N

F =µF=µmg

Theforceoffrictionmustbeatleasttheweightinordertopreventsliding µmg≥49N

03m(98m/s) 49N

m≥49/((0.3)(9.8m/s))

m≥1665kg

Sincetherearetwobooks,themassofeachneedstobem≥8.83kg

Reflection

LearningObjectives

Project14:Miniloom

LessonPlan

Attheendofthelesson,thelearnerswill:

Duration: 90minutes

1. Explain how mini looms can support traditional crafts and describe how accessible tools createincomeopportunitiesforwomenworkingfromhome.

2. Use CAD software to design a laser-cut mini loom that is lightweight, stable, and easy to assembleforweavingactivities

3.Assemble and test a mini loom prototype, evaluate its usability and weaving performance, andapplypeerfeedbacktoimprovecomfort,stability,andefficiency.

Materials

Vocabulary

Loom

Microgrant

Weaving

Adeviceusedforweavingthreadsintofabric

A small amount of funding given to individuals or organizationstosupportprojectsorinitiatives

Theprocessofinterlacingthreadsorfiberstocreatefabric orothermaterials

Preparation(TeacherTo-DoBeforeClass)

1.Ensurethatalllaptops/computersarechargedandhaveaccesstotheinternet.Logintothe CADsoftware(Onshapeorotherchosendesignplatform)oneachstudentgroupaccountso thatstudentscanstartimmediately.

2.Check that the laser cutter is set up, calibrated, and safety-tested before class. Make sure thecuttingbediscleanandaligned

3. Prepare the approved material sheets (e.g., 3mm plywood, acrylic, or cardboard) cut to standardsizesthatfitthemachine’sworkingarea.

4. Print and display the laser cutter safety rules in the classroom Review emergency stop proceduresandensurethatsafetygogglesareavailableforallstudents.

5.UploadorprepareasampleCADfileandlaser-cutmodelfordemonstration,showingboth thedigitaldesignandthephysicalprototype

5. Have measuring tools (rulers, calipers) ready for students to check their designs before cutting

6.Confirmthatventilationorfumeextractionisworkingproperlyforsafeoperation.

7. Test the file-to-machine workflow (exporting from CAD to laser cutter software) to avoid technicalissuesduringclass

⅛”MDF LaserCutter SmokePurifier

LearningActivities(Session1)

1.Introducestudentstohowweavingcanempowerwomengloballybyofferingflexible,homebasedincomeopportunities.

2.Emphasizethatlaser-cutminiloomssimplifytheweavingprocess,helpingwomenimprove qualityandproductivitywhilepreservingtraditionalcrafts

3. Explain that students will design and assemble laser-cut looms that are lightweight and easytouse

4. These tools can be reused and shipped easily, making them ideal for supporting women whoworkfromhome.

5.Askguidingquestionslike: Whyishome-basedworkimportantforwomenwithchildren? Howcantechnologyhelppreservetraditionalcrafts? Whatmakesaweavingtoolbothfunctionalandeasytouse?

6. Review terms like “loom,” “warping,” and “assembly,” and clarify the design goals for the project.

1.Reviewthe“DefinetheProblem”sectionwithyourstudentsAmicrograntprogramwantsto provideminiloomstohelpwomencreatewovenproductsforchildren

2.Ask students to think about the features that would make a loom useful for beginners and easytoassemble.Discussconsiderationslikeportability,simplicity,andhowthetoolsupports productivity

Createatoparcforayarnlooptobeableto hangtheloom.

Extrudetheintendedsolidpartsofthe designforapreviewofhowitwilllook.

Askstudentstoassembletheirminiloomandtestitsstabilityandusability Cantheloomhold thread under tension without bending or sliding? Does the spacing make it easy to weave evenly?Encouragethemtoactuallytryweavingafewlinestoassessperformance.

Have students pair up and review each other’s loom designs Each should give one complimentandonesuggestionforimprovement.Guidestudentstoconsidercomfortofuse, weaving clarity, and how easy the loom is to assemble or store. Suggest small adjustments thatcouldimproveweavingqualityorefficiency

--EndofSession1--

LearningActivities(Session2)

Havestudentsrefertothe“MeasureYourSuccess”sectionandtryweavingontheirminiloom Askthemtotesthowwelltheloomsupportsmultipleweavingsectionsandwhethertheshape iscomfortabletohold.Havethemcheckiftheaddedshapeenhancesthedesignandappeals tochildren.Studentsshouldevaluatehowsturdy,usable,andlightweighttheirloomis.

Pairstudentstogivefeedbackoneachother’sloomdesigns.Eachstudentshouldnameone strength and one idea for improvement. Ask them to reflect on which features helped with weavingormadetheloommoreappealing Encouragestudentstorevisetheirdesignbased ontestresultsandpeersuggestions

AnswerKey

MATHANDSCIENCECONNECTION

ANSWER1

a.

--EndofSession2--

b.From the graph, the business breaks even (when cost equals revenue) at around 33 items sold.

c.Solve: C(x)=R(x)

x= 500

500+10x=25x 500=15x Yes,itmatchesthegraph

c.Profit=Reveue-Cost Assumeprofit=100 25x (500+10x)=100 15x=600 x=40

Sothebusinessneedstosell40itemstomakeaprofitof$100

e.Toincreaserevenue,reducingthecostperitemmaybemorepracticalthanraisingprices. Higher prices might reduce demand, while lowering production costs can increase profit marginswithoutaffectingsales

Reflection

Mini-looms offer a way for women and caregivers to generate sustainable income from home, supporting local economies and creating access to dignifiedandflexiblework.

Engineers, designers, and educators can develop affordable, scalable loom designs, support local training, and promote entrepreneurship, especially in underservedcommunities.

Project15:LivestockFeeder

LessonPlan

LearningObjectives

Attheendofthelesson,thelearnerswill:

Duration: 90minutes

1. Explain why consistent feeding is important for livestock health and describe how modular, laser-cutfeederssupportsustainableagriculture.

2.Use CAD software to design a flat-pack livestock feeder with interlocking joinery that allows foreasyassembly,disassembly,andefficientfeedflow

3. Assemble and test a feeder prototype, evaluate its stability and dispensing function, and applypeerfeedbacktoimprovedurability,usability,andshippingefficiency.

Materials

Vocabulary

Livestock

Forum

Farm animals raised for food, work, or other agricultural purposes,suchascows,sheep,andchickens

A space, online or in person, where people discuss topics, shareideas,orexchangeinformation

Preparation(TeacherTo-DoBeforeClass)

1.Ensurethatalllaptops/computersarechargedandhaveaccesstotheinternet.Logintothe CADsoftware(Onshapeorotherchosendesignplatform)oneachstudentgroupaccountso thatstudentscanstartimmediately.

2.Check that the laser cutter is set up, calibrated, and safety-tested before class. Make sure thecuttingbediscleanandaligned

3. Prepare the approved material sheets (e.g., 3mm plywood, acrylic, or cardboard) cut to standardsizesthatfitthemachine’sworkingarea.

4. Print and display the laser cutter safety rules in the classroom Review emergency stop proceduresandensurethatsafetygogglesareavailableforallstudents.

5.UploadorprepareasampleCADfileandlaser-cutmodelfordemonstration,showingboth thedigitaldesignandthephysicalprototype

5. Have measuring tools (rulers, calipers) ready for students to check their designs before cutting

6.Confirmthatventilationorfumeextractionisworkingproperlyforsafeoperation.

7. Test the file-to-machine workflow (exporting from CAD to laser cutter software) to avoid technicalissuesduringclass

⅛”MDF LaserCutter SmokePurifier

LearningActivities(Session1)

1. Introduce students to how smart agricultural tools, like automatic livestock feeders, can supportglobalsustainabilityandfoodsecurity.

2. Explain that laser-cut feeders can be manufactured efficiently and shipped flat to reduce costandwaste.

3. Emphasize how automated feeders help farmers maintain consistent feeding schedules, reducelabor,andimproveanimalhealth

4. These feeders are especially helpful in rural and low-resource settings where reliable farmingequipmentmaybelimited.

5.Askguidingquestionslike: Whyisfeedingconsistencyimportantforlivestockhealth? Howdoesautomationreducelaborinagriculture? Whatmakesaproducteasiertomanufactureandshipglobally?

6. Review terms like “automated feeder,” “modular assembly,” and “feed flow,” and clarify designexpectationsforstudents.

1.Reviewthe“DefinetheProblem”sectionwithyourstudents.Acommitteewantstocreatea low-cost,laser-cutautomaticlivestockfeederthatcanbeshippedinternationally.

2.Ask students to think about what makes a feeder efficient, easy to assemble, and reliable Discusshowlasercuttingcanhelpachieveconsistentperformancewhileminimizingmaterial wasteandcost.

Createabaseforthetroughwithaholeforthefeedtoexitandslotsforthesidestonotch into Usethecircularpatterntooltomaketheslots

Usethelofttooltocreateafunnelthatfitsinthetoptocatchgrainpouredfromalarge container

Ask students to assemble their feeder prototypes and test the feed dispensing function Can thefeederholdandreleasedrymaterialslikepelletsevenly?

Checkthatallpartsfitsecurelyandthedesigncanbedisassembledforshipping.Encourage studentstoobservetherateoffeedreleaseandwhetherthestructureremainsstableduring use

Havestudentspairupandgivefeedbackoneachother’sfeederdesigns.Eachstudentshould provideonepositivecommentandonesuggestionforimprovement

Focus on functionality, ease of use, and how well the feeder can be shipped flat Suggest modificationsthatimprovefeedflow,durability,oreaseofassembly.

LearningActivities(Session2)

Have students refer to the “Measure Your Success” section and test their trough design by pouringgrainintothefeeder Askthemtoobservewhetherthegrainexitssmoothlyandlands inthetroughwithoutspilling Havethemcheckifthetroughcatchesenoughfeedforlivestock andwhetheritispositionedsecurely.Studentsshouldevaluatehowwellthetroughintegrates withthebottomplateandsupportsfeedingefficiency.

Pairstudentstogivefeedbackoneachother’stroughdesigns.Eachstudentshouldnameone strength and one idea for improvement. Ask them to reflect on how the grain flows through their design and if the livestock would easily access it Encourage students to revise their trough shape or placement based on test results and peer suggestions to improve feeding reliabilityandreducemess.

--EndofSession2--

AnswerKey

MATHANDSCIENCECONNECTION

ANSWER1

Iffeedpoursataconstantrateof3cm³/minintoacylinderandtheinitialheightis2cm,then thevolumeincreaseslinearly.Thevolumeofacylinderis:

V=πr h

Sincethevolumechangesatarateof3cm³/min,wesolveforheight:

V(t)=3t+V(whereV=r .2cmistheinitialvolume)

V(t) 3t

So:

h(t)= = +2 r r

Thisgivestheheightofthefeedasafunctionoftime,assumingradiusrisconstant.

ANSWER2

Therateofchangeofheightisgivenas:

Astincreases,theterm

This means the feed is pouring out more slowly over time. This might represent a situation wherethefeedcontainerisrunningoutofmaterialorwheregravity/feedpressureisreduced overtime becomeslarger,sotheoverallrate decreases

Reflection

AssessmentGuide

At SKOOL21, assessments are a tool for learning and growth not just grading. From Pre-K to Grade 12, we use assessments to guide students in building skills, confidence, and a love of STEM learning. We focus on feedback, reflection, and continuousimprovementtohelpeverystudentreachtheirfullpotential.

Pre-Assessment(optional)

Pre-assessmentcanbeformal(ashortquiz)orinformal(adiscussionoractivity)–SKOOL21 treatsitasoptionalsoteachersuseitwhenitaddsvalue Donethoughtfully,pre-assessment honorsDewey’sideathatconnectingtostudents’priorexperienceboostslearning

Byassessinghowstudentsapplymathskillsinscienceactivities(andviceversa),teachers candeepenunderstandingofbothsubjects.Thisunderscoresthereal-worldrelevanceof STEMlearningandreinforcescriticalthinking.

Self-AssessmentRubrics

Self-assessmenthelpslearnersidentifytheirstrengthsandareastoimprove,reinforcing metacognition.Teachersplayaguidingroleinthisprocess,helpingstudentslearnhowto honestlyandconstructivelyjudgetheirwork

Post-Assessment:CapstoneProject

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