TRN June 2025

Page 1


deeper DIGGING

Vacuum Truck Supplies machines are improving trenchless projects across Australia

When innovation and collaboration align | Working hard out west | TRACTO Australia hosts delegation at bauma 2025 | Tunnelling Solutions forges ahead

We’re Creating the Future of Water for people and communities, for generations to come

This magazine is the official journal of the Australasian Society for Trenchless Technology (ASTT) and is distributed to members and other interested parties throughout Australia and the Asia-Pacific. It is also available on subscription. The publishers welcome editorial contributions from interested parties. However, neither the publishers nor the ASTT accept responsibility for the content of these contributions and the views contained therein are not necessarily the views of the publishers or the ASTT. Neither the publishers nor the ASTT accept responsibility for any claims made by advertisers. All communications should be directed to the publishers.

Unless explicitly stated otherwise in writing, by providing editorial material to Prime Creative Media (PCM), including text and images, you are providing permission for that material to be subsequently used by PCM, whole or in part, edited or unchanged, alone or in combination with other material in any publication or format in print or online or howsoever distributed, whether produced by PCM and its agents and associates or another party to whom PCM has provided permission.

CEO

John Murphy

CHIEF OPERATING OFFICER

Christine Clancy

christine.clancy@primecreative.com.au

MANAGING EDITOR

Paul Hayes

paul.hayes@primecreative.com.au

EDITORIAL

Tim Bond tim.bond@primecreative.com.au

Gerald Lynch

gerald.lynch@primecreative.com.au

BUSINESS DEVELOPMENT

Nick Lovering nick.lovering@primecreative.com.au

HEAD OF DESIGN

Blake Storey blake.storey@primecreative.com.au

DESIGNER

Apostolos Topatsis

COPYRIGHT

Trenchless Australasia is owned by Prime Creative Media and published by John Murphy. All material in Trenchless Australasia is copyright and no part may be reproduced or copied in any form or by any means (graphic, electronic or mechanical including information and retrieval systems) without written permission of the publisher. The Editor welcomes contributions but reserves the right to accept or reject any material. While every effort has been made to ensure the accuracy of information, Prime Creative Media will not accept responsibility for errors or omissions or for any consequences arising from reliance on information published. The opinions expressed in Trenchless Australasia are not necessarily the opinions of, or endorsed by the publisher unless otherwise stated. © Copyright Prime Creative Media, 2021

ARTICLES

All articles submitted for publication become the property of the publisher. The Editor reserves the right to adjust any article to conform with the magazine format.

Head Office

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Sydney Office Suite 11.01, Level 11, 201 Miller St, North Sydney, 2060

83-89 Freight Drive, Somerton, Melbourne, Victoria, Australia, 3062

From the editor

Paul Hayes

Welcome to the June edition of Trenchless Australasia. It’s a pleasure to be your new editor.

With a background in editing titles in the resources and aggregates industries, the shift to trenchless technology is a refreshing change.

With no shortage in innovation already seen this year, this edition is starting a shift in focus to this year’s No-Dig Down Under conference, set to be one of the biggest yet when it hits Melbourne in September.

In this edition we bring you exclusive interviews with industry pioneers and decision-makers who will attend No-Dig Down Under.

In providing valuable insights from their experiences, perspectives and visions for the future, these experts discuss how they are overcoming challenges, driving innovation, and pushing the boundaries of what is possible in the realm of trenchless technology.

We also look at some the emerging trends, challenges and opportunities that will be discussed at No-Dig Down Under 2025.

Readers can immerse themselves in the knowledge shared by experts from diverse backgrounds, contributing to a collective vision of a more sustainable and efficient future.

greater focus on ensuring its commitment to environmental sustainability is strong, exemplified TRACTO’s new fully electric horizontal directional drilling (HDD) rig, the GRUNDODRILL JCS130E. This machine offers the same performance as diesel-powered units but with much lower emissions.

The Trenchless Australasia team also recently had the pleasure of speaking with Greater Western Water (GWW) about works completed at the Werribee Open Range Zoo’s new 21-hectare elephant habitat.

The utility used HDD as part of the project to ensure the nine Asian elephants have a sustainable water supply in their new home.

It’s definitely an exciting time to be a part of this ever-growing industry.

Happy reading.

Managing

paul.hayes@primecreative.com.au

Excellence in tunneling for water, wastewater and energy infrastructure.

With a focus on safety, innovation and collaborative delivery over the last 35 years, Rob Carr has achieved outstanding outcomes in water, wastewater and energy infrastructure projects in both Australia and overseas. Rob Carr is part of Soletanche Bachy a world leader in foundation and soil technologies and subsidiary of VINCI, a global player in construction across more than 100 countries. With outstanding capabilities to manage the complexities of any project, Rob Carr has the people, knowledge and experience to deliver success.

THE AUSTRALASIAN SOCIETY FOR TRENCHLESS TECHNOLOGY

ABN 43 893 870 966

P.O. Box 2242, MALAGA LPO WA 6944

www.astt.com.au

President: Ben Crosby

Secretary: Trevor Gosatti

Vice President: Blair Telfer

COUNCILLORS

Western Australia: Aizezi Jiang

Queensland: Ben Crosby

New South Wales: Jason Marshal

Victoria: Ash Hamer

South Australia: Shaun Melville

New Zealand: Blair Telfer

Northern Territory: Luke Woodward

Tasmania: Vacant

From the President

As we move through 2025, it has become increasingly clear the trenchless industry is entering a pivotal phase.

Around the world and here at home, momentum is building in the move towards sustainable infrastructure, and trenchless technology is uniquely positioned to lead the way.

What stands out for me is the increase in governmental spend in our ageing utility infrastructure in the form of rehabilitation and new installation, which is supplemented by society’s net-zero drive.

We are closing in on No-Dig Down Under 2025 which takes place in Melbourne from 17–18 September, and we cannot wait for the thousands of attendees to enjoy the very best trenchless technology on offer, at the southern hemisphere’s only large-scale conference and exhibition dedicated to trenchless technology. On the day before the conference (16 September) the ASTT will offer three of our training packages:

• Horizontal directions drilling

• New installations

• Pipeline rehabilitation Leading into the conference, there is also a fantastic opportunity for young professionals under 35 to enter our No-Dig Down Under 2025 technical poster competition, with submissions shortlisted by our brilliant Young Trenchless Professionals (YTP) Group.

The ASTT continues to strengthen relationships with key industry bodies, including our increasing engagement with the Water Services Association of Australia.

in Adelaide. The AGM progressed the society’s annual formalities and the following positions were retained from last year:

• Ben Crosby – President and Queensland Councillor

• Blair Telfer – Vice President and New Zealand Councillor

• Trevor Gosatti – Treasurer/Secretary and the ISTT Representative

• Ash Hamer – Victorian Councillor

• Luke Woodward – Northern Territory Councillor

• Jason Marshall – NSW Councillor

• Shaun Melville – South Australian Councillor

• Jiang Aizezi: Western Australian Councillor

• Andrea Edney – Constitution honorary position

• Amy Farrugia – Constitution honorary position

• Sudipta Basu – Constitution honorary position Council took advantage of the face-to-face opportunity to advance our strategic plan along with a visit to Ozwater’25. It was amazing to see so many innovations on show that are contributing to a better future for Australasia.

As always, the ASTT welcomes collaboration and ideas to improve our industry so please don’t hesitate to reach out.

Ben Crosby President, ASTT

Ben Crosby

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Secretary’s corner JUNE 2025

New Members

On behalf of the ASTT, I extend a warm welcome to the following new members:

Silver Corporate Member – Australia

• David Moss Group (Derek Gallagher)

Individual Members – Australia

• Stephan Coleman from Coleman Engineering Services

• Chris Schwarzer from John Holland

• Gerry Walshe from Melchor

Individual Member – New Zealand

• Matthew Nieper from Semtex Relining Solutions

ASTT

Annual General Meeting

The 33rd combined Council and Annual General Meeting was held at the Playford Hotel, 120 North Terrace, Adelaide, SA, on Monday May 19. The meeting was held in conjunction with the timing of the AWA OzWater’25 Conference in Adelaide. There were no changes to the ASTT Council announced at the AGM.

The new 2025–26 ASTT Council

• Western Australia – Jiang Aizezi

• New South Wales – Jason Marshall

• Interim Councillor – Amy Farrugia

• Tasmania – Vacant

• Victoria – Ash Hamer

• Interim Councillor – Andrea Edney

• Queensland – Ben Crosby

• South Australia – Shaun Melville

• Interim Councillor – Sudipta Basu

• New Zealand – Blair Telfer

• Northern Territory – Luke Woodward

The Officers of the ASTT Council

• President – Ben Crosby

• Vice President – Blair Telfer

• Secretary/Treasurer/ISTT Representative –Trevor Gosatti

Congratulations to all Councillors appointed.

In addition to the AGM, the Council took the opportunity to have a review of the ASTT Strategic Plan with a view to upgrading the plan for the period 2025–29. The amended plan will soon be made available to members via the ASTT website.

The ASTT Young Trenchless Professionals group also took the opportunity to review their previous year’s progress and set new directions for the next year.

No-Dig Down Under 2025

We are now only months away from the ASTT No-Dig Down Under 2025, to be held at the Melbourne Conference and Exhibition Centre from the 17–18 September.

As the largest technology event in the Southern Hemisphere, No-Dig Down Under is an event not to be missed.

The call for papers and relevant abstracts has closed and abstracts are currently being reviewed for the conference. We look forward to a great program highlighting the advances in technology and papers showcasing trenchless projects with case studies on how they were completed.

The applications for the ASTT Trenchless Awards are out open and interested parties should apply for their particular category:

• Rehabilitation/Renewal Project of the Year

• New Installation Project of the Year

• New Technology – Machine, Tool, System or Technique

• Menno Henneveld Person of the Year

• Jeff Pace Young Person of the Year

• ASTT Trenchless Woman of the Year

The conference registration details are now available and interested participants should consider registering early.

If you want to be part of the exhibition but haven’t already registered, submit your interest with the event organisers at nodigdownunder. com before it’s too late. There’s only a few booths left.

Change of date for 2026 ISTT

International No-Dig in New Zealand

As I indicated in the last edition of Trenchless Australasia, the 2026 International No-Dig has a revised date, and it will now be held from 28–29 October at the newly built New Zealand International Convention Centre in Auckland.

A reminder to save the new date in your calendar and start planning for next year.

Trevor Gosatti
No-Dig Down Under 2023.
Image: Prime Creative Media

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UK giant partners with Abergeldie

London-based civil engineering group Murphy has announced its strategic partnership with Abergeldie Complex Infrastructure.

Murphy’s investment gives the company a 40 per cent stake of Abergeldie.

Abergeldie employs more than 800 skilled professionals and enjoyed a record performance in 2024, designing and delivering a range of projects across the utilities, road, rail and energy sectors.

Chief executive John Murphy said he is proud to see the continued growth of the company.

“Having expanded into North America in recent years, this investment marks the latest step in our plans to extend our geographical reach whilst remaining focused on our commitment to improving life by delivering world-class infrastructure,” he said.

“I am delighted that we have been able to find a partner who shares so many of the same values as us.

“We are very positive on the outlook for the Australian market and I am looking forward to working with the Abergeldie team to help them deliver on the next exciting stage of their growth plans, building on the great work they have done over the past 30 years.”

Abergeldie chief executive Mark Bruzzone expressed excitement about the partnership and said there will be no changes to day-today operations.

“This partnership with Murphy is a significant milestone, providing Abergeldie with valuable strategic and technical expertise to support our continued growth and diversification in Australia and New Zealand,” he said.

“This will equip Abergeldie with additional technical capabilities to enhance the delivery of larger projects to our valued clients, setting the foundation to enable us to continue to build better communities now and into the future.”

Murphy and Abergeldie share a heritage as family-owned businesses with strong commitments to community engagement and people-focused organisational values of respect, integrity, trust and accountability.

This shared culture and expertise positions Murphy to support Abergeldie on the next stage of its development, enhancing Abergeldie’s capability to deliver larger-scale infrastructure projects while maintaining its independence.

Having originally focused on the UK and Ireland since it was founded in 1951, Murphy has also diversified geographically into North America, delivering projects across Canada and the US.

SA Water embraces HDD

SA Water is laying the first of the new 1200mm-diameter pipes across Adelaide’s northern suburbs using trenchless technology.

More than 3500m of new trunk water main has already been installed across four locations in the capital city’s northern suburbs.

Work is underway to install 2400m of giant 1200mm-diameter trunk water main beneath Petherton Road in Davoren Park, with crews working towards Elizabeth North to increase the local water network’s capacity and enable more homes to be built in development area Riverlea.

A second crew has also begun installing pipes along Woodford Road in Elizabeth North towards Whiteparish Road as part of the upgrade.

The crews are starting at either end of the pipe alignment and will work concurrently until they meet in the middle at the Gawler rail line at Broadmeadows Station.

Crews are utilising horizontal directional drilling (HDD) to install the section of trunk main under the rail line without any interruption to train services.

This work will involve operating an HDD to install a 36m sleeve under the track for

Given the rail track’s importance and to provide more protection, these pipes will also be encased in a slightly larger pipe to help prevent any damage to the track in the event of a leak. These new trunk mains, which will duplicate existing

pipes throughout Adelaide’s north, are critical to supplying more water into Riverlea to unlock capacity for new homes, while maintaining reliable water pressure for

With further pipe installations planned for delivery over the next four years, these mains will eventually connect into new pipes currently being installed along Angle Vale Road and will be supplied by SA Water’s

This first stage of enabling work is expected to be completed early 2026.

SA Minister for Housing and Urban Development and for Planning Nick Champion said minimising disruptions to locals is at the forefront of planning.

“For the first time in more than a decade, we are installing 1200mm-diameter pipes, which will build capacity in the system and

“Crews are employing innovative methods and doing everything they can to reduce the impact on the local community.

“Without these new pipes, SA Water’s network would be at the absolute limit of its capacity and no new houses would be getting built.”

Image: Abergeldie
Abergeldie called the partnership with Murphy “a significant milestone”.
More than 3500m of new trunk water main has been installed across four Adelaide locations.

United Rentals acquires Shore Hire

Hire giant United Rentals, originally hailing from the US, has made its way down under and has acquired Shore Hire, a major player in the Australian trenchless rental game.

is part of United Rentals Inc., the world’s largest rental company. Made up of several acquisitions of leading providers in Australia,

such as Shore Hire, Royal Wolf and Orange Hire, the company offers a variety of solutions to suit constructions projects across

products and services, and we’re now thrilled to be part of the world’s largest hire company,” Shore Hire said in a statement

Infrastructure innovator Pensar has completed a complex design and construction water infrastructure project in collaboration with Hunter Water.

Construction of Wallsend 2 Sewage Foul Pumping Station (SFPS), including a 1.2km pipeline, rising main and pump station refurbishment, has all been completed.

To protect sensitive coastal wetlands and avoid contaminated land, the proposed pipeline installation methodology of open trenching was changed to horizontal direction drilling (HDD), encompassing three separate HDD sections of 300m of pipework from Wallsend pump station to the Shortland Wastewater Treatment Works (WWTW).

Works included a 460L-per-second bypass, odour control for nearby residents, and a full electrical upgrade with underground cabling and new switch room.

Pensar successfully coordinated a shutdown involving 10 pump stations and more than 30 key stakeholders, ensuring a smooth switch over to the new rising main.

“We are proud to have been part of such a critical infrastructure upgrade futureproofing essential assets for the Newcastle region,” Pensar said.

Shore Hire has long been a major player in the Australian trenchless rental sector.
Image:
Image: Pensar
Pensar is proud to have been part of such a critical infrastructure upgrade.

VTS: Designed and built for Australian conditions

Hear first-hand how Vacuum Truck Supplies’ latest non-destructive digging vehicles are improving trenchless projects in Australia.

Whether in the remote outback or a busy metropolitan area, the reliability of machinery is critical for trenchless projects.

In the case of remote projects, sending specialist technicians out for repairs may be impossible, while in the city disruption can negatively impact the community, which is costly to a project in multiple ways.

Wherever the issue occurs, the lesson remains the same: unreliable machinery can lead to logistical challenges, a blownout budget, and harm to the social license to operate.

That’s why Vacuum Truck Supplies (VTS) is backing the trenchless industry with dependable and robust non-destructive digging (NDD) services, delivered via its fleet of vacuum trucks. With more than 30 years of experience and over 1000 vacuum trucks built to date, VTS is an enduring supporter of the Australian trenchless industry.

The latest vacuum trucks to hit the company’s shop floor are the DiggerVac and DrainVac range, both of which are capable

of utilising high-pressure water and vacuum technology to deliver NDD services. The DrainVac also boasts additional draincleaning capabilities.

Both models are available in a mobile and manoeuvrable 6x4 configuration, ideal for urban environments and small- to mediumscale jobs, while the heavy-duty 8x4 can take on larger jobs and harsh environments.

Talking numbers, upscaled DiggerVac boasts a 9000L waste capacity and a 4000L water capacity, perfect for large-scale or remote projects where payload is critical. Featuring an industry-leading Jurop 6000m3 per hour helix blower vacuum pump, and an UDOR NDD pump that puts out 17L per minute at 300BAR, the DiggerVac means serious business.

The 8x4 DrainVac has a waste capacity of 8000L and a water capacity of 4000L, which supports a Pratisolli drain cleaning system capable of putting out 346L per minute at 170-BAR. The truck also features a 4000m3per-hour CVS aluminium liquid ring vacuum pump, and the same UDOR NDD pump as its DiggerVac counterpart.

All variations of these trucks feature stainless steel waste and water tanks, tipping tanks, full opening rear doors, and a non-computer control system.

This philosophy of simplicity in design and class-leading performance has also been the secret to VTS’ long-standing range of industrial trucks and tankers, particularly the MudVac and TipperVac which complement the NDD range with their ability to handle and transport sludge and mud products with ease.

Wheels on the ground

One customer reaping the benefits of VTS vacuum trucks is D.A. Beretta Plumbing and Gasfitting. Based in Geelong, Victoria, the family-owned company delivers industrial and commercial plumbing services to a broad clientele that includes utilities, government and council, road and rail, and civil infrastructure.

Beretta ordered its first vacuum truck from VTS in 2009, and then another in 2019. When the new DrainVac touched down in Australia in 2024, the company was quick to scoop one up.

The 8x4 DrainVac.

“Our previous trucks had been dedicated VTS hydro excavation trucks, and we had to rely on additional jetting equipment to deliver drain cleaning works,” Beretta Plumbing owner Chris Beretta told Trenchless Australasia.

“The DrainVac can deliver both hydro excavation and drain cleaning, which has given us broader coverage of our industry and what we do.”

Beretta said the truck was performing especially well amid heavy use.

“We use the truck virtually every day for hydro excavation as part of a water services replacement project for a large water utility,” Beretta said.

“We’re working around services that we need to identify in the ground. We use this machine to eliminate the risk of damaging these services, which can easily happen through mechanical excavation.

“Beyond that, we can roll it out for drain cleaning operations, which we do a fair bit of in the rail industry.”

One major design feature of the DrainVac and the DiggerVac is the non-computer control system. This means the vehicles rely on mechanical and hydraulic engineering standards that have been proven for decades, rather than complex electronic systems

involving a multitude of sensors and computercontrolled elements.

“VTS has designed its own simple noncomputer control system which is fitted to all of our models,” VTS Managing Director Rod Glue told Trenchless Australasia

“The Australian NDD market has long had a plethora of European-imported vacuum trucks which are hugely complex, with software issues sometimes challenging even the simplest of tasks.

“This often results in unnecessary, lengthy and costly downtime while they are fixed. Customers won’t have these issues with our trucks.”

This all translates to simplicity in diagnostics, repair and maintenance, and improved uptime, all of which are of critical importance to every project. It also helps to lower the total cost of ownership throughout the asset’s life.

“We’ve had zero problems with the operation of our DrainVac,” Beretta said.

“European vacuum trucks have many sensors, and if one of those sensors starts to malfunction, it can affect the operation of the whole truck.

“In our case, the DrainVac has a remote control that runs the system. If the remote happens to fail for any reason, there’s a failsafe control panel on the truck so you can still operate it manually.”

Beretta said the vacuum truck also integrated easily into the company’s fleet.

“The particular vacuum truck that we purchased is built on the solid foundation of a Volvo FE series,” he said. “The truck has had really good acceptance from our crew. The system is easy to operate, is efficient, and digs very well.

“If we need back-up or parts support, VTS is more than happy to help. Their ethos is that they offer exceptional support for their products and customers.”

The DrainVac and DiggerVac trucks are delivered in partnership with manufacturer Aryan Pumps and Enviro Solutions, which has been building NDD solutions for more than a decade and has delivered hundreds of trucks all over the world.

“With Aryan’s proven history of manufacturing high-quality and robust trucks, and VTS’s design expertise based on our experience in Australia, we’re very confident in the reliability of our products,” Glue said.

“Just like all our trucks and trailers, the DrainVac and DiggerVac are designed to withstand the harshest Australian conditions.”

For more information, visit vacuumtrucks.com.au

The 8x4 DiggerVac.

Working hard in WA

From major awards to key funding, Western Australia has had a busy year of renewing and restoring.

The past 12 months have seen Western Australian utilities and infrastructure companies working hard to improve their sustainability efforts, and trenchless technology has played a key role in facilitating works.

Asset regeneration

Working with the support of the WA Government, Water Corporation is prioritising a number of initiatives, including its asset renewal program. The ongoing renewals program has seen the utility replace assets across the state, including pipes, tanks and pump stations. Over the past two years, Water Corporation has focused on identifying critical water and wastewater mains to mitigate the risk of future blockages, leaks and bursts.

The WA Government’s 2024 commitment of $79.9 million to Water Corporation’s fiveyear renewals program has seen the relining of wastewater pipes across the state, as well as upgrades to ageing water pipes.

Water Corporation renewals program manager Steve Ellwood described the program as a proactive measure.

“Investment in our renewals program helps to improve the reliability of our assets and reduces the pressure on the operations group, who are called on to reactively fix leaks,” he said.

“This additional funding will enable us to renew water and wastewater pipelines at more than 60 locations across the state.”

Another $15 million commitment from the WA Government will see future upgrades to the Goldfields and Agricultural Water Supply Scheme being prioritised. The funding has enabled Water Corporation to undertake critical scoping and design work as it plans the staged upgrades required to meet future demand.

Keeping drinking water safe

Busselton Water recently announced leading engineering and design group Arup as the preferred consultant to deliver the preliminary design of its Busselton Water Supply Improvement Project – the largest water infrastructure upgrade undertaken by the local regional water utility in decades.

The water supply in the south-west of WA is under threat due to saltwater intrusion, declining rainfall and increasing demand, and this project is a vital part of Busselton Water’s plans to ensure the supply of highquality drinking water can be maintained for generations to come.

It will result in the construction of a new water treatment plant and a bore approximately 5km inland to connect to higher quality

drinking water, reduce the pressure on the coastal bores and increase supply capacity by 20 per cent.

Busselton Water CEO David Hughes-Owen said this is an exciting step.

“The way we manage our water in Busselton must evolve, as it is clear that our traditional coastal bore network is no longer sustainable for the future due to the impacts of climate change,” he said.

“After exploring the project requirements and possible treatment technologies during the concept design study phase, we now look forward to working with Arup to progress that work to preliminary design.”

This phase is more than a technical design project; it will take a holistic approach to ensure that all aspects of the project are well-considered and that any risks are identified and mitigated.

Arup Western Australia Leader Lewis Macdonald said the company is delighted to have the opportunity to work with Busselton Water on designing the new plant.

“Arup brings to the project a wealth of experience delivering innovative designs for water projects across Australia and globally,” he said.

“With a strong focus on sustainability and innovation, we will design a plant that will help

Busselton Water efficiently and effectively meet the region’s future water needs.”

Funding for the project has been provided by the WA Government and Federal Government through the National Water Grid Fund.

Lending a hand

Empire Infrastructure has supplied Macrete universal smoothbore shaft segments for an award-winning project in WA.

Rob Carr and Water Corporation’s Quinns Main Sewer project claimed the Earth Award in the $30–75 million category at the 2024 Civil Contractors Federation WA’s annual Earth Awards for excellence in civil construction.

Civil Contractors Federation WA CEO Andy Graham described the Earth Awards gala dinner, hosted at Crown Perth, as a celebration of infrastructure achievements big and small, with 21 finalists across the seven categories.

“Congratulations to all the WA Earth Award winners, and we wish them well at the National Earth Awards in Canberra in November,” he said.

The Quinns Main Sewer project featured 1.93km of tunnelling, including a technically challenging curved drive over 500m beneath a freeway and railway. The segmental shafts were used as launch pits throughout this alignment.

The Civil Contractors Federation WA praised the project for “exceptional” engineering precision, highlighting the construction of shafts reaching depths of up to 27m and the incorporation of two vortex structures. The organisation also highlighted

the safety and environmental stewardship of the project, which managed risk for the team, the public and the national park.

The Macrete universal smoothbore shaft segments supplied by Empire Infrastructure were used in three locations on the Quinns Main Sewer. The segments were 9m-diameter rings with a height of 1m. A total of 27 rings were provided for the project.

The caissons constructed by Rob Carr used a combination of the precast segments from Empire and insitu concrete. The deepest caisson utilised insitu concrete for the first 10m then switched to the Macrete segments when they hit rock at 10m. All other caissons were constructed with Macrete segments from the top.

The segmental precast shaft system provided an effective and efficient solution for the challenging ground conditions, which led to Rob Carr selecting the Macrete segments from Empire Infrastructure.

Empire has supplied Macrete universal segments to projects right across Australia, including this one in WA and all along the country’s east coast.

Looking forward

With significant government investment, cutting-edge trenchless technologies, and collaborative partnerships between utilities and industry leaders, WA is not only maintaining but modernising its essential services – making it an exciting time to be out west.

Environmental sustainability is at the forefront of the state’s mind.
Trenchless is on the rise in WA.

Best of the west

Vermeer Equipment of WA & NT is enabling major infrastructure projects with its fleet of HDD machines.

From mining to gas to infrastructure and beyond, Western Australia is home to many of Australia’s biggest projects. And that’s why horizontal directional drilling (HDD) is on the rise.

As more contractors become aware of the benefits of HDD, Vermeer Equipment of WA & NT has emerged as a premier partner.

With more than 20 years of underground utility installation experience, Vermeer Equipment of WA & NT is a market leader and innovator in the HDD industry. The company has supplied some of the largest HDD drills to the WA market, with its biggest ever rolling out this year.

This large drill delivered a 1.1km DN560 water pipeline in south-west WA for its maiden project, in a joint effort with a Vermeer VSK70-1200 Vac Truck. This work included a 525m drill shot on its first day in action, with the contractor describing the drill’s performance as exceptional.

Vermeer Equipment of WA & NT is no stranger to delivering exceptional service.

This standalone business had been dedicated to the service of Western Australia and the Northern Territory since 1993. This regional focus allows the company to back its customers with on-the-ground technical support, local expertise, original equipment manufacturer spare parts, and a passion for local success.

When working in the remote reaches of Australia, getting technicians, machinery and spare parts to site from across the country can be as expensive as it is time-consuming. This is just another reason having a dedicated supply partner on Australia’s west coast is so critical; lead times shorten, communication is open and easy, and projects go according to plan and budget.

WA and the NT are also home to some of the harshest weather conditions in Australia. Extreme heat and dust can put even the hardiest of equipment to the test, but just like the rest of the company’s range, Vermeer HDD machines are built to take on challenging Australian conditions.

A look under the hood

From heavy-duty rigs for large-scale installations to smaller, more flexible units, Vermeer’s HDD range is versatile enough to take on almost any type of earth.

In terms of capability, Vermeer Equipment of WA & NT’s largest drill boasts 100 tonnes of thrust and pullback, 415 horsepower (309.5 kW), and rotational torque 40674.5Nm.

Despite the heavy-duty performance this model puts out, it is self-contained for a smaller footprint that allows operators to move in and out of jobsites quickly and easily. The machine can also stage five rods at a time, minimising time spent loading.

Vermeer Equipment of WA & NT’s second largest HDD machine is similarly impressive. This model has been put to the test on large infrastructure projects throughout WA, including the Canning River Crossing project. For this project, the Vermeer drill rig was used in conjunction with a Vermeer VSK70-

1200 Vac Truck to upgrade an existing steel wastewater pipeline under the Canning River to a twin DN630 high-density polyethylene (HDPE) pipeline. The machines successfully installed the new pipelines in late 2022. With the successful deployment and performance of its HDD machines across a range of sectors, Vermeer Equipment of WA & NT is playing a driving role in developing critical industrial hubs in WA and the NT.

For more information, visit vermeer-want.com.au

Vermeer Equipment of WA & NT’s HDD machines are increasingly popular in the major infrastructure market.
Vermeer Equipment of WA & NT’s largest HDD machine hit WA this year.

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The future is now at No-Dig Down Under

Ahead of No-Dig Down Under 2025 in Melbourne, Trenchless Australasia sat down with a proud sponsor to discuss what it means to be involved in the conference.

No-Dig Down Under is the Southern Hemisphere’s only large-scale conference and exhibition dedicated to trenchless technology.

This year’s event will return to the Melbourne Convention and Exhibition Centre and take place from 17–18 September.

Organised in partnership with the Australasian Society for Trenchless Technology (ASTT), No-Dig Down Under has grown over the years to become the second largest no-dig technology event in the world. It is now considered a must-attend for all industry professionals.

This year’s event will feature an exciting technical program, with speakers from around Australia and the globe presenting on topics covering case studies, new and emerging technologies, challenging projects and environments, industry skills and training, risk management, and more.

An extensive social program, including the much-anticipated ASTT Gala Dinner and Awards Evening, will provide attendees networking opportunities with colleagues

in a variety of settings. Bringing together leading decision-makers, sub-contractors and project engineers among other key industry figures, No-Dig Down Under is the perfect place to come together and develop knowledge.

One of this year’s first-time exhibitors is Amiblu, a global leader in trenchless pipe technology. Amiblu Sales Director Chris Fraraccio said the company is proud to sponsor the event, especially after a transformative year.

“In 2024, Amiblu acquired RPC Pipe Systems, who was a licensee of the Flowtite CFW–GRP [continuous filament wound–glass reinforced plastic] pipe technology,” Fraraccio said. “We’ve decided to exhibit at this conference to bring industry awareness to who Amiblu is in the market and our long-term goals – especially as the only Australian manufacturer of GRP jacking and relining pipe.”

A big fan of No-Dig Down Under, Fraraccio is believes its value lies in a targeted focus on trenchless solutions, which opens the door for meaningful technical conversations.

“We love that this event brings both suppliers and contractors together to discuss trenchless technology solutions – a targeted topic, which allows for more in-depth conversations,” he said.

Looking to the 2025 edition, the Amiblu team is excited to officially debut under its new name.

“We’re looking forward to being a first-time exhibitor at No-Dig Down Under, presenting our new identity to the market,” he said.

For anyone undecided about attending, Fraraccio said it’s an event not to be missed.

“If you are involved in civil infrastructure, you should be attending this conference,” he said. “The trenchless industry is a growing market, and you may not know how trenchless solutions could cater for your construction needs.”

Amiblu also plans to make a splash on the exhibition floor, with a strong focus on sustainability and product innovation.

“We are the technology owners of Flowtite continuous filament wound, HOBAS centrifugally cast, and NC line filament wound

processes. These three unique manufacturing methods provide market insights to help attendees understand which product line is best suited for a trenchless project,” Fraraccio said.

“We’ll be showcasing our jacking, relining and non-circular product lines, with a focus on how our solutions contribute to reducing CO₂ emissions from a product perspective.”

The Austrian-based Amiblu expanded its operations into Australia and New Zealand last year by acquiring RPC Pipe Systems.

Celebrating excellence

As No-Dig Down Under nears, nominations for the ASTT awards are open until 6 August. The awards’ are six categories highlight outstanding people within the industry:

Rehabilitation/Renewal Project of the Year

This category recognises innovation, advancements in technology, environmental benefits and occupational health and safety benefits in rehabilitation or renewal projects utilising trenchless technology.

New Installation Project of the Year

This award recognises innovation, advancements in technology, environmental benefits, and occupational health and safety benefits in new installation projects using trenchless technology. New technology should demonstrate the practical development of trenchless systems or equipment that results in benefits such as improved economy, accuracy, speed of drive or replacement, and ability to overcome difficult installations.

This special award looks to celebrate an individual who has made major and sustained contributions to the trenchless industry in any area of activity. It will identify a contribution over and above the call of duty to grow, develop and promote the use of trenchless technology across Australasia and around the world.

ASTT Jeff Pace Young Person of the Year

It is vital to recognise the important role younger members of the Australasian trenchless community play in the growth of the industry. The recipient of this award will be a person

engaged with the industry and the promotion of trenchless technology, and who has significantly contributed to the sector.

ASTT Trenchless Woman of the Year

This outstanding award is set to go to a woman who plays a leading role in the Australian trenchless technology industry, who is engaged with the sector and seen as a leader striving for excellence, and who actively advocates for other women within the industry.

For more information or to nominate someone for an award, visit nodigdownunder.com

ASTT Menno Henneveld Person of the Year
No-Dig Down Under 2025 will feature an exciting technical program.
The 2023 Person of the Year winner John Bower (centre).
Images: Prime Creative Media

Mastering mixed-methodology

Bothar Boring has delivered a complex package of trenchless works for the Bonds Creek expansion project in Sydney.

FBoring is proud to announce the completion of yet another significant package of works, delivering more than 500m of trenchless installation for the Bonds Creek carrier extension project in collaboration with its valued partner, Quickway.

This project saw Bothar use a comprehensive range of trenchless construction techniques and equipment, including auger boring, a laser-guided vacuum system, and an AVN600 microtunnelling machine.

This diverse methodology allowed Bothar to effectively navigate varying and challenging ground conditions across the project. The strategic selection and application of each method played a critical role in ensuring the seamless and timely delivery of the project within tight schedule constraints.

Bothar’s dedication to safety, precision and efficiency under pressure again demonstrated its ability to deliver complex trenchless infrastructure with consistency and reliability.

“We are proud of our workforce, our technical team and our project partners who contributed to this success,” Bothar told Trenchless Australasia

The company extended gratitude to Quickway for its continued trust in Bothar’s capabilities.

“Quickway’s support has been instrumental in the successful execution of this project, and we look forward to building on this strong partnership in future ventures,” Bothar said.

Bothar is no stranger to multi-faceted projects that require the use of various methodologies. The company leverages decades of experience, a robust safety culture and an extensive fleet of specialised equipment

safety, innovation and community-impact minimisation, solidifying its position as a leader in the trenchless technology sector.

See it all at No-Dig Down Under Bothar Boring is a bronze sponsor of this year’s No-Dig Down Under, the Southern Hemisphere’s only large-scale conference and

co-located with Converge, a new premier event in the municipal works, civil and commercial construction space.

The Bothar team will be on the ground at No-Dig Down Under, showcasing its capabilities in the trenchless space, teeing up collaborations, and networking with industry colleagues.

For more information, visit botharboring.com

Images: Bothar Boring
Bothar Boring is a provider of turnkey trenchless solutions.
The Bonds Creek carrier extension project.

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Down the manhole with SECA

SECA gives Trenchless Australasia an exclusive look at what it will be spotlighting at No-Dig Down Under 2025.

As one of Australia’s leading suppliers of equipment for the inspection, cleaning, testing and rehabilitation of pipes, sewers and drains, SECA has forged its reputation as a go-to trenchless partner over the course of almost 60 years.

With a long-standing history of providing innovative technologies for pipe asset management, SECA serves a diverse clientele, from councils to water authorities to contractors.

It will be showing off its range of inspection solutions at September’s No-Dig Down Under 2025 in Melbourne, the Southern Hemisphere’s only large-scale conference and exhibition dedicated to trenchless technology.

“This year we’re placing a strong focus on our inspection technology,” SECA told Trenchless Australasia.

“We offer a wide range of cutting-edge inspection cameras that are transforming how inspections are conducted – from AI [artificial intelligence]-powered access hole scanners generating 3D models to modular crawler systems available in 19 different configurations to suit virtually any pipeline environment.

“We’re also spotlighting WinCan Web, our asset management software that seamlessly integrates with our inspection systems, streamlining reporting and data management for councils, utilities and contractors alike.”

A look behind the curtains

SECA’s flagship asset management software, WinCan Web allows users to collect pipe inspection data, organise it into a database, and generate inspection reports that graphically display the pipe and its defects.

Pipeline inspections traditionally involve a technician operating a CCTV crawler or push camera, stopping at defects, and manually coding observations. But WinCan Web allows this footage to be scanned using AI that automatically identifies defects with an accuracy rate of 70–90 per cent, reducing the need for extensive manual input.

“By automating defect identification and simplifying workflows, WinCan Web allows operators and engineers to focus on what matters most – making informed decisions and delivering high-quality reports,” SECA said.

The software is an ideal pairing for inspection tools like the Envirosight Quickview 360, which SECA will also be spotlighting at No-Dig Down Under. Quickview 360 combines the manoeuvrability of a pole camera with the in-depth data capture and reporting of cloud technology. Using AI-supported defect coding and 3D modelling, Quickview is able to conduct manhole assessments in just five minutes. Results can be sent directly to the cloud via WinCan app for streamlined data handling.

SECA’s VC500 controller will also make an appearance at the exhibition. Used in conjunction with the ROVION sewer crawler and SECA’s range of inspection cameras, the VC500 is making sewer inspections easier than ever.

The controller is packed with tools to measure pipe diameter, bends, cracks, obstructions, flow levels, lateral dimensions, angles and inclinations. And just like the rest of SECA’s suite of inspection tools, the VC500 can wirelessly upload results to the WinCan Web.

These features come packaged in a single well-crafted controller, with an intuitive interface and joysticks for smooth crawler and camera movements.

These are just a handful of the many trenchless solutions that SECA will be showcasing at No-Dig Down Under.

“With our expert knowledge, service and support for over 50 years, we are the trenchless industry’s partner in productivity,” SECA said. “We offer a one-stop shop for all business needs – from equipment, service and support right through to training.

“We look forward to engaging with the wider industry at this year’s No-Dig Down Under and sharing our solutions.”

For more information, visit seca.com.au

SECA’s VC500 controller can be used in conjunction with the ROVION sewer crawler.

Efficient, cost-effective and sustainable

Impreg is the silent partner behind many of Australia’s essential pipeline infrastructure projects.

As Australia’s pipeline infrastructure ages, asset owners are turning to rehabilitation solutions to keep things running smoothly for decades to come. But not all rehabilitation solutions are created equal.

Enter Impreg.

Impreg is one of the world’s leading manufacturers of cured-in-place-pipe (CIPP) liner systems for ultraviolet (UV) curing. The company’s flagship GL16 liner was developed for all common pipes from diameter nominal 150–2000mm for sustainable and efficient trenchless rehabilitation.

The company’s liners boast more than 100 years of design life, high-quality UV resins, easy installation, and extreme durability under the toughest conditions. Liners can even be designed to fit irregular pipe shapes, such as ovoid or liner diameters that vary from one section to another.

After an initial consultation to understand a given project, Impreg is able to offer a design solution in a matter of days, backed by a distribution centre near Sydney and in Auckland, New Zealand.

“We make pipe and sewer rehabilitation projects as efficient, cost-effective and sustainable as possible,” Impreg Country Manager for Australia and New Zealand Colin Murphy told Trenchless Australasia

“Our CIPP lining products are futureoriented high-tech solutions which provide all options for the rapid, effective and economical rehabilitation of pipes of differing diameters.

“These liners are provided with specially developed impregnations and are cured using UV light. That’s why we are able to perform pipe rehabilitations much more quickly than using conventional processes.”

While the CIPP liners are a hit in the trenchless industry, Impreg’s commitment to its customers is what helps to set the company apart in the sector.

Understanding the complexities of trenchless projects, the company backs its customers with training and support wherever they are located. If a client is new to UV lining, requires training through an in-person workshop, or is in need of an additional hand on-site, Impreg is able to go the extra mile to ensure the effective use of its products on a project.

Murphy and Impreg Technical Consultant Jamie Patrick have been working closely together visiting clients across Australia, where

they have been involved in many technical discussions, site visits, liner installation assistance and pre-tender meetings.

“We supply some of the largest liners in the industry and back it all with a strong technical support and after-sales service team, which can quickly and effectively solve our customers’ onsite problems,” Murphy said.

“This program not only benefits our clients but also the UV industry as a whole by keeping the installations across the country at a high standard.”

Connecting with the industry

Impreg will have a strong presence at this year’s No-Dig Down Under in Melbourne

in September, where it will be showcasing its solutions and networking with industry peers.

Murphy said he is looking especially forward to connecting with like-minded industry professionals.

“No-Dig Down Under is a unique and niche trade show. It is very specialised and is 100 per cent focused on Impreg’s core business,” he said.

“It’s always great to meet our clients, engineers, water authorities and councils all under one roof. It is also beneficial and fun to catch up with other suppliers and exhibitors in the trenchless market.”

For more information, visit impreg-australia.com

Impreg’s CIPP liner systems are being used on trenchless rehabilitation projects all across Australia.

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Beyond the ordinary

Channeline brings bespoke GRP liners to No-Dig Down Under 2025.

As trenchless technology continues to transform how cities across Australasia renew ageing infrastructure, Channeline stands out as a leader in structural lining solutions – bringing cutting-edge materials, custom engineering, and more than four decades of innovation to the forefront.

Visitors to No-Dig Down Under 2025 will have the opportunity to meet the Channeline team and discover why the company’s tailored glass-reinforced plastic (GRP) lining systems are trusted around the globe for rehabilitating even

Precision engineered for any shape, any size

One of Channeline’s core strengths lies in its truly bespoke design and manufacturing approach. Whether it’s lining a severely deformed box culvert, a large-diameter brick sewer, or a non-standard egg-shaped stormwater pipe, Channeline’s liners are custom-engineered to suit the exact geometry of the host structure.

Unlike off-the-shelf products that require compromise or site modification, Channeline

host structure, minimising installation risks and maximising hydraulic performance.

For larger-diameter pipelines, Channeline offers a unique multi-segmental system – a modular approach that allows large liners to be shipped and handled more efficiently. This reduces transport and handling costs, simplifies logistics to remote or urban projects, and makes on-site installation safer and more flexible.

Each segment is designed to interlock with precision and is joined with a specially engineered adhesive, ensuring structural integrity and a watertight seal, while facilitating installation in constrained

Not all host pipes are created equal – and many are far from stable. All Channeline liners are fully structural, capable of carrying full design loads independent of the host pipe condition. This makes them ideal for the most severely damaged infrastructure, including collapsed or degraded

Engineers and asset managers can specify Channeline solutions with confidence, knowing their liners meet international structural standards and can be designed to withstand ground loads, traffic loading, and

At the heart of Channeline’s engineering excellence is its patented sandwich panel technology, which employs a unique polymer and aggregate core to achieve stiffness and durability, even in thinner profiles.

Channeline’s bespoke manufacturing means its GRP liners can be made to fit unique structures.
Channeline’s liners are customengineered to suit the exact geometry of the host structure.

The result is a liner that’s stronger yet thinner than conventional GRP alternatives. This thinner wall profile allows for greater retained cross-sectional area, which translates to improved flow capacity – a key consideration for water authorities and stormwater engineers facing urban runoff and climate pressures.

With a design life of 150 years, Channeline’s liners are built not just to rehabilitate infrastructure but to future-proof it.

Proven performance

Channeline’s systems are already making a difference across Australasia:

Tidal culvert rehabilitation, Brisbane

When a 13m inverted-arch culvert exposed to tidal flows in Brisbane needed rehabilitating, Channeline delivered a bespoke GRP solution engineered to match the unique geometry and withstand full structural loads. The modular

segments, designed for quick installation during low tide, eliminated the need for a cofferdam. This reduces cost, environmental impact and disruption while ensuring longterm performance.

Ōrākei Main Sewer emergency bypass, Auckland After the collapse of one section of Auckland’s egg-shaped Ōrākei Main Sewer, Channeline provided custom-manufactured, fully structural GRP liners to match the 2.3x1.5m profile. Installed in a dense urban area using modular trenchless techniques, the solution preserved hydraulic capacity thanks to Channeline’s thinwall sandwich panel design.

See for yourself at No-Dig Down Under

Channeline is inviting contractors, consultants, asset owners, and anyone else involved in the industry to discover how tailored, fully structural GRP liners can help solve even the most complex trenchless rehabilitation challenges.

Visit Channeline at booth A17 to speak with the company’s technical experts, check out product samples, and learn how Channeline goes beyond the ordinary to solve infrastructure challenges worldwide.

For more information, visit channeline.com

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Channeline GRP liners being used to repair a section of the Ōrākei Main Sewer in New Zealand.

When innovation and collaboration align

Pipe Core and Plumbing and Pipeline Solutions have preserved a South Australian town’s history with innovative trenchless technology.

In a first for South Australia, Plumbing and Pipeline Solutions (PPS) has successfully rehabilitated a potable water main using UV-cured CIPP technology.

Installed beneath the historic Mill Inn Bridge in the township of Gawler, about 40km north of Adelaide, the project solved a problem for the local community while showcasing what’s possible when innovation and collaboration align.

The DN300 mild steel concrete-lined (MSCL) water main, integrated into the 1908 bridge structure, was leaking and nearing failure. Located on one of Gawler’s busiest thoroughfares, traditional dig-and-replace methods were not feasible.

So PPS instead turned to global leader SAERTEX multiCom® and its SAERTEXLINER® H2O Type S+ XR, the only UVcured liner of its kind designed and approved for the rehabilitation of potable water pipes.

Delivered for principal contractor Service Stream on behalf of SA Water, the project marked a new benchmark in trenchless water main renewal.

Service Stream Service Delivery Manager Kym Martin said the project resolved an immediate issue and set precedence for future repairs.

“By embracing innovative UV relining technology, the team was able to extend the life of a critical asset, avoid costly disruptions, and protect a key piece of Gawler’s history,” Martin said.

Initial preparation involved excavating two excavation pits, cutting the pipe to gain access to the network, and conducting a CCTV inspection. The inspection revealed that the concrete lining had eroded completely in some areas, leaving the steel exposed and vulnerable. With the risk of failure escalating, urgency and precision became critical.

SAERTEX multiCom and PPS reviewed the internal pipe condition using detailed video footage before developing a tailored installation plan. To meet tight timelines, the liner was airfreighted to Australia with support from Pipe Core, exclusive distributor of SAERTEX-LINER in Australia and New Zealand.

Pipe Core CEO Jason Marshall said customer partnership is imperative to the company’s operations.

“From technology optioneering and material selection to logistics and handson support, our role is to ensure the right solution arrives on time, efficiently and costeffectively,” he said.

Despite the project’s complexity, coordination across multiple time zones ran smoothly. Pipe Core and SAERTEX multiCom co-hosted a comprehensive planning session involving teams from South Australia, New South Wales, Victoria and Germany.

PPS Director Brenton Lewis was impressed with the collaborative efforts.

“Jason [Marshall] chaired the meeting, shared insights and helped us work through the technical challenges. That kind of support made a real difference,” Lewis said.

To maintain water supply during the works, Service Stream and SA Water implemented a temporary bypass system. Residents were kept informed throughout, thanks to proactive community engagement.

The liner installation took place overnight in February to avoid sun exposure and minimise traffic disruption. A five-person PPS crew inserted the liner manually using a small winch, feeding it directly from its box into the access pit.

UV curing began at 1.00am and was completed by 3.30am with end sealing of the liner, an efficient turnaround that allowed pressure testing to begin the next day.

Site preparation before the SAERTEX-LINER is installed.

site reinstatement.

Prepared for success

What was arguably the key to the success of this installation was the training that was completed months earlier. PPS had undergone SAERTEXcertified installer training in November 2023 coordinated by Pipe Core, ensuring the team was confident and capable with UV-CIPP

methods long before arriving on site.

gave us the confidence to manage a complex job under pressure,” Lewis said. “Knowing we had Pipe Core and SAERTEX multiCom in our corner made a huge difference.”

This project wasn’t just about renewing a pipe, it was about preserving a critical piece of Gawler’s infrastructure – and history – while extending the life of a vital water main. By avoiding excavation and minimising disruption,

CUT THRU THE NOISE.

community and utility. It also demonstrated how and teamwork can make all the difference for trenchless rehabilitation in Australia.

Anyone facing a challenging water infrastructure project can visit Pipe Core at stand #NDE32 at No-Dig Down Under 2025 to explore a solution.

For more information, visit pipecore.com.au

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UV-curing in process.The crew worked through the night to avoid sun exposure to the liner and minimise traffic disruption.

Delivering a landmark marine rehabilitation

A pioneering offshore rehabilitation project has showcased the strength of Pro Line’s UV-CIPP technology, plus the execution capabilities of Semtex Plumbing and Civil.

Pro Line has reinforced its standing as a leading UV-CIPP (ultraviolet cured-inplace pipe) manufacturer with its role in a first-of-its-kind offshore installation, executed in partnership with specialist trenchless subcontractor Semtex Plumbing and Civil.

The project, carried out on a live offshore production platform, involved the structural rehabilitation of deteriorated 600NB steel pressure pipeline within the floating production, storage and offloading (FPSO) cargo oil tank (COT).

The liner was delivered to the FPSO, located 100km offshore in New Zealand, via an offshore supply vessel weeks prior to mobilising to the FPSO via offshore helicopter.

“A groundbreaking milestone has been achieved in pipeline rehabilitation, marking the first known offshore installation of a UV-cured GRP liner in a pressure-rated non-potable water pipeline,” Pro Line Director Kevin Woolf said.

As a testament to Pro Line’s commitment to quality and compliance, its UV-CIPP liner underwent a rigorous, year-long evaluation and third-party testing program before being approved for offshore installation.

Overseen by the American Bureau of Shipping, the qualification process included comprehensive assessments of structural integrity, chemical resistance, and long-term

performance under harsh marine conditions.

Semtex Plumbing and Civil, a recognised leader in trenchless pipeline rehabilitation, was entrusted with the offshore execution due to its extensive experience in high-risk environments and critical asset work, as well as its proven success in delivering precision relining projects.

One of the project’s most technically demanding aspects involved lowering a 30m UV-CIPP liner through a single confined hatch – a complex logistical task that required detailed planning and crew coordination.

Working in tight quarters on a live offshore platform, Semtex safely manoeuvred the liner into position and completed a flawless installation with no operational disruption.

To help ensure long-term performance, internal surface preparation was conducted using a specialised water blaster with sand injection, effectively removing corrosion and debris to achieve a clean bonding surface. The liner was then sealed at both ends using pressure-rated end seals, providing structural resilience and watertight integrity suited for the ballast system’s demanding conditions.

The use of Pro Line’s UV-CIPP liner proved critical in enabling a fast, controlled cure within restricted offshore work windows. This accelerated curing process allowed

Semtex to minimise downtime and meet strict commissioning timelines, an essential outcome for high-consequence offshore infrastructure.

Semtex Plumbing and Civil Director Matthew Nieper was thrilled with the outcome.

“The successful delivery of this project demonstrates the potential of advanced trenchless solutions in offshore environments, allowing for high-performance pipeline rehabilitation without the need for invasive procedures or prolonged shutdowns,” he said.

“By collaborating with industry leaders, we’ve been able to push the boundaries of what’s possible in offshore asset integrity.”

The combination of Semtex’s execution expertise and Pro Line’s certified UV-CIPP system sets a new benchmark for non-invasive pipeline rehabilitation offshore, delivering structural reliability, extended service life, and reduced environmental impact.

“This project sets a precedent for the use of UV-CIPP systems in offshore infrastructure,” Woolf said. “It shows what’s possible when innovative product design, robust certification, and skilled delivery teams come together to solve complex engineering challenges.”

For more information, visit prolinetrenchless.com

All hands were on deck to help lower Pro Line’s UV-CIPP pressure liner 30 meters through a single confined hatch.
Semtex Plumbing and Civil’s team delivering world first relining solutions.
Image:
Semtex Plumbing and Civil
Image:
Pro Line

Community and connectivity

Rural Fibre Co (RFC) is the brainchild of Phillip Britt. Best known as the co-founder of Aussie Broadband, Britt has worked in Australia’s telco industry for over 25 years. He has been inducted into the

The idea for RFC came about after a casual chat with a Gippsland friend, who was expressing frustration with their internet in a regional town.

As a lifelong Gippsland resident, Britt

While services have improved, fixed wireless still does not provide the same experience as an optic fibre connection.

That casual chat became the catalyst for Britt to look at the business case for establishing his own infrastructure company, building fibre to regional towns and locations in Gippsland that currently don’t have it.

The business case stacked up enough that RFC was launched in February, and digging began in April.

An end-to-end solution to regional connectivity

RFC is an infrastructure builder and wholesale network operator, installing fibre in the ground to parts of Gippsland that are currently under-served by other network providers.

RFC also owns and operates a retail service provider, Splice Internet, and will provide an end-to-end service when it starts connecting customers later this year, with Hazelwood North slated for the first stage roll-out.

Britt said that the most unique thing about RFC’s approach is that it will be an

Phil and the team inspect their new range of Vermeer equipment.
A very happy Rural Fibre Co team with some of the new gear.

end-to-end offering – not just specialising in installation or in retail.

“We’ll be doing everything in-house, from pit and pipe construction through to hauling and splicing optic fibre, operating the wholesale network, home installs and operating a retail arm as well,” he said.

“It will be a full end-to-end offering, although customers will have the choice of any other retail service providers that use our network.

“Most firms tend to specialise in one thing or another; it’s unusual to have it all under one roof.”

It’s safe to say the mantra of RFC is that rural and regional people deserve good connectivity, and Britt said that his company’s in-house approach that makes it possible.

“The economics of building in regional areas are challenging, and we can’t afford to have layers of sub-contracting costs built into the network,” he said.

Community and connectivity go hand in hand

With a strong volunteering background with Scouts Victoria, Britt has always put a focus on community no matter which business he’s been in. RFC is no different.

RFC is also placing a strong emphasis on supporting local growth for the Gippsland community, rather than being focused on profits.

“Essentially, the whole premise of the business is more community-focused than anything,” he said. “We’re hiring Gippslanders to build, maintain and operate the fibre infrastructure network. There is immense local talent in this region that often goes unnoticed.

We’ll be supporting local charities and communities as a natural part of doing business. We don’t see RFC as separate to the community; we see ourselves as part of the community.”

Building on experience, intuition and confidence

RFC believes its investment into rural connectivity has long term benefit for the community and also the business.

“We think more demand for high-speed broadband services will lead to more people wanting optic fibre connections,” Britt said.

“We also think that with advent of data centres and AI, we will see more data centres in regional areas which have better access to land, power and water – and they will need connectivity.”

A partnership delivering more than just equipment

Britt said he first met Adrian Greed from Vermeer Australia in November 2024, and he was immediately impressed.

“Adrian was able to move quickly and demonstrate that Vermeer had the capacity to look after what we wanted to do,” he said. “He was so responsive to our needs that he made the competition an afterthought.”

RFC signed a deal with Vermeer Australia in December and took delivery of the machinery this April, on time and on budget.

“Both the pre-sale and after-sale support has been better than anything I’ve ever seen in my career,” Britt said. “I’ve never seen a team so integrated; so prepared to roll up their sleeves and get dirty with us in the field like Adrian and the Vermeer Australia team.

“The sales rep that we’ve been dealing with has literally come down and worked in trenches teaching us. The product specialists do long days with us, jumping in as one of the team, as well as giving us the pointers to learn not only the machinery but also the tradecraft better.”

Equipped to do more “The support of Vermeer team, along with their RDO Equipment colleagues, has been so outstanding that it has allowed us to move much more quickly than we anticipated,” Britt said.

The support has included simulator training in March, familiarisation training in late March/early April and the handover on site, as well as post-handover support.

“It means that we are currently four months ahead in our build schedule,” Britt said. “We’ve been able to spin up and train the team much faster than we originally anticipated – all thanks to the support we’ve received.”

An end-to-end offering with no end in sight

Expansion is at the forefront of future plans for RFC, with no ceiling being placed on where the business could go.

“Our team of six construction crew has expanded to 10 in May, and probably 14 by Christmas. Now that we’ve seen the model working, we’ve also ordered another larger drill which we will take delivery of in November,” Britt said.

“Our focus is on expansion in Gippsland, but there’s no telling where we’ll go after that.

For more information, visit vermeeraustralia.com.au

Testing out the new gear.

Saving time in style

In the demanding industry of horizontal directional drilling (HDD), having the best equipment on the market is essential to a company’s success, hence the upgrade and adaptation on the previously popular JT20 directional drill.

Ditch Witch CEA’s new flagship drill, the JT21, delivers up to 40 per cent more downhole horsepower than its predecessor and 35 per cent faster carriage speed than any drill in its class, according to the company.

The drill has been described as a compact powerhouse engineered to boost productivity and conquer tight job sites.

Powered by a robust Deutz 74-horsepower (55-kilowatt) diesel engine designed for optimal performance in demanding underground utility projects, the Deutz TD2.9 engine ensures consistent power delivery, contributing to the JT21’s impressive capabilities.

Packing 21,000 pounds (lbs) of pullback, 20,000lbs of thrust and 2250 foot pounds of rotational torque, the JT21 can handle a range of tasks, so whether you’re installing fibre, gas lines, or tackling other underground utilities, it’s designed to help you drill faster, smarter, and more efficiently than ever before.

Its new design and lower centre of gravity results in greater stability, and the virtually assisted makeup and breakout (VAM) alleviates the needs for floats and sensors.

Ditch Witch CEA Brand Leader Scott O’Hare said the Ditch Witch JT21’s updated

design with its lower centre of gravity significantly enhances stability.

“In horizontal directional drilling, a lower center of gravity is crucial for preventing rollovers, especially when operating on uneven terrain or during critical operations like pipe pullback,” he said.

“By strategically repositioning heavier components closer to the ground, the JT21 effectively reduces its susceptibility to tipping, allowing operators to work with greater confidence and efficiency.

“This design improvement not only boosts safety on the jobsite but also enables the machine to maintain optimal performance in challenging conditions, contributing to its overall productivity and durability.”

The VAM technology is a software-driven solution designed to streamline the process of connecting and disconnecting drill pipe.

This innovative system eliminates the need for traditional floats and sensors, instead using electronic controls to ensure that the drill pipe and tooling are made up and broken out at optimal torque levels.

The key benefit of VAM is its ability to prevent pipe-thread damage, significantly extending the longevity of the drill pipe and tooling. By minimising human error and ensuring consistent, precise makeup and breakout, VAM technology contributes to increased jobsite productivity and reduces costly downtime associated with damaged pipe.

It has larger displacement pump, generating 132L per minute and running at a lower revolutions per minute, which increases the life of the pump and wearables.

The Ditch Witch JT21 elevates operator control and visibility through its multimode joystick controls and integrated LCD screens.

“The multimode joysticks are a significant feature, allowing operators to select their preferred control style, including Ditch Witch, American Augers, or alternative configurations,” O’Hare said. “This versatility minimises the learning curve for operators accustomed to different drills, promoting seamless transitions between machines and enhancing overall jobsite efficiency.”

Complementing these intuitive controls are integrated LCD screens within the operator station. These displays provide clear, real-time insights into various machine functions and diagnostics, giving operators comprehensive data at a glance. This improved visibility helps in making quick, informed decisions, optimising performance, and ensuring the smooth operation of the drill for maximum productivity and minimal downtime.

An advanced telematics system provides data on machine performance, providing necessary insights needed to make quick decisions, resulting in better jobsite management and return on investment.

For more information, visit ditchwitchcea.com.au

The JT21 delivers up to 40 per cent more downhole horsepower than its predecessor.
Its new design and lower centre of gravity results in greater stability.
Images: Ditch Witch CEA
Ditch Witch CEA is working to deliver a new standard for efficiency in horizontal directional drilling.

TRACTO Australia hosts delegation at world’s largest construction exhibition

TRACTO Australia hosted a delegation leading Australian and New Zealand trenchless contractors at bauma 2025, which took place in Munich in April.

The now traditional pilgrimage is an opportunity for TRACTO’s Australian team, led by Sales Manager Dan Toms, to facilitate the opportunity for the contractors to not only see first-hand the company’s latest technology, but also experience what the event has to offer.

Taking place every three years, this year’s event featured more than 3600 exhibitors, with more than 600,000 people visiting the show over the seven days of the event.

After hosting a delegation from Australia and New Zealand a number of times, Sales Manager Dan Toms said the trip has now become tradition.

“Hosting a group of contractors from Australia and New Zealand every three years

is an opportunity for them to connect with directly with our engineering, research and development, and technical teams,” he said.

“It’s rare that the end user gets this sort of access to the individuals who are responsible for maintaining our current and core range of products. It’s important for us, too, to be able to engage with people who are using our trenchless solutions and get feedback on challenges that they are facing, or changes they would like to see implemented in future iterations of our machines.

“This information is valuable as we continually refine and innovate, and plan the next generation of products and what the future of trenchless construction and rehabilitation looks like.”

Next generation machines

The Australasian delegation were present to see TRACTO launch a series of new and upgraded products, which have been designed to make pipeline work faster, safer and more sustainable. This was highlighted by the unveiling of a new range of horizontal directional drilling (HDD) rigs, including the GRUNDODRILL JCS300 which stands out as the most powerful jetting rig in its class.

With 300kN of thrust and pullback, the unit is built for long bores and demanding projects. It is capable of holding 70, 4.5m drill rods, helping crews work faster with fewer interruptions, and includes smart automation features to support safer and more efficient drilling.

The new GRUNDODRILL JCS300 was on show.

Nicknamed the “Rockstar”, TRACTO also introduced the GRUNDODRILL 20ACS, an optimised version of the popular 18ACS. The machine is built for challenging ground conditions, using a dual-tube drill rod system and support tools to handle rock drilling and complex projects with ease.

Also on display was the company’s fully electric HDD rig, the GRUNDODRILL JCS130E. After being successfully tested on real construction sites, this 130kN rig is now available as a production model.

The machine offers the same performance as diesel-powered units but with much lower emissions, making it a smart choice for contractors focused on sustainability.

In addition to power and performance, TRACTO is also focused on safety and data.

One example is the ORFEUS radar drill head. The new tool helps detect unknown obstacles during drilling, improving safety and reducing the risk of damaging other utilities.

Supporting this innovation, TRACTO also developed special drill rods with built-in data cables which can send large amounts of information back to the operator, enabling realtime monitoring and smarter control.

Established products

The full range of the company’s trenchless solutions were also on display at bauma. The GRUNDOMAT soil displacement hammers remain a popular choice for fast, trenchless installation of house connections. With no need for digging and reduced surface damage, these units are designed to be easy to use.

At L&D Micro Tunnelling we specialize in laser guided boring. Our Tunnel bore machines use a vacuum extraction system where all spoil is sucked into interceptor tanks for easy disposal with no mess. All our heads are hydraulically driven and guided by a high accuracy laser to achieve precision over long distances.

For more complex routes, TRACTO’s GRUNDOSTEER guided rod pushers and GRUNDOPIT mini rigs provide better control and precision. These tools are ideal for urban areas or sites with existing infrastructure.

Another area of growing interest is trenchless pipe renewal, and TRACTO’s GRUNDOBURST systems are designed to replace damaged pipes without the need to dig.

Although pipe bursting technology has been around for decades, the trenchless method is now considered one of the most sustainable pipeline renewal techniques. As more utilities are tasked with replacing or rehabilitating ageing infrastructure, demand for long-term, low-impact solutions facilitated by GRUNDOBURST is increasing.

TRACTO also prioritised conversations with the delegation about the ongoing support the company can offer end users throughout the project lifecycle. This includes training, expert help, flexible finance options and long-term service agreements.

Toms said the company has worked hard to establish TRACTO as a trusted equipment partner in Australia and New Zealand.

“We have always been very clear with our clients and partners that the sale of a machine starts when the customer takes delivery,” he said.

“This is a shared ideology across the extended TRACTO group, from the factory in Germany, across Europe to North America, through Asia and – of course – into Australia and New Zealand.”

“We’ve already pencilled the next bauma into the calendar and can’t wait to make the pilgrimage over to Munich again with a group of trenchless contractors.”

For more information, visit tracto.com/au

TRACTO had a huge presence at bauma 2025.

HDD key in an elephant of a task

With the arrival of nine Asian elephants at Werribee Open Range Zoo, Greater Western Water took on the task of delivering a sustainable water supply to the zoo’s expanded habitat.

The $9.5 million recycled water pipeline project, jointly delivered by Greater Western Water (GWW) and contractor Jaydo, has provided the zoo with a reliable source of Class A recycled water, reducing dependence on drinking water and freeing up allocations from local rivers.

Behind this achievement lies an ambitious engineering feat: a 2.5km pipeline from the nearby Werribee recycled water plant, which included a complex horizontal directional drilling (HDD) crossing under the Werribee River.

Senior Project Manager Allison Newland said the alignment and design of the pipeline were shaped by a shared opportunity.

“The zoo was expanding and looking for a sustainable, high-quality water supply, while we had capacity at the plant and a strong desire to maximise the use of recycled water,” she said. “The volumes and the location aligned perfectly.”

One of the defining challenges of the project was the HDD crossing beneath the river. The 425m drill passed through varied geological conditions including gravel, clay, and basalt, at depths of up to 40m.

It was a significant technical undertaking for GWW, as one of the longer and more complex drills in its recent portfolio.

“From a geotechnical perspective, GWW and Jaydo conducted detailed investigations to ensure we targeted consistent ground conditions,” Newland said.

“There was a high focus on avoiding fluid migration to the surface, so identifying the right drilling window was critical.”

Given the drill’s proximity to Viva Energy’s oil pipelines, additional controls were implemented, including vibration monitoring, on-site supervision, and enhanced tracking

of the drill head. GWW worked in close consultation with Viva to mitigate any risk to existing infrastructure.

The pipeline itself comprises 600mm diameter mild steel pipe for the majority of the alignment, transitioning to 710mm high-density polyethylene pipe for the HDD segment.

This configuration was chosen to manage the specific pressures and flexibility demands of the trenchless section.

Beyond the HDD, the project encountered further complexities, including a crossing of Melbourne Water’s massive 4.5m diameter trunk sewer. In this instance, engineers opted for an above-ground span to bridge the asset, working in close coordination with Parks Victoria.

Construction within the zoo precinct also required delicate management. Much of the alignment ran along a back access track, requiring minimal disruption to the zoo’s operations.

“It was quite unique to be working inside a zoo,” Newland said. “We had to coordinate around their access and operations, but they were great to work with and very motivated by the outcome.”

Environmental and cultural considerations were integral throughout the project. The area surrounding the Werribee River is not only ecologically sensitive but also holds cultural heritage significance.

Newland said the project benefited from early and sustained engagement with stakeholders.

Collaboration with Parks Victoria and the zoo ensured that future land use and animal welfare requirements were respected, while the recycled water quality was carefully aligned with the needs of the animals.

“We didn’t have to modify the water treatment itself,” Newland said. “The water we already produced met their needs, it was just a matter of confirming that and ensuring it remained consistent.”

The new system currently supplies the zoo with approximately 150 million litres of Class A recycled water per year, with the capacity to scale up to 400 million litres as demand increases.

The pipeline has been sized to accommodate future growth in the area, with further customers along the alignment expected to connect in time. Smart scheduling of irrigation within the zoo also helps manage peak demand periods.

Operationally, GWW will continue to monitor and maintain the system in line with its standard recycled water management protocols, ensuring water quality remains consistently high.

The zoo, meanwhile, can divert its river allocations toward improving environmental flows across its wetlands and billabongs, enhancing biodiversity within its grounds.

The project forms part of a broader strategy by GWW to expand the use of fit-for-purpose recycled water sources across Melbourne’s west.

It was listed as a priority action under the Werribee catchment’s integrated water management (IWM) plan, reflecting the shared vision of agencies involved in the Werribee and Maribyrnong IWM forums.

For Newland and the broader GWW team, the project stands as a compelling example of what can be achieved through innovative infrastructure, strategic partnerships, and a commitment to sustainability. “It’s really rewarding to know that our work is contributing to both animal welfare and long-term water resilience,” she said. “It’s why many of us do what we do.”

There are nine Asian elephants now at Werribee Zoo.

Purpose, place and opportunity

A conversation with three women at Interflow reveals a powerful sense of purpose and a confidence that you don’t have to be an engineer to shape the future of water.

As she knocked on the door of an elderly lady’s house, Interflow Community Relations Manager Joanna Rodd had no idea she was about to experience a memorable moment that clarified the purpose of her role.

“This lady was 94,” Rodd said. “She had lived in her home for 60 years, and she still drove a car. She was lonely and felt some nervousness around project teams being on and around her property.

“For me it’s a major red flag when I see organisations without any women on their executive team, especially when there are positions – like human resources, for example – with a really strong female talent pipeline in the market.

“This is important because companies with a focus on inclusion and diversity are also businesses that are more likely to have a welcoming culture that enables people to be their true selves at work.

“Honestly, I was pleasantly surprised. I’d been in male-dominated industries before, so was prepared for that, but I never really felt it here. At Interflow, 38 per cent of leaders are women. One of the key things for me is visible senior women in the industry. And across the water sector there are plenty of female CEOs and managing directors that are really visible and really prominent.”

Success is not a coincidence

Interflow Chief Financial Officer Tracy Black.

“We all hire in our own image, and if an executive team is all male, it’s hard for them to visualise a woman being in that group. But that’s simply not an issue at Interflow.”

Leadership training is a particularly important part of the process. Its availability and openness to all Interflow team members means those who are keen to advance can constantly upskill.

“Learning and development is a huge part of how we do things at Interflow,” Benten said. “We’ve got really robust leadership programs that hit every level of the business. I’ve been lucky to have taken part in three different programs to develop new skills.”

While Interflow is keen to continue to attract the very best water engineers, Benten points out that almost every role imaginable is available in the water space.

“There are roles in marketing, human resources, IT, legal and logistics, working on the tools – you name it,” she said.

“Stay open to industries you might not have considered and you could find yourself in a really engaging and important sector, like water, where you can make a real difference to communities and the environment.”

and communicating. You need to be a bit of a chameleon, talking to someone in a luxury suburb one day, and someone in a high-needs area the next.”

here feel that. There’s a sense of pride that’s contagious.

“To young women, I’d say go into a sector where you see people like you succeeding. Then

Interflow Marketing and Communications Manager Jessica Benten.
Interflow Community Relations Manager Joanna Rodd.

Tunnelling Solutions forges ahead with major contract boost

Tunnelling Solutions has been awarded the contract for the Estelle Street sewer relocation, a vital enabling works package forming part of the expansive Eastern Freeway Upgrades in Melbourne.

This infrastructure project is aimed at enhancing capacity and connectivity across key corridors in Melbourne’s northeast, and is one of the largest such projects underway in the state.

The Estelle Street project falls under the first stage of the Eastern Freeway Upgrades, delivered by the Eastern Freeway – Burke to Tram Alliance.

The alliance comprises Major Roads Projects Victoria with infrastructure and engineering leaders Laing O’Rourke, Symal, Arcadis and WSP.

The package involves a 6.5km stretch of freeway between Burke Road and Tram Road, set to be expanded with six new express lanes for faster and smoother trips.

Among its many key components are a major new interchange at Bulleen, improvements to the Doncaster interchange, and the creation of new Eastern Busway lanes connecting with two park and rides at Bulleen and Doncaster.

As part of these broader works, the Estelle Street sewer relocation plays a crucial role in clearing the way for further construction and ensuring essential services continue to operate without interruption.

Tunnelling Solutions’ scope includes the temporary shaft excavation and support construction of a new 980m DN1400 sewer line using its newly acquired microtunnel boring machine (MTBM) fleet, and live connection tie-ins alongside the construction of new manholes.

Tunnelling Solutions CEO Serhat Baycan said the company’s alignment with the project’s complexity and strategic importance reaffirms its focus on providing technical and tailored solutions for the utilities and water infrastructure projects.

“Tunnelling Solutions is proud to be selected to contribute to this significant piece of infrastructure, which will positively impact Melbourne’s growing population,” he said.

“Our team brings considerable experience in complex tunnelling and trenchless construction, and our investment in new MTBM technology places us in a strong position to deliver this project safely and effectively.”

Founded in 2014, Tunnelling Solutions has built a reputation for delivering challenging subsurface infrastructure in Australia and internationally.

Now a subsidiary of Gamuda Australia Group following its acquisition in 2022, the company is well positioned to take on increasingly complex tunnelling projects.

One recent example is the Glenroy Road level crossing removal project, where the Tunnelling Solutions team successfully delivered a 370m pipe jack using a slurry MTBM under challenging geological conditions.

This project, along with several others, demonstrates the team’s ability to provide innovative, low-impact solutions in urban environments.

With work commencing in May 2025, the Estelle Street sewer relocation is expected to take around 12 months to complete. Once finished, it will not only support the delivery of the Eastern Freeway upgrades, but also contribute to the broader transformation of Victoria’s transport infrastructure.

The Eastern Freeway upgrades is one of three interconnected major projects being delivered in Melbourne’s northeast, alongside the North East Link tunnels and the M80 Ring Road completion at Greensborough. Together, these developments are forecast to reduce travel times by up to 35 minutes and remove 15,000 trucks a day from local roads.

Through its involvement in the Estelle Street sewer relocation, Tunnelling Solutions continues to cement its position as a key player in Australia’s infrastructure landscape – combining technical expertise, new technologies, and a proven approach to collaborative delivery.

The company’s in-house team of engineers, consultants, and tunnelling professionals bring decades of experience to each project, delivering reliable outcomes across Australia and abroad.

Structured for both development and delivery, Tunnelling Solutions prides itself on leadership, innovation, and a commitment to quality in every aspect of its work.

Tunnelling Solutions team will be attending this year’s No-Dig Down Under in Melbourne on 17–18 September as an exhibitor to showcase the company’s capabilities first-hand.

For more information, visit tunnellingsolutions.com.au

The Tunnelling Solutions team at Estelle Street.
The package involves a 6.5km stretch of freeway between Burke Road and Tram Road.
Images: Tunnelling Solutions

Edge Underground continues trenchless success in Warragul

With a strong track record of successful Gippsland Water projects in the region, the Edge Underground team has once again delivered on expectations, this time completing a complex microtunnelling job for Fulton Hogan.

The project involved 14 bores across a range of pipe sizes, with outside diameters from 460mm–580mm and lengths ranging from 26m–92m. In total, more than 800m of pipe was installed beneath the ground, through challenging conditions that included sandy clay and greasy grey clay.

To ensure efficiency and precision, Edge Underground used its upgraded AXIS machines, modified with AdaptX technology, to allow for versatility in varying ground conditions.

The AdaptX, designed and developed by Edge Underground’s founder and CEO Stuart Harrison, is a next-generation, adaptable

machine that delivers enhanced performance and flexibility, especially in difficult ground conditions.

The use of semi closed-face cutters in place of traditional two-bar clay cutters significantly improved performance on this job, enabling faster progress and cleaner bores, a key consideration when working with live infrastructure in built-up areas.

The location’s constraints made it an ideal application for AdaptX technology, with the upgraded AXIS machine delivering strong power despite a compact size, precisely what was needed in such a confined environment.

This project not only showcased the capabilities of the AdaptX modifications but also highlighted Edge Underground’s growing presence and its ability to take on complex projects in new regions.

“Working with Fulton Hogan is always a pleasure,” said Harrison.

“They expect a high standard and consistently deliver well-managed projects, so we’re proud to be part of their delivery team again.”

This latest installation continues a longstanding relationship with Gippsland Water, with Edge Underground having successfully completed a number of projects in the area in recent years.

It’s a testament to the company’s deep understanding of local ground conditions, ability to innovate under pressure, and commitment to delivering high-quality trenchless outcomes.

Edge Underground remains focused on building strong partnerships and finding smarter ways to approach difficult jobs. And with projects like this one, the results speak for themselves.

For more information, visit edgeunderground.com.au

Image: Fulton Hogan
Edge Underground is known for millimeter precision.
Edge Underground has again successfully completed a microtunnelling job for Fulton Hogan.

Showcase your solutions to the region’s best database of trenchless decision makers and industry experts through the weekly Trenchless Australasia e-newsletter.

Sent directly into the inboxes of 6,000+ trenchless professionals, the Trenchless Australasia e-news connects your brand with one of the world’s largest no-dig databases.

Secure your partnership through this channel and elevate your brand among top industry professionals.

Contact Trenchless Australasia Business Development Manager Nick Lovering at nick.lovering@primecreative.com.au

Emerging global player heads Down Under

With major projects completed across Europe and Asia, a trenchless giant based in China is looking to support the growth of Australian infrastructure.

China Railway Construction Heavy Industry Corporation Limited (CRCHI) has a history of handling major challenges.

The company was established in 2007 as a key subsidiary of China Railway Construction Corporation Limited (CRCC), one of the Fortune Global 500 enterprises.

Headquartered in Changsha, Hunan Province, CRCHI focuses on the research, design, manufacture and service of advanced underground engineering and railway track equipment.

Among manufacturing bases scattered across China, the Changsha facility – which is the world’s largest manufacturing facility of underground equipment – serves as the company’s primary innovation and production hub.

CRCHI has developed a wide range of tunnel boring machines (TBMs) suitable

This innovative machine enabled the creation of a parking facility with a capacity of 304 spaces underground, all within a footprint of only 286m2

The company has delivered 12 TBMs for Italy, including for global construction company Webuild. These have come equipped with CE and ATEX dual certification, and built in green technologies such as continuous mining, permanent magnetic drive, equipment auto management and control, and auto segment handling.

One of CRCHI’s most notable current projects is the Guangzhou–Huadu Intercity Railway Tunnel in Guangdong Province, which got underway in July 2023 and is set to be completed next year.

To say the 8.62km tunnel passes through highly challenging ground conditions would an understatement, with 96 per cent of the route running through weathered granite, fractured

To handle such conditions, CRCHI is deploying its EPB-Double Shield Convertible TBM (model ZTTE8850), designed for difficult mixed-ground environments.

This machine has an excavation diameter of 8.84m and 4500 kilowatts (kW) of installed power. Its strong cutterhead, high torque and precise control allow it to advance efficiently and safely. In addition, the TBM includes advanced systems like the cutterhead freezing horizontal sound probing system and continuous mining capabilities.

CRCHI also played a pivotal role in another challenging project, the Bang Pakong-south Bangkok power plant gas transmission pipeline project in Thailand, where it independently developed a rapid pipe jacking machine with a diameter of 91cm. The machine completed excavation across ten sections, covering a total of 9.08 km, including the recent 850m drive that was completed in 15 days, and the maximum drive of 1,046m completed in just 12 days. High-voltage power line towers are positioned every 200m along the route, with foundation piles spaced only 3m apart. The pipeline had to be meticulously routed through the centre of these foundation piles along a double-curved trajectory, which meant CRCHI had to opt for the innovative rapid pipe jacking method.

In addition to large-scale tunnelling, CRCHI applies its trenchless expertise to urban utility projects through microtunnelling, non-circular pipe jacking, pipe roofing, cross passage boring, as well as mechanized shaft sinking and boring.

The company has more than shown it is up to the task of a difficult project, thinking outside the box to get the best results. Its move to the Australian market will surely see CRCHI’s innovative skills put to good use in the country’s trenchless sector.

For more information, visit en.crchi.com

The world’s largest shaft sinking machine built by CRCHI.
Industrial park in Changsha, the world’s largest manufacturing facility of underground equipment.

NO-DIG DOWN UNDER

The best solution for corrugated pipe installations

Compatible with all types of pipe material, kwik-ZIP’s HD and HDX/ HDXT spacer system series can be used for corrugated pipe installations.

Manufactured from high-grade thermoplastic, kwik-ZIP’s casing spacer and centraliser products are used across the industry by pipeline and civil contractors, water and gas utilities, drilling companies and international engineering firms.

The HDX and HDXT spacer system series are aligned with the kwik-ZIP ethos to provide simple, cost-effective, and highquality solutions.

Manufactured and designed to be utilised on and in many types of pipe, including corrugated installations, the HDX and HDXT spacers are among the most versatile and adaptable on the market.

The use of kwik-ZIP products helps contractors to comply with the numerous regulations that require casing centralisers or pipe spacers (slippers or spiders), including wastewater and sewerage codes and well construction standards.

Since its inception in 2000, kwik-ZIP has been designing centralisers and spacers systems for a wide range of applications across many different industry sectors. Available in various product series (HDXT, HDX, HD, GT, 380, and 155), each is accessible with varying bow/runner heights, making these highly flexible products.

An adaptable approach

kwik-ZIP’s HDX and HDXT products are suitable for installation on and in corrugated pipe that is being inserted into a smooth pipe, and function on a smooth pipe that’s then being inserted into a corrugated pipe.

For corrugated carrier pipe, the flat base of the HDXT and HDX runners bridge the pitch of the ridges, which allows the load to be transferred to the carrier pipe via the full length of the runners. And if the enveloper is corrugated, the HDX and HDXT flat-wear pads allow for smooth slip lining along the invert. It’s these types of innovative approaches that make kwik-ZIP’s the first

choice for many when looking for a versatile spacer solution.

Products in the HD series are designed for trenchless and cased crossings, slip lining, gravel packed well screens, pump torque arrestor, water well casing, coal seam methane casing, pump riser/submersible pump installation, and piling.

Coming in four sizes that range from a 30mm bow up to a 100mm bow, the HD series can be used for vertical and horizontal applications. With unique features such as a curved bow spring that boasts a superior centralising force, no special tools are required to assemble the HD Series casing spacers.

Similarly, kwik-ZIP’s HDX and HDXT series spacers are designed for use on mediumto-heavy-weight pipes in cased crossings. They can be utilised on a wide range of material, including steel, ductile iron pipe (DICL), high-density polyethylene (HDPE),

kwik-ZIP spacers on corrugated outer far and close (below) cutaway.

kwik-ZIP’s HDX/HDXT spacer system series are aligned with the company’s ethos to provide simple, cost-effective, and high-quality solutions.

while the HDXT comes in runner heights of 43mm, 63mm, 103mm and 153mm.

The different heights across the two models helps to ensure that pipeline installers can handle a broad range of carrier pipe outer diameter (OD) and casing inner diameter (ID) combinations and customise pipe position for grade control or ‘centring’.

its contents for the design life of the installation.

This highlights kwik-ZIP’s ability to provide an off-the-shelf solution irrespective of the requirements due to its wide range of products and options.

The HDX and HDXT models are the only casing spacers currently on the market with Water Services Association of Australia

Construction Code (SEQ Code). kwik-ZIP maintains a focus on price effectiveness, simplicity and rapid on-site assembly to ensure that its centraliser and casing spacer systems deliver significant cost, time and operational advantages.

For more information visit kwikzip.com

MicroGator GT Lite 150

• now available for pipe diameters starting at DN150

• can be operated with every existing MainLite system

• most flexible UHP system in the market

Snowy 2.0 ploughs ahead

Australia’s largest committed renewable energy project is charging ahead, with advances on multiple fronts despite some temporary delays.

The Snowy 2.0 hydropower project involves linking two existing dams within the Kosciuszko National Park in New South Wales, Tantangara and Talbingo, through 27km of tunnels and building a new underground power station.

Water will be pumped to the upper Tantangara dam when the demand for energy is low, and released back to the lower Talbingo dam to generate energy when electricity demand is high. The project will utilise excess solar and wind energy to pump water to the higher dam, to be stored for later use. The water will be reused in a closed loop to minimise the project’s environmental footprint.

Snowy 2.0 will deliver 2200 megawatts of ondemand generating capacity and approximately 350,000 megawatt hours of large-scale storage to the National Electricity Market.

This is roughly enough energy to power three million homes over the course of a week.

Snowy 2.0 is the latest initiative from Snowy Hydro, an electricity generation company. Its portfolio of assets spans 16

power stations (including gas and diesel-fired peaking generators) and a pumping station, boasting more than 5500MW of generating capacity across New South Wales Victoria and South Australia.

The company provided an update on the most recent works at Snowy 2.0 in April. Trenchless Australasia breaks down the most important points.

Tunnel boring machines – TBMs

TBM Florence is excavating the 17km headrace tunnel, which will connect the underground power station to the upper Tantangara reservoir, with the machine now more than 3km into the headrace tunnel.

TBM Lady Eileen Hudson is excavating the 6km tailrace tunnel, which will connect the underground power station to the lower Talbingo reservoir. The machine has now completed 85 per cent of the tailrace tunnel, having already completed the 2.85km main access tunnel. The tunnel is being used by workers to access the power station caverns.

TBM Kirsten is excavating the steep 1.6km inclined pressure shaft connecting the underground power station to the headrace

tunnel. The machine has excavated 14 per cent of the shaft, and Snowy Hydro expects the performance of its TBMs to continue to vary in line with ground conditions.

The NSW Department of Planning, Housing and Infrastructure approved Snowy Hydro’s application to deploy a fourth TBM in December 2024. The machine will boost the project’s ability to tunnel through a complex geological fault zone. Work to prepare for the launch of the machine is underway and is set to begin excavation by the end of 2025.

Power station caverns

Development of the Snowy 2.0 power station complex is progressing, with excavation and installation of rock support within the caverns more than 35 per cent complete.

The transformer hall is now almost 50 per cent excavated by volume and the machine hall is now 28m deep.

The drill and blast tunnels, which provide access to various levels within the caverns and other parts of the power station complex, are now more than 93 per cent complete.

In addition, excavation of the 266m collector waterway tunnels, which will pass water from the power station to the tailrace tunnel and onto Talbingo reservoir, is 80 per cent complete.

Snowy Hydro’s Tumut 3 power station.

construction logistics in the Tantangara intake pit, where the project’s first permanent concrete structures are being built.

both ends of the connection tunnel, which is 825m in length and will create a connection between the Talbingo intake structure and the

Marica surge shaft

Excavation of the 240m Marica surge shaft has now passed 151m. The shaft will provide water storage when Snowy 2.0’s power

When the station is shutting down, the Marica surge shaft will also provide pressure relief in the headrace tunnel. Once complete, it will be one of the widest and deepest operational shafts in the world.

Downstream surge shaft

Excavation of the upper chamber for the downstream surge shaft is 68 per

This shaft will be approximately 200m high and provide water storage when the power station starts up in pumping mode and pressure relief in the tailrace tunnel when the power station starts in

Restart after work stoppages

Underground work on Snowy 2.0 was progressively restarted throughout the last half of March. Operations for all three TBMs are now underway, as well as power station drill and blast cavern excavation.

Above-ground work was not affected and continued throughout the period that underground work was stopped.

Snowy 2.0 is expected to be operational in

Hydropower uses the movement of water to generate electricity.
The Snowy Hydro Tumut 3 transformer substation.

Works ramp up on T2D

Construction activity is well underway on the first major works on South Australia’s $15.4 billion River Torrens to Darlington project.

Sitting in the final 10.5km section of Adelaide’s North–South Corridor, the River Torrens to Darlington project (T2D) will complete 78km of non-stop, traffic-light-free motorway between Gawler, north of the city, and Old Noarlunga, in the southern suburbs.

The T2D will allow drivers to bypass 21 sets of traffic lights between the River Torrens and Darlington as they travel through two separate tunnels, connected by an open motorway.

Heavy machinery is now on-site and construction activity has ramped up at the

Southern Precinct in Clovelly Park.

The Southern Precinct – located between Tonsley Boulevard and Norrie Avenue – will become the purpose-built site from where two tunnel boring machines (TBMs) will launch to construct the southern tunnels.

These TBMs are around 100m long with a diameter of close 15m, and will operate continuously and progress about 8–10m per day. They will launch from the Southern Precinct to construct the twin 4.5km southern tunnels, while the twin 2.2km northern tunnels will utilise a third TBM.

Artist’s impression of the finished project.
The completion of the new link road between Norrie Avenue and English Avenue in Clovelly Park will be a huge help for local motorists.

Corporate Members

Gold Corporate Members

DirectBor Australia

Herrenknecht AG

J&R Contracting Limited

Kellogg Brown & Root

Michels Trenchless Pty. Ltd.

Silver Corporate Members

Aaro Group

Abergeldie Rehabilitation Pty Ltd

ACP Australian Custom Pipes

AECOM New Zealand Limited

AHD Trenchless

Applied Felts

Aqua Assets

AQUATEK Fluid Systems

Atteris Pty Ltd

Aurecon

Australian Pipeline Management Pty Ltd

Austunnel Pty Ltd

BG Risk Solutions

Blick Group

Bortec Laser Bore Pty Ltd

Boss Attachments NZ Ltd

BRP Corporation Pty Ltd

Bullseye Boring

CC Group

CDS New Zealand Ltd

Channeline International

David Moss Group

D.J. Mac Cormick Contractors

DCS Manufacturing Pty Ltd

Derby Rubber Products

Digital Control - Australia

Diversified Services Australia

Dormway Pty Ltd

Draintech Solutions

Drillers World Australia

Dunstans

E&CC

Edge Underground

ELB Equipment Pty Ltd

Empire Infrastructure

FJA Consulting Engineers

Fulton Hogan

Fulton Hogan Construction Pty Ltd

Asset Owners

Auckland Council

Barwon Water

OptionX Group

Orion Consulting

Rangedale Rehabilitation and Renewals Pty Ltd

Systra Bamser

Future-Proof Solutions

GCE Contractors Pty Ltd

GN Solids Control

Golder

Hard Metals Australia Pty Limited

HDI Lucas

Holcim (Australia) Pty Ltd

Hynds Pipe Systems Ltd

IMPREG (AUSTRALIA) PTY LTD

Independent Sewer

Consulting Services Pty Ltd

Insituform

Insituform Pacific Pty Ltd

Interflow Pty Ltd

JB Trenchless Pty Ltd

kwik-ZIP Spacers

Kynection

L P Pipe Civil

LKL International Pty Ltd

March Cato Ltd

Matamata Directional Drilling

Maxibor Australia Pty Limited

McBerns Innovative Solutions

McConnell Dowell

Constructors (Aust) Pty Ltd

McElroy Manufacturing Inc.

McMillen Jacobs Associates (NZ)

Metrocorp Technologies

Mudex

Mullane Trenchless Pipeline Solutions Pty Ltd

NEWest Alliance

NordiTube AUS Pty Ltd

Nu Flow Technologies 2000 Pty Ltd

Pezzimenti Trenchless Pty Ltd

Pezzimenti Tunnelbore Pty Ltd.

Pipe Core Pty Ltd

Pipe Doctor Australia Pty Ltd

Pipe Technologies Ltd

Pipe Tek

Watercare Services Ltd

Greater Western Water

Tunnelling Solutions

Veolia

WSP New Zealand Ltd

Water Corporation

Pipeline Drillers Group

Pipe Pro Drilling

PipeWorks

PLUMBLOGIC

Prime Creative Media

Prime Horizontal Pty Ltd

Qalchek Pty Ltd

Qenos Pty Ltd

R & R McClure Excavations

Raedlinger Primus Line Pty Ltd

Ravago NZ Ltd

RBM Plumbing and Drainage Pty Ltd

Ready Group Pty Ltd

Rob Carr Pty Ltd

Rose Atkins Rimmer (Infrastructure) Pty Ltd

RPC Pipe Systems

SA Water

SASTTI Joint Venture

SEKISUI Rib Loc Australia Pty Ltd

Sewer Equipment Company (Aust)

Smythe Contractors Limited

STRABAG

Sydney Water

TDG Environmental (NZ)

TDM Pipeline Solutions

TRACTO-TECHNIK Australia Pty Ltd

Trenchless Advisor Pty Ltd

UEA Pty Ltd

Vacvator

Vector Magnetics

Vermeer Australia

Vertical Horizonz Australia

Veolia (NZ)

Vinidex Pty Limited

Warren Smith & Partners

Yarra Valley Water

Zhangzhou Anyue Advanced

Materials Technology Co. Ltd

Knox City Council

Rottnest Island Authority

About the ASTT

The Australasian Society for Trenchless Technology (ASTT) is a non-profit organisation comprising of members throughout Australia and New Zealand.

The successful establishment of the trenchless industry in Australasia has been supported and promoted by the peak industry organisation, the ASTT, since it was founded in 1991.

The society works tirelessly to promote the use of trenchless technology in Australasia, lobbying government and client organisations to highlight the advantages of using trenchless technology and the benefits of training for industry.

Membership is open to all who are concerned with the provision of gas, water, sewerage, drainage, roads, telecommunications and electrical services.

ASTT membership provides trenchless professionals the tools and services they need to be better informed and better connected in this industry.

The ASTT is part of the International Society for Trenchless Technology (ISTT), an affiliation of societies in more than 30 countries worldwide.

Membership applications

The ASTT currently offers seven levels of membership available to residents of Australia

and New Zealand or anyone who is also a financial member of an existing ISTTaffiliated society.

The benefits of membership depending upon category

Up to 10 people from your organisation may be included in your membership and are entitled to receive the below benefits:

• Acknowledgment of your company in every edition of the Trenchless Australasia magazine

• An annual subscription to Trenchless Australasia magazine (six issues per year)

• An annual subscription to ISTT’s Trenchless Works

• A company listing in the Australasian Trenchless Directory (print and digital)

• The opportunity to promote your membership of the association by including the ASTT logo on your business communications and website

• Access to guidelines and standards

• Discount rates (normally 10 per cent) at national conferences and exhibitions

• Discount rates (normally 10 per cent) at international conferences and exhibitions

• Discount rates (normally 10 per cent) at trenchless forums

• The opportunity to become involved in our Special Interest Groups, which are technical divisions of the ASTT representing specific trenchless sectors

• Special offers and links with international organisations, including the ISTT

• The opportunity to nominate for ASTT and ISTT awards

• Free access to ISTT past conference proceedings

• A communication network to keep abreast of the advancement of the science and practices of trenchless technology throughout the world

• Discounted rates at international NoDigs and national events, including NoDig Down Under

How to apply

Visit the ASTT website on www.astt.com.au and check out the membership benefits that apply for each category. Membership requests will be emailed to the ASTT for processing. You will receive an invoice based on the information you supply. Acceptance does not take effect until payment is received in full.

For more information, visit astt.com.au or email secretary@astt.com.au

People on the move

Trenchless Australasia is tracking new appointments in the Australia and New Zealand trenchless industries. Read all about the latest people moves.

tunnelling, trenchless technology, and business development across Australia and the Middle East, Ibrahim brings deep industry knowledge and strategic insight to the role.

His appointment supports OptionX Group’s expansion into the Middle East, a region experiencing rapid infrastructure growth. Central to this effort is the AdaptX microtunnelling system – designed for difficult ground conditions and urban environments offering a faster, cleaner alternative to traditional methods.

“I’m excited to join OptionX Group at such a pivotal time,” he said. “The company’s focus on innovation and sustainable solutions aligns perfectly with my vision for advancing trenchless technology.”

Kelly comes to kwik-ZIP with a wealth of experience dealing with the mining, minerals processing and civil sectors. He relishes the opportunities of travel and new experiences he has had working across these business sectors, not to mention the building of friendships along the way.

right solutions for each project. I genuinely care about what matters most to our clients, and I’m passionate about building longterm partnerships that deliver real results,” she said.

Marnow’s appointment reflects Pipe Core’s ongoing commitment to putting customers at the heart of what the company does.

Kelly has worked in various roles within the valve Industry, pneumatics, torque tooling and onsite gas separation — so he has seen a pipe or two on his journey. The team at kwik-ZIP is thrilled to have Kelly on board, and he has started strong, fitting in well with a small team of solutions-oriented professionals and is looking towards the challenges of his new role.

If your company has recently employed a new person within your business you would like profiled in ‘People on the move’, send details of the career news alongside a high-res photo to Gerald Lynch at gerald.lynch@primecreative.com.au

Image: Adam Ibrahim
Image: Julie Marnow
Image: Peter Kelly

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