Manufacturers' Monthly June 2011

CELEBRATING 50 YEARS Years

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Est. 1961

June 2011

Atlas Copco Compressors

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Committed to your sustainable productivity INSIDE Troubleshooting Compressors >> Collaborating With Asia >> New Motors & Drives >> Avoiding Supply Chain Pain >> Re-thinking Carbon Tax >> Cutting Tools & Techniques >> Industry News >> Latest Products >> Industry Opinion

FOODPRO 2011 >> New solutions for food manufacturers

Servicing the Manufacturing Industry for 30 years Hydraulic and Industrial hose and fittings 90 Service and Supply Centres Australia wide National fleet of 320+ fully stocked mobile service workshops Rapid response time, 24 hours 7 days All Service and Supply Centres ISO9001:2008 accredited NATA certified hose testing facility Registered training organisation Nationally accredited and certified technicians National pricing policy

Editor Sarah Falson Ph: (02) 9422 2480 Fax (02) 9422 2722 sarah.falson@reedbusiness.com.au Journalist Annie Dang Ph: (02) 9422 2964 Fax (02) 9422 2722 annie.dang@reedbusiness.com.au Editor-at-large Alan Johnson Ph: (02) 9422 2325 Fax (02) 9422 2722 alan.johnson@reedbusiness.com.au Graphic Designer Ronnie Lawrence ronald.lawrence@reedbusiness.com.au Creative Director Julie Coughlan Production Co-ordinator Mary Copland Ph: (02) 9422 2738 mary.copland@reedbusiness.com.au VIC/Overseas Sales Michael Northcott PO Box 3069 Eltham VIC 3095 Ph: 0448 077 247 michael.northcott@reedbusiness.com.au NSW Sales Anthony Head Tower 2, 475 Victoria Avenue, Chatswood, NSW 2067.

Ph: (02) 9422 2368 Fax: (02) 9422 2722 Mobile: 0414 644 664 anthony.head@reedbusiness.com.au QLD Sales Sharon Amos PO Box 3136, Bracken Ridge QLD 4017 Ph: (07) 3261 8857 Fax: (07) 3261 8347 Mobile: 0417 072 625 sharon.amos@reedbusiness.com.au SA/NT & WA Sales Reed Business Information Ph: (02) 9422 2368 anthony.head@reedbusiness.com.au Publisher Michelle Graves Ph: (02) 9422 2391 michelle.graves@reedbusiness.com.au Head Office Tower 2, 475 Victoria Avenue, Chatswood NSW 2067 Locked Bag 2999 Chatswood DC Chatswood 2067 Ph: (02) 9422 2999 Fax: (02) 9422 2966 Published 11 times a year Subscriptions $140.00 per annum. (inc GST) Overseas prices applyPh: 1300 360 126 Printed by Geon Impact Printing 69 – 79 Fallon Street, Brunswick VIC 3056 Ph: (03) 9387 7477

JUNE 2011

For daily news visit manmonthly.com.au

Research collaboration with China is benefitting our manufacturing industry.

4 Editorial ■

Why buy Australian?

8

6 Comment ■

What the Federal Budget means for manufacturers.

8 Analysis News ■ ■ ■

Senator Carr defends carbon tax.

Women in manufacturing.

Coming events.

10

12 IT@MM ■

Supply chain management.

14

14 Insider Series ■

China R&D collaboration brings business benefits.

17 FoodPro Preview ■

Hot new products on display at the show.

24 Transport & Logistics

27 Motors & Drives

■

■

18 What’s New ■

New products for your manufacturing plant.

22 Sensors & Analysers ■

Latest technology on offer.

CELEBRATING 50 YEARS Years

manmonthly.com.au

Est. 1961

June 2011

Atlas Copco Compressors Committed to your sustainable productivity Print Post Approved PP255003/00324

ABN 80 132 719 861 Average Net Distribution Period ending Sept’10 15,273 ISSN 0025-2530

Inside

INSIDE Troubleshooting Compressors >> Collaborating With Asia >> New Motors & Drives >> Avoiding Supply Chain Pain >> Re-thinking Carbon Tax >> Cutting Tools & Techniques >> Industry News >> Latest Products >> Industry Opinion

FOODPRO 2011 >> New solutions for food manufacturers

Top-5 steps to supply chain heaven.

26 Cutting Tools & Techniques ■

Finding the correct tool path software for your needs.

Manufacturing supplier nabs Australia’s largest wind farm contract.

30 Compressors & Pneumatics ■

Troubleshooting problems.

Behind the cover ATLAS Copco is a world leader in air and gas compressors, generators, mining and construction equipment, industrial tools, assembly systems and related services and rental. We have a strong reputation for our innovations and work at the leading edge of technological development. Our compressors provide air to almost every manufacturing process, in applications from the food industry to hospitals. They

power pneumatic equipment – often also made by Atlas Copco – used in construction and demolition work.

Accountability for the environment and people that our company comes into contact with is a notion that took root back when the company was founded in 1873. We recognise that environmental or social considerations at times might override purely commercial aspects. Visit www.atlascopco.com.au

The world’s largest logistics systems supplier

Small Parts Storage Systems Increase productivity Improve customer service Better use of space or cube Reduce pilferage & damage Improve long term planning Reduce inventory to economic levels P: 1800 SCHAEFER manmonthly.com.au

E: info@schaeferssi.com.au

www.ssi-schaefer.com.au Manufacturers’ Monthly JUNE 2011 3

Editorial

SARAH FALSON – Editor

editor@manmonthly.com.au

Back local, buy local Every offshore contract signed is another kick in the teeth for our producers.

But are the corporations to blame, or should our consumers face-up to their responsibility to support Australian products and services?

A

USTRALIAN Made, Australian Grown Campaign (AMAG) chief executive Ian Harrison has called on local consumers to think seriously about the implications of their purchasing choices after Australia’s biggest department store, Myer, announced it would double its outsourcing to China.

For Harrison, this is a classic case of supply and demand, where consumers aren’t taking responsibility for the fact that their purchasing habits have an immediate effect on our economy’s health.

“It’s vital that now, more than ever, shoppers think long and hard about the broader implications of their choices each time they buy something,” Harrison told Manufacturers’ Monthly.

“The rising Australian dollar is putting enormous pressure on Australian manufacturers and growers. Businesses need to review and restructure their practices in order to remain competitive against cheaper, imported products and in export markets.”

Myer will outsource homewares and fashion production to China to the tune of $200 million a year up to 2016, where previously these contracts were worth $70

4 JUNE 2011 Manufacturers’ Monthly

We’re never going to bring production back to our shores as long as we keep buying imports.

million. The retailer is currently going through an aggressive expansion plan, with new stores rolling-out across the country.

This is a blow to Australia’s dwindling number of TCF and homewares manufacturers who may have hoped to snag some more business from Myer.

For AMAG’s Harrison, consumers are mostly to blame for the problem, with the bulk of

Myer’s latest contract going towards production of its exclusive – or self-branded – products, which are proving extremely popular with buyers.

Harrison’s point is that more consumers should be aware of where their purchases have been made, because every time a company like Myer chooses to offshore instead of go local, Australians lose jobs and skills.

Of course, manufacturers who collaborate with China on R&D can bring business and skills back to our shores (see Insider Series, p.14) – but high-turnover firms should aim to reinvest here.

The most interesting part of this story though – and perhaps the part that reveals a glimmer of hope for locals – is that offshoring manufacturing to China might not actually be cheaper for much longer. And we all know cheapness is the reason offshoring boomed in the first place.

In an interview with a reporter from The Age in Melbourne, Myer’s CEO, Bernie Brookes, who visits China up to three times a year, said he’s noticed Chinese factory conditions getting much better, very quickly. With labor laws changing, more factory workers do 44-hour weeks, and employers pay overtime and extra on Sundays. This is great news for workers in the region, who have long been rallying against unfair wages and horrendous conditions.

But it could be positive for Australia too, as higher wages will necessarily mean higher production costs – and all those firms offshoring just to get a cheap deal will think twice about their manufacturing strategy. That is, unless cheap production simply moves to even cheaper areas, like India.

No, let’s all do our bit to support locals. The food industry is well on its way, with farmers’ markets, sustainable production, nose-to-tail dining and ‘no impact’ produce. Surely the rest of us can get there too.

manmonthly.com.au

REGISTER TO VISIT QLDSAFETYSHOW.COM.AU

SUPPORTED BY

Comment

HEATHER RIDOUT – CEO Australian Industry Group

editor@manmonthly.com.au

Budget overlooks strong dollar The 2011 Federal Budget supports skills, however there is little for an industry under pressure from the high dollar. Heather Ridout writes for MM.

F

OR business, the Federal Budget is annually a mix of wins and losses, and this year’s was no different. There were indeed some important benefits for industry, primarily in terms of investments in skills, training and infrastructure and the reduction in the company tax rate to 29%.

We were pleased to see the establishment of a National Workforce and Productivity Agency, which will create a new framework for investment in skills based on a strengthened partnership between government and business. The creation of the new Agency was based on a proposal put to the Government

by Ai Group.

However, for manufacturers around the country not linked in

6 JUNE 2011 Manufacturers’ Monthly

to the mining boom, the Budget was light-on in terms of programs and strategies to support industry under pressure from an Australian dollar that has recently reached as high as US$1.10.

Ai Group is keenly aware of the impact this is having on the Australian manufacturer – particularly those trying to survive in export and import-competing markets. Our Business Prospects in 2011 survey released in February found that only 7% of manufacturing CEOs believed that their exports could be competitive if the exchange rate exceeded parity with the US dollar – a reality they are now painfully confronting. Even fewer businesses considered they would still be able to compete against importers in

local markets.

The dollar might help keep inflation down, but for those in industry it is fundamentally eroding our competitiveness.

Over the past 10 years, the average OECD economy has lost 11% of its share of global goods and services, largely to China. For Australia, that figure is 32%.

We need to move quickly to instigate some genuine productivity gains to offset that loss of competitiveness.

It is in this area that the Budget fell short: little investment in innovation – and the Government is still persisting with the flawed R&D tax incentive bill that is before the senate; little support for business capability development; and continued disappointment for

exporters hoping for appropriate levels of funding to be restored to the important Export Market Development Grant (EMDG).

Ai Group is determined to continue advocating the need for policies to support manufacturing and the need for Australia to preserve a balanced and diversified economy. We are nearing completion of a major study of the manufacturing industry which will provide analysis of how the industry is performing and where it is heading and the basis for developing new proposals for government policy action in support of this important and high employment sector.

By the time the next Federal budget comes around, it’s likely the need to address imbalances in our economy will be even more stark.

Heather Ridout is chief executive officer of the Australian Industry Group.

Visit www.aigroup.com.au

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AnalysisNEWS ‘Carbon tax won’t kill car industry’: Carr The Minister for Innovation, Industry, Science & Research, Senator Kim Carr, provides his view of an opinion piece published in MM April (p. 4) called ‘Tough tax will kill car industry’.

N

OW is not the time to talk down the contribution of manufacturing to our economy and our way of life, as some market fundamentalists would have us do. They may tell us manufacturing is too weak to warrant taxpayer investment.

They may urge us to pin our prosperity to the mining boom alone.

I remain undaunted in my support for the million Australians in our workshops, factories and studios.

Manufacturing is a cornerstone of a balanced economy, and it belongs at the heart of Labor’s agenda for the nation. It is hardly the crumbling relic our opponents like to depict.

Manufacturing value added grew by 4.9% in the last calendar year, its exports increased by 2.4%, and its productivity grew

by 5%. It will help to spread the benefits of the resource boom, and it will endure when the boom has faded.

Manufacturing firms are transforming themselves today to meet new challenges. The dollar is high. Energy costs are rising.

The global auto market is restructuring in the wake of the worst global downturn in living memory. We are coping with climate change, flood recovery, and the supply chain impacts of the Japanese earthquake.

Smart enterprises regroup and retool to stay ahead. That is why, for three years, the auto industry and the Labor Government have worked hand-in-hand to deliver the promise of the New Car Plan for a Greener Future.

We saw that climate change was remaking the global economy, putting a premium on green

Top Tweets in May What you missed in May… • Budget holds little for NSW manufacturers, says deputy premier • Alcoa beats 2020 carbon reduction target • Manufacturing hurting from high Australian dollar • Benefits of Australian and Chinese scientific collaboration affirmed • Young barrel maker left disfigured Never miss out again! Follow us @manmonthly for all the latest news, product information and comment pieces from the industry.

8 JUNE 2011 Manufacturers’ Monthly

The Government will use revenue raised from the carbon price to keep the automotive manufacturing industry strong: Senator Carr.

‘Manufacturing will help to spread the benefits of the resource boom, and it will endure when the boom has faded,’ Carr. cars and clean technology capabilities. We resolved to transform the auto industry to capitalise on the coming demand. The Government is investing $5.4 billion in the Australian auto industry to realise that shared vision – and the industry has confirmed its commitment in hard cash.

If the Opposition had their way, there would be no Holden Cruze, no hybrid Camry, no Ford EcoBoost, and no Toyota engine plant. No investment in electric vehicles, lightweighting and new battery design.

The Labor Government will not let those capabilities fall victim now to their message of fear and apathy. The Plan saw the auto industry through the global

economic crisis, and it has equipped us to attract new investment once the carbon price is fixed.

Through the Clean Business Australia program, and Clean 21 in Enterprise Connect, we have already started working with Australian manufacturers to prepare for climate change.

And we will use every cent of the revenue we raise from the carbon price to keep our industries strong and our living standards secure.

Manufacturing has a proud history and a strong future in this country. I trust we will stand together to send that message to industry, to investors and to the Australian people.

manmonthly.com.au

AnalysisNEWS EVENTS JUNE 9: 2011 Manufacturing Skills Conference ‘Building Capacity for Growth’ is the theme for this Conference, at which speakers will get to the heart of the ‘capacity’ issues directly affecting Queensland manufacturing. www.msq.org.au/skillsconference/2011 21–23: Queensland Safety Show

This expo is part of a family of workplace health and safety trade shows that are run throughout the country with thousands of workplace health and safety solutions. www.safetyevents.com.au 21–23: Queensland Materials Handling This show will bring together over 200 companies displaying a complete range of the latest materials handling and OHS products and services.

www.materialshandling.net.au 21–23: Queensland Manufacturing Show The show will showcase the latest technologies in conventional and CNC machine tools, sheetmetal working equipment, cad/cam software and programming systems.

www.safetyevents.com.au 26–29: The Manufacturing Show Asia This show is a senior-level event that brings together manufacturing leaders across seven key vertical industries. www.terrapinn.com/2011/mfgshow

Mum’s the word Women are now paving the way in manufacturing. Margaret Tra writes.

G

ONE are the days when men ruled the manufacturing industry. In fact, women’s presence in manufacturing is becoming so commonplace that last month’s NSW Manufacturing Week hosted a luncheon to celebrate women’s involvement in the industry as part of apics’ Women in Manufacturing Cluster program.

The luncheon was hosted by the founder and managing director of a successful homewares manufacturer called Anasazi Trading. Margaret Butler spoke on behalf of the Cluster – a group of manufacturing and supply chain professionals dedicated to promoting and facilitating women’s involvement in industry.

Butler’s homewares company, Anasazi, was established in Australia in 1992. The company designs, manufactures and distributes to retail stores products for every room of the house.

Starting in an industry that was predominately run by men, Butler remembers that, when she first set foot into factories, she would dye her hair black [she is naturally brown] so as not to draw too much attention.

“I would take someone from my office like my nephew who was 18 years younger than me, but they would still open his door and leave me in the car, and that happened for quite a while

and still happens now,” she said.

Almost 20 years on, and with some great textiles experience under her belt, her products are now stocked by 800 retailers.

According to Butler, not only did she have to deal with gender issues at the start of her career, but it also took time to establish relationships and to cut through cultural barriers.

Her advice to women who want to run a successful business is to ‘always ask your mother’.

“My mother taught me that you have to know what the product is before you read the label.

That's the first lesson in design manufacturing. If you don’t know what it is, nine out of 10 times it is going to fail,” she said.

The company's own signature brand, Anasazi, is now stocked in the UK, Singapore, New Zealand, Dubai and Hong Kong.

Also at the luncheon, managing director of The Spotted Cow Cookie Co, Tahnee Walters, said being a woman in manufacturing has been 70% great, and 30% not so great.

“Working in a male-dominated industry, whether it’s customers, distributors or sales reps, can be tough sometimes. It’s assumed that I am going to be a pushover and give in to demands,” she said.

Walters has learnt that persistence and perseverance are key

Margaret Butler is the founder and managing director of homewares company, Anasazi Trading.

elements to succeeding in manufacturing. Virgin Airlines recently handed her a contract to have her cookies distributed on its planes across Australia, Bali, New Zealand and Thailand.

Deborah Rose, the program manager for the Women in Manufacturing Cluster, also emphasised that building a strong network is crucial for women in the industry.

“This Cluster gives participants an opportunity to connect and learn from each other at the face-to-face workshops and through an exclusive online Cluster network,” said Rose.

Another workshop being held by apics next month, called Management Must Haves, will address key managerial competencies and challenges for women on 26 July 2011. apics NSW 02 9891 1411, www.apics.org.au

sales

10 JUNE 2011 Manufacturers’ Monthly

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Up to $50K towards switching costs.

Just another great reason to move to St.George.

If you’re looking for a bank that makes better business sense, talk to St.George.

Move your business loan and business transaction account to St.George by 31 July 2011 and you’ll receive up to 0.5% of the total amount financed capped at $50,000, towards switching and establishment costs.

Our business banking philosophy has always been simple – to deliver the best products and customised solutions for businesses, with a dedicated focus on personal service. Enjoy the St.George business banking difference for yourself: 1

The number one business bank for customer satisfaction 2

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Winner of 6 corporate and business banking awards in 2010 It’s time to start getting more from your business bank. To find out about switching to St.George, talk to us today.

The Business Bank you’ll want to switch to.

1300 245 231

stgeorge.com.au/corporate

St.George Switch Offer – To qualify for the St.George Switch Offer your business needs to apply for new business finance of $250,000 or more by 31 July 2011 and open your primary business transaction account with us. Your business finance needs to be settled by 30 September 2011 and be current for 3 years. The “Up to $50,000 towards switching costs” covers the cost to us of waiving your business finance establishment fees and the eligible costs to you of moving your business to us, in total up to 0.5% of the total amount of your new business finance capped at $50,000. Eligible costs are, on a GST exclusive basis, valuation fees, legal costs, stamp duty and security registration and discharge fees and break costs on fixed rate facilities. Third party commissions and referral/introduction fees are not eligible costs. Proof of eligible costs required. If your business finance is not current for 3 years from draw down, you will be required to pay any establishment fee waived and repay any costs reimbursed to you under this offer. Business transaction accounts are issued by St.George Bank – A Division of Westpac Banking Corporation ABN 33 007 457 141 AFSL 233714 ACL 233714. You should read the product disclosure statement available by calling 133 800 before you decide whether the account is right for you. All finance applications are subject to St.George’s normal lending criteria. Terms and conditions fees and charges apply and are available on request. 1 Ratings among the Big 4 banks and St.George Group based on average satisfaction ratings from the Business Financial Services Monitor survey by DBM Consultants of a representative sample of all Australian businesses. Overall customer satisfaction results are averaged over 6 months (n=8,201), ending Jan 2011. 2 ‘Understanding your business’ ratings are averaged over 12 months (n=13,946), ending Jan 2011.

SGBCBB0447/F3/MM/FPC

TechnologyIT@MM ERP transactions

Mobile app for

out-of-the-box

A single board computer for industrial, automation and multi-media applications.

Industrial single board computer

I

CP Electronics Australia has released the NOVA-HM551 5.25" single board computer for industrial, automation and multi-media applications.

The single board computer is based on the Socket G1 Intel 32nm/45nm Core i7/ i5/ i3 and Celeron processor.

It supports dual-channel 800/1066 MHz DDR3 SDRAM (system maximum 8GB), along with 18/24-bit dual channel LVDS/analogue CRT/dual HDMI output as well as PCIe x16, dual

PCIe Mini card and PCI-104 devices.

Compared with a GM45/T9400 configuration, the HM55 chipset (with the aforementioned processors) is said to offer users significantly improved CPU and graphics performance.

The UEFI (Unified Extensible Firmware Interface) BIOS allows users to use their own Pre-Boot Application (PBA), drivers and support utilities.

ICP Electronics Australia 02 9457 6011, www.icp-australia.com.au

PLM system

AUSTRALIAN developer Pronto Software has introduced the new PRONTO-Xi Dimensions, an innovative product that brings together ERP transactions and BI Analytics in a unified, out-ofthe-box solution.

According to the company, the ‘next generation’ smart ERP system will transform the way businesses work and receive information.

Said to be quick to implement and easy-to-use, the new release offers users an instant insight into business performance for faster, smarter decision-making for all employees.

Embedding the powerful IBM Cognos BI suite, PRONTO-Xi Dimensions enables manufacturers to manage large volumes of data and access real-time analytics to understand key business drivers and influence business outcomes.

The new release offers users the ability to harness the intelligence from the ERP system to run their business efficiently and extend data to insights.

Pronto Software, www.pronto.com.au

Build your own composite applications LAWSON Software’s Lawson Mashup Designer is a new tool that helps Lawson customers build their own composite applications from multiple data

sources, on-screen views and business intelligence reports.

The tool allows individuals to create their own mini-applications without having to write

STS - Camtek KeyCreator 2011 KeyCreator 2011 • Explicit modelling.

• Hybrid design.

• “DDE” Solid editing.

• Superior Surfaces.

• Integrated Drafting.

• Excellent Translators.

• Unbeatable PRICE that includes • 12 mths Maintenance & Support.

12 JUNE 2011 Manufacturers’ Monthly

software code themselves.

Customers can access the new tool via their Lawson Smart Office user environment.

Siemens PLM Software, www.siemens.com/plm.

Lawson 02 9468 8900, www.lawson.com

STS, CAMTEK,

VISI 19 - CAD CAM NCG CAM 10 NCG CAM 10 is the VISI 19 is a full CAD/ worlds easiest CAM system to learn and use.

And STL machining is a breeze. NCG CAM includes the full range of HSM Milling from 2, 2.5, 3, 3+2 Axis and 5 Axis machining at BEST in Show Prices.

SIEMENS PLM Software has announced its new Teamcenter Mobility mobile device application (app) for instantly accessing, from WiFi or mobile broadband-available locations, the comprehensive product knowledge managed by Teamcenter software, described as the world’s most widely used digital lifecycle management solution.

Through the use of this new app, which is being initially deployed on the iPad portable digital device, companies can enhance their ability to interact with product data and workflows at the right time, in the right place and in the right context to further enhance the speed and accuracy of decisions made throughout a product’s lifecycle.

Teamcenter Mobility is available immediately and currently enables the user to search, display and interact with detailed product information, including 3D product models, providing a powerful tool with a visually compelling presentation that enhances understanding and supports decision making.

The company says additional platform and functionality support will be announced at a later date.

Tel 03 5625 5200 Tel 03 9588 2390

VISI 19 Expert 2.5D VISI Expert 2.5

automates all your 2 CAM system of the high- 2.5 axis machining est quality suitable for: using your own expert Automotive, Aerospace, knowledge base. ComTool Design, General Enplete AFR/MFR with all gineering & much more. features being machined Parasolids kernel with great translators, excellent Surfaces, to your custom settings. See a VISI Solids and 2 - 5 axis Machining.

Expert 2.5D demo on Stand 690 manmonthly.com.au

InsiderSERIES

CHINA & SOUTH-EAST ASIA SPECIAL REPORT

“Australia is now more than a two-speed economy, which is evidenced by a design and construction boom as well as the mining boom.

“We can provide a lot of professional services know-how, while China provides a very large market.

“It is worth undertaking large joint investment projects if economies of scale and demand are there to drive it.”

Automotive projects

Futuris has established development and procurement offices in Shanghai, as well as manufacturing facilities, one adjacent to Chery Automobile, supplying automotive seating.

Benefits flow from Australia/China JVs

Collaboration with China across a wide range of industries is paying dividends for a growing number

2011 Governor of Victoria Export Awards Entries now open A prestigious Governor of Victoria Export Award will:

> raise your profile in Australia and overseas; > increase business credibility; > increase your access to new and emerging markets; > enhance your business relationships; and > increase company and staff morale.

Awards are open to all Victorian exporters.

Winners are automatically entered into the Australian Export Awards.

SCB/5664

Entries close 14 July 2011.

Apply online at: www.exportawards.gov.au/Apply For more information call 13 22 15

14 JUNE 2011 Manufacturers’ Monthly

DEPARTMENT OF BUSINESS AND INNOVATION

Give your business the stamp of success

of Australian manufacturers.

By Hartley Henderson.

C

ollaboration between Australian and Chinese science and technology researchers are producing significant mutual benefits.

According to Austrade’s chief economist, Tim Harcourt, there is a strong escalation in collaborative R&D projects with China, particularly in areas such as cleaner automotive technology, advanced textiles, and solar energy.

“This is all part of the continuing globalisation of manufacturing and the development of global supply chains.

Australia provides a lot of design excellence and can pick up a range of skill shortages in China,” Harcourt told Manufacturers’ Monthly.

At the inaugural summit of the China Australia Alliance for New Energy Vehicle Innovation, held in Shanghai in October 2010, a number of potential collaborative projects were identified in the fields of vehicle electrification, light weighting, and alternative fuels.

A key aim of the Alliance is to provide a bridge to enable collaboration on automotive research between organisations and industry in China and Australia with a view to developing new, fuel efficient, lower emission vehicle technologies.

The CSIRO’s Barrie Finnin says the Alliance is a partnership similar to a CRC in Australia, with strong involvement of a range of participants from both countries including relevant government departments, manufacturers, and research organisations such as the CSIRO and the China Automotive Engineering Research Institute.

“Collaborative research provides a means of gaining access to the rapidly-growing automotive market in China,” Finnin said.

“China is rapidly developing R&D capability and Australia is able to collaborate in key areas with strong scientific backing.”

“Australia has excellent technical capabilities in a range of areas such as batteries for hybrid vehicles, and the development of next generation power trains.

“There are 123 vehicle manufacturers in China and we are currently working with nine of those.

“Products are often developed in Australia and manufactured in manmonthly.com.au

China, so the CSIRO works with companies to find ways to manufacture products that influence designs.

“Also, it’s aimed at helping Australian tier suppliers gain a position in the supply chain to vehicle manufacturers in the rapidly-developing market of China.”

Finnin says this includes consulting with Alliance partners, such as Australian and Chinese component manufacturers, in order to address their needs which in turn can mean arranging for people to be trained in working with new technology in China.

“Historically, Australia missed the boat in Japan and Korea by not introducing initiatives such as the Alliance, so we were determined that this would not happen in regard to our relationship with China,” Finnin said.

“A growing number of Australian companies have recognised that China is the biggest automotive market in the world and that there are substantial benefits in gaining access to that market.

“There has been a massive global shift in the automotive industry which has seen China’s ranking go from number seven, five years ago, to the number one vehicle producing country in the world,” Finnin said.

Win-win opportunities From a design and engineering base in Australia, automotive components manufacturer Futuris is quickly growing into the emerging markets of China.

The company currently has some 350 employees in China, 60 of which are engaged in technical roles.

Futuris’ executive, strategy and communications, David Chuter, believes it is critical to build strong ongoing business partnerships because global vehicle producers want design partners that are quick, innovative, reliable and responsive to change.

“There is a significant amount of automotive experience in Australia, and China values our know-how and intellectual property in this area,” he said.

“As a result, we have established Futuris in China with a view to building a Chinese business there with the best know-how that we can bring from Australia.

“In Shanghai, Futuris has established a business development and procurement office together with a design and technology centre.

“In addition, we have a 20,000m2 manufacturing facility in Wuhu, Anhui Province, adjacent to Chery Automobile, supplying automotive seating to

The Swinburne University of Technology is working with China’s Suntech Power Holdings on a $12 million collaborative project to develop revolutionary nanoplasmonic solar cell technology.

Chery as well as low-cost product to Futuris in Australia.

“At Hefei, also in Anhui Province, we have a factory to supply seating to JAC, and at Changsha in Hunan Province, our facility produces specialist window regulators.

“In addition, our Global Operations team currently is establishing three new manufacturing facilities, all in regional areas: Dalian (Liaoning), Mianyang (Sichuan), and Dongying (Shangdong).

“The aim is to expand our manufacturing operations in China to ultimately include not

just seating but other interior trim products,” he said.

Chuter points out that vehicle manufacturers in China have almost unlimited scope for future growth.

“Here in Australia we have limited domestic growth, and exports have not really come back since the GFC,” he said.

“The answer is to export our design capabilities and technical knowledge and use these skills to win supply contracts in China.

“For example, Chery is now building around 700,000 cars per year and, through developing a strong partnership with them, we now supply seating for several of their vehicle models.

“Good win/win opportunities can be created by sharing our intellectual property and in return receiving long-term production contracts.

“The recent ratification by China of its twelfth Five Year Plan reiterates commitment to the automotive industry.

“China can be expected to lead the global industry with strong future growth, with a particular focus on clean energy vehicles.”

Advanced solar facility Following establishment of the Victoria-Suntech Advanced Solar Facility (VSASF) at Swinburne

www.colby.com.au

manmonthly.com.au

“

“

ColbyRACK is no problems, just solutions

Manufacturers’ Monthly JUNE 2011 15

InsiderSERIES University of Technology (SUT) in Melbourne, China’s Suntech Power Holdings is working on a $12 million collaborative project to develop revolutionary nanoplasmonic solar cell technology invented at SUT. Nanomaterials, which are notable for their extremely small size, have a wide range of applications including advanced manufacturing and also telecommunications.

They also have the potential to greatly improve the efficiency of solar energy harvesting and storage, and are seen as key materials in the next generation of solar cells.

VSASF’s director, Professor Min Gu, explains that the facility has a cluster of world-class nanophotonics equipment with the capacity to conduct nanostructure fabrication and nanomaterials synthesis, and produce cutting-edge NanoPlas solar cells featuring both high efficiency and low cost.

“As a result of cross-disciplinary collaboration, VSASF is capable of producing tailored nanomaterials with optimised material selection, size, shape

and density for use in the production of NanoPlas solar cells.

“Importantly, NanoPlas will be compatible with existing solar cell technology, which means that existing capabilities in Victoria can be built on, rather than rendering them obsolete,” he said.

According to VSASF’s senior research fellow, Dr. Baohua Jia, the Facility offers a wide range of photovoltaic solar cell fabrication, nanomaterials and nanostructure integration areas. Both silicon wafer solar cells and thin film solar cells can be investigated with these facilities.

Suntech is one of the world’s largest manufacturers of solar panels, so the partnership at VSASF allows Australia to access world-class solar cell fabrication facilities in China.

“The extensive R&D experience of VSASF staff combined with Suntech’s world-leading manufacturing technology offers a promising future for NanoPlas and ensures that this innovative solar cell technology is viable,” Professor Gu added.

Suntech recently announced that the company has estab-

lished 450MW capacity of the high performance Pluto solar cell, which was jointly developed with the ARC Photovoltaic Centre of Excellence at the University of NSW. The Centre’s Professor Martin Green says this corresponds to close to $1 billion per year in terms of product in today’s market.

“The Pluto technology represents a low-cost approach to fabricating the Centre’s worldrecord 25% efficient silicon cell,” he said.

“In 2009, early production cells were used in a solar module that surpassed the previous world-record of 15% for multicrystalline silicon cells. Then in 2010, Suntech improved this module efficiency to 17%.”

Professor Green added that the Centre recently produced a new laser doped solar cell with an efficiency of above 19%.

“With further optimisation of the cell design, the laser doped cell is expected to become the first low cost cell, capable of energy conversion efficiency above 20%, to enter full-scale production,” he said.

Construction is underway at the University of NSW of a new Solar Industrial Research Facility that will house a full-scale state-of-the-art cell production line.

This will be used to demonstrate the next generation of the Centre’s wafer-based technology with the aim of accelerating the transfer of this technology into production.

Readers should note, the Chinese and Australian Governments have established the Australia-China Special Fund for S&T Cooperation which provides support, on a competitive basis, for Australian researchers to participate in strategically-focussed, leading-edge, international scientific research and technological collaborations with Chinese partners.

Austrade 02 9390 2000, www.austrade.gov.au Australia-China Special Fund 02 6276 1305, grants.innovation.gov.au CSIRO 03 9545 2951, www.csiro.au Futuris Automotive 03 9644 4222, www.futurisautomotive.com Photovoltaics Centre of Excellence (UNSW) 02 9385 4018, www.pv.unsw.edu.au Victoria-Suntech Advanced Solar Facility (Swinburne) 03 9214 5273, www.vsasf.com

THIS MONTH’S PRODUCT FEATURE IS THE VACUUM LIFTER VACUMASTER BASIC The Schmalz VacuMaster Vacuum Lifters allows for the horizontal handling and transferring of your products, with a wide range of loads from 75kg through to 2000kg with other variations of the VacuMaster allowing for the turning of your products 90˚ or 180˚.

VacuMaster Sheet vacuum lifters can be used with a variety of different products including sheet metal or metal plate, aluminium (including checker plate) and stainless steel sheets, natural or processed stone, sheets of glass and laminated boards of MDF or chip board, doors, window frames, etc.

Millsom’s also have a great range of vacuum lifters capable of lifting up to 2000kg and jib cranes, bridge cranes and low friction track systems to suit most applications.

HANDLING SOLUTIONS

JUMBO FLEX

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The Right Advice, The Right Solution,The Right Choice MELBOURNE, SYDNEY, BRISBANE, PERTH, ADELAIDE & NZ

16 JUNE 2011 Manufacturers’ Monthly

FREECALL 1800 99 22 11

www.millsom.com.au email - sales@millsom.com.au manmonthly.com.au

Preview FOODPRO 2011: 10-13 July 2011

Foodpro is an international exhibition held in Australia every three years.

Food, glorious food FOODPRO 2011 is one of the longest-running trade shows in Australasia, developed to bring the world’s food processing customers and suppliers together.

From food additives and concen-

trates to machinery and packaging equipment, Foodpro provides a showcase of new products and solutions for Australia’s food manufacturing industry.

Last held in 2008, Foodpro –

organised by Diversified Exhibitions – housed 300 exhibitors and hosted 8,000 buyers and decision-makers who had come to see the latest food manufacturing technology.

Foodpro manager, Peter Petherick, is enthusiastic about the popularity of the trade show among visitors and exhibitors.

“Since its inception in the 1960s, Foodpro has become the most influential and comprehensive food manufacturing event in the Australasian region,” he said.

“For visitors, it’s an invaluable opportunity to view the latest products and concepts from highly skilled food manufacturing business suppliers.

“Foodpro will certainly be a diary date for those who wish to be inspired, crystallise strategies or set new business partnerships for future success.”

Foodpro will take place at the Sydney Convention & Exhibition Centre from 10 to 13 July 2011.

Foodpro 03 9261 4500, www.foodproexh.com

Compact, food-grade analysers NEXT Instruments’ next generation of food analysers, the new Multiscan Series 3000, will be on display at Foodpro 2011.

The Food Analysers offer rapid analysis of food and food ingredi-

ents based on a diode array Near Infrared Transmission spectrometer. The compact, 450x300mm units use a rotating dish to collect scans from a sample of food by passing NIR light through the

sample. The models have built-in touchscreens and PCs. The Analysers measure protein, moisture and fat in foods.

Next Instruments 02 9771 5255, www.nextinstruments.net

Glass packaging AT Foodpro 2011, OwensIllinois (O-I), a global glass container manufacturer, will showcase its latest innovations in safe, The new glass food pure and susjar range comes in tainable glass 24 designs. packaging solutions for the food and beverage industries.

A highlight at this year’s show will be O-I’s new Australian-made Bueno glass food jar range offering 24 options designed to preserve the flavour and freshness of food. The versatile Bueno range is available in three designs and two sizes, and is designed to be used on existing production lines.

The range features four tamper-evident closure systems including a plastic cap, foil lid, pop-top metal cap and screwtop metal cap, all suited to a variety of foods and occasions.

O-I Asia Pacific 1800 643 165, www.o-i.com

www.colby.com.au

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ColbyRACK is helpful advice on storage design

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manmonthly.com.au

Manufacturers’ Monthly JUNE 2011 17

What’sNew See more new products at manmonthly.com.au

The rail outlets are for RJ45, Fibre Optic and USB applications.

Terminal rail outlet

by traditional, wet suppression methods available on the market.

As the water droplets are so fine, it is said to be easier for them to evaporate, avoiding the problems associated with water pooling and water run-off.

WEIDMULLER’S latest family of Mounting Rail Outlets for RJ45, Fibre Optic and USB applications are said to be highly-flexible.

The RJ45 model is approved for copper Ethernet cables rated to Cat6A and is IEC60603-7 wiring standard compliant.

Other models include fibre-optic couplings for SC, SCRJ, LC duplex, and ST Simplex in the single-mode and multi-mode versions and USB coupling for type-A plugs.

The RJ45 is designed to simplify ethernet system connectivity, and is said to handle communication access, termination and patching requirements.

Purpose-built for maximum reliability, the RJ45 is constructed using heavy gold plating and features a large contact surface area to ensure a secure connection.

Tecpro Australia 02 9634 3370, www.tecpro.com.au

Weidmuller 1800 739 988, www.weidmuller.com.au

The high-pressure nozzles and fog makers are designed for dust suppression in industrial environments.

Dust suppression fog nozzles and fog makers TECPRO Australia has released a range of Italian-designed and made high pressure nozzles and fog makers for dust suppression in industrial environments.

According to the company, the highpressure fogging nozzles are waterefficient and create a fine mist that can

be dispersed over a wide area. As the water droplets are micro-sized, and similar in size to the dust particles, this is said to make it easier for the two to combine and fall to the ground, assisted by gravity.

The fogging system is said to eliminate the problems generated

Safety tapes for clear direction FLOORSAFE hi-visibility, self-adhesive reflective tapes for the floor have been designed to highlight dangerous objects, work zones and indicator signage in the factory.

Once applied, Floorsafe’s tapes are said to highlight the leading-edge of steps and at the same time provide a non-slip surface for increased safety.

The range includes safety tapes, floor marking tapes and reflective tapes. For night vision, the company

18 JUNE 2011 Manufacturers’ Monthly

also has a range of glow-in-the-dark luminous and photo luminescent anti-slip tapes.

If an attractive finish is required, a range of anodised aluminium stair tread nosings is available with coloured rubber inserts. The tapes are available in 50mm and 100mm widths.

Floorsafe International has a range of safety products including Tactile indicators.

Floorsafe 1300 717 769, www.floorsafe.com.au

Compact profiling machine HEADLAND is now distributing the new Contour Breton NC 600 Profiling Machine, a compact, ergonomic system which is available in two sizes for differing work-bench dimensions.

The machine features a mobile beam structure and sliding doors that can be manually-opened, along with an accident-prevention and sounddeadening function.

The unit was designed to ensure superior resistance, productivity and

The machine features exclusive software for polishing horizontal and inclined tops.

safety. It incorporates digitally-controlled motors, a tool cooling system and exclusive software for polishing horizontal and inclined tops.

Headland Machinery 03 9244 3500, www.headland.com.au

manmonthly.com.au

Personal noise monitor 3M’S new noise indicator, the NI-100, alerts users to potentially-dangerous noise levels, helping identify areas where hearing protection may need to be worn.

Users simply clip the noise indicator to a shirt or jacket; its LED delivers a clear indication when noise levels exceed a potentially-hazardous threshold.

A red flashing LED indicates when noise levels are equal to or above 85 dBA, hearing protection may be

required, and a green flashing LED indicates that levels are below 85dBA, and hearing protection may not be necessary.

With a rechargeable battery that operates for up to 200 hours, the noise indicator is described as an economical investment for use in an employee hearing awareness program.

The company says the NI-100 can be used as an effective training tool within a Noise Management Program (consult AS/NZS1269 series) and to

Readings are displayed on a 3-digited LCD display.

Universal belt measuring device The monitor reminds workers when to wear hearing protection.

Duct system saves space

Measurement device

EC&M Electrical has released Canalplas’ Edge Corner Wire Duct System which allows users to make full use of the corner of a control panel where cables and wires are installed.

The unique ducting system reportedly allows installation flush to the corner. With the corner panel fixed, the installer then can use one of two sections to provide a depth of either 90mm or 110mm.

These sections allow the user to provide an opening of 40mm or 60mm, respectively. The openings allow access to the wires and cables, when required.

EC&M Electrical says by using the same L-shaped bottom piece and keeping the same side wall, users can

also save on the need for stocking other ducts if there is a need to increase the wire fill capacity.

Extremely strong and easy to transport and assemble, the ducting system comes in cross-sections of 9,000 and 11,050mm2, the company says.

PACIFIC Sensor Technologies has launched the D4130, an all-in-one thermometer, hygrometer, barometer and data logger, which provides simultaneous temperature and air readings lasting 3 hours.

The D4130 has been designed for measurement and data logging of temperature, relative humidity and atmospheric pressure into the internal nonvolatile memory. Barometric pressure tendency readings is also available.

According to Pacific Sensors, a free PC program enables the transfer of recorded data via RS232 serial link to the computer for evaluation. The unit is connected to the PC through a cable.

PIES Australia has introduced the new fully-electronic BRECO TSM Alpha 1 universal digital belt tension meter designed to measure the static tension of all belt types to ensure correct pre-tension is set.

The BRECO TSM Alpha 1 comes with an external sensor head that is connected to the unit through a USB interface for measuring in hard-accessible areas.

It has contactless measurement with one-sided belt touch, reliable accurate measuring results that are reportedly highly reproducible, an LCD indicating how full the battery is, and alerts when the battery needs changing.

The measuring range of the BRECO TSM Alpha 1 is 5 to 500Hz with a maximum tolerance of ± 1Hz (more than 100Hz ± 2Hz).

The readings are displayed on a 3-digited LCD display and requires 2 AAA batteries (supplied). The unit weighs 160g and has dimensions of 120x 65x30mm.

EC&M Electrical 02 9748 4577, www.ecm.net.au

Pacific Sensor Technologies 1300 662 720, www.pacificsensortech.com.au

PIES Australia 03 9303 2063, www.piesau.com.au

The ducting system allows installation flush to the corner.

help ensure workers know when and where to wear hearing protection.

3M 136 136, www.3m/au/ohs

www.colby.com.au

ColbyRACK is improved safety, reduced damage

manmonthly.com.au

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Manufacturers’ Monthly JUNE 2011 19

What’sNEW Safety light curtains protect tools THE ReeR EOS4 compact safety light curtain has been designed for the protection of machine tools.

According to distributor Treotham Automation, the unit has a very small dead zone allowing it to maintain resolution up to 30mm if installed on a plan, and up to 40mm if installed at 90° against another EOS unit.

The company says the EOS4 can be used for the protection of presses, punches and dinking machines, cutters and shears, robotised areas, assembly lines and assembly machines, including those with a small

size. The units feature selectable maximum scanning distances of 4m or 12m, and have two PNP safety static outputs protected from shortcircuits and overloads.

The EOS4 safety light curtain is available with a resolution of 30 and 40mm for hand detection; 50 and 90mm resolution for presence detection in a hazardous area; and 90mm resolution with two, three or four beams for access control, Treotham Automation says.

Treotham Automation 02 9907 1778, www.treotham.com.au

Quality punch and die grinding MAXITEC has introduced Mate ValuGrind, a tool grinding system that regrinds punches and dies to maintain optimum condition for quality punch press fabrication.

The ValuGrind has a sturdy construction to stop it from moving or tipping when in use. Its grinding wheel has minimal exposure and it comes with a safety stop button, tinted polycarbonate safety shield and diffuserlined tub walls which are said to keep coolant splatter to a minimum.

ValuGrind accommodates thick turret A-E station, MultiTool and Trumpfstyle Size 1 and 2 tooling and can be customised to specific requirements based on fixtures, style and electrical wiring needs.

It features a belt drive that ensures optimum wheel rpm, and a large diamond grinding wheel with innercooled, cup-style design that keeps coolant where it’s required to prevent burning or discoloration.

The system also comes with a large

Up to three light curtains can be connected in a master set-up.

The ValuGrind system uses diamond grinding wheels.

Adaptable diaphragm pumps

The air-operated double diaphragm pumps have fail-safe measures.

motor that can accommodate up to thick Turret E-station dies and a large grinding wheel (165mm). The overall

size is 820mm length, 520mm width and 675mm height.

Maxitec 02 8536 5800, www.maxitec.com.au

IDEX Fluid and Metering’s is distributing pumps by Warren Rupp which are said to retain attributes of air-operated double diaphragm pumps while employing the latest control technology.

The devices are electromechanicallycontrolled, using a micro-processor and linear feedback system to monitor pump actuation and adjust the air supply according to the required performance.

IDEX Fluid and Metering 02 4577 4534, www.airvantagepump.com

$<5266 75$',1* ',675,%87,1* &2

Complete Range Available Grits & Sizes

Whether your need is cross hole 6SHFLDOLVWV LQ +RQLQJ 7RROV (TXLSPHQW deburring, surface finishing or edge blending there is a Flex-Hone tool designed for you. In Automotive, Hydraulic, Pneumatic or Industrial applications, the Flex-Hone tool will provide a superior surface finish bringing increased product performance, longer product life and less product reject.

PH: (03) 9437 0377 FAX: (03) 9437 0355 20 JUNE 2011 Manufacturers’ Monthly

www.ayross.com.au sales@ayross.com.au manmonthly.com.au

The Speedglas 9100 lenses can be used in all arc welding processes.

Safety in new welding shields 3M SPEEDGLAS has launched three welding shields: the 9100 Air (respiratory), the 9100 FX (flip-up), and the 9100 FX Air (flip-up/respiratory).

The flip-up versions feature a clear 17x10cm protective visor. A new curved geometry combined with the visor’s curvature allows for clear field of view in up, down, and 170° side-toside directions, the company says.

The clear visor is suited for grinding or precision weld preparation under low light conditions and provides high

impact and optional powered or supplied air respiratory protection. The new shields are compatible with the premium Speedglas 9100 auto-darkening welding lenses, including the

9100XX, which is 85% larger than a standard sized Speedglas 9100 welding lens.

All welding shields within the Speedglas 9100 range are compliant

The PX-2 hydraulic hole punchers have 5.5-tonne output capacity.

Hydraulic punch and die set STAINELEC Hydraulic Equipment has introduced the PX-2 32.2mm round punch and die set, ideal for electrical switchboard manufacturers, sheet metal workshops and engineering maintenance plants which manufacture holes in sheet metal and stainless steel.

Weighing 4.5kg, operation is fast and simple with no damage to finished painted products, the company says.

The PX-2 round punch and die set is fully-machined from tool steel (ISO), with eight cutting sides that are hardened to 55 rockwell.

The PX-2 hydraulic hole puncher features a two-speed pump with 5.5tonne output capacity.

In addition to round punch and die sets, Stainelec also offers a range of punch and die sets available from 15mm to 120mm diameter, and 20mm

to 50mm for square holes.

to Australian Standard AS/NZS 1337.1 for high impact and feature variable dark shades 5, 8, 9-13, as well as a grind mode and a tack mode.

AWS 02 9439 0111, www.awsupplies.com.au

Dry lube bearings SKF’S new DryLube Bearings contain a specially-engineered graphite mixture that is said to eliminate the need for grease re-lubrication in hostile steelmaking environments.

The DryLube bearings have been designed to help mills avoid costs when grease-lubricated bearings are exposed to high temperatures.

Stainelec Hydraulic Equipment www.stainelec.com.au

SKF Australia Engineering 03 9269 0858, www.skf.com

We’ve got designs on your products.

If you’re thinking about rubber components for your products, be it extruded, moulded or bonded then we can bring your requirements to reality.

We are committed to maintaining the highest standards in design, material and manufacture. Our experienced design staff have access to the latest software modeling tools and a full scale NATA accredited laboratory.

We are certain that Mackay can provide a solution to your rubber requirements – it’s amazing just how flexible we are.

T (03) 9555 6500 F (03) 9276 8882 E info@mackayrubber.com.au w mackayrubber.com.au

E X C E L L E N C E

I N

R U B B E R

T E C H N O L O G Y

MAC011/B

manmonthly.com.au

Manufacturers’ Monthly JUNE 2011 21

Whatâ&#x20AC;&#x2122;sNew See more new products at manmonthly.com.au

- SENSORS & ANALYSERS

Portable measurement arm

Sound level meter

FARO Technologies has released the FARO Edge, a portable measurement arm that allows manufacturers to easily verify their product quality by performing inspections, tool certifications, CAD-to-part analysis, and reverse engineering.

The latest generation of the FaroArm product line, the Edge, is said to improve production levels, quality, and A laptop is no longer needed to perform reverse engineering processes by rapidly quick and simple dimensional checks. verifying or scanning parts with confidence and accuracy. The new Arm is also said to simplify the user experience with improved performance, portability and reliability.

The Edge reportedly features the first integrated personal measurement assistant. With its built-in touch-screen and on-board operating system, the Edge is said to revolutionise portable metrology by providing stand-alone basic measurement capability.

THE new 3M Sound Detector SD-200 is a compact, lightweight sound level meter designed for accurate measurement of workplace noise levels.

Its intuitive design is said to make it easy for users to measure sound levels and determine the degree of hearing protection that may be required.

Its advanced integration feature computes the average sound pressure level, allowing for more accurate assessment of intermittent sound levels.

The meter can compute average sound pressure levels for accurate measurement of intermittent sound levels, plus its selectable LED alert screen provides quick visual reference of sound levels.

FARO Technologies www.faroasia.com/Edge

The level switches are suited to extreme process applications.

Modular level switches TRIMOD Besta level switches now have IEC Ex Certification and ATEX certificates, enabling them to be used in Ex ed and Ex ia process control applications in Australia.

The models adopt a three-module design concept, comprising the switch module, the flange module and the float module. According to distributor Control Components, this enables unlimited level switch combinations.

The units are suitable for use with high-pressure components, self check-

22 JUNE 2011 Manufacturersâ&#x20AC;&#x2122; Monthly

ing switch elements, and corrosionresistant wetside parts. Switch modules are available with electric, electronic or pneumatic output signals.

Besta switches are shock- and vibration-resistant. High- and low-temperature and explosion-proof versions are available. Standard housings offer IP65 ingress protection but IP67 and IP68 options are available for use in extreme environmental conditions.

Control Components 02 9542 8977, www.controlcomponents.com.au

3M 136136, www.3m.com/au/ohs The lightweight sound level meter is designed for accurate measurement of workplace noise levels.

Rotary piston meters TRIMECâ&#x20AC;&#x2122;S MP series of rotary piston meters is marketed as a simple but reliable range of metering solutions providing high levels of accuracy and repeatability for liquids applications.

The meters can be used for viscous lubricants, chemicals and food bases and non-conductive solvents and fuels. Applications include alcohols, acetic acid, caustic soda, ethanol, fuels, grease, glucose, ink, insecticides, latex emulsions, liquid sugar, margarine, mayonnaise, molasses, resin, tallow, urethane, water, xylene and liquid yeast.

The rotary piston meters are manufactured in line sizes from 10 to 50mm and in a variety of body materials, such as aluminium, stainless steel and UPVC. Standard options include flanged and hygienic process connections, explosion-proof, integral and remote LCD The meters are designed for fluid measurement applications. totaliser-batch totalisers, flow rate totalisers, scaled pulse and more.

AMS Instrumentation & Calibration 03 9017 8225, www.ams-ic.com.au

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Transport& LOGISTICS Taking the pain out of supply chains Integrating various spurious business processes into one manufacturing supply chain can be tricky; here are five fool-proof tips to help you get the most from your distribution system. Paul Lavery writes.

S

UCCESSFUL supply chain execution today puts heavy demands on supply chain professionals: they must maintain frequent, fluid action; they must become more sophisticated; and they must evolve from managing business processes within one organisation to integrating business processes among multiple organisations.

Here are five crucial integrated business processes that all supply chain professionals should consider.

Sustainability-based sourcing: Today's enterprises face increasing social and regulatory pressure to meet sustainability goals and support green initiatives.

Channel masters are requiring companies to adopt a scorecard

Integrating your business processes can help you get from ‘A’ to ‘B’.

approach for shared and collaborative logistics (eg. co-owned warehouses, transportation, cross-docking, consolidated delivery services). They require the same for industry benchmarks as well as reporting capabilities for physical elements such as packaging and facility energy output.

In the future, enterprises can expect multi-relational trading systems and business interaction automation to play a much more integral role in agile supply chain execution (SCE) operations.

Product lifecycle tracking: The increasing number of intermediaries needed to manage a network of distribution points has decreased transparency of endto-end supply chain data. Yet

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24 JUNE 2011 Manufacturers’ Monthly

manmonthly.com.au

Today's enterprises face increasing social and regulatory pressure to meet sustainability goals and support green initiatives. supply chain visibility is recognised as critical to sustainability, product innovation and tracking. As such, manufacturers, retailers and logistics/distribution companies are now investing in track-and-trace technologies to help them improve margins and secure product lifecycles. The most effective initiatives have used a ‘small step’ approach; for example, investing in unique serialised identifiers at the pallet, case and/or unit level.

Cash flow management: Supply chain executives must be able to prove that their processes and supporting IT systems accelerate cash flow and reduce days sales outstanding (DSO). This isn't just the CFO's priority either, as any CEO who trudged through the financial quagmire of October 2008 to October 2009 can

attest. The right technology helps, of course, since many of these processes have supply chain functions directly or indirectly related to them.

Community provisioning: How quickly can you connect with key trading partners and service providers? How quickly can you change contacts, data specifications and integration points with your internal systems? The ability to respond positively and promptly to those two questions will determine where your organisation is on the ‘community provisioning adoption curve’. Technologies like composite application architectures, single sign-on (SSO), trading partner endpoint (or client) toolkits and web services are all helping to connect user communities more efficiently. Technology will help (in fact, selecting the right technology provider will be critical), but this arena within supply chain will continue to rely on human intervention via reporting and system tracking.

Data governance and visibility (DG&V): By synchronising, organisations

Minimising logistics costs top priority ONE of the most important needs of the transportation sector is to remain customer-centric, even while minimising costs in distribution, according to the results of a new survey from Capgemini Consulting called Transportation Management Report. Shrinking business volumes are calling for changes in the distribution set-up, while still maintaining focus on customer needs.

The report points-out that cost-cutting in logistics can be achieved in many ways including centralising logistics planning and execution, further and better managed outsourcing, using smarter technology and optimising its implementation and renegotiation with 3PLs (Third Party Logistics). But besides cost cutting, the report outlines options to improve customer service levels, increase compliancy to safety and security regulations and reducing carbon footprint.

The report also illustrates the introduction of Transportation Management Systems (TMS) in an incremental and phased approach as best practice. Logistics specialists are using a migration strategy that not only reduces the business and technology risks, but also takes into account the current constraints in respect to investment budget and cash flow/ROI. Capgemini 02 9293 4000, www.au.capgemini.com

have real-time access to data exchanges from accounting, inventory, payment, product, customer and sales systems, and they enjoy a competitive advantage. They can track anomalies and exceptions, improve back-end processing of changed orders and modified invoices, and update inventory systems. In addition, connecting supply chain data provides the structure to keep the data from going to the wrong place (ie. governance). Prevention is good; reaction is not so good. Best practice DG&V will help supply chain organisations mitigate deep points of integration and keep pace with changing market and technology requirements.

The five crucial processes allow organisations and their partners to benefit from positive cash flow, obtained from products tracked from sustainability-based sourcing processes, delivered through a value chain, which is then monitored via real-time reports.

[Paul Lavery is director of supply chain solutions at Axway.]

LONG SPAN SHELVING

COMPACTOR

RAISED FLOOR AREA

CANTILEVER

CARPET RACK

Axway 02 9956 4555, www.axway.com

Track shipments THE world’s largest transportation company, FedEx Express, has released new iPhone and Blackberry applications and an enhanced mobile website to help customers track, get rates and transit times, schedule a pick-up and find FedEx locations on-the-go anywhere in Australia.

Users with the web on their phone can use the new offerings to track the status of a package and specify additional shipment details and also get quotes and schedule a pick-up.

The mobile phone applications are available for free at the fedex website below.

PALLET RACKING

CALL NOW

for a FREE Consultation & Quotation.

1800 C STORAGE 1800 2 7 8 6 7 2 info@cstorage.com.au www.cstorage.com.au Distributors of:

re-sellers welcome

Fedex fedex.com manmonthly.com.au

Manufacturers’ Monthly JUNE 2011 25

CuttingTOOLS & TECHNIQUES

A high-quality cutting tool matched with a tool path program can increase productivity threefold.

The right tool path for the job Matching the correct tool path software to the production needs of each application will get the most out of advanced CNC machines. David White writes.

T

HERE are many components to an effective CNC machining process for fabrication shops. While a high-quality CNC machine is an important factor for the efficient machining of quality products, a good automatic tool pathing software package is equally as important and sets you apart from the competition by improving your product quality and value. No matter how sophisticated a CNC machine is, it can’t do anything

without a tool and a tool path.

The tool path has always been the weak link in the chain. A high-quality cutting tool, driven by innovative tool path programs can increase productivity by as much as three times.

Brisbane-based Advanced Robotic Automation (ART) works with different software companies to match the correct tool path software to the production needs of each manufacturing customer. Among these is the

company’s EnRoute Smart Tool Path software for advanced 2D and 3D CNC routing.

EnRoute is able to take most CAD files and process them into NC files suitable for use on ART CNC machines. Specialised modules are available for 3D modelling, cabinetmaking, engraving, advanced nesting and most types of machining processes.

Users can create a toolpath strategy that best fits their needs. They can set parameters

for routing offset, hatch fill, island fill, drills, slots, pyramid and engraving. Tool path techniques can be applied to any text or vector art. Text can have a bevelled ‘pyramid’ effect that also includes a rough pass option to clear out extra material and an offset pass to cut out letters when completed.

EnRoute software is designed to save time and make production processes more efficient.

Automatic tool pathing (ATP) brings together many of the disciplines required into a fullyautomated environment. The software package is able to make many decisions on behalf of the operator.

How parts are positioned on the material plate is another important factor for increased efficiency in CNC machining.

Parts positioning impacts both the amount of material that the job will consume and the machining time required to cut the parts. A shop’s profit margin is directly connected to part nesting: that's why it is important for CAD/CAM software to have a complete set of nesting algorithms that can find the optimum geometrical arrangement to simultaneously minimise material waste and maximise cutting times.

Behind EnRoute's interface is a CAD tool with a nesting suite that automatically finds the optimum geometry that is designed to minimise material waste and maximise machine efficiency.

Advanced Robotic Technology 07 3393 6555, www.advancedrobotic.com

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Motors& DRIVES

Over 200 medium voltage switchgear units will help generate 792,000 megawatt hours of renewable electricity per year.

Same power, new territory The largest single-stage wind farm in the country will rely on the world’s slimmest switchgear units to operate its turbines. Leanne Sprlyan writes.

T

HE $750 million Collgar Wind Farm project situated 25km south-east of Merredin in Western Australia will use power technology from manufacturing equipment supplier ABB to drive the creation of enough renewable power for over 125,000 Australian homes every year.

The project is the largest sin-

gle-stage wind farm development currently under construction in the southern hemisphere, and will displace more than one million tonnes of greenhouse gas emissions annually – which is equivalent to taking more than 250,000 cars off the road. A huge 111 wind turbines will generate 792,000 megawatt hours of

renewable electricity per year.

ABB will supply over 200 custom-built Safewind medium voltage switchgear units to be installed inside the wind turbine towers. The units will isolate and switch the 33kV reticulation power generated by the turbine.

All the live parts and switching components are protected in a

stainless steel tank to ensure the highest levels of reliability and safety, as well as a long and trouble-free service life.

“ABB was active in providing technical support early in the projects design phase and identified the lifecycle advantages that ABB’s new slimline 33 kV switchgear offered the Collgar project,” said ABB Australia business development manager, Russell Zammit.

“Safewind, our latest product innovation for wind farms, is only 420mm wide and small enough to fit through the narrow doorway of the turbine tower.

This means it can be installed, if required, after the tower has been raised, offering operators flexibility and a more rational and economical option over the expected lifetime of the towers.”

Traditional wind-turbine switchgear is not known for being slender, and certainly is not capable of fitting through a standard tower door without disassembly and site modifications, according to Zammit.

“Rather, it is installed either inside the tower base or in a small secondary substation built alongside the tower,” he said.

With wind turbine power outages from one tower alone potentially costing operators of the Collagar Windfarm up to $17,000 per week in lost generating capacity, installing state-of-the-art equipment is a must, says Zammitt.

ABB Australia 1300 782 527, www.abbaustralia.com.au

maxon EC 22 HD

It works through fire and ice. maxon EC 22 HD Extremely tough.

When you need a brushless DC drive to deal with harsh environmental conditions, the maxon EC 22 HD (heavy duty) is your answer: the Ø22 mm survivalist delivers 80 watts in air and 240 watts in oil. It withstands 200°C temperatures and pressure up to 1,700 bar.Vibrations up to 25 grms and shocks and drops up to 100 G do not faze it. maxon motor is the world’s leading supplier of high-precision drives and systems of up to 500 watts power output. maxon motor stands for customer specific solutions, high quality, innovation, competitive prices and a worldwide distribution network. See what we can do for you: www.maxonmotor.com.au

maxon motor driven by precision manmonthly.com.au

Manufacturers’ Monthly JUNE 2011 27

Motors &DRIVES Wind energy power supply

Fast motion control TRIOâ&#x20AC;&#x2122;s new-generation MC464 Motion Coordinator provides industrial motion control at fast speeds using its internal 64-bit MIPS processor.

The MC464 provides interface options for traditional servo, stepper and piezo control, together with digital interfaces for current digital servo drives. The unit provides support for up to 64 axes of motion, increasing equipment flexibility in the plant.

The MC464 supports programs written in TrioBASIC, reportedly allowing a smooth upgrade path from earlier series of Trioâ&#x20AC;&#x2122;s Motion Coordinator. The coordinator supports G-Code, HPGL and the standard IEC 61131 languages, and operates in the IEC 61131 language when using a software license.

I/O expansion is provided via a built-in CAN Bus interface.

Motion Technologies 02 9524 4782 www.motiontech.com.au

BALLUF has introduced a new energy-saving power supply for use in wind energy equipment.

The semi-potted device reportedly offers an efficiency rating of 93% and is designed for highshock and high-vibration loads.

According to Balluf, the power supply is the first of its kind that can be connected directly to the generatorâ&#x20AC;&#x2122;s voltage without the need for an intermediate transformer. The unit also offers unique optical indicators which display the status and condition of the unit. Since it tracks dynamic loads, it can be operated continuously, even under

high-load conditions, meaning power reserves of 30 to 50% are no longer needed, Balluf says.

Special sensors in combination with a microcontroller continuously monitor wear factors in the power supply such as temperature, overload, faults and other conditions. Internal evaluation of these parameters gives the user an overview of the status of the unit for use when implementing maintenance measures, which is designed to reduce the probability of system failure.

Colored LEDs in traffic light colours provide the user with continuous information about

The power supply can be plugged directly into the generatorâ&#x20AC;&#x2122;s voltage.

the current load level, the stress level, and the expected remaining lifetime.

Balluf-Leuze 1300 653 893, www.balluff-leuze.com.au

Integrated magnetic encoder for linear actuators HAYDON Kerk Motion Solutions is offering an integrated magnetic encoder for its 1â&#x20AC;? 25000 series linear actuators.

When combined with the Haydon can-stack linear actuator, the company says excellent position feedback can be

obtained for use in critical applications including analysis devices and robotics.

The 64-line quadrature encoder system utilises a high energy neodymium magnet and provides an 8 bit digital resolution resulting in a total of 256

output pulses per revolution.

The encoder provides 90degree phase shifted A/B output channels along with a single index pulse for every complete shaft rotation.

Haydon Kerk Motion Solutions 1800 243 2715, www.haydonkerk.com

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Gearmotors \ Industrial Gear Units \ Drive Electronics \ Decentralised Technology \ Drive Automation \ Services

As we celebrate a landmark 80 years of manufacturing quality German engineered gearmotors, SEW-EURODRIVE are proud to say that our products continue to stand for the same values that they have since our inception. These include, above all, performance, compact design, versatility, reliability and long service life. SEW-EURODRIVE offers the full range of gear units in a modular system: helical, parallel-shaft helical, helical-bevel, helical-worm and SPIROPLAN right-angle gear units. When combined with our groundbreaking energy efficient motor series, configuring gearmotors has never been easier.

SEW-EURODRIVE – 80 years and still driving the world

1300 SEW AUS Melbourne (HQ) I Sydney I Adelaide I Perth I Brisbane I Townsville

www.sew-eurodrive.com.au

Compressors& PNEUMATICS Survival of the most efficient Compressed air is integral to many manufacturing processes and is used by a wide range of industries. Even so, it is often wasted profusely.

Quentin St. Baker shares some tips on how to keep your system efficient.

Companies that implement changes will be ahead in the climate change debate.

O

NE of the many challenges facing modern businesses is to ensure their operational activities have minimal impact on the natural environment around them. The key to achieving this is monitoring your processes in order to minimise energy consumption and resources waste.

The debate about climate change, and society’s response to it, now influences the everyday lives of individuals, communities and businesses. It has become increasingly important that a company acts both to be environmentally responsible and to protect its business from rising energy costs.

Companies that implement progressive changes will take fewer economic, brand and regulatory risks. Senior managers need to promote the concept of sustainability and appreciate that such a strategy is central to a company’s continued success.

30 JUNE 2011 Manufacturers’ Monthly

Take compressed air for example, which is an important and major part of most manufacturing and industrial processes.

Many systems are operating inefficiently, with old technology or ineffective controls, which leads to wasting large volumes of usable energy through leaks, inappropriate use and other artificial demands such as overpressurisation.

It is estimated that air compressors in Australia consume 10 to 15% of all electricity used by industry. The purchase price of a compressor, combined with the total annual maintenance expenditure over its working life, is a fraction of the cost of the energy to run it – often less than one tenth.

Therefore, accurately knowing your air compressor’s energy usage levels can transform your company from a passive energy consumer to a strategic manager of energy resources.

Firstly, investing wisely in new equipment, and leveraging existing systems, will allow companies to begin saving energy more effectively.

The choice of air compressor design is one factor that determines energy savings. There are several sources of inefficiency in air compressors, including the heat generated in the process of compression, where approximately 90% of the input energy is converted to heat and discharged to atmosphere. This form of energy waste can be reduced by feeding the output heat into a recovery system to pre-heat air or water used in other parts of production.

In addition to the electricity costs associated with running compressor motors, there are other ongoing costs to the operation of a compressed air system.

For starters, failure to perform regular servicing can over-stress a compressor. If this happens

and your compressor has to be shut-down for emergency maintenance, chances are the entire production line will also have to be shut-down and you’ll pay where it hurts. Loss of production can cost a company significantly, often in the order of millions of dollars per day.

The introduction of new schemes, such as the Federal Government’s Energy Efficiency Opportunity (EEO) program, has meant that companies are now required to measure and report their energy use and waste generation to the authorities. This information is made public, which encourages firms to take an active role in reducing their energy use and therefore environmental emissions.

In the case of an air compressor, businesses can obtain relevant advice from experienced professionals in the form of an ‘air-audit’, which can identify the volume, flow and pressure of air required for the process, along with the load variations, and any potential weak points where compressed air might be lost.

A simple air-audit will often save customers tens of thousands of dollars by helping them avoid poor air compressor selection.

Effective and efficient installation and operation of a compressed air system can optimise energy usage, reduce costs and reduce emissions. In this way, a company can be positioned for greater success in the future by delivering cost reductions, and operational processes, that are consistent with growing societal demands for environmental accountability.

With the right advice and experience it is possible for companies to rapidly achieve significant savings. Making use of the audit expertise of a consultant to develop commercially-viable and operationally-feasible solutions will help companies take advantage of savings opportunities.

[Quentin St. Baker (pictured) is efficiency manager at Compressed Air and Power Solutions (CAPS) Australia.]

CAPS Australia 08 6250 9800, www.capsaust.com.au manmonthly.com.au

Youâ&#x20AC;&#x2122;re in safe hands with Atlas Copco Compressors - Howzat?

HOW? By utilising our range of varibale speed drive compressors, ISO Class Zero Oil Free air compressors, energy efficient motors, true carbon free energy recovery, multiple system controls and quiet, fuel efficient portable compressors and generators. All backed up by a national service network ensuring that your compressed air system continues to operate at the peak of its efficiency, saving you from unnecessary and costly downtime.

Atlas Copco products and services have been saving our customers business with innovative, reliable, cost effective compressed air supply for over 50 years.

Contact Atlas Copco Compressors today P: 1800 023 469 E: ausairinfo@au.atlascopco.com

W: www.atlascopco.com.au

Compressors &PNEUMATICS

An Atlas Copco Compressors service technician overhauls an oil-injected screw element.

Troubleshooting compressors Having the right knowledge and skills to identify problems as they occur can help manufacturers avoid production delays. Annie Dang writes.

W

HEN it comes to the use of air compressors in manufacturing plants, having someone in-house who knows how to maintain and troubleshoot this equipment can save companies time and money from lost production.

Atlas Copco Compressors technical support engineer for the service division, Nash Bakhit, says manufacturers these days often rely too heavily on expert service to troubleshoot their technology, with customers con-

32 JUNE 2011 Manufacturers’ Monthly

tacting the supplier for both large and small problems they could fix themselves.

“There is nothing wrong about calling for expert advice, but often the problem is one which can be resolved by the operator without extensive delays to the production line,” Bakhit told Manufacturers’ Monthly.

“Manufacturers often take the easy path and call experts without really first accessing the situation. In some cases, small troubleshooting problems such as an

unusual sound or smell, can easily be resolved by having a welltrained and experienced operator look at the machine.”

However, picking-up the phone and asking for service engineers to be sent to site on short notice is not the best practice for troubleshooting.

Bakhit says manufacturers are better off to do small tests like troubleshooting first, before calling on expert advice. This reduces production delays caused by staff waiting for an experienced technician to arrive on-site, he says.

But operators gaining the know-how to troubleshoot their compressors is not only beneficial because it can reduce production delays; training will help operators familiarise themselves with the machine’s functions and also help to build their confidence in the job.

“The benefit is that manufacturers and operators will develop the skills and confidence to operate and maintain the system, which will see them become less reliant on compressor service

providers for simple troubleshootings. It also helps them to build a good working knowledge of the machine’s limits and potential,” Bakhit says.

However, he says that only small or one-off troubleshooting processes should be performed by trained plant operators without first seeking expert or service advice. For larger or ongoing troubleshooting problems, seeking service from compressor service providers is always best.

Working out the difference between a small troubleshooting problem and a large one will depend on a number of factors, including the type of compressor and the purpose for which it is used. Most importantly, it’s about being able to pick up on the small changes in the machine’s operation and being able to tell the difference between a normal noise and one that is unusual.

“With all new machines, we always provide different training packages to the manufacturers to suite different levels of site operators. This training is on how the machine operates, its service details and give the site operators a practical demonstration,” Bakhit says.

“Manufacturers and operators fair better if they do have training first and learn how to operate and troubleshoot any issues with their machine and all its components rather than just calling – it saves them time and money in the long-term.”

Bakhit advised that at a minimum, this training should include a build-up of the machines including dryers, filters and other equipment, as well as free standing dryers, fans, auto drains and filters.

“By conducting such training manufacturers can establish a base line of knowledge for the machine operations,” he says.

“This training will provide practical experience and confidence to site personnel and operators to conduct any general troubleshooting or service needed, especially if the site is located hundreds of kilometres from nearest service centre.”

For more troubleshooting tips, go to http://bit.ly/m3KzQm. Atlas Copco Compressors Australia 1800 023 469, www.atlascopco.com.au manmonthly.com.au

Outstanding energy savings • Lower energy consumption • Lower CO2 emissions • Low physical resources • Low noise level - 69dB(A) • Totally oil free

A major evolution in oil-free technology Offering outstanding efficiency and reliability, Quantima’s Q-Drive™ compression and motor assembly has just one moving part.

• No gearbox • No oil • No contact • No wear

Employing variable speed technology to match output to demand, also gives Quantima the lowest off-load power consumption. Just 2.5% of full load power, equal to just 7kW for a 300kW compressor.

Perhaps most importantly, Quantima delivers you energy savings of around 25%, with a physical footprint around 40% smaller and noise levels of just 69dB(A)

See how Quantima is already delivering huge energy savings to other Australian manufacturers visit quantima.com.au CompAir ( Australasia ) Limited 13-17 Progress Street Dandenong Victoria 3175 Ph : 1800 634 077 Web: www.compair.com.au

Compressors &PNEUMATICS Air-One reciprocal compressors THE Air-One compressor range is a new breed of electrical reciprocating compressors designed for companies that require intermittent compressed-air for industrial tools and processes.

Available in sizes from 2kw to 11kW, the compressed-air unit operates at low speeds to preserve component life, and offers cooler operating temperature, low noise and v-belt drive.

With a solid cast iron construction and multiple piston options, the Air-One range is robust and is said to require only routine maintenance and service.

Air-One reciprocating compressors come tank-mounted with options between 100 and 300L capacity.

Sullair Australia 1300 266 773, www.sullair.com.au

Compact heatless regenerative desiccant DONALDSON Australasia's Ultrapac 2000 has been designed to simplify the process of delivering clean dry compressed air to critical processes and equipment.

Compact and modular in design, the Ultrapac 2000 suits applications across applications including laser cutting systems, packaging machines, optical measuring systems, sprinkler systems and a range of pneumatic equipment.

The purification system includes a pre-filter, dryer, after-

The pre-filter removes condensate up to 0.03ppm.

filter, control system, automatic condensate drain and silencer as part of the off-the-shelf unit.

Its pre-filter removes solids and condensate (oil/water mixture) up to residual oil content 0.03ppm. An adsorption dryer next in line absorbs moisture in the compressed air up to a pressure dewpoint of -40°F. The desiccant cartridge is sealed to provide for minimum desiccant abrasion and long service life. After the desiccant bed, the ‘after’ filter removes any residual particles down to a very small size.

Donaldson 02 4350 2034, www.donaldsonfilters.com.au

iPhone app provides remote monitoring for compressed air users BOGE has launched a new iPhone APP designed to provide compressed air users with a remote monitoring solution.

The Boge application, or ‘app’, allows compressed air users to remotely view important manufacturing site information such as temperature, pressure, operat-

ing and idling times.

The company says that the mobile application allows users to log in anywhere and at anytime to monitor their compressed air system and comes with features including app alerts, which warns the user of any fault messages.

“We sure have a blast at West Coast Customs’.

Thanks to the super silent BOGE compressor you’ll only hear what you’re supposed to hear on TV.” Alexander Anderson, International Brand Manager, West Coast Customs Europe

The app has been designed to compliment Boge’s range of compressed air monitoring tools.

It receives data from the Boge airstatus remote auditing system which is installed inside the compressor.

BOGE Compressors 08 9528 2157, www.boge.net.au

BOGE AIR. THE AIR TO WORK.

www.boge.net.au

There are certain types of applications where even the best compressor has to keep its cool such as in the restyling auto shops at West Coast Customs. In order to avoid noise during the recording of the TV show “Pimp my Ride” it is essential to use the quietest compressed air solution available on the market. As such West Coast Customs relies on a BOGE CLD7RM screw compressor. Since installation BOGE air has come to mean quiet compressed air at West Coast Customs.

34 JUNE 2011 Manufacturers’ Monthly

manmonthly.com.au

A Member of The Linde Group

Have you got the right gas working for you?

Above: The GMA arc projector

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At BOC, we understand the challenges the welder faces everyday. If we can help your business increase production and keep costs down, then weâ&#x20AC;&#x2122;re doing our job.

Thatâ&#x20AC;&#x2122;s why weâ&#x20AC;&#x2122;re proud to introduce the GMA Welding Arc Projector. Exclusive to BOC, the projector displays the

out, current, pulse frequency and of course, shielding gas

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