Food & Drink Processing & Packaging - Issue 33 2021

Issue 33 2020

Consus Fresh launch innovative AI based label verification solution Surviving the ‘new normal’: investing in agile technologies is key to a resilient food and beverage industry Envirogen Group launches new e-commerce offering with launch of Envi Purified Water for Sale

S Seeee uuss aa tt

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02

Contents

The Team Editor Amanda Buckingham editor@fdpp.co.uk

Digital Sales Manager Jessica Bennett T: 01227 392571

Business Manager Josh Holmes josh@mhmagazine.co.uk

Digital Manager Jamie Bullock jamie@fdpp.co.uk Tel: 01227 392571

Publishing Director Martin Holmes martin@fdpp.co.uk

Studio Designer Richard Bland richard@mhmagazine.co.uk

M H Media Global Ltd.

Office 15, Second Floor, Innovation House, Discovery Park, Ramsgate Road, Sandwich, Kent, CT13 9FD

Features CONSUS AXIUM PROCESS GEA ENVIROGEN GROUP FEFPEB PENTAIR INFOR SIEMENS

< 08 < 12 < 14 < 20 < 28 < 32 < 52 < 56

Tel 01304 806039

www.fdpp.co.uk All web addresses are interactive, simply click the web address of your choice to view the company website. There is also a useful tool bar where you can search for a specific product.

Please mention FDPP when responding to items in this issue.

Every effort is made to ensure the accuracy and reliability of material published in Food & Drink Process & Packaging however, the publishers accept no responsibility for the claims or opinions made by the contributors, manufacturers or advertisers.

No part of the publication may be reproduced or transmitted in any form or by any means, mechanical, electronic (including printing), recording or stored in any information retrieval system without the prior written consent of the publisher.

FDPP - www.fdpp.co.uk 3

Advancements in Combination Systems to Include Vision Inspection Challenged by evolving regulatory and safety

traceability, product recalls and real-time

Food manufacturers grappling with these

demands, and with space at a premium in

authentication.

issues know that there are multiple

their production plants, food manufacturers can find a solution with combination product inspection systems. Here, Frank Borrmann,

Across the food manufacturing sector, increasingly strict regulations are placing

Market Manager Mettler-Toledo Garvens

greater emphasis on vision inspection

writes about taking this a stage further, with

technology as a means to enhance product

checkweighing and contaminant detection

quality and safety, as well as carry out the

technologies now also integrated with

data collection that creates the foundation

vision inspection technology within a single

for traceability.

device. This three-in-one solution gives manufacturers a non-stop view of packaging and label quality.

THE IMPORTANCE OF VISION INSPECTION There is a lot for food manufacturers to consider these days. Increasingly

COVID-19 has also contributed to the increased importance of vision inspection on the production line. For example, manual spot check sampling on the production line has been complicated by social distancing requirements, meaning fewer people

product inspection technologies – metal detection, x-ray, checkweighing, vision and track and trace – available that can help them respond to evolving market requirements: the problem has been physically fitting all of this equipment into already cramped production and packaging facilities.

THE SOLUTION The answer from product inspection technology providers such as MettlerToledo was to develop combination systems, using the checkweigher as the core technology. Traditionally,

can perform inspection duties within a

these combined two separate product

defined space. Yet they still need to carry

inspection technologies as standard - a

out that inspection task, especially since

checkweigher with a metal detector or

retailers are never shy of claiming financial

with an x-ray system within a single

compensation when products on their

frame. Now we can integrate three

these cases, the products are starting

shelves are found to have faulty barcoding.

technologies in one off-the-shelf system,

to be individually serialized helping to

Vision inspection requires no social

or even more as a customised solution,

add another layer of food safety and

distancing and can also check every single

saving a huge amount of factory floor

consumer protection such as instant

product.

space for our customers.

they need to be able to demonstrate traceability at both product and batch levels. This is especially so in ‘sensitive’ products, such as baby food, where the consumer is incredibly vulnerable. In

4 FDPP - www.fdpp.co.uk

The key point is that these triple-

traditionally been difficult to set up and

thereby storing the product inspection

combination systems can incorporate

operate, requiring considerable time and

images externally. This has additional

vision inspection, with Mettler-Toledo’s

effort. Mettler-Toledo’s triple combination

benefits such as traceability, quick data

Product Data Check (PDC) smart camera

systems including vision inspection

retrieval and proving due diligence.

system being integrated into the existing

are now truly plug and play, supporting

C-Series checkweighers with either metal

easy product set-up and fast product

detection or x-ray inspection technology. A

changeovers via the checkweigher.

further combination solution is available; a checkweigher paired with a track and trace technology. Mettler-Toledo can further accommodate a wide range of custom developments, including multi-lane, multitechnology systems as well as building a range of accessories, such as printers, into the solution.

The foundation stone to these product innovations is Mettler-Toledo’s modular C-Series range of checkweighers, which enables a wide degree of flexibility when integrating other product inspection technologies. The benefits that food manufacturers get from any integrated or combination solution are magnified further with a triple combination product inspection system: a huge amount of technology is packed into a small footprint, and they only need to deal with a single supplier to cover multiple needs.

IN CONCLUSION Combination product inspection systems meet a growing need in the marketplace.

Ongoing support will be from a single

Food manufacturers are challenged

supplier too – and one that provides

with ever more stringent demands,

highly sophisticated service and support

and consumer safety and regulatory

through technologies such as Augmented

compliance are among their highest

Reality-based remote diagnostic and

priorities. Technology is undoubtedly

repair services in which the engineer and

the answer, but space constraints are

the operator can interact via a live video

an issue for most food manufacturers.

stream to reduce downtime.

Integrated product inspection systems

CONTROL AT THE CCP One question that we are commonly asked by people when talking about our integrated product inspection solutions is what happens if one part of the system goes wrong – does this not drag the entire product inspection system offline?

provide a smart answer to these problems. Mettler-Toledo brings a flexible and modular approach to the market, open to customisation and with the ability to seamlessly integrate a range of advanced inspection technologies into a small footprint.

The short answer is no! All Critical Control

It means that manufacturers can now

Points (CCPs) remain alive, so that

monitor product, packaging and label

the combination system continues to

quality, and therefore address the

reject contaminated or non-conforming

many consumer safety, compliance and

products. All Human-Machine Interfaces

traceability challenges they face, all from

(HMIs) on any part of the combination

a single, compact device, serviced by a

This is certainly the case when they

system are integrated and communicate

single engineer that could solve problems

speak to Mettler-Toledo, at any rate.

with each other. If one HMI fails, another

from anywhere in the world.

Few companies can claim that they can

will take over and ensure that the CCP

produce all of these advanced product

continues to function. Mettler-Toledo

inspection technologies in-house. Mettler-

provides customer warranties on this

Toledo is one that can. We have succeeded

basis. This failsafe design ensures that

in completing the hard yards of integration

no contaminated product can reach the

– both for the software and the hardware.

marketplace.

This is particularly important when integrating vision inspection technology into combination systems, since it has

Register here for a free live webinar on combination systems with Frank Borrmann on 25th March 2021 For more information: www.mt.com/pi-combination-systems-pr

The 3 in 1 system can also be combined with ProdX™ data management software

FDPP - www.fdpp.co.uk 5

Simplifying Robust Process Manufacturing Networks In today’s food and beverage processing

Food and beverage applications require

prevent unintentional control panel

environment robust and reliable end-to-

reliable network infrastructure for end

disruption by unauthorised personnel.

end network physical layer infrastructure

point devices and network connections.

Standard network cable is not designed

is required from the enterprise to the edge.

Structured cabling with fibre or copper

to be near high voltages. However,

This is essential in order to maximise the

is fed into zone enclosures which are

in industrial environments cables in

understanding and benefit of increased

engineered to accommodate the correct

control panels or near manufacturing

data flows and optimise the processes,

connection. The zone enclosure provides

machines are often in close contact.

increase safety and provide increasingly

downlinks to control panels, OEM skids

Panduit offers 600V rated solutions to

more management information.

and end devices. A consistent network

ensure the integrity of your network

infrastructure that distributes Ethernet

from high voltage interference.

As more industrial operations are linked to corporate networks, connectivity is pushed to devices that increase the number of network access points.

Factories need solutions that manage and strengthen the facility infrastructure by implementing lockout/tagout products and tools to protect employees and infrastructure from hazards created by

beyond the control room and across the plant floor improves Overall Equipment Effectiveness (OEE), increases network visibility and resiliency. Active and passive equipment architecture provides localised network traffic and reduces network redundancy and cost.

Connecting systems across the plant

Implementing the appropriate cabling infrastructure from control panel to machine addresses effective cable routing, strain relief and environmental protection, which helps maximise plant uptime and ensures extended reliability.

Industrial reference drawings are the concepts that provide control

energised systems.

floor results in consistent Ethernet

Implementing optimised industrial

guidelines you can deploy Ethernet

communication and linkage from

networks in a control panel environment.

enterprise throughout the plant floor

This results in higher performance,

enhances network uptime, allows

less susceptibility to EMI noise and

More information on food and drink

segregated networks, manages network

enhanced network security, together

processing networking infrastructure

security, provides network asset

with space optimisation. Additional

solutions is available at

visualisation and proactively reports

benefits include noise mitigation and

www.panduit.com or contact Panduit on

network information.

increased safety. Data access ports also

02086017319

6 FDPP - www.fdpp.co.uk

node growth and utilising best practice

and network services for mixed environment Operational Technology and Information Technology. For more information visit https://bit.ly/39AjtCk

Is Your Infrastructure Friend or Foe? As technology advances and Industry 4.0 becomes a reality, the demands placed on your network and electrical infrastructure will only increase. To stay competitive, you need plant floor solutions that improve production efficiencies, turn operations data into actionable insights, and scale for future growth. From cable management for control panels to fully integrated industrial networks, Panduit solutions turn connectivity into a competitive advantage. To read our white paper on Edge IoT deployments, visit www.panduit.com/edgeiotdeployments. ®

INDUSTRIAL NETWORK ZONING | CONNECTIVITY | DISTRIBUTION FRAMES | CABLE MANAGEMENT | WIRING DUCT

infrastructure for a connected world

Consus Fresh Launch Innovative AI based Label Verification Solution

Checks

Consus Fresh Solutions, part of The

methods, at approximately 2 minutes

performing every check with the same

Affinitus Group; providing market

per label check. Repetition and human

speed and accuracy, whilst saving time

leading business management software

fatigue introduce a high risk of “label

and money.

solutions for the food and horticulture

blindness”, causing costly label errors

industries, have announced the

to be missed and miss-labelled product

A failure result will automatically halt

launch of a highly innovative Artificial

reaching the supermarket shelves.

production and issue automated alerts

Intelligence (AI) based label verification

Each un-detected error results in hefty

to relevant production staff with details

and quality control (QC) solution

fines, product re-work costs, loss of

of the failure. Similarly, a pass result

for the fresh produce pack-house.

reputation and sometimes loss of

can automatically trigger any “positive

The new solution could significantly

contracts, not to mention the food

release” processes and progression to

reduce packhouse QC labour costs and

safety risks from undeclared ingredients

dispatch.

boost operative productivity, whilst

or allergens.

The solution can check any labelling

reducing Product Withdrawal Fines and The highly innovative AI-based Consus

information against a centrally stored

Label Verification solution takes

repository of client and product specific

Label Verification is a time and labour-

approximately 4 seconds to perform

labelling requirements, including,

intensive process that is required at

each label check. The solution uses

country of origin, picked from location,

multiple points during the fresh produce

Microsoft Azure cloud-based Artificial

product description, best before date,

packing process. A fresh produce

Intelligence to process each label

display until date, product class,

packhouse QC operative completes an

photograph and returns an immediate

destination customer, special offers and

average of 200 label checks per day,

pass or fail result. AI never experiences

allergen advice.

using pen and paper data collection

fatigue or loss of productivity,

associated costs due to labelling errors.

8 FDPP - www.fdpp.co.uk

Check - Failed The Consus Label Verification

and training and utilises off the shelf

supply innovative solutions to meet

solution comes at an affordable

hardware, allowing for cost effective,

both the requirements of the produce

monthly subscription price based

rapid rollout and support.

industry and also our goal to provide

on transactions, and can operate as

the latest technological solutions

a standalone tool, or be seamlessly

Peter Taylor, Technical Director

to drive efficiency, productivity,

used with existing Consus Packhouse

& Co-Founder at Consus Fresh

compliance and profitability in all our

solutions, or fully integrated via an API

Solutions said, “Today’s launch marks

customers.”

into existing production management

the culmination of an extensive

or ERP solutions. In addition, the

technology development project and

Further details on the solution can be

solution requires minimal installation

underpins Consus’ commitment to

found at: www.consusfresh.co.uk.

Check - History

FDPP - www.fdpp.co.uk 9

Stay ahead of the processing & packaging pack with asset finance As we move forward in 2021, demands on the food and drink processing and packaging industry are rising. From the ever present need to maintain output and quality, while minimising costs; to consumer-driven calls for a reduction in the use of plastic; and the requirement to invest in new technology to remain competitive, the external pressures are mounting.

Jon Maycock, Commercial Director at Propel Finance, explains: “It’s essential that businesses continue to drive investment in equipment at all stages of the production process, from primary and secondary processing through to packaging and end of line, to make

• Avoid a large capital outlay

and fast. Propel took the time to

• Spread the cost of the assets over time

understand the specific objectives of the

• Boost your cash flow

business and responded with a finance

“In the current challenging environment,

• Unleash your working capital

package to meet the tight timescales

asset finance has come into its own as

• Preserve your existing credit lines

required.

CASE STUDY: PROPEL SUPPORTS CORNWALL’S ORIGINAL SOFT DRINKS COMPANY IN DRIVING VITAL INVESTMENT

Cheryl Ingram, Managing Director at

productivity gains, achieve efficiencies and secure a competitive edge.

a leading funding solution enabling food and drink processing and packaging businesses to keep on going during the pandemic and even thrive. Asset refinance is also proving an increasingly popular option, allowing businesses to free up the cash tied up in their existing equipment.” Jon concluded.

The advantages of asset finance to businesses are clear: • Access the most productive and

Jolly’s Drinks is a soft drinks manufacturer operating in the wholesale market, but legislative

Jolly’s, commented: “We were impressed with the overall level of support provided

by Propel compared to other lenders.

We’ve already gone to market with some of our new flavours – attracting new custom, increasing headcount and our turnover in the process – as a result

issues surrounding sugary goods and

of the support we received.”

single-use plastics, as well as changing

To discuss how you could benefit from

consumer tastes, meant that additional

efficient equipment and machinery

investment in new equipment was

immediately

required to move the company forward

an asset finance solution designed around your business, call Propel’s specialist team on 01633 982922 or email contact@propelfinance.co.uk.

Finance is subject to status. Terms and Conditions Apply. Propel acts as a lender or a credit broker for business customers only.

Jon Maycock

10 FDPP - www.fdpp.co.uk

Cheryl Ingram

Flexible finance to power the food & drink processing & packaging industry Propel is a specialist asset finance lender, helping more than 40,000 businesses across the UK to access finance to acquire equipment and machinery quickly and easily. It is also one of the leading vendor finance platforms in the UK, supporting equipment suppliers with lease programmes.

Recently, Barclays Business Banking announced its partnership with Propel to offer equipment and vehicle finance to one million of their SME customers via the new online technology platform.

In these challenging times, it is crucial to work with a specialist finance partner that knows your industry to help you drive your business forward. Whether you are looking to acquire the latest processing & packaging equipment to power your productivity and performance; or you are an equipment supplier seeking to win more business and sell more products and services by providing finance at point of sale.

The Perfect Package For Equipment Buyers…

Competitive rates Flexible terms and deposits Specialist sector knowledge Tailor-made facilities Fast credit decisions And Equipment Sellers…

Increase your sales Boost your profits Reduce your sales cycle Generate instant decisions Get paid faster

Equipment that Propel has financed recently includes: Vacuum Packaging Packing Machines Shrinking and Drying Machines Sealers, Slicers, Mincers and Grinders Bottling and Filling Machinery Bandsaws Conveyors and Complete Lines Formers Refrigeration Handling Equipment Injectors Weighing Systems Fabrication Equipment And much more

Leasing, Hire Purchase and Asset Refinance options available.

Get your equipment finance all wrapped up

Finance is subject to status. Terms and Conditions Apply. Propel acts as a lender or a credit broker for business customers only.

01633 982922

Propel Finance Group includes Propel Finance PLC and Propel Finance No.1 Limited. Propel Finance Plc is registered in Wales, Company no 04015132 Propel Finance No. 1 Limited is registered in Wales, Company no. 10003271. Registered offices are at Unit 5, Langstone Business Village, Langstone Park, Newport, NP18 2LH, vat no. 252089996. Propel Finance Plc and Propel Finance No. 1 Limited are authorised and regulated by the Financial Conduct Authority.

contact@propelfinance.co.uk www.propelfinance.co.uk

The Right Mix Developing a liquid mixing process

development and design of hygienic

logs, dye penetrant, pressure testing,

requires specialist expertise, whether

mixing vessels and processing skids,

ferroxyl testing, TSE certification and

manual or automatic in operation.

from a simple blending skid up to a full-

Approvals.

Factors such as solids suspension,

scale automatic PLC controlled mixing

distribution and shear sensitivity

system. In-house operations include

determine the type of agitation,

welding, fabrication, mechanical and

Engineering company, Axium Process

blending, or mixing required. Positioning

electro-polishing, with quality control

specialises in hygienic process systems

of the mixer, access, temperature

at all stages in compliance with EHEDG

and precision fabrications, offering

control and CIP requirements must

and ASME BPE guidelines.

a complete engineering service

be considered, along with risk assessments at the design stage to ensure compliance with directives such as PED or ATEX, and appropriate CE

that encompasses Stainless Steel, Operating in industries where

Hastelloy, and Aluminium alloys. The

qualification, traceability and full

company’s reputation for delivering

documentation is paramount, Axium

markings or Notified Body approvals.

provides full traceability dossiers which

Axium Process specialises in all aspects

borescope direct view and video record,

of liquid processing, including the

welder qualifications, weld maps,

12 FDPP - www.fdpp.co.uk

As a leading UK based Hygienic

can include materials certification,

innovative solutions has been built on, responsiveness, reliability, and engineering excellence. https://axiumprocess.com/

Automation security enhanced with PROFINET’s additional protection measures Security is a topic that must be continuously adapted, particularly with respect to ever increasing networking of production plants. The use of components with added value, e.g., web or OPC communication increases direct communication with higher-level systems outside of the security zone. It is also becoming increasingly difficult to separate networks.

Networks are becoming larger, meaning that more and more components are connected together and interact with one another. A successful attack on a single (PC) system within such a cell therefore bypasses upfront security measures. Widely distributed plants also hinder the physical protection of networks and access points, meaning unauthorized persons could possibly gain access to the network. Concepts which rely primarily on isolating the production plants must be supplemented with new concepts that enable protection within the cell.

FORWARD THINKING …

with further safeguarding within the plant enabled by dividing into zones through the use of firewalls.

Furthermore, a security component test ensures the ability of PROFINET components to withstand overloading, a concept supported by organizational measures in the production plant within the framework of a security management system.

From the very beginning PROFINET featured an extensive security concept to protect plant networks and automation components. More importantly the protective mechanisms and concepts did not interfere with the running of production operations, were easy to implement and remained affordable. They were also able to be adapted to suit ever changing developments.

PROFINET also includes a credential management system, e.g., for authentication of the devices and optional end-to-end security expansion for communication. As not every application has the same security requirements three security classes are now defined for PROFINET.

PROFINET’s IT security concept employs a defence-in-depth approach.

With this method, the production plant is protected against attacks – particularly from the outside – by means of a multi-layer perimeter

More Information https://www.profibus.com/technology/industrie-40/.

Click here to view PROFINET Security video

ADDITIONAL MEASURES FOR END-TO-END SECURITY

FDPP - www.fdpp.co.uk 13

Compact packaging line from GEA expands capacity for Irish brewery For Carlow Brewing Company, GEA

O’Hara’s craft beer brand range, Falling

Company. “We only wanted to take this

VIPOLL will install Ireland’s first

Apple cider plus a range of canned and

step with an experienced partner. So,

Visitron ALL-IN-ONE line. Looking for

bottled private labels for international

in addition to the technology, the track

a multifunctional filling system, the

customers. To meet growing customer

record of similar installations and an

craft brewer chose GEA’s combined

demand and interest in canned beer,

established local support network were

rinser-filler-seamer block, which offers

Carlow Brewing decided to invest in

very important to us.” Having already

brewers maximum production flexibility

a fundamentally new facility. Canning

installed a GEA beer separator in the

and reliability. The ALL-IN-ONE rinses,

is a first for the brewery. However, no

past, the brewery was familiar with

fills, seals and seams cans, glass

Irish contract packer could provide the

the technology group’s expertise in the

and even PET bottles with just one

required capacity.

market; and, during the BrauBeviale exhibition in Nuremberg in 2019,

machine in the smallest possible space.

TAKING LEAN BOTTLING SOLUTION IN OWN HANDS

became aware of the GEA Visitron Filler

bottle and can formats without tools in just 20 to 30 minutes.

“Taking canning into our own hands is a

with competing technologies. “We

big step for us”, recalls Seamus O’Hara,

reviewed the available technologies

founder and CEO of Carlow Brewing

intensively. The design, construction

Manufacturers can switch between

The family-owned brewery produces the

14 FDPP - www.fdpp.co.uk

ALL-IN-ONE which won the comparison

quality and reference list of the ALL-INONE clearly led us to GEA.” With a capacity of 6,000 containers per hour, the ALL-IN-ONE will enable the brewery to produce a wider range of products on one highly flexible line, which will ensure beer quality, reduce beer loss, and lower water and power consumption. “We plan to use the ALLIN-ONE to add nitrogen widgets to cans in the future”, reveals O’Hara. These nitrogen widgets activate when the can is opened, creating the coveted creamy foam. Carlow Brewing would be the first Irish craft brewer to use such a widget.

“Not only is this the first GEA VIPOLL ALL-IN-ONE line to be sold in Ireland or the UK,” commented Paul Waugh, Managing Director, GEA VIPOLL, Slovenia. “It demonstrates, once again, that no other company can provide a multipurpose filling line to match the level of design innovation on the Visitron ALL-IN-ONE. We’re delighted to extend our collaboration with the Carlow Brewing Company and wish them every success with their new plant.”

Commissioning at the brewery will take place during early 2021. www.gea.com

FDPP - www.fdpp.co.uk 15

Fat content in minced meat Quality control is crucial in the food

Measured value by Seilab

Measured value by FX17

Sample 1

0.6%

0.9%

Sample 2

16%

15.2%

Sample 3 *

10%

10.4%

of the properties that consumers look at

Sample 4 *

18%

20.8%

first when buying meat. Its quantitative

Sample 5

75%

75.1%

level needs to be precisely documented.

Sample 6 (mix)

3%

2.7%

Also, monitoring the fat content while

Sample 7 (mix)

6%

5.5%

transforming meat plays a cost-effective

Sample 8 (mix)

11%

12.8%

role. New automation technologies

Sample 9 (mix)

19%

19.0%

are therefore needed to improve brand

Sample 10 (mix)

24%

23.5%

industry. By monitoring the nutritive property of the product, it contributes not only in protecting a brand reputation, but also in increasing it. Fat content is one

competitiveness.

In this study, 5 minced meat samples were generously provided by Atria (Kauhajoki, Finland). 5 extra samples were obtained by mixing the 5 original ones, so that 10 samples are included in this analysis. In order to know

Table 1: fat content on each sample included in this study. Samples 3 and 4 were used for validation purpose.

Conclusions: The use of FX17 in machine vision systems would provide meat

accurately their fat content, SPECIM

transformers with crucial and accurate

ordered measurements from a 3rd

information for fat quantification. Besides,

party laboratory, certified in fat analysis,

this fast and non-destructive method is

using a butyrometer according to Gerber

also suitable to detect other properties

method (Seilab in Seinäjoki, Finland;

such as moisture and freshness. Also,

method NMKL 181, 2005; See Table 1).

contaminants such as pieces of wood and

Samples were measured with SPECIM hyperspectral camera FX17 (Fig.1).

Hyperspectral imaging a surface and non-destructive method which combines spectroscopy and imaging. For each pixel of the acquired image, NIR spectra are collected (900 – 1700 nm). Those can be converted into fat content employing relevant processing algorithms. Here a regression model was built and calibrated on 8 samples, and applied on the 2 remaining ones (indicated with * in Table 1). Data were processed with Mira

plastics can be sorted. FX17 is a perfect

Figure 2: regression plot of the quantitative model for fat content prediction. Red dots relate to calibration samples, whereas green ones relate to validation samples.

tool for industrial quality control. Besides, the flexibility of the methods allows a fast adaptation to new regulations.

Hyperspectral imaging offers cost reduction and quick adaptation to new regulations by offering real-time information about the manufacturing process for decision making and real-time control of meat processing factory input and output being within specification. www.quantum-controls.co.uk

Figure 3: Example of fat distribution on a meat sample (here Sample 4).

software (perClass): The results of the regression model are presented in Table 1 and Fig.2. It clearly shows that the FX17 is a suitable tool to measure precisely the fat content in minced meat.

In addition of measuring the fat content in samples, hyperspectral imaging is suitable to measure its distribution

Figure 1: FX17 on the 40x20 scanner (left) and example of a sample on the scanner sample

(Fig.3).

tray (right).

16 FDPP - www.fdpp.co.uk

Specim Hyperspectral Cameras for the Food Industry Applications Include: ■ Meat, fish and poultry ■ Dried food – nuts and cereals ■ Fruits berries and vegetables ■ Food packaging – heat seal inspection ■ Seed and grain

FX Series:

Small, fast & affordable FEATURES: ■ ■ ■

■

Spectral range of 900-1700 nm High spatial resolution of 640 pixels High image speed: - 527 FPS (full range) for GigE version - 670 FPS (full range) for CameraLink version Free wavelength selection from 224 bands within the camera coverage

Specim IQ:

Portable Hyperspectral Imaging Camera FEATURES: ■ ■ ■

NIR 400-1000 nm 5 Mpix (CMOS) Full portability with appx.

100 measurements per SD card and battery

SPECIM DISTRIBUTOR IN THE UK AND IRELAND:

Quantum Design UK and Ireland Ltd 1 Mole Business Park, Leatherhead, Surrey KT22 7BA Tel: +44 (0)1372 378822 | Email: info@qd-uki.co.uk

For more information visit

qd-uki.co.uk/imaging-cameras

NEW FOR 2021

®

Stage 1. Manufacture

Stage 2. Sale

Introduce an additive to the plastic to make Biojet®

Packaging on the shelf

Stage 3. End of life Microbes like Biojet® and start breaking down the packaging

Biojet® packaging has been created to deliver biodegradable transparent tubes, boxes and clampacks.

As people seek better environmental packaging solutions, Bell Packaging is delighted to announce the introduction of this exciting new product which means we can now offer a complete environmental range for new packaging projects in 2021.

VIRGIN – REUSABLE – RECYCLABLE – RECYCLED – BIODEGRADABLE Traditionally biodegradable / compostable products are very expensive. In some cases the cost has been two or three times more than virgin products which often makes the packaging cost prohibitive and is therefore not widely used. There has also been concerns expressed about the viability of biodegradable products questioning what remains after the degradable process has been completed. ®

Biojet answers both of these challenges. It is a much lower cost solution and has many exciting environmental credentials.

Traditionally plastic products use crude oil to create polymer which is then converted into plastic which we use to make PET boxes, tubes and clampacks. Our challenge has been to make these designs biodegradable but not affect the performance of the packaging whilst it is in use. ®

To make Biojet we introduce an additive which attracts microbes that uses plastic as their source of food and energy. These microbes can be found in landfill, the ocean floor, rivers and swamps where bacteria and microbes thrive. When the microbes meet the plastic, the biodegradation process is accelerated as the plastic is consumed. This process

www.bellpackaging.com

Stage 4. Biodegradation Microbes break down Biojet® in a much shorter period of time

Stage 5. Gone Microbes consume the whole pack and leave organic matter CO2 & CH4

will only happen in the correct environment where microbes exist.

What used to take thousands of years to break down plastic now takes much less time as the microbes consume the entire product. After the process has been completed, the microbes leave behind the same bi-products as decaying organic matter – humus (soil), CO2 and CH4 both of which can be captured to produce clean energy. ® Biojet packaging is 100% recyclable through the normal PET recycling centres.

This additive has been independently tested and complies with the Intertek Greenleaf Biodegradability Standard. ® The additive used in Biojet is 100% organic and is comprised of non toxic raw materials which are independently approved for direct contact with food.

The additive also complies with other domestic and international requirements for the absence of toxic or other potentially harmful substances.

The additive is FDA Title 21 Part 177 compliant for food contact and fully compliant with EU REACH Regulation No 1907/2006. ® Testing to date shows that Biojet packaging made with this additive performs in the same way as standard recycled plastic. The shelf life, appearance, clarity and strength of the packaging all remain constant with the same characteristics as packaging made using virgin or recycled polymers. ®

Biojet has a patent pending and is only available to Bell Packaging clients.

www.faceguards.co.uk

+44 (0) 1582 459292

Biojet®

Designed to keep our oceans cleaner

®

NEW FOR 2021

Biojet® packaging has been created to deliver biodegradable plastic tubes, boxes and clampacks.

Traditionally biodegradable / compostable products are very expensive.

In some cases the cost has been two, three or even four times more than virgin products and therefore not widely used….Biojet® is a much lower cost solution that has many exciting environmental benefits.

Biojet®

Designed to keep our oceans cleaner

DESIGNED & MANUFACTURED

IN GREAT BRITAIN

www.bellpackaging.com

www.faceguards.co.uk

+44 (0) 1582 459292

Envirogen Group launches new e-commerce offering with launch of Envi Purified Water for Sale Water treatment and process filtration

Customers can choose from three

experts Envirogen Group introduces

options, Envi Deionised, Envi

the launch of their new e-commerce

Demineralised and Envi Ultra-Pure

offering, Envi Purified Water.

Water in a range of sizes. Envi Purified Water products are manufactured

Envi Purified Water is Envirogen’s own-

to ISO 9001 quality standards with

brand water range which comprises of

independent water analysis from UKAS

bottled pre-formulated, purified water

the national accreditation body for the

that is a convenient solution for many

United Kingdom which is recognised

manufacturing, industrial and medical

by government to assess against

needs. The range is designed to meet

internationally agreed standards.

exact industrial, food and beverage and laboratory-grade specifications.

Speaking on behalf of Envirogen Group,

Shipping to business addresses in the Bill Denyer

UK only, customers are able to order by mid-day for next working day dispatch

European CEO Bill Denyer said, “at

solutions. So, we listened to their needs

Envirogen, we like to think of ourselves

and quite quickly diversified operations

as a solution’s based organisation.

to include a B2C offering as we were

For more information on and support

It became apparent that there was a

keen to be inclusive and offer this to

on how you can purchase purified

growing need and hunger from our

not just our existing customer base but

water online please visit:

customers for laboratory grade water

whomever requires it.”

www.envirogengroup.com/watersales

20 FDPP - www.fdpp.co.uk

and fast delivery.

Improving safety and security in retail distribution with digital access control Graham Swallow of Axis Communications

This is where considerations turn

looks at how technology can better monitor

to technology. Security systems,

and protect retail distribution centres by

comprising essential access control

improving access control at the perimeter

measures, will play an important

and on site.

part and offer many benefits. They

Today’s retail and manufacturer distribution centres are often large, busy environments with many operatives carrying out a variety of tasks with quick turnaround times to meet customer demand. The safety of staff is paramount, and at the same time, security is also an increasing concern. Criminals are becoming ever more determined to attack freight, premises and IT networks, requiring an increasingly sophisticated approach to security.

22 FDPP - www.fdpp.co.uk

will ensure not only high levels of protection, but also monitor operations to safeguard the working environment. No longer simply about manned stations or the use of dated legacy technologies, today’s modern solutions utilise digital connectivity and the internet of things (IoT) so that the integration of access control, surveillance cameras, audio speakers and modern, affordable radar systems form part of a comprehensive, overarching solution.

MONITORING FOR SAFETY AND IMPROVING OPERATIONS Working in an environment where there are fast moving goods brings about a need for strong, safe and efficient working practices. Here technology can facilitate real time alerts and interventions designed to change behaviour and capture data to manage rules and policies. Whether picking and preparing orders for store delivery, loading or unloading goods, a network video system with analytics can provide greater visibility of staff movements to ensure they are in the right place at the right time and doing the right thing.

Automating barriers with number plate

can become part of your compliance

recognition capabilities at the site

process.

entrance gates, enabled by network

An intelligent video management

cameras and integrated with an access

system, unified with access control,

database, can provide a fast lane entry for

also has benefits of removing the

an organisation’s own fleet or frequent

human error factor that can so often

visitors. This can be linked with visitor

compromise a business’s efforts to

management to enable health and

maintain high levels of security. As an

safety briefings before arrival and to log acceptance. Adding modern radar to this area will monitor where pedestrians stray into vehicle lanes, identifying the human or vehicle difference and issuing an audio and visual warning. This all-encompassing solution serves to streamline operations while delivering a consistent output, removing cost and unnecessary risk to human presence within potentially dangerous areas. Better insights for operations and management teams can result in better situational awareness and dramatically improve due diligence to reduce health and safety risks in such fast-paced environments.

IMPROVING SECURITY AT THE PERIMETER In addition to staff safety and smoother operation, the protection of goods, machinery and people is critical within any retail distribution environment.

Considerations start at the perimeter of a site where the introduction of radar technology can provide security personnel with accurate information about the number of people or vehicles in an area and can also calculate speed of approach and keep a record of where they have been on site. Due attention can also be given to those who might be approaching the perimeter from the

example, a fire door which has been inside too; for example, a staff member

propped open will trigger an alert from

attempting to pass goods from the

IP audio speakers, reminding staff that

building over the fence.

the door is for emergency use only.

If the perimeter is breached, it’s important for security and operations teams to very quickly track the movements of anyone who has unlawfully entered the site, to be able to guarantee that goods have not been moved or tampered with. Access control mechanisms, together with video surveillance can help to track movement

This closes off a possible entrance for a potential criminal. Of course, better security and improved access control is not about technology in isolation, but having the right tools alongside the right attitudes of staff and management, so that the system becomes part of a combined effort to secure and protect people, premises and property.

around a building, with IP audio speakers

Many retailers are now even setting up

also configured to issue alerts and

their own monitoring centre to process

pre-recorded messaging to deter

security situations and emergencies

criminal activity or correct unacceptable

and with the right information they

behaviour.

can take the safest necessary actions.

INTELLIGENT ACCESS FOR A SMARTER, SAFER WORLD IP based access control technologies allow an accurate record to be kept of who is entering and leaving the site.

The addition of frictionless technologies removes the need to touch shared surfaces by introducing QR codes on a mobile device or facial recognition,

Working in close collaboration with the trusted providers of high quality security solutions, such as Axis Communications, retail distribution businesses can take full control of their security provision, maximising the benefits of smarter access control in combination with other technologies to more effectively secure and protect.

rather than the use of keypads. This is of

Learn more about Axis’ solutions for

particular relevance during the COVID-19

the retail industry:

pandemic and adding a face mask

https://www.axis.com/solutions/

detection analytic to the camera edge

solutions-industry/retail

FDPP - www.fdpp.co.uk 23

Helping businesses prepare for Natasha’s Law Dynamic, accurate labelling that clearly

that are smudge, water and fade resistant.

in its own Tolarus NutriLabel software

communicates allergens will be a legal

The pigment ink’s long-lasting, durable

that excels in the management of full

requirement from October 2021.

qualities make it perfect for a wide variety

colour digital print. Fully compatible with

of environments.

Epson’s range of ColourWorks printers, it

Natasha’s Law is being introduced to protect allergy sufferers and give them

There is also the ColorWorks CW-C6000

confidence in the food they buy. It follows

that supports media widths, from 25.4mm

the tragic death of teenager Natasha

to 112mm and boasts a wide range of

Ednan-Laperouse, who suffered an allergic

media including textured paper. It can

reaction to a Pret a Manger baguette

print anything from tiny labels for vaping

bought at Heathrow airport.

liquid bottles, to large durable labels that

Currently food prepared on the premises in which it is sold does not have to display allergen information. Natasha’s Law will require pre-packed food, whether for sale on-site or off-site, to be individually labelled with ingredients highlighting all allergens. Labels will need to include a full list of ingredients and highlight allergens in the ingredients list. They can be identified by any suitable method including Bold, Italic, UPPERCASE and Colour.

Epson’s ColorWorks Series of inkjet printers offers a complete onsite labelling solution that supports businesses as they prepare for the new legislation. It includes the ColorWorks C3500 that can easily customise and print small to medium volumes of colour labels. It features individual pigment ink cartridges that support fast-drying, highly detailed labels

24 FDPP - www.fdpp.co.uk

are suitable for chemical drums. It offers high-quality, high-resolution, four-colour print output as standard; along with colour matching functionality (ICC profile and spot colour matching tool) for impactful, on-demand colour labels.

The series has been designed to be extremely user friendly. All operations can be carried out from the front, which saves on space. The roll replacement is possible from the front, right and left. There are also a number of technical tools to help with printer management, configuration and maintenance.

is a proven tailored solution to meet the requirements of Natasha’s Law. As either a standalone system or linking with external software platforms like the established Saffron Food Management System, Tolarus NutriLabel has inbuilt capabilities of automated allergen read and display control features. Wessex Labels is also currently working with a number of potential partners in offering a cloudbased version of the Tolarus Nutrilabel system which should assist in helping its client manage over 1000 of their own individual customer sites in 2021.

Martin Clark, Wessex Labels Director, comments: “The public will be analysing food labelling with ever more intensity as we go further into next year so quality of labelling and packaging will become increasingly of the upmost importance.

In-house digital print capabilities for food

Ease of use, content flexibility and high

producers offers a way to deliver these

quality are supported by software that

high levels of quality that until recently

ensures the right information is reliably

was maybe unachievable.”

reproduced.

Wessex Labels Ltd has invested heavily

For further information please visit www.epson.com

HALL EFFECT MAGNETIC THICKNESS GAUGE • • •

MTG-99

Tel: +44 (0)1432 267671 sales@bw-nde.com bw-nde.com

•

Non-destructive (NDT) measurement technology.

0.00254 - 2.5 cms thickness range.

Minimum thickness capture with vibrate on alarm Datalogger with interface to Microsoft ExcelTM

Typical inspection targets • Plastic bottles including multi-layer & containers • Tubing and Cans - titanium and aluminium materials • Composite structures • Preforms • Microwave trays • Glass containers • Ceramics

Anyone for EXTRA Cake?

After a series of bearing failures

cause of the repeated bearing failures and

contaminants, the bearings were covered

and repeated downtime, a leading

to identify areas for improvement.

in icing and flour, suggesting that they

manufacturer of baked goods contacted Acorn Industrial Services to request a site visit. Following a preliminary meeting, ACORN undertook a process line mapping exercise to assess where improvements could be made to increase the uptime of

The area of most concern was their fondant machines. The machines were fitted with deep groove ball bearings equipped with 2RS seals. Although these machines were free from external

were becoming heavily contaminated.

Meanwhile, frequent washdowns were causing the bearings to corrode. It quickly became apparent that none of the bearings in the plant were stainless steel. Stainless steel is typically the

the plant and reduce bearing failure.

chosen material for a food production

The plant’s site manager believed

corrosion resistance.

that many bearings on the line were repeatedly failing as a result of contamination. The average lifespan of these bearings was just 10 weeks, with downtime and maintenance man-hours stacking up.

environment thanks to its high levels of

The situation was similar in the other areas of the production line, with bearings suffering from high levels of contamination without adequate protection, as well as being subject to corrosion. Without intervention, it’s likely that these bearings

ACORN’s Bearing and Maintenance

would continue to fail again and again,

Product Manager, Andrew Fletcher,

causing unnecessary downtime and loss of

visited the site to investigate the

production for the plant.

26 FDPP - www.fdpp.co.uk

After a full assessment of the process line,

the reduction in downtime and loss of

Andy put together a report documenting

production would more than negate the

the issues with the current setup, along

cost of upgrading the bearings.

with suggested improvements to increase

The ACORN: EXTRA service prioritises Total

uptime on the production line.

Cost of Ownership, working hand-in-hand

The first improvement that Andy was able

with businesses to solve their application

to suggest was to upgrade the bearings to

challenges. This unique service is available

stainless steel. This would help to reduce

to all businesses across every industry,

failures caused by corrosion, extending the

from food and beverage to processing and

lifespan of the bearings by up to 75%.

packaging. Businesses are able to gain

The sealing on the bearings could also

rings to the bearings. These rings would

be improved to guard against water and

help to deflect the initial washdown and

particle contamination. For this, Andy

the majority of particle contaminants,

suggested several solutions and the

with the DDU seal acting as a second-line

possible outcomes for each. Presented

defence.

with this data, the customer was able to clearly see the benefits of changing to an improved solution, eventually choosing NSK’s deep groove ball bearings, fitted with a DDU sealing solution. Upgrading to these contact sealed bearings could increase the bearing lifespan by up to 50%.

Andy estimated that making the suggested changes had the potential to increase the bearings’ service life by over 300%, extending the lifespan

insider access to some of the industry’s leading experts. These experts will work to understand the unique challenges of the business, and then work closely with site staff to identify the right solutions.

From production line mapping and application reviews to failure analysis and product training, the ACORN: EXTRA service will appeal to every business.

from just 10 weeks to up to 34 weeks.

For more information, contact Andy

By providing a detailed report to the

Fletcher, Bearing & Maintenance Product

customer, Andy was able to demonstrate

Manager, Acorn Industrial Services Ltd.

The life expectancy of the bearings could

Total Cost of Ownership (TCO). The savings

enquiries@acorn-ind.co.uk.

be further increased by opting to add Nilos

in maintenance and repair, along with

Visit: www.acorn-ind.co.uk/nsk

FDPP - www.fdpp.co.uk 27

Pandemic continues to impact on pallet and packaging prices Further price increases in the wooden pallet and packaging industry are ‘inevitable’, according to the European Federation of Wooden Pallet & Packaging Manufacturers (FEFPEB), as the impact of the pandemic continues to be felt by companies across Europe and the rest of the world.

The organisation stated that it expects sustained rises in the price of raw materials – including timber and steel – and availability issues in certain markets, to create upwards pressure on prices for several months.

said the increased administrative

Independent indices from member states

burden, delays and costs associated

showed extraordinarily high price rises

with the UK’s departure from the EU on

during quarter 4 of 2020, as collated in

December 31, are causing further impact

FEFPEB’s quarterly Pallet Timber Price

for businesses. There was also a Brexit-

Index. This trend has continued – and

related surge in demand for ISPM15-

in some markets, accelerated – across

compliant pallets and packaging,

Europe into 2021. Some shortages have

which was most intense in the weeks

been reported.

increases on the wood market. As wood

The pallet and packaging sector in most

costs account for more than 70 per cent

of FEFPEB’s member countries showed a

of the price of a wooden pallet then

decrease in trade across 2020. However,

pallet price increases are unavoidable.

as the construction trade and other businesses have recovered, volumes

“In the end – according to market rules

have begun to increase again, creating

– the raw material is sold to those

pressure on pallet timber.

paying the most, which currently is

Other international factors, including the diversion of Scandinavian and German timber to satisfy demand in the US and Chinese markets, and issues such as a drop in Irish timber production, have also impacted on the situation. In the US, pallet and packaging timber has reportedly doubled in price in recent months.

FEFPEB secretary general Fons Ceelaert said: “On the one hand producers of wooden pallets and packaging need to satisfy their customers’ demands

immediately before the deadline. This was reportedly still high during February, suggesting a lack of preparation on the part of some customers.

“Ongoing international pressures on many categories of raw material make further price rises in sectors including wooden pallets and packaging inevitable.

the US timber market as Bloomberg

The situation is complex and, with

lumber futures climbed to a record

supply chains around the world affected,

high (February 18). So wooden pallets

we expect this to continue for several

and packaging producers are facing

months,” said Ceelaert.

increasingly non-profitable production, wood shortages and serious economic decisions about slowing or even shutting

“We advise manufacturers and repairers to maintain an ongoing dialogue with

down production.”

their customers to ensure they are well-

Meanwhile, a sustained and severe

together with our member associations,

imbalance in the international freight

is continuing to observe the situation

industry has disrupted usual trade flows

and will issue further updates when

globally, caused a shortage of capacity,

needed.”

and pushed shipping prices up.

informed about this situation. FEFPEB,

More information, including the FEFPEB

and growing volumes, but on the other

FEFPEB, which highlighted the

pallet price indices, can be found at

they are experiencing enormous price

developing situation in autumn 2020,

www.fefpeb.eu

28 FDPP - www.fdpp.co.uk

Forerunner Yesterday. Today.

Tomorrow.

The Sensor People have been setting technological standards in industrial automation for more than 50 years. In the field of safety at work, we convince right from the start with trend-setting inventions, such as the development of the first protective sensor ever, to our latest safety innovation, “Smart Process Gating” – the space-saving solution for access guarding on conveyor lines. This is how we ensure the success of our customers in an industry that is ever evolving.

www.leuze.co.uk

Fluid Carrying

Flexibility Articulated Torsion Pipework In Hoses Rotating Cylinders

Swivel Joints Swivel joints allow pipework to pressure 1/4” to 40” and beyond.

Vacuum to over 20,000psi.

Stock and bespoke production.

Unique bearing/seal design for longer life.

ISO 9001 CE marked where applicable.

Tel: +44(0)1663

Bingswood Trading Estate Whaley Bridge | High Peak | SK23 7LY | UK

E-mail:

735003

FDPP - www.fdpp.co.uk 29

Custom moulding facility saves mould maintenance costs and reduces its scrap rate using Lusin® MC1718 mould cleaner to remove build-up issues Chem-Trend, a global leader in the development, manufacturing, and marketing of high-performance release agents, purging compounds, and mould maintenance products, is proud to propose a mould cleaner solution that combines excellent cleaning performance, simplicity of use and improved part quality.

During processing a fraction of polymer, additives as well as pigments slowly deposit on mould cavities. With time, it forms build up that incrementally affect the parts surface quality generating rejects. Building up of residues is a very slow and steady effect. Just a few defect parts could potentially affect a complete batch. Either this batch is supplied to customers and may weaken supplier’s rating if defects are detected or the batch needs to be sorted to remove parts with visual defects, which increases production cost.

Some polymers, additives and pigments are more likely to deposit during long production cycles. Polyamide, PVC,

To avoid part rejection, regular

allowed. The surface texture of this large

Acetals as well as many others do

maintenance cycles should be

mould was very sensitive. The cleaning

accumulate. Polyolefins leave wax as well

implemented. Maintenance cycle length

method was restricted to cleaning

as entrapped pigments on cavity surfaces.

vary a lot pending on the mould’s

of the cavities in the tool room. Each

complexity.

refurbishment cost was estimated to 3

The effects of build up are multiple and

k€ and two days of work. Due to heavy

some are difficult to track:

PREVENTATIVE MAINTENANCE

depositing on the mould, a refurbishment

• Knit lines, voids, blemishes are simple

A custom moulder, producing a 1.6 kg part

was necessary every two weeks.

to check. It could be done directly on the

from flame-retarded PC+ABS was facing

machine.

critical part aspect issues (see picture 1).

In the middle of the production run,

• Partially clogged venting (e.g. vented

The long cycle time of 55 seconds also

at the end of the semi-manual cycle,

pins) could be a bit more difficult to

added to the importance of producing

an initial trial was made by spraying

detect when it affects cavity filling for

perfect visual parts. Important care was

Lusin® MC1718 directly on the moving

example.

given to the handling of the mould, a

part of the mould (visual half). After

• Textured surfaces (e.g. matt dashboard

simple touch with hands could potentially

approximately 30 seconds of reaction

part) affected by incremental surface

lead to extensive polishing of the tool. No

time, the machine started in semi-

gloss are not easy to spot.

abrasive nor manual cleaning method was

automatic mode again.

30 FDPP - www.fdpp.co.uk

The next five injected parts pulled all build up from the cavity (see picture 2). These scrap parts had an extra layer of removed additives on their surface. This method allows the usage of a cleaner without touching the cavity surface. This was a very important point for the production manager and general manager who already spent a lot of money for repairing damages or scratched tools.

Product performance has been evaluated over a longer period of time with a maintenance cleaning every shift. During production, a preventative maintenance scheme was made using just a small amount of Lusin® MC1718 to cover both sides of the cavity.

Before cleaning

After approximately thirty seconds reaction time the machine was started again and the first two parts were discarded. With this method tooling refurbishment cycle increased from two to six weeks.

CONCLUSION Using Lusin® MC1718 preventatively to remove build up in the mould allows injection moulders to extend the time between two cycles of tooling refurbishment. Regular use of it ensures that cavities remain in good condition.

The use of Lusin® MC1718 eliminates potential damage to the mould, clogging of vents, and build up in difficult to reach areas of the mould.

During cleaning

ChemTrend.com

Perfect part after regular use of mould cleaner

FDPP - www.fdpp.co.uk 31

Pentair appoint Moody Direct Ltd as the First UK Authorised Distributor of Pentair’s Südmo Valve Range from Hamilton New Zealand Following discussions with leading supplier to the UK process industries, Moody Direct, Pentair are delighted to announce that an authorised distributor agreement has been signed.

Moody Direct provide their customers with a one-stop-shop for all their process requirements and have been doing so for more than 45 years. This agreement allows Moody Direct to officially supply Pentair’s Südmo valve range from Hamilton NZ, including hygienic components and spare parts.

Jamie Lambert UK Sales Manager Food & Beverage Process Solutions said; “With a proven reputation within the UK hygienic sector, we are delighted to announce this partnership with Moody Direct. This partnership consolidates the longstanding Pentair-Moody relationship, and bolsters our position as market leaders & innovators in the food & beverage processing, brewing & pharmaceutical industries” Whilst Ken Wild, Director of Moody Direct commented; “Pentair share many of the same principles we look for from all the original equipment manufacturers we supply. This strategic alliance is pivotal in enabling us to scale our UK stock of Pentair’s leading technology and upsurge the support we can offer to both our current, and future Pentair customers.”

For more information regarding Moody Direct and Pentair offering in the UK, visit www.moodydirect.com/pentair-processvalves You can also discuss your individual requirements with their knowledgeable sales team by calling 01777 701141 or emailing info@moodydirect.com.

32 FDPP - www.fdpp.co.uk

Ultra Purge™ purge compounds help you keep a clear view on solving colour changes in thin wall packaging.

PURGING COMPOUND + MOULD MAINTENANCE PRODUCTS + RELEASE AGENTS

Highly complex moulds with many cavities, extremely low part weight, high volume production and the necessity of multiple sometimes radical colour changes leading to high scrap rates, long colour changeover times and high process complexity?

Does that sound familiar to you?

efficient with the right purge solution.

Visit our website and read more about how we were able to support a global player in thin wall medical caps production.

CASE STUDY

We are here to help you keep a clear view on how to address those challenges and make things easier, faster, and more

CHEMTREND.COM

Diagnostic tools that will revolutionize industrial network maintenance Preventing unplanned stoppages and

something not all technicians can readily

and/or PROFIBUS, you’ll discover that

simplifying troubleshooting is high on

do.

Atlas2 gives you a much more connected

the agenda for anyone maintaining an industrial network. Procentec, the global leader in diagnostic and monitoring solutions for the Industrial Automation Market, has sparked a widespread interest in the industry with the release of multiple new tools. These cost-saving products are designed for anyone working with PROFIBUS, PROFINET EtherNet/IP, EtherCAT and Industrial Ethernet.

SNAP ANALYSIS; ANALYSING A NETWORK WITHIN 2 MINUTES USING AI The star of the show is undoubtedly SNAP Analysis. This unique, selflearning feature analyses the live data of a PROFIBUS network. It then gives

SNAP also uses a predictive algorithm to recognize and learn from data

and predictive approach to machine health monitoring and maintenance.

as add-on within Osiris; Procentec’s

OSIRIS ENTERPRISE; AN INTUITIVE HELICOPTER VIEW OF THE ENTIRE NETWORK

powerful diagnostics platform that helps

Included in the long line-up of releases

you identify and resolve network issues.

is also Osiris Enterprise. This new

patterns, enabling it to predict common network faults. This tool is available

external platform fuses the data of

ATLAS2; 24/7, MULTI-PROTOCOL MONITORING SOLUTION

multiple permanent monitoring Atlas

Atlas2 is designed for the permanent

allowing technicians to monitor for the

monitoring of industrial networks with

first time their entire Industrial Ethernet

single or mixed architecture. This second-

network from anywhere in the world.

generation diagnostic tool, which is based on the popular Atlas unit, takes fault detection and diagnosis to a much higher level.

units into one convenient overview,

An overview of all the releases, product demo’s and more information can be found on www.procentec.com.

For questions, advice or quotations,

an instant written diagnosis of a fault’s

Atlas2 is four times faster than its

please contact Jonathan Machin, Global

most likely cause, removing the need

predecessor, accelerating troubleshooting

Sales Manager at Procentec: jmachin@

to manually interpret complicated

routines considerably. Whether you’re

procentec.com | +44 (0)7534307696

oscilloscope images and messages,

using PROFINET, EtherNet/IP, EtherCAT

34 FDPP - www.fdpp.co.uk

Monitor your Industrial networks 24/7 and reduce costly downtime!

How do you keep your plant running 24/7, maximize productivity and reduce network failure? Factories lose between 5% - 20% in productivity due to unplanned downtime, where just 1 minute of downtime can cost thousands of dollars. In addition, the current pandemic may limit access to your factory, making control, maintenance and troubleshooting a difficult job.

ComBricks

Atlas2

Procentec, the leading diagnostic solutions provider for industrial automation with over 20 years of experience, enables you to fully take control over your plant with innovative solutions for permanent monitoring.

→ Remote monitoring of your PROFIBUS installation accessible via web-browser.

→ Remote monitoring for PROFINET, EtherNet/IP, EtherCAT and PROFIBUS.

→ Customizable modular system for PA and fiber optic repeaters.

→ Dynamic graphical and hierachical displays of a network’s topology.

→ The only product with an integrated oscilloscope.

→ Scoring mechanism and traffic light alert system for simple insight → NEW: Self-learning machine with predictive fault-finding capabilities. → NEW: Optional LED display on the device itself for a quick overview.

Visit Visit procentec.com procentec.com for for more more information information and and our our newest newest automation automation solutions. solutions.

Your network partner.

Tel. Tel. Email Email

+44(0) +44(0) 753 753 4307 4307 696 696 jmachin@procentec.com jmachin@procentec.com

Moulding machine

Successful cooling solution for a UK beverage closure company At UPM Conveyors our team’s expertly designed conveyors and systems can be the perfect solution to manufacturing issues, resulting in a more efficient, cost effective process.

THE PROBLEM • Closure temperature above 45-degrees Celsius causing ovality as they enter downstream equipment.

• High level of static present

Recently we worked with a UK based

• High reject rate

beverage closure company, creating a

• De-mould temperature above

solution that would now be beneficial to

90-degrees Celsius

other beverage closure businesses across

• High mould cavitation

the country.

• Fast cycle time

Discover the challenges we resolved and our implemented solutions below. Get in touch with us on 01753 548801 if you are currently experiencing similar problems and require our services.

36 FDPP - www.fdpp.co.uk

This beverage closure company was experiencing ovality, a high level of static and a high reject rate among other problems in their current conveyancing system. Combined, these issues were

causing a loss of product and of course, a reduction in efficiency which ultimately costs money.

OUR SOLUTION • Closure temperature now ~30-degree Celsius to reduce the ovality and reject rate issue.

• Bespoke conveyor design using the latest 3D CAD software • Stainless steel conveyor sides, mobile support frame & PET-G dust covers.

• Low wear and FDA compliant modular link belt • Bespoke control system design • Static eliminator installed.

Our team created a bespoke conveyor design which we presented to the

Swan neck

company, manufactured, and then installed and tested on the premises, including a static eliminator and a bespoke control system.

SYSTEM DETAILS 3D CAD design The conveyor 3D model we created to present to the customer at the design stage.

UPM Conveyor cooling system • Two high efficiency fans (1ph 240v 0.6 amp) providing 1200 m3/h of air flow.

• Air/heat exchangers requiring 10 bar chilled water with 15mm diameter pipes.

• Variable speed control to adjust fan speed.

• Hinged quick access to the G4 grade pleated panel filter.

HMI screen

Bespoke control system • Designed and built at UPM. • Touch screen HMI • Operating mode no.1 variable speed

Manual temperature test

adjustment with continuous belt running.

• Operating mode no.2 variable speed adjustment with timed belt stop / start.

Above left, Upper occo cooler assembly, Above right, Lower occo box assembly

• Continuous temperature monitoring of the cooling system with over temperature alarm • E-stop with Pilz safety relay • Logic to communicate with both up & down stream equipment.

Static eliminator • Fraser Static Eliminator 3024L provides

Swan neck

medium range static neutralisation to meet the requirements of highperformance machinery.

• 24v DC power supply provided from the UPM control panel.

• Operating distance 100 – 500 mm • Shockless, resistively coupled tungsten emitters for unlimited life.

Quick belt removal and installation

Discharge section and drive motor

hesitate to get in touch to discuss your

• Square to round s/steel chute designed

specific requirements.

& manufactured by UPM Conveyors.

• High level sensor to prevent closure back-up with output signal to cycle stop.

down / maintenance.

• Belt re-install within 5 minutes.

email sales@upm.co.uk.

• Over temperature thermostat

All of our equipment is manufactured

• SEW motor with optional drip tray.

and tested to UK standards. With full

• Location of static eliminator

in-house project management available, we design, install and commission

• Hinged door with safety interlock • Belt removal within 5 minutes for clean

You can reach us on 01753 548801 or

Contact us today.

conveyors to benefit a wide range of

If you require conveyor solutions for

businesses, and always deliver high

your beverage closure business, do not

quality solutions.

FDPP - www.fdpp.co.uk 37

The innovative partner for consultation on and distribution of laser products RAMAN LASERS FOR FRUIT QUALITY CONTROL Raman spectroscopy is a new method to control the quality of fruits. It allows a non-destructive investigation of the freshness of fruits and to sort out those fruits that are no longer attractive to consumers. Another application is the non-destructive, rapid and accurate detection of pesticide residues on the surface of fruits. FLC offers a great variety of Raman Lasers for Raman spectroscopy in the visible and near infrared wavelength range.

LINE LASER MODULES FOR ALIGNMENT OF FRUITS Sorting and quality inspection of fruits is still a time-consuming task because of the low level of automation. Natural products exhibit a greater variance compared to manufactured products regarding quality and dimensions, which complicates their automated processing.

By means of a red line laser like a laser from the ML2040-Series or the HAML-F in combination with a color CMOS camera and a specially trained Convolutional Neural Network it is possible to determine the orientation of fruits. The accuracy of the orientation prediction is approximately 5 degrees, which presents very promising results for the automation of fruit packing systems. www.frlaserco.com

38 FDPP - www.fdpp.co.uk

T&D unveils new generation wireless data logging systems Japanese data-logging market leader T&D has unveiled its latest wireless system, combining improved safety and greater convenience. Designed to record and measure data such as temperature and humidity, the new generation RTR500B series includes data loggers and a range of base stations to ensure the safe, wireless collection of recorded data.

The new system uses T&D’s proven short-range wireless communication for logger to base transmission, and the RTR-500B series is also compatible with HTTPS – an encrypted communication feature that ensures superior security.

Furthermore, users can register devices and adjust settings not only from a PC, but also a smartphone or via the cloud for greater flexibility and convenience.

The wireless communication range between base and remote units, if unobstructed and direct, is about 150 metres (500ft). However, repeaters can be easily added for an even greater range across a variety of environments.

And when used in conjunction with RTR-500BC repeaters, the base unit will automatically select the best route for stable, wireless communication.

By adding the base unit to the free cloudbased T&D WebStorage facility, recorded data can be automatically uploaded, managed and accessed anytime, anywhere. Automated data collection is carried out using a robust wireless communications protocol.

The base units in the new series

the upcoming RTR500BM (April 2021),

The devices in the new RTR500B Series

comprise: RTR500BW, for transferring

for transferring data via 4G mobile

are compatible with the earlier RTR-500

data to the cloud or server via a

connectivity. This impressive new

series, but also have additional Bluetooth

wireless and wired LAN connection,

line-up of RTR-505 data loggers meets

function. This means mobile devices can

RTR500BC, for downloading data to

multifunctional measurement needs

be used for data logger and base station

a PC connected with a USB cable, and

including temperature, voltage, 4-20mA

registration, and to adjust settings.

also with repeater functionality, and

and pulse.

40 FDPP - www.fdpp.co.uk

T&D’s RTR-500 series offers the RTR-574 for monitoring illuminance, UV Intensity,

About T&D Corporation:

temperature and humidity. The RTR-576 can even measure CO2 concentration and

The Japanese T&D Corporation was founded

the RTR-500DC as a wireless portable

1986 in Matsumoto. The company name derives

data collector can be used as line up with

from “try and develop” and emphasizes the

RTR-500B series continuously.

company’s ambition to create innovative products with a high degree of practical

Finally, recorded data can be effectively

usefulness. A milestone was the development of the first temperature data

managed and analysed using free T&D

logger in 1994. For the twenty-seven years since then, T&D has been at the

Graph - high performance software that

forefront of creating new data loggers to meet the current customer’s demand

can also be used in conjunction with the

for unlimited nonstop access to data. Production takes place in a high-tech

T&D WebStorage cloud service.

site in Matsumoto, Japan, and since 2003, T&D Corporation has been exporting its wireless data loggers worldwide. Presently, the company has over 80

Email: europe.office@tandd.de

distributors worldwide and head offices in both North America and Europe.

www.tandd.com

FDPP - www.fdpp.co.uk 41

MasoSine Certa pumps offer significant advantages over alternative technologies in beverage handling Certa TM sets even higher pumping standards in food and beverage processing. Offering EHEDG (Type EL Class I) and 3A certification as standard, Certa is extremely easy to clean for minimal maintenance and downtime.

This advanced pump technology not only delivers high suction capability to handle viscous products, it also offers significant advantages over alternative technologies with rotors that cut through the fluid.

Certa’s sinusoidal rotor gently carries fluid through the pump to dramatically reduce shear while cutting power consumption by up to 50% with high viscosity fluids.

Pumping fruit juice or syrups may sound straightforward but this is far from the case. Fruit juice generally arrives at beverage plants in two components – as sugars and syrups/concentrates. In the case of the cold concentrates particularly, there are issues of acidity and high viscosity, which in turn can make pumping slow and prone to noise caused by cavitation if the correct pump type is not specified.

The unique MasoSine Certa pump

Additionally, the low shear action

offload times for wine were cut to 45

design is ideal for the transfer of juice

generated by the single shaft and

minutes – a process which previously

concentrates because they create

sinusoidal rotor, transports juice through

took an hour. For fruit juice the impact

powerful suction, reducing cavitation

the pump without damaging the product.

was even bigger and what previously took all day in cold weather, is now decanted in

while increasing flow rates.

Broadland Wineries bring in wine by the

four hours. Importantly, there is no oxygen

tanker load, typically 24,000 litres at a

introduced to the wine or juices in the

time. The company’s previous positive

transfer.

displacement pumps were proving slow at transferring the wine from the tankers.

CertaTM pumps are fully CIP capable

In addition, the pumps were struggling

at flow rates up to 99,000 l/hr. CIP

with the concentrated, high viscosity fruit

procedures require minimal downtime

juices also delivered to Broadland to help

and also much reduced chemical and

make certain wines.

water use, while less wastewater requires disposal.

Efficiency was boosted by installing MasoSine process pumps and tanker

42 FDPP - www.fdpp.co.uk

www.wmftg.com/en/

Energy Use Less Save More

wmftg.com/en/food-and-beverage/ 01326 370362

Reliable – Precise

Labelling Solutions Specifically Designed for Now available from Biopharma Group across the UK, Ireland For your Food Processing Labelling needs: Canned food

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Core Strengths Flexibility and adaptability To meet demanding technical & production regulations.

Totally customer orientated Your requirements come first with equipment catered to you.

Robust designs For high performance and efficiency.

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Hilsonic ultrasonic cleaning tanks are built to customer specifications

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Manufactured in the UK

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Hilsonic is a specialist in the supply of ultrasonic cleaning equipment for the power7HO generation and ZZZ KLOVRQLF FR XN marine industries 46 FDPP - www.fdpp.co.uk

Issue 16 PECM

15

GREEN MEANS GO. Find it. Get it. Go.

THE BIG GREEN BOOK

Whether you’re looking to replace a specific part, or gather the essential items to solve a design engineering challenge, it’s now even easier to get the critical components you need for the job.

THE BIG GREEN BOOK is so comprehensive, it now contains a whopping 60,000 standard engineering components.

Request the bumper, two-volume print version, or the USB edition, to suit your tastes.

THE BIG GREEN BOOK: it’s all you need to move forward with confidence. Request your free copy today.

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15/02/2021 15:06

Work safer with our innovative materials and meet increasingly demanding customer needs Metal & X-Ray Detectable Belts Safe food processing continuously deals with the issue of foreign bodies.

Volta Belting’s materials are resistant to cuts and breakage.

So food-grade metal & x-ray detectable belts can meet the high demands of quality assurance. This allows the production teams to be confident that their products will meet the strictest food safety requirements.

No more dealing with: • Friable plastic that deposits untraceable fragments into food • Removal of broken plastic • Missing belt segments or cleats Start using Volta's hygienic and durable belting solutions with thermoplastic material.

UV-C Resistant Belts UV-C rays lamps are being used for sterilization in the food industry and overexposure can cause damage to plastic belts. Volta food grade belts have been tested rigorously for a simulated operating period of 5 years under irradiation of 0.1 mW*s/cm2 across the entire belt. There was no degradation of belt surface and no loss of flexibility, only a minor loss of color over time.

marketing@voltabelting.com |

www.voltabelting.com

FDPP - www.fdpp.co.uk 47

Cmatic fittings, the perfect fit Since 1979 Cmatic is ranking among

temperatures are the key features of the

manual valves and quick exhaust to

the major manufacturers of pneumatic

AV fitting.

control the flow within pneumatic circuits.

MF & RF Lines, perfect solution for coffee

CX & OX Line, push-on and compression

and vending machines.

fittings

MF and RF lines are especially designed

These two ranges are the perfect answer

to work in contact with drinking water,

to high temperature and extremely

coffee and tea.

aggressive applications. Almost all fittings

fittings worldwide. The family-owned company with its headquarters and the manufacturer facility in the North of Italy has always had a special focus on the Food & Beverage industry which nowadays represents one of the main markets.

Today Cmatic boasts ten product lines especially developed for Food & Beverage applications and all of them are in compliance with M.O.C.A. (European certification for Materials in contact with Food) and certified according to NSF/ANSI 169 (National Sanitation Foundation USA)

Made of a special brass with a low lead content in compliance with the NSF 372 and the Safe Water Drinking Act (SDWA), these fittings are certified according to

are rigid and completely made of AISI 316 L Stainless Steel.

XT Line, tri-clover fittings

the NSF 169 and MOCA standards.

The most recent news

STAINLESS STEEL FITTINGS

series of tri-clover sanitary

MX & PX Lines, push-in fittings.

to Cmatic catalogue is a fittings. Mostly used in Wineries, breweries and dairies to connect

BRASS FITTINGS

A complete range of push-

hoses to fermenters and kettles, these

in fittings entirely made of

connections consist of two connectors,

AV Line, brass Chemical nickel-plated

316L (1.4404) stainless-

a silicon seal and a tri-clamp to hold

steel allow for connections

everything in place.

fittings.

Entirely made of brass and subject to the NSF-51 certified chemical nickel-plating surface treatment, this range of fittings is a perfect fit for the food processing and chemical industry. High resistance to aggressive environments and high

48 FDPP - www.fdpp.co.uk

in environments and working conditions where the use of brass would be incompatible.

Cmatic makes available both push-in and push-on adapters for food grade flexible hoses as well as compression adapters for

VX & PVX Lines, function fittings

stainless steel tubing.

a range of flow regulators, check valves,

www.cmatic.it/en/

Liquids and bulk solids remote inventory: IIoT monitoring sensors you can stick with!

No cables, wires or boxes, capable

Non-contact Level sensors for liquids or bulk solids, using latest

of battery power for 10 years: level sensors for remote inventory, waste or

80GHz technology and up to

environmental monitoring

30m range that can last up to 10 years on battery power

It’s no secret. The bulk logistics and purchasing sectors are always looking for simple, streamlined ways of remote monitoring of their stocks. Successful implementation of ‘remote/vendor inventory management’ can deliver myriad direct benefits; perfectly timed logistics, CO2, fuel and time savings, optimised stocks, avoiding returned loads or emergency deliveries, less stress

and sensor installation, followed by often

STICK WITH IT

and process shutdowns. There are also

complex commissioning and integration

Combined with VEGA ‘SaaS’ (Software as

strategic gains through streamlined

into software systems. This is a new

a Service) VEGA Inventory System (VIS), to

purchasing and ordering, improved

technology emerging from the field of

install at your monitoring point it can be as

process and control, and it offers a greatly

simple as sticking it to an IBC, or installing

simplified solution in a single, battery

it onto a tank or silo, and activating at the

powered wireless sensor.

press of a button – then all you need is a

supplier-customer partnerships, and retention of supply contracts.

FAST PAYBACK The applications for bulk liquids and solids are many: Sites populated with fixed silos and tanks, mobile tanks and IBC’s, on road or rail transport, wastecollection containers, silos at temporary or semi-permanent sites. All offer different challenges; site access, product compatibility, container and infrastructure tracking. While many are based on justin-time supply and delivery, others are operating removal and disposal services.

GET IT RIGHT FIRST TIME VEGAPULS Air is the first IIoT level sensor range of its kind - designed and manufactured for all types of vessels storing or transporting bulk liquids and solids; from waste water to chemicals, fine powders to plastic pellets, animal feeds to aggregates. It has wireless communication, stand-alone battery power for up to 10 years, vessel measurement ranges up to 30m, as

login to see your data and begin managing your logistics/supply-chains effectively, whether on the desktop or mobile App using tables, maps and predicted usage.

Tabulated inventory data on your designated web pages - starts at the press of a button on the battery powered standalone non- contact radar level sensor for bulk solids or liquids VEGA offer truly visible, global inventory

well as being ready to locate via GPS,

management, connecting you to the

communicate and provide your data – all

finished product tank outside your door,

in one compact sensing device. Simple to

the grain distribution depot in your city,

install, easy to set up and quick to deliver

international milk powder suppliers, or a

stock management information in the

sugar silo on the other side of the world.

format you need. VEGA are the world

From Sensor to Server, and to your Screen,

ONE SINGLE DEVICE, SIMPLER TO IMPLEMENT

leaders in non-contact radar level-sensing

VEGA take care, service and responsibility,

technology, with 30 years’ experience.

for it all. To discuss your requirements,

Up until now, the implementation of

Easy, reliable and cost effective, it means

ideas and explore solutions, or arrange a

remote monitoring has involved complex

you can be confident in the accuracy

test to see its capabilities, please contact

internal and external engineering, multiple

of your inventory, waste collection, or

VEGA Controls Ltd.

cross-department planning, programming,

environmental monitoring data, that you

external cabinets, power supplies, cabling

base your logistics decisions on.

Email: info.uk@vega.com Web: www.vega.com/uk

Because of the size and weight, speciality and often ‘dedicated’ nature of bulk shipping, an effective stock management overview has the capability for fast payback.

50 FDPP - www.fdpp.co.uk

We bring colour into view!

Compact pressure sensors and switches with 360° custom-colour status display

256 colours Individually selectable: Measurement in progress Sensor switching Process malfunction

15 cm

Compact design

Hygienic adapter system

Adjustment via smartphone

£299 VEGABAR 39 Clamp 1"

www.vega.com/vegabar

Levoni Group Chooses Infor for Digital Transformation Infor have announced that Gruppo

around the world. With 700 employees,

and respond faster to changing demand

Levoni, a historic Italian company

Levoni is a group now in its fourth

throughout a global supply chain and

specializing in cured meats production,

generation that has made excellence a

in the factory. It provides operational

has chosen to implement Infor

distinctive character.

excellence functions designed for the food and beverage industry, supporting

CloudSuite Food & Beverage, an enterprise software solution designed

The strong evolution and

the ever-increasing transparency,

specifically for the food sector. The Infor

competitiveness of the market and

traceability, food safety and waste

solution based on Infor M3 enterprise

the need to satisfy consumers who

reduction requirements. Thanks to the

resource planning and Infor OS operating

are increasingly attentive to quality,

solution, Levoni will be able to manage

system will help create a digital

transparency and sustainability,

both the slaughterhouse and the

transformation path for Levoni. The

accentuated even more by the pandemic,

cured meat production, which are very

project will be entirely managed by Infor

have led Levoni to digitize production

different processes, with a single tool

Gold partner Atlantic Technologies.

processes, responding to the new habits

that provides full traceability from farm

of buyers and new consumer trends,

to fork.

Learn more about Infor CloudSuite Food

while ensuring a high level of efficiency.

According to Levoni, Infor

& Beverage: https://www.infor.com/ en-gb/products/cloudsuite-food-and-

Following a careful evaluation of the

Implementation Accelerator makes the

beverage

solutions available on the market, Levoni

solution unique by offering predefined

found Infor CloudSuite Food & Beverage

and preconfigured processes based on

Founded in 1911, Levoni is synonymous

the ideal platform to manage the

high-value international experiences

with high-quality cured meats. Quality

complex processes of the food industry

in the food and beverage industry.

comes from selected Italian raw

and respond to the needs of the group.

Infor Implementation Accelerator will

materials and craftsmanship that is

Infor CloudSuite Food & Beverage is

allow Levoni to create new processes

perfectly integrated with the guarantees

based on Infor M3, an international ERP

and modify existing ones, starting

and safety standards of industrial

system with industry-specific capabilities

from worldwide proven industry best

systems. Levoni distributes its 100%

and predefined best-practices to achieve

practices, providing the agility to respond

Italian products to more than 10,000

results faster. The solution allows users

immediately to the increasingly frequent

delicatessens in Italy and to 50 countries

to more accurately plan for demand

changes in the market.

52 FDPP - www.fdpp.co.uk

The implementation will allow Levoni

“We believe the Infor M3 solution

great pride for us,” said Bruno Pagani,

to embrace the logic of an integrated

with the Implementation Accelerator

Infor sales director for Italy. “The food

ecosystem connected with employees,

for Food & Beverage will allow us to

and beverage sector must adapt more

suppliers and collaborators, capable

achieve our project goals. The choice

and more to rapid changes in demand,

of managing the various aspects of

of an enterprise solution will allow us

and to respond to new customer

demand from an increasingly aware

to manage all the companies of the

requests, flexibility, agility, high safety

and demanding consumer. Thanks to

group with the same tool, and with

and compliance with regulations are

the technology roadmap drawn by

the Implementation Accelerator, we

required. I am sure that our specific

Atlantic Technologies, Levoni has laid

will approach the analysis phase of the

technology for the meat processing

out the foundations for effective process

project starting from the best practices

sector together with the great expertise

management and systems integration

relating to the processes of our sector,

of Atlantic Technologies will accelerate

aimed at creating synergy between the

and not from the typical ‘blank sheet,’

the innovation process of the Levoni

different areas and insights of value for

with the specific aim of maintaining

Group, supporting its growth.”

its business. The solution will be used by

the solution as standard as possible,”

about 230 users, distributed between

stated Roberto Pigni, Levoni Group’s

“We are very proud to collaborate with

the Italian and American offices, and

information systems director.

Levoni and lead its innovation process,”

will allow the company to rely on a

declared Angela Colucci, Atlantic

single system to manage all the group’s

“The Infor OS platform seemed to us

Technologies’ business development

activities and provide a holistic view of

a very powerful tool that will allow

director. “Atlantic has a consolidated

the business.

us to manage both the interfaces

experience with companies in the

with other business applications

food sector all over the world, helping

The implementation of the new ERP

and the automation of business

them to keep up with the evolution of

solution represents the first step in the

processes. We also greatly appreciate

demand and to satisfy the demands of

transformation of the group’s application

the expandability of the Infor M3

a consumer increasingly attentive to the

landscape. In the future, the analysis

application ecosystem, which contains

authenticity of the product. Thanks to

of the various integrations with the

product lifecycle management (PLM)

the innovative technology of Infor and

production lines of the group sites and

capabilities dedicated to the food sector

the specialized consultancy of Atlantic

the specific issues of the new product

and a solution for enterprise asset

Technologies, Levoni will be able to

development process are planned, as

management,” concludes Pigni.

manage the complex challenges of

well as the choice of an enterprise asset

the sector and ensure profitability and

management solution that meets the

“Supporting a prestigious company

business needs.

such as Levoni, which represents ‘Made in Italy’ internationally, is a source of

resilience.”

To learn more, visit www.infor.com.

FDPP - www.fdpp.co.uk 53

Micronel reduce operating costs with decentralised compact dc blower solutions Micronel dc blowers save space, energy and money compared to other air sources such as bulky side channel blowers and compressed air systems.

Saving energy not only conserves resources but is also good for the balance sheet. That is why machine and plant manufacturers as well as production companies rely on Micronel highperformance blowers in process control and automation applications. The reliable high-tech solutions enable new and more efficient application possibilities and promote independence in comparison with previous compressed air systems.

Thanks to their very small compact sizes, Micronel blowers are suitable for decentralised installations and can be placed adjacent to the relevant process

hPa, flow volume 820 l/min) with a

applications such as drying and cleaning

power consumption of 100 watts pays

processes, where high pressure and

for itself in energy savings after only half

a considerable volume of air are

a year.

constantly required. Micronel blowers

reducing pressure losses incurred in

The compact U100 dc blower family

long air supply lines and allows flexible

features a tough full aluminium IP67

installation without the need to install or relocate air lines. Dynamic blower control allows air supply to be called up as on demand as required, increasing the

housing, efficient brushless dc motor with integrated electronic driver for plug n run capability and ease of use, M16 connector and has G¾ inch pipe threads

efficiency of the application.

for 32mm tight hose connections.

Here is a simple example: compared to

class IP67 with connected suction and

a conventional Air-Knife compressed air

discharge ports.

application, with an annual consumption of 60000 m³ air volume, a Micronel Radial Blower U100H4 (pressure 165

The housing complies with protection

The 2 stage U100H4 can generate over 165 mBar (16,500 pascals) of pressure and achieve free blowing air flow over 900 litres per minute (54 metres cubed per hour) all from a very compact small size package of 107mm

suction and extraction processes, such as pick & place processes or vacuum holding or conveying technology. A full range of accessories are also available including air knives, filters, and antivibration mountings.

Micronel specialise in High Performance Blowers and Fans, their fan and blower products meet the needs of industries with special performance characteristics – Medical, Electronics Cooling, Personal Protection, Packaging, Gas Analysis, Laboratory, Transportation, Process Control and many more applications.

Micronel offer customers the widest

x 107mm x 118mm. With typical power

choice of standard ultra-slim fans,

consumption of 100 – 180 watts

axial fans and high performance high

depending on working point they can pay

pressure radial blowers from UK stock

for themselves in energy savings after

and provide technical design support

only a few months.

for modified products and client specific

The performance and cost savings of the blowers is particularly evident in

54 FDPP - www.fdpp.co.uk

are also extremely advantageous in

designs. www.micronel.co.uk

MICRONEL MINIATURE FANS AND BLOWERS

BLOWERS FOR PRESSURIZED AIR AND SUCTION APPLICATIONS

lutions reduce o s r e w lo b d e z li a Decentr ave energy! s d n a ts s o c g n ti opera PRESSURIZED AIR IS EXPENSIVE!

ADVANTAGES OF MICRONEL BLOWERS

Compressing air in a compressed air system requires a

• Compact design and flexible positioning at point of use

lot of power and results in continuous pressure losses

• Extremely small sizes – Typically 50 mm diameter

during transport from the point of generation to the point

up to 100 mm x 100 mm square

of consumption - This makes compressed air one of the

• Lower operating costs with higher efficiency

most expensive forms of energy of its kind. For this reason,

• Work independently of existing compressed air systems

Micronel‘s powerful compact blowers are becoming

• Robust aluminum housing for harsh industry conditions

increasingly utilized in the market for pressure and vacuum

• Maintenance free and long lifetime

applications.

• Quiet operation with optional silencer and accessories

Micronel UK Ltd. Unit 53, The Arches Industrial Estate Alma Road, Windsor, Berkshire SL4 3HY United Kingdom

Phone +44 1753 641 412 info@micronel.co.uk www.micronel.com

Surviving the ‘new normal’: investing in agile technologies is key to a resilient food and beverage industry Brian Foster, Head of Industry Finance, at

quick enough to the ‘new normal’ will

The challenges inhibiting investment,

Siemens Financial Services, UK

run the risk of getting left behind.

however, are considerable. Our latest

The economic impact of the current

Unsurprisingly then, companies who

pandemic is expected to be significant

had invested in agile technologies and

and prolonged. Last year, the food and

machinery were best placed to react to

beverage industry has had to rapidly

shifting market demands with optimal

adapt to changing circumstances

flexibility when the crisis hit. Companies

and patterns of consumption – be it

with automated and digitalised

suppressed or increased demand. Some

production units were less affected by

businesses have even had to reduce

the lockdown-induced staff shortages,

their food product ranges just to keep

for instance, making them more

pace with surging demands. While

that manufacturers can stand to gain

resilient. Surviving recent disruptions

from digitalising their processes is

most businesses in the industry were

required business agility on all fronts –

significant.

able to escape the threat of temporary

and companies that weren’t sufficiently

shutdown, many are also coming to the

equipped for a drop in demand were

Research from Siemens Financial

realization that supply patterns, ways of

faced with a lack of cold storage for

Services (SFS) has shown that

working and labour practices are likely

perishables, for instance. Conversely,

manufacturers can stand to gain an

to be fundamentally and permanently

manufacturers equipped with ‘digital

additional 6.3 – 9.8% of their annual

changed. The industry will be reshaped

twins’ were able to simulate coronavirus

revenues from bringing digitalization

in the medium- to long-term and

impact scenarios and react quickly and

into their manufacturing operations.

companies that are unable to adapt

effectively in volatile situations.

56 FDPP - www.fdpp.co.uk

report “Rising to the new challenge: the role of Smart Finance in helping navigate the economic ‘new normal’” conservatively estimates that over the next five years $567 billion in investment funds are needed for digital transformation alone in the global food and beverage industry. Nonetheless, the incremental increase in annual revenue

Even as the crisis recedes, food

term investments. That being said,

challenging environment, smart financing

and beverage companies will need

commentators suggest that companies

models are emerging. Smart finance,

to integrate business agility into

who continue to invest even throughout

embedded as part of the overall value

their operations if they are to cope

difficult economic situations typically

with continued uncertainty and

proposition, will be a key enabler for

emerge ahead of their competitors,

volatile markets. Looking to future

solutions providers across the entire

gaining long-term competitive

competitiveness and resilience in the

advantage over their counterparts.

technology and machinery supply chain.

“new normal,” sensor technology and

This means that the pandemic and its

machine learning are already being

economic aftermath have in fact made

used by the brewing industry to predict

the importance of investing in new

when beer moves from fermentation

technology more important – not less.

to the free rise phase – effectively “teaching” technology to predict when it

In fact, the urgent challenges of the

is ready for the next stage of production.

pandemic and its long-term effects

Similarly, artificial intelligence (AI) has

may even compress the timeline for

been employed to identify hazards in

investing into a shorter period. Previous

milk or detect machinery faults before

research from SFS estimated the window

they occur. All of these applications help

of opportunity left to gain competitive

to minimize downtime, prevent spoilt

advantage from investing in digitalisation

batches and increase the operational

to be 5-7 years away. After this point,

efficiency of the production line.

manufacturers having not invested may

Aware of the enhanced operating agility and efficiency that digitalisation offers, 74% of SMEs in the industry have already made steps towards improving

struggle to ever catch-up. It is likely that this estimation may even need to be narrowed to account for the impact of the crisis.

Smart finance for digital transformation in manufacturing tends to come from integrated specialist financiers, where the funder understands the technology, the sector, the applications and the operating pressures.

Using this knowledge, they can create and align financing structures that are focused on achieving recognizable and clearly identified desired business outcomes for the manufacturer, through access to the right technology, services and advice. Aligning payments to commercial outcomes is particularly important during an economic period where all expenditure has to deliver an exceptionally clear and tangible link to business benefits. Smart vendor

production processes through digital

Acquiring new technologies often

finance makes digital transformation

technologies. In times of crisis, however,

requires a considerable investment which

more financially sustainable for food and

investment appetite tends to shrink

many companies will struggle to meet

beverage manufacturers – removing

as companies feel a need to focus on

without external support. To provide

their obstacles to investment.

shorter-term returns and on staying afloat rather than looking to modernize existing equipment through longer-

food and beverage manufacturers – large and small – with a financially sustainable path through the current

The consensus among global analysts is that it is critical to maintain new technology adoption even in times of economic difficulty. The benefits are clear – increased agility, productivity, lower energy consumption and even lower inventory holding costs. Moving towards smart factory technologies can put manufacturers in a better position to bounce back from the crisis and minimize the impact of future changes in consumer behaviours. Cautious food and beverage companies may be thinking of deferring investment based on the current economic outlook, but this would be a mistake. As the window for competitive advantage from investment continues to diminish, with the crisis narrowing this timeframe, part in this, manufacturers are increasingly turning to integrated finance options to accelerate their digitalisation journey. www.siemens.com/global/en.html

FDPP - www.fdpp.co.uk 57

ATEX compliant Fully Automatic Sack Opening Solution Palamatic produce food grade materials handling solutions including Vacuum Lifters, Automatic Sack Opening machines and hygienic lifting and handling systems.

Equipment is produced in stainless steel and can be provided with food grade options to suit clean process areas.

Where dust is an issue, ATEX certified equipment can be offered.

Recently a valued customer and global manufacturer of food materials, had a requirement to upgrade manufacturing facilities and production machinery to replace end of life equipment.

Their need was to open and discharge 180 sacks of ingredients per batch and required a system compliant to latest ATEX directives. The equipment needed to meet COSHH regulations, health and safety guidelines and to improve process efficiency.

Our recommendation was our new to the range, PAL-F-AST ATEX compliant Fully Automatic Sack Opening Machine.

The PAL-FAST machine is a fully automatic solution for medium throughput sack discharging for up to 3-5 sack a minute. Ideal for food, pharmaceutical and chemical

automatically starting the opening

with optional HMI display. It is

applications where production is

and emptying process and feeds the

manufactured in stainless steel with

discharged into a mixing process, all

emptied sack into the waste sack

contact parts in stainless steel 304L or

within a safe dust free environment

compactor. The door automatically

316L. The system is ATEX by standard

without the need for manual cutting

opens in readiness for the next sack to

and can be offered with a range of

of sacks. The system is designed to

be loaded. The compact design of this

powder discharge options and waste

prevent any contamination from the

machine ensures the neatest footprint,

sack collection systems.

outer bag once the bag is inside the

and another important feature is that

machine body thus keeping the product

the product is never in contact with the

contamination free.

outer sack.

The operator can load the PAL-FAST

The system is an electro - pneumatically

-MF using a Palamatic Vacuum

powered machine that can be supplied

Tube lifter to lift the sacks. The

with either a pneumatic logic control

door is manually closed which locks

system or a plc control panel complete

58 FDPP - www.fdpp.co.uk

For more information please contact us on E: sales@palamatic.com W: www.palamatic.com

Handling Solutions Designed For You

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