Volvo Penta TD1030ME VE TWD1030ME TWD1031VE TAD1031GE TAD1231GE TWD1231VE TAD1232GE Workshop Manual

Page 73

Lubricating system - Service procedures

Oil cooler, leakage test (Removed from engine)

Special tools: 6662, 6033, 8199, 8200 1 Flush the coolant side of the oil cooler with water-soluble degreasing fluid. Wash the oil side of the cooler with degreasing solvent. 2 In order to discover any small leakages, the oil cooler must be the same temperature as the room temperature. To achieve this, flush the oil cooler with water which has the same temperature as the room until the cooler reaches the required temperature. Drain off all water from the cooler.

4 Connect leak detection equipment 6662 to 6033. Note! Water must not enter the measurement hose.

5 Lower the oil cooler into the bath which contains water that has room temperature. The leakage test is to be carried out at 15, 100 and 250 kPa (2.2; 14.5 and 36.3 psi). Begin with 15 kPa and then continue with 100 and 250 kPa. Position the measurement hose approx. 2 cm (0.79") under the surface of the water.The test period for each test should last for at least one minute. Air bubbles emerging from the measurement hose indicate internal leakage in the oil cooler. Air bubbles around the oil cooler indicate external leakage.

3 Fit leak detection equipment 6033 together with the orings and check that it seals correctly. Fit seal 8199 on one of the coolant connections and hose connection 8200 on the other. Make sure that they seals correctly.

6 Lift up the oil cooler and remove the leak detection equipment.

71


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Troubleshooting

1min
pages 160-161, 163

Electricalsystem

2min
pages 148-149

Cooling system - Service Procedures

5min
pages 144-147

Cooling system - Service Procedures

2min
pages 142-143

Cooling system - Service Procedures

3min
pages 140-141

Cooling system - Service Procedures

1min
pages 138-139

Cooling system

1min
pages 128-129

Schwitzer turbocharger

8min
pages 121-127

Intake and exhaust systems - Service procedures

3min
pages 118-120

Service procedures

3min
pages 111-114

Intake and exhaust systems

1min
pages 109-110

Fuel system - Service procedures

1min
pages 106-107

Fuel system - Service procedures

1min
pages 104-105

Fuel system - Service procedures

2min
pages 102-103

Fuel system - Service procedures

2min
pages 100-101

Fuel system - Service procedures

3min
pages 98-99

Fuel system - Service procedures

6min
pages 84-91

Service procedures

1min
pages 82-83

Fuel system - Design and function

1min
pages 80-81

Fuel system

3min
pages 74-79

Oil cooler, leakage test

1min
page 73

Lubricating system - Service procedures

1min
pages 68-69

Lubricating system Design and function

1min
pages 64-65

Engine body - Service procedures

1min
pages 58-59

Engine body - Service procedures

2min
pages 54-55

Engine body - Service procedures

3min
pages 50-53

Engine body - Service procedures

4min
pages 44-49

Valves, adjustment

11min
pages 35-43

Engine body - Service procedures

2min
pages 32-34

Engine body - Service procedures

3min
pages 28-31

Engine body - Service procedures

1min
pages 26-27

Engine body - Service procedures

2min
pages 24-25

Engine body Design

2min
pages 18-21

Repair instructions

6min
pages 9-12

General information

2min
page 8

Safety Precautions

6min
pages 5-7
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