Engine body - Service procedures
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Fit the cylinder liner in the cylinder block as per the markings made. Tap down the liner with the aid of the plate 6599 and the handle 2000.
Check that the arrow on the piston top and ”FRONT” marking on the connecting rod are facing the same direction. Fit the piston and connecting rod in the respective cylinder liner so that the arrow on the piston top points forward. Use piston ring compressor 885126. 14 Screw tight the big end cap as per the marking. Tightening torque: see Workshop Manual, Technical Data for each engine concerned. 15 Turn the flywheel until the piston comes to the top position. Check the piston height over the cylinder block plane. Place a dial test indicator in a magnetic frame and set the indicator to zero to cleaned cylinder block plane. Release the magnetic frame and place the indicator tip to the piston.
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Max. piston height over the block plane: Workshop Manual, Technical Data for each engine concerned.
Fit the clamp tool on the liner. 12 Place the bearing shells in their positions in the connecting rod and cap. Check that the hole in the bearing shell comes opposite the hole in the connecting rod. Lubricate the piston and big end with engine oil, and turn the rings so that the piston ring gap is uniform round the piston.
16 Fit the piston cooling nozzle if this has been removed. NOTE! Use new screws.
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