Volvo Penta TD1030ME VE TWD1030ME TWD1031VE TAD1031GE TAD1231GE TWD1231VE TAD1232GE Workshop Manual

Page 28

Engine body - Service procedures

5

2

Turn the milling tool clockwise and with a uniform movement. The cutting feed takes place automatically in that the nut follows the movement and presses the spring together.

The cutter holders are marked with the letter A, B, C or D and the corresponding letter is stamped in the cutting head where the cutter holder shall be placed. NOTE! The two socket head screws in the cutter holder shall not be touched.

6 Turn the tool until the steel ceases to cut, and then remove the nut and lift up the milling head. 7 Clean the cylinder head carefully. Check the depth of the grooves by replacing the milling head without spring and nut, and by turning it round a few turns with

3 Put the cutter holders in the milling head as per the letter markings and with the groove turned to the lock screws. Adjust the cutter height as per previous instructions.

hand pressure. If the tool does not cut, the grooves have the correct depth. This check shall always be made because shavings can come in under the shoulder of the milling head. The burrs which arise on the edges of the grooves shall be left, since removing these may imply damage to the edges and inferior sealing.

Valve guides, inspection Special tools: 9989876, 9696

Replacement of cutter sets 1 Unscrew the lock screw a few turns and screw the adjusting screw upwards so that the cutter holder can be removed from the cutting head.

To determine the wear on the valve guides a new valve is put in the guide, after which the clearance is measured with a dial test indicator. 1 Remove the screw pin for the injector yoke and place the cylinder head on a flat surface so that it rests on the valve guides. Block up the one edge of the cylinder head so that it rests secure on the underlying surface.

26


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Troubleshooting

1min
pages 160-161, 163

Electricalsystem

2min
pages 148-149

Cooling system - Service Procedures

5min
pages 144-147

Cooling system - Service Procedures

2min
pages 142-143

Cooling system - Service Procedures

3min
pages 140-141

Cooling system - Service Procedures

1min
pages 138-139

Cooling system

1min
pages 128-129

Schwitzer turbocharger

8min
pages 121-127

Intake and exhaust systems - Service procedures

3min
pages 118-120

Service procedures

3min
pages 111-114

Intake and exhaust systems

1min
pages 109-110

Fuel system - Service procedures

1min
pages 106-107

Fuel system - Service procedures

1min
pages 104-105

Fuel system - Service procedures

2min
pages 102-103

Fuel system - Service procedures

2min
pages 100-101

Fuel system - Service procedures

3min
pages 98-99

Fuel system - Service procedures

6min
pages 84-91

Service procedures

1min
pages 82-83

Fuel system - Design and function

1min
pages 80-81

Fuel system

3min
pages 74-79

Oil cooler, leakage test

1min
page 73

Lubricating system - Service procedures

1min
pages 68-69

Lubricating system Design and function

1min
pages 64-65

Engine body - Service procedures

1min
pages 58-59

Engine body - Service procedures

2min
pages 54-55

Engine body - Service procedures

3min
pages 50-53

Engine body - Service procedures

4min
pages 44-49

Valves, adjustment

11min
pages 35-43

Engine body - Service procedures

2min
pages 32-34

Engine body - Service procedures

3min
pages 28-31

Engine body - Service procedures

1min
pages 26-27

Engine body - Service procedures

2min
pages 24-25

Engine body Design

2min
pages 18-21

Repair instructions

6min
pages 9-12

General information

2min
page 8

Safety Precautions

6min
pages 5-7
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