Volvo Penta TD1030ME VE TWD1030ME TWD1031VE TAD1031GE TAD1231GE TWD1231VE TAD1232GE Workshop Manual

Page 106

Fuel system - Service procedures

7

11

Remove the pin screw for the injector’s yoke. Check that the screw on tool 8140 extrudes approx. 16 mm (0.63") from the tool.

Oil in a new O-ring and place it in the cylinder head.

8 Screw tight the tool in the copper sleeve. Remove the copper sleeve from the cylinder head. Remove the sealing ring.

12 Push down the sleeve and tool in the cylinder head. Check that the sleeve’s indicating mark (recess) points straight up.

Fit the pin screw for the injector’s yoke.

13 Tighten the flare tool with the injector’s yoke and nut until the copper sleeve reaches the base of the cylinder head.

9 Clean the sealing surface between the cylinder head and the base of the copper sleeve. Tool 9812546 can be used for this purpose. 10 Unscrew the flare tap (1) from tool 6647. Unscrew the nut (2) for the tool’s spindle. Place the new copper sleeve on the tool and screw in the flare tap. Note! Grease the flare tap.

104

14 Secure the tool’s spindle and screw down the large nut. The flare tap is then pressed through the lower section of the copper sleeve.


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Troubleshooting

1min
pages 160-161, 163

Electricalsystem

2min
pages 148-149

Cooling system - Service Procedures

5min
pages 144-147

Cooling system - Service Procedures

2min
pages 142-143

Cooling system - Service Procedures

3min
pages 140-141

Cooling system - Service Procedures

1min
pages 138-139

Cooling system

1min
pages 128-129

Schwitzer turbocharger

8min
pages 121-127

Intake and exhaust systems - Service procedures

3min
pages 118-120

Service procedures

3min
pages 111-114

Intake and exhaust systems

1min
pages 109-110

Fuel system - Service procedures

1min
pages 106-107

Fuel system - Service procedures

1min
pages 104-105

Fuel system - Service procedures

2min
pages 102-103

Fuel system - Service procedures

2min
pages 100-101

Fuel system - Service procedures

3min
pages 98-99

Fuel system - Service procedures

6min
pages 84-91

Service procedures

1min
pages 82-83

Fuel system - Design and function

1min
pages 80-81

Fuel system

3min
pages 74-79

Oil cooler, leakage test

1min
page 73

Lubricating system - Service procedures

1min
pages 68-69

Lubricating system Design and function

1min
pages 64-65

Engine body - Service procedures

1min
pages 58-59

Engine body - Service procedures

2min
pages 54-55

Engine body - Service procedures

3min
pages 50-53

Engine body - Service procedures

4min
pages 44-49

Valves, adjustment

11min
pages 35-43

Engine body - Service procedures

2min
pages 32-34

Engine body - Service procedures

3min
pages 28-31

Engine body - Service procedures

1min
pages 26-27

Engine body - Service procedures

2min
pages 24-25

Engine body Design

2min
pages 18-21

Repair instructions

6min
pages 9-12

General information

2min
page 8

Safety Precautions

6min
pages 5-7
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