Raymond LCS80 - High Capacity Hand Pallet Truck Owner’s Operating Instructions and Replacement Parts

Model LCS80 - High Capacity Hand Pallet Truck

Owner’s, Operating Instructions, and Replacement Parts Manual

Owner’s, Operating, and Parts Manual

Model LCS80 - High Capacity Hand Pallet Truck

©2013

To locate your Raymond Sales and Service Center, go to www.raymondcorp.com

If you need assistance with your lift truck, contact your local authorized Raymond Sales and Service Center.

To order additional copies of this manual, part number 1180456A, contact your local authorized Raymond Sales and Service Center

This publication, 1180456A, applies to the Raymond Hand Pallet Truck, Model LCS80 version, and to all subsequent releases of this product until otherwise indicated in new editions. Changes occur periodically to the information in this publication.

Modifications and Additions . . . . . . . . . . . . . . 14 Warranty Claim Procedure . . . . . . . . . . . . . . . 14

Delivery Inspection . . . . . . . . . . . . . . . . . . . . . .1

Safety First . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Safe Use of This Hand Pallet Lift Truck is Your Responsibility . . . . . . . . . . . . . . . . . . . . . 2

APPENDIX A: Alphabetical Parts List . . . . . . . 29 APPENDIX B: Numerical Parts Listing. . . . . . . 31

Parking the Hand Pallet Lift Truck . . . . . . . . . .8

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Push Bar Linkage Adjustment. . . . . . . . . . . . . 9 Hydraulic System . . . . . . . . . . . . . . . . . . . . . . 9 Adding Oil (If Required) . . . . . . . . . . . . . . . . . 10

Model LCS80 - High Capacity Hand Pallet Truck

Safety Regulations for Maintenance Work . . . .11

Chassis Diagram, Model LCS80 . . . . . . . . . . . . . 26

Handling The Load . . . . . . . . . . . . . . . . . . . . . .7

i

Alphabetical Index . . . . . . . . . . . . . . . . . . . . . 33

Complete Hydraulic Assembly. . . . . . . . . . . . . . . 22

Hardware Parts List . . . . . . . . . . . . . . . . . . . . 20

Recommended Spare Parts List . . . . . . . . . . . 19

Selected OSHA Regulations for Lift Trucks. . . 17

Hand Pallet Truck Warranty . . . . . . . . . . . . . . 16

Operating Instructions . . . . . . . . . . . . . . . . . . .6

Hand Pallet Lift Truck Rating . . . . . . . . . . . . . .5

Lifting the Hand Pallet Lift Truck . . . . . . . . . . .5

Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Safety Equipment . . . . . . . . . . . . . . . . . . . . . . .2

Daily Service/Safety Checks . . . . . . . . . . . . . 13

Models Covered. . . . . . . . . . . . . . . . . . . . . . . . .1

Recycling Your Old Raymond Parts . . . . . . . . 15

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . 12

Safety Signs and Statements. . . . . . . . . . . . . . .1

TABLE OF CONTENTS

ii

1180456A

Model LCS80 - High Capacity Hand Pallet Truck

Note tells you information that will make operating easier or better.

NOTE

Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

! CAUTION

Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.

1

Visually inspect the hand pallet truck frame components and hydraulic unit for damage during shipment by the carrier. If damage is evident, notify the delivering carrier immediately and file the necessary claims. Test the hand pallet truck pump for proper operation. If the hydraulic pump does not respond to movement of the handle, an air lock may have developed during shipping. To remedy this, go to the user friendly “Troubleshooting” guide on page 12 in this manual.

Delivery Inspection

This manual covers Model LCS80, High Capacity Raymond Hand Pallet Truck.

This manual uses three types of safety signs and statements. Each is defined below.

! WARNING

Models Covered

Safety Signs and Statements

Safety Signs and Statements

Safety First

2

Operate this hand pallet lift truck responsibly. If you fail to follow the safety rules while using this hand pallet lift truck, you could hurt yourself or someone else, or damage equipment.

We built this hand pallet lift truck for one job — to handle and transport material. Use it for nothing else.

Any equipment can be hazardous if not used properly, including this hand pallet lift truck.

Operate this hand pallet lift truck only if you are authorized and trained to do so.

Before you use this hand pallet lift truck, read this manual completely. Make sure that you understand all of the content. If you do not understand any part of this manual, tell your supervisor.

Safety glasses Heavy-duty gloves

• •

Do not operate this hand pallet lift truck unless you are authorized and trained to do so.

Read and obey all warnings and instructions contained in this manual.

Do not use the hand pallet lift truck if it is damaged or has any faults that might affect either its safety or its safe use.

• • •

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Only handle loads on flat level surfaces. Do not use a loaded truck on inclines or declines.

•

Follow these safety rules:

Safety Rules

Safety shoes

•

To avoid personal injury, always wear required personal protective equipment that includes the following:

Safe Use of This Hand Pallet Lift Truck is

Your Responsibility

Safety Equipment

Safety First

Always operate the hand pallet lift truck with care and good judgement. Be responsible.

Do not operate the hand pallet lift truck with oily hands or oily shoes, due to the risk of slipping.

Floors should be strong enough to handle the heaviest allowed load being transported.

Use extreme care around objects that stick out from racks, shelves, or walls. These objects can cause bodily injury or damage to the hand pallet lift truck.

Never carry passengers.

Never overload your hand pallet truck. Stay within the rated capacity.

Distribute the load evenly on the forks. Do not concentrate loads at one point or load one fork more than the other.

Never allow anyone to stand on or near the hand pallet lift truck’s forks.

•

•

•

•

•

•

•

•

Model LCS80 - High Capacity Hand Pallet Truck

Do not use the hand pallet lift truck if it has been repaired, modified, or adjusted, unless it has been checked and approved by your supervisor or another authorized person.

•

Horseplay is dangerous to personnel and equipment, and is not permitted.

•

Always yield the right-of-way to pedestrians.

Be aware of other lift trucks in the area; operate the hand pallet lift truck cautiously.

•

3

Always make sure that the load is stable before moving to eliminate the opportunity for load shift.

•

•

Do not run while operating this hand pallet lift truck.

Do not use in cold storage, salty, or other corrosive environments.

•

•

Never allow anyone to stand in front of or immediately near a loaded hand pallet lift truck.

•

Do not allow your hand pallet truck to drop from one level to another. Even a drop of 1 in. (25 mm) more than doubles the effected load momentarily and results in a “shock” that can bend or break components.

Use the hand pallet lift truck only to transport loads.

• •

Never put your feet, hands, or any other body part under the frame assembly.

•

Safety Rules

Safety Rules

4

Use extreme care when rounding corners. Too fast a speed could cause a hand pallet lift truck to tip. If loaded, the load could shift and fall.

When the load impairs visibility, the hand pallet lift truck should be pulled and not pushed.

Come to a stop gently and carefully to prevent the load from slipping off of the load carriers.

Always keep a safe distance from the edges of loading bays and loading ramps. Be attentive to marked risk areas.

Before operating a hand pallet lift truck over a loading ramp, make sure that the loading ramp is correctly secured and has the necessary load bearing capacity. Operate the hand pallet lift truck slowly and carefully across the ramp.

Securely set the brakes and block the wheels of highway trucks, trailers, and railroad cars before you load or unload them. Check the highway truck/trailer/railroad car doorway clearance. Make sure floors of highway trucks, trailers, and railroad cars will support the

•

•

•

•

•

•

Stop when approaching crossing aisles, when exiting an aisle, or when visibility is obstructed.

Before operating or moving a hand pallet lift truck into an elevator, make sure that the elevator is approved for total weight of the hand pallet lift truck, the load, the operator, and any other passenger in the elevator. When entering the elevator, the load must enter first—not the operator. No other person should be in the elevator when the load or hand pallet lift truck enters or leaves.

When not is use, lower the forks completely to avoid injury.

• •

•

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When parking a hand pallet lift truck on another vehicle, make sure that the parking brake, if equipped, has been applied and/or a parking rack, if available, is used.

•

weight of the loaded hand pallet truck. Cross railroad tracks only at approved floor grade crossings. Do not park hand pallet trucks within 8 ft. (2.4 m) of railroad tracks. Ask local railroad authorities or your supervisor which warning devices to use.

Model LCS80 - High Capacity Hand Pallet Truck

When lifting a hand pallet lift truck, using lifting equipment, it is recommended to use a hand pallet lift truck equipped with a lifting eye.

Injury may occur when lifting the hydraulic end of the hand pallet lift truck.

Cuts may occur when lifting the forks and end-plate.

Use extreme caution when lifting a hand pallet lift truck by hand.

! WARNING

To lift a hand pallet lift truck either by hand or with lifting equipment, follow these warning instructions.

Lifting the Hand Pallet Lift Truck

Report all accidents—personal, damage to buildings or equipment—to your supervisor immediately. All unsafe conditions on the hand pallet lift truck should also be reported.

Figure 1. Typical Hand Pallet Lift Truck Spec Plate

If any plate and/or decal becomes unreadable, it must be replaced. Contact your supervisor or local authorized Raymond Sales and Service Center for a replacement.

NOTE

5

The weight of the load must be within the hand pallet lift truck’s permitted lifting capacity. For load weight and lifting capacity rate, see the specification plate on the truck and Figure 1.

Hand Pallet Lift Truck Rating

Lifting the Hand Pallet Lift Truck

Operating Instructions

6

3. For free handle movement, place the lift/lower lever in the neutral position.

2. To lower the load, pull up on the lift/lower lever.

1. To lift the load, push down on the lift/lower lever. Pump the handle to lift the load from the floor.

For maximum operating efficiency, follow these instructions: (See Figure 2.)

Your head, arms, hands, legs, or feet can be seriously injured if they strike objects while the hand pallet truck is moving.

Keep your body clear of the pallet truck and nearby objects and your hands on the control handle while walking with a hand pallet truck.

! WARNING

Operating Instructions

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The neutral position disengages the pump from the lifting mechanism. This frees the handle, which makes pulling loads much easier. Also, the pump is not being subjected to shock pressures while the hand pallet lift truck is in motion.

NOTE

Figure 2. Lift/Lower Instructions

3

2

1

Model LCS80 - High Capacity Hand Pallet Truck

• Always keep your hands on the control handle.

• Before lowering, make sure the area beneath the forks is clear.

• Make sure that there are no conditions in the hydraulic system that may cause accidental lowering.

To avoid injury, do the following: (For location of numbered callouts, see Figure 3.)

Never ride on the hand pallet lift truck.

The hand pallet lift truck is used only to transport loads.

Always wear appropriate safety apparel, such as safety shoes, safety glasses, and heavy-duty gloves when working with a hand pallet lift truck.

! WARNING

Handling The Load

(3)

(2)

(5)

Figure 3. The Hand Pallet Lift Truck (See Table 1 on page 8.)

(4)

(1)

• Do not place your hands between the top cap (4) and the top nut (5).

• Do not place your hands between the control handle (1) and the control handle bracket (3).

7

Handling The Load

Parking the Hand Pallet Lift Truck

Control Handle Protective Clamps

Control Handle Bracket

Top Cap

Top Nut

2.

3.

4.

5.

8

Handle only loads that are within the hand pallet lift truck’s permitted lifting capacity.

Handle only loads that are stable, evenly distributed on the forks, and safely arranged.

Use caution when handling long and high loads. Load support is recommended for high loads.

Loaded or unloaded, operate the hand pallet lift truck with great care. Overturning can occur, particularly when handling high loads or when operating with a hand pallet lift truck fitted with a load support or an extension frame in the raised position.

•

•

•

•

Obey these rules when handling a load:

Control Handle

Name of Callout

1.

Callout Number

Table 1. Legend for Figure 3, The Hand Pallet Lift Truck

L

Use extreme care when cornering. If operating at too high a speed, the load could fall from the hand pallet lift truck.

Never park on an incline or with a raised load.

Never park in areas that could obstruct other traffic or work areas.

Never park in areas that could cause personal injury or damage to any equipment.

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Make sure that the fork frame is fully lowered.

•

When parking the hand pallet lift truck, follow these instructions:

Parking the Hand Pallet Lift Truck

•

6. When adjusted properly, the top of the forks should be 3-1/4 in. (82.5 mm) from ground level when in the lowered position.

Lubrication

All pivot points are equipped with permanently lubricated bushings and bearings. To increase bearing life, it is recommended that a few drops of light machine oil be applied at each pivot point every 6 months. The thrust plate is equipped with three grease fittings. Apply grease under normal conditions every 6 months.

Model LCS80 - High Capacity Hand Pallet Truck

3. Remove pin (Item 5) from the bracket.

2. Remove one split pin (Item 6) with a 3/16 in. punch.

1. Turn the hand pallet truck over so that the underside of the forks are accessible. Refer to Figure 5 on page 26.

If the forks do not rise evenly at the tips, or the roller levers begin to drag on the floor, adjust following these steps:

Push Bar Linkage Adjustment

5. Replace pin (Item 5) through the eyebolt and replace split pin (Item 6).

Maintenance

3. Pump the truck to its maximum lift height.

2. Lower the truck and load with 600 lbs. (approximate).

1. Check for and fix any possible oil leaks.

9

Your hydraulic system is maintenance free. Do not add hydraulic oil unless there is, or has been, a leak. Use Premium HVI hydraulic oil or equal. Other oils, fluids, or solvents may damage your hydraulic system. If you suspect additional oil is required, follow these steps:

Hydraulic System

4. Adjust the eyebolts (Item 9). Turn counterclockwise to raise the fork tips and clockwise to lower the fork tips.

Maintenance

Maintenance

0 2.7 3.0 3.4 3.7 4.0 4.4 4.7

5-1/8 in.

4-3/4 in.

4-3/8 in.

4 in.

3-1/2 in.

3-1/8 in.

2-3/4 in.

2-3/8 in.

10

3. Remove screw (Item 22) and add the amount of oil determined by the chart in step 4.

2. Pull up on the release lever (Item 3) and extend the lift piston fully.

1. Place and secure the truck on its right side (release valve facing the floor). Refer to Figure 4 on page 22.

Adding Oil (If Required)

Oil to add (Fl. Oz.)

Distance (inches)

4. Measure the vertical height of the exposed piston (Item 27, Figure 4) and refer to the chart below.

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6. Tighten the screw (Item 22) fully and turn the truck upright.

It is extremely important that step 5 is performed. Otherwise, air in the pump can force out the wiper seal (Item 28). Take care when adding oil not to introduce impurities into the hydraulic system.

! CAUTION

5. Pull up on the release lever (Item 3) and collapse the lift piston until oil starts to ooze from the screw.

4. Reinstall screw (Item 22) but do not tighten.

Leave a 1/32 in. gap.

Model LCS80 - High Capacity Hand Pallet Truck

Always secure the hand pallet lift truck when carrying out repairs. A badly supported hand pallet lift truck could cause injury.

! WARNING

Before welding or grinding on painted surfaces always sandblast (remove) at least 4-6 in. (102-152 mm) of paint.

Heated paint gives off harmful gases.

! WARNING

Safety Regulations for Maintenance Work

Properly store or dispose of used oil. Follow the manufacturer’s instructions.

Properly dispose of used solvents and all other cleaning/washing chemicals. Do not flush down drains. Follow the manufacturer’s instructions for proper disposal.

• •

11

Never wear loose fitting objects or jewelry.

Always keep the area where you work clean.

Oil and/or water make the floor slippery.

•

•

Safe maintenance practices conform with the following general guidelines:

Safety Regulations for Maintenance Work

Troubleshooting

An air lock in the hydraulic system.

Chain anchor is out of adjustment.

Dirt or foreign particle is caught in the cone valve seat.

Pump is low on oil.

The push jam nut is loose. The push bars require adjustment.

Pump does not lift the load.

Lifting, neutral, and lowering do not function properly.

Forks raise and sink with pump action.

Pump does not lift the load to the complete raised height.

Forks are not lowering completely.

12

POSSIBLE CAUSE

CONDITION

Table 2. Troubleshooting

Use the troubleshooting procedures shown in Table 2 as a guide only. Do not try to service this lift truck. Contact your Service Department or your local authorized Raymond Sales and Service Center listed on the back of this manual.

Troubleshooting

Refer to Push Bar Linkage Adjustment in the MAINTENANCE section.

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Check for and fix any leaks. Then add oil as instructed in the MAINTENANCE section.

Pull up on the fingertip control and hold while pumping the handle 8 to 10 times to purge the valve system.

Turn the nut on the chain anchor clockwise until the pumping action, while in neutral, does not raise the forks.

Pull up on the fingertip control and hold while pumping the handle 8 to 10 times to bleed air from the system.

ACTION

Make sure that the brakes or hand/parking brake, if equipped, function properly.

Must have adequate oil level and no leakage. If not, contact your supervisor. (See page 9.)

Make sure there is no excessive oil on the exterior.

Brakes or Hand/Parking Brake

Hydraulic System

Model LCS80 - High Capacity Hand Pallet Truck

Action

Check Points

Table 3. Daily Service/Safety Check

Read Table 3 for daily service check points and required safety action.

Never neglect the daily service and safety checks. Serious injury may occur. If you discover a fault or damage, report it immediately to your supervisor. Never use a hand pallet lift truck that has faults or is damaged.

! WARNING

Daily Service/Safety Checks

Check for damage. Clean often, removing dirt and any other debris.

If lift, neutral, and lower positions are not functioning properly, contact your supervisor.

Make sure that all decals and plates are in place and legible. If not, contact your supervisor or local authorized Raymond Sales and Service Center for a replacement.

Make sure that steering functions properly. Make sure there is full steering rotation.

Chassis/Handle

Lifting/Lowering

Decals and Plates

Steering

13

Check for damage. Remove oil, metal chips, and anything else that might cause wear and abrasion.

Wheels

Table 3. Daily Service/Safety Check

Daily Service/Safety Checks

Modifications and Additions

14

In order to submit a claim for a warranty, you must supply the hand pallet lift truck serial number as well as the date of purchase to your local authorized Raymond Sales and Service Center.

Warranty Claim Procedure

Replacement parts should be “Raymond Approved” and obtained from your local authorized Raymond Sales and Service Center.

Modifications or additions to this hand pallet lift truck that affect its safe use or operation are not permitted without written approval from the manufacturer.

Modifications and Additions

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Steel Steel and cast iron Brass Steel Steel Cast iron Cast iron Steel Steel Brass Disposal in accordance with local regulations Steel, brass, nylon

Chassis

Roller suspension

Bushings

Grease fittings

Rollers

Hydraulic body

Thrust plate

Handle

Wheel

Bushings

Hydraulic oil

Assembly parts

Model LCS80 - High Capacity Hand Pallet Truck

Material

Component

Recycling Your Old Raymond Parts

15

Recycling Your Old Raymond Parts

Hand Pallet Truck Warranty

16

The Raymond Corporation reserves the right to make changes and improvements in design without making changes to

This warranty does not cover oil leaks, adjustments, or loose hardware.

This warranty is void in the event of defects or damage caused by misuse, abuse, or accident. Any truck used under adverse conditions, such as fish, meat or poultry processing plants, tanneries, freezer applications, or any other application where the unit is operating in water or subjected to fluid or chemicals is NOT covered under any warranty.

Components found to be defective by an authorized Raymond Sales and Service Center during the warranty period will be replaced or repaired as indicated above. Replacement components installed during the defined period set forth above, are warranted for the balance of the applicable truck warranty period, or 90 days, whichever is longer. Additionally, freight charges for parts involved in the replacement or repair of a defective component will be paid by Raymond, provided that the replacement or repair is made by an authorized Raymond Sales and Service Center. Labor or miscellaneous costs involved in the replacement of any components determined to be defective are not covered. Local taxes, if any, are excluded.

The Raymond Hand Pallet Truck, Model LCS80, is warranted against defects in materials and workmanship for a period of six (6) months from date of installation.

Hand Pallet Truck Warranty

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THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED, OR STATUTORY. THERE ARE NO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. In no event shall The Raymond Corporation be liable for incidental, special, or consequential damages.

Notwithstanding any other language contained herein, this warranty is expressly voided without any further notice if any modification is made to the Raymond equipment, or if additional components or devices are added to the Raymond equipment, without prior approval having been granted in writing by The Raymond Corporation.

previously manufactured vehicles.

Model LCS80 - High Capacity Hand Pallet Truck

• The user shall see that all nameplates and markings are in place and are maintained in a legible condition. (a) (6)

• Modifications and additions which affect capacity and safe operation shall not be performed by the customer or user without manufacturers prior written approval. Capacity, operation and maintenance instruction plates, tags or decals shall be changed accordingly. (a) (3)

The following citations are followed by a reference to the appropriate subparagraph of the regulations.

The full text of the Federal regulations can be found in the Code of Federal Regulations at 29 CFR Section 1910.178.

Because of their wide applicability, this section of your manual lists several parts of the Federal OSHA regulations that might be of particular importance to your workplace.

Check with your local OSHA office or provincial Labor Bureau to confirm which regulations govern your workplace.

In addition, several states have implemented regulations which apply instead of the Federal regulations.

The use of forklift trucks in the workplace is governed by various regulations. In the United States, the Federal Occupational Safety and Health Administration (OSHA) has issued regulations which cover the majority of workplaces.

Note: Some or all of the following may not be applicable to your hand pallet lift truck.

Selected OSHA Regulations for Lift Trucks

• An evaluation of each powered industrial truck operator’s performance shall be conducted at least once every three years. (l) (4) (iii)

17

• Refresher training, including an evaluation of the effectiveness of that training, shall be conducted as required by paragraph (l) (4) (ii) to ensure that the operator has the knowledge and skills needed to operate the powered industrial truck safely. (l) (4) (i)

• Training shall consist of a combination of formal instruction (e.g. lecture, discussion, interactive computer learning, videotape, written material), practical training (demonstrations performed by the trainer and practical exercises performed by the trainee), and evaluation of the operator’s performance in the workplace. (l) (2) (B) (ii) [Editorial Note: For required training program content, refer to (l) (3) (i) (A-M) and (l) (3) (ii) (A-I).]

• Trainees may operate a powered industrial truck only under the direct supervision of persons who have the knowledge, training, and experience to train operators and evaluate their competence and where such operation does not endanger the trainee or other employees. (l) (2) (i) (A) (B)

• Prior to permitting an employee to operate a powered industrial truck (except for training purposes), the employer shall ensure that each operator has successfully completed the training required by this paragraph. (l) (1) (ii)

• The employer shall ensure that each powered industrial truck operator is competent to operate a powered industrial truck safely, as demonstrated by the successful completion of the training and evaluation specified in this paragraph. (l) (1) (i)

Selected OSHA Regulations for Lift Trucks

Selected OSHA Regulations for Lift Trucks

18

• Stunt driving and horseplay shall not be permitted. (n) (9)

• Under all travel conditions the truck shall be operated at a speed that permits it to be brought to a stop in a safe manner. (n) (8)

• The driver shall be required to slow down and sound the horn at cross aisles and other locations where vision is obstructed. If the load being carried obstructs forward view, the driver shall be required to travel with the load trailing. (n) (4)

• All traffic regulations shall be observed, including authorized plant speed limits. A safe distance shall be maintained approximately three truck lengths from the truck ahead, and the truck shall be kept under control at all times. (n) (1)

• Only approved industrial trucks shall be used in hazardous locations. (m) (11)

• Brakes shall be set and wheel blocks shall be in place to prevent movement of trucks, trailers or railroad cars while loading or unloading. Fixed jacks may be necessary to support a semitrailer when the trailer is not coupled to a tractor. The flooring of trucks, trailers, and railroad cars shall be checked for breaks and weakness before they are driven onto. (m) (7)

• The employer shall prohibit arms or legs from being placed between the uprights of the mast or outside the running lines of the truck. (m) (4)

• The employer shall certify that each operator has been trained and evaluated as required by this paragraph (l). The certification shall include the name of the operator, the date of the training, the date of the evaluation, and the identity of the person(s) performing the training or evaluation. (l) (6)

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• Industrial trucks shall be examined before being placed in service, and shall not be placed in service if the examination shows any condition adversely affecting the safety of the truck. Such examination shall be made at least daily. Where powered industrial trucks are used on a round-the-clock basis, they shall be examined after each shift. Defects when found shall be immediately reported and corrected. (q) (7)

• All parts of any such industrial truck requiring replacement shall be replaced only by parts equivalent as to safety with those used in the original design. (q) (5)

• Any power-operated industrial truck not in safe operating condition shall be removed from service. All repairs shall be made by authorized personnel. (q) (1)

• If at any time a powered industrial truck is found to be in need of repair, defective, or in any way unsafe, the truck shall be taken out of service until it has been restored to safe operating condition. (p) (1)

Part No.

Qty.

Page

Model LCS80 - High Capacity Hand Pallet Truck

Ball ....................................... 20065A ..............1 ..........23 Ball ....................................... PL-10244 .............1 ..........23 Ball, Chrome .......................... 20065.................2 ..........22 Bearing ................................. 22226.................1 ..........24 Bearing ................................. PL-20214 .............4 ..........27 Bearing, Ball .......................... 213056...............1 ..........23 Bushing ................................. 215913...............1 ..........24 Bushing ................................. PL-10203 .............4 ..........26 Bushing ................................. PL-20203 .............2 ..........26 Bushing ................................. PL-20203A ...........2 ..........26 Bushing ................................. PL-20206 .............6 ..........26 Bushing ................................. PL-20226A ...........2 ..........26 Fitting, Grease........................ 27662.................1 ..........24 O-Ring................................... 22032.................1 ..........23 Pin, Locking ........................... 20001.................1 ..........23 Pin, Locking ........................... 220312...............1 ..........22 Pin, Locking ........................... 220312...............1 ..........24 Pin, Split ................................ 20105.................1 ..........22 Pin, Split ................................ 20461.................1 ..........22 Pin, Split ................................ PL-20269 .............6 ..........26 Seal ...................................... 22032.................1 ..........23 Sealing.................................. 20066.................1 ..........23 Sealing.................................. 245867...............1 ..........23 Sealing.................................. 7500130.............1 ..........23

Description

Recommended Spare Parts List Part No.

Qty.

Page

19

Sealing ................................. 7500131A ..........1 .......... 23 Sleeve, Control Lever .............. 54140.................1 .......... 22 Spring................................... 315156...............1 .......... 22 Spring................................... 39106.................2 .......... 24 Spring................................... 47071.................1 .......... 24 Spring, Control Lever .............. 218182...............1 .......... 22 U-Ring ................................... 7500100A ..........1 .......... 23

Description

Recommended Spare Parts List

Hardware Parts List

Part No.

Qty.

20

Nut, Adjusting .............................. 21094.................... 1 Nut, Lock ..................................... PL-10218 ................ 2 Ring, Locking................................ 20004.................... 1 Ring, Locking................................ 20019.................... 2 Ring, Locking................................ 21737.................... 1

Description

Hardware Parts List Part No.

Qty.

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Ring, Locking.................................PL-20232 ................ 1 Screw...........................................221586A ............... 1 Washer ........................................215288A ............... 1 Washer ........................................226743A ............... 1 Washer ........................................235545 ................. 1

Description

Model LCS80 - High Capacity Hand Pallet Truck

21

Hardware Parts List

Complete Hydraulic Assembly

22

Figure 4: Complete Hydraulic Assembly

Complete Hydraulic Assembly

LCS80_HPTHYDUNIT-2

1180456A

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1

Model LCS80 - High Capacity Hand Pallet Truck

R= Recommended Spare

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Complete Hydraulic Assembly Complete Handle (includes: Items 2-10) Pin, Split Lever, Control Sleeve, Control Lever Spring, Control Lever Ball, Chrome Rod Assembly, Control Pin, Split Axle Roller with Bushing Axle Nut, Adjusting Pin, Locking Arm, Lowering Ring, Locking Washer Spring Piston

DESCRIPTION

List 4: Complete Hydraulic Assembly (Sheet 1 of 3)

1153106/001 PL-40276M 20105 PL-40274BDM 54140 218182 20065 215775 20461 47930 202755 7500086 21094 220312 7500110 20004 226743A 315156 7500079

2

PART NUMBER

QTY

FIGURE 4 ITEM NO.

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Complete Hydraulic Assembly

Complete Hydraulic Assembly

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7500089 7500130 7500131A 221586A 2223935 235545 PL-10244 PL-20232 7535745 20066 245867 215288A 20065A 22032 7500112 22032 7500100A 7523958 213056 20001

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Seal Holder Sealing Sealing Screw Cone, Valve Washer Ball Ring, Locking Piston Sealing Sealing Washer Ball O-Ring Body, Valve Seal U-Ring Piston Bearing, Ball Pin, Locking

DESCRIPTION

List 4: Complete Hydraulic Assembly (Sheet 2 of 3)

PART NUMBER

QTY

R= Recommended Spare

38

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FIGURE 4 ITEM NO. 19

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1180456A

USED ON

215092 21737 220312 27662 215913 47071 7500107 39106 156623BT 160433 22226 220310 20019 7500129 Consult Factory

1 1 1 1 1 1 1 2 1 1 1 2 2 1 4

Plate, Thrust Ring, Locking Pin, Locking Fitting, Grease Bushing Spring Valve, Lowering, Complete Spring Cover Wheel, Steel, Complete Bearing Axle Ring, Locking Hydraulic Unit Rebuild Kit

DESCRIPTION

Model LCS80 - High Capacity Hand Pallet Truck

List 4: Complete Hydraulic Assembly (Sheet 3 of 3)

PART NUMBER

QTY

R= Recommended Spare

54

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FIGURE 4 ITEM NO. 39

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Complete Hydraulic Assembly

Chassis Diagram, Model LCS80

26

Figure 5: Chassis Diagram, Model LCS80

Chassis Diagram, Model LCS80

LCS80_FRAME

1180456A

1154479/002 1154048/001 PL-20206 166701 PL-20227 PL-20269 PL-20203A PL-20226A PH-20226 PL-10224AF PH-20224X48 PL-20212-L PL-20212-R PL-20203 PL-10218 PH-20219 PL-10203 PL-20220 PL-20215-I

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Chassis Complete (27 x 48 in.)

Bar, Torsion Bushing Pin, Thrust Plate Pin, Eye Bolt Pin, Split Bushing Bushing Eye Bolt with Bushing and Nut Nut, Eye Bolt Bar, Push (48 in. Long Forks) Lever Arm with Bushings, Left Lever Arm with Bushings, Right Bushing Nut, Lock Pin, Fork Bushing Roller, Exit Axle, Load Roller

DESCRIPTION

Model LCS80 - High Capacity Hand Pallet Truck

List 5: Chassis Diagram, Model LCS80 (Sheet 1 of 2)

PART NUMBER

QTY

R= Recommended Spare

19

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3

2

FIGURE 5 ITEM NO. 1

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Chassis Diagram, Model LCS80

Chassis Diagram, Model LCS80

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PL-20210S-BRG PL-20214 PL-20204

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Roller, Load Bearing Pin, Bulkhead

DESCRIPTION

List 5: Chassis Diagram, Model LCS80 (Sheet 2 of 2)

PART NUMBER

QTY

R= Recommended Spare

22

21

FIGURE 5 ITEM NO. 20

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1180456A

USED ON

Part No.

Page

Model LCS80 - High Capacity Hand Pallet Truck

Arm, Lowering .............................. 7500110 ............. 23 Axle ............................................ 220310 ............... 25 Axle ............................................ 47930 ................. 23 Axle ............................................ 7500086 ............. 23 Axle, Load Roller........................... PL-20215-I ............ 27 Ball ............................................. 20065A .............. 24 Ball ............................................. PL-10244 ............. 24 Ball, Chrome ................................ 20065 ................. 23 Bar, Push (48 in. Long Forks) ......... PH-20224X48 ...... 27 Bar, Torsion.................................. 1154048/001 ..... 27 Bearing........................................ 22226 ................. 25 Bearing........................................ PL-20214 ............. 28 Bearing, Ball ................................ 213056 ............... 24 Body, Valve.................................. 7500112 ............. 24 Bushing........................................ 215913 ............... 25 Bushing........................................ PL-10203 ............. 27 Bushing........................................ PL-20203 ............. 27 Bushing........................................ PL-20203A ........... 27 Bushing........................................ PL-20206 ............. 27 Bushing........................................ PL-20226A ........... 27 Chassis Complete (27 x 48 in.) ...... 1154479/002 ..... 27 Complete Handle .......................... PL-40276M .......... 23 Complete Hydraulic Assembly ........ 1153106/001 ..... 23 Cone, Valve ................................. 2223935 ............. 24 Cover .......................................... 156623BT ........... 25

Description

APPENDIX A: Alphabetical Parts List Part No.

Page

Eye Bolt with Bushing and Nut .........PH-20226 ............ 27 Fitting, Grease...............................27662 ................ 25 Hydraulic Unit ...............................7500129 ............ 25 Lever Arm with Bushings, Left...........PL-20212-L ........... 27 Lever Arm with Bushings, Right ........PL-20212-R .......... 27 Lever, Control ................................PL-40274BDM ...... 23 Nut, Adjusting ...............................21094 ................ 23 Nut, Eye Bolt .................................PL-10224AF ......... 27 Nut, Lock ......................................PL-10218 ............. 27 O-Ring..........................................22032 ................ 24 Pin, Bulkhead ................................PL-20204 ............. 28 Pin, Eye Bolt ..................................PL-20227 ............. 27 Pin, Fork .......................................PH-20219 ............ 27 Pin, Locking...................................20001 ................ 24 Pin, Locking...................................220312 .............. 23 Pin, Locking...................................220312 .............. 25 Pin, Split .......................................20105 ................ 23 Pin, Split .......................................20461 ................ 23 Pin, Split .......................................PL-20269 ............. 27 Pin, Thrust Plate .............................166701 .............. 27 Piston ...........................................7500079 ............ 23 Piston ...........................................7523958 ............ 24 Piston ...........................................7535745 ............ 24 Plate, Thrust...................................215092 .............. 25 Rebuild Kit ....................................Consult Factory ..... 25

Description

29

APPENDIX A: Alphabetical Parts List

APPENDIX A: Alphabetical Parts List

Part No.

Page

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Ring, Locking................................ 20004 ................. 23 Ring, Locking................................ 20019 ................. 25 Ring, Locking................................ 21737 ................. 25 Ring, Locking................................ PL-20232 ............. 24 Rod Assembly, Control................... 215775 ............... 23 Roller with Bushing ........................ 202755 ............... 23 Roller, Exit.................................... PL-20220 ............. 27 Roller, Load .................................. PL-20210S-BRG .... 28 Screw .......................................... 221586A ............ 24 Seal Holder .................................. 7500089 ............. 24 Seal............................................. 22032 ................. 24 Sealing ........................................ 20066 ................. 24 Sealing ........................................ 245867 ............... 24 Sealing ........................................ 7500130 ............. 24 Sealing ........................................ 7500131A .......... 24 Sleeve, Control Lever ..................... 54140 ................. 23 Spring ......................................... 315156 ............... 23 Spring ......................................... 39106 ................. 25 Spring ......................................... 47071 ................. 25 Spring, Control Lever ..................... 218182 ............... 23 U-Ring.......................................... 7500100A .......... 24 Valve, Lowering, Complete............. 7500107 ............. 25 Washer ....................................... 215288A ............ 24 Washer ....................................... 226743A ............ 23 Washer ....................................... 235545 ............... 24 Wheel, Steel, Complete ................. 160433 ............... 25

Description

Description

Part No.

1180456A

Page

Description

Page

Model LCS80 - High Capacity Hand Pallet Truck

1153106/001 ...... Complete Hydraulic Assembly..............23 1154048/001 ...... Bar, Torsion .......................................27 1154479/002 ...... Chassis Complete (27 x 48 in.)............27 156623BT............. Cover ...............................................25 160433 ................ Wheel, Steel, Complete ......................25 166701 ................ Pin, Thrust Plate..................................27 20001 .................. Pin, Locking .......................................24 20065 .................. Ball, Chrome .....................................23 20065A................ Ball...................................................24 20066 .................. Sealing .............................................24 20105 .................. Pin, Split............................................23 202755 ................ Roller with Bushing .............................23 20461 .................. Pin, Split............................................23 213056 ................ Bearing, Ball......................................24 215092 ................ Plate, Thrust .......................................25 215775 ................ Rod Assembly, Control ........................23 215913 ................ Bushing.............................................25 218182 ................ Spring, Control Lever ..........................23 220310 ................ Axle .................................................25 220312 ................ Pin, Locking .......................................23 220312 ................ Pin, Locking .......................................25 22032 .................. O-Ring ..............................................24 22032 .................. Seal..................................................24 22226 .................. Bearing.............................................25 2223935 .............. Cone, Valve.......................................24

Part No.

APPENDIX B: Numerical Parts Listing Description

Page

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245867................ Sealing ............................................. 24 27662 .................. Fitting, Grease ................................... 25 315156................ Spring .............................................. 23 39106 .................. Spring .............................................. 25 47071 .................. Spring .............................................. 25 47930 .................. Axle ................................................. 23 54140 .................. Sleeve, Control Lever .......................... 23 7500079 .............. Piston ............................................... 23 7500086 .............. Axle ................................................. 23 7500089 .............. Seal Holder ....................................... 24 7500100A............ U-Ring .............................................. 24 7500107 .............. Valve, Lowering, Complete .................. 25 7500110 .............. Arm, Lowering ................................... 23 7500112 .............. Body, Valve ....................................... 24 7500129 .............. Hydraulic Unit ................................... 25 7500130 .............. Sealing ............................................. 24 7500131A............ Sealing ............................................. 24 7523958 .............. Piston ............................................... 24 7535745 .............. Piston ............................................... 24 Consult Factory ...... Rebuild Kit......................................... 25 PH-20219 ............. Pin, Fork ........................................... 27 PH-20224X48 ....... Bar, Push (48 in. Long Forks) ............... 27 PH-20226 ............. Eye Bolt with Bushing and Nut ............. 27 PL-10203 .............. Bushing............................................. 27 PL-10224AF........... Nut, Eye Bolt ..................................... 27

Part No.

APPENDIX B: Numerical Parts Listing

APPENDIX B: Numerical Parts Listing

Description

Page

32

PL-10244 ...............Ball .................................................. 24 PL-20203 ...............Bushing ............................................ 27 PL-20203A.............Bushing ............................................ 27 PL-20204 ...............Pin, Bulkhead .................................... 28 PL-20206 ...............Bushing ............................................ 27 PL-20210S-BRG ......Roller, Load....................................... 28 PL-20212-L .............Lever Arm with Bushings, Left............... 27 PL-20212-R.............Lever Arm with Bushings, Right ............ 27 PL-20214 ...............Bearing ............................................ 28 PL-20215-I..............Axle, Load Roller ............................... 27 PL-20220 ...............Roller, Exit......................................... 27 PL-20226A.............Bushing ............................................ 27 PL-20227 ...............Pin, Eye Bolt ...................................... 27 PL-20269 ...............Pin, Split ........................................... 27 PL-40274BDM ........Lever, Control .................................... 23 PL-40276M ............Complete Handle............................... 23

Part No.

Part No.

Description

1180456A

Page

Safe Use of Hand Pallet Lift Truck 2 Safety Checks 13 Safety Equipment 2 Safety Regulations for Maintenance Work 11 Safety Responsibility 2 Safety Rules 2–5 Safety Signs 1 Safety Statements 1 Specification Plate 5

Hand Pallet Lift Truck Lifting 5 Parking 8 Rating 5 Handling The Load 7

Model LCS80 - High Capacity Hand Pallet Truck

Maintenance 9 Adding Oil 10 Hydraulic System 9 Linkage Adjustment, Push Bar 9 Lubrication 9 Models Covered 1 Modifications and Additions 14

M

Lift/Lower Instructions 6

Warranty Claim Procedure 14 Warranty, Hand Pallet Truck 16

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Troubleshooting 12 Typical Hand Pallet Lift Truck Specification Plate 5

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Recycling Your Old Raymond Parts 15

Daily Service 13 Delivery Inspection 1

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Operating Instructions 6 OSHA Regulations 17

Control Handle 6

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C

Alphabetical Index

33

Alphabetical Index

Alphabetical Index 34 1180456A

Printed by the Digital Print Center , The Raymond Corporation, Greene, NY

Installed by (Technician’s Name):

Lift Truck Serial Number:

Telephone Number:

1180456A

1180456A

Your Local Authorized Raymond Sales and Service Center is:

01 Oct 2013