ENGINE ASSEMBLY [HR16DE] < UNIT REMOVAL AND INSTALLATION > • During the removal, always be careful to prevent the vehicle from falling off the lift due to changes in the center of gravity. • If necessary, support the vehicle by setting jack or suitable tool at the rear. Separation
1. 2.
Remove starter motor. Refer to STR-21, "HR16DE : Exploded View". Lift with a hoist and separate the engine from the transaxle assembly. Refer to TM-30, "Exploded View" (M/T models), TM-508, "Exploded View" (CVT models).
INSTALLATION Note the following, and install in the reverse order of removal. CAUTION: • Never allow engine oil to get on engine mounting insulator. Be careful not to damage engine mounting insulator. • Check that each mounting insulator is seated properly, and tighten mounting nuts and bolts. • When installation directions are specified, install parts according to the direction marks on them referring to the figure of components. Refer to EM-215, "Exploded View". Engine Mounting Bracket (RH) • Tighten mounting bolts in the numerical order as shown in the figure. : Vehicle front
JPBIA2809ZZ
Inspection
INFOID:0000000006449928
INSPECTION AFTER INSTALLATION Inspection for Leakage The following are procedures for checking fluids leakage, lubricates leakage, and exhaust gases leakage. • Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required quantity, fill to the specified level. Refer to MA-13, "Fluids and Lubricants". • Use procedure below to check for fuel leakage. - Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leakage at connection points. - Start engine. With engine speed increased, check again for fuel leakage at connection points. • Run engine to check for unusual noise and vibration. • Warm up engine thoroughly to check there is no leakage of fuel, exhaust gases, or any oil/fluids including engine oil and engine coolant. • Bleed air from lines and hoses of applicable lines, such as in cooling system. • After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the specified level, if necessary. Summary of the inspection items:
Items
Before starting engine
Engine running
After engine stopped
Engine coolant
Level
Leakage
Level
Engine oil
Level
Leakage
Level
Other oils and fluid*
Level
Leakage
Level
Leakage
Leakage
Leakage
—
Leakage
—
Fuel Exhaust gases
*: Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.
EM-218
