CONTENTS - INTRO TO FORKLIFT SAFETY 2. Carefully pull the outer element out of the housing. Never remove the inner element unless it is to be replaced.
If the engine still will not start, consult your authorized engine dealer.
NOTE: Only an authorized engine dealer can
3. Clean out any dirt built up in the housing. Leave the inner element installed during this step to prevent debris from entering the engine intake manifold.
perform warranty service on the engine.
Diesel Fuel Injectors Whenever faulty or plugged injectors are indicated, see your authorized engine dealer.
4. Use a trouble light inside the new outer element to inspect for bad spots, pinholes or ruptures.
IMPORTANT: NEVER use an element that is
Diesel Injection Pump Timing
damaged. Severe engine wear and eventual failure can result if dirt gets through a hole in the element. Cleaning the outer element is not recommended.
Whenever injection pump timing, or other pump service is indicated by abnormal engine operation, contact your engine dealer. A drain plug is provided in the bottom of the fuel tank for removing condensation and other foreign materials. Open the plug and allow water and fuel to drain into a container until only clear fuel is flowing from the tank.
NOTE: Replace the inner element only if it is visibly dirty or if the outer element has been replaced three times. Before removing the inner element from the housing, clean out any dirt built up in the housing. Leave the inner element installed during this step to prevent debris from entering the engine intake manifold. Remove the inner element.
Service Every 1000 Hours or Yearly
NOTE: Perform all other service requirements up to this point, as well as the following:
5. Check the inside of the housing for any damage that may interfere with the elements.
CHANGE TRANSMISSION OIL AND FILTER
6. Be sure that the element sealing surfaces are clean.
Operate the machine long enough to warm up the transmission oil. Shut down the engine. Access to filter and drain plug is from underneath the machine. Proceed as follows:
7. Insert the element(s), making sure that they are seated properly. 8. Secure the cover to the housing with the three clamps.
1. Remove the drain plug and drain old oil. Replace the drain plug.
9. Check the hose connections and make sure they are all clamped and tightened properly.
IMPORTANT: DO NOT discharge oil onto
NOTE: Keep spare elements on hand to elimi-
ground. Catch and dispose of per local waste disposal regulations.
nate down time.
CHANGE FUEL FILTER
2. Remove and discard the oil filter. Wipe the sealing surface on the transmission with a clean cloth. Apply a thin coat of clean oil to the new oil filter gasket. Hand tighten.
NOTE: For proper replacement procedures refer to the engine manual for your machine.
3. Refill the transmission with new oil, see lube chart page 45.
Fuel Bleeding Procedures When the fuel filter is removed and replaced, or the engine runs out of fuel, air must be bled from the system. Refer to the engine manual for proper bleeding procedures.
IMPORTANT: DO NOT OVERFILL! lf the oil level is too high, oil foaming, excessively high oil temperature and oil leakage at the seals could result. 4. Start and run the machine long enough for the oil to circulate and warm slightly. Recheck the level with the dipstick.
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