How to Assemble and Install Reverse Idler

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• Typical Service Tools

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1. Reverse Idler Shaft 2. Reverse Idler Gear 3. Bearing 4. Washer 5. Snap Ring 6. Capscrew

1. Install the snap rings on the reverse idler shafts.

2. Install two (2) caged needle bearings in each reverse idler gear.

3. Install the reverse idler gears between the mounting forks with the large end of the gear facing up as shown.

Note: The internal cooler is made with a clearance slot for the lower (right side) idler gear.

4. Install the grooved washers on top of the gear with one of the notches lined up with the retaining capscrew hole as shown.

5. Align the gears and shafts with the shaft bores and insert the idler shafts into the bores with the threaded hole facing up.

Tap the shafts into the bores until fully seated.

Note: Make sure the notch in the end of the shaft is lined up with the retainer capscrew hole.

6. Install the idler shaft retainer capscrews. Tighten capscrews to 47-52 lb-ft (63-70 Nm). Make sure the gears spin freely on the shafts.