How to Remove the Output Bearing Cover

Special Instructions

None

Special Tools

• Typical Service Tools

Procedure -

1. Disconnect the driveshaft and universal joint from the output yoke according to OEM or driveshaft manufacturer's instructions.

2. Drain the transmission oil.

3. Shift the transmission into 1st gear or low gear to prevent the output yoke from turning when you loosen the output yoke nut.

4. Remove the output yoke nut using a 70 mm or 2 3/4" socket.

5. Remove the output yoke. Use an output yoke puller (Tool ref.

ID T1).

6. Remove the speedometer sensor from the rear bearing cover.

7. Remove the six bearing cover capscrews.

8. Use a pry-bar to break the bearing cover loose from the case, note the orientation of the speed sensor openings for later re-assembly.

Note: If the sensor is a thread in type, note the number of threads exposed so the sensor can be reinstalled to the same depth. If the sensor is a push in type, remove the hold down capscrew and pull the sensor out of the bore.

9. Remove the speedometer rotor/seal sleeve and the O-ring.

10.Pry the seal out using a large screwdriver or prybar in the metal groove of the seal.

Note: The seal will be damaged during removal and must be replaced.

11.Remove seal slinger from the speedometer rotor/seal sleeve using a brass drift and hammer.

12.Inspect all parts of the oil seal for wear, scratches, burrs, or other damage.

Note: Replace the seal surface if it is worn or damaged. Do not attempt to salvage the seal mating surface with crocus cloth, filing, etc.