Caterpillar M100D 36-48V Lift Trucks Service Manuals - PDF DOWNLOAD

Page 133

Tilt And Auxiliary Speed Adjustment Each function (Tilt, Aux. 1, Aux. 2) can be preset at any one of the seven pump motor speeds or OFF. The speeds are set by nine auxiliary hydraulic speed control switches (SW2 through SW10) on the logics board. Three switches (SW2, SW3 and SW4) control tilt speed. Three switches (SW5, SW6 and SW7) control Aux. 1 speed. Three switches (SW8, SW9 and SW10) control Aux. 2 speed. The charts that follow show how the auxiliary hydraulic speed control switches relate to hydraulic motor speed and transistor pulsing.

Motor Speed

Tilt SW2

TILT SWITCH SETTINGS Tilt Tilt T351 SW3 SW4

OFF 1

Open Open

Closed Open

Open Open

OFF Full ON

2

Closed

Open

Open

Full ON

3

Closed Closed

Open

Full ON

4

Closed Closed

Closed Full ON

5

Closed

Closed Full ON

6 7

Open Open

Motor Speed

1

OFF 1 2 3 4 E342

5 Location Of Switches (1) Switches.

6 7 Motor Speed

Use the procedure that follows to set the tilt and auxiliary speeds.

OFF 1

WARNING

2

Battery voltage and high amperage are present. Injury to personnel is possible. Disconnect the battery and discharge the head capacitor (HEAD CAP) before any contact is made with the control panel.

3 4 5 6 7

1. Disconnect the battery and discharge the head capacitor. Remove the logics cover.

Open

T1P, Lift T2P, ConT3P tactor OFF Open 30% Open Pulsing 37% Open Pulsing 50% Open Pulsing 69% Open Pulsing 87% Open Pulsing OFF Closed OFF Closed

Open Closed Full ON Closed Closed OFF AUX 1 SWITCH SETTINGS Aux 1 Aux 1 Aux 1 T351 T1P, SW5 SW6 SW7 T2P, T3P Open Closed Open OFF OFF Open Open Open Full ON 30% Pulsing Closed Open Open Full ON 37% Pulsing Closed Closed Open Full ON 50% Pulsing Closed Closed Closed Full ON 69% Pulsing Closed Open Closed Full ON 87% Pulsing Open Open Closed Full ON OFF Open Closed Closed OFF OFF AUX 2 SWITCH SETTINGS Aux 2 Aux 2 Aux 2 T351 T1P, SW8 SW9 SW10 T2P, T3P Open Closed Open OFF OFF Open Open Open Full ON 30% Pulsing Closed Open Open Full ON 37% Pulsing Closed Closed Open Full ON 50% Pulsing Closed Closed Closed Full ON 69% Pulsing Closed Open Closed Full ON 87% Pulsing Open Open Closed Full ON OFF Open Closed Closed OFF OFF

Lift Contactor Open Open Open Open Open Open Closed Closed Lift Contactor Open Open Open Open Open Open Closed Closed

2. Select the desired pump motor speed from the chart and open or close the proper switches. 3. Connect the battery and check the pump motor speed. NOTE: The tilt and auxiliary pump motor speed settings can be checked from “Self” diagnostics.

MicroCommand Control System

132

Testing And Adjusting


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