Caterpillar M100D 36-48V Lift Trucks Service Manuals - PDF DOWNLOAD

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8. Position the lever just prior to the hydraulic valve opening. Adjust P1 (1) clockwise until a flashing “1” is obtained on the display. 9. Pull the lift lever all the way back. A flashing “7” must be displayed. 10. If a flashing “7” is not displayed, adjust P2 (2) clockwise until it is. 11. Release the lift lever and adjust P1 (1) counterclockwise until a “0” is displayed. 12. Repeat steps 9 and 10 until “0’ to “7” speeds are correct. 13. Put the lift truck back in the run mode so that the actual hydraulics can be tested. 14. Connect the battery, close the seat switch and turn the key to ON. 15. Pull the lift lever back until the pump motor turns on. The forks must not move. Adjust P1 so that the pump motor starts just before the valve opens.

E357

Switch Adjustments (1) Screw. (2) Screw. (3) Switch. (4) Cam. (5) Roller.

If the valve opens before the pump motor turns on, adjust P1 (1) clockwise. If the pump motor turns on too far in advance of the valve opening, adjust P1 (1) counterclockwise.

2. With the valve spool in the neutral position, and screws (2) and (3) loosened, adjust screw (1) to move the switch up or down and center the switch roller (5) on cam (4).

Tilt And Auxiliary Switches Because each tilt and auxiliary switch can turn on the pump motor, it is recommended that only one be connected to start with. After adjusting the first switch, proceed with the next one.

3. Snug down screw (2). Adjust the switch in or out to obtain the proper setting for switch operation. Tighten screws (2) and (3).

1. Disconnect the battery and discharge the head capacitor. Disconnect all but one switch connector.

4. Connect the battery, close the seat switch and turn the key to ON. Repeat steps 1, 2 and 3, if needed, so that the pump motor turns on before the valve opens. This must be adjusted for each lever direction (pushed or pulled). 5. Connect the next switch and repeat this procedure.

E356

Top View Of Valve Controls, Location Of Switches

MicroCommand Control System

131

Testing And Adjusting


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