Cat Feeder Breaker FBL 55H Blakefield South Service Manual - pdf download

Page 33

BI620094

Bucyrus Australia

Blakefield South FBL-55H Service Manual

GENERAL SAFETY AND PRECAUTIONS General This section contains specific safety precautions that shall be followed whilst the machine is being operated or serviced. This list is NOT all inclusive and a measure of commonsense should always be applied together with established and ongoing site specific risk assessment and safety procedures. ONLY TRAINED AND AUTHORISED OPERATORS SHALL OPERATE AND SERVICE THIS MACHINE. DO NOT use the machine for any purpose other than its intended use. DO NOT for any reason exceed the indicated capacity of the machine. DO NOT operate the machine unless all operator checks and scheduled servicing have been performed. Report any damage or faulty operation immediately and do not operate the machine until the fault has been corrected. DO NOT tie down or tow equipment such that the chains or slings are not rated for the capacity of the machine and equipment. DO NOT operate the machine unless: There are no tags attached stating otherwise. All covers and guards are correctly installed. Personal protective equipment is worn. DO NOT start the machine unless: There are no tags attached stating otherwise The area around the machine is clear. The park brake is applied. Transmission is in neutral. All water and oil levels are checked. All site specific checks are completed. DO NOT leave the machine unless: The machine is parked in a safe place. The transmission is in neutral. The park brake is applied and brake head pressure is zero. The lift arms are lowered or any attachment is flat on the ground or supported. The engine is stopped. DO NOT work on the machine in low ventilated areas while the engine is running. ALWAYS sound the horn before starting the engine to alert anyone who may be around the machine. ALWAYS: ensure that the operator’s compartment door is closed and made secure before operating the machine. ALWAYS keep head, body and arms inside the operator’s compartment at all times. ALWAYS travel at low speeds in congested areas. Slow down while travelling around corners and sound the horn frequently in areas of limited visibility. ALWAYS drive carefully, observing all traffic rules and regulations at your colliery and be in full control of the machine at all times. WARNING Travelling at high speeds, on cross grades or articulating the machine with raised loads may cause the machine to become unstable. ALWAYS ALWAYS

follow the correct isolation and tag out procedure before performing any servicing or accessing beneath or on the machine. operate carefully and in a responsible manner and observe all Manager’s Transport Rules.

Manual No.M01335r1

32 of 311

October 2009


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PNEUMATICSYSTEMTROUBLESHOOTING

1min
page 311

AIRCOMPRESSOR

2min
page 303

MACHINE OPERATION &SHUTDOWN

1min
pages 254-255

AIRRECEIVER

4min
pages 304-306

PERIODICNON-DESTRUCTIVE TESTINGOFLOAD BEARING STRUCTURES

1min
page 299

INSTRUMENTSAND CONTROLS

17min
pages 256-275

SAFETY PRECAUTIONS

1min
page 302

STARTCIRCUITAND AUXILIARIES

5min
pages 307-310

OPERATIONAL STATE DIAGRAM

1min
page 243

DCSCONCEPT

5min
pages 229-232

ELECTRICLIGHTING COMPONENTS

1min
pages 221-222

ENGINESERVICEHOUR METER

1min
pages 223-224

BRAKEUNITS

1min
page 213

TILTAND LIFTCIRCUITS

1min
page 218

ALTERNATORCIRCUITAND COOLING FAN

1min
page 219

ATTACHMENTCONTROLS

1min
pages 214-215

BRAKEVALVE

5min
pages 209-212

STEERING/BRAKEPUMPPRESSUREFILTER

2min
pages 204-205

STEERINGCONTROLUNIT/PILOTOPERATED STEERING VALVE

1min
page 207

REMOVINGAND INSTALLING THEFRONTDRIVELINES

1min
page 180

SAFETY PRECAUTIONS

1min
page 189

DRIVELINES

2min
pages 177-178

WHEELAND TYREASSEMBLIES

3min
pages 182-185

REMOVINGAND INSTALLING THEUPPERDRIVESLINES

1min
page 181

CHECKINGWEAROFTHEPOSI-STOP BRAKEASSEMBLIES

1min
page 176

CHECKING/FILLING THEPLANETARYWHEELENDOILLEVEL

1min
page 172

CHECKING/FILLING THEAXLECENTREOILLEVEL

1min
pages 173-174

CHANGINGOILIN AXLECENTRES,WHEELENDSAND LIQUID COOLEDBRAKES

2min
page 175

FRONTANDREARAXLES

2min
page 171

CHANGINGTHETRANSMISSION OILFILTERELEMENT

1min
page 164

SERVICEDATA

2min
pages 168-170

CHECKING/FILLING THETRANSMISSIONOIL

1min
page 163

CHANGINGTHETRANSMISSION OIL

1min
page 165

REMOVALAND INSTALLATION OFDRIVECOUPLING

1min
page 160

THROTTLECONTROL

1min
page 153

TRANSMISSION/TORQUECONVERTER

5min
pages 161-162

EXHAUSTPARTICULATEFILTER

1min
pages 149-150

EXHAUSTMAKEUPTANK

1min
page 143

FLUSHING ACONTAMINATED COOLING SYSTEM

1min
page 139

CHECKING/FILLING ANDFLUSHING COOLANTSYSTEM

2min
page 138

EXHAUSTSYSTEM

1min
page 140

INLETFLAMETRAP/FLAMEPROOFJOINTS

4min
pages 129-132

RADIATOR

1min
page 137

EMERGENCYINTAKESHUTOFFVALVE

1min
page 128

FLUSHING THELUBRICATION SYSTEM

2min
pages 125-126

AIRCLEANER/INDICATORASSEMBLY

2min
page 127

SAFETY PRECAUTIONS

1min
page 122

OILFILTER

1min
page 123

LUBRICATION SYSTEM

1min
page 121

5000 HOUR–5 YEARLYOFFLINEMECHANICALINSPECTION

8min
pages 92-100

2000 HOUR–2 YEARLYOFFLINEMECHANICALINSPECTION

8min
pages 82-90

SECONDARYFUELFILTER

2min
pages 119-120

500 HOUR– 6MONTHSOFFLINE MECHANICALINSPECTION

8min
pages 64-71

10HOUR– DAILY OFFLINEMECHANICALINSPECTION

6min
pages 40-45

1000 HOUR–12 MONTHSOFFLINEMECHANICALINSPECTION

8min
pages 73-80

50HOUR–WEEKLYOFFLINEMECHANICALINSPECTION

8min
pages 47-54

250 HOUR– 3MONTHLY OFFLINEMECHANICALINSPECTION

8min
pages 55-62

GENERALSAFETY AND PRECAUTIONS

3min
pages 33-34

DIESELFUELRELEVANTINFORMATION

2min
page 20

SAFETY LABELSAND INSTRUCTIONS

1min
page 15

PACKING/SUPPORTING THEMACHINE

1min
pages 36-37

EXHAUSTCONDITIONERMAKEUPTANK PRESSUREISOLATION

1min
page 28

EXHAUSTCONDITIONERISOLATION

1min
page 32

PNEUMATICISOLATION

1min
page 25

GRABHANDLEFORMACHINETOPACCESS

1min
pages 38-39
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