Cat Feeder Breaker FBL 55H Blakefield South Service Manual - pdf download

Page 182

BI620094

Bucyrus Australia

Blakefield South FBL-55H Service Manual

WHEEL AND TYRE ASSEMBLIES General DESCRIPTION There are three different combinations of wheel and tyre assemblies available. See Section 1 Specifications for wheel assembly options.

Safety precautions The following safety precautions are not intended to be exhaustive. Safe work practices should be used when servicing or operating heavy machinery. ALWAYS wear personal protective equipment including safety glasses, gloves and suitable clothing. ALWAYS allow sufficient time for the engine, cooling system, and exhaust system sufficient time to cool before commencing work as burns may result with contact with hot surfaces. ALWAYS fit the articulation lock before removing/installing the tyre/wheel assemblies. ALWAYS ensure the area around the machine is safe. For example do not change the wheel against a rib to prevent the possibility of being pinned. ALWAYS be aware of, and isolate, other forms of energy and pinch points (fan, belts, pulleys) when accessing the engine compartment including pneumatic stored pressure, engine coolant pressure and other heat sources such as engine block and exhaust system components. NEVER access underneath the machine unless the machine has been isolated and tagged as appropriate and the wheels have been chocked.

Removal To remove the wheel and tyre assemblies perform the following: 1) Remove any attachments and lower the lift arms to the ground 2) Park the machine on flat, level ground. Ensure the machine is in a straight line. 3) Ensure that the engine has had sufficient time to cool and is isolated and tagged as described in Section 1. 4) Check that both the steering and brake pressure gauges in the operator’s compartment are reading zero pressure. 5) Raise the wheel to be changed with a suitable rated device (e.g. chain block, hydraulic jack, air bag, etc). See diagram for the suitable lifting and support points for the machine’s chassis. 6) Place the machine on suitable stands or blocks that will allow the removal of the wheel. 7) Remove the 32 wheel bolts and remove the wheel assembly from the wheel end. 8) Using suitable lifting equipment, remove the wheel assembly. If the wheel is difficult to remove, insert ¾" UNC jacking bolts into the four threaded holes around the wheel rim. The threaded holes are on a slightly smaller PCD. Evenly screw the bolts in, to jack the wheel away from the wheel end. WARNING DO NOT rely on the lifting equipment alone to support the machine when working beneath it. The machine MUST be supported by stands or similar.

October 2009

181 of 311

Manual No. M01335r1


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PNEUMATICSYSTEMTROUBLESHOOTING

1min
page 311

AIRCOMPRESSOR

2min
page 303

MACHINE OPERATION &SHUTDOWN

1min
pages 254-255

AIRRECEIVER

4min
pages 304-306

PERIODICNON-DESTRUCTIVE TESTINGOFLOAD BEARING STRUCTURES

1min
page 299

INSTRUMENTSAND CONTROLS

17min
pages 256-275

SAFETY PRECAUTIONS

1min
page 302

STARTCIRCUITAND AUXILIARIES

5min
pages 307-310

OPERATIONAL STATE DIAGRAM

1min
page 243

DCSCONCEPT

5min
pages 229-232

ELECTRICLIGHTING COMPONENTS

1min
pages 221-222

ENGINESERVICEHOUR METER

1min
pages 223-224

BRAKEUNITS

1min
page 213

TILTAND LIFTCIRCUITS

1min
page 218

ALTERNATORCIRCUITAND COOLING FAN

1min
page 219

ATTACHMENTCONTROLS

1min
pages 214-215

BRAKEVALVE

5min
pages 209-212

STEERING/BRAKEPUMPPRESSUREFILTER

2min
pages 204-205

STEERINGCONTROLUNIT/PILOTOPERATED STEERING VALVE

1min
page 207

REMOVINGAND INSTALLING THEFRONTDRIVELINES

1min
page 180

SAFETY PRECAUTIONS

1min
page 189

DRIVELINES

2min
pages 177-178

WHEELAND TYREASSEMBLIES

3min
pages 182-185

REMOVINGAND INSTALLING THEUPPERDRIVESLINES

1min
page 181

CHECKINGWEAROFTHEPOSI-STOP BRAKEASSEMBLIES

1min
page 176

CHECKING/FILLING THEPLANETARYWHEELENDOILLEVEL

1min
page 172

CHECKING/FILLING THEAXLECENTREOILLEVEL

1min
pages 173-174

CHANGINGOILIN AXLECENTRES,WHEELENDSAND LIQUID COOLEDBRAKES

2min
page 175

FRONTANDREARAXLES

2min
page 171

CHANGINGTHETRANSMISSION OILFILTERELEMENT

1min
page 164

SERVICEDATA

2min
pages 168-170

CHECKING/FILLING THETRANSMISSIONOIL

1min
page 163

CHANGINGTHETRANSMISSION OIL

1min
page 165

REMOVALAND INSTALLATION OFDRIVECOUPLING

1min
page 160

THROTTLECONTROL

1min
page 153

TRANSMISSION/TORQUECONVERTER

5min
pages 161-162

EXHAUSTPARTICULATEFILTER

1min
pages 149-150

EXHAUSTMAKEUPTANK

1min
page 143

FLUSHING ACONTAMINATED COOLING SYSTEM

1min
page 139

CHECKING/FILLING ANDFLUSHING COOLANTSYSTEM

2min
page 138

EXHAUSTSYSTEM

1min
page 140

INLETFLAMETRAP/FLAMEPROOFJOINTS

4min
pages 129-132

RADIATOR

1min
page 137

EMERGENCYINTAKESHUTOFFVALVE

1min
page 128

FLUSHING THELUBRICATION SYSTEM

2min
pages 125-126

AIRCLEANER/INDICATORASSEMBLY

2min
page 127

SAFETY PRECAUTIONS

1min
page 122

OILFILTER

1min
page 123

LUBRICATION SYSTEM

1min
page 121

5000 HOUR–5 YEARLYOFFLINEMECHANICALINSPECTION

8min
pages 92-100

2000 HOUR–2 YEARLYOFFLINEMECHANICALINSPECTION

8min
pages 82-90

SECONDARYFUELFILTER

2min
pages 119-120

500 HOUR– 6MONTHSOFFLINE MECHANICALINSPECTION

8min
pages 64-71

10HOUR– DAILY OFFLINEMECHANICALINSPECTION

6min
pages 40-45

1000 HOUR–12 MONTHSOFFLINEMECHANICALINSPECTION

8min
pages 73-80

50HOUR–WEEKLYOFFLINEMECHANICALINSPECTION

8min
pages 47-54

250 HOUR– 3MONTHLY OFFLINEMECHANICALINSPECTION

8min
pages 55-62

GENERALSAFETY AND PRECAUTIONS

3min
pages 33-34

DIESELFUELRELEVANTINFORMATION

2min
page 20

SAFETY LABELSAND INSTRUCTIONS

1min
page 15

PACKING/SUPPORTING THEMACHINE

1min
pages 36-37

EXHAUSTCONDITIONERMAKEUPTANK PRESSUREISOLATION

1min
page 28

EXHAUSTCONDITIONERISOLATION

1min
page 32

PNEUMATICISOLATION

1min
page 25

GRABHANDLEFORMACHINETOPACCESS

1min
pages 38-39
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