Cat Feeder Breaker FBL 55H Blakefield South Service Manual - pdf download

Page 172

BI620094

Bucyrus Australia

Blakefield South FBL-55H Service Manual

CHECKING/FILLING THE PLANETARY WHEEL END OIL LEVEL Care and Maintenance The planetary wheel end oil levels should be checked and topped up if required every 250 service hours. To check the oil level of the planetary wheel ends: 1) Run the machine for approximately five minutes to heat the oil. 2) Park the machine on flat, level ground. The wheel end should be orientated as per the label on its outside face. 3) Allow it to stand for a minimum of five minutes. Doing this will allow the oil to drain back to its normal level. NOTICE The machine will have to be driven forward or backward to achieve the correct orientation for each wheel end.

4) 5)

6) 7) 8) 9)

Isolate and tag as described in Section 1. Locate the planetary wheel end filler plugs on the outside face of the planet carriers. If necessary clean the areas to minimize the possibility of any contaminants getting into the system. When the level is measured in the wheel ends the oil fill plugs should be in the 3 o’clock position. Move the machine either forward or reverse to achieve this. Allow five minutes settling time then remove the oil filler plug. The oil levels should be to the bottom of the filler hole. If not, fill up with the lubricant specified in Section 1. Allow a few minutes for the lubricant to attain its level as it flows through the various internal compartments and recheck the levels on each wheel end. Add lubricant if necessary. Reinstall the filler plug, ensure o-ring is in good condition (replace as necessary). NOTICE The self-contained liquid cooled brake system uses the same lube as the axle centre section and wheel ends. There are no seals between the spindles and wheel hubs. Oil that lubricates the differential and planetary wheel ends also lubricates and cools the brake assembly. The oil level is the same height as the planet and axle centre and the brake may be filled and the oil level checked at the planet carrier assembly or planet carrier cover.

October 2009

171 of 311

Manual No. M01335r1


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PNEUMATICSYSTEMTROUBLESHOOTING

1min
page 311

AIRCOMPRESSOR

2min
page 303

MACHINE OPERATION &SHUTDOWN

1min
pages 254-255

AIRRECEIVER

4min
pages 304-306

PERIODICNON-DESTRUCTIVE TESTINGOFLOAD BEARING STRUCTURES

1min
page 299

INSTRUMENTSAND CONTROLS

17min
pages 256-275

SAFETY PRECAUTIONS

1min
page 302

STARTCIRCUITAND AUXILIARIES

5min
pages 307-310

OPERATIONAL STATE DIAGRAM

1min
page 243

DCSCONCEPT

5min
pages 229-232

ELECTRICLIGHTING COMPONENTS

1min
pages 221-222

ENGINESERVICEHOUR METER

1min
pages 223-224

BRAKEUNITS

1min
page 213

TILTAND LIFTCIRCUITS

1min
page 218

ALTERNATORCIRCUITAND COOLING FAN

1min
page 219

ATTACHMENTCONTROLS

1min
pages 214-215

BRAKEVALVE

5min
pages 209-212

STEERING/BRAKEPUMPPRESSUREFILTER

2min
pages 204-205

STEERINGCONTROLUNIT/PILOTOPERATED STEERING VALVE

1min
page 207

REMOVINGAND INSTALLING THEFRONTDRIVELINES

1min
page 180

SAFETY PRECAUTIONS

1min
page 189

DRIVELINES

2min
pages 177-178

WHEELAND TYREASSEMBLIES

3min
pages 182-185

REMOVINGAND INSTALLING THEUPPERDRIVESLINES

1min
page 181

CHECKINGWEAROFTHEPOSI-STOP BRAKEASSEMBLIES

1min
page 176

CHECKING/FILLING THEPLANETARYWHEELENDOILLEVEL

1min
page 172

CHECKING/FILLING THEAXLECENTREOILLEVEL

1min
pages 173-174

CHANGINGOILIN AXLECENTRES,WHEELENDSAND LIQUID COOLEDBRAKES

2min
page 175

FRONTANDREARAXLES

2min
page 171

CHANGINGTHETRANSMISSION OILFILTERELEMENT

1min
page 164

SERVICEDATA

2min
pages 168-170

CHECKING/FILLING THETRANSMISSIONOIL

1min
page 163

CHANGINGTHETRANSMISSION OIL

1min
page 165

REMOVALAND INSTALLATION OFDRIVECOUPLING

1min
page 160

THROTTLECONTROL

1min
page 153

TRANSMISSION/TORQUECONVERTER

5min
pages 161-162

EXHAUSTPARTICULATEFILTER

1min
pages 149-150

EXHAUSTMAKEUPTANK

1min
page 143

FLUSHING ACONTAMINATED COOLING SYSTEM

1min
page 139

CHECKING/FILLING ANDFLUSHING COOLANTSYSTEM

2min
page 138

EXHAUSTSYSTEM

1min
page 140

INLETFLAMETRAP/FLAMEPROOFJOINTS

4min
pages 129-132

RADIATOR

1min
page 137

EMERGENCYINTAKESHUTOFFVALVE

1min
page 128

FLUSHING THELUBRICATION SYSTEM

2min
pages 125-126

AIRCLEANER/INDICATORASSEMBLY

2min
page 127

SAFETY PRECAUTIONS

1min
page 122

OILFILTER

1min
page 123

LUBRICATION SYSTEM

1min
page 121

5000 HOUR–5 YEARLYOFFLINEMECHANICALINSPECTION

8min
pages 92-100

2000 HOUR–2 YEARLYOFFLINEMECHANICALINSPECTION

8min
pages 82-90

SECONDARYFUELFILTER

2min
pages 119-120

500 HOUR– 6MONTHSOFFLINE MECHANICALINSPECTION

8min
pages 64-71

10HOUR– DAILY OFFLINEMECHANICALINSPECTION

6min
pages 40-45

1000 HOUR–12 MONTHSOFFLINEMECHANICALINSPECTION

8min
pages 73-80

50HOUR–WEEKLYOFFLINEMECHANICALINSPECTION

8min
pages 47-54

250 HOUR– 3MONTHLY OFFLINEMECHANICALINSPECTION

8min
pages 55-62

GENERALSAFETY AND PRECAUTIONS

3min
pages 33-34

DIESELFUELRELEVANTINFORMATION

2min
page 20

SAFETY LABELSAND INSTRUCTIONS

1min
page 15

PACKING/SUPPORTING THEMACHINE

1min
pages 36-37

EXHAUSTCONDITIONERMAKEUPTANK PRESSUREISOLATION

1min
page 28

EXHAUSTCONDITIONERISOLATION

1min
page 32

PNEUMATICISOLATION

1min
page 25

GRABHANDLEFORMACHINETOPACCESS

1min
pages 38-39
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