Cat Feeder Breaker FBL 55H Blakefield South Service Manual - pdf download

Page 137

BI620094

Bucyrus Australia

Blakefield South FBL-55H Service Manual

RADIATOR The machine is fitted with one radiator which provides cooling for the engine. This radiator is situated beside the top make up tank and is hinged for ease of cleaning and access to the cooling fan which is used to draw air through the radiator. The coolant in the cooling circuit of the engine is circulated through the engine and the radiator by means of the engine water pump. The coolant passing through the radiator is then cooled by forcing air through the radiator fins by means of a hydraulically driven fan. The flow is regulated by the engine thermostat which opens and closes when the temperature is higher or lower than the normal operating temperature of 80°C-85°C. A metal shroud is located around the fan to increase the efficiency of the cooling system. A radiator that is dirty decreases the efficiency of the cooling system and will cause the engine to overheat. The radiator core should be inspected every 50 service hours and cleaned as required. To clean the radiator core: 1) Ensure that the engine has had sufficient time to cool and is isolated and tagged as described in Section 1. 2) Lift the hinged radiator cover to give access to the radiator. 3) Remove hold-down bolts on radiator. 4) Lift the hinged radiator to vertical position and secure. 5) Use an air hose with a suitable blower nozzle to remove loose dirt from the core. WARNING Wear suitable eye protection when using compressed air. Do not exceed 30 kPa pressure. 6)

With a manual spray gun apply a mineral solvent to the radiator core to remove grease/oil dirt mix. WARNING DO NOT use petrol, kerosene or fuel oil as a solvent.

7) Relocate the radiator in place and install hold down bolts. 8) Rinse the radiator with low pressure water to remove solvent/dirt. 9) Replace the radiator guards before returning the machine to service. Every 250 service hours the radiator, grill and fan shroud mountings should be checked and tightened as necessary. Refer to Section 1 - Recommended Bolt Torque Charts NOTICE High pressure cleaning may result in damage to the cooling fins.

Supply to Engine

Return from Engine

Manual No.M01335r1

136 of 311

October 2009


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PNEUMATICSYSTEMTROUBLESHOOTING

1min
page 311

AIRCOMPRESSOR

2min
page 303

MACHINE OPERATION &SHUTDOWN

1min
pages 254-255

AIRRECEIVER

4min
pages 304-306

PERIODICNON-DESTRUCTIVE TESTINGOFLOAD BEARING STRUCTURES

1min
page 299

INSTRUMENTSAND CONTROLS

17min
pages 256-275

SAFETY PRECAUTIONS

1min
page 302

STARTCIRCUITAND AUXILIARIES

5min
pages 307-310

OPERATIONAL STATE DIAGRAM

1min
page 243

DCSCONCEPT

5min
pages 229-232

ELECTRICLIGHTING COMPONENTS

1min
pages 221-222

ENGINESERVICEHOUR METER

1min
pages 223-224

BRAKEUNITS

1min
page 213

TILTAND LIFTCIRCUITS

1min
page 218

ALTERNATORCIRCUITAND COOLING FAN

1min
page 219

ATTACHMENTCONTROLS

1min
pages 214-215

BRAKEVALVE

5min
pages 209-212

STEERING/BRAKEPUMPPRESSUREFILTER

2min
pages 204-205

STEERINGCONTROLUNIT/PILOTOPERATED STEERING VALVE

1min
page 207

REMOVINGAND INSTALLING THEFRONTDRIVELINES

1min
page 180

SAFETY PRECAUTIONS

1min
page 189

DRIVELINES

2min
pages 177-178

WHEELAND TYREASSEMBLIES

3min
pages 182-185

REMOVINGAND INSTALLING THEUPPERDRIVESLINES

1min
page 181

CHECKINGWEAROFTHEPOSI-STOP BRAKEASSEMBLIES

1min
page 176

CHECKING/FILLING THEPLANETARYWHEELENDOILLEVEL

1min
page 172

CHECKING/FILLING THEAXLECENTREOILLEVEL

1min
pages 173-174

CHANGINGOILIN AXLECENTRES,WHEELENDSAND LIQUID COOLEDBRAKES

2min
page 175

FRONTANDREARAXLES

2min
page 171

CHANGINGTHETRANSMISSION OILFILTERELEMENT

1min
page 164

SERVICEDATA

2min
pages 168-170

CHECKING/FILLING THETRANSMISSIONOIL

1min
page 163

CHANGINGTHETRANSMISSION OIL

1min
page 165

REMOVALAND INSTALLATION OFDRIVECOUPLING

1min
page 160

THROTTLECONTROL

1min
page 153

TRANSMISSION/TORQUECONVERTER

5min
pages 161-162

EXHAUSTPARTICULATEFILTER

1min
pages 149-150

EXHAUSTMAKEUPTANK

1min
page 143

FLUSHING ACONTAMINATED COOLING SYSTEM

1min
page 139

CHECKING/FILLING ANDFLUSHING COOLANTSYSTEM

2min
page 138

EXHAUSTSYSTEM

1min
page 140

INLETFLAMETRAP/FLAMEPROOFJOINTS

4min
pages 129-132

RADIATOR

1min
page 137

EMERGENCYINTAKESHUTOFFVALVE

1min
page 128

FLUSHING THELUBRICATION SYSTEM

2min
pages 125-126

AIRCLEANER/INDICATORASSEMBLY

2min
page 127

SAFETY PRECAUTIONS

1min
page 122

OILFILTER

1min
page 123

LUBRICATION SYSTEM

1min
page 121

5000 HOUR–5 YEARLYOFFLINEMECHANICALINSPECTION

8min
pages 92-100

2000 HOUR–2 YEARLYOFFLINEMECHANICALINSPECTION

8min
pages 82-90

SECONDARYFUELFILTER

2min
pages 119-120

500 HOUR– 6MONTHSOFFLINE MECHANICALINSPECTION

8min
pages 64-71

10HOUR– DAILY OFFLINEMECHANICALINSPECTION

6min
pages 40-45

1000 HOUR–12 MONTHSOFFLINEMECHANICALINSPECTION

8min
pages 73-80

50HOUR–WEEKLYOFFLINEMECHANICALINSPECTION

8min
pages 47-54

250 HOUR– 3MONTHLY OFFLINEMECHANICALINSPECTION

8min
pages 55-62

GENERALSAFETY AND PRECAUTIONS

3min
pages 33-34

DIESELFUELRELEVANTINFORMATION

2min
page 20

SAFETY LABELSAND INSTRUCTIONS

1min
page 15

PACKING/SUPPORTING THEMACHINE

1min
pages 36-37

EXHAUSTCONDITIONERMAKEUPTANK PRESSUREISOLATION

1min
page 28

EXHAUSTCONDITIONERISOLATION

1min
page 32

PNEUMATICISOLATION

1min
page 25

GRABHANDLEFORMACHINETOPACCESS

1min
pages 38-39
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