Caster Pivot

F-code Section C-code PS S3.2 3540 Non-Braking Caster Wheel, RRX35/RSX40

Version no T-code 002 395/398

1. Caster Pivot

1.1. Removal

1.Park the truck on a flat surface. 2.Turn key switch to OFF and disconnect battery at battery connector. Check to make sure battery retainer plates are in place. 3.Jack the rear of truck (see page66). 4.Remove the main electronic card panel (see page103). 5.Remove floor board.

WARNING Secure caster pivot before removing mounting bolts (20). Serious injury could occur if failure to comply with this requirement.

6.Turn and secure transmission to access mounting bolts (20).

NOTE! For models with a brake on caster wheels, the cable linkage must be disconnected before removal of foot pedal.

7.Bend lockwasher (2) tab down and remove locknut (1). 8.Remove Nilos ring (3) and bearing (4). 9.Remove caster assembly. 10.Loosen screws (5) to release spring tension. 11.Remove mounting bolts (20). 12.Remove caster pivot (13). Inspect and replace bushings and bearings as needed. 13.Installation 1. Install pivot block (16) closest to battery compartment first. 2.Install rear pivot block (16) on caster pivot (13).

F-code Section C-code PS S3.2 3540 Non-Braking Caster Wheel, RRX35/RSX40

Version no T-code 002 395/398

3.Maneuver caster pivot (13) in place between frame. 4.Install caster assembly in caster pivot (13).

NOTE! Make certain nilos ring and lockwasher are in correct position.

5.Tighten locknut (1) while turning caster wheel assembly until tight, then back off 1/4 turn. 6.Bend tab on lockwasher (2) up to secure locknut (1). 7.Install brake pedal.

NOTE! For models with brake on caster wheels, the cable linkage must be installed.

8.Set spring tension and stops (see page195). 9.Install floor board. 10.Install main electronic card panel. 11.Test truck operation, then return to service.