Gehl Manure Spreader 125 Service Parts Manual(903788A) - PDF DOWNLOAD

G E H l..; L: COMPANY G New Agricultural Equipment

G G E H l..; L: Company (Inc.), hereinafter referred to aSG as G E H l..;, L:, warrants new G G E H l..; L: machinery and attachthetime ments (the "Equipment") to be free from defects in material and workmanship at the time of delivery to the original G E H l..;'S L: 's purchaser if properly set up and operated in accordance with the recommendations set forth in G Operator's Manual.

G E H l..; L: 's liability for any defect shall be limited to repair or replacement of the Equipment. G G E H l..; L: 's G obligation shall terminate twelve (12) months after the delivery of the goods to the original retail purchaser or when the Equipment is first put into use, whichever event occurs first.

whic'h are subject to the warranty of the tire manufacturer. Please contact This warranty shall not apply to tires which G E H l..; L: dealer for further information on tire warranties. your G This warranty shall not apply to any item of Equipment which shall have been repaired or altered outside the G G E H l..; L: factory or authorized G G E H l..; L: dealership or which has been subject to misuse, negligence or accident; neither shall it apply to Equipment which has not been operated in accordance with G G E H l..; L: 's printed instructions or has been operated beyond the Company's recommended machine rated capacity.

EXCLUSION OF WARRANTIES G E H l..; L: makes no representation or warranty of any kind, Except as otherwise expressly stated herein, G express or implied, including merchantability or fitness for particular purpose in respect to the Equipment.

G E H l..; L: shall not be liable for incidental or consequential damages for any breach of warranty, including but G not limited to inconvenience, rental or replacement equipment, loss of profits or other commercial loss.

G E H l..; L: has any authority to bind G G E H l..; L: to any affirmation, No agent, employee or representative of G representation or warranty concerning its machinery and attachments except as specifically set forth herein.

Certain limitations expressed herein are excludable in accordance with provisions of local law. Such provisions shall be deemed struck if such local law is applicable. All other provisions shall continue to apply.

TABLE OF CONTENTS Chapter

1 2 3 4 5 6 7 8 9 10

Description

Page

................................................... Inside Front Cover Warranty ..................................................

Introduction . . . . . •. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2 Introd.uction Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . •. . . . . . . . . . . . .. 3 Checklists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5-7 SAFETY (Including MANDATORY SHUTDOWN PROCEDURE) ........... 8-11 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . .. 12-18 Operation.

Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 19-20 Maintenance & Service ................................................. 21-22 Set-Up & Assembly ................................................... 23-25 Decal Locations.

Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 26 Service Parts & Numerical Index ......................................... 27-51 Index .................................................................. 52 Standard Hardware Torque Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. Inside Back Cover

1

·CHAPTER 1 INTRODUCTION Your decision to purchase this piece of GEHL\9 equipment was a good one. We are sure that your decision was strongly considered and that you are looking forward to many seasons of reliable performance from this machine.

We, as a Company, have invested a great deal of time and effort in developing our lines of agricultural and industrial equipment. .

This manual completely covers the current DM160 model. Service parts information only is provided in this manual for the out-of-production DM140 model.

This manual was developed specifically for the machine you have purchased. The information, contained within, was prepared for your assistance in preparing', adjusting, maintaining and servicing your machine. More importantly, this manual provides an operating plan for safe and proper use of your machine.

Major points of safe operation are detailed in the SAFETY chapter of this manual. Refer to the Table of Contents for an outline (by chapters) of this manual.

Use the Index, in the back of the manual, for specific chapter and topic/page number references.

Modern machinery has become more sophisticated and with that In mind, GEHL Company asks that you read and understand the contents of this manual COMPLETELY and become familiar with your new machine, BEFORE you attempt to operate it. Furthermore, we recommend if this machine is re-sold that this Manual accompany the unit.

Our wide Dealership network stands by to provide you with any assistance you may require, including genuine GEHL service parts. All parts should be obtained from or ordered through your GEHL Dealer.

Give complete information about the part as well as the model number and serial number of your machine.

Record numbers, in the spaces provided, as a handy record for quick reference.

The model number and serial number for this unit are on a plate located on a Gusset on the Main Frame.

"Right" and "Left" are determined from a position standing behind the unit and facing the direction of travel. From this position, the Support Leg is on the "left" side.

2

IMODELNO. DM160 SERIAL NO. (Fill In)

GEHLCOMPANY WEST BEND, WIS. 53095 U.S.A.

Typical Model & Serial Number Plate

GEHL Company reserves the right to make changes or improvements in the design or construction of any part without incurring the obligation to install such changes on any unit previously delivered.

Throughout this manual, information is provided which is set in italic type and introduced by the bold word NOTE. BE SURE to read carefully and comply with the message or directive given. Following this information will improve your operating or maintenance efficiency, help you to avoid costly breakdowns or unnecessary damage and, extend your machine's life.

The GEHL Company, In cooperation with the American Society of Agricultural Engineers and the Society of Automotive Engineers, has adopted this SAFETY ALERT SYMBOL

A to pinpoint characteristics which, If NOT properly followed, can create a safety hazard. When you see this symbol in this manual or on the unit itself, you are reminded to BE ALERTI Your personal safetyJs Involved I

CHAPTER 2 SPECIFICATIONS Dimensions are In Inches (Millimeters) Unless Otherwise Noted Model & Description ......... DM160 Disc Mower Power Requirements ... . . . . .. From 540 RPM 45 hp (34 kw) tractor with Category II, 3-Point Hitch Operating Width ....................... 94 (2390) Transport Width ....... Approximate with of Tractor Weight ........................... 918 lb (414 kg) Disc Rotating Speed .... 3000 RPM at 540 PTO RPM Number of Discs ............................... 6 Total Number of Knives ........................ 18 Knife Overlap ......................... 4-1/4 (l08) Knife Tip Speed174 mph (78 m/sec) at 540 PTO RPM Gearbox Oil Capacity ....... 1/2 U.S. Pint (1/4 Liter) ofHD90 Cutterbar Oil Capacity ..... 4 U.S. Pint (2-1/4 Liter) of HD90 Cutting Speed ..........6 mph (9.5 kmh) (or as Fast as Conditions Permit)

Standard Features Hydraulic Cylinder Cutterbar Control Disc Mower is provided with a four-strand V-Belt Driven Bevel Gearbox with Telescoping PTO Coupling between the Drive Sheave and the tractor PTO shaft Oil-bathed Spur Gear Cutterbar Disc Drive Safety Tension Bolt Cutterbar Breakaway Protection Variable Cutterbar Operating Positions to 45° Above or Below Straight Horizontal .

Heavy Flexible, Synthetic Sheet Guard Over the Cutterbar Cutterbar Provided with Built-in and Replaceable Stone Guard Plates Cutterbar Knives have a 15° Twist to Lift the Cut Material Over the Cutterbar

3

INTENTIONALLY BLANK

4

CHAPTER 3 CHECKLISTS PRE-DEUVERY

DEUVERY

c o

After the Disc Mower has been completely set-up, the following inspections should be made Defore delivering it to the Customer. Check off each item after prescrioed action is taken.

The following Checklist is an important reminder ofvaluable informatIon that MUST be passed on to the Customer at the time the unit is delivered. Check off each item as you explain it to the Customer.

t:

Check that:

Check that:

Il.

D Disc Mower has been assembled correctly according to instructions in the Set-up & Assembly chapter of

D Give Operator's Manual to the Customer and instruct

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CD

1;; CD

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CD

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this manual.

Customer to be sure to read and completely understand its contents BEFORE operating the unit.

D All Grease Fittings have been properly lubricated and that the Gearbox and Cutterbar have been filled to

D Direct Customer on how to use the Index of this manual as a quick page number locating guide.

their proper operating level; see the Lubrication chapter for specific details.

D Explain and review with Customer the SAFETY

D All Guards, Shields and Decals are in place and securely attached.

D All fasteners are properly secured.

D All adjustments have been made to comply with setting given in the Adjustments chapter.

D Model and Serial Numbers for this unit are recorded in spaces provided on this page and page 2.

Hook the unit up to a 540 RPM tractor and test-run the unit while making sure that proper operation is exhibited by all components.

chapter of this manual.

D Explain that regular lubrication is required for continued proper operation and long life. Review with Customer the Lubrication chapter of this manual.

D Explain the function of the Cutterbar Breakaway Mechanism.

D Explain the function and value of the PTO Safety Chain and the Flexible Sheet Cutterbar Guard.

D Demonstrate the proper use of the Spring-loaded PTO Locking Couplers.

Check that:

D properly The Telescoping PTO rotates freely inside the Chain-anchored PTO Shields.

D Completely fill out the Owner's Registration, including Customer's signature, and return it to the company.

D All Blades and Discs are turning freely.

D All mechanisms are operating smoothly.

D All hydraulic Hose connections are NOT leaking under pressure and that Lift Mechanism is operating smoothly and properly.

I acknowledge that pre-delivery procedures were performed on thIS unit as outlined above.

Customer's Signature

Date Delivered (Dealer's File COpy)

Dealership Name Dealer Represenlative's Name

Date Checklist FIlled-out Serial Number

5

INTENTIONALLY BLANK (To Be removed as Dealer's File Copy)

6

CHAPTER 3 CHECKLISTS PRE-DELIVERY

DELIVERY

After the Disc Mower has been completely set-up, the following inspections should be made before delivering it to the Customer. Check off each item after prescribed action is taken.

The following Checklist is an important reminder of valuable informatlOn that MUST be passed on to the Customer at the time the unit is delivered. Check off each item as you explain it to the Customer.

Check that:

Check that:

D Disc Mower has been assembled correctly according

D Give Operator's Manual to the Customer and instruct

D All Grease Fittings have been properly lubricated and

D Direct Customer on how to use the Index of this

to instructions in the Set-up & Assembly chapter of this manual.

that the Gearbox and Cutterbar have been filled to their proper operating level; see the Lubrication chapter for specific details.

D All Guards, Shields and Decals are in place and securely attached.

o

o

All fasteners are properly secured.

All adjustments have been made to comply with setting given in the Adjustments chapter.

D Model and Serial Numbers for this unit are recorded in spaces provided on this page and page 2.

Hook the unit up to a 540 RPM tractor and test-run the unit while making sure that proper operation is exhibited by all components.

Customer to be sure to read and completely understand its contents BEFORE operating the unit. manual as a quick page number locating guide.

D Explain and review with Customer the SAFETY chapter of this manual.

D Explain that regular lubrication is required for

continued proper operation and long life. Review with Customer the Lubrication chapter of this manual.

D Explain the function of the Cutterbar Breakaway Mechanism.

D Explain the function and value of the PTO Safety Chain and the Flexible Sheet Cutterbar Guard.

D Demonstrate the proper use of the Spring-IoadedPTO Locking Couplers.

Check that:

D The Telescoping PTO rotates freely inside the properly Chain-anchored PTO Shields.

D All Blades and Discs are turning freely.

D All mechanisms are operating smoothly.

D All hydraulic Hose connections are NOT leaking under pressure and that Lift Mechanism is operating smoothly and properly.

I acknowledge that pre-delivery procedures were performed on thIS unit as outlined above.

D Completely fill out the Owner's Registration, including Customer's signature, and return it to the company.

Customer's Signature

Date Delivered (NOTE: Pages 5 & 6 Have Been Removed at Perforation)

Dealership Name Dealer Representative's Name

Date Checklist Filled-out Serial Number

7

CHAPTER 4

SAFETY The above Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS IN· VOL VED! It stresses an attitude of "Heads Up for Safety" and can be found throughout this Operator's Manual and on the machine itself.

BEFORE YOU ATTEMPT TO OPERATE THIS EQUIPMENT, READ AND STUDY THE FOL· LOWING SAFETY INFORMATION. IN ADDI· TION, MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS WITH THIS EQUIPMENT, WHETHER FAMILY MEMBER OR EMPLOYEE, IS FAMILIAR WITH THESE SAFETY PRECAUTIONS. Our Company AL WAYS takes the operator's safety into consideration when designing its machinery and guards exposed moving parts for his/her protection.

However, some areas can NOT be guarded or shielded in order to assure proper operation. In addition, this Operator's Manual and Decals on the machine, warn of further danger and should be read and observed closely.

A DANGER

"DANGER" Indicates an Imminently hazardous situation which, If not avoided, will result In death or serious Injury.

A WARNING "WARNING" Indicates a potentially hazardous situation which, If not avoided, could result In death or serious Injury.

A CAUTION "CAUTION" Indicates a potentially hazardous situation which, If not avoided, may result In minor or moderate Injury. May also alert against unsafe practices.

8

A

MANDATORY SAFETY SHUTDOWN PROCEDURE BEFORE unclogging, cleaning, adjusting, lubricating or servicing the unit:

1.

Disengage the tractor PTO.

2.

Place the tractor transmission in park to prevent any tractor movement and lower unit until it is resting on firm ground.

3.

Shut off the tractor engine and remove the starter switch key and take it with you when leaving the tractor seat.

4.

Wait for all movement to stop.

5. - Disconnect PTO Driveline from the tractor.

ONLY when you have taken these precautions can you be sure it is safe to proceed. Failure to follow the above procedure could lead to death or serious" bodily injury.

ADDITIONAL SAFETY REMINDERS Some photographs, used in this manual, may show Doors, Guards and Shields open or removed for illustration purposes ONLY. BE SURE that all Doors, Guards and Shields are in their proper operating positions BEFORE starting the tractor engine to operate the unit.

ALWAYS wear safety glasses with side shields when striking metal against metal. It is further recommended that a softer (non-chipable) material be used to cushion the blow. Failure to heed could lead to serious injury to the eye(s) or other parts of the b o d y . NEVER use your hands to search for hydraulic fluid leaks; use a piece of cardboard. Escaping fluid under pressure can be invisible and can penetrate the skin and cause serious injury! If any fluid is injected into your skin, see a doctor at once! Injected fluid MUST BE surgically removed by a doctor familiar with this type of injury or gangrene may result.

A

SAFETY (Continued)

A

KEEP OUT WHILE MACHINE IS OPERATING. ROTATING BLADES BELOW PROTECTIVE COVER CAN CUT OR CATCH HANDS OR FEET. FAILURE TO HEED CAN RESULT IN DEATH OR SERIOUS INJURY. REV 073676 FlEV

BEFORE UNCLOGGING, CLEANING, ADJUSTING, LUBRICATING OR SERVICING THE UNIT ALWAYS FOLLOW THE MANDATORY SAFETY SHUTDOWN PROCEDURE UNLESS OTHERWISE INSTRUCTED BY THE OPERATOR'S MANUAL. THE PROCEDURE IS: 1. DISENGAGE THE TRACTOR PTO. 2. SHUT OFF TRACTOR ENGINE. 3. WAIT FOR ALL MOVEMENT TO STOP. 4. DISCONNECT THE PTO DRIVELINE TRACTOR...

FROM THE TRACTOR

MAINTAIN SAFE CLEARANCE FROM ELECTRIC POWER LINES AND AVOID CONTACT WITH ANY ELECTRICALLY CHARGED CONDUCTOR. CONTACT WITH ELECTRICAL POWER SOURCE CAN RESULT IN ELECTRICAL SHOCK OR ELECTROCUTION. FAILURE TO HEED CAN RESULT IN DEATH OR SERIOUS INJURY. 072148

BE SURE PTO SHIELDS TURN FREELY AND KEEP ALL GUARDS AND SHIELDS IN PLACE. PEOPLE. TOOLS. BE SURE MACHINE IS CLEAR OF PEOPLE, AND OTHER OBJECTS BEFORE ENGAGING PTO. pnr

DO NOT WEAR LOOSE"OR BAGGY CLOTHING AROUND THIS MACHINE AND KEEP HANDS. FEET AND CLOTHING AWAY FROM MOVING AND POWER DRIVEN PARTS. KEEP CHILDREN AND SPECTATORS OFF AND AWAY FROM MACHINE WHILE IT IS OPERATING. KEEP OFF UNIT UNLESS A SPECIFIED OPERATOR'S STATION IS PROVIDED.

077682

9

SAFETY (Continued)

A

ACAUTION THIS IMPLEMENT IS EQUIPPED TO OPERATE WITH 540 RPM PTO TRACTOR. NEVER ATTEMPT TO CONNECT OR OPERATE WITH 1000 RPM PTO TRACTOR. 073671 REV. 0

INSTALL TRANSPORT P.IN ~IN BEFORE WORKING UNDER MACHINE. PIN PREVENTS MACHINE FROM FALLING DOWN ON YOU.

FAILURE TO HEED CAN RESULT IN DEATH OR SERIOUS INJURY. 072254

1. ROTATING KNIVES MAY THROW FOREIGN OBJECTS. 2. KEEP CUTTERBAR CUTTER BAR SHIELD IN DOWN POSITION AT ALL TIMES. 3. BYSTANDERS ARE TO BE KEPT AT A SAFE DISTANCE. a

073673 REV. 0

10

A

SAFETY (Continued)

1. FOR YOUR PROTECTION THIS DRIVE TUBE HAS A GUARD THAT MUST BE TIED DOWN TO PREVENT ITS ROTATION. DO NOT POUND TO REMOVE DRIVE TUBE. >

2. GREASE JOINTS AND TELESCOPING MECHANISM REGULARLY. 3. KEEP DRIVE PROPERLY ADJUSTED - SEE OPERATOR'S MANUAL FOR DETAILS. 4. U-JOINT YOKES MUST BE PROPERLY ATTACHED AND MAINTAINED.

074810

REV, 0

A DANGER THE OWNER IS RESPONSIBLE FOR MAKING INFORMATION AVAILABLE ON THE SAFE USE AND PROPER MAINTENANCE OF THIS MACHINE. DO NOT START, OPERATE OR WORK ON THIS MACHINE UNTIL YOU HAVE CAREFULLY READ AND THOROUGHLY UNDERSTAND THE CONTENTS OF THE OPERATOR'S MANUAL.

ROTATING DRIVE LINE

IF YOU HAVE ANY QUESTIONS ON OPERATION, ADJUSTMENT OR MAINTENANCE OF THIS MACHINE OR NEED AN OPERATOR'S MANUAL CONTACT YOUR GEHL DEALER OR

DEATH WILL RESULT FROM ENTANGLEMENT KEEP PEOPLE AND CLOTHING WELL CLEAR

GEHL COMPANY, WEST BEND, WISCONSIN 53095

DO NOT OPERATE WITHOUT: • DRIVE LINE GUARDS • INPUT SHAFT GUARDS • TRACTOR MASTER SHIELD • U·JOINTS LOCKED TO TRACTOR AND IMPLEMENT SHAFTS

MODEL AND SERIAL NUMBERS WILL BE REQUIRED

091444

FAILURE TO FOLLOW SAFETY, OPERATING AND MAINTENANCE INSTRUCTIONS COULD RESULT IN DEATH OR SERIOUS INJURY TO THE OPERATOR OR BYSTANDERS, POOR OPERATION AND COSTLY BREAKDOWN. WHEN TRAVELING ON PUBLIC HIGHWAYS OBEY ALL TRAFFIC LAWS CONCERNING LIGHTING, SLOW MOVING VEHICLE SIGNS, ETC. LIMIT SPEED TO 20 MPH AND USE A LOCKING HITCH PIN. 0768904

11

CHAPTER 5 OPERATION EMERGENCY SHUTDOWN

A CAUTION BEFORE starting the tractor engine and running the Disc Mower, review and comply with ALL SAFETY recommendations set forth In the SAFETY chapter of this mctnual.

be used for operating the DM160 Disc Mower. The tractor 3-point linkage should have a freely adjustable top link and swivel cranks on the lower links. A tracking width of 59-1/2" (1510 mm) is recommended to allow sufficient space for the tractor wheels. Stabilizing bars or chains are essential. to help maintain the position of the tractor and Mower with respect to the standing crop.

In an emergency or in case material or a foreign object becomes lodged in or between the Mower Discs or Blades, stop Mower operation IMMEDIATELY by disengaging the tractor PTO and stopping forward movement. When the Discs or Blades are stopped by a foreign object, the Discs or Blade will stop when the Shear Bolt in the Cutterbar Breakaway Mechanism breaks.

A CAUTION Exercise the MANDATORY SAFETY SHUTDOWN PROCEDURE before leaving the tractor seat to remedy a problem. (Page 8)

1 - Stabilizer Bars or Chains 2 - Tractor Lower Link Swivel Crank 3 - Ground 4 - Track Width of 59-1/2" (1500 mm)

Fig. 5-1

GENERAL INFORMATION ALWAYS engage the tractor PTO at idle speed, when starting-up the Disc Mower to reduce unnecessary stress on the Drive Line. The GEHL DMl60 Disc Mower is designed for mowing virtually all types of crops, whether it's down and tangled alfalfa, matted grasses or crops heavy with dew or fresh rain. It is designed for attachment to the 3-point Category II hitch of a 45 hp (34 kw) 540 RPM tractor. The Disc Mower features a six (6) triangular-shaped Discs that rotate at 3000 RPM. Each Disc has three (3) specially tempered, reversible Knives that give a clean, high impact cutting action.

NOTE:

A weI/-oiled 3-point linkage is essential to adjusting the position of the Mower.

The Transmission is Belt Driven from the PTO to an all-Gear Cutterbar Gearbox. The Cutterbar Gears operate in an oil bath for smooth,continuous Disc operation.

PREPARING TRACTOR (Figs. 5-1 & 5-2) In general, any 45 hp (34 kw) 540 RPM tractor, which is equipped with a hydraulically-operated 3-point hitch and a single remote hydraulic output connection, can

12

1 - Freely Adjustable Tractor Top Link 2 - Tractor Lower Link Swivel Crank 3 - Stabilizer Bars or Chains

Fig. 5-2

MOUNTING TO TRACTOR (Figs. 5-3 through 5-8) Back the tractor up to the Disc Mower with its linkage arms lined-up with the Mounting Pins on the Mower.

Connect the Lower Link with crank handle last as this can be used to make up for height differences, if needed. Mount the top link, raise the Mower several inches (millimeters) and fix the Support Leg in its "transport" position. Check the position of the Mower to insure that the tractor lower links are horizontal. To detach the Disc Mower, reverse the preceding attachment procedure.

Fig. 5-4: Support Leg in "Supporting" Position

Fig. 5-5: Support Leg In "Transport" Position

1 • Tractor Lower Link Swivel Crank 2 - Top Link Connection 3 • Category II Mounting Pins 4 - Height Above Ground 5 - Lift Cylinder Hose, 3/8 x 1-1/2 Pipe Coupler and Field-supplied Quick-disconnect

Fig. 5-3

A CAUTION NEVER attempt to detach the Disc Mower from the tractor without first lowering the Cutterbar to the ground.

1 - Lift Cylinder Flow Reduction Device with 1/32" (1 mm) Opening

Fig. 5-6

13

/ /

/

4 • Lower Link Setting 5·16 to 18" (405 to 455 mm) 6· Ground

1 • Alternate Hole In End of Link Tube 2 • Regular Mounting Hole In Link Tube 3 • Hole In Ram End of Hydraulic Cylinder

Fig. 5·7 To use the hydraulic Lift Cylinder, a 3/8 x 1-1/2 Pipe Coupling and the appropriate quick-disconnect fitting (NOT provided) MUST be attached to the Lift Cylinder Hose. Use teflon tape (or equivalent pipe sealing compound) on all fitting connections to prevent leakage.

The Lift Cylinder is furnished with a: flow reduction device to limit oil flow into the Cylinder. The opening in the flow reduction device is approximately 1/32" (1 mm); do NOT attempt to change the flow reduction.

NOTE:

On some tractor models, when the normal hydraulic system is regulated by only the handle of the lower linkage, it is recommended to change the connection at the end of the hydraulic Cylinger Ram.

Move the Cutterbar to the horizontal position and set the arms ofthe tractor lower links 16 to 18" (400 to 450 mm) above the ground. Disconnect the MI0 x 45 Bolt which secures the Link Tube to the Ram. Then, reposition the Link Tube so that it can be secured to the Ram in the alternate hole. Then, replace and resecure the Bolt.

The tractor hydraulic control will now raise the Disc Mower first, and then the Cutterbar in a single operation. When using the hydraulic control, the lift control stop should be set so that the Cutterbar does NOT come above the horizontal when the Mower is raised. Refer to the "Mowing" topic in this chapter for additional details.

14

Fig. 5-8: Tractor Hydraulics Control

TELESCOPING PTO SHAFT ATTACHMENT (Figs. 5-9 through 5-14) Raise the Disc Mower so that the tractor PTO shaft, and the Mower Drive Shaft are at the same height. Align the two halves of the Telescoping PTO (side by side) and measure the amount necessary for cutoff. For a correct adjustment, the Tubes should overlap each other allowing for a 1" (25.4 mm) clearance. If the two halves are too long, first cut the Guard Tubes to the correct length. Then, cut the same length from the PTO Shaft and Tube. BE SURE to remove any burrs, clean the Tubes, and grease them from the outsides.

NOTE: The angle of the Telescoping PTO MUST NOT exceed 30'. BE SURE also to disengage the PTO when the tractor 3-point hitch is raised to the maximum height.

Fig. 5·12

Fig. 5·9: Shafts at Same Height

1 • Grease All Three Points Regularly

Fig. 5-13: NEVER Use Hammer on Drive Joint

1-1"(25mm) 2 - Cut Along the Dotted Line

Fig. 5-10

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. . . .. ~/l·· cis"

1 - Tube Cutoff 2 - Shaft Cutoff Should Be the Same Length as Tube Cutoff

Fig. 5-11

1 - Chain Attached to Tractor 2 - Front Drive Shield

Fig. 5·14 If the Telescoping PTO Drive is left too long or the Tubes are NOT greased regularly. the Mower Drive Bearings can become permanently damaged. NEVER use a hammer on the PTO ends and keep them well lubricated with grease. Attach the Guard Tube Chain securely to the tractor.

15

A WARNING BEFORE operating the Disc Mower, BE SURE that the PTO Guard Tube Is properly chained to the tractor PTO guard to prevent the Tube from turning.

OPERATING POSITION (Fig. 5-16) First, lower the Mower Cutterbar into the operating position (parallel to the ground) with the Lift Cylinder.

Next, position the Linkage Pins approximately 16 to 18" (400 to 450 mm) from the ground. Then, turn the tractor top link to position the Mower Frame vertical.

TRANSPORT POSITION (Fig. 5-15) Using the tractor 3-point hitch, raise the Mower approximately 4" (102 mm). Fold-back the front part of the Protection Sheet Support. BE SURE that the Protective Cutterbar Sheet stays clear of the Hinge.

Using the Lift Cylinder, position the Cutterbar vertically.

1 • Tractor Top Link Adjusted to Obtain Vertical Mower Frame 2· Linkage Pins at 16 to 18" (405 to 455 mm) from the Ground

Fig. 5-16: Disc Mower In "Operating" POSition

MOWING

1 • Cutterbar In Vertical (Transport) Position 2· Lift Cylinder Transport Safety Lock Engaged

Fig. 5-15: Disc Mower In "Transport" Position

A WARNING Do NOT alter NOR remove the protective Cutterbar Sheet. BE SURE also to store the Disc Mower with the Cutterbar In the "Operating" position.

NOTE:

BE SURE that the high pressure Tube Safety Locking Device is properly locked in the "Transport" position.

16

Choose the appropriate tractor speed and PTO speeds for forward travel of approximately 6 mph (9.5 kmh).

As necessary, adjust the cutting height with the tractor top link. A recommended procedure for gauging the cutting height is to do so with the Mower stationary.

After the cutting height is determined, the Cutterbar can be raised to a position slightly below horizontal to allow for adequate flotation of the Shoe under the Gearbox. The Cutterbar can be operated up to 45' above or below the horizontal, as desired.

With the Cutterbar raised, engage the tractor PTO and let the tractor clutch out slowly while allowing the engine revolutions to build-up to the recommended speed before lowering the Cutterbar and entering the crop.

A CAUTION BE SURE to check the entire area for spectators and/or obstructions BEFORE proceedIng to mow the crop.

SHOCK ABSORBER (Figs. 5-17 , 5-18 & 5-19) The Disc Mower is provided with a Shock Absorber which MUST be fitted to the Cylinder end and to the Vertical Tube which is attached to the tractor 3-point hitch. Raise the Mower until the Inner Shoe is approximately 8" (205 mm) above the ground. Next, extend the Cylinder to lower the Cutterbar so that the Outside Shoe just touches the ground. Then, lower the tractor linkage to a distance of 16 to 18" (400 to 450 mm) between the linkage arms and the ground. At this position, Mounting Pin should be centered in Buffer Slot to provide for adequate Outside Shoe flotation.

1 - Linkage Pins 16 to 18" (405 to 455 mm) Above Ground 2 - Ground

Fig. 5·19

MOWING SLOPES The Pin MUST be in the lowest position in the slot of the Link Tube. This can be achieved by keeping the hydraulic trailer connection lever pushed for a few seconds beyond the position where the Cutterbar is resting on the ground.

SWATHBOARD (Fig. 5-20) 1 - Shock Absorber Fitted to End of LIft Cylinder 2 • Mounting Pin In Center of Buffer Slot

Fig. 5·17

NOTE:

If the tractor linkage is allowed to go be/ow 16" (400 mm), the Cutterbar may be damaged due to improper or NO flotation. If the linkage is allowed to go above 18" (450 mm), excessive flotation pressure will develop causing uneven mowing.

The Outside Swathboard is attached to the end of the Cutterbar. The angle of the Swathboard can be changed by tightening or loosening the Nut. The Swathstick can be arranged in anyone of four positions or removed entirely, if desired. The actual position of the Swathstick should always be adjusted according to the circumstances required, such as long, short or flattened crops.

1 • Gearbox 8" (204 mm) Above Ground 2 - Ground

Fig. 5·18 When mowing below the horizontal, the Cylinder Rod MUST be attached in the position shown.

When raising or lowering the Cutterbar at the ends of the field, only the tractor linkage has to be used (and NOT the Lift Cylinder). If the Cylinder is used accidentally, the Cutterbar will again have to be replaced to the horizontal position.

1 - Swaths tick 2 - Swathboard 3 - Angle Adjustment Nut

Fig. 5·20

17

OVERLOAD PROTECTION (Figs. 5-21 & 5-22) The Disc Mower Cutterbar is protected against obstacles by a single Cutterbar Breakaway Bolt. If the Bolt breaks, while operating the unit, attempt to determine the cause of the Bolt failure before replacing it and attempting to re-secure operation. The Bolt is equipped with two Nuts. To properly install the Bolt, first attach the one Nut, using finger-tight pressure.

Then, install and tighten the second Nut using a wrench.

NOTE: A package of eight additional Cutterbar Breakaway Bolts is available by GEHL part number 610446.

Fig. 5·22

Fig. 5·21

18

CHAPTER 6 ADJUSTMENTS DRIVE BELT TENSION (Figs. 6-1 & 6-2)

A CAUTION BEFORE proceeding to perform any adjust· ments on the Disc Mower, exercise the MAN· DATORY SAFETY SHUTDOWN PROCEDURE (page 8) BEFORE proceeding.

The Drive V -Belt tension, between both Pulleys, should be checked before each day of operation. The tension should be maintained at approximately 5/8" (16 mm) deflection for a hand pressure applied at the midpoint of the Belt span. To adjust the tension, first loosen the Bolts on the Bearing Plate. Then, rotate the outside Nylon-insert Lock Nut to obtain the correct tension. Tap the Tension Plate with a hammer (ifnecessary), in the direction of the Hookbolt. After proper tension is adjusted, tighten the Bearing Plate hardware.

NOTE:

When a V-Belt becomes worn excessively and requires replacement, BE SURE to replace all of the Belts so as to maintain correct Belt lengths.

KNIFE CHANGING (Figs. 6-3, 6-4 & 6-5)

1 - 5/8" (16 mm)

Fig. 6·1

01

This GEHL Disc Mower is equipped with twisted Knives which are designed to provide the lowest cutting level. In general, the Knives can be operated when the Cutterbar is in the flat horizontal position. Both clockwise rotating and counterclockwise rotating Knives are used. Knives are marked with direction of rotation arrows. All GEHL Knives are double-edged and reversible. As the Discs are rotating in opposite directions, next to each other, the direction of rotation of all Knives MUST be followed exactly to insure the best cutting action. The Knife Bolts can be loosened with the wrench provided, after the area around the Nut is cleaned-off. To facilitate Knife assembly or removal, place the Cutterbar in the "Transport" position.

1 - Belt Tension Adjustment Locknut 2 - Bearing Plate Attachment Bolts (2)

Fig. 6·2

Fig. 6·3

19

3.

Check and readjust the cutting height with the tractor top link.

4.

Maintain as high a ground travel speed as comfortable to avoid second and third cutting.

5.

lf a build-up of dirt, grass or trash exists, remove it and wash-down the Cutterbar before or after each operation.

A WARNING 1 - Clean-off Area Around Knife Bolt Nut

Fig. 6-4

Exercise the MANDATORY SAFETY SHUTa DOWN PROCEDURE (page 8) BEFORE cleanIng the Cutterbar area. Use a screwdriver (NOT your hands) to break-up any dirt buildup or to loosen twisted grass.

PROTECTIVE SHEET (Fig. 6-6) The Protective Sheet Support Frame can be adjusted by means of Bolts and appropriate mounting holes to match various crop heights. The Protective Frame can quickly be removed for maintenance, as required.

Remove the Bolt with Nylon-insert Lock Nut and loosen the top Nut. The Bolt is mounted in a sleeve hole. By raising the Frame, the entire assembly can be removed.

1 - Place Cutter bar In "Transport" Position to Facilitate Changing Knives 2 - Clean-off Knife Bolt

Fig. 6-5

NOTE: BE SURE to use only GEHL replacement Knives, to insure the best possible cutting action and promote long life. To make the Disc stationary, while loosening the Knife Bolts, temporarily stop the Disc with a wooden wedge or hammer handle. lf the cutting quality decreases, make the following inspections:

1.

2.

20

Check that the Discs are running at full speed, that the tractor PTO speed is proper and that the Drive Belts are properly adjusted.

Check that the Knives are the proper rotation, full-sized and sharp.

1 - Protective Sheet Support Frame Adjustment Bolt 2 • Support Frame Attachment Bolts

Fig. 6-6

CHAPTER 7 MAINTENANCE & SERVICE

A CAUTION BEFORE proceeding to perform ALL service and maintenance routines on this unit, exercise the MANDATORY SAFETY. SHUTDOWN PROCEDURE (page 8).

HARDWARE (Fig. 7-1) After the first hour of operation, check all attaching hardware. Hardware torques should be checked on a routine basis after every 10 hours of operation.

NOTE: Because the Cutting Knives rotate at a speed of 3000 RPM, proper Knife Bolt torque MUST be maintained at 65 ft-Ib (90 N-m). Check also that the Gearbox Bolts are torqued to 185 ft-Ib (250 N-m) and that the Bolts on the Mower Discs are also torqued to 65 ft-Ib (90 N-m).

LUBRICATION

A CAUTION BEFORE proceeding to lubricate this unit, exercise the MANDATORY SAFETY SHUTDOWN PROCEDURE (page 8).

Oil Level (Fig. 7-3) Both the Disc Mower Gearbox and the Cutterbar are filled with HD90 oil before shipment. The oil should be drained and replaced at the start of each season of operation. Check the Cutterbar oil level at the beginning of each day before starting operation, with the Cutterbar in the "Transport" position. It is desireable to always allow the oil to settle overnight to obtain a most accurate level indication. Check the Gearbox oil level with the Cutterbar in the horizontal or operating position.

Fig. 7-1: Cutting Disc & Knife Bolt

1 - Gearbox Attachment Bolts

Fig. 7·2

1 - Gearbox Fill & Inspection Plug 2 - Cutterbar Drain Plug 3 - Gearbox Ventilation Plug

Fig. 7·3: Gearbox & Cutterbar

21

Filling Plugs & Oil Contents (Fig. 7-4 & 7-5) The Gearbox is provided with a Plug for leveling, ventilation, draining and filling. The Gearbox oil contents of the DM160 is 1/2 U.S. Pint (0.25 liter). The Cutterbar is provided with a Plug for filling or draining. The Cutterbar oil contents of the DM160 is 4 U.S. Pints (2.25 liters). The Cutterbar should be placed in the horizontal operating position when adding oil to the Gearbox. A Plug is provided on the back of the Cutterbar to facilitate checking the oil level. At night, the Mower should be left parked in the "Transport" position. Then, in the morning, the oil level should reach the Plug opening. If necessary, replenish the level using HD90 oil.

Telescoping PTO & Main Unit Lubrication (Figs. 7-6 & 7-7) The GEHL Disc Mower MUST be routinely lubricated to promote long life and smooth operation. All points illustrated, should be lubricated after every 10 hours of operation. The Main Frame is provided with two (2) Grease Fittings and the Telescoping Drive is also provided with four (4) Grease Fittings. In addition to the Fittings, the Telescoping PTO Drive Tube should be greased regularly so that the mating members slide freely.

Apply oil, to the following points, every 10 hours; the Pressure Thrust Ball Bearing and the Pivot point for the Limitation Block and the Locking Pin.

.

1 - Fill Hole

2 • Breather Hole 3 - Gearbox

Fig. 7·6: Telescoping PTO Drive

Fig. 7·4

Fig. 7·7

1 • Cutterbar Fill & Check Plug Hole 2 • Cutterbar

Fig. 7·5

22

CHAPTER 8 SET-UP & ASSEMBLY Procedures established in these set-up instructions are given in a step-by-step manner, with various parts of the process listed in such a way as to make it possible for two people to do the sequence, without having to remove parts in order to make other component attachments. The Disc Mower is packed in two crates; one crate contains the Hitch and Lift Cylinder and the other crate contains the Cutterbar and Safety Frame.

Disc Mower set-up should be performed on a concrete floor, inside an enclosed workshop, which is equipped with the proper tools and an overhead hoist.

NOTE:

The following abbreviations are used

herein:

CB CS HHMS PB RHMS SDS N LN NILN WN

- Carriage Bolt - Cap Screw (Hexagon Head) - Hexagon Head Machine Screw - Plow Bolt - Round Head Machine Screw - Self~dril1ing Screw - Nut (Hexagon) - Lock Nut (Hexagon) - Nylon-insert Lock Nut - Wing Nut

L P NPT

- Lock (Washer) - Plain (Washer) - National Pipe Thread

Unless otherwise noted, the standard fastening procedure is to secure two parts with a CS, Land N. A part with a mounting slot should be secured with a P against the slotted surfaces. LN's are sometimes used to prevent two parts from separating but still to allow one part to move or rotate next to the other. Attaching hardware, which will require installation in the path of cut crop, should always be installed with the head of the screw on the same side of part which will be in contact with the material.

NOTE:

Before proceeding, remove all components which are shipped in the two separate crates.

1.

Referring to the illustration provided, remove the V-Belt Outer Cover and slide the Hitch assembly over the Gearbox Tube and secure it with the Snap Ring.

2.

Referring to the illustration provided, place the V-Belts over the Pulley and mount the Pulley onto the Hub using the four (4) Bolts which are already in the Hub.

1 • Gearbox Tube 2 • Cutterbar Assembly 3 • Hitch Assembly 4· Snap Ring 5· Pulley 6 • Pulley Attachment Bolts (4) 7 • Pulley Hub

Fig. 8·1 :Pulley & Hub, Cutterbar Assembly & Hitch Assembly

23

NOTE:

The threaded holes in the Pulley are for pushing the Pulley off, when necessary.

3.

Referring to the illustration provided, adjust the V-Belts tension for a 5/S" (16 mm) deflection for a hand pressure applied at the midpoint between the two Sheaves. Install and secure the Rubber Strip and V-Belt Outer Cover after proper tension is adjusted.

4.

Refer to the photograph (Fig. 5-3, in chapter 5) and properly orient and attach the hydraulic Lift Cylinder.

5.

Refer to the appropriate parts exploded-view drawing and properly orient and secure the Breakaway Shear Arm between the 3-Point Support Frame and the Drive Mechanism using the hardware provided.

1 - Hydraulic Lift Cylinder 2 • Break-away Mechanism 3 - Hitch Assembly

1 - 5/8" (16 mm) Deflection 2 - Rubber Strip 3 - V-Belt Outer Cover

Fig. 8·3

Fig. 8·2

1 - Frame Wings (2) 2 - Height Adjustment Bolts 3 - Bushings

4 • Frame Wing Attaching Hardware 5 - Frame

Fig. 8·4

24

6 - Bracket on Gearbox 7 - Washer (Under Slot)

6.

Refer to the illustration provided and assemble the Frame for the Protective Cover in the following manner: a.

Remove the long Bolts from the Gearbox and mount the Bracket onto the Gearbox.

Then, install the Protective Cover Frame onto the Bracket making sure to use the Special Washer where shown.

b.

Properly orient and attach the Frame Wings.

Make sure that the attaching hardware is left loose enough to allow the Frame Wings to be moved.

c.

Install the Height Adjustment Bolts with the Bushings so that the Cover is leveled.

7.

Refer to the illustration provided and attach the Swathboard to the end of the Cutterbar with the Carriage Bolt, Spring, Washer and Locknut.

8.

Properly orient and secure the Wooden Stick to the Swathboard with the Hooded Bolt and Cap Screw as shown. Secure each fastener with a Locknut.

9.

Properly orient and attach the Protective Cover to the Mount by securing the Fastener Belts.

10. After the unit is completely set-up, check the oil levels in the Cutterbar and Gearbox. In addition, BE SURE to check that all mounting hardware is tightly secured.

1 • Swathboard 2· Stick 3 • Hooded Bolt 4 • Carriage Bolt 5 • End of Cutter bar 6 • Spring. Washer and Locknut

Fig. 8·5

Fig. 8·6: Protective Cover

25

CHAPTER 9

DECAL LOCATIONS GENERAL INFORMATION

PAINT NOTICE

Decal Locations infonnation is provided to assist in the proper selection and application of new decals, in the event the original decal(s) become damaged or the machine is repainted. Refer to the listing for the illustration reference number, part number, description and quantity of each decal provided in the Kit Refer to the appropriate illustration(s) for replacement location(s).

To insure proper selection of the correct replacement decals, compare all of the various closeup location photographs to your machine, before starting to refinish the unit Then, circle each pictured decal (on or otherwise applicable to your machine) while checking-off its part number in the listing. After you have verified all the decals needed for replacement, place any extra unnecessary decals aside for disposal.

NEW DECAL APPLICATION Surfaces MUST be free from dirt, dust, grease and other foreign material before applying the new Decal. To apply, remove the smaller portion of the decal backing paper and apply this part of the exposed adhesive backing to the clean surface while maintaining proper position and alignment Peel the other portion of the backing paper off slowly while applying hand pressure to smooth-out Decal surface.

A CAUTION ALWAYS observe Safety Rules shown on Decals. If Decals become damaged, or If the unit Is repainted, replace the Decals. If repainting, BE SURE that ALL Decals from the Klt(s), which apply to your machine, are affixed to your unit.

26

Use this list to order paint for refinishing: 901225 901226 610239 610240

One Gallon Blaze Paint One Gallon Maize Paint 6 (120z Spray Cans) Blaze Paint 6 (120z Spray Cans) Maize Paint

The Decal Set Number for the DM160 Disc Mower is 074884.

The Set includes the following: Ref. Part No. No. 1 061187 2 061201 3 070538 4 5 6 7 8 9 10 11 12 13

070539 070540 070541 072148 072254 073671 073673 073676 074810 076894

14 077682 15 091444

Description & Quantity Decal- Grease Fitting Symbol (2 Places) GEHL Decal- Cylinder Float Pin &Slot Positions Decal- Check Oil Level Decal- Use Metric 8.8 Breakaway Bolts 160 DANGER - Avoid Electrical Contact WARNING - Install Transport Lock CAUTION - 540 RPM Operation ONLY CAUTION - Rotating Blades DANGER - Cutterbar & Rotating Knives CAUTION - Drive Tube Guard CAUTION - OWner's Responsibility &Read Manual CAUTION - General Safety Precautions DANGER - Rotating Drive Une

CHAPTER 10 SERVICE PARTS & NUMERICAL INDEX When ordering service parts, specify the correct part number, full description, quantity required, the unit model number and serial number.

"Right" and "Left"are determined from a position standing behind the unit and facing the direction of travel. From this position, the Cutterbar is on the "Right" side.

GEHL Company reserves the right to make changes or improvements in the design or construction of any part of this unit without incurring the obligation to install such changes on any unit previously delivered.

Grease fittings and common attaching hardware, such as Cotter Pins, Set Screws, Woodruff Keys, Screws, Nuts, etc., are included in the parts lists, indented below the part it is (they are) associated with, but NOT illustrated, except where a particular routing or special fastening arrangement MUST be maintained. The hardware listed is for mounting purposes and is NOT included when the part is ordered for replacement.

Refer to the abbreviations table, located on this page or on the inside back cover of this manual, for the various fastener descriptions. For the part number of related fasteners, refer to the Attaching Hardware Table on the inside back cover of this manual. Standard attaching hardware torque values are also provided on the inside back cover.

NOTE: Because the majority of the fasteners and components used on this machine are metric, dimensions or sizes given in the description are in millimeters unless otherwise noted.

NOTE:

The fof/owing abbreviations are used

herein: CS

- Cap Screw (Hexagon Head)

HD

- Heavy Duty

NILN

- Nylon Inset Lock Nut

PC

- Piece

PTO

- Power Take Off

QID

- Quick Disconnect

SHCS - Socket Head Cap Screw T

- Tooth

THO

- Thread

WI

- With

27

160 - TRACTOR LINKAGE & LIFT MECHANISM

38

\

~ ___ 29

~-16

50

ti

1~8

904518/1 P1289

28

Printed In U.S.A.

160 - TRACTOR LINKAGE & LIFT MECHANISM Ref. No.

Part No.

01 02 03 04 05 06 07 OS 09 10 11 12 13 14 15 16 17 1S 19 20 21 22 23 24 25 26 27 2S 29

071044 613469 604602 604603 604604 604605 604606 60460S 604609 604610 604611 604612 604613 604614 604615 604616 604617 60461S 604619 604620 604621 604622 604623 604624 604625 604626 604627 604629 604630

Printed In U.S.A.

Description

Qty. Req.

HFLN 12/M12 ................... 2 WASHER ....................... 2 SPRING TUBE (BAR) ............ 1 SUPPORT LEG (STAND) ......... 1 TRANSPORT LOCK (STRIP) ..... 1 SHOCK TUBE (PIPE) ............ 1 LINK TUBE ..................... 1 FRAME PIVOT (UPRIGHT) ....... 1 SHEAR BOLT ARM .............. 1 SHEAR BOLT BRACKET ......... 1 MAIN FRAME ................... 1 SPRING ........................ 1 SUPPORT SPRING .............. 1 SHOCK PIN WASHER (SPACER) . 1 RESTRICTOR (PLATE) .......... 1 TOP PiN ........................ 1 SHAFT ......................... 1 MAIN SPRING TUBE PIN ........ 1 ARM HINGE PIN ................ 1 LIFT PiN ........................ 1 SHOCK SPRING GUIDE (PIN) .... 1 PIN ............................. 1 SHOCK TO FRAME STEP PIN .... 1 SHEAR ASSEMBLY PIN ......... 2 STRIP .......................... 2 STOP PLATE ................... 2 HYDRAULIC HOSE .............. 1 SPRING CLIP ................... 5 SPRING CLiP ................... 1

Ref. No.

Part No.

30 31 32 33 34 35 36 37 3S 39 40 41 42 43 44 45 46 47 4S 49

604631 604633 a 604634 610462b 610465 610474 610475b 071246 610605 656004 656005 e 656012 656019 656036 65604S 071245 071249 656073 656075 613461

50

613462

a) b) e)

29

Description

Qty. Req.

TENSIONER ARM ............... 1 HYDRAULIC CYLINDER. " ...... 1 CONNECTOR G 3/S X 3/S ....... 1 ROLL PIN 5 X 50 ............... 2 ROLL PIN 6 X 36 ............... 1 ROLL PIN S X 40 ............... 1 ROLL PIN S X 50 ............... 4 NILN 10/M10 ................... 1 BUFFER KIT .................... 1 CS S.S/MS X 55 ................. 1 CS S.S/MS X 70 ................. 1 CS S.S/M10 X 50 ................ 1 CS S.S/M12 X 45 ................ 2 CS S.S/M16 X 55 ................ 2 N SIMS ......................... 2 NILN SIMS ...................... 1 NILN S/M16 .................... 2 COTTER PIN 5 X 32 ............ 6 COTTER PIN 6 X 40 ............ 6 PLUG/MAIN FRAME (AFTER SN294S) ...................... 1 PLUG/TUBE (AFTER SN294S) ... 1

For components, see separate breakdown page.

For replacement, order #076068 GROOVE PIN. For package of eight 656005 BREAKAWAY BOLTS, order part #610446.

904518/1 P1289

160 • DRIVE, SUPPORT & GUARDS

27

Before SN2949

Before SN4097

Ref. No.

Part No.

01 02

604584 613518 604585

03 04 05 06 07 08 09

604586 613519 604587 604588 604589 604590 604591 604592

10

613460 604593 a

11 12 13 14 15 16

604594 604595 604596 604597 604599 604600

904518/1 P1289

Qty. Req.

Ref. No.

Part No.

DRIVE SPLINE SHAFT .......... 1 SHEAVE (PULLEY) - BOLT-ON 4 BELT (AFTER SN4096) ........ 1 SHEAVE (PULLEY) - 4 BELT (BEFORE SN4097) ............. 1 BEARING MOUNT ............... 1 SPACER (AFTER SN4096) ....... 4 SPACER (BEFORE SN4097) .... 4 FRONT BELT GUARD ........... 1 REAR BELT GUARD ............. 1 STRIP .......................... 1 RUBBER STRiP ................. 1 DRIVE SHEAVE (PULLEY) - 4 BELT ...................... 1 PROTECTION FUNNEL (AFTER SN2948) .............. 1 PROTECTION FUNNEL (BEFORE SN2949) ............. 1 BELT TIGHTENER (BOLT) ....... 1 EXTERNAL SNAP RING ......... 1 WASHER 35 X 45 X 2.5 .......... 1 CUP WASHER .................. 1 GREASE CAP ................... 1 BEARING ....................... 2

17 18 19

604601 604607 570002 610472

20

610477

21 22

656120 610865

23 24

656016 613520

Description

656025

30

Qty. Req.

Description

DRIVE BELT .................... 4 MAIN BEAM .................... 1 GREASE FITTING .............. 2 ROLL PIN 14 X 65 (USED ONLY BEFORE SN4097) ....... 1 ROLL PIN 8 X 65 (USED ONLY BEFORE SN4097) ....... 1 WASHER ....................... 7 PLASTIC CAP (USED ONLY AFTER SN2504) ............... 1 CS 8.8/M12 X 30 ................ 3 ROD/THREADED (AFTER SN4096) ...................... 4 CS 8.8/M12 X 130 (BEFORE SN1097) ...................... 4·_· CS 8.8/M16 X 110 .............. 2 N 8/M12 ........................ 7 LN 8/M16 ....................... 1 PLATE/FUNNEL (AFTER SN2540) ...................... 1 NUT/CAP LOCK (AFTER SN4096) ...................... 4

25 26 27 28

656037 656050 071249 613.459

29

656156

a)

For replacement, order 613460 and 613459.

Printed In U.S.A.

160 - HYDRAULIC LIFT CYLINDER 2

7 Ref. No.

5 Part No.

604633

01

02 03

604635 604636 604637

Printed In U.S.A.

Description

Qty. Req.

HYDRAULIC CYLINDER ASSEMBLED .................. 1 CONSISTS OF: HYDRAULIC CYLINDER GLAND .. 1 RETAINING RING ............... 1 HYDRAULIC CYLINDER BARREL 1

31

Ref. No.

Part No.

04 05 06

604638 604639 604640

07

604641

Description

Qty. Req.

HYDRAULIC CYLINDER ROD .... 1 CYLINDER SEAL KIT ........... 1 HYDRAULIC CYLINDER PiSTON ....................... 1 CYLINDER PISTON RETAINING NUT M16 X 1.5 ................ 1

904518/1 P1289

160 • GEARBOX & DRIVE

19

18

14

~~ ~~ . .

16

(ij).; /

14

r(i~/ , /

~~@' 19 14

\7@ 17

1

/~ 9

9)4 ~11

OJ/

25 ~-~ 22 /

~-11

24

~

~-13

~13 Before SN2949 Ref. No.

Part No.

01 02 03 04

043691 071045 604598 604600

05 06 07 08

604642 604644 604645 613515 610968 604646 a

09 10 11 12 13 14

604647 604648 059567 604650 604651 610491

Description

Qty. Req.

BEARING ....................... 1 HFLN 12/M14 ................... 6 BEARING RETAINER WASHER .. 1 BEARING (TWO USED BEFORE SN2949) .............. 1 DRIVE PIVOT HOUSING ......... 1 PLASTIC BEARING .............. 2 BREATHER PLUG ............... 1 BEVEL GEAR SET (AFTER SN4096) ....................... 1 BEVEL GEAR SET (AFTER SN2948 & BEFORE SN4097) ... 1 BEVEL GEAR SET (BEFORE SN2949) ....................... 1 O-RING ......................... 1 RETAINING RING ............... 1 RETAINING RING ............... 1 GREASE SEAL .................. 1 GREASE SEAL .................. 1 STAR WASHER ................. 6

Ref. No.

Part No.

15

610967 610589 604643b

16 17 18 19 20 21

656031 656032 656033 656034 660004 613517

22

613516

23

610478

24

656017

25

613465

a) b)

904518/1 P1289

32

Description

Qty. Req.

BEVEL GEAR HOUSING (AFTER SN2948) .............. 1 BEVEL GEAR HOUSING (AFTER SN2504 & BEFORE SN2949) ... 1 BEVEL GEAR HOUSING (BEFORE SN2505) ............ 1 CS8.8/M14 X 90 ................ 1 CS 8.8/M14 X 110 .............. 2 CS 8.8/M14 X 120 .............. 1 CS 8.8/M14 X 130 .............. 2 PIPE PLUG ..................... 2 ROLL PIN 14 X 80 (USED ONLY AFTER SN4096) ........ , 1 HUB/SHEAVE (USED ONLY -AFTER SN4096) ............... 1 ROLL PIN 8 X 80 (USED ONLY AFTER SN4096) ......... 1 CS 8.8/M12 X 35 (USED ONLY AFTER SN4096) ............... 4 BEARING (AFTER SN2948) ..... 1

For replacement, order #610968 BEVEL GEAR SET. For replacement, order #610589 BEVEL GEAR HOUSING.

Printed In U.S.A.

160 - CUTTER BAR & DISCS

24

~1

:

~

65 ft-Ib - ( 9 0 Nm)

!

23- 65 ft-Ib

~ (90-.Nm""")--I:-~"j

Ref. No.

Part No.

01 02 03 04

071032 604597 604653 612218 604654

05 06 07 08

612687 604655 604656 604657 604658

09 10 11

604659 604660 604661

Printed In U.S.A.

Qty. Req.

Ref. No.

Part No.

HFLS M/10 X 20 ............... 24 CUP WASHER .................. 6 DRIVE GEAR ................... 1 CUTTING DISC (AFTER SN3400) 6 CUTTING DISC (BEFORE SN3401) ............. 6 TOP HAT (AFTER SN3400) ...... 1 TOP HAT (BEFORE SN3401) ..... 1 DISC HUB ...................... 6 RING ........................... 1 COUNTERCLOCKWISE (LH) KNIFE .................... 9 CLOCKWISE (RH) KNIFE ........ 9 CAP ............................ 1 SPACER ........................ 6

12 13 14 15 16 17 18 19 20 21 22 23 24

604662 604663 604664 604665 604669 059563 604671 604672 604673 610468 610476 071246 612228

Description

33

Qty. Req.

Description

SPACER ....................... 6 RING .......................... 6 KNIFE RETAINER BOLT ........ 18 WRENCH (SPANNER) ........... 1 SNAP RING .................... 1 .

O-RING ....................... .6 BEARING ...................... 1 BEARING ...................... 6 BEARING ...................... 6 ROLL PIN 13 X 55 .............. 6 ROLL PIN 8 X 55 ............... 6 NILN 10/M10 .................. 18 CAP/DISC (USED ONLY AFTER SN2948) ............... 5 "

904518/1 P1289

160 - CUTTER BAR, GEARS, SKIDS & STONE PROTECTORS

/ ~ ~

65 ft-Ib (90 Nm) 13~ '1 I "

____--r----r-tt

I

A.. _

~,.,.-\,

(250 Nm)

Description

Qty. Req.

"ri'

/

....

\ 'F: _J!-1!-.~..,..~~~-=::,tA:~~~:.:;;.::.:::.•~", )

::);

II

,:,

1~ ~ 8 f '~'7 2_1 5 t-Ib

13

\ \

""-'I I "'," 1

' I 'iiiiii J. I .

1'"

~

8

20

14

17

Ref. No.

Part No.

01 02 03 04

071043 071045 604666 613463 a 604675 a 604680 604682 613514 612749

05 06 07

08 09 10 11 12 13

14

604683b 604687 604688 e 604689 604692 610413d 610970 610658.

604681.

610661 610414.

15

610916

904518/1 P1289

Description

Ref. No.

Qty. Req.

Part No. 610735.

HFLN 12/M10 ................. 78 HFLN 12/M14 ................... 6 GEAR .......................... 6 SKID (AFTER SN2948) .......... 6 SKID (BEFORE SN2949) ......... 6 PLATE .......................... 5 STRIP .......................... 2 SPACER KIT (AFTER SN3400) ... 1 SPACER KIT (AFTER SN2948 & BEFORE SN3401) ............ 1 SPACER (BEFORE SN2949) ... 12 INTERMEDIATE GEAR ........ 12 SILASTIC RTV 732 (TUBE) ...... 1 DOW PRIMER 1200 (CAN) ....... 1 WASHER 10 X 16 X 1 ........... 1 STONE PROTECTOR TOP PLATE (BEFORE SN2505) ...... 6 WEAR PLATE (AFTER SN2948) .. 5 WEAR PLATE (AFTER SN2504 & BEFORE SN2949) ... 5 WEAR PLATE (BEFORE SN2505) 5 STONE PROTECTOR (AFTER SN2504) .............. 4 STONE PROTECTOR (BEFORE SN2505) ............. 4 CUTTERBAR PAN (AFTER SN2948) .............. 1

604679.

16

610843 604678.

17

610860 610426.

18 19

656044 613450 604922.

20 a)

b) e)

d) .)

34

610512

CUTTERBAR PAN (AFTER SN2504 & BEFORE SN2949) ... 1 CUTTERBAR PAN (BEFORE SN2505) ............ 1 CUTTERBAR TOP PLATE (AFTER SN2504) .............. 1 CUTTERBAR TOP PLATE (BEFORE SN2505) .......... ;. 1 DISC PROTECTOR (AFTER SN2504) ...................... 2 DISC PROTECTOR (BEFORE SN2505) ...................... 2 SHCS 12.9/M10X 10 ............ 1 ALLEN WRENCH (M10) (LATER STYLE) ............... 1 ALLEN WRENCH (M10) (EARLY STYLE) ............... r EXCHANGE CUTTERBAR ....... 1

For replacement, order #61 0660 SKID (CAST).

For replacement, order #612749 SPACER KIT. Clean surface first with DOW PRIMER (604689).

NO longer available; part of DISC PROTECTOR and/or STONE PROTECTOR. For replacement, order current part.

Printed In U.S.A.

160 - CUTTER BAR ATTACHMENT A

(Used After SN2504)

* Use Threading Loclile 271 (Purchased locally or by GEHL #610497)

Ref. No. A B C

c

0 E

Part No. 656085 604684 604685 604686 656007

Qty. Req.

Description

CS 10.9/M14 X 70 .............. 6 PRESS-FIT BOLT 10.9/M10 X 20 12 PRESS-FIT BOLT 10.9/M10 X 25 28 PRESS-FIT BOLT 10.9/M10 X 30 26 CS8.8/M10X25 ............... 12

A

(Used Before SN2505)

B B

Ref. No.

c

Printed In U.S.A.

A B C 0 E

* Use Threading Loclile 271 (Purchased locally or by GEHL #610497)

35

Part No. 656076 604684 604685 604686 656007

Description

Qty. Req.

FHSCS 10.9/M14 X 75 .......... 6 PRESS-FIT BOLT 10.9/M1 0 X 20 12 PRESS-FIT BOLT 10.9/M10 X 25 40 PRESS-FIT BOLT 10.9/M10 X 30 14 CS 8.8/M10 X 25 ............... 12

904518/1 P1289

160 - PROTECTIVE COVER, SUPPORT & WINDROW SEPARATOR

100 ft-Ib (140 Nm)

1/ 16

12

Ref. No.

Part

01 02

071035 613466

No.

604674 a 03 04 05

06 07

OS 09 10 11 12

604693 604694 613467 613470 604695 604696 604697 604700 604701 604702 604703 610973 610923 604704b

904518/1 P1289

/

'

l

Qty. Description

Req.

HFLS 12.9/M12 X 20 ............ 4 SWATHBOARD HOLDER (AFTER SN2948) .............. 1 SWATHBOARD HOLDER (BEFORE SN2949) ............. 1 SWATH BOARD .................. 1 COVER BRACKET ............... 1 TUBE FRAME (AFTER SN3400) .. 2 TUBE FRAME (AFTER SN294S & BEFORE SN3401) ............ 2 TUBE FRAME (BEFORE SN2949) 2 PROTECTION FRAMEHOLDER ... 1 SUPPORT ...................... 1 SWATH BOARD SPRING ......... 1 BUSHING ....................... 6 STRiP .......................... 1 SWATH BOARD EXTENSiON ..... 1 PROTECTIVE COVER (AFTER SN2948) .............. 1 PROTECTIVE COVER (AFTER SN2504 & BEFORE SN2949) ... 1 PROTECTIVE COVER (BEFORE SN2505) ............. 1

Ref. No.

Part

13 14 15 16

656120 656121 071246 610917

No.

604699 a

17

is 19 20 21 22 23 24

a) b)

36

656008 656010 656038 65604S 071247 071250 656077 656078

Qty. Description

Req.

WASHER ....................... 1 WASHER ....................... 1 NILN 10/M10 .................. 12 SHOE/SKID - INSIDE (AFTER SN2504) .............. 1 SHOE/SKID - INSIDE (BEFORE SN2505) ............ 1 CS S.8/M10 X 30 ................ 6 CSS.S/M10X40 ................ 6 CS S.S/M20 X 50 ................ 2 N SIMS ......................... 2 NILN 8/M12 .................... 1 NILN 8/M20 .................... 2 CB 4.6/MS X 45 ................. 1 CB 4.6/M12 X 80 ................ 1

For replacement, order current part.

For replacement, order #610923 PROTECTIVE COVER.

Printed in U.S.A.

160 - TELESCOPING PTO & GUARDS (Used Before 2505)

--1

I

I

I I

I I

I

___ -------------.-1

--- -----r I

------------

15

I

I

-

I

I I......

--.......~~

--------.----------

"

i

/ 4

5

3 11

I 1/' :'

18

10

\

\

17

j::'-r

" ,·,·\ · "·, ~.d -

-------------------

12

13

/

\~----------~--------~ \ 1

Ref. No.

Part

01

604711

02 03 04 05 06

604712 604713 604714 604715 604717 610494 604718 604720 604721

07 08 09

No.

Printed In U.S.A.

Qty. Req.

Ref. No.

Part

HALF OF PTO W/CHAIN ASSEMBLED .................. 1 HALF OF PTO - ASSEMBLED .... 1 yOKE .......................... 2 LOCK PIN SPRING .............. 4 LOCK PIN ...................... 4 CENTER CROSS ................ 2 GREASE FITTING 8M X 45 ...... 2 RETAINING RING ............... 8 YOKE .......................... 1 MALE DRIVE TUBE .............. 1

10 11 12 13 14 15 16 17 18 19

604722 604723 604724 604725 604726 604727 604728 610456 610493 610455

Description

37

No.

Description

Qty. Req.

FEMALE DRIVE TUBE .......... 1 yOKE .......................... 1 GUARD BELL ................... 2 GUARD CLiP ................... 2 MALE GUARD TUBE ............ 1 FEMALE - GUARD TUBE ........ 1 PTO CHAIN .................... 1 ROLL PIN 4 X 20 ........ " ' , ! ' " 4 ROLL PIN 10 X 85 .............. 1 ROLL PIN 10 X 75 .............. 1

904518/1 P1289

160 - TELESCOPING PTO& PTO & GUARDS 160·

(Used After SN2504)

11 1 1

~ ~~

G,---' '"

6

-----3 --- -------

_---...J __----------.-1

---------------------,_--------,~ , \ i --------------

~ ('1.; ~ .. '(1) • ' _

-'0:,

I I

~tAa\e ~-

/

0

I

III I

~

13

,

_~

-I

_----

.---- ---..-.---..------

-----

- - \~ ---~(/

-'

5

15

'~'-, ~Y'7J ~

16 I~----~ " \ .,.\ --"~ ____ _________________,-------------C-!"-"--------2--------~1 ____ ,~______________________________

~

...

~

~

~

~---------U-~"-'O-~--~--'-~\-·':_· I

~I

10 Ref. No.

Part No.

01 02 03 04 05 06

604725 604728 613155 610743 610744 610707 610494 610708 610709 610710

07 08 09

904518/1 P1289

Description

Qty. Oty. Req.

GUAHD GUARD CLiP CLIP .................... 2 PTO CHAIN ..................... 2 QD aD YOKE KIT ................... 2 FEMALE GUARD TUBE .......... 1 MALE GUARD TUBE ............. 1 CENTER CROSS ................ 2 GREASE FITTING 8M X 45 ...... 2 RETAINING RING ............... 8 YOKE .......................... 1 ROLLPIN10X80 ROLL PIN 10 X 80 ............... 2

38

Ref. No.

Part No.

10

610736

11 12 13 14 15 16

610737 610702 610739 610740 610741 610742

Qty. Oty. Req.

Description

HALF OF PTO W/CHAIN ASSEMBLED ................... 1 HALF OF PTO - ASSEMBLED .... 1 yOKE .......................... 2 MALE DRIVE TUBE ............. 1 FEMALE DRIVE TUBE .......... 1 YOKE .......................... 1 GUARD BELL ................... 2 ••••••

0

•••

Printed In U.S.A.

140 OR 160 - (OPTIONAL) PASTURE TOPPING SKIDS & INNER SWATH DOOR Pasture Topping Skids 610909 for Model 140 & 610910 for Model 160

Ref. No.

Part No.

Description

610909

DM140 PASTURE TOPPING SKIDS KIT .................... 1 DM160 PASTURE TOPPING SKIDS KIT ..................... .

CONSISTS OF: SKID (6 USED ON 160 MODEL) . 4 LEFT SKID ..................... 1 STRiP ......................... 1 CS 8.8/M10 X 30 ............... 2 N 8/M10 ....................... 2

610910

01 02 03 04 05

Oty. Req.

604707 604708 604709 656008 656049

802123 Inner Swathdoor

Ref. No.

Part No. 802123

01 02 03 04 05

Printed In U.S.A.

604629 610490 610499 610500 656016

Description

Oty. Req.

INNER SWATHDOOR ........... 1 CONSISTS OF: SPRING CLiP ................... 1 STAR WASHER ................. 2 INNER SWATH DOOR ........... 1 MOUNTING BRACKET .......... 1 CS 8.8/M12 X 30 ................ 2

39

904518/1 P1289

140 - DRIVE, SUPPORT & GUARDS 90 ft·lb 25"'- (120 Nm)

~

~/22

27,

®~

.... ".-,,_~_.v

~

<

(j)

~2 26 21

Gl\~~\",~ 11 ~

//

8 9"

I

/

10

2

75 ft·lb (100 Nm)

'

28

\23

A~

~

"19

20

Before SN2541

Ref. No.

Part

01 02 03 04 05 06

604584 604586 604588 604589 604590 613460

No.

604593 a 07 08 09 10 11 12 13 14

604594 604595 604596 604597 604599 604600 604601 604729 570002

904518/1 P1289

Description

Qty. Req.

SPLINE SHAFT ................. 1 BEARING MOUNT ............... 1 FRONT BELT GUARD ........... 1 REAR BELT GUARD ............. 1 STRIP .......................... 1 PROTECTION FUNNEL (AFTER SN2540) ....................... 1 PROTECTION FUNNEL (BEFORE SN2541) ....................... 1 BELT TIGHTENER (BOLT) ....... 1 EXTERNAL SNAP RING 35 X 2.5 . 1 WASHER 35 X 45 X 2.5 .......... 1 CUP WASHER .................. 1 GREASE CAP ................... 1 BEARING ....................... 2 DRIVE BELT .................... 3 MAIN BEAM ..................... 1 GREASE FITTING .............. 2

Ref. No.

Part

15

604730

16 17 18

604731 604732 604733

19 20 21 22 23 24 25 26 27 28

610472 610477 656120 610865 656016 656023 656037 656050 071249 613459

a)

40

No.

Qty. Req.

Description

DRIVEN SHEAVE (PULLEY) 3-BELT ....................... 1 SPACER ....................... 4 RUBBER STRIP ................ 1 DRIVE SHEAVE (PULLEY) 3-BELT ....................... 1 ROLL PIN 14 X 65 .............. 1 ROLL PIN 8 X 65 .............. . 1 WASHER ....................... 7 PLASTIC CAP (AFTER SN2402) 1 CS 8.8/M12 X 30 ................ 3 CS 8.8/M12 X 110 .............. 4 CS 8.8/M16 X 110 .............. 2 N 8/M12 ........................ 3 NILN 8/M16 .................... 1 PLATE/FUNNEL (AFTER SN2540) 1

For replacement, order 613460 and 613459.

Printed In U.S.A.

140 - TRACTOR LINKAGE & LIFT MECHANISM

Detail A

'Use Threading Loclile 271 (Purchased locally or by GEHL #610497)

40

Ref. No.

Part

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

071044 613469 604602 604603 604608 604613 604616 604617 604618 604619 604625 604626 604629 604630 604631 604734 604735 604736 604738 604739 604740 604741 604742 604743 604744 604745

No.

Printed In U.S.A.

Oty. Req.

Ref. No.

Part

HFLN 12/M12 ................... 2 WASHER ....................... 2 SPRING TUBE (BAR) ............ 1 SUPPORT LEG (STAND) ......... 1 UPRIGHT ASSEMBLY ........... 1 SPRING ........................ 1 TOP PiN ........................ 1 SHAFT ......................... 1 MAIN SPRING TUBE PIN ........ 1 ARM HINGE PIN ................ 1 STRIP .......................... 2 STOP PLATE ................... 1 SPRING CLIP ................... 4 SPRING CLIP ................... 1 TENSIONER ARM ............... 1 MAIN FRAME ................... 1 SHEAR BOLT ARM .............. 1 THREADED ROD ................ 1 SHEAR BOLT BRACKET ......... 1 MANUAL LIFT TUBE CAP ........ 1 MANUAL LIFT PIN ............... 1 LIFT PiN ........................ 1 CATEGORY II BUSHING ......... 2 MANUAL LIFT TUBE ............. 1 LYNCH PiN ..................... 1 MANUAL LIFT CRANK ASSEMBLED .................. 1

27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

604747 604748 604749 610461 610465 610474 610475 8 610488 656004 656005b 656018 656036 071245 071249 656063 656073 656075 613461

45

613462

Description

8)

b)

41

No.

Description

Oty. Req.

WASHER 22 X 32 X 2 ........... 2 HANDLE ....................... 1 BALL 3/16 DIA ................. 18 ROLL PIN 5 X 40 ............... 1 ROLL PIN 6 X 36 ............... 1 ROLL PIN 8 X 40 ............... 1 ROLL PIN 8 X 50 ............... 4 RETAINER WASHER ............ 1 CS 8.8/M8 X 55 ................. 1 CS 8.8/M8 X 70 ................. 1 CS 8.8/M12 X 40 ................ 2 CS 8.8/M16 X 55 ................ 2 NILN 8/M8 ...................... 1 NILN 8/M16 .................... 2 IN 8/M8 ........................ 2 COTTER PIN 5 X 32 ............ 2 COTTER PIN 6 X 40 ....... f> • • • 4 PLUG/MAIN FRAME (AFTER SN2402) ...................... 1 PLUG/TUBE (AFTER SN2402) ... 1

For replacement, order #076068 GROOVE PIN. For package of eight 656005 BREAK-AWAY BOLTS, order part #610446.

90451811 P1289

140 - GEARBOX & DRIVE

~-7 \ /

/

-.::-:----.,./

17 4 15

8-C~ ~ __ 4 ~

__ 10

0 - 12 Before SN2541 Ref. No.

Part

Oi 02 03

043691 071045 604598

04

604600

05 06 07 08 09 10

604642 604644 604645 604647 604648 059567 604650 604651

11 12

No.

904518/1 P1289

Description

Qty. Req.

BEARING .. , .................... 1 HFLN 12/M14 ................... 6 BEARING RETAINER WASHER 35 X 62 X 10 .................. 1 BEARING (TWO USED BEFORE SN2541) .............. 1 DRIVE PIVOT HOUSiNG ......... 1 PLASTIC BEARING .............. 2 BREATHER PLUG ............... 1 O-RING ......................... 1 RETAINING RING ............... 1 RETAINING RING ............... 1 GREASE SEAL .................. 1 GREASE SEAL .................. 1

Ref. No.

Part

13 14 15

604751 610491 610967 610589

16 17 18 19 20

a)

42

No.

604750 a 656031 656032 656033 660004 613465

Qty. Req.

Description

BEVEL GEAR SET .............. 1 STAR WASHER ................. 6 GEARBOX (AFTER SN2540) ..... 1 GEARBOX (AFTER SN2402 & BEFORE 2541) ................ .

GEARBOX (BEFORE SN2403) .. .

CS 8.8/M14 X 90 ............... .

CS 8.8/M14 X 110 .............. 2 CS 8.8/M14 X 120 .............. 3 PIPE PLUG G1/2 ................ 2 BEARING (AFTER SN2540) .... .

For replacement, order #610589 GEARBOX.

Printed In U.S.A.

140 - CUTIERBAR & DISCS

Detail B

Detail A

Ref. No.

Part No.

01 02 03 04

071032 604597 604653 612218 604654

05 06 07 08

612687 604655 604656 604657 604658

09 10

604659 604660

Printed In U.S.A.

Qty. Req.

Ref. No.

Part No.

FLS M/10 X 20 ................ 16 CUP WASHER .................. 4 DRIVE GEAR ................... 1 CUTTING DISC (AFTER SN2540) 4 CUTTING DISC (BEFORE SN2541) ....................... 4 TOP HAT (AFTER SN2540) ...... 1 TOP HAT (BEFORE SN2541) ..... 1 DISC HUB ...................... 4 RING ........................... 1 COUNTERCLOCKWISE (LH) KNIFE .................... 6 CLOCKWISE (RH) KNIFE ........ 6 CAP ............................ 1

11 12 13 14 15 16 17 18 19 20 21 22 23 24

604661.

604662 604663 604664 604665 604669 604670 604671 604672 604673 610468 610476 071246 612228

Description

43

Description

Qty. Req.

SPACER ....................... 4 SPACER ....................... 4 RING .......................... 4 KNIFE RETAINER BOLT ........ 12 WRENCH (SPANNER) ........... 1 SNAP RING ................... 1 O-RING ........................ 4 BEARING ...................... 1 BEARING ...................... 4 BEARING ...................... 4 ROLL PIN 13 X 55 .............. 4 ROLL PIN 8 X 55 ............... 4 NILN 10/M10 .................. 12 CAP/DISC (AFTER SN2402) ..... 3

904518/1 P1289

140 - CUTTER BAR, GEARS, SKIDS & STONE PROTECTORS

18

Ref. No.

Part

01 02 03 04

071043 071045 604666 613463a 604675 a 604680 604682

05 06 07

08 09 10 11 12

13

No.

604754b 613514 612749 604683 e 604687 604692 604755 610413d 610970 610658 e 604681 e 610718 604752 e

904518/1 P1289

Oty. Description

Req.

HFLN 12/M10 ................. 54 HFLN 12/M14 ................... 6 GEAR .......................... 4 SKID (AFTER SN2540) .......... 4 SKID (BEFORE SN2541) ......... 4 PLATE.; ......................... 3 STRIP (AFTER SN2402) ......... 2 STRIP (BEFORESN2403) ....... 4 SPACER KIT (AFTER SN2540) ... 1 SPACER KIT (AFTER SN2402 & BEFORE SN2541) ... 1 SPACER (BEFORE SN2403) ..... 8 INTERMEDIATE GEAR .......... 8 WASHER10X16X1 ........... 1 CUTTERBAR GASKET ........... 1 STONE PROTECTOR TOP PLATE (BEFORESN2403) ...... 4 WEAR PLATE (AFTER SN2540) .. 3 WEAR PLATE (AFTER SN2402 & BEFORE SN2541) ............ 3 WEAR PLATE (BEFORE SN2403) 3 CUTTERBAR PAN (AFTER SN2402) ....................... 1 CUTTERBAR PAN (BEFORE SN2403) ....................... 1

Ref. No.

Part

14

610860

No.

610426 e 15

610864 604753 e

16 17

656044 613450 604922 e

Req.

DISC PROTECTOR (AFTER SN2402) ...................... 4 DISC PROTECTOR (BEFORE SN2403) ...................... 4 CUTTERBAR TOP PLATE (AFTER SN2402) .............. 1 CUTTERBAR TOP PLATE (BEFORE SN2403) ........... .

SHCS 12.9/M10 X 10 ........... .

ALLEN WRENCH (M10) (LATER STYLE) .............. .

ALLEN WRENCH (M10) (EARLY STYLE) ............... 1 EXCHANGE CUTTERBAR ....... 1

18

610511

a) b)

For replacement, order #610660 SKID (CAST).

For each two #604754 STRIPS, order one· #604682 STRIP. For replacement, order #612749 SPACER KIT. NO longer available; part of DISC PROTECTOR (ORDER #610860).

For replacement, order current part.

e) d) e)

44

Oty. Description

Printed In U.S.A.

140 - CUTTER BAR ATTACHMENT A

(Used After SN2402)

c

* Use Threading Loctlte 271 (Purchased locally or by GEHL #610497)

Ref. No.

Part No.

A B C

656085 604684 604685 604686 656007

0 E

Description

Qty. Req.

CS 10.9/M14 X 70 .............. 6 PRESS-FIT BOLT 10.9/M10 X 20 10 PRESS-FIT BOLT 10.9/M10 X 25 18 PRESS-FIT BOLT 10.9/M10 X 30 18 CS 8.8/M10 X 25 ................ 8

A

(Used Before SN2403)

c

Ref. No. A B C 0 E

* Use Threading Loctlte 271 (Purchased locally or by GEHL #610497)

Printed In U.S.A.

45

Part No. 656076 604684 604685 604686 656007

Description

Qty. Req.

FHSCS 10.9/M14 X 75 .......... 6 PRESS-FIT BOLT 10.9/M10 X 20 10 PRESS-FIT BOLT 10.9/M10 X 25 26 PRESS-FIT BOLT 10.9/M10 X 30 10 CS 8.8/M10 X 25 ................ 8

904518/1 P1289

140 - PROTECTIVE COVER, SUPPORT & WINDROW SEPARATOR

100 ft·lb (140 Nm)

17

\1

'"- ,

11

.~/ 19

-.

23

, "'

.- /;, \ \:""':'-;':-:-:-:.~:.:-:.~:..;:..:/;// 6.

/'

~~'~ 20 12 6

Ref. No.

Part No.

01 02

071035 613466 604674 8

03 04 05 06 07 08 09

604693 604694 604696 604700 604701 604703 610975 604756

10 11

604757 610974 610922 604758b

904518/1 P1289

Description

Qty. Req.

HFLS 12.9/M12 X 20 ............ 4 SWATH BOARD HOLDER (AFTER SN2402) .............. 1 SWATH BOARD HOLDER (BEFORE SN2403) ............. 1 SWATH BOARD .................. 1 COVER BRACKET ............... 1 PROTECTION FRAME HOLDER .. 1 SPRING ........................ 1 STOP BUSHING ................. 4 SWATHBOARD EXTENSiON ..... 1 PROTECTIVE FRAME (AFTER SN2540) .............. 2 PROTECTIVE FRAME (BEFORE SN2541) ............. 2 SUPPORT ...................... 1 PROTECTIVE COVER (AFTER SN2540) .............. 1 PROTECTIVE COVER (AFTER SN2402 & BEFORE SN2541) ... 1 PROTECTIVE COVER (BEFORE SN2403) ............. 1

Ref. No.

Part No.

12 13 14 15

656120 656121 071246 610917 604699 8

16 17 18 19 20 21 22

23 8)

b)

46

656008 656010 656038 656048 071247 071250 656077 656078

2

Description

Qty. Req.

WASHER ....................... 1 WASHER ....................... 1 NILN 10/M10 ................... 8 SHOE/SKID - INSIDE (AFTER SN2402) ............. .

SHOE/SKID - INSIDE (BEFORE SN2403) .......... ..

CS 8.8/M10 X 30 ................ 4 CS 8.8/M10 X 40 ................ 4 CS 8.8/M20 X 50 ................ 2 N 8/M8 ......................... 2

NILN 8/M12 .................... 1 NILN 8/M20 .................... 2 CB 4.6/M8 X 45 ................. 1 CB 4.6/M12 X 80 ................ 1

For replacement, order current part.

FOR replacement, order #610922 Protective Cover.

PrInted In U.S.A.

140 - TELESCOPING PTO & GUARDS

(Used. Before SN2403)

14

\

'\{&

Ref. No.

Part

01 02 03 04

604714 604715 604728 604760

05 06 07

604761 604762 604763 610494 604764

08

No.

Printed In U.S.A.

Cly.

Ref. No.

Part

Req.

LOCK PIN SPRING .............. 2 LOCK PIN ...................... 2 PTO CHAIN ..................... 1 HALF OF PTO - ASSEMBLED W/CHAIN .......... " ........... 1 HALF OF PTO - ASSEMBLED .... 1 YOKE .......................... 2 CENTER CROSS ................ 2 GREASE FITTING 8M X 45 ...... 2 RETAINING RING ............... 8

09 10 11 12 13 14 15 16 17 18

604765 604766 604767 604768 604769 604770 604771 604772 610456 610482

Description

47

No.

Cly. Description

Req.

YOKE .......................... 1 MALE SHAFT ............... :"." .. 1 FEMALE SHAFT ................ 1 YOKE .......................... 1 GUARD BELL .................. , 2 GUARD CLiP ................... 2 MALE GUARD TUBE ............ 1 1 FEMALE GUARD TUBE ROLL PIN 4 X 20 ............... 2 ROLL PIN 10 X 65 .............. 2

.........

904518/1 P1289

140 - TELESCO PING PTO (Used After SN2402) & GUARDS

8

------...----------~

--------

-------- ---------

Part

01 02 03 04 05 06 07 08 09

604728 604769 604770 610482 613155 610733 610734 610724 610725

No.

904518/1 P1289

...----------...-------

---.-!

...-...----

\

Ref. No.

...------...-------

--- -----

\

/ 9

Qty. Description PTO CHAIN Req. GUARD BEL~' ................... 1 GUARD CLIP ................... 2 ROLL PIN 10 ~ ~~................ 2 QD YOKE KIT ............... 2

Ref. No.

Part

10 11

610726 610727 610494 610728 610729 610730 610731 610732

12 13 14 15 16

~~MALE GUA~~'~~'~~""""'" 2

H LE GUARD TUBE ......... ' 1 ALF OF PTO ...........

1 HALF OF PTO - ASSEMBLED .. :' 1 W/CHAIN - ASSEMBLED . .... . .... . .... . . . . . . . . 1

48

No.

Description

Qty. Req.

YOKE

CENTE'~ .~~.~~.~ ................ 2

GREASE FITTING '8'~" .......... 2 RETAINING RING X 45 ...... 2 yOKE..... . .............. 8 MALE SHAF~' ................... 1 FEMALE YOKE

SHA~~"""""""'". .. 11

. ....... .

........ .

. . . . . . . . . . . .. 1

Printed in U.S.A.

140 - (OPTIONAL) HYDRAULIC CYLINDER - 802058

~

I

~ 6

Ref. No.

Part

01 02 03 04 05 06 07 08 09 10

604629 610427 610428 610429 610430 610431 a 610432 610433 610434 610435

No.

Printed in U.S.A.

Qty. Req.

Ref. No.

Part

SPRING CLiP ................... 1 ROD END ....................... 1 SHAFT ......................... 1 TRANSPORT LOCK ............. 1 HYDRAULIC HOSE .............. 1 LIFT CYLINDER - ASSEMBLED .. 1 CYLINDER TUBE ................ 1 CYLINDER ROD ................. 1 SEAL KIT ....................... 1 CYLINDER PARKING HEAD ...... 1

11 12 13 14 15 16

610436 610474 610475b 610481 656003 656048

Description

a) b)

49

No.

Description

Qty. Req.

CLIP RING ..................... 1 ROLL PIN 8 X 40 ............... 1 ROLL PIN 8 X 50 ............... 2 FITTING ........................ 1 CS 8.8/M8 X 40 ................. 1 N 8/M8 ......................... 1

Assembly includes parts 610432, 610433, 610434 & 61 0435 ONLY. For replacement, order #076068 GROOVE PIN.

904518/1 P1289

NUMERICAL INDEX Part No. 043691 043691 059563 059567 059567 071032 071032 071035 071035 071043 071043 071044 071044 071045 071045 071045 071045 071245 071245 071246 071246 071246 071246 071246 071247 071247 071249 071249 071249 071249 071250 071250 604584 604584 604585 604586 604586 604587 604588 604588 604589 604589 604590 604590 604591 604592 604593 604593 604594 604594 604595 604595 604596 604596 604597 604597 6045.97 604597 604598 604598 604599 604599 604600 604600 604600 604600 604601 604601 604602

904518/1 P1289

Page Ref. No. No. 32 42 33 32 42 33 43 36 46 34 44 29 41 32 34 42 44 29 41 29 33 36 43 46 36 46 29 30 40 41 36 46 30 40 30 30 40 30 30 40 30 40 30 40 30 30 30 40 30 40 30 40 30 40 30 33 40 43 32 42 30 40 30 32 40 42 30 40 29

01 01 17 11 10 01 01 01 01 01 01 01 01 02 02 02 02 45 39 37 23 15 23 14 21 20 46 27 27 40 22 21 01 01 02 03 02 04 05 03 06 04 07 05 08 09 10 06 11 07 12 08 13 09 14 02 10 02 03 03 15 11 16 04 12 04 17 13 03

Part No. 604602 604603 604603 604604 604605 604606 604607 604698 604608 604609 604610 604611 604612 604613 604613 .604614 604615 604616 604616 604617 604617 604618 604618 604619 604619 604620 604621 604622 604623 604624 604625 604625 604626 604626 604627 604629 604629 604629 604629 604630 604630 604631 604631 604633 604633 604634 604635 604636 604637 604638 604639 604640 604641 604642 604642 604643 604644 604644 604645 604645 604646 604647 604647 604648 604648 604650 604650 604651 604651

Page Ref. No. No. 41 29 41 29 29 29 30 29 41 29 29 29 29 29 41 29 29 29 41 29 41 29 41 29 41 29 29 29 29 29 29 41 29 41 29 29 39 41 49 29 41 29 41 29 31 29 31 31 31 31 31 31 31 32 42 32 32 42 32 42 32 32 42 32 42 32 42 32 42

Part No.

03 04 04 05 06 07 18 08 05 09 10 11 12 13 06 14 15 16 07 17 08 18 09 19 10 20 21 22 23 24 25 11 26 12 27 28 01 13 01 29 14 30 15 31

604653 604653 604654 604654 604655 604655 604656 604656 604657 604657 604658 604658 604659 604659 604660 604660 604661 604661 604662 604662 604663 604663 604664 604664 604665 604665 604666 604666 604669 604669 604670 604671 604671 604672 604672 604673 604673 604674 604674 604675 604675 604678 604679 604680 604680 604681 604681 604682 604682 604683 604683 604684 604684 604684 604684 604685 604685 604685 604685 604686 604686 604686 604686 604687 604687 604688 604689 604692 604692

32 01 02 03 04 05 06 07 05 05 15 06 06 07 07 08 09 08 10 09 12 11 13 12

50

Page Ref. No. No. 33 43 33 43 33 43 33 43 33 43 33 43 33 43 33 43 33 43 33 43 33 43 33 43 33 43 34 44 33 43 43 33 43 33 43 33 43 36 46 34 44 34 34 34 44 34 44 34 44 34 44 35 35 45 45 35 35 45 45 35 35 45 45 34 44 34 34 34 44

03 03 04 04 05 05 06 06 07 07 08 08 09 09 10 10 11 11 12 12 13 13 14 14 15 15 03 03 16 16 17 18 18 19 19 20 20 02 02 04 04 16 15 05 05 13 12 06 06 07 07 B B B B C C C C

D D D D

08 08 09 10 11

09

Part No. 604693 604693 604694 604694 604695 604696 604696 604697 604699 604699 604700 604700 604701 604701 604702 604703 604703 604704 604707 604708 604709 604711 604712 604713 604714 604714 604715 604715 604717 604718 604720 604721 604722 604723 604724 604725 604725 604726 604727 604728 604728 604728 604728 604729 604730 604731 604732 604733 604734 604735 604736 604738 604739 604740 604741 604742 604743 604744 604745 604747 604748· 604749 604750 604751 604752 604753 604754 604755 604756

Page Ref. No. No. 36 46 36 46 36 36 46 36 36 46 36 46 36 46 36 36 46 36 39 39 39 37 37 37 37 47 37 47 37 37 37 37 37 37 37 37 38 37 37 37 38 47 48 40 40 40 40 40 41 41 41 41 41 41 41 41 41 41 41 41 41 41 42 42 44 44 44 44 46

S3

::3 :14 C4 05 06 05 07 16 15 08 06 09 07 10 ·ll 08 12 01 02 03 01 02 03 04 01 05 02 06 07 08 09 10 11 12 13 01 14 15 16 02 03 01 14 15 16 17 18 16 17

18 19 20 21 22 23 2425 26 27 28 29 15 13 13 15 06 10 09

Printed In U.S.A.

NUMERICAL INDEX Part No. 604757 604758 604760 604761 604762 604763 604764 604765 604766 604767 604768 604769 604769 604770 604770 604771 604772 604922 604922 610413 610413 610414 610426 610426 610427 610428 610429 610430 610431 610432 610433 610434 610435 610436 610455 610456 610456 610461 610462 610465 610465 610468 610468 610472 610472 610474 610474 610474 610475 610475 610475 610476 610476 610477 610477 610478 610481 610482 610482 610488 610490 610491 610491 610493 610499 610500 610511 610512 610589

Page Ref. No. No. 46 46 47 47 47 47 47 47 47 47 47 47 48 47 48 47 47 34 44 34 44 34 34 44 49 49 49 49 49 49 49 49 49 49 37 37 47 41 29 29 41 33 43 30 40 29 41 49 29 41 49 33 43 30 40 32 49 47 48 41 39 32 42 37 39 39 44 34 32

Printed In U.S.A.

10 11 04 05 06 07 08 09 10 11 12 13 02 14 03 15 16 19 17

12 11 14 17 14 02 03 04 05 06 07 08 09 10 11 19 17 17

30 33 34 31 21 21 19 19 35 32 12 36 33 13 22 22 20 20 23 14 18 04 34 02 14 14 18 03 04 18 20 15

Part No. 610589 610605 610658 610658 610661 610702 610707 610708 610709 610710 610718 610724 610725 610726 610727 610728 610729 610730 610731 610732 610733 610734 610735 610736 610737 610739 610740 610741 610742 610743 610744 610843 610860 610860 610864 610865 610865 610909 610910 610916 610917 610917 610922 610923 610967 6109£7 610968 610970 610970 610973 610974 610975 612218 612218 612228 612228 612687 612687 612749 612749 613155 613155 613450 613450 613459 613459 613460 613460 613461

Page Ref. No. No. 42 29 34 44 34 38 38 38 38 38 44 48 48 48 48 48 48 48 48 48 48 48 34 38 38 38 38 38 38 38 38 34 34 44 44 30 40 39 39 34 36 46 46 36 32 42 32 34 44 36 46 46 33 43 33 43 33 43 34 44 38 48 34 44 30 40 30 40 29

Part No.

15 38 13 12 14 12 06 07 08 09 13 08 09 10 11 12 13 14 15 16 06 07 15 10 11 13 14 15 16 04 05 16

613461 613462 613462 613463 613463 613465 613465 613466 613466 613467 613469 613469 613470 613514 613514 613515 613516 613517 613518 613519 613520 656003 656004 656004 656005 656005 656007 656007 656007 656007 656008 656008 656008 656010 656010 656012 656016 656016 656016 656017 656018 656019 656023 656025 656031 656031 656032 656032 656033 656033 656034 656036 656036 656037 656037 656038 656038 656044 656044 656048 656048 656048 656048 656049 656050 656050 656063 656073 656073

17

14 15 22 22 15 16 15 11 12 15 15 08 13 12 12 11 09 04 04 24 24 05 05 07 07 03 05 19 17 28 28 10 06 49

51

Page Ref. No. No. 41 29 41 34 44 32 42 36 46 36 29 41 36 34 44 32 32 32 30 30 30 49 29 41 29 41 35 35 45 45 36 39 46 36 46 29 30 39 40 32 41 29 40 30 32 42 32 42 32 42 32 29 41 30 40 36 46 34 44 29 36 46 49 39 30 40 41 29 41

44 50 45 04 04 25 20 02 02 05 02 02 05 07 07 08 22 21 02 04 24 15 39 35 40 36

Part No. 656075 656075 656076 656076 656077 656077 656078 656078 656085 656085 656120 656120 656120 656120 656121 656121 656156 660004 660004 802123

Page Ref. No. No. 29 41 35 45 36 46 36 46 35 45 30 36 40 46 36 46 30 32 42 39

48 43 A A

23 22 24 23 A A

21 13 21 12 14 13 29 20 19

E E E E

17 04 16 18 17

41 23 05 23 24 37 42 24 24 16 16 17

17 18 18 19 43 38 25 25 19 18 18 16 44 20 19 16 05 26 26 41 47 42

'.

904518/1 P1289

INDEX Page

Page

A

160 - Tractor Linkage & Lift Mechanism .... 28-29 160 - Drive, Support & Guards ................ 30 160 - Hydraulic Lift Cylinder ................. 31 160 - Gearbox & Drive ....................... 32 160 - Cutterbar & Discs ...................... 33 160 - Cutterbar, Gears, Skids & Stone Protectors 34 160 - Cutterbar Attachment ................... 35 160 - Protective Cover, Support & Windrow Separator ................................... 36 160 - Telescoping PTO & Guards (Used Before SN2505) .................................... 37 160 - Telescoping PTO & Guards (Used After SN2504) .................................... 38 140 or 160 - (Optional) Pasture Topping Skids & Inner Swathdoor ............................. 39 140 - Drive, Support & Guards ................ 40 140 - Tractor Linkage & Lift Mechanism ....... 41 140 - Gearbox & Drive ....................... 42 140 - Cutterbar & Discs ...................... 43 140 - Cutterbar, Gears, Skids & Stone Protectors 44 140 - Cutterbar Attachment ................... 46 140 - Protective Cover, Support & Windrow Separator ................................... 46 140 - Telescoping PTO & Guards (Used Before SN2403) .................................... 47 140 - Telescoping PTO & Guards (Used After SN2402) .................................... 48 140 - (Optional) Hydraulic Cylinder - 802058 .. 49 Numerical Index .......................... 50-51 Set-up & Assembly ........................ 23-25 Specifications ................................. 3 Standard Hardware Torque Data .. Inside Back Cover T Table of Contents ............................... 1

Adjustments ....................•......... 19-20 Drive Belt Tension.......................... 19 Knife Changing............. ............. 19-20 Protective Sheet. . . . . . . . . . . . . . . . . . . . . . . . . . . .. 20 C Checklists ............•...................... 5 -7 D Decal Locations .............................. 26 I Introduction ................................... 2

M Maintenance & Service .................... 21-22 Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 21 Lubrication ........... . . . . . . . . . . . . . . . . . . . . .. 21 Oil Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 21 Filling Plugs & Oil Contentsl ............... 22 Telescoping PTO & Main Unit Lubrication ... 22 MANDATORY SAFETY SHUTDOWN PROCEDURE ................... 8

o Operation............... ........ .......... 12-18 Emergency Shut-down ......... . . . . . . . . . . . . .. 12 General Information ......................... 12 Preparing Tractor ........................... 12 Mounting to Tractor ...................... 13-14 Telescoping PTO Shaft Attachment ........ 14-15 Transport Position . . . . . . . . . . . . . . . . . . . . . . . . . .. 16 Operating Position .......................... 16 Mowing .................................... 16 Shock Absorber ............................. 17 Mowing Slopes ............................. 17 Swathboard ................................. 17 Overload Protection ......................... 18

W

S

Warranty ..................... Inside Front Cover

SAFETY ................................... 8-11 Service Parts & Numerical Index ............ 27-49

904518/1P1289

52

Printed In in U.S.A.

TORQUE SPECIFICATIONS FOR STANDARD METRIC HARDWARE All Torque Values are In Ft-Lbs unless otherwise stated.

(Multiply Ft-Lb value by 1.355 to obtain metric Nm value.)

Bolt Size

Grade

8.8

12.9

10.9

Metric

Dry

lub.

Lub.

Dry

lub.

Lub.

Dry

lub.

Lub.

M6

8.0

6.0

11.0

8.0

13.5

10.0

M8

19.0

14.0

27.0

20.0

32.5

24.0

M10

37.5

28.0

53.0

39.0

64.0

47.0

M12

65.0

48.0

91.5

67.5

111.5

82.0

M14

103.5

76.5

145.5

108.0

176.5

131.0

M16

158.5

117.5

223.5

165.5

271.0

200.5

excluding:' Locknuts, Self-tapping Screws, NOTE: These torque values are to be used for all GEHL metric hardware excluding:'Locknuts,

Thread-forming Screws and Sheet Metal Screws. Unless otherwise specified, all torque values MUST meet this specification.