6. Loosen the clamp securing the joint boot to the swing arm; then slip the boot off the swing arm.
Drive System SPECIAL TOOLS
A number of special tools must be available to the technician when performing service procedures in this section. Refer to the current Special Tools Catalog for the appropriate tool description. NOTE: When indicated for use, each special tool will be identified by its specific name, as shown in the chart below, and capitalized. Description
p/n
Pivot Lock Nut Wrench
0444-201
Rear Axle Nut Wrench
0444-198
Pinion Gear Bearing Nut Wrench
0444-203
Pinion Puller
0444-202
V Blocks
0644-535
KM504
7. Remove the clamp securing the brakeline hose to the swing arm; then remove the lower rear shock absorber mounting nut and bolt.
NOTE: Special tools are available from the Textron Off Road Service Parts Department.
Rear Drive Axle REMOVING
1. Secure the ATV on a support stand to elevate the rear wheels.
! WARNING Make sure the ATV is solidly supported on the support stand to avoid injury.
KM505
8. Remove the left and right pivot caps; then remove the right-side pivot bolt.
2. Compress the brake lever and engage the brake lever lock; then remove the rear wheels and hub caps. 3. Remove the cotter pins and rear hub nuts; then remove the hubs. 4. Disengage the brake lever lock; then remove the rear brake calipers and brake disc. NOTE: Do not apply the brakes with the calipers removed. The brake pistons will be pushed out and brake fluid will be spilled. KM506
9. From the left side, remove the pivot lock nut using Pivot Lock Nut Wrench; then remove the left pivot adjusting bolt.
KM505
5. Remove the rear drive gear case; then drain the gear case. 82
