TR241A
CLEANING AND INSPECTING
1. Clean all body components with soap and water. 2. Inspect the body and fenders for cracks. 3. Inspect threaded areas of all mounting studs for stripping. 4. Inspect for missing decals. INSTALLING
1. Place the front and rear fenders into position on the frame and secure with the existing hardware; then install the gas tank cover. Tighten all fasteners securely. 2. Connect the headlight and taillight connectors; then install the shift knob. 3. Making sure the locating tabs engage the appropriate slots in the fenders, install the side panels.
TR240A
5. Install the front center cover; then install the front and rear racks. Tighten all fasteners securely. 6. Install the battery; then connect the positive battery cable, negative battery cable, and install the battery cover. NOTE: Always install the positive cable first; then install the negative cable.
7. Install the seat making sure it locks securely in place.
Steering Post Cover/ Instrument Pod REMOVING
1. Remove the reinstallable rivet on the front of the instrument pod and the two cap screws on the rear; then lift the assembly off and disconnect the speedometer cable. 2. Remove the self-tapping screw securing the LCD gauge assembly to the instrument pod; then remove the LCD gauge. NOTE: The LCD gauge is not a serviceable component. If any functions are incorrect or indicator lights do not illuminate, the LCD gauge must be replaced. INSTALLING
1. Connect the main harness connector to the LCD gauge; then connect the ignition harness to the ignition connectors. TR240B
4. Install the mud guards and secure to the fenders and foot rest supports with the existing hardware. Make sure all locating tabs are appropriately engaged with the fenders and side panels.
2. Place the instrument pod onto the mounting bracket; then secure with the reinstallable rivet and two cap screws.
Steering Post/Tie Rods REMOVING
1. Remove the front rack and front center panel. 2. Remove the instrument pod; then remove the cap screws securing the handlebar to the steering post. Account for two handlebar holders.
18
