OMT260553ISSUEH3(ENGLISH)
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofitsconstituents areknowntotheStateofCaliforniatocausecancer, birthdefects,andotherreproductiveharm.
Ifthisproductcontainsagasolineengine: WARNING
Theengineexhaustfromthisproductcontains chemicalsknowntotheStateofCaliforniatocause cancer,birthdefectsorotherreproductiveharm.
TheStateofCaliforniarequirestheabovetwowarnings. AdditionalProposition65Warningscanbefoundinthismanual.
READTHISMANUALcarefullytolearnhowtooperate andserviceyourmachinecorrectly.Failuretodoso couldresultinpersonalinjuryorequipmentdamage. Thismanualandsafetysignsonyourmachinemayalso beavailableinotherlanguages.(SeeyourJohnDeere dealertoorder.)
THISMANUALSHOULDBECONSIDEREDapermanent partofyourmachineandshouldremainwiththemachine whenyousellit.
MEASUREMENTSinthismanualaregiveninboth metricandcustomaryU.S.unitequivalents.Useonly correctreplacementpartsandfasteners.Metricandinch fastenersmayrequireaspecificmetricorinchwrench.
RIGHT-HANDANDLEFT-HANDsidesaredeterminedby facinginthedirectionofforwardtravel.
WRITEPRODUCTIDENTIFICATIONNUMBERS(P.I.N.) intheMachineNumberssection.Accuratelyrecordall thenumberstohelpintracingthemachineshoulditbe stolen.Yourdealeralsoneedsthesenumberswhenyou orderparts.Filetheidentificationnumbersinasecure placeoffthemachine.
WARRANTYisprovidedaspartofJohnDeere'ssupport programforcustomerswhooperateandmaintaintheir
equipmentasdescribedinthismanual.Thewarrantyis explainedonthewarrantycertificateorstatementwhich youshouldhavereceivedfromyourdealer.
ThiswarrantyprovidesyoutheassurancethatJohn Deerewillbackitsproductswheredefectsappearwithin thewarrantyperiod.Insomecircumstances,JohnDeere alsoprovidesfieldimprovements,oftenwithoutcharge tothecustomer,eveniftheproductisoutofwarranty. Shouldtheequipmentbeabused,ormodifiedtochange itsperformancebeyondtheoriginalfactoryspecifications, thewarrantywillbecomevoidandfieldimprovements maybedenied.Settingfueldeliveryabovespecifications orotherwiseoverpoweringmachineswillresultinsuch action.
THETIREMANUFACTURER'Swarrantysuppliedwith yourmachinemaynotapplyoutsidetheU.S.
Ifyouarenottheoriginalownerofthismachine,itisin yourinteresttocontactyourlocalJohnDeeredealerto informthemofthisunit'sserialnumber.ThiswillhelpJohn Deerenotifyyouofanyissuesorproductimprovements.
DX,IFC7-19-03APR09-1/1
IMPORTANT:Useonlysupportingmanuals designatedforyourspecificmachine.If incorrectmanualischosen,improperservice mayoccur.Verifyproductidentification number(PIN)andenginemodelnumberwhen choosingthecorrectmanual.
ChoosingtheCorrectSupportingManuals
JohnDeerefourwheeldrive(4WD)loadersareavailable indifferentmachineconfigurationsbasedonthevarious marketsintowhichtheyaresold.Differentsupporting manualsexistfordifferentmachineconfigurations. Whennecessary,productserialnumbersandengine modelnumbersarelistedonthefrontcoversof4WD loadermanuals.Thesenumbersareusedtoidentifythe correctsupportingmanualforyourmachine.
ProductSerialNumberIdentification
Theproductidentificationnumber(PIN)plate(1)islocated onleftsideofmachineframeunderthecabdoor.Each machinehasa13-characterPIN(2)or17-characterPIN (3)shownonthisplate.Thelast6charactersofthePIN representthemachine'sproductserialnumber.
1—PINPlate 2—13-CharacterPIN 3—17-CharacterPIN
PINPlateLocation
PINPlate(13-character)
PINPlate(17-character)
EngineModelNumberIdentification
EngineSerialNumberPlate
Theengineserialnumberplate(4)islocatedontheright sideoftheengineforenginemodel6090HDW13.It islocatedontheleftsideofengineforenginemodels 6068HDW80and6068HDW83.Eachenginehasa 9-characterenginemodelnumber(5)shownonthisplate.
EngineEmissionsLevelIdentification
The9-characterenginemodelnumbercorrespondstoa specificengineemissionslevel.
EngineModelNumberEngineEmissionsLevel
6090HDW13
6068HDW80
InterimTier4/StageIIIB
Tier3/StageIIIA
6068HDW83 StageII
Formachinesequippedwitha17-characterPIN,where the11th characteris“E”,“D”,or“C”,thischaracteralso correspondstoaspecificengineemissionslevel.
NOTE:Latermachineswitha17-characterPINidentify engineemissionslevel(“E”,“D”,or“C”)with the11th character.Earliermachineswitha 17-characterPINdonotidentifyengineemissions levelwiththe11th character.
17-CharacterPIN(11th character)
xxxxxxxxxxExxxxxx
EngineEmissionsLevel
InterimTier4/StageIIIB
xxxxxxxxxxDxxxxxx Tier3/StageIIIA
xxxxxxxxxxCxxxxxx StageII
4—EngineSerialNumberPlate5—9-CharacterEngineModel Number
EngineSerialNumberPlateLocation—6090HDW13
EngineSerialNumberPlateLocation—6068HDW80
EngineSerialNumberPlateLocation—6068HDW83
Warrantywillnotapplytoengineanddrivetrainfailures resultingfromunauthorizedadjustmentstothisengine.
Unauthorizedadjustmentsareinviolationoftheemissions regulationsapplicabletothisengineandmayresultin substantialfinesandpenalties.
VD76477,000104D-19-27JUN12-1/1
DXLOGOV1—UN—28APR09
TodetermineiftheJohnDeereenginequalifiesfortheadditionalwarrantiessetforthbelow,lookforthe"EmissionsControlInformation"label locatedontheengine.IftheengineisoperatedintheUnitedStatesorCanadaandtheEmissionsControlinformationlabelstates:"Thisengine complieswithUSEPAregulationsfornonroadandstationarydieselengines”,or“ThisengineconformstoUSEPAnonroadcompression-ignition regulations”,refertothe"U.S.andCanadaEmissionControlWarrantyStatement."IftheengineisoperatedinCalifornia,andthelabelstates:"This enginecomplieswithUSEPAandCARBregulationsfornonroaddieselengines”,or“ThisengineconformstoUSEPAandCalifornianonroad compression-ignitionemissionregulations”,alsorefertothe"CaliforniaEmissionControlWarrantyStatement.”
Warrantiesstatedonthiscertificatereferonlytoemissions-relatedpartsandcomponentsofyourengine.Thecompleteenginewarranty,less emissions-relatedpartsandcomponents,isprovidedseparately.Ifyouhaveanyquestionsaboutyourwarrantyrightsandresponsibilities, youshouldcontactJohnDeereat1-319-292-5400.
JohnDeerewarrantstotheultimatepurchaserandeachsubsequentpurchaserthatthisoff-roaddieselengineincludingallpartsofits emission-controlsystemwasdesigned,builtandequippedsoastoconformatthetimeofthesalewithSection213oftheCleanAirActandisfree fromdefectsinmaterialsandworkmanshipwhichwouldcausetheenginetofailtoconformwithapplicableUSEPAregulationsforaperiodoffive yearsfromthedatetheengineisplacedintoserviceor3,000hoursofoperation,whicheverfirstoccurs.
Whereawarrantableconditionexists,JohnDeerewillrepairorreplace,asitelects,anypartorcomponentwithadefectinmaterialsor workmanshipthatwouldincreasetheengine’semissionsofanyregulatedpollutantwithinthestatedwarrantyperiodatnocosttoyou,including expensesrelatedtodiagnosingandrepairingorreplacingemission-relatedparts.Warrantycoverageissubjecttothelimitationsandexclusions setforthherein.Emission-relatedcomponentsincludeenginepartsdevelopedtocontrolemissionsrelatedtothefollowing:
Air-InductionSystem FuelSystem IgnitionSystem ExhaustGasRecirculationSystems
EMISSIONWARRANTYEXCLUSIONS
AftertreatmentDevices
CrankcaseVentilationValves Sensors
EngineElectronicControlUnits
JohnDeeremaydenywarrantyclaimsformalfunctionsorfailurescausedby:
• Non-performanceofmaintenancerequirementslistedintheOperator’sManual
• Theuseoftheengine/equipmentinamannerforwhichitwasnotdesigned
• Abuse,neglect,impropermaintenanceorunapprovedmodificationsoralterations
• AccidentsforwhichitdoesnothaveresponsibilityorbyactsofGod
Theoff-roaddieselengineisdesignedtooperateondieselfuelasspecifiedintheFuels,LubricantsandCoolantssectionintheOperatorsManual. Useofanyotherfuelcanharmtheemissionscontrolsystemoftheengine/equipmentandisnotapprovedforuse.
TotheextentpermittedbylawJohnDeereisnotliablefordamagetootherenginecomponentscausedbyafailureofanemission-related part,unlessotherwisecoveredbystandardwarranty.
THISWARRANTYISEXPRESSLYINLIEUOFANYOTHERWARRANTIES,EXPRESSORIMPLIED,INCLUDINGANYWARRANTY
DX,EMISSIONS,EPA-19-12DEC12-2/2
DXLOGOV1—UN—28APR09
TodetermineiftheJohnDeereenginequalifiesfortheadditionalwarrantiessetforthbelow,lookforthe“EmissionControlInformation”labellocated ontheengine.IftheengineisoperatedintheUnitedStatesorCanadaandtheenginelabelstates:“ThisenginecomplieswithUSEPAregulations fornonroadandstationarydieselengines”,or“ThisenginecomplieswithUSEPAregulationsforstationaryemergencydieselengines”,refertothe “U.S.andCanadaEmissionControlWarrantyStatement.”IftheengineisoperatedinCalifornia,andtheenginelabelstates:“Thisenginecomplies withUSEPAandCARBregulationsfornonroaddieselengines”alsorefertothe“CaliforniaEmissionsControlWarrantyStatement.”
Warrantiesstatedonthiscertificatereferonlytoemissions-relatedpartsandcomponentsofyourengine.Thecompleteenginewarranty,less emission-relatedpartsandcomponents,isprovidedseparately.Ifyouhaveanyquestionsaboutyourwarrantyrightsandresponsibilities, youshouldcontactJohnDeereat1-319-292-5400.
TheCaliforniaAirResourcesBoard(CARB)ispleasedtoexplaintheemission-controlsystemwarrantyon2013through2015off-roaddiesel engines.InCalifornia,newoff-roadenginesmustbedesigned,builtandequippedtomeettheState’sstringentanti-smogstandards.JohnDeere mustwarranttheemissioncontrolsystemonyourenginefortheperiodsoftimelistedbelowprovidedtherehasbeennoabuse,neglector impropermaintenanceofyourengine.
Youremissioncontrolsystemmayincludepartssuchasthefuelinjectionsystemandtheairinductionsystem.Alsoincludedmaybehoses,belts, connectorsandotheremission-relatedassemblies.
JohnDeerewarrantstotheultimatepurchaserandeachsubsequentpurchaserthatthisoff-roaddieselenginewasdesigned,built,andequipped soastoconformatthetimeofsalewithallapplicableregulationsadoptedbyCARBandisfreefromdefectsinmaterialsandworkmanshipwhich wouldcausethefailureofawarrantedparttobeidenticalinallmaterialrespectstothepartasdescribedinJohnDeere'sapplicationforcertification foraperiodoffiveyearsfromthedatetheengineisdeliveredtoanultimatepurchaseror3,000hoursofoperation,whicheveroccursfirstforall enginesratedat19kWandgreater.Intheabsenceofadevicetomeasurehoursofuse,theengineshallbewarrantedforaperiodoffiveyears.
JohnDeeremaydenywarrantyclaimsforfailurescausedbytheuseofanadd-onormodifiedpartwhichhasnotbeenexemptedbytheCARB.A modifiedpartisanaftermarketpartintendedtoreplaceanoriginalemission-relatedpartwhichisnotfunctionallyidenticalinallrespectsandwhich inanywayaffectsemissions.Anadd-onpartisanyaftermarketpartwhichisnotamodifiedpartorareplacementpart.
InnoeventwillJohnDeere,anyauthorizedenginedistributor,dealer,orrepairfacility,oranycompanyaffiliatedwithJohnDeerebeliable forincidentalorconsequentialdamage.
JOHNDEERE'SWARRANTYRESPONSIBILITY:
Whereawarrantableconditionexists,JohnDeerewillrepairorreplace,asitelects,youroff-roaddieselengineatnocosttoyou,including diagnosis,partsorlabor.Warrantycoverageissubjecttothelimitationsandexclusionssetforthherein.Theoff-roaddieselengineiswarranted foraperiodoffiveyearsfromthedatetheengineisdeliveredtoanultimatepurchaseror3,000hoursofoperation,whicheveroccursfirst. Thefollowingareemissions-relatedparts:
AirInductionSystem
• Intakemanifold
• Turbocharger
• Chargeaircooler
FuelMeteringsystem
• Fuelinjectionsystem
ExhaustGasRecirculation
• EGRvalve
CatalystorThermalReactorSystems
• Catalyticconverter
• Exhaustmanifold
Emissioncontrollabels
ParticulateControls
• Anydeviceusedtocaptureparticulate emissions
• Anydeviceusedintheregenerationofthe capturingsystem
• Enclosuresandmanifolding
• SmokePuffLimiters
PositiveCrankcaseVentilation(PCV)System
• PCVvalve
• Oilfillercap
AdvancedOxidesofNitrogen(NOx)Controls
• NOxabsorbersandcatalysts
SCRsystemsandureacontainers/dispensing systems
MiscellaneousItemsusedinAboveSystems
• Electroniccontrolunits,sensors,actuators, wiringharnesses,hoses,connectors,clamps, fittings,gasket,mountinghardware
Anywarrantedemissions-relatedpartscheduledforreplacementasrequiredmaintenanceiswarrantedbyJohnDeerefortheperiodoftimeprior tothefirstscheduledreplacementpointforthepart.Anywarrantedemissions-relatedpartnotscheduledforreplacementasrequiredmaintenance orscheduledonlyforregularinspectioniswarrantedbyJohnDeereforthestatedwarrantyperiod.
OWNER'SWARRANTYRESPONSIBILITIES:
Astheoff-roaddieselengineowneryouareresponsiblefortheperformanceoftherequiredmaintenancelistedinyourOperator’sManual.John Deererecommendsthattheownerretainallreceiptscoveringmaintenanceontheoff-roaddieselengine,butJohnDeerecannotdenywarranty solelyforthelackofreceiptsorfortheowner’sfailuretoensuretheperformanceofallscheduledmaintenance.However,astheoff-roaddiesel engineowner,youshouldbeawarethatJohnDeeremaydenyyouwarrantycoverageifyouroff-roaddieselengineoraparthasfaileddueto abuse,neglect,impropermaintenanceorunapprovedmodifications.
Theoff-roaddieselengineisdesignedtooperateondieselfuelasspecifiedintheFuels,LubricantsandCoolantssectionintheOperatorsManual. Useofanyotherfuelmayresultintheenginenolongeroperatingincompliancewithapplicableemissionsrequirements.
Theownerisresponsibleforinitiatingthewarrantyprocess,andshouldpresentthemachinetothenearestauthorizedJohnDeeredealerassoon asaproblemissuspected.ThewarrantyrepairsshouldbecompletedbytheauthorizedJohnDeeredealerasquicklyaspossible.
Emissionsregulationsrequirethecustomertobringtheunittoanauthorizedservicingdealerwhenwarrantyserviceisrequired.Asaresult,John DeereisNOTliablefortravelormileageonemissionswarrantyservicecalls.
Emission_CI_CARB(19Sep12)
Continuedonnextpage
DX,EMISSIONS,CARB-19-12DEC12-2/4
Continuedonnextpage
DX,EMISSIONS,CARB-19-12DEC12-3/4
DX,EMISSIONS,CARB-19-12DEC12-4/4
FCCNotificationstoUser
FCCNotification
ThesedevicescomplywithPart15oftheFCCRules. Operationissubjecttothefollowingtwoconditions:(1) Thesedevicesmaynotcauseharmfulinterference,and (2)thesedevicesmustacceptanyinterferencereceived, includinginterferencethatmaycauseundesiredoperation.
ThesedevicesmustbeoperatedassuppliedbyJohn DeereAgManagementSolutions.Anychangesor modificationsmadetothesedeviceswithouttheexpress writtenapprovalofJohnDeereAgManagementSolutions mayvoidtheuser’sauthoritytooperatethesedevices.
ModularTelematicsGatewayandSatelliteModule
Thisequipmenthasbeentestedandfoundtocomplywith thelimitsforClassBdigitaldevices,pursuanttopart15 oftheFCCRules.Theselimitsaredesignedtoprovide reasonableprotectionagainstharmfulinterferenceina
residentialinstallation.Thisequipmentgenerates,uses, andcanradiateradiofrequencyenergy,andifnotinstalled andusedinaccordancewiththeinstructions,maycause harmfulinterferencetoradiocommunications.However, noguaranteeshallbemadethatinterferencewillnotoccur inaparticularinstallation.Ifthisequipmentdoescause harmfulinterferencetoradioortelevisionreception,which canbedeterminedbyturningtheequipmentoffandon, theuserisencouragedtotrytocorrecttheinterferenceby oneormoreofthefollowingmeasures:
• Reorientorrelocatethereceivingantenna.
• Increasetheseparationbetweentheequipmentand receiver.
• Connecttheequipmentintoanoutletonacircuit differentfromthattowhichthereceiverisconnected.
• Consultthedealeroranexperiencedradio/TV technicianforhelp.
MM16284,000196F-19-26JUL12-1/1
IMPORTANT--READCAREFULLY:THISSOFTWARE LICENSEAGREEMENTISALEGALCONTRACT BETWEENYOUANDTHELICENSOR("LICENSOR") IDENTIFIEDBELOWANDGOVERNSYOURUSEOF THESOFTWAREDELIVEREDTOYOURMACHINE (THE“MACHINE”).
BYINDICATINGYOURACCEPTANCEONADISPLAY ONTHEMACHINE,BYINSTALLINGSOFTWARE TOTHEMACHINE,ORUSINGSOFTWAREONTHE MACHINE,YOUAREACCEPTINGANDAGREEINGTO THETERMSOFTHISLICENSEAGREEMENTWITH RESPECTTOTHESOFTWARE(THE"Software")THAT ISDELIVEREDTOYOURMACHINE.YOUAGREETHAT THISSOFTWARELICENSEAGREEMENT,INCLUDING THEWARRANTYDISCLAIMERS,LIMITATIONSOF LIABILITYANDTERMINATIONPROVISIONSBELOW, ISBINDINGUPONYOU,ANDUPONANYCOMPANY ONWHOSEBEHALFYOUUSETHESOFTWARE ASWELLASTHEEMPLOYEESOFANYSUCH COMPANY(COLLECTIVELYREFERREDTOAS "YOU"INTHISSOFTWARELICENSEAGREEMENT). IFYOUDONOTAGREETOTHETERMSOFTHIS AGREEMENT,ORIFYOUARENOTAUTHORIZED TOACCEPTTHESETERMSONBEHALFOFYOUR COMPANYORITSEMPLOYEES,PLEASECLICKTHE [Decline]ICONONTHEDISPLAYONTHEMACHINE TODECLINETHESETERMSANDCONDITIONS. THISLICENSEAGREEMENTREPRESENTSTHE ENTIREAGREEMENTCONCERNINGTHESOFTWARE BETWEENYOUANDTHELICENSOR.
1.DeliveryofSoftware. Softwaremaybedeliveredto yourMachinebyLicensorwirelesslyorviaanagentof Licensor,suchasadealer.Ifitisdeliveredwirelessly, youmayberesponsibleforanydatatransmissionfees incurredduetosuchdelivery.
2.License. Licensorherebygrantstoyou,andyou accept,anonexclusivelicensetousetheSoftwarein machine-readable,objectcodeform,onlyasauthorized inthisLicenseAgreementandtheapplicableprovisions oftheOperators'Manuals,whichyouagreetoreview carefullypriortousingtheSoftware.TheSoftwaremay beusedonlyontheMachinetowhichitwasinitially delivered.Youagreethatyouwillnotassign,sublicense, transfer,pledge,lease,rent,orshareyourrightsunder thisLicenseAgreement,exceptthatyoumaypermanently transferallofyourrightsunderthisLicenseAgreement inconnectionwiththesaleoftheMachineonwhichthe SoftwarecoveredbythisAgreementisinstalled.
3.Licensor'sRights. Youacknowledgeandagreethat theSoftwareisproprietarytoLicensorandisprotected undercopyrightlaw.Youfurtheracknowledgeandagree thatallright,title,andinterestsinandtotheSoftware, includingassociatedintellectualpropertyrights,areand shallremainwithLicensor.ThisLicenseAgreementdoes notconveytoyouanytitleorinterestinortotheSoftware, butonlyalimitedrightofuserevocableinaccordance withthetermsofthisLicenseAgreement.Youagree
thatyouwillnot:(a)reverseassemble,reversecompile, modify,orotherwisetranslatetheSoftware,orattemptto defeatthecopyrightprotectionandapplicationenabling mechanismstherein;(b)copyorreproducetheSoftware; or,(b)removeorobliterateanycopyright,trademarkor otherproprietaryrightsnoticesfromtheSoftware.You alsoagreenottopermitanythirdpartyactingunderyour controltodoanyoftheforegoing.
4.LicenseFees. Thelicensefeespaidbyyou,ifany,are paidinconsiderationofthelicensesgrantedunderthis LicenseAgreement.
5.LimitedWarranty. Licensorwarrants,foryour benefitaloneandnotforthebenefitofanyotherparty, thatduringthe"WarrantyPeriod"definedbelow,the Softwarewilloperatesubstantiallyinaccordancewiththe applicablefunctionalspecifications("Specifications") setforthintheOperators'Manuals.If,priortoexpiration oftheWarrantyPeriod,theSoftwarefailstoperform substantiallyinaccordancewiththeSpecifications,you mayreturntheMachinetotheplaceofpurchasefor repairorreplacementofthenon-performingSoftware. TheWarrantyPeriodisninety(90)daysfromthedateof installationoftheSoftwareorthedurationofthewarranty periodofthecomponentoftheMachineonwhichthe Softwareisinstalled,whicheverislonger.TheSoftware WarrantyPerioddoesnotaffectthewarrantyperiodofthe Machineitselforanycomponentthereof.
6.DISCLAIMEROFWARRANTIES. YOUHEREBY AGREETHATTHELIMITEDWARRANTYPROVIDED ABOVE(THE"LIMITEDWARRANTY")CONSTITUTES YOURSOLEANDEXCLUSIVEREMEDYFORANY PROBLEMWHATSOEVERWITHTHESOFTWARE. EXCEPTASPROVIDEDINTHELIMITEDWARRANTY, THESOFTWAREISLICENSED“ASIS,”AND LICENSOR,ITSAFFILIATESANDTHIRDPARTY SUPPLIERSEXPRESSLYDISCLAIMANDYOU EXPRESSLYWAIVE,RELEASEANDRENOUNCEALL WARRANTIESARISINGBYLAWOROTHERWISE WITHRESPECTTOTHESOFTWARE,INCLUDING, BUTNOTLIMITEDTO:ANYIMPLIEDWARRANTYOF MERCHANTABILITYORFITNESSFORAPARTICULAR PURPOSE;ANYIMPLIEDWARRANTYARISING FROMCOURSEOFPERFORMANCE,COURSEOF DEALINGORTRADEUSAGE;ANYWARRANTYOF TITLEORNON-INFRINGEMENT;AND,ANYOTHER WARRANTYARISINGUNDERANYTHEORYOF LAW,INCLUDINGTORT,NEGLIGENCE,STRICT LIABILITY,CONTRACTOROTHERLEGALOR EQUITABLETHEORY.NOREPRESENTATIONOR OTHERAFFIRMATIONOFFACTINCLUDING,BUTNOT LIMITEDTO,STATEMENTSREGARDINGSUITABILITY FORUSE,SHALLBEDEEMEDTOBEAWARRANTY BYLICENSORORANYOFITSAFFILIATESORTHIRD PARTYSUPPLIERS.LICENSORDOESNOTWARRANT THATTHESOFTWAREISERROR-FREEORWILL OPERATEWITHOUTINTERRUPTION.
7.LIMITATIONOFLIABILITY. EXCEPTASSET FORTHINTHELIMITEDWARRANTY,UNDERNO CIRCUMSTANCESSHALLLICENSOR,ITSAFFILIATES ORITSTHIRDPARTYSUPPLIERSBELIABLETO YOUORTOANYTHIRDPARTIESFORDIRECT, INDIRECT,INCIDENTALORCONSEQUENTIAL DAMAGESOFANYKIND,INCLUDINGANYLOSS ORDAMAGECAUSEDBYTHESOFTWARE;ANY PARTIALORTOTALFAILUREOFTHESOFTWARE; PERFORMANCE,NONPERFORMANCEORDELAYS INCONNECTIONWITHANYINSTALLATION, MAINTENANCE,WARRANTYORREPAIRSOFTHE SOFTWARE,DAMAGESFORCROPLOSS,DAMAGE TOLAND,LOSTPROFITS,LOSSOFBUSINESSOR LOSSOFGOODWILL,LOSSOFUSEOFEQUIPMENT ORSERVICESORDAMAGESTOBUSINESSOR REPUTATIONARISINGFROMTHEPERFORMANCE ORNON-PERFORMANCEOFANYASPECTOFTHIS AGREEMENT,WHETHERINCONTRACT,TORTOR OTHERWISE,ANDWHETHERORNOTLICENSOR, ITSAFFILIATESORITSTHIRDPARTYSUPPLIERS HAVEBEENADVISEDOFTHEPOSSIBILITYOF SUCHDAMAGES.INNOEVENTSHALLLICENSOR’S CUMULATIVELIABILITYTOYOUORTOANYOTHER PARTYFORANYLOSSESORDAMAGESRESULTING FROMANYCLAIMS,LAWSUITS,DEMANDS,OR ACTIONSARISINGFROMORRELATINGTOUSEOF THESOFTWAREEXCEEDYOURTOTALPAYMENT FORTHEMACHINEANDFORTHELICENSEOFTHE SOFTWARE.
8.TerminationofLicense. Licensormayterminatethe licensegrantedunderthisAgreementuponwrittennotice ofterminationprovidedtoyouifyouviolateanymaterial termofthisAgreementpertainingtoyouruseofthe SoftwareorLicensor'srights,including,withoutlimitation, theprovisionsofSections2and3above.
9.CompliancewithLaw. Youagreethatyouwillusethe SoftwareinaccordancewithUnitedStateslawandthe lawsofthecountryinwhichyouarelocated,asapplicable, includingforeigntradecontrollawsandregulations.The Softwaremaybesubjecttoexportandotherforeign tradecontrolsrestrictingre-salesand/ortransfersto othercountriesandparties.Byacceptingthetermsof thisAgreement,youacknowledgethatyouunderstand thattheSoftwaremaybesocontrolled,including,but notlimitedto,bytheExportAdministrationRegulations and/ortheforeigntradecontrolregulationsoftheTreasury DepartmentoftheUnitedStates.Anyotherprovision ofthisAgreementtothecontrarynotwithstanding,you agreethattheSoftwarewillnotberesold,re-exportedor otherwisetransferred.TheSoftwareremainssubjectto applicableU.S.laws.
10.Indemnification. Youagreetodefend,indemnify andholdLicensor,itsaffiliatesandthirdpartysupplier, andtheir,officers,directors,employees,agentsand representatives(eachan"IndemnifiedParty"),harmless
fromandagainstallclaims,demandsproceedings, injuries,liabilities,losses,orcostsandexpenses(including reasonablelegalfees)broughtbyanythirdpartyagainst anysuchpersonsarisingfromorinconnectionwithyour useoftheSoftware,regardlessofwhethersuchlosses arecaused,whollyorpartially,byanynegligence,breach ofcontractorotherfaultofanIndemnifiedParty.
11.CostsofLitigation. Ifanyclaimoractionisbrought byeitherpartytothisLicenseAgreementagainsttheother partyregardingthesubjectmatterhereof,theprevailing partyshallbeentitledtorecover,inadditiontoanyother reliefgranted,reasonableattorneyfeesandexpenses oflitigation.
12.SeverabilityandWaiver. Shouldanytermofthis Agreementbedeclaredvoidorunenforceablebyany courtofcompetentjurisdiction,suchdeclarationshall havenoeffectontheremainingtermshereof.Thefailure ofeitherpartytoenforceanyrightsgrantedhereunder ortotakeactionagainsttheotherpartyintheeventof anybreachhereundershallnotbedeemedawaiver bythatpartyastosubsequentenforcementofrightsof subsequentactionsintheeventoffuturebreaches.
13.LanguageClause. IfyouarearesidentofCanada atthetimeyouacceptthisAgreement,thentheparties herebyacknowledgethattheyhaverequiredthis Agreement,andallotherdocumentsrelatinghereto, bedrawnupintheEnglishlanguageonly.Lesparties reconnaissentavoirdemandéqueleprésentcontratainsi quetouteautreententeouavisrequisoupermisàêtre concluoudonnéenvertudesstipulationsduprésent contrat,soientrédigésenlangueanglaiseseulement.If youarearesidentofanycountryotherthantheUnited States,Canada,GreatBritain,AustraliaorNewZealand thenyouagreeasfollows:theremaybeatranslated versionofthisAgreement.Ifthereisaninconsistency orcontradictionbetweenthetranslatedversionandthe EnglishversionofthisAgreement,theEnglishversionof thisAgreementshallcontrol.
14.AssignmentbyLicensor. Licensormayassignthis Agreementwithoutyourpriorconsenttoanycompany orentityaffiliatedwithLicensor,orbyanassignment associatedwithacorporaterestructuring,mergeror acquisition.
15.GoverningLawandForum. ThisAgreementwill begovernedbyandconstruedinaccordancewiththe substantivelawsidentifiedinthetableinSection18,below Therespectivecourtsofthevenueidentifiedinthetable inSection18,below,forthelocationoftheMachineshall havenon-exclusivejurisdictionoveralldisputesrelating tothisAgreement.ThisAgreementwillnotbegoverned bytheconflictoflawrulesofanyjurisdictionortheUnited NationsConventiononContractsfortheInternationalSale ofGoods,theapplicationofwhichisexpresslyexcluded.
16.SpecificExceptions.
16.1LimitedWarrantyforUsersResidinginEuropean EconomicAreaCountriesorSwitzerland. Ifyou obtainedtheSoftwareinanyEuropeanEconomicArea countryorSwitzerland,andyouusuallyresideinsuch country,thenSection6doesnotapply,instead,Licensor warrantsthattheSoftwareprovidesthefunctionalities setforthintheOperatorsManuals(the"agreedupon functionalities")fortheWarrantyPeriod.Asused inthisSection,"WarrantyPeriod"meansone(1) year.Non-substantialvariationfromtheagreedupon functionalitiesshallnotbeconsideredanddoesnot establishanywarrantyrights.THISLIMITEDWARRANTY DOESNOTAPPLYTOSOFTWAREPROVIDEDTO YOUFREEOFCHARGE,FOREXAMPLE,UPDATES, ORSOFTWARETHATHASBEENALTEREDBYYOU, TOTHEEXTENTSUCHALTERATIONSCAUSEDA DEFECT.Tomakeawarrantyclaim,duringtheWarranty Periodyoumustreturn,atourexpense,theSoftwareand proofofpurchasetothelocationwhereyouobtainedit. IfthefunctionalitiesoftheSoftwarevarysubstantially fromtheagreeduponfunctionalities,Licensorisentitled --bywayofre-performanceandatitsowndiscretion-torepairorreplacetheSoftware.Ifthisfails,youare entitledtoareductionofthepurchaseprice(reduction) ortocancelthepurchaseagreement(rescission).For furtherwarrantyinformation,pleasecontactLicensorat theaddresslistedinSection18.
16.2LimitationofLiabilityforUsersResidingin EuropeanEconomicAreaCountriesorSwitzerland.
(a)IfyouobtainedtheSoftwareinanyEuropean EconomicAreacountryorSwitzerland,andyouusually resideinsuchcountry,thenSections7and10donot apply,Instead,Licensor'sstatutoryliabilityfordamages shallbelimitedasfollows:(a)Licensorshallbeliableonly uptotheamountofdamagesastypicallyforeseeable atthetimeofenteringintothisAgreementinrespect ofdamagescausedbyaslightlynegligentbreachofa materialcontractualobligationand(b)Licensorshall
PlaceofPurchase Address
UnitedStatesofAmerica
JohnDeereSharedServices,Inc. OneJohnDeerePlace Moline,IL61265U.S.A.
Argentina IndustriasJohnDeereArgentina,S.A. CasilladeCorreo80 Rosario(SantaFe),2000,Argentina
notbeliablefordamagescausedbyaslightlynegligent breachofanon-materialcontractualobligation.
(b)Theaforesaidlimitationofliabilityshallnotapplytoany mandatorystatutoryliability,inparticular,toliabilityunder theGermanProductLiabilityAct,liabilityforassuminga specificguaranteeorliabilityforculpablycausedpersonal injuries.
(c)Youarerequiredtotakeallreasonablemeasuresto avoidandreducedamages,inparticulartomakeback-up copiesoftheSoftwareandyourcomputerdatasubjectto theprovisionsofthisAgreement.
17.RepresentationsofLicensee. BYACCEPTING THISAGREEMENT,YOU:(A)ACKNOWLEDGE THATYOUHAVEREADANDUNDERSTANDTHIS AGREEMENT;(B)REPRESENTTHATYOUHAVETHE AUTHORITYTOENTERINTOTHISAGREEMENT;(C) AGREETHATTHISAGREEMENTISENFORCEABLE AGAINSTYOUANDANYLEGALENTITYTHAT OBTAINEDTHESOFTWAREANDONWHOSEBEHALF ITISUSED;AND,(D)AGREETOPERFORMTHE OBLIGATIONSOFTHISAGREEMENT.
18.IdentificationofLicensorandNotices.The Licensoristheentityidentifiedinthetablebelow.All noticestoLicensorshallbesentbycertifiedorregistered mailtothecorrespondingaddressfortheLicensorgiven below.Ineachcaseacopyofthenoticeshallalsobe senttoJohnDeereIntelligentSolutionsGroup,ATTN: Legal,4140114thStreetUrbandale,IA50322U.S.A.All noticestoLicensorshallbeeffectiveuponreceipt.All noticesrequiredtobegiventoyoushall,inLicensor’ssole discretion,eitherbesentviacertifiedorregisteredmail totheaddressgiventoLicensorinconnectionwithyour purchaseoftheMachine.Eithermethodofnotification usedbyLicensorshallbeeffectiveupondispatch.You agreetonotifyLicensorofanychangeinyouraddressin themannersetforthabove.
GoverningLaw Venue
StateofIllinois,USA RockIslandCounty,Illinois,USA
ProvinceofSantaFe,ArgentinaProvinceofSantaFe,Argentina
AustraliaorNewZealand JohnDeereLimited(Australia) P.O.Box2022 Crestmead,Queensland,Australia4132
Canada JohnDeereLimited 295HunterRoad P.O.Box1000 Grimsby,ONL9K1M3
Chile JohnDeereWater,S.A. CerroSantaLucia9990 Quilicura,Santiago,Chile
Mexico IndustriasJohnDeere,S.A.deC.V. BoulevardDiazOrdaz#500 GarzaGarcia NuevoLeon66210,Mexico
StateofQueensland,AustraliaStateofQueensland,Australia
ProvinceofOntario,CanadaProvinceofOntario,Canada
ProvinceofSantiago,ChileProvinceofSantiago,Chile
StateofNuevoLeon,MexicoStateofNuevoLeon,Mexico
Europe ETIC Strassburgerallee5 67657Kaiserslautern,Germany
Other
TheJohnDeereentityidentified forthelocationofyourMachine onwww.JDLink.com.
Weneedyourhelptocontinuallyimproveourtechnical publications.PleasecopythispageandFAXormailyour comments,ideasandimprovements.
SENDTO: JohnDeereDubuqueWorks 18600SouthJohnDeereRoad Attn:Publications,Dept.324 Dubuque,IA52004-0538 USA
FAXNUMBER: 1-563-589-5800(USA)
PublicationNumber:
PageNumber:
Ideas,Comments:
Name:
Phone:
EmailAddress:
THANKYOU!
FederalRepublicofGermanyKaiserslautern,Germany
TheJohnDeereentityidentified forthelocationofyourMachine onwww.JDLink.com.
TheJohnDeereentityidentified forthelocationofyourMachine onwww.JDLink.com.
OUT4001,00006C5-19-08NOV10-4/4
TX,TM,FAX-19-03JUL01-1/1
Safety—SafetyandOperatorConveniences
SafetyandOperatorConvenienceFeatures.....1-1-1
Safety—GeneralPrecautions
RecognizeSafetyInformation...........................1-2-1
FollowSafetyInstructions..................................1-2-1
OperateOnlyIfQualified...................................1-2-1
WearProtectiveEquipment...............................1-2-2
AvoidUnauthorizedMachineModifications.......1-2-2
InspectMachine................................................1-2-2
StayClearofMovingParts................................1-2-2
AvoidHigh-PressureFluids...............................1-2-3
AvoidHigh-PressureOils..................................1-2-3
WorkInVentilatedArea.....................................1-2-4
PreventFires.....................................................1-2-4
CleanDebrisfromMachine...............................1-2-5
PreventBatteryExplosions...............................1-2-5
HandleChemicalProductsSafely.....................1-2-5
DisposeofWasteProperly................................1-2-6
ExhaustFilterAshHandlingandDisposal........1-2-6
PrepareforEmergencies...................................1-2-6
AddCabGuardingforSpecialUses..................1-2-6
Safety—OperatingPrecautions
UseStepsandHandholdsCorrectly.................1-3-1
StartOnlyFromOperator'sSeat.......................1-3-1
UseandMaintainSeatBelt...............................1-3-1
PreventUnintendedMachineMovement..........1-3-2
AvoidWorkSiteHazards...................................1-3-2
UseSpecialCareWhenOperatingLoader.......1-3-3
KeepRidersOffMachine..................................1-3-3
AvoidBackoverAccidents.................................1-3-3
AvoidMachineTipOver....................................1-3-4
OperatingonSlopes..........................................1-3-4
OperatingorTravelingOnPublicRoads...........1-3-5
InspectandMaintainROPS..............................1-3-5
AddandOperateAttachmentsSafely...............1-3-5
Safety—MaintenancePrecautions
ParkandPrepareforServiceSafely.................1-4-1
CleanExhaustFilterSafely...............................1-4-2
ServiceCoolingSystemSafely.........................1-4-3
ServiceTiresSafely...........................................1-4-3
RemovePaintBeforeWeldingorHeating.........1-4-4
MakeWeldingRepairsSafely...........................1-4-4
DriveMetalPinsSafely.....................................1-4-4
Safety—SafetySigns
SafetySigns......................................................1-5-1
Operation—Operator’sStation
Levers—TwoFunctionHydraulicControl..........2-1-1 Levers—ThreeFunctionHydraulicControl.......2-1-2 Levers—FourFunctionHydraulicControl.........2-1-4 Levers—JoystickSteeringControl....................2-1-4 Pedals................................................................2-1-5
SealedSwitchModule(SSM)............................2-1-6 SwitchModuleFunctions...................................2-1-7 AdvancedDisplayUnit(ADU).........................2-1-10 DisplayUnitFunctions.....................................2-1-11 DisplayUnit—NormalDisplay.........................2-1-16 DisplayUnit—MainMenu................................2-1-17 DisplayUnit—MainMenu—Codes..................2-1-18 DisplayUnit—Main Menu—Codes—ActiveCodes....................2-1-18 DisplayUnit—Main Menu—Codes—StoredCodes....................2-1-19 DisplayUnit—MainMenu—Settings...............2-1-20 DisplayUnit—MainMenu—Settings—ReverseFanCycle..........................2-1-21 DisplayUnit—MainMenu—Settings—CourtesyLights................................2-1-21 DisplayUnit—MainMenu—Settings—QuickShift........................................2-1-22 DisplayUnit—MainMenu—Settings—JobTimer.........................................2-1-22 DisplayUnit—MainMenu—Settings—Stopwatch........................................2-1-23 DisplayUnit—MainMenu—Settings—RideControl—IfEquipped...............2-1-23 DisplayUnit—MainMenu—Settings—Counters..........................................2-1-23 DisplayUnit—MainMenu—Settings—CameraMode..................................2-1-24 DisplayUnit—MainMenu—Settings—OperatorConfiguration....................2-1-24 DisplayUnit—MainMenu—Diagnostics..........2-1-25 DisplayUnit—MainMenu—Diagnostics—MachineID.........................................2-1-26 DisplayUnit—MainMenu—Diagnostics—BatteryMonitor...................................2-1-26
OriginalInstructions.Allinformation,illustrationsandspecificationsinthis manualarebasedonthelatestinformationavailableatthetimeofpublication. Therightisreservedtomakechangesatanytimewithoutnotice.
Continuedonnextpage
COPYRIGHT©2013 DEERE&COMPANY Moline,Illinois Allrightsreserved. AJohnDeereILLUSTRUCTION®Manual PreviousEditions Copyright©2010,2011
DisplayUnit—MainMenu—Diagnostics—EngineSensors..................................2-1-27 DisplayUnit—MainMenu—Diagnostics—Transmission/Axle..............................2-1-27 DisplayUnit—MainMenu—Diagnostics—HydraulicSensors..............................2-1-28 DisplayUnit—MainMenu—Diagnostics—MachineSensors...............................2-1-28 DisplayUnit—MainMenu—Diagnostics—FNRSelector......................................2-1-29 DisplayUnit—MainMenu—Diagnostics—CabSwitches.....................................2-1-29 DisplayUnit—MainMenu—Diagnostics—SwitchModule....................................2-1-29 DisplayUnit—MainMenu—Diagnostics—JoystickSteering—IfEquipped..........2-1-30 DisplayUnit—MainMenu—Diagnostics—TirePressure—IfEquipped................2-1-31 DisplayUnit—MainMenu—Diagnostics—ObjectDetect—IfEquipped................2-1-32 DisplayUnit—MainMenu—Diagnostics—AutoDiffLock—IfEquipped...............2-1-32 DisplayUnit—MainMenu—Diagnostics—PayloadScale—IfEquipped..............2-1-33 DisplayUnit—MainMenu—Diagnostics—JDLink™SystemInfo.........................2-1-33 DisplayUnit—MainMenu—Diagnostics—ParkBrakeTest..................................2-1-34 DisplayUnit—MainMenu—Payload Scale—IfEquipped.....................................2-1-35 DisplayUnit—MainMenu—Payload Scale—LongTotal.......................................2-1-35 DisplayUnit—MainMenu—Payload Scale—DisplayUnits...................................2-1-36 DisplayUnit—MainMenu—Payload Scale—AutoAdd.........................................2-1-36 DisplayUnit—MainMenu—Payload Scale—Diagnostics.....................................2-1-36 DisplayUnit—MainMenu—Payload Scale—Setup..............................................2-1-36 DisplayUnit—MainMenu—Security...............2-1-37 DisplayUnit—MainMenu—Security—Security...............................................2-1-38 DisplayUnit—MainMenu—Security—ChangeOwnerPIN.............................2-1-38 DisplayUnit—MainMenu—Security—ManageOperatorPINs.......................2-1-39 DisplayUnit—MainMenu—Security—ManageTransportPIN........................2-1-40 DisplayUnit—MainMenu—Security—DelayedOperatorLogout...................2-1-41 DisplayUnit—MainMenu—ExhaustFilter......2-1-42 DisplayUnit—MainMenu—Exhaust Filter—AutoCleaning..................................2-1-43 DisplayUnit—MainMenu—Exhaust Filter—ParkedCleaning..............................2-1-44
DisplayUnit—MainMenu—Software Delivery.......................................................2-1-45 DisplayUnit—MainMenu—Software Delivery—SoftwareUpdate.........................2-1-46 HornButton.....................................................2-1-47 TurnSignals....................................................2-1-47 NeutralLock....................................................2-1-48 JoystickSteeringArmrest Adjustment—ifEquipped............................2-1-48 AirConditionerandHeaterOperation.............2-1-49 CounterSwitch................................................2-1-50 OpeningandSecuringSideDoor....................2-1-51 OpeningSideWindow/SecondaryExit............2-1-52 OpeningRearSideWindow............................2-1-52 SeatAdjustment..............................................2-1-53 FireExtinguisherMountingLocation...............2-1-54
Operation—OperatingtheMachine BeforeStartingWork.........................................2-2-1 InspectMachineDailyBeforeStarting..............2-2-1 CheckInstrumentsBeforeStarting....................2-2-1 SecuritySystem.................................................2-2-2
BatteryDisconnectSwitch.................................2-2-2 EngineBreak-InPeriod.....................................2-2-3 StartingtheEngine............................................2-2-4 EngineBlockHeater—IfEquipped....................2-2-6 StartingFluid(ColdWeatherStarting Aid)—IfEquipped..........................................2-2-6 Warmup.............................................................2-2-7 ColdWeatherWarmup......................................2-2-7 ParkBrakeSwitch.............................................2-2-8 ShiftingtheTransmission..................................2-2-9 AutomaticIdleandAutomaticShutdown.........2-2-11 JoystickBucketandBoomControl..................2-2-12 TwoLeverBucketandBoomControl..............2-2-13 AuxiliaryControl..............................................2-2-14
JoystickSteeringControl—IfEquipped...........2-2-15 RideControl—IfEquipped...............................2-2-17 SecondarySteering—IfEquipped...................2-2-19 DifferentialLockOperation..............................2-2-19 ExhaustFilter...................................................2-2-20
ServiceADVISOR™Remote(SAR) SoftwareDeliveryProcess..........................2-2-22 RearCameraandRadarObject Detection(ROD)System—IfEquipped.......2-2-23 CounterSwitchOperation...............................2-2-25 EmbeddedPayloadScale—IfEquipped.........2-2-26 BoomHeightKickoutAdjustment....................2-2-30
Return-to-CarryKickoutAdjustment................2-2-30
Return-to-DigAdjustmentforZ-BarLinkage...2-2-31 Return-to-DigAdjustmentfor Powerllel™Linkage—IfEquipped...............2-2-33 OperatingLoaderCoupler—IfEquipped.........2-2-34 UsingtheLoaderBucket.................................2-2-35 Backdragging...................................................2-2-36 ForkAttachment..............................................2-2-37
ParkingtheMachine........................................2-2-39 Continuedonnextpage
LoadingMachineonaTrailer..........................2-2-40
TowingProcedure............................................2-2-42
LiftingtheMachine..........................................2-2-44
Maintenance—Machine
DieselFuel.........................................................3-1-1
DieselFuelSpecifications.................................3-1-1
LubricityofDieselFuel......................................3-1-2
HandlingandStoringDieselFuel......................3-1-2
BiodieselFuel....................................................3-1-3
TestingDieselFuel............................................3-1-4
MinimizingtheEffectofColdWeather onDieselEngines.........................................3-1-5
AlternativeandSyntheticLubricants.................3-1-6
MixingofLubricants...........................................3-1-6
LubricantStorage..............................................3-1-6
JohnDeereBreak-InPlus™EngineOil............3-1-7
DieselEngineOil—InterimTier4and StageIIIBEngines.......................................3-1-8
EngineOilandFilterService Intervals—InterimTier4andStage IIIBEngines..................................................3-1-9
Transmission,ParkBrake,andAxleOil............3-1-9
HydraulicSystemOil.......................................3-1-10
Grease.............................................................3-1-10
HeavyDutyDieselEngineCoolant.................3-1-11
DrainIntervalsforDieselEngineCoolant........3-1-11
JohnDeereCOOL-GARD™IICoolant Extender......................................................3-1-12
SupplementalCoolantAdditives......................3-1-12
OperatinginWarmTemperatureClimates......3-1-13
AdditionalInformationAboutDiesel EngineCoolantsandJohnDeere COOL-GARD™IICoolantExtender...........3-1-14
TestingDieselEngineCoolant.........................3-1-15
DisposingofCoolant.......................................3-1-15
Maintenance—PeriodicMaintenance
ServiceMachineatSpecifiedIntervals..............3-2-1
CheckHourMeterRegularly.............................3-2-1
PrepareMachineforMaintenance....................3-2-2
FrameLockingBar............................................3-2-3
BoomLock.........................................................3-2-4
PinRemoval—IfEquippedWith Powerllel™Linkage......................................3-2-5
EngineServiceDoorsandSideShields............3-2-6
CoolingSystemDoors.......................................3-2-7
FuelTank...........................................................3-2-8
FluidAnalysisProgramTestKitsand 3-WayCoolantTestKit..................................3-2-8
ServiceIntervals................................................3-2-9
RequiredParts.................................................3-2-11
Maintenance—AsRequired
ServiceExhaustFilter........................................3-3-1
InspectTiresandCheckPressure....................3-3-2 TirePressures...................................................3-3-3
Page
CheckWheelBoltTorque..................................3-3-5 InspectEngineAirCleanerElements................3-3-6 ReplaceFastFillFuelBreather Filter—IfEquipped........................................3-3-7 InspectAirConditionerCompressor andAlternatorBelt........................................3-3-7 CheckEngineCoolant.......................................3-3-8 CleanCoolerCores...........................................3-3-9 CheckRearCameraandRadarObject Detection(ROD)System—IfEquipped.......3-3-10 CheckWindshieldWasherFluidLevel............3-3-11 DrainWaterFromPrimaryFuelFilter..............3-3-11 CheckandCleanorReplaceCab FreshAirFilter.............................................3-3-12 CheckandCleanorReplaceCab RecirculatingAirFilter.................................3-3-13
Maintenance—Every10HoursorDaily CleanAirCleanerDustUnloaderValve............3-4-1 CheckCoolantLevelinSurgeTank..................3-4-1 CheckEngineOilLevel.....................................3-4-2 CheckHydraulicSystemOilLevel....................3-4-2 CheckTransmissionOilLevel...........................3-4-3 InspectOuterPinSeals.....................................3-4-4
Maintenance—Every100Hours LubricateLoaderLinkageandCylinder Pivots—Z-BarLinkage..................................3-5-1 LubricateLoaderLinkageandCylinder Pivots—Powerllel™Linkage.........................3-5-2
Maintenance—InitialService-250Hours DrainandRefillFrontandRearAxleOil...........3-6-1 ReplaceAxleOilFilters—IfEquipped...............3-6-2
Maintenance—Every250Hours TakeEngineOilSample....................................3-7-1
Maintenance—Every500Hours LubricateDrivelineUpperandLower SlidingJointsandLowerU-Joints.................3-8-1 CheckFrontandRearAxleOilLevel................3-8-2 LubricateFrontandRearAxleShaftSeals.......3-8-3 CheckBatteryWaterLevelandTerminals........3-8-4 CheckAirIntakeHosesandCharge AirCoolerTubeCouplings............................3-8-6 ReplaceFastFillFuelBreather Filter—IfEquipped........................................3-8-6 TakeFluidSamples...........................................3-8-7 DrainandRefillEngineOilandReplaceFilter..3-8-7 ReplaceIn-LineFuelStrainer............................3-8-8 ReplacePrimaryFuelFilter...............................3-8-9 ReplaceFinalFuelFilter..................................3-8-10 ReplaceHydraulicReservoirBreatherFilter...3-8-10 CheckParkBrakeOilLevel.............................3-8-11
LubricateFrontandRearShaftSeals onParkBrake.............................................3-8-11
CheckRideControlAccumulator—If Equipped.....................................................3-8-12
Maintenance—Every1000Hours
CleanHydraulicFanDriveCaseDrain In-LineScreen...............................................3-9-1
ReplaceAirCleanerDustUnloaderValve.........3-9-3
ReplaceEngineAirCleanerElements..............3-9-3
CheckCoolant...................................................3-9-4
ReplaceFuelTankBreatherFilter.....................3-9-4
ReplaceAxleOilFilters—IfEquipped...............3-9-4
LubricateFrameHingePivots...........................3-9-5
DrainandRefillParkBrakeOil..........................3-9-5
Maintenance—Every2000Hours
ReplaceOuterPinSeals.................................3-10-1
DrainandRefillTransmissionOiland
ReplaceFilter..............................................3-10-1
DrainandRefillFrontandRearAxleOil.........3-10-3
CleanFrontandRearAxleOil RecirculationScreens—IfEquipped...........3-10-4
AdjustEngineValveLash(Clearance)............3-10-4
RerunTransmissionClutchCalibration...........3-10-4
Maintenance—Every4000Hours
CleanHydraulicPumpCaseDrain In-LineScreen.............................................3-11-1
ReplaceHydraulicSystemReturnFilter..........3-11-3
Drain,Flush,andRefillHydraulic SystemOil...................................................3-11-4
CleanHydraulicSystemFillStrainer...............3-11-5
Maintenance—Every5000Hours CheckDrivelineDamperForCracks...............3-12-1
Maintenance—Every6000Hours DrainCoolingSystem......................................3-13-1 RefillCoolingSystem......................................3-13-2
Miscellaneous—Machine TireRemovalWithTirePressure Monitor(TPM)System—IfEquipped............4-1-1 CheckAirInletCover.........................................4-1-1
BleedFuelSystem............................................4-1-2 DoNotServiceControlValves, Cylinders,Pumps,orMotors.........................4-1-2 PrecautionsforAlternatorandRegulator..........4-1-2
Handling,Checking,andServicing BatteriesCarefully.........................................4-1-3 UsingBoosterBatteries—24-VoltSystem.........4-1-4 UsingBatteryCharger.......................................4-1-5 ReplacementBatteries......................................4-1-5 RemoveandInstallBatteries.............................4-1-6 12-VoltAuxiliaryPowerOutlet—IfEquipped.....4-1-7 JDLink™MachineMonitoringSystem (MMS)—IfEquipped......................................4-1-7
ReplacingFuses................................................4-1-8
RemoveandInstallHalogenBulbs.................4-1-10
FluidSamplingTestPorts—IfEquipped..........4-1-10 AirConditioningSystemService.....................4-1-12
ExternalServiceBrakeInspection...................4-1-13
BleedingBrakes..............................................4-1-14 ServiceRecommendationsFor Snap-To-Connect(STC®)Fittings..............4-1-15 WeldingOnMachine.......................................4-1-16
WeldingNearElectronicControlUnits............4-1-16 KeepElectronicControlUnit ConnectorsClean.......................................4-1-16 KeepROPSInstalledProperly........................4-1-17 HardwareTorqueSpecifications......................4-1-17
MetricBoltandScrewTorqueValues..............4-1-18
UnifiedInchBoltandScrewTorqueValues.....4-1-19
Miscellaneous—OperationalCheckout OperationalCheckout........................................4-2-1
Miscellaneous—Troubleshooting
TroubleshootingProcedure...............................4-3-1 Engine...............................................................4-3-2 Transmission.....................................................4-3-5
DifferentialandAxle..........................................4-3-8
ServiceBrake....................................................4-3-9 Driveline...........................................................4-3-10
ParkBrake.......................................................4-3-10
HydraulicSystem.............................................4-3-11 Steering...........................................................4-3-13
AirConditioningSystem..................................4-3-14
HeaterSystem.................................................4-3-16 SoftwareUpdate..............................................4-3-16
Miscellaneous—Storage PrepareMachineforStorage............................4-4-1 MonthlyStorageProcedure...............................4-4-2
Miscellaneous—MachineNumbers
RecordProductIdentificationNumber(PIN).....4-5-1
RecordEngineSerialNumber...........................4-5-1
RecordTransmissionSerialNumber.................4-5-1
RecordHydraulicPumpSerialNumber.............4-5-2
RecordFrontandRearAxleHousing SerialNumbers.............................................4-5-2
KeepProofofOwnership..................................4-5-2
KeepMachinesSecure.....................................4-5-3
Miscellaneous—Specifications
EngineSpecifications........................................4-6-1
DrainandRefillCapacities................................4-6-1
StandardZ-BarSpecifications...........................4-6-2
HighLiftZ-BarSpecifications............................4-6-4
Powerllel™Specifications.................................4-6-6
TravelSpeeds...................................................4-6-7
Pleaseremember,theoperatoristhekeyto preventingaccidents.
1. ROPS,FOPS,andOPS. Structuresdesignedtohelp protecttheoperatorarecertifiedtoISOandOSHA. Enclosuresalsodeflectsunandrain.
2. PressurizedCabwithHeaterandDefroster. Positivepressureventilationsystemcirculatesboth outsideandinsideairthroughfiltersforaclean workingenvironment.Builtindefrosterventsdirectair flowforeffectivewindowdefogging/deicing.
3. Mirrors. Largeexteriormirrorsonbothsidesand aninsidemirroroffersoperatorabroadviewofarea behindmachine.
4. LargeWindshieldWiperwithWasher. Extralong wipercleanslargewindshieldarea.
5. LoaderBoomServiceLock. Loaderincludesa mechanicallockforsecuringboomintheraised positionbeforeworkisstartedonoraroundthe machine.
6. HalogenLightsandTurnSignals. Highintensity halogendrive/worklightsandhigh-visibilityturn signalsarestandardequipment.
7. ArticulationLockingBar. Aself-storingmechanical lockisprovidedfortransportorservice.
8. Handholds. Large,convenientlyplacedhandholds makeiteasytoenterorexittheoperator'sstationor servicearea.
9. Horn. Standardhornisusefulwhendrivingor signalingcoworkers.
10. IndependentParkingBrake. Electronicallycontrolled andengageswhenevertheengineisstopped.
11. SeatBeltRetractors. Seatbeltretractorshelpkeep beltscleanandconvenienttouse.
12. BypassStartProtection. Shieldingoverthestarter terminalshelpspreventdangerousbypassstarting.
13. EngineFanGuard. Asecondaryfanguardinsidethe coolingcompartmenthelpspreventcontactwiththe rotatingfanblades.
14. BackupAlarm. Alertsbystanderswhenreversetravel directionisselectedbyoperator.
15. StopandSignalLights. Highlyvisiblestoplightsand turnsignallightsarestandardequipment.
Thisisthesafetyalertsymbol.Whenyouseethis symbolonyourmachineorinthismanual,bealert forthepotentialofpersonalinjury.
Followtheprecautionsandsafeoperatingpractices highlightedbythissymbol.
Asignalword—DANGER,WARNING,orCAUTION— isusedwiththesafetyalertsymbol.DANGERidentifies themostserioushazards.
Onyourmachine,DANGERsignsareredincolor, WARNINGsignsareorange,andCAUTIONsignsare yellow.DANGERandWARNINGsignsarelocatednear specifichazards.GeneralprecautionsareonCAUTION labels.
Carefullyreadallsafetymessagesinthismanualandon yourmachinesafetysigns.Keepsafetysignsingood condition.Replacemissingordamagedsafetysigns.Use thisoperator’smanualforcorrectsafetysignplacement. Besurethatnewequipmentcomponentsandrepairparts includethecurrentsafetysigns.Replacementsafety signsareavailablefromyourJohnDeeredealer.
Therecanbeadditionalsafetyinformationcontainedon partsandcomponentssourcedfromsuppliersthatisnot reproducedinthisoperator'smanual.
Learnhowtooperatethemachineandhowtousecontrols properly.Donotletanyoneoperatewithoutinstruction.
Keepyourmachineinproperworkingcondition. Unauthorizedmodificationstothemachinecouldimpair thefunctionorsafetyandaffectmachinelife.
Donotoperatethismachineunlesstheoperator'smanual hasbeenreadcarefully,andyouhavebeenqualifiedby supervisedtrainingandinstruction.
Operatorshouldbefamiliarwiththejobsiteand surroundingsbeforeoperating.Tryallcontrolsand
TX,RECOGNIZE-19-28JUN10-1/1
Ifyoudonotunderstandanypartofthismanualandneed assistance,contactyourJohnDeeredealer.
TX,FOLLOW-19-20JAN11-1/1
machinefunctionswiththemachineinanopenarea beforestartingtowork.
Knowandobserveallsafetyrulesthatmayapplytoevery worksituationandworksite.
TX,QUALIFIED-19-18JAN11-1/1
Guardagainstinjuryfromflyingpiecesormetalordebris; weargogglesorsafetyglasses.
Wearclosefittingclothingandsafetyequipment appropriatetothejob.
Operatingequipmentsafelyrequiresthefullattentionof theoperator.Donotwearradioormusicheadphones whileoperatingmachine.
Prolongedexposuretoloudnoisecancauseimpairment orlossofhearing.Wearsuitablehearingprotectionsuch asearmuffsorearplugstoprotectagainstobjectionableor uncomfortableloudnoises.Radioormusicheadphones arenotsuitabletouseforhearingprotection.
JohnDeererecommendsusingonlygenuineJohnDeere replacementpartstoensuremachineperformance. NeversubstitutegenuineJohnDeerepartswithalternate partsnotintendedfortheapplicationasthesecan createhazardoussituationsorhazardousperformance. Non-JohnDeereParts,oranydamageorfailuresresulting fromtheirusearenotcoveredbyanyJohnDeerewarranty.
Modificationsofthismachine,oradditionofunapproved productsorattachments,mayaffectmachinestabilityor
Inspectmachinecarefullyeachdaybywalkingaroundit beforestarting.
Keepallguardsandshieldsingoodconditionandproperly installed.Fixdamageandreplacewornorbrokenparts immediately.Payspecialattentiontohydraulichosesand electricalwiring.
TX,WEAR,PE-19-22SEP10-1/1
reliability,andmaycreateahazardfortheoperatoror othersnearthemachine.Theinstallerofanymodification whichmayaffecttheelectroniccontrolsofthismachineis responsibleforestablishingthatthemodificationdoesnot adverselyaffectthemachineoritsperformance.
AlwayscontactanauthorizedJohnDeeredealerbefore makingmachinemodificationsthatchangetheintended use,weightorbalanceofthemachine,orthatalter machinecontrols,performanceorreliability.
AM40430,00000A9-19-14JAN08-1/1
TX,INSPECT-19-08SEP10-1/1
Entanglementsinmovingpartscancauseseriousinjury. Stopenginebeforeexamining,adjusting,ormaintaining anypartofmachinewithmovingparts.
Keepguardsandshieldsinplace.Replaceanyguard orshieldthathasbeenremovedforaccessassoonas serviceorrepairiscomplete.
TX,MOVING,PARTS-19-20JAN11-1/1
Inspecthydraulichosesperiodically–atleastonce peryear–forleakage,kinking,cuts,cracks,abrasion, blisters,corrosion,exposedwirebraidoranyothersigns ofwearordamage.
Replacewornordamagedhoseassembliesimmediately withJohnDeereapprovedreplacementparts.
Escapingfluidunderpressurecanpenetratetheskin causingseriousinjury.
Avoidthehazardbyrelievingpressurebefore disconnectinghydraulicorotherlines.Tightenall connectionsbeforeapplyingpressure.
Searchforleakswithapieceofcardboard.Protecthands andbodyfromhigh-pressurefluids.
Ifanaccidentoccurs,seeadoctorimmediately.Anyfluid injectedintotheskinmustbesurgicallyremovedwithin afewhoursorgangrenemayresult.Doctorsunfamiliar
Thismachineusesahigh-pressurehydraulicsystem. Escapingoilunderpressurecanpenetratetheskin causingseriousinjury.
Neversearchforleakswithyourhands. Protecthands. Useapieceofcardboardtofindlocationofescapingoil. Stopengineandrelievepressurebeforedisconnecting linesorworkingonhydraulicsystem.
Ifhydraulicoilpenetratesyourskin,seeadoctor immediately.Injectedoilmustberemovedsurgically withinhoursorgangrenecouldresult. Contacta knowledgeablemedicalsourceortheDeere&Company MedicalDepartmentinMoline,Illinois,U.S.A.
withthistypeofinjuryshouldreferenceaknowledgeable medicalsource.Suchinformationisavailablein EnglishfromDeere&CompanyMedicalDepartmentin Moline,Illinois,U.S.A.,bycalling1-800-822-8262or+1 309-748-5636.
DX,FLUID-19-12OCT11-1/1
TX,HPOILS-19-20JAN11-1/1
Engineexhaustfumescancausesicknessordeath.If itisnecessarytorunanengineinanenclosedarea, removetheexhaustfumesfromtheareawithanexhaust pipeextension.
Ifyoudonothaveanexhaustpipeextension,openthe doorsandgetoutsideairintothearea.
HandleFuelSafely: Storeflammablefluidsawayfrom firehazards.Neverrefuelmachinewhilesmokingorwhen nearsparksorflame.
CleanMachineRegularly: Keeptrash,debris,grease andoilfromaccumulatinginenginecompartment,around fuellines,hydrauliclines,exhaustcomponents,and electricalwiring.Neverstoreoilyragsorflammable materialsinsideamachinecompartment.
MaintainHosesandWiring: Replacehydraulichoses immediatelyiftheybegintoleak,andcleanupanyoil spills.Examineelectricalwiringandconnectorsfrequently fordamage.
KeepAFireExtinguisherAvailable: Alwayskeepa multipurposefireextinguisheronornearthemachine. Knowhowtouseextinguisherproperly.
TX,PREVENT,FIRE-19-20JAN11-1/1
Keepenginecompartment,radiator,batteries,hydraulic lines,exhaustcomponents,fueltank,andoperator's stationcleanandfreeofdebris.
Cleananyoilspillsorfuelspillsonmachinesurfaces.
Temperatureinenginecompartmentcouldgoup immediatelyafterengineisstopped.BEONGUARD FORFIRESDURINGTHISPERIOD.
Openaccessdoor(s)tocooltheenginefaster,andclean enginecompartment.
Keepsparks,lightedmatches,andopenflameawayfrom thetopofbattery.Batterygascanexplode.
Nevercheckbatterychargebyplacingametalobject acrosstheposts.Useavolt-meterorhydrometer.
Donotchargeafrozenbattery;itmayexplode.Warm batteryto16°C(60°F).
Directexposuretohazardouschemicalscancause seriousinjury.Potentiallyhazardouschemicalsusedwith JohnDeereequipmentincludesuchitemsaslubricants, coolants,paints,andadhesives.
AMaterialSafetyDataSheet(MSDS)providesspecific detailsonchemicalproducts:physicalandhealthhazards, safetyprocedures,andemergencyresponsetechniques.
ChecktheMSDSbeforeyoustartanyjobusinga hazardouschemical.Thatwayyouwillknowexactlywhat therisksareandhowtodothejobsafely.Thenfollow proceduresandrecommendedequipment.
(SeeyourJohnDeeredealerforMSDS’sonchemical productsusedwithJohnDeereequipment.)
TX,DEBRIS-19-20JAN11-1/1
DX,SPARKS-19-03MAR93-1/1
DX,MSDS,NA-19-03MAR93-1/1
Improperlydisposingofwastecanthreatenthe environmentandecology.Potentiallyharmfulwasteused withJohnDeereequipmentincludesuchitemsasoil,fuel, coolant,brakefluid,filters,andbatteries.
Useleakproofcontainerswhendrainingfluids.Donotuse foodorbeveragecontainersthatmaymisleadsomeone intodrinkingfromthem.
Donotpourwasteontotheground,downadrain,orinto anywatersource.
Airconditioningrefrigerantsescapingintotheaircan damagetheEarth’satmosphere.Governmentregulations mayrequireacertifiedairconditioningservicecenterto recoverandrecycleusedairconditioningrefrigerants.
CAUTION:Underfederal,state,andlocallawsor regulations,exhaustfilterashcanbeclassified asahazardouswaste.Hazardouswastemust bedisposedofinaccordancewithallapplicable federal,state,andlocallawsorregulations
Bepreparedifafirestarts.
Keepafirstaidkitandfireextinguisherhandy.
Keepemergencynumbersfordoctors,ambulanceservice, hospital,andfiredepartmentnearyourtelephone.
Inquireontheproperwaytorecycleordisposeofwaste fromyourlocalenvironmentalorrecyclingcenter,orfrom yourJohnDeeredealer.
DX,DRAIN-19-03MAR93-1/1
governinghazardouswastedisposal.Onlya qualifiedserviceprovidershouldremoveashfrom theexhaustfilter.Personalprotectiveequipment andclothing,maintainedinasanitaryandreliable condition,shouldbeusedwhenhandlingand cleaningexhaustfilter.Seeyourauthorizeddealer forexhaustfilterashhandlinganddisposal.
TX,ASH,DISP-19-20JAN11-1/1
DX,FIRE2-19-03MAR93-1/1
Specialworksituationsormachineattachmentscould createanenvironmentwithfallingorflyingobjects. Workingnearanoverheadbank,demolitionwork,using ahydraulichammerorwinch,workinginaforestry applicationorwoodedarea,orworkinginawaste managementapplication,forexample,couldrequire addedguardingtoprotecttheoperator.
AdditionallevelIIFOPS(fallingobjectprotective structure),forestryprotectionpackages,andspecial screensorguardingshouldbeinstalledwhenfalling orflyingobjectscouldenterordamagethemachine. Arearscreenshouldalwaysbeusedwithawinchto protectagainstasnappingcable.Beforeoperatinginany specialworkenvironments,followtheoperatorprotection recommendationsofthemanufacturerofanyspecialized attachmentorequipment.ContactyourauthorizedJohn Deeredealerforinformationonprotectiveguarding.
TX,CABGUARD-19-12FEB13-1/1
Preventfallsbyfacingthemachinewhenyougetonand off.Maintain3-pointcontactwithstepsandhandrails. Neverusemachinecontrolsashandholds.
Useextracarewhenmud,snow,ormoisturepresent slipperyconditions.Keepstepscleanandfreeofgrease oroil.Neverjumpwhenexitingmachine.Nevermountor dismountamovingmachine.
Avoidunexpectedmachinemovement.Startengineonly whilesittinginoperator'sseat.Ensurethatallcontrolsand workingtoolsareinproperpositionforaparkedmachine. Neverattempttostartenginefromtheground.Donot attempttostartenginebyshortingacrossthestarter solenoidterminals.
Useseatbeltwhenoperatingmachine.Rememberto fastenseatbeltwhenloadingandunloadingfromtrucks andduringotheruses.
Examineseatbeltfrequently.Besurethatwebbingisnot cutortorn.Replaceseatbeltimmediatelyifanypartis damagedordoesnotfunctionproperly.
Thecompleteseatbeltassemblyshouldbereplaced everythreeyears,regardlessofappearance.
TX,STEPS-19-09FEB11-1/1
TX,SOFOS-19-20JAN11-1/1
TX,SEAT,BELT-19-20JAN11-1/1
Lowerallequipmenttothegroundduringwork interruptions.Placetransmissioncontrolinneutral,press parkbrakeswitch(1)toengageparkbrake,presspilot enable/boomdownswitch(2)todisablethehydraulics, andstopenginebeforeallowinganyonetoapproachthe machine.
Followthesesameprecautionsbeforestandingup, leavingtheoperator'sseat,orexitingthemachine.
1—ParkBrakeSwitch 2—PilotEnable/BoomDown Switch
DP99999,00000A3-19-28JUN12-1/1
Avoidcontactwithgaslines,buriedcablesandwater lines.Callutilitylinelocationservicestoidentifyall undergroundutilitiesbeforestartingwork.
Prepareworksiteproperly. Avoidoperatingnear structuresorobjectsthatcouldfallontothemachine.Clear awaydebristhatcouldmoveunexpectedlyifrunover.
Avoidboomorattachmentcontactwithoverhead obstaclesoroverheadelectricallines. Nevermove machinecloserthan3m(10ft)plustwicethelineinsulator lengthtooverheadwires.
Keepbystandersclearatalltimes. Keepbystanders awayfromraisedbooms,attachments,andunsupported loads.Avoidswingingorraisingbooms,attachments,or loadsoverornearpersonnel.Usebarricadesorasignal persontokeepvehiclesandpedestriansaway.Usea signalpersonifmovingmachineincongestedareasor wherevisibilityisrestricted.Alwayskeepsignalpersonin view.Coordinatehandsignalsbeforestartingmachine.
Operateonlyonsolidfooting withstrengthsufficient tosupportmachine.Beespeciallyalertworkingnear embankmentsorexcavations.
Avoidworkingunderover-hangingembankmentsor stockpiles thatcouldcollapseunderoronmachine.
Reducemachinespeed whenoperatingwithtoolonor neargroundwhenobstaclesmaybehidden(e.g.,during snowremovalorclearingmud,dirt,etc.).Athighspeeds hittingobstacles(rocks,unevenconcreteormanholes) cancauseasuddenstop.Alwayswearyourseatbelt.
DP99999,0000113-19-19AUG10-1/1
Neverusetheloadertoliftpeople.Donotallow anyonetorideinthebucketorusethebucketasa workplatform.
Operatecarefullywithraisedloads. Raisingtheload reducesmachinestability,especiallyonsideslopesoran unstablesurface.Driveandturnslowlywitharaisedload.
Ensurethatobjectsinthebucketaresecure. Donot attempttoliftorcarryobjectsthataretoobigortoolongto fitinsidethebucketunlesssecuredwithanadequatechain orotherdevice.Keepbystandersawayfromraisedloads.
Becarefulwhenliftingobjects. Neverattempttolift objectstooheavyforyourmachine.Assuremachine stabilityandhydrauliccapabilitywithatestliftbefore attemptingothermaneuvers.Useanadequatechainor slingandproperriggingtechniquestoattachandstabilize loads.Neverliftanobjectaboveornearanotherperson.
Onlyallowoperatoronmachine.
Ridersaresubjecttoinjury.Theymayfallfrommachine, becaughtbetweenmachineparts,orbestruckbyforeign objects.
Ridersmayobstructoperator’svieworimpairhisability tooperatemachinesafely.
Beforemovingmachine,besurethatallpersonsare clearofmachinepath. Turnaroundandlookdirectlyfor bestvisibility.Usemirrorstoassistincheckingallaround machine.Keepwindowsandmirrorsclean,adjusted,and ingoodrepair.
Becertainreversewarningalarmisworkingproperly.
Useasignalpersonwhenbackingifviewisobstructed orwheninclosequarters. Keepsignalpersoninviewat alltimes.Useprearrangedhandsignalstocommunicate.
Donotrelyontherearcameraandradarobjectdetection systemstodetermineifpersonnelarebehindthemachine. Thesystemhaslimitationsduetomaintenancepractices, environmentalconditions,andoperatingrange.
TX03768,0000B70-19-14MAY01-1/1
TX03679,000179B-19-20APR01-1/1
TX,AVOID,BACKOVER-19-25OCT10-1/1
AvoidMachineTipOver
Useseatbeltatalltimes.
Donotjumpifthemachinetips. Youwillbeunlikelyto jumpclearandthemachinemaycrushyou.
Loadandunloadfromtrucksortrailerscarefully. Be suretruckiswideenoughandonafirmlevelsurface.Use loadingrampsandattachthemproperlytotruckbed.
Becarefulonslopes. Avoidsharpturns.Balanceloads soweightisevenlydistributedandloadisstable.Carry toolsandloadsclosetothegroundtoaidvisibilityand lowercenterofgravity.Useextracareonsoft,rockyor frozenground.
Knowthecapacityofthemachine. Donotoverload.Be carefulwithheavyloads.Usingoversizebucketsorlifting heavyobjectsreducesmachinestability.
Ensuresolidfooting. Useextracareinsoftground conditionsthatmaynotuniformlysupportthewheels, especiallywhenraisingtheboom.Donotoperatecloseto banksoropenexcavationsthatmaycaveinandcause machinetotiporfall.
Avoidsideslopetravelwheneverpossible.Driveupsteep slopeinforwardanddowninreverse.
Selectlowgearspeedbeforestartingdownslope.The gradeoftheslopewillbelimitedbygroundconditionand loadbeinghandled.
Useservicebrakestocontrolspeed.Suddenbrake applicationwithaloadedbucketondownhillsidecould causemachinetotipforward.
TX03679,000179D-19-02MAY01-1/1
TX03679,000179E-19-14MAY01-1/1
Machinesthatworknearvehicletrafficortravelslower thannormalhighwayspeedsmusthaveproperlighting andmarkingstoassuretheyarevisibletootherdrivers.
Installadditionallights,beaconlights,slowmovingvehicle (SMV)emblems,orotherdevicesanduseasrequiredto makethemachinevisibleandidentifyitasaworkmachine. Checkstateandlocalregulationstoassurecompliance. Keepthesedevicescleanandinworkingcondition.
Adamagedrolloverprotectivestructure(ROPS)should bereplaced,notreused.
TheprotectionofferedbyROPScouldbeimpairedif ROPSissubjectedtostructuraldamage,isinvolvedin anoverturnincident,orisinanywayalteredbywelding, bending,drilling,orcutting.
IfROPSwasloosenedorremovedforanyreason,inspect itcarefullybeforeoperatingthemachineagain.
Alwaysverifycompatibilityofattachmentsbycontacting yourauthorizeddealer.Addingunapprovedattachments couldaffectmachinestabilityorreliabilityandcouldcreate ahazardforothersnearthemachine.
Ensurethataqualifiedpersonisinvolvedinattachment installation.Addguardstomachineifoperatorprotection
TX,ROADS-19-20JAN11-1/1
TomaintaintheROPS:
• Replacemissinghardwareusingcorrectgrade hardware.
• Checkhardwaretorque.
• Checkisolationmountsfordamage,looseness,or wear;replacethemifnecessary.
• CheckROPSforcracksorphysicaldamage.
TX,ROPS-19-20JAN11-1/1
isrequiredorrecommended.Verifythatallconnections aresecureandattachmentrespondsproperlytocontrols. Carefullyreadattachmentmanualandfollowall instructionsandwarnings.Inanareafreeofbystanders andobstructions,carefullyoperateattachmenttolearnits characteristicsandrangeofmotion.
TX,ATTACH-19-20JAN11-1/1
Warnothersofservicework. Alwaysparkandprepare yourmachineforserviceorrepairproperly.
• Parkmachineonalevelsurfaceandlowerequipment totheground.
• Engageparkbrake.
• Stopengine.
• Installframelockingbar.
• AttachaDONOTOPERATEtaginanobviousplacein theoperator'sstation.
Securelysupportmachineorattachmentbeforeworking underit.
• Donotsupportmachinewithboom,bucket,orother hydraulicallyactuatedequipment.
• Donotsupportmachinewithcinderblocksorwooden piecesthatcancrumbleorcrush.
• Donotsupportmachinewithasinglejackorother devicesthatcouldslipoutofplace.
Understandserviceproceduresbeforebeginningrepairs. Keepserviceareacleananddry.Usetwopeople whenevertheenginemustberunningforservicework.
TX,PARK,4WD-19-28JUN10-1/1
Duringexhaustfiltercleaningoperations,theengine mayrunatelevatedidleandhottemperaturesforan extendedperiodoftime.Exhaustgasesandexhaust filtercomponentsreachtemperatureshotenoughtoburn people,origniteormeltcommonmaterials.
Keepmachineawayfrompeople,animals,orstructures whichmaybesusceptibletoharmordamagefromhot exhaustgasesorcomponents.Avoidpotentialfireor explosionhazardsfromflammablematerialsandvapors neartheexhaust.Keepexhaustoutletawayfrompeople andanythingthatcanmelt,burn,orexplode.
Closelymonitormachineandsurroundingareafor smolderingdebrisduringandafterexhaustfiltercleaning.
Addingfuelwhileanengineisrunningcancreateafire orexplosionhazard.Alwaysstopenginebeforerefueling machineandcleanupanyspilledfuel.
Alwaysmakesurethatengineisstoppedwhilehauling machineonatruckortrailer.
Contactwithexhaustcomponentswhilestillhotcanresult inseriouspersonalinjury.
Avoidcontactwiththesecomponentsuntilcooledtosafe temperatures.
Ifserviceprocedurerequiresenginetoberunning:
• Onlyengagepower-drivenpartsrequiredbyservice procedure
• Ensurethatotherpeopleareclearofoperatorstation andmachine
Keephands,feet,andclothingawayfrompower-driven parts.
Alwaysdisablemovement(neutral),settheparkingbrake ormechanismanddisconnectpowertoattachmentsor toolsbeforeleavingtheoperator’sstation.
Shutoffengineandremovekey(ifequipped)before leavingthemachineunattended.
Explosivereleaseoffluidsfrompressurizedcooling systemcancauseseriousburns.
Donotserviceradiatorthroughtheradiatorcap.Onlyfill throughthesurgetankfillercap.Shutoffengine.Only removesurgetankfillercapwhencoolenoughtotouch withbarehands.Slowlyloosencaptorelievepressure beforeremovingcompletely.
Explosiveseparationofatireandrimpartscancause seriousinjuryordeath.
Donotattempttomountatireunlessyouhavetheproper equipmentandexperiencetoperformthejob.
Alwaysmaintainthecorrecttirepressure.Donotinflate thetiresabovetherecommendedpressure.Neverweld orheatawheelandtireassembly.Theheatcancause anincreaseinairpressureresultinginatireexplosion. Weldingcanstructurallyweakenordeformthewheel.
Wheninflatingtires,useaclip-onchuckandextension hoselongenoughtoallowyoutostandtoonesideand NOTinfrontoforoverthetireassembly.Useasafety cageifavailable.
Checkwheelsforlowpressure,cuts,bubbles,damaged rimsormissinglugboltsandnuts.
DX,RIM-19-24AUG90-1/1
RemovePaintBeforeWeldingorHeating
Avoidpotentiallytoxicfumesanddust.
Hazardousfumescanbegeneratedwhenpaintisheated bywelding,soldering,orusingatorch.
Removepaintbeforeheating:
• Removepaintaminimumof100mm(4in.)fromarea tobeaffectedbyheating.Ifpaintcannotberemoved, wearanapprovedrespiratorbeforeheatingorwelding.
• Ifyousandorgrindpaint,avoidbreathingthedust. Wearanapprovedrespirator.
• Ifyouusesolventorpaintstripper,removestripperwith soapandwaterbeforewelding.Removesolventor paintstrippercontainersandotherflammablematerial fromarea.Allowfumestodisperseatleast15minutes beforeweldingorheating.
Donotuseachlorinatedsolventinareaswherewelding willtakeplace.
IMPORTANT:Disableelectricalpowerbeforewelding. Turnoffmainbatteryswitchanddisconnect positiveandnegativebatterycables.
Donotweldorapplyheatonanypartofareservoiror tankthathascontainedoilorfuel.Heatfromweldingand cuttingcancauseoil,fuel,orcleaningsolutiontocreate gaseswhichareexplosive,flammable,ortoxic.
Avoidweldingorheatingnearpressurizedfluidlines. Flammablespraymayresultandcausesevereburnsif pressurizedlinesfailasaresultofheating.Donotletheat gobeyondworkareatonearbypressurizedlines.
Removepaintproperly.Donotinhalepaintdustorfumes. Useaqualifiedweldingtechnicianforstructuralrepairs.
Alwayswearprotectivegogglesorsafetyglassesand otherprotectiveequipmentbeforestrikinghardened parts.Hammeringhardenedmetalpartssuchaspinsand bucketteethcoulddislodgechipsathighvelocity.
Useasofthammerorabrassbarbetweenhammerand objecttopreventchipping.
Doallworkinanareathatiswellventilatedtocarrytoxic fumesanddustaway.
Disposeofpaintandsolventproperly.
DX,PAINT-19-24JUL02-1/1
Makesurethereisgoodventilation.Weareyeprotection andprotectiveequipmentwhenwelding.
MB60223,0000212-19-31MAY12-1/1
TX,PINS-19-20JAN11-1/1
NOTE:Thereareseveralcontrolleverconfigurations availableonJohnDeerefourwheeldriveloaders. Pleaseverifytheconfigurationofyourmachine beforereviewingoperatinginstructions.
JoystickBucketandBoomControlwithGearshift, QuickShiftSwitch,andFNRSwitch
1—JoystickBucketandBoom Control
2—IncreaseGearButton
3—QuickShiftSwitch
4—Forward,Neutral,or Reverse(FNR)Switch
5—DecreaseGearButton
JoystickBucketandBoomControlwithGearshift,Quick ShiftSwitch,andFNRSwitch
JH91824,00006A4-19-20JUL11-1/2
TwoLeverBucketandBoomControlwithQuick ShiftSwitchandSteeringColumnFNRLever
3—QuickShiftSwitch
5—SteeringColumnForward, Neutral,orReverse(FNR) Lever
6—BucketControlLever
7—BoomControlLever
TwoLeverBucketandBoomControlwithQuickShiftSwitch
SteeringColumnFNRLever
JH91824,00006A4-19-20JUL11-2/2
NOTE:Thereareseveralcontrolleverconfigurations availableonJohnDeerefourwheeldriveloaders. Pleaseverifytheconfigurationofyourmachine beforereviewingoperatinginstructions.
JoystickBucketandBoomControlwithGearshift, QuickShiftSwitch,FNRSwitch,andThird FunctionAuxiliaryControlLever
1—JoystickBucketandBoom Control
2—IncreaseGearButton 3—QuickShiftSwitch
4—Forward,Neutral,or Reverse(FNR)Switch
5—DecreaseGearButton 6—ThirdFunctionAuxiliary ControlLever
JoystickBucketandBoomControlwithGearshift,QuickShiftSwitch, FNRSwitch,andThirdFunctionAuxiliaryControlLever
JH91824,00006B9-19-30NOV10-1/3
JoystickBucketandBoomControlwithGearshift andQuickShiftSwitch,SteeringColumnFNRLever, andThirdFunctionAuxiliaryControlLever
1—JoystickBucketandBoom Control 2—IncreaseGearButton 3—QuickShiftSwitch
5—DecreaseGearButton 6—ThirdFunctionAuxiliary ControlLever
7—SteeringColumnForward, Neutral,orReverse(FNR) Lever
JoystickBucketandBoomControlwithGearshift,QuickShift Switch,andThirdFunctionAuxiliaryControlLever
JH91824,00006B9-19-30NOV10-2/3
A—OverallMachineHeight
B—GroundtoTopofExhaust Height
C—MachinetoGroundClearance
D—CenterlinetoFrontAxle Length
E—WheelbaseLength
F—DumpClearanceHeight
G—BucketHingeHeight
NOTE:Specificationsanddesignsubjecttochange withoutnotice.Whereverapplicable,specifications areinaccordancewithISOstandards.Loader operatinginformationisbasedonmachinewith identifiedlinkageandstandardequipment,ROPS cab,rearcastbumper/counterweight,transmission
Item
H—DumpReach
I—MaximumDiggingDepth
J—OverallMachineLength
K—MaximumRollbackatGround Level
L—MaximumRollbackatFull Height
M—BucketDumpatFullHeight
side-frameguards,bottomguards,standardtires,full fueltank,hivisattachmentcoupler,4.0cu.yd.(3.05 m³)hook-onbucketwithbolt-onedge,and175-lb. (79kg)operator.Thisinformationisaffectedby changesintires,ballast,anddifferentattachments.
A—OverallMachine Height 3.43m 11ft.3in.
B—GroundtoTopofExhaustHeight 3.36m 11ft.0in.
C—MachinetoGround Clearance 461mm 1ft.6in.
D—CenterlinetoFrontAxle Length 1.60m 5ft.3in.
E—Wheelbase Length 3.26m 10ft.8in.
F—DumpClearance Height 2.79m 9ft.2in.
G—BucketHinge Height 4.12m 13ft.6in.
H—Dump Reach 1.20m 3ft.11in.
I—MaximumDiggingDepth
J—OverallMachine
K—MaximumRollbackat
L—MaximumRollbackatFullHeightAngle
NOTE:Travelspeedslistedarewithstandard 23.5R25L3*tires
TravelSpeeds—4SpeedTransmission(standardequipment)
OUT4001,00006D3-19-13JUN12-2/2
TravelSpeeds—5SpeedTransmissionwithLockupTorque Converter(optionalequipment)
OUT4001,00006D4-19-11NOV10-1/1
Acidburns..................................................................3-8-4
Adjustment
Boomheightkickout.............................................2-2-30
Enginevalveclearance........................................3-10-4
Return-to-carrykickout.........................................2-2-30
Return-to-dig(Powerllellinkage)..........................2-2-33
Return-to-dig(Z-barlinkage)................................2-2-31
Seat......................................................................2-1-53
Steeringcolumntilt................................................2-1-5
Advanceddisplayunit(ADU)...................................2-1-10
Operationalcheck..................................................4-2-2
Aircleaner
Dustunloadervalve...............................................3-4-1
Inspectelements....................................................3-3-6
Replaceelements..................................................3-9-3
Airconditioner
Controlsandoperation.........................................2-1-49
Airconditionercompressor
Beltinspection........................................................3-3-7
Airconditionercondenser
Externalcleaning...................................................3-3-9
Airconditioning
Diagnosemalfunctions.........................................4-3-14
Service.................................................................4-1-12
Airinletcover.............................................................4-1-1
Airintakehoses
Check.....................................................................3-8-6
Alternator...................................................................4-1-2
Beltinspection........................................................3-3-7
Anti-theftsystem........................................................2-2-2
Personalidentificationnumber(PIN)...................2-1-37
Armrest,joysticksteering........................................2-1-48
Attachments
Addingsafely.........................................................1-3-5
Operatingsafely.....................................................1-3-5
Autodifferentiallock
Diagnosticsmenu................................................2-1-32
Switch....................................................................2-1-7
Auto-differentiallock
Operationalcheck................................................4-2-14
Automaticidle..........................................................2-2-11
Automaticshift
Operationalcheck................................................4-2-15
Automaticshutdown................................................2-2-11
Auxiliaryoperation
Attachment...........................................................2-2-14
Auxiliarypoweroutlet
12-volt....................................................................4-1-7
Axle
Inputseals..............................................................3-8-3
Oilchange............................................................3-10-3
Initial250hours..................................................3-6-1
Oilfilters.................................................................3-9-4
Initial250hours..................................................3-6-2
Oillevel..................................................................3-8-2
Oilrecirculationscreens Frontandrear...................................................3-10-4
Oilspecification......................................................3-1-9
Axleswitches
Statusdisplay.......................................................2-1-27 Axles
Oilcoolercleaning,ifequipped Frontandrear.....................................................3-3-9
Temperatureinformation......................................2-1-27
Backdragging...........................................................2-2-36 BackoverAccidents...................................................1-3-3 Bar,framelocking......................................................3-2-3 Batteries
Acidburns..............................................................3-8-4 Booster...................................................................4-1-4
Freshairfilter.......................................................3-3-12
Heateroperation..................................................2-1-49
Recirculatingairfilter...........................................3-3-13
Cabswitches
Diagnosticinformationdisplay.............................2-1-29
Cabsystem
Operationalcheck..................................................4-2-5
Calibration Transmissionclutch.............................................3-10-4
Camera Operation.............................................................2-2-23
Capacities
Allsystems
Drainandrefill....................................................4-6-1
Axle,frontandrear................................................4-6-1
Coolant...................................................................4-6-1
Engine....................................................................4-6-1
Fuel........................................................................4-6-1
Hydraulicsystem....................................................4-6-1
Parkbrake..............................................................4-6-1
Transmission..........................................................4-6-1
Casedrainin-linescreen
Fandrive Clean..................................................................3-9-1
Casedrainin-linescreens
Hydraulicpump Clean................................................................3-11-1
Chargeaircooler
Checktubecouplings.............................................3-8-6
Externalcleaning...................................................3-3-9
Chargingbatteries.....................................................4-1-5
Checklist,serviceintervals........................................3-2-9
Cleaning
Airconditionercondenser......................................3-3-9
Axleoilcoolers,ifequipped
Frontandrear.....................................................3-3-9
Chargeaircooler...................................................3-3-9
Frontaxleoilcooler,ifequipped............................3-3-9
Fuelcooler.............................................................3-3-9
Hydraulicoilcooler.................................................3-3-9
Radiator.................................................................3-3-9
Rearaxleoilcooler,ifequipped.............................3-3-9
Transmissionoilcooler..........................................3-3-9
Clutchcut-off
Operation...............................................................2-1-7
Operationalcheck................................................4-2-12
Coldweater
Startaid..................................................................2-2-6
COOL-GARDIIteststrips.........................................3-3-8
Coolant
Addcoolantextender...................................3-3-8,3-9-4
Additionalinformation..........................................3-1-14
Check.....................................................................3-9-4
Checklevel............................................................3-4-1
Dieselengine.......................................................3-1-11
Disposing.............................................................3-1-15
Heater....................................................................2-2-6
Sample...................................................................3-8-7
Supplementaladditives........................................3-1-12
Test........................................................................3-9-4
Testing..................................................................3-1-15
Warmtemperatureclimates.................................3-1-13
Coolingsystem
Accessdoors.........................................................3-2-7
Cleancoolercores.................................................3-3-9
Deaerate..............................................................3-13-2
Drainandflush.....................................................3-13-1
Refill.....................................................................3-13-2
Servicesafely.........................................................1-4-3
Counterswitch
Location...............................................................2-1-50
Operation.............................................................2-2-25
Courtesylights
Operation.............................................................2-1-21
Cycletime
Operationalcheck................................................4-2-26
Cylinder.....................................................................4-1-2
Dailyinspection.........................................................2-2-1
Damper
Driveline...............................................................3-12-1
Diagnosemalfunctions
Airconditioningsystem........................................4-3-14
Differentialandaxle...............................................4-3-8
Driveline...............................................................4-3-10
Engine....................................................................4-3-2
Heatersystem......................................................4-3-16
Hydraulicsystem..................................................4-3-11
Parkbrake............................................................4-3-10
Servicebrakes.......................................................4-3-9
Softwareupdate...................................................4-3-16
Steering................................................................4-3-13
Transmission..........................................................4-3-5
Troubleshootingprocedure....................................4-3-1
Diagnostictroublecodes
Active...................................................................2-1-18
Stored..................................................................2-1-19
Dieselfuel........................................................3-1-1,3-1-3
Sample...................................................................3-8-7
Specifications.........................................................3-1-1
Dieselfuelspecifications...........................................3-1-1
Dieselfuel,testing
TestingDieselFuel.................................................3-1-4
Differentialandaxle
Diagnosemalfunctions...........................................4-3-8
Differentiallock
Automatic...............................................................2-1-7
Footswitch.................................................2-1-5,2-2-19
Operation.............................................................2-2-19
Operationalcheck................................................4-2-14
Digging
Loaderbucket......................................................2-2-35
JohnDeereCool-GardIICoolantExtender.........3-1-12 Page
Displayandcleartroublecodes
Operationalcheck..................................................4-2-1
Displayunit..............................................................2-1-10
Activediagnostictroublecodes...........................2-1-18
Autoaddmenu.....................................................2-1-36
Autocleaningmenu.............................................2-1-43
Autodifflockmenu..............................................2-1-32
Batterymonitormenu...........................................2-1-26
Buttons
Description.......................................................2-1-11
Cabswitchesmenu..............................................2-1-29
Cameramodemenu............................................2-1-24
ChangeownerPINmenu.....................................2-1-38
Codesmenu.........................................................2-1-18
Counters..............................................................2-1-23
Courtesylights.....................................................2-1-21
Crankrequestedstatus........................................2-1-27
Delayedoperatorlogoutmenu.............................2-1-41
Diagnostics
Payloadscalemenu.........................................2-1-33
Diagnosticsmenu................................................2-1-25
Enginesensorsmenu..........................................2-1-27
Exhaustfiltermenu..............................................2-1-42
FNRselectormenu..............................................2-1-29
Functions.............................................................2-1-11
Gauges
Description.......................................................2-1-11
Hourmeter.............................................................3-2-1
Hydraulicsensorsmenu......................................2-1-28
Indicators
Description.......................................................2-1-11
JDLinksysteminfomenu.....................................2-1-33
Jobtimermenu....................................................2-1-22
Joysticksteeringmenu........................................2-1-30
Longtotalmenu...................................................2-1-35
Machineidentificationmenu................................2-1-26
Machinesensorsmenu........................................2-1-28
Mainmenu...........................................................2-1-17
ManageoperatorPINsmenu...............................2-1-39
ManagetransportPINmenu................................2-1-40
Normaldisplay.....................................................2-1-16
Objectdetectmenu..............................................2-1-32
Operatorconfigurationmenu...............................2-1-24
Parkbraketest.....................................................2-1-34
Parkedcleaningmenu.........................................2-1-44
Payloadscale
Diagnosticsmenu.............................................2-1-36
Displayunitsmenu...........................................2-1-36
Setupmenu......................................................2-1-36
Payloadscalemenu.............................................2-1-35
Pressuredatadisplays.........................................2-1-27
Quickshiftselectionmenu...................................2-1-22
Reversefancyclemenu......................................2-1-21
Ridecontrolsettingmenu....................................2-1-23
Securityenablemenu..........................................2-1-38
Securitymenu......................................................2-1-37
Securitysystemstatus.........................................2-1-27
Settingsmenu......................................................2-1-20
Page
Softwaredeliverymenu.......................................2-1-45
Softwareupdatemenu.........................................2-1-46
Starterstatus........................................................2-1-27
Stopwatchmenu..................................................2-1-23
Storeddiagnostictroublecodes...........................2-1-19
Switchmodulemenu............................................2-1-29
Throttlesensorvoltage........................................2-1-27
Tirepressuremenu..............................................2-1-31
Transmission/axlemenu......................................2-1-27
Doors Cab......................................................................2-1-51
Coolingpackageaccess........................................3-2-7
Engineservice.......................................................3-2-6 Fangrille................................................................3-2-7
DrainIntervalsforDieselEngineCoolant
DieselEngineCoolant,DrainIntervals................3-1-11
Driveline
Damperinspection...............................................3-12-1
Diagnosemalfunctions.........................................4-3-10
Slidingjoints
Upperandlower.................................................3-8-1 U-joints
Lower..................................................................3-8-1
Dustunloadervalve...................................................3-9-3 Clean......................................................................3-4-1
Batterydisconnectswitch......................................2-2-2 Fusespecifications................................................4-1-8
Embeddedpayloadscale........................................2-2-26
Embeddedpayloadscale(EPS)..............................2-1-35
Autoaddmenu.....................................................2-1-36 Diagnosticsmenu................................................2-1-36 Displayunitsmenu...............................................2-1-36 Longtotalmenu...................................................2-1-35 Operationalcheck................................................4-2-27 Engine Booststarting.........................................................4-1-4 Break-in..................................................................2-2-3 Coldweatherwarmup............................................2-2-7
Compartmentlight..................................................3-2-6
Diagnosemalfunctions...........................................4-3-2
Oilchange..............................................................3-8-7 Oillevel..................................................................3-4-2
Oilspecification
Break-InPlus......................................................3-1-7
Replaceoilfilter.....................................................3-8-7 Serialnumber.........................................................4-5-1 Servicedoors.........................................................3-2-6 Specifications.........................................................4-6-1 Starting...................................................................2-2-4
Valveclearanceadjust.........................................3-10-4 Enginecompartmentlight..........................................3-2-6 Enginecoolant
Disposingof.........................................................3-1-15
EngineCoolant
Check.....................................................................3-3-8
Test........................................................................3-3-8
Engineoil
Sample...................................................................3-7-1
Engineoilandfilterserviceintervals.........................3-1-9
Enginesensors
Diagnosticinformationdisplay.............................2-1-27
Enginesideshields....................................................3-2-6
Enginel Oilspecification
IT4andStageIIIB.............................................3-1-8
Exhaustfilter..............................................................1-2-6
Ashremoval.........................................................2-2-21
ADUindication....................................................3-3-1
Autocleaning.......................................................2-2-20 Activation..........................................................2-1-43 Disable.............................................................2-1-43
Cleaningtypes.....................................................2-2-20 Information...........................................................2-2-20 Menu....................................................................2-1-42
Natural/passivecleaning......................................2-2-20
Parkedcleaning...................................................2-2-21 Activation..........................................................2-1-44
Restrictionlevels..................................................2-2-20
ExhaustFilter,Safety Safety,ExhaustFilter.............................................1-4-2
Fangrilledoor............................................................3-2-7
Fastfillfuelfilterreplacement....................................3-8-6
Features
Operatorconvenience............................................1-1-1
Safety.....................................................................1-1-1
Filter
Axleoil...................................................................3-9-4
Initial250hours..................................................3-6-2
Cabfreshair........................................................3-3-12
Cabrecirculatingair.............................................3-3-13
Engineoil...............................................................3-8-7
Fastfillfuel.............................................................3-8-6
Fueltankbreather
Replace..............................................................3-9-4
Fuel,final.............................................................3-8-10
Fuel,primary..........................................................3-8-9
Drainwater.......................................................3-3-11
Hydraulicreservoirbreather.................................3-8-10
Hydraulicreturn....................................................3-11-3
Transmissionoil...................................................3-10-1
Fireextinguisher
Location...............................................................2-1-54
Fireprevention...........................................................1-2-4
Fluidanalysistestkit.................................................3-2-8
Fluidsamplingtestports..........................................4-1-10
FNRselector
Diagnosticinformationdisplay.............................2-1-29
Forkattachment.......................................................2-2-37
Forward,neutral,orreverseswitch...........................2-2-9
Framelockingbar......................................................3-2-3
Frontaxle
Oilcoolercleaning,ifequipped..............................3-3-9
Frontaxlehousing
Serialnumber.........................................................4-5-2
Fuel
Diesel...........................................................3-1-1,3-1-3
Filterreplacement,final........................................3-8-10
Filterreplacement,primary....................................3-8-9
Handlingandstoring..............................................3-1-2
In-linestrainer........................................................3-8-8
Lubricity..................................................................3-1-2
Tankcapacity.........................................................3-2-8
Fuelcooler
Externalcleaning...................................................3-3-9
Fuelfilter
Final.....................................................................3-8-10
Primary...................................................................3-8-9
Fuelsystembleeding.................................................4-1-2
Fueltank
Capacity.................................................................3-2-8
Fueltankbreatherfilter
Replace..................................................................3-9-4
Fusespecifications....................................................4-1-8
Gauge
Enginecoolanttemperature.................................2-1-10
Engineoilpressure..............................................2-1-10
Fuel......................................................................2-1-10
Hydraulicoiltemperature.....................................2-1-10
Transmissionoiltemperature...............................2-1-10
Grease
Axleinputseals......................................................3-8-3
Boomandcylinderpivots
Powerllellinkage................................................3-5-2
Z-barlinkage......................................................3-5-1
Driveline
LowerU-joints....................................................3-8-1
Upperandlowerslidingjoints............................3-8-1
Framehingepivots................................................3-9-5
Parkbrakeshaftseals.........................................3-8-11
Specifications.......................................................3-1-10
Halogenbulbs
Removeandinstall..............................................4-1-10
Hardwaretorquevalues
Metric...................................................................4-1-18
Unifiedinch..........................................................4-1-19
Heater
Controlsandoperation.........................................2-1-49
Coolant...................................................................2-2-6
Diagnosemalfunctions.........................................4-3-16 Continuedonnextpage
Engineblock..........................................................2-2-6
Horn
Operationalcheck..................................................4-2-1
Hornbutton..............................................................2-1-47
Hoses
Airintake................................................................3-8-6
Hourmeter.................................................................3-2-1
Hydraulic
Diagnosemalfunctions.........................................4-3-11
Hydraulicfandrive
Casedrainin-linescreen.......................................3-9-1
Hydraulicpump
Casedrainin-linescreen.....................................3-11-1
Serialnumber.........................................................4-5-2
Hydraulicsensors
Diagnosticinformationdisplay.............................2-1-28
Hydraulicsystem
Fandrivecasedrainin-linescreen........................3-9-1
Fillstrainer...........................................................3-11-5
Oil.........................................................................3-1-10
Oilchange............................................................3-11-4
Oilcoolercleaning.................................................3-3-9
Oillevel..................................................................3-4-2
Pumpcasedrainin-linescreen............................3-11-1
Reservoirbreatherfilter.......................................3-8-10
Returnfilter..........................................................3-11-3
Identification Manual........................................................................-3
Indicators
Joysticksteering..................................................2-2-15
Location...............................................................2-1-10
Parkbrake..............................................................2-2-8
Ridecontrol..........................................................2-2-17
Inspect
Outerpinseals.......................................................3-4-4
Inspection
Beforestarting........................................................2-2-1
Instruments
Checkbeforestarting.............................................2-2-1
JDLink........................................................................4-1-7
JDLinksysteminfo
Machinereadings.................................................2-1-33
Jobtimer
Modeselection.....................................................2-1-22
Joystickoperation
Bucketandboomcontrol.....................................2-2-12
Joysticksteering
Activationanddeactivation..................................2-2-15
Armrestadjustment..............................................2-1-48
Diagnosticinformationdisplay.............................2-1-30
Operationalcheck................................................4-2-24
Jumpstarting.............................................................4-1-4
Lever
Neutrallock..........................................................2-1-48 Levers
Fourfunctionhydrauliccontrol...............................2-1-4
Joysticksteeringcontrol.........................................2-1-4
Threefunctionhydrauliccontrol.............................2-1-2
Twofunctionhydrauliccontrol................................2-1-1
Liftingmachine........................................................2-2-44
Loadercoupler
Operation.............................................................2-2-34
Loadingmachineonatrailer...................................2-2-40 Lock,neutral............................................................2-1-48 Lockingbar,frame.....................................................3-2-3 Lockingmachineframe.............................................3-2-3 Lubricant
LowerU-joints....................................................3-8-1
Upperandlowerslidingjoints............................3-8-1 Framehingepivots................................................3-9-5 Parkbrakeshaftseals.........................................3-8-11 Lubricityofdieselfuel................................................3-1-2
Boomlock..............................................................3-2-4 Framelockingbar..................................................3-2-3 Storage..................................................................4-4-1 MachineID
Controlunitpartnumbers....................................2-1-26 Controlunitsoftwareversions..............................2-1-26 Machineserialnumber.........................................2-1-26 Machinemodifications
Avoid......................................................................1-2-2 Machinesensors
Diagnosticinformationdisplay.............................2-1-28 Machine,inspect.........................................................1-2-2 Mainmenu
Page
Settings................................................................2-1-20
Softwaredelivery.................................................2-1-45
Maintenance
Preparingmachine.................................................3-2-2
Requiredparts.....................................................3-2-11
Manual Identification................................................................-3
Metricboltandscrewtorquevalues........................4-1-18
Mixinglubricants........................................................3-1-6
Motor.........................................................................4-1-2
Neutrallock..............................................................2-1-48
Neutralstart
Operationalcheck..................................................4-2-8
NeverGrease™..........................................................3-2-1
Objectdetect
Diagnosticinformationdisplay.............................2-1-32
Oil
Axlesample...........................................................3-8-7
Changeengine.......................................................3-8-7
Changeparkbrake................................................3-9-5
Change,axle........................................................3-10-3
Initial250hours..................................................3-6-1
Checkaxlelevel.....................................................3-8-2
Checkenginelevel.................................................3-4-2
Checkhydraulicsystemlevel.................................3-4-2
Checkparkbrakelevel........................................3-8-11
Checktransmissionlevel.......................................3-4-3
Enginesample.......................................................3-7-1
Hydraulicsample...................................................3-8-7
Hydraulicsystem..................................................3-1-10
Drain,flush,andrefill........................................3-11-4
Specification-axle...................................................3-1-9
Specification-parkbrake........................................3-1-9
Specification-transmission.....................................3-1-9
Transmission
Change.............................................................3-10-1
Transmissionsample.............................................3-8-7
Oil,engine
IT4andStageIIIB.................................................3-1-8
Operation
Auxiliarycontrol
Attachment.......................................................2-2-14
Joystick Bucketandboomcontrol..................................2-2-12
Loadercoupler.....................................................2-2-34
Twolever
Bucketandboomcontrol..................................2-2-13
Operationqualification...............................................1-2-1
Operationalcheck
Advanceddisplayunit(ADU).................................4-2-2
Automaticshift.....................................................4-2-15
Battery....................................................................4-2-4
Boomandbucketcylinderdrift.............................4-2-19
Boomheightkickout(BHKO)...............................4-2-21
Cabsystem............................................................4-2-5
Clutchcut-off........................................................4-2-12
Cycletime............................................................4-2-26
Differentiallock....................................................4-2-14
Displayandcleartroublecodes.............................4-2-1
Embeddedpayloadscale(EPS)..........................4-2-27
Horn.......................................................................4-2-1
Joysticksteering..................................................4-2-24
Neutralstart...........................................................4-2-8
Orbitalsteeringvalve...........................................4-2-24
Parkbrake..............................................................4-2-9
Pilotcontrolvalveboomfloat...............................4-2-19
Pilotcontrollerlock...............................................4-2-18
Pilotenablesolenoidandpilotaccumulator.........4-2-18
Pindisconnect......................................................4-2-21
Proportionalfan....................................................4-2-23
Radarobjectdetection(ROD)..............................4-2-29 Rearcamera........................................................4-2-28
Return-to-carry(RTC)..........................................4-2-20
Return-to-dig(RTD).............................................4-2-20
Reversingfan.......................................................4-2-23
Ridecontrol..........................................................4-2-22
Seatcontrol............................................................4-2-1
Secondarysteeringsystem..................................4-2-25
Servicebrake.......................................................4-2-10
Servicebrakeandbrakeaccumulatorprecharge..4-2-11
Spincontrol..........................................................4-2-23
Torqueconverterandenginepower....................4-2-13
Transmissiongearshiftswitchandneutral
locklatch,hydrauliccontrollevermount..............4-2-8 Transmissiongearshiftswitchandneutral locklatch,steeringcolumnmount........................4-2-7
Transmissionshiftmode......................................4-2-16
Transmissionshiftmodulation.............................4-2-17
Operatorconfigurationsettings...............................2-1-24
Orbitalsteeringvalve
Operationalcheck................................................4-2-24
Changeoil..............................................................3-9-5
Diagnosemalfunctions.........................................4-3-10
Oillevel................................................................3-8-11
Oilspecification......................................................3-1-9
Operation...............................................................2-2-8
Operationalcheck..................................................4-2-9
Shaftseals...........................................................3-8-11
Switch....................................................................2-2-8
Parkbraketest........................................................2-1-34
Parkingmachine......................................................2-2-39
Partsrequired..........................................................3-2-11
Auto-differentiallock............................................4-2-14 Page
Parts,moving
Stayclear...............................................................1-2-2
Payloadscale..........................................................2-2-26
Diagnosticsmenu................................................2-1-36
Machinereadings.....................................2-1-33,2-1-36
Setupmenu..........................................................2-1-36
Pedals
Accelerator.............................................................2-1-5
Brake......................................................................2-1-5
Steeringcolumnrelease Tiltadjustment....................................................2-1-5
Personalidentificationnumber(PIN)
Change................................................................2-1-38
Setup....................................................................2-1-37
Pilotcontrolvalveboomfloat
Operationalcheck................................................4-2-19
Pilotcontrollerlock
Operationalcheck................................................4-2-18
Pilotenablesolenoidandpilotaccumulator
Operationalcheck................................................4-2-18
Pindisconnect
Operation...............................................................2-1-7
Operationalcheck................................................4-2-21
Pins,metal
Drivesafely............................................................1-4-4
Preparemachineformaintenance............................3-2-2
Primaryfuelfilter
Drainwater...........................................................3-3-11
ProductIdentificationNumber(PIN)..........................4-5-1
Proportionalfan
Operationalcheck................................................4-2-23
Pump
Service...................................................................4-1-2
Quickserviceconnectors
Location...............................................................4-1-10
Quickshiftswitch
Modeselection.....................................................2-1-22
Radarobjectdetection(ROD)
Operationalcheck................................................4-2-29
Radarobjectdetection(ROD)system
Cleansensor........................................................3-3-10
Detailedcheckout................................................3-3-10
Operation.................................................2-1-20,2-2-23
Radiator
Externalcleaning...................................................3-3-9
Rearaxle
Oilcoolercleaning,ifequipped..............................3-3-9
Rearaxlehousing
Serialnumber.........................................................4-5-2
Rearcamera
Cleanlens............................................................3-3-10
Operationalcheck................................................4-2-28
Rearcamerasystem
Operatingmodes.................................................2-1-24 Operation.............................................................2-2-23
Rearsidewindow
Opening...............................................................2-1-52
Recognize Safety,information.................................................1-2-1
Return-to-dig
Reversingfan
Seatcontrol
Operationalcheck..................................................4-2-1
Secondaryexit
Opening...............................................................2-1-52
Secondarysteering
Operation.............................................................2-2-19
Secondarysteeringsystem
Operationalcheck................................................4-2-25
Securitysystem.........................................................2-2-2
DefaultownerPIN..................................................2-2-2
Personalidentificationnumber(PIN)...................2-1-37
Serialnumber
Engine....................................................................4-5-1
Frontaxlehousing.................................................4-5-2
Hydraulicpump......................................................4-5-2
Rearaxlehousing..................................................4-5-2
Transmission..........................................................4-5-1
Serpentinebelt Inspect...................................................................3-3-7
Service Requiredparts.....................................................3-2-11
ServiceADVISORRemote
Overview..............................................................2-2-22
Reprogramming...................................................2-2-22 Termsandconditions................................................-12
Servicebrake
Bleedingprocedure..............................................4-1-14
Inspection.............................................................4-1-13
Operationalcheck................................................4-2-10
Servicebrakeandbrakeaccumulator precharge
Operationalcheck................................................4-2-11
Servicebrakes
Diagnosemalfunctions...........................................4-3-9
Servicedoors
Coolingsystem......................................................3-2-7
Engine....................................................................3-2-6
Serviceintervals........................................................3-2-1
Serviceintervalschecklist.........................................3-2-9
Servicerecord...........................................................3-2-9
Shiftingtransmission.................................................2-2-9
Sidewindow
Opening...............................................................2-1-52
Snap-to-connect(STC)fittings
Servicerecommendations...................................4-1-15
Softwaredelivery.....................................................2-1-45
Softwareupdate
Diagnosemalfunctions.........................................4-3-16
Downloadandinstallation....................................2-1-46
Specification
Hardwaretorque..................................................4-1-17
Specifications
Axleoil...................................................................3-1-9
Engine....................................................................4-6-1
Fuse.......................................................................4-1-8
Grease.................................................................3-1-10
Highliftlinkage.......................................................4-6-4 Hydraulicsystemoil.............................................3-1-10
Operatingweight
Highliftlinkage...................................................4-6-4
Powerllellinkage................................................4-6-6
StandardZ-barlinkage.......................................4-6-2
Parkbrakeoil.........................................................3-1-9
Powerllellinkage....................................................4-6-6
Transmissionoil.....................................................3-1-9
Travelspeeds........................................................4-6-7
Z-Barlinkage..........................................................4-6-2
Speeds
4speedtransmission.............................................4-6-7
5speedtransmissionwithlockuptorque converteron.........................................................4-6-7
Spincontrol
Operation...............................................................2-1-7
Operationalcheck................................................4-2-23
SSM...........................................................................2-1-6 Functions...............................................................2-1-7
Startingengine..........................................................2-2-4
Usingboosterbatteries..........................................4-1-4
Usingstartingfluid.................................................2-2-6
Startingfluid(ifequipped)..........................................2-2-6
STCfittings
Servicerecommendations...................................4-1-15
Steering
Diagnosemalfunctions.........................................4-3-13
Joystick
Activationanddeactivation...............................2-2-15
Armrestadjustment..........................................2-1-48
Steeringcolumn
Tiltadjustmentpedal..............................................2-1-5
Steps
Usecorrectly Handholds..........................................................1-3-1
Stopwatch Modeselection.....................................................2-1-23
Storage Machine.................................................................4-4-1
Monthly..................................................................4-4-2
Storingfuel................................................................3-1-2
Strainer
Fuel........................................................................3-8-8
Hydraulicsystem..................................................3-11-5
Surgetank
Coolantlevel..........................................................3-4-1
Switch
Differentiallock..........................................2-1-5,2-2-19
Forward,neutral,orreverse...................................2-2-9
Parkbrake..............................................................2-2-8
Ridecontrol..........................................................2-2-17
Switchmodule...........................................................2-1-6
Diagnosticinformationdisplay.............................2-1-29
Functions...............................................................2-1-7 T
Testports
Fluidsampling......................................................4-1-10 Continuedonnextpage
Tirepressure
Alarmvalues........................................................2-1-31
Diagnosticinformationdisplay.............................2-1-31
Tires
Checkpressure......................................................3-3-2
Inspect...................................................................3-3-2
Installationwithsensor...........................................4-1-1
Pressures...............................................................3-3-3
Removalwithsensor..............................................4-1-1
Sensorremoval......................................................4-1-1
Torquecharts
Metric...................................................................4-1-18
Unifiedinch..........................................................4-1-19
Torqueconverterandenginepower
Operationalcheck................................................4-2-13
Torquespecifications
Wheelretainingbolt...............................................3-3-5
Torquevalues
Roll-overprotectivestructure...............................4-1-17
Towingprocedure....................................................2-2-42
TPMsystem
Sensorremoveandreplace...................................4-1-1
Tireremoval...........................................................4-1-1
Transmission
Automaticmodeoperation.....................................2-1-7
Diagnosemalfunctions...........................................4-3-5
Diagnosticinformationdisplay.............................2-1-27
Filterchange........................................................3-10-1
Forward,neutral,orreverseswitch........................2-2-9
Oilchange............................................................3-10-1
Oilcoolercleaning.................................................3-3-9
Oillevel..................................................................3-4-3
Oilspecification......................................................3-1-9
Quickshiftfunction
Modeselection.................................................2-1-22
Operation..........................................................2-1-22
Serialnumber.........................................................4-5-1
Shifting...................................................................2-2-9
Transmissionclutchcalibration...............................3-10-4
Transmissiongearshiftswitchandneutral
locklatch
Operationalcheck,hydrauliccontrollevermount..4-2-8
Operationalcheck,steeringcolumnmount............4-2-7
Transmissionshiftmode
Operationalcheck................................................4-2-16
Transmissionshiftmodulation
Operationalcheck................................................4-2-17
Transmissionswitches
Statusdisplay.......................................................2-1-27
Traveling
Onpublicroads......................................................1-3-5
Troubleshootingprocedure........................................4-3-1
Turnsignals.............................................................2-1-47
Twoleveroperation
Bucketandboomcontrol.....................................2-2-13
Unifiedinchboltandscrewtorquevalues...............4-1-19
Unloadervalve
Aircleanerdust......................................................3-4-1
Vibration
Drivelinedamper..................................................3-12-1
Warmup
Engine,coldweather.............................................2-2-7
Warmupprocedure....................................................2-2-7
Warranty
Non-roademissionscontrolwarranty statement--compressionignition
CARB......................................................................-7
EPA.........................................................................-5
Weighingsystem.....................................................2-2-26
Welding....................................................................4-1-16
Weldingrepairs..........................................................1-4-4
Wheelbolttorque......................................................3-3-5
Windshieldwasherfluid...........................................3-3-11
Worklights
Removeandinstall..............................................4-1-10
