Automated Warehouse May 2025

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STEPHANIE NEIL • EDITORIAL DIRECTOR

What are the biggest challenges you face in acquiring, operating and maintaining automated warehoue systems?

Technical issues (26%) and a lack of skilled personnel (26%) are often interconnected. As automation grows more sophisticated, so does the need for specialized talent to install, troubleshoot, and optimize these systems. Finding qualified staffers, or upskilling existing workers, remains a critical concern, as does system downtime (25%), the cost of maintenance (24%), and workplace safety concerns (23%).

A smaller portion (8%) cited “other” challenges, which may include regulatory hurdles, vendor reliability, space constraints, or environmental considerations unique to their facilities. Making the warehouse a safe place Protecting people is always a top priority, so when introducing automation into the warehouse, there must always be a plan in place to keep workers safe. This requires a proactive, multi-faceted approach. As technology evolves, so

FOR POSITION FEED BACK ENCODERS

too must the strategies used to protect the people working alongside these systems.

Survey respondents noted the use of safety protocols (61%), training (60%), safety barriers and zones (56%), regular maintenance and assessments (41%), safety PLCs and controllers (32%), and advanced sensors and AI (26%) as the top ways they safeguard employees.

In addition, warehouse environments should be designed for

 Position, angle and speed measurement

 Contactless, no wear and maintenance-free

 High positioning accuracy and mounting tolerances

Linear and rotary solutions

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