Mill Lining development roadmap
CASE STUDY
Understanding customer’s process, challenges, targets and optimization needs.
SIMULATION
Mill Liner testing conducted OR ready results implemented as part of continuous process optimizing.
SOLUTION
Optimized solution designed and presented to the customer.
MANUFACTURING & INSTALLATION
Delivery and installation of customized Teknikum® Mill Liners.
Lifecycle services of the Mill Liners and process development.
• Study of process and mill
• Process potential evaluation
• Process simulation
• Measurement optimization
• Engineering
• Material selection based on process specification
• Polymer and steel materials
• Design optimization
• Material laboratory testing
• Wear parts test piece manufacturing
• Test piece installation
• Form for recording test measurements.
• Measuring results
• Analysed results provided according to test measurements and reported to customer
• Results delivery
• Mill data forms filled
• Performance criteria
• Access to mill for Teknikum
• Permit for trial
• Optimized lining material and shape recommendation based on performance criteria and/or lining related maintenance time and process stop reduction plan
• Process analyzing and calculations
• Design engineering
• Carbon footprint calculation / LCA
• Quotation for optimized mill lining, installation and aftermarket service
• Accepted/ declined
• Feedback
• Project manager
• Field-service team
• Installation work with safety procedure
• Manufacturing of liners in Finland according to Science Based Targets initiave criteria and quality control based on ISO certifications
• Wear scanning and reporting
• Consignment warehouse service
• Process development
• Maintenance stop planning and adjustment according to customer needs
• Recycling services
• Access to mill for Teknikum
• Local safety briefing
• Access to mill for Teknikum