Hatchery Signals - English edition

Page 34

Temperature settings

Adjust incubator temperature to suit eggshell temperature

The most important aspect of the incubating process is the correct incubator temperature setpoint. The heat produced by the embryo must be removed, especially in the second stage of incubation. Incubating is in fact more about cooling properly rather than heating. This especially applies to broiler embryos and slightly less to laying hen embryos. In some incubators, the average eggshell temperature after day 10 may be allowed to increase slightly to prevent too low temperatures in some of the hatching eggs, which will then hatch too late. After pipping, the eggshell temperature may increase further and reach up to 38.9°C (102°F) at hatching. The average dry chick temperature will then be 39-40°C (103-104°F). If the temperature is too low, the chicks often hatch a little later, but they are not likely to suffer any negative consequences. If the temperature is too high, the chicks will hatch, but their condition will be affected, so their subsequent performance is poorer. When you enter the temperature settings, follow the advice of the incubator manufacturer and breeding company. You can adjust the settings for the next batch based on the quality of the day-old chicks produced.

Correct average incubator temperature: 15% of eggs too cold

Machine temperature slightly higher: 5% of eggs incubated too hot

97°F 36.1°C

eggs too hot

98°F 99°F 100°F 101°F 36.7°C 37.2°C 37.8°C 38.3°C Eggshell temperature on day 18

102°F 38.9°C

103°F 39.4°C

Insight into variation A hatchery manager must properly understand the variations in eggshell temperature before making any adjustments to the incubator temperature! It is always about balancing the number of chicks that can be saved by making adjustments and potential losses due to mortality or poorer quality. Incubation is much more complex than simply entering the right settings in the machine display. It is primarily about steering and responding to embryonic development and knowing and satisfying its needs, as well insight into the effect of air flows in the incubator. Variations in the stages of development in a batch and differing incubation conditions also cause variations in day-old chick quality.

rig

Signals of different embryo temperatures

ht

pr ot

ec

Increasing the average eggshell temperature by 0.3°C to 38.1°C (0.6°F to 100.6°F) in the plateau phase ensures that more eggs are incubated within the optimal range if the EST is less uniform. This will, however, compromise the quality of some of the embryos who now incubate at a too high temperature. However, in view of the results as a whole, it may be a wise decision because eggs that are incubated too cold will not hatch in time. This leads to even higher losses. It is better to eliminate cold and hot spots altogether and ensure a uniform eggshell temperature in every part of the incubator.

d

eggs too cold

te

Proportion of eggs in incubator (%)

Higher machine temperature

Assessment

Result

98.0-99.5°F (36.7-37.5°C)

Too cold

Slow hatchability (too late), poor chick quality

99.5-100.5°F (37.5-38.1°C)

Optimal

Good hatchability, good chick quality

100.5-102.5°F (38.1-39.2°C)

Too hot

102.5-104.0°F (39.2-40.0°C)

Too hot

co

py

Embryo temp. (day 15/18)

Good hatchability, lower chick quality Poor hatchability, poor chick quality

There is a direct relationship between the embryo temperature on day 15-18 and the hatching results.

Effects of increasing incubation temperature on the results of broilers Egg shell temperature (°F/°C) Week 1

Week 2

Week 3

Yolkfree body mass

Heart weight (g)

Length (cm)

Hatchability (%)

Body weight at 7 days

Image fits

98/36.7

100/37.8

102/38.9

33.8

0.28

18.3

77.8

148

multi-stage

100/37.8

100/37.8

100/37.8

37.9

0.36

19.4

84.7

155

single-stage

The eggshell temperatures also have a longer-term effect on broilers. A stable eggshell temperature is vital. If the temperature is initially too low, and then becomes too high, all the characteristics above will be negatively affected. In a multi-stage incubator, the parameters are geared to the average egg. The temperature of eggs that have only been in the incubator for a week will be too low and the temperature of eggs that are already in week 3 of the incubation will be too high. Maintaining a stable eggshell temperature is much easier in a single-stage incubator. 32

Ha tc he ry S i gnal s


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Navel and cloaca

1min
page 165

Feathering

1min
page 167

Selection criteria

1min
page 164

Chick yield

2min
page 157

Drying off or dehydrating?

1min
page 158

Meconium

2min
page 155

Absorption of residual yolk

2min
page 160

Working at the take-off table

1min
page 163

Infection pressure

2min
page 154

Chick temperature

1min
page 156

Pipping height and pipping line

1min
page 153

On-farm hatching

4min
pages 147-149

Signals from empty eggshells

2min
pages 151-152

Count and assess unhatched eggs

1min
page 144

10.Chick quality

1min
page 150

Pull time

2min
page 142

Variation in the hatch moment

2min
page 141

Unhatched eggs/dead in shell

1min
page 143

The hatch window

2min
page 140

External pipping

2min
page 139

9.Hatching

1min
page 134

Humidity in the hatcher

3min
page 136

Position in the egg

1min
page 137

Air temperature in the hatcher

3min
page 135

Internal pipping

1min
page 138

Hatcher baskets

1min
page 133

Breakout analysis on day 18

2min
page 131

and living embryos

3min
pages 118-119

Hygiene at transfer

1min
page 130

In-ovo sexing

4min
pages 125-127

The optimal timing

1min
page 123

Which egg has a live embryo? Infertile eggs, bangers, late mortalities,

1min
page 117

In-ovo vaccination

2min
page 122

8.Transfer

1min
page 116

Transfer

3min
pages 128-129

Heat distribution in the incubator

2min
page 108

Day 4 to 11: regulate based on RH

1min
page 107

Egg turning during setting

2min
page 109

Candling

5min
pages 114-115

Constantly improved measurement

1min
page 113

Monitor turning

2min
page 111

Monitoring setter conditions

1min
page 112

First few days: ventilation inlets closed

3min
page 106

Humidification during setting

2min
page 105

Climate conditions during setting

2min
page 103

7.Setting

1min
page 96

Disinfectants for eggs

2min
page 95

Preparing the incubator

2min
page 100

Setting eggs

2min
page 101

Do not mix

2min
page 97

After disinfection

2min
page 94

Disinfecting eggs

2min
page 92

Dry (fumigation) and wet disinfection

1min
page 93

Storage duration

2min
page 88

Climate conditions during storage

1min
page 87

Turning during storage

1min
page 90

SPIDES

2min
page 91

Longer storage

2min
page 89

Storage at the hatchery

2min
page 86

Climate during transport

2min
page 82

Jolts and vibrations

1min
page 83

Condensation point = dew point

2min
page 79

Egg transport and logistics

1min
page 84

Inspection of incoming eggs

1min
page 85

6.Egg transport and storage

1min
page 78

Disinfection of the hatchery

2min
page 77

Cleaning

3min
pages 75-76

Biosecurity measures

2min
page 70

Personnel and hygiene

4min
pages 71-74

Process steps in the hatchery

2min
page 65

Routing at the hatchery

2min
pages 67-68

Biosecurity zones at the hatchery

1min
page 66

Clean floors and walls

2min
page 69

5.Biosecurity

1min
page 64

Track and trace

1min
page 63

Hairline cracks

1min
page 54

Size and uniformity

2min
page 53

How should you deal with floor eggs?

6min
pages 57-59

Unsuitable for hatching

1min
page 52

Dirty eggs

3min
pages 55-56

Storage at the breeder farm

2min
page 60

Humidity during storage

2min
page 61

Store eggs pointed end down

2min
page 62

Purpose of ventilation

3min
page 41

Grading and on-farm traying

1min
page 50

Hatching egg quality

2min
page 51

4.Egg handling and quality

1min
page 46

Cooling at the breeder farm

1min
page 49

Multi-stage or single-stage

2min
page 44

Minor differences, major implications

2min
page 45

Water cooling

1min
page 42

Weight loss and machine settings

3min
page 39

Carbon dioxide

3min
page 37

Temperature settings

3min
page 34

Incubation temperature

2min
page 33

Ventilation

2min
page 36

Eggshell temperature is key

2min
page 32

The importance of uniformity

2min
page 29

Gas exchange of the embryo

2min
page 28

Heat and temperature

2min
page 27

Development of an embryo

3min
pages 22-23

The environment of the egg

2min
page 26

2.The incubation process

1min
page 20

From natural brooding to artificial incubation

3min
pages 24-25

Critical batches, locations and moments

5min
pages 17-19

1.Introduction

1min
page 6

Information exchange

4min
pages 13-14

The signals concept

4min
pages 15-16

How the chain works

1min
page 8

Incubation is interaction

2min
page 9

Key link

1min
page 7

Each incubator is different

2min
page 10

Hatchery management

2min
page 11
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