FOOD & DRINK PROCESSING & PACKAGING
LOLER and PUWER turn 20 December 1998 was a time of great change for those in the fork lift industry Issue 21 2018
Metal detectors or x-ray? Three differentials food factories should consider PLUS... The challenges of poor power quality in the food industry.
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Contents
The Team Editor Amanda Buckingham editor@fdpp.co.uk
Editor In Chief Antony Holter editor@mhmagazine.co.uk
Business Manager Josh Holmes josh@mhmagazine.co.uk
Assistant Editor Justine Sanders justine@fdpp.co.uk
Sales Manager Benjamin Dubois benjamin@fddp.co.uk Tel: 01227 392529
Digital Manager Jamie Bullock jamie@fdpp.co.uk Tel: 01227 392571
Publishing Director Martin Holmes martin@fdpp.co.uk
Studio Designer James Sayer james@mhmagazine.co.uk
M H Media Global Ltd.
Office 15, Second Floor, Innovation House, Discovery Park, Ramsgate Road, Sandwich, Kent, CT13 9FD
Tel 01304 806039
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Features
CFTS < 08 FORTRESS TECHNOLOGY < 14 REO < 24 RITAL < 30 NSK < 34 VARIOHM < 42 PARKER BIOSCIENCE < 48 FIPA < 49 MITSUBISHI FORKLIFT < 52 ISHIDA < 56 LINDOR < 64 FDPP - www.fdpp.co.uk 3
All charged up Terry Kendrew, Managing Director at Impact Handling, brings some balance to the hype surrounding Lithium-ion and looks at the latest developments in Lead Acid technology.
It’s seems hard to escape the headlines
latest power train advancements. No
FIRSTLY, SAFETY
around Lithium-ion at the moment. There
more so recently, than with electric truck
Lithium-ion can run hot when strained or
is certainly a great deal of excitement
battery technology.
used towards and beyond its limits. As a
and frenzy around its arrival on the lift
result, it is imperative when evaluating its
truck scene. But while it is undoubtedly
As a result, across our portfolio of
use in your applications that you are very
a great technology, is it really the perfect
equipment ranges, we offer both
realistic about the likely demands you will
solution to every electric truck users’
Lithium-ion and Lead Acid battery power
place on the equipment, including any
needs, as some may suggest?
in differing machines. Applying the
potential misuse by drivers.
relevant technology where we and our
Care must also be taken with charge levels,
Before I start, I should probably clarify
manufacturers believe it is best suited,
particularly when equipment is not in use
where my allegiances lie. I certainly
within the confines of the technology as it
and most importantly in avoiding a full
wouldn’t want to be accused of having an
stands today.
discharge of the battery. In fact, battery
axe to grind, nor for anyone reading this to
manufacturers recommend that a machine
think I have an agenda to push them one
As a result, I do not favour one technology
is never left unattended with a fully
way or the other. And I certainly wouldn’t
type over another, per se, but rather feel
discharged Lithium-ion battery on board.
wish to be exposed to the highly-charged
that each has applications it is better
We have recently even seen instances
wrath of those who have decided to place
suited to than the other.
of insurance implications when Lithium-
all their eggs into one basket.
ion technology is used in certain However, I am a little concerned that
operational environments. This may be
At Impact, the brands we represent
Lithium-ion has been somewhat over-
an overreaction to exploding smartphone
have all spent – and indeed continue to
sold by some recently, and that as a result
batteries but it is nonetheless worth
spend – a great deal of time and money
some very important considerations have
checking with your insurers before making
developing, evaluating and testing the
perhaps been overlooked.
any final commitments.
4 FDPP - www.fdpp.co.uk
SECONDLY, DISCIPLINE
As a result, it has made some
By the way, don’t be afraid to contact
Remember most Lithium-ion batteries
surprising and significant
battery manufacturers directly. They’ll be
HAVE to be, rather than CAN be,
technological developments of late, most
happy to talk to you and it’s a great way
opportunity charged. Be sure that this will
of which seem to have gone unnoticed,
to better understand the technology or
always be convenient within the material
but are certainly worthy of your attention.
to clear up any specific concerns you may
flow fluctuations of your operation. If
have regarding battery use or suitability.
you run two or even three shifts your
Did you realise, for example, that Lead Acid
operatives will have to be extremely
batteries can now be opportunity charged.
The great news for electric truck users
disciplined in their charging schedule for
Yes, that’s right CAN be opportunity
though is that there has never been
Lithium-ion to be a viable option, be sure
charged. Giving users the flexibility to
more choice. Both Lithium-ion and the
this can be a workable reality. You will
do so or not as best suits fluctuations in
latest Lead Acid solutions are bringing
need to be ship-shape from day one.
their material handling needs. With Lead
enhanced levels of efficiency, reduced
Acid this is achieved with no danger from
maintenance and new levels of flexibility
THIRDLY, COST
under or over charging and with a high
to handling equipment users.
Lithium-ion is a significant investment,
level of operator safety.
not just in terms of the equipment
The competition between the two has
itself, but also in terms of its supporting
The Intelligent battery chargers which
created a new generation of machines,
infrastructure. Not only will a greater
make this possible are microprocessor-
a choice that removes many of the
number of battery charging points be
regulated, which brings with it the
drawbacks of the past and makes
required, but mains power infrastructure
additional benefit of prolonged battery life
electric trucks a genuinely viable
may also need to be upgraded to cope
– delivering the flexibility of Lithium-ion
alternative to gas and diesel. Even within
with the higher peak demands generated
while further lowering costs.
the most demanding of applications and
by Lithium-ion chargers.
There have also been innovations in
hostile of environments.
These can draw up to 500amps each.
battery change-over systems, which
The batteries themselves are also more
now helpfully remove much of the time
Just make sure you scratch beneath
expensive, on average costing over four
and hassle previously associated with
the surface – and look beyond the hype
times as much as their equivalent Lead
battery management. The availability of
– to find the one that’s right for you.
Acid counterparts. These additional costs
advanced encapsulated batteries further
Thoroughly evaluating their practicalities
all add up to make the technology a more
minimises maintenance hours, reducing
and suitability within your operation.
expensive option than Lead Acid.
time spent on replenishing water,
That way you’ll avoid any nasty shocks in
cleaning and inspection, which makes
the future.
Don’t forget either that Lithium-
them virtually maintenance free.
ion technology in lift trucks is still in its infancy and as such much of
Let’s not forget, that although Lead Acid
its performance is unproven. When
has always had an environment stigma
calculating total life costs remember to
attached to it, the batteries can be
build in some contingency in case battery
recycled. Unfortunately, we don’t have
life falls short of predictions.
the same clarity on the future disposal of
www.impact-handling.com
Lithium-ion cells, so it’s environmental Lift trucks do not give batteries an easy
credentials remain unclear. Also, rather
life, often subjecting them to dramatic
amazingly, lead is still required in many
temperature changes, physical shock
Lithium-ion fitments as a counterbalance
loading, heavy vibration and enormous
ballast material beneath the battery.
peak power demands. It is too soon to be certain how all of this will really impact on
Looking ahead, there is also at least
Lithium-ion battery life.
one innovative hybrid solution that is currently being developed which
FINALLY, THERE’S STILL SPARK IN LEAD
combines both Lead Acid and Lithium-
ACID
ion. The idea being to remove any of
While no one seems to want to write
the disadvantages while building on the
a headline about poor old Lead Acid
advantages of both battery types. We
anymore, behind the scenes it’s been
very much look forward to announcing
working hard on its image.
further details on this breakthrough in the near future.
FDPP - www.fdpp.co.uk 5
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LOLER and PUWER turn 20… This month marks the 20th anniversary of LOLER and PUWER. CFTS Chairman Geoff Martin reflects on their introduction, what each entails and their ongoing impact on the fork lift truck employers.
Why the confusion?
The cost of getting it wrong
While LOLER (Lifting Operations and
The introduction of Fee for Intervention
However, for those in the fork lift
Lifting Equipment Regulations) addresses
(FFI), Corporate Manslaughter and
industry, it was a time of great change.
the forklift’s lifting mechanism, including
Corporate Homicide Act and updates to
the mast, forks and chains, PUWER
the Approved Code of Practice (L117),
(Provision and Use of Work Equipment
means assumptions can be dangerous…
December 1998 is probably most-widely remembered for its Christmas gales.
That month saw both the Provision and Use of Work Equipment Regulations (PUWER) and the Lifting Operations and Lifting Equipment Regulations come into force. Created to implement the EU’s changes to the Use of Work Equipment Directive (AUWED), the legislation aims to make
Regulations) covers the truck’s safetycritical components, including brakes and steering.
demands LOLER and PUWER has never
Because forklift trucks must meet both
compliance comes at a much heavier
sets of requirements, there is room for
cost – to individuals as well as companies
interpretation.
– so it’s essential that those most at risk
working life safer for everyone using and
Without an agreed standard for the
coming into contact with equipment.
crucial checks required, such as we see
This lack of clarity, however, has led to widespread confusion among lift truck employers over what’s necessary for compliance… and how to achieve it easily.
For employers, complying with the been so tough… or so costly. Non-
understand their obligations, as well as potential penalties.
in the automotive MOT, employers may
The lack of clarity over Thorough
assume their truck complies with both.
Examinations – which must be carried out at least once every 12 months – makes choosing providers a real challenge. This is made more difficult when you consider the significant responsibility on employers to ensure operations are both safe and legal.
8 FDPP - www.fdpp.co.uk
A thorough Thorough Examination standard Having identified the issue early on, the UK’s two leading authorities on lift truck operations, BITA (British Industrial Truck Association) and FLTA (Fork Lift Truck Association) joined forces. In 2004, they launched CFTS with a view to establishing a scheme ensuring simple ‘one-stop’ compliance for any company operating lift trucks. After all, lift truck operations are hazardous enough without worrying about your Thorough Examination criteria, too. The CFTS quality-controlled standard gives employers the confident and comprehensive compliance they need. Today, more than 400 accredited companies – including major industry players – adhere to our strict guidelines… and for good reason. Our Thorough Examination process provides them with a robust examination framework. Importantly, it ensures the depth of inspection necessary to ensure employers are working safely and legally – wherever they are in the UK. The CFTS difference A good example of CFTS’ approach can be found in our chain inspection guidelines. Chains perform such a key role in your truck’s lifting mechanism and it is our view that they should be treated as such. For some examiners, however, this ‘testing’ is done visually. While visual inspections are important and have a place, it’s impossible to accurately check for chain wear using the naked eye. This is why competent persons employed by our accredited companies measure wear using a gauge designed specifically for this purpose.
And, just like a CFTS Thorough Examination itself, its precise (and replicable) measurements ensure operations are safe and compliant. As well as videos and interactive guides, employers can use the member finder to locate their nearest accredited company. Find out more The CFTS website – www.thoroughexamination.org – offers further guidance on Thorough Examination.
FDPP - www.fdpp.co.uk 9
ABB’s UK Engineering Centre doubles in size to meet rising demand Following a doubling in workshop space, ABB’s UK Engineering Centre now offers its customers extended services including engineered upgrades, retrofits and tailored replacements
Apprentice Lucy Tudor cuts the ribbon at the opening of ABB’s UK Engineering Centre in Coalville ABB has doubled the size of its UK
new variable speed drives and control
Coalville sees the introduction of the ABB
Engineering Centre to tackle demand for
platforms to these systems, ensuring
AbilityTM Remote Support Centre. This
servicing variable speed drives (VSDs),
operators can continue to benefit
enables global customers to maximise
developing specialist test rigs (STRs) and
from their substantial investment
uptime and optimise processes by having
customer training.
in equipment,” says Stuart Melling,
round-the-clock access to drive and
Business Unit Manager, ABB Drives UK.
automation experts who use cloud-based technologies for preventive and predictive
Floorspace at the site in Coalville,
maintenance.
Leicestershire, is increased from 830 m2
The new facility houses ABB’s STR
to 1789 m2. The site houses the latest
business, for which a new class of test rig
ABB-certified workshop – one of 17
for electric vehicles, incorporating battery
“Being in the heart of Leicestershire
throughout the world - offering repairs
simulators and electric chargers, is being
with good access to the M1, M42 and
and upgrades to low voltage AC and DC
developed.
M6 motorways, the Coalville facility is a great location for everything from spares
drives and medium voltage AC drives. The centre’s load test facilities ensure
The location boasts the largest VSD
distribution to easy access for customer
VSDs are tested under realistic conditions
training school in the UK, offering
training,” says Paul T. Williams, General
before being returned to a customer.
customers access to certified courses
Manager of the facility. “The site is home
covering low-, medium- and high-power
to some 40 electrical, mechanical, control
The facility upgrades third party medium
drives. The site extends the scope of the
system and software development
voltage drives, as well as those of
ABB University campus in the UK and,
engineers, with the team expected to grow
ABB. “Many operators across multiple
as such, hosts a suite of demonstration
in the coming months.”
industries are finding that their variable
equipment to show customers how
speed drives are no longer supported by
they maximise the benefit from ABB
www.new.abb.com/uk/campaigns/
the original vendor. ABB can integrate
solutions.
energy-productivity
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Metal detectors or x-ray? Three differentials food factories should consider The global metal detector market is buoyant and expected to reach an estimated $1.6 billion by 2022. Forecast to grow at a CAGR of 5.1% from 2017 to 2022, continued investment can be attributed to stringent government and consumer protection regulations. The industrial segment, comprising the food and pharmaceutical sectors, is expected to remain the largest end user of metal detectors. Given that investment in inspection systems by food factories looks set to continue, Phil Brown, MD of Fortress Technology Europe tackles the equipment options in the most widespread food and packaging application scenarios, cutting through the confusion on the pros and pitfalls of metal detectors versus x-ray. Choosing the best food inspection technology is not always straightforward. Some users gravitate towards x-ray systems perceiving them to be more versatile. Itâ&#x20AC;&#x2122;s true that they have the ability to carry out further product inspection functions that are beyond the scope of metal detectors, such as spotting missing or broken products or checking the fill level. However, users need to be sure that any technical advantage will actually add value, since the pros and cons of metal detection versus x-ray can make it difficult to gauge which technology is the most effective and cost-optimised solution in
and the mode of transport through the
Phil provides several impartial pointers to
practice.
unit, in addition to density differentials.
help make the decision-making process
Putting this into context, x-ray systems
less of a minefield.
Success with metal detectors tends
cannot generally be used in a gravity
to depend on the materials involved
inspection configuration because of the
CONSIDER TOTAL COST OF OWNERSHIP
(the product, the packaging and the
inconsistent density within the falling
NOT JUST PURCHASE PRICE
contamination), while x-ray detectors
product stream. This rules them out
are more likely to be affected by other
of many bagging operations, such as
parameters such as the shape of product
vertical form fill and seal lines.
14 FDPP - www.fdpp.co.uk
Financial outlay is naturally a big consideration for food plants.
Typically, you can expect to pay in the
conditioners, this can drive up energy
detector can run for 20+ years. Fortress
region of £4,000 to £18,000 for a
consumption. Replacing generators and
Technology can even upgrade its robust
metal detector, depending on the size
sensor can also be quite costly.
entry level Phantom metal detector with
and complexity of the application. Yet,
additional data capture features from its
compared to £35,000, potentially in
In contrast, metal detectors are
Stealth model should food factories need
excess of £80,000, to install x-ray, the
designed to be more robust in extreme
to comply with retailer codes of practice.
price difference is quite considerable.
environments, e.g. freezers, wet
Additionally, the price differential
processing plants such as fish packing,
Finally, depreciation of the equipment
between metal detectors and x-ray
and when dry ingredients are prevalent,
should be factored in. Safety and liability
systems increases incrementally
such as flour in bakeries and food
concerns often means that that x-ray
according to the size of the aperture.
manufacturers that use or pack spices
systems have limited or poor resale value.
and seasonings.
Of course, other factors may outweigh
A common mistake when calculating Total
cost considerations.
Cost of Ownership is overlooking running
The costs associated with product
costs for the lifetime of inspection
changeovers, in addition to the floor
equipment and factoring in more subtle
space occupied by the inspection
costs such as interruption to production,
equipment, are also essential when doing
machine testing, training and support,
TCO calculations.
and hidden vendor costs. These afterpurchase costs can be substantial and it’s
Legacy inspection systems have a
quite customary for x-ray running costs
reputation for being expensive to
to be much higher than metal detectors.
maintain. To avoid scrapping good kit prematurely, investigate the upgrade
For example, if the x-ray system requires
options. Realistically, with the right
cooling systems, such as fans or air
maintenance, a well-built metal
STUDY THE MACHINE’S SENSITIVITY Global consumer awareness about food integrity combined with the stricter enforcement of regulatory standards by producers and manufacturers is accentuating demand for highly sensitive inspection equipment. Many factors impact sensitivity in both x-ray and metal detectors, including aperture size.
FDPP - www.fdpp.co.uk 15
space usually favours metal detection, as do applications where the speed of the product passing through the machine is very fast or very slow. Maintaining a reliable performance over time demands periodic calibration and validation checks on both types of technology. In some cases, the process can halt production several times each shift. Users may therefore want to reduce the frequency, but they need to bear in mind that the longer the interval, the more product may have to be discarded or recalled if a problem with the inspection system is discovered. While a well-maintained x-ray system Metal detectors can identify all types of
Unlike ferrous metals, stainless steel is
metal based on magnetic and conductive
usually non-magnetic and a poor electrical
properties, while an x-ray system
conductor.
depends on density differentials. This means that an x-ray system may struggle
Consequently, a stainless steel swarf,
to detect aluminium, including foil or
metal shard or narrow wire hidden in a dry
metallised film. Equally, foil packaging can
product typically needs to be 50% larger
present a challenge for metal detectors, which can only detect magnetic or ferrous metal contamination inside the package, while to some extent an x-ray system can
than a ferrous sphere to generate a similar signal size. This disparity can rise to 300% in wet products, such as ready meals, meat, fish, sauces, preserves and bread,
detect all metals.
because moisture acts as a conductive
Orientation effect occurs if a contaminant
swamped by product effect. Solutions,
is non-spherical, such as a piece of wire, in which case the ability to spot it may depend on the orientation it presents to the detector. In the case of x-rays, the presenting face must be equal to or greater in size than the base resolution of the detector diodes, which is analogous to the pixel resolution in a camera. Metal
and the metal detection signal can be such as simultaneous multi-frequency, are now available on the market to address this longstanding issue. Both product density and how uniform it is can affect the sensitivity of an x-ray. THINK ABOUT PRACTICALITIES
detectors are certainly not immune to the
The physical size of machinery is a major
orientation effect, but they do not have
consideration, driven in part by rising
this absolute cut-off. Product effect may be produced by the product itself or by its packaging. Until recently, anything wet or conductive impacted the performance of metal detectors, especially in the case of stainless steel contaminants. This is because metal detectors work by spotting materials that create a magnetic or electrical disturbance as they pass through an electromagnetic field.
16 FDPP - www.fdpp.co.uk
prices of industrial real estate. Limited
presents a minimal hazard, some systems require protective lead curtains to contain the x-rays. These in turn need condition monitoring and must not come into contact with unpackaged product. Care must also be taken that they don’t impede the passage of lightweight products through the system. Summing up, Phil comments: “It can be quite easy to overthink the options. In some applications, it is obvious which type of inspection technology to go for, since only one of them can reliably detect the contaminants that pose the risk you are trying to mitigate. As food factories strive to curtail rising food prices through widespread adoption of automation and sourcing ingredients through different suppliers, the risks increase incrementally. Installing a metal detection system is the first line of defence, with today’s technology on a par with, if not better than, most x-ray features.” www.fortresstechnology.com
FS-I CHECK WEIGHING IP65 SCALES
The FS-i Series of Check weighing Scales feature large, bright comparator lights, stainless steel construction, and three user-selectable resolution levels. These durable scales are ideal for food processing and check weighing applications. Features: • Ultra-fast weighing response – only 0.5 seconds! • Intuitive operation • IP65 Dust and Waterproof • Comparator function with LO, OK or HI • Large comparator lights • Analog bar display – 3 modes • Memory for 99 products • EC Type approved • Hygiene – NSF certified • Large backlit LCD display • Rechargeable battery pack (optional) • Filtering function
Tel 01257 270 433
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Email: amy@richmondscientific.com
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Website: richmondscientific.com
Improve productivity and uptime with Preventenance
Food and drink manufacturers know only too well how much downtime on factory floors, warehouses, and on the road costs them, and any initiative that prevents such instances happening increases profitability and operational efficiency.
The new managed service runs realtime healthchecks on printers, scanners, handheld computers and other electronic assets to spot likely failures and enable pre-emptive and timely repairs/replacements to be carried out.
In 2017, Datatrade, a Renovotec Group company, launched its Preventenance service, which enables enterprises to be more proactive in their device maintenance and minimise downtime by pre-empting failures in their supply chain.
By having total visibility of assets − from barcode printers on factory floors to electronic proof of delivery (EPOD) devices in vans and lorries, food and drink producers can easily see, for example, when scanner batteries or printheads need replacing. The solution relies in part on a cloud-based
visibility solution where users can monitor the condition of all their assets from a simple dashboard. Preventenance is just one of the robust industry solutions offered by Datatrade and the Renovotec Group. The Group is the UK’s largest, and fastest growing, independent rugged hardware and maintenance company; no other independent supplier can match its knowledge and experience. For more information visit www.datatrade.co.uk or call 01604 666666.
FDPP - www.fdpp.co.uk 17
DIGI Europe is leading the way for High Speed Weigh Price Labelling DIGI Europe Ltd (DEL), resides in the industry town of Haverhill, Suffolk, supplying the industrial food processing market with high quality Weigh Price Labelling machines. DEL opened their doors in 1989, after a previous venture with Herbert Retail, however the wholly owned subsidiary of Teraoka Seiko has made its mark amongst the large Weigh Price Labelling giants and is now recognised as a world leading manufacturer and supplier of high end equipment. C
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This year, DEL has proudly demonstrated its new ultra-high-speed model, the HI-700 HS, at a variety of exhibitions and is excited by the reception the it has received from the market. The new sleek design, boasts speeds of up to 140 packs per minute and looks to become a highly sought-after solution within the next coming years.
As the marketplace expands and reaches out for faster and effective production lines, the HI-HS has ensured that DIGI keeps up with the demand and continues supplying equipment to compliment the customerâ&#x20AC;&#x2122;s requirements. During DIGI Europeâ&#x20AC;&#x2122;s research and development of the machines, they have made the appropriate changes to the aesthetics and mechanics, to allow for faster and smoother applications. These changes include alterations to the Concave Shoe labeller applicator which allows different shaped labels to be blown accurately onto the packs. The side frames are now manufactured in a square format to ensure the conveyor decks sit perfectly in-line, giving a smoother pack transfer. Also, a newly designed latch release system on the conveyor mean that the decks can be easily unbuckled and lifted for maintenance and cleaning purposes. In addition to adaptations, DIGI has designed new powered pack guides to index the pack at high speed, ensuring the pitch is set correctly when running over 120 packs per minute.
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Advert Food and Drink Processing and Packaging 2018 (2 x A4)kjuikui.pdf 1 08/11/2018 11:10:44
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Our new HI-HS Weigh Price Labeller is our new innovative design for use in the fast paced industrial environment. It boasts of speeds of up to 140 ppm and is available for single top, top and bottom and multiple labelling. Each machine is built around your requirements and specifications.
Making food safe to consume The customer has the legal right to expect food to be safe to consume, but who owns the responsibility for achieving this? Currently, so far as food manufacturing is concerned, it lies with both the manufacturer of the systems or machinery involved and the food manufacturing company. The machinery manufacturing company has the responsibility for avoiding all potential areas of food/drink contamination within the system. This includes minimising potential ‘traps’ where food can become lodged and become difficult to remove during cleaning. Typically, these might include poorly welded and unfinished joints, sharp
Smooth surfaces and easy access to all
Finned motors can therefore act as a
fastenings with open heads.
areas are essential requirements. Also, the
breeding ground for germs, becoming
ability to clean machinery components ‘in
a potential product contamination risk.
There is also the selection of the materials
place’ has become increasingly important,
Numerous catchment areas include fins,
both to facilitate cleaning and to avoid
nameplates and angular terminal boxes
possible contamination ingress.
that can serve as prime bug-breeding
angular bends in metal and unsuitable
employed for machinery construction to be considered. To ensure the appropriate materials are employed, the food manufacturer must provide comprehensive details of all ingredients involved and the cleaning materials/chemicals that will be used. Most of the guidance insists that stainless steel should be used wherever
zones. Furthermore, they are difficult Yet there seems to be a common
and troublesome to clean and certainly
anachronism amongst these hygiene
cannot effectively be ‘cleaned in place’,
sensitive installations – finned, painted
hence the dubious practice of “bagging”
electric motors being employed to drive
motors being employed.
machinery. When their use is questioned
possible.
the response is often: ‘not in direct contact
These hygiene issues are eliminated
with food’. Whilst this may be true, cleaning
by adopting Lafert’s ‘Marlin’ range of
Cleaning must also be taken into
operations, such as pressure washing of
smooth bodied, stainless steel motors
floors and areas of machinery will atomise
and gearboxes. Designed specifically for
germs that can collect on the motors.
the food, pharmaceutical and chemical
consideration by the machinery manufacturer.
industries, they offer easy-to-clean characteristics and extended reliability. Rated IP69K/66, they can be cleaned using high-pressure hoses and have reduced material-catchment areas to harbour germs – motor details are etched onto the body which has an integrated smooth terminal box. IP66 rated inverters can also be supplied to complete the washdown-tolerant package. www.marlinstainless.com
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In-house design & manufacture Installation & maintenance
Engraving
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No obligation quotes
Free site survey SHOP FRONTS
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Westbury Signs are conveniently situated just off the M2 in Kent and offer a quality and cost effective solution for all your design, signage, engraving and workwear needs. Services available include on-site surveys, wayfinding, project management, design, planning, manufacturing, installation and maintenance. We have tried to highlight our main product ranges and services on our website - Signage, Banners, Graphics, Printing, Engraving and Workwear. However, please do not hesitate to contact us for more information or a no obligation quote.
T: 01634 861902 E: sales@westburysigns.com W: www.westburysigns.com
Unit G, Altbarn Industrial Estate, 17 Revenge Road, Lordswood, Chatham, Kent, ME5 8UD
Print & Graphics
Over 100 years of experience
Powering the food chain The challenges of poor power quality in the food industry From powering microwaves to keeping
unique demands of the application. This
fridge-freezers running, electricity plays
can be challenging, as every operating
an integral role in the food chain. Yet
situation is different and off-the-shelf
even before products reach the hands of
power supplies may not be suitable for a
consumers, a constant supply of reliable
particular set up.
power is required to ensure that food is produced safely and properly. Here, Steve
The best course of action is for electrical
Hughes, managing director of power
engineers to consult a power quality
quality specialist REO UK, explains how
specialist that can provide an effective
electrical engineers can protect food
solution. REO UK, for example, designed
manufacturing plants from power quality
to packaging equipment that uses laser
the REOTRON SMP due to customers
problems.
microperforation to control packaging
requesting a product that could make
airflow and therefore improve product
laser perforation equipment reliable.
The food industry has changed
shelf life. This equipment uses lasers to
significantly in the last two decades.
create very small and evenly spaced holes
This SMPS uses specialized control
Due to fluctuating consumer demand
in packaging in a consistent and efficient
algorithms on capacitive loads so
and tightening legal requirements, food
fashion.
engineers can maintain voltage and current accurately, leading to a lower
manufacturers have been required to invest in new means of operating
Each of these developments is good
project reject rate. It also features liquid
effectively. This has typically involved
news for consumers, who have more
cooling that can be easily connected to
plant managers investing in new
assurances of product quality and
the existing liquid cooling systems used
technologies, from more efficient
freshness. However, they pose a
by most lasers.
equipment to digital data-collection
challenge for electrical engineers tasked
software.
with ensuring high plant power quality
The REOTRON SMP can also be
as few plant managers immediately
connected to remote monitoring modules
For example, the alarming number of
consider upgrading power supplies when
such as the REODATA-GSM. This provides
food recalls in recent years has led to a
specifying new technology.
performance data that plant managers can use to determine if and when
legislative push for better traceability of ingredients. This particularly came to
For example, laser microperforation
maintenance is needed. As with the other
the fore after the infamous horsemeat
equipment uses high frequencies that
data that plant managers must collect
scandal of 2013, which significantly
significantly hinder the performance of
during the production process, electrical
damaged the public’s perception of the
conventional power supplies. This means
engineers should install effective power
food industry. As such, manufacturers
that usage of the equipment causes
line communication (PLC) filters to
must now keep comprehensive data on
power quality problems, including voltage
remove harmonics that occur due to data
every part of an ingredient’s journey,
fluctuations that result in decreased
transmission and high frequencies on
which is only possibly with data collection
laser power output and an unpredictable
power networks.
software.
performance. If the equipment is not performing properly, it is unlikely that the
With these power quality problems
However, this is not the only way that
food packaging will be as breathable as
addressed, food can be monitored
food production facilities are changing. In
it should be and this leads to inaccurate
effectively as it moves safely along the
addition to the rising prevalence of data-
best-before dates and a possible risk to
production line and arrives in stores with
collecting sensors and software, there
consumers.
a good shelf life. From there, it’s only a matter of powering fridges and electric
are many new pieces of equipment being installed to improve process efficiency
To address this problem, electrical
ovens to see the food through the final
and product quality.
engineers must ensure that the
part of the food chain.
In particular, plant managers are turning
power supply (SMPS) that can handle the
24 FDPP - www.fdpp.co.uk
equipment has an effective switch mode www.reo.co.uk/home
Launch of High-Power Microwave Systems Built In Britain Leading the way in new developments
yoghurt, quark, wood, and synthetic
productivity has increased by 10% and
of the use of microwave power is British
materials, the list is endless. Typically,
production operating times extended by
engineering company DanTech UK Ltd
Dantech can power up to 75 kW from a
days between the CIP cleaning process
located in Lancashire.
single microwave power supply, although
because the product only is heated
they installed systems up to 900 kW.
within PTFE tubes that are microwave
Microwave energy can be used for many
transparent and thus microwaves pass
applications because it is clean, efficient
DanTech has collaborated with European
right through PTFE to heat the product
and fast. For many industries, microwave
institutes such as The Fraunhofer
instead of metal heat exchangers first.
energy is the ideal substitute for oil or gas
Institute of Stuttgart and universities in
fired process heating systems as there is
Netherlands, Italy, Spain supported by EU
Now available for test work is a stainless-
practically no pre-heating time required,
funding.
steel modular tunnel variant which is
just like a domestic microwave found
fully attenuated for operator safety. This
in the kitchen, only one hundred times
This work was focussed particularly on
unit has a 1.8m resonance chamber and
more powerful. Key factors in choosing
“Microwave volumetric liquid heating”
transport conveyor belt but can also be
microwave power include “Just in Time
for pre-heating yoghurt prior to pumping
used as a batch process.
Production”, clean processing, less risk
to a spray tower for making skimmed
of bacterial growth, small footprint, ease
milk powder. Trialling is now about to
For further details or discussion about
of operation to name just a few of the
commence on heating any liquid up to
the benefits of microwave power please
advantages.
130O Celsius for pasteurisation.
contact.
Dantech has built systems for various
The work has been carried out with
applications such as uptempering frozen
microwave and food scientists and at
blocks of meat or fish, cooking bacon,
one particular processing plant based
heating of various materials including
in Germany it has been found that
Colin Turner Managing Director Tel: +44 (0) 1704 894785 W: sales@dantechuk.com
FDPP - www.fdpp.co.uk 25
Balancing the mix GEA grinding and mixing equipment for burger applications help food processors maintain product quality and optimize yield while offering versatility Burgers are among the top choices on our lunch and dinner menus, and even one of the top ten choices as a snack. As the booming burger trend continues, modern preferences shift from the classic burger into premium beef masterpieces, nonbeef meat variations, plant protein-based alternatives and even into 100% veggie patties. With the flexitarian and healthconscious lifestyles gaining traction, food processors have to rise to the changing diet challenges while keeping yield and productivity in balance. As just recently presented at the GEA seminar Craftsmanship and the FUTURE of MEAT, whatever the challenge, GEA equipment and process technology are up to the job. GRINDING CAPABILITIES BEYOND EXPECTATIONS
GEA PROMIX MIXER AND DEFROSTING
Because the steam temperature in
SOLUTION
vacuum is 33°C (instead of above 100°C)
The GEA ProMix is a twin-shaft mixer
scalding or denaturation of proteins does not take place.
The robust GEA PowerGrind grinders
for products like hamburger patties,
are widely recognized as best-in-class
meatballs, luncheon meat and ground
To make a complete automatic solution,
for high-capacity grinding of both fresh
sausages, and for pre-mixing for wiener
GEA offers leading technology in further
and frozen meat and meat replacement
and frankfurter emulsions.
processing, automatic loading and
products. The innovative twin-screw design is the benchmark technique for grinding fresh or frozen meat without the need for changing the cutting set or screw. It results in fewer fines and less dust and no crushed meat. The PowerGrind grinders include an auto-reverse screw that optimises flow, faster infeed possibilities, hygienic and safety design that has earned DGUV approval and PLC control that facilitates standardization. These multifunctional grinders help meat processors improve operational efficiency and reduce costs.
26 FDPP - www.fdpp.co.uk
The variable wing speed provides, in combination with the range of mixing directions, optimal flexibility varying from fast protein extraction to delicate mixing.
packaging as well. MORE THAN JUST TECHNOLOGY Perfecting the technology is important, but GEA knows that its customers need
The GEA ProMix mixer is also available
much more. What really matters is the
as a ColdSteam M configuration for
whole package, bringing consultancy,
extremely fast defrosting. The ColdSteam
testing, technology, processing know-
technique rapidly defrosts pre-ground
how, training and committed lifetime
frozen meat using the characteristic that
support together to provide the ultimate
water boils at a lower temperature in a
partnership. GEA has a network of
vacuum. Injected steam condenses on the
experienced technicians to provide
cold meat block, efficiently transferring
installation, maintenance and spare parts
thermal energy and reducing defrosting
service worldwide.
time from hours to minutes.
Reach out to us via gea.com/contact to request more information or plan a visit to one of our Technology centers.
Redefining craftsmanship in burger processing Versatility in grinding and mixing with GEA PowerGrind and GEA ProMix Taste, mouthfeel and aroma, when it comes to eating pleasure the burger is one of those foods that lands high on the list. And even when preferences change over time, with the GEA PowerGrind and GEA ProMix with ColdSteam M technology you are able to produce anything varying from a classic high quality beef burger and a meatsubstitute burger from soy proteins to a 100% vegetable burger. With the food processing application know-how and support from our food technologists, GEA has all the ingredients to help you lead in a world of changing tastes. GEA Food Solutions Bakel BV
+31 492 349 349
gea.com/contact
Bonut Engineering Ltd
We have an integrated manufacturing
Dereve Safety Valves are certified to
and sales organisation which is focused
the requirements of Module D (Quality
on competitive friendly customer service
Assurance for Production, Final Inspection
and UK manufacturing capability which
and Testing) of the Pressure Equipment
enables us to offer bespoke products at
Directive (97/23/EC) with Module B EC
short notice.
Type-Examination. The range covers DN06 to DN25 sizes with set pressures
Our product accreditations and
from 0.5 Bar to 56.8 Bar.
operational framework are based on: • Bonut Engineering Ltd has been manufacturing engineering components in the UK since 1966. We are a well-known and trusted supplier to the fastener and general engineering industry of bolts and nuts, engineers studs, shaft collars, parallel keys, gib head keys, precision turned parts in stainless steel, high grade alloys and non-ferrous metals and also Dereve brand safety and pressure reducing valves in plastic, brass
ISO9001 Quality Management System
•
Valves approved to EU Pressure Equipment Directives
•
WRAS water valve approval
•
Achilles approved supplier registration
•
Ex stock availability on standard products
•
Member of the British Valve and Actuator Manufacturers Association (BVAA)
and stainless steel.
Our Dereve brand Pressure Reducing
Our experience of both the fastener and
WATER installations up to a capacity of
valve manufacturing businesses enables us to support our customers over a wide sector of Industry. We are an independent privately owned business, based in Stockport, Cheshire.
28 FDPP - www.fdpp.co.uk
Valves are principally designed for use on 23 LPM (5GPM), and can also be used as AIR regulators.
Dereve Valves are supplied to the required set pressures, pre-set and individually tested with test certificates. The valves are made from Brass or Stainless Steel and are soft seated type. See our data sheet for further details. Please contact our sales team for current availability. Dereve Fusible Plugs are made to BS 1123: 2006 and are manufactured to traditional drawings and specifications which are now the property of Bonut Engineering Ltd. We recommend calling our sales team to check availability as we can provide most standard items and many special products on very short lead times. Most of the popular products are available on same day despatch.
Our data sheet, which can be downloaded from the web site, contains full details of the products and the specifications we can supply to.
www.bonut.co.uk
Rittal Offers Panel Opportunity to Test Drive the Perforex Solution Rittal is offering UK customers the chance to ‘test drive’ its Perforex machining and automation systems before they buy Rittal Perforex machining centres
They can bring examples of their own
there’s less waste, it can also transform
are a major advance for switchgear
enclosure modification projects using Rittal
the working environment.
manufacturing. They are designed to
AE enclosures and compare the quality of
automate the creation of bore holes,
finish they’re currently achieving, as well as
cut-outs and threads in mounting plates,
the time a job takes, with that delivered by
enclosure doors and side panels. It means that the time-consuming and mechanical processing steps required for the preparation of enclosure panels can now be accomplished in a single work step to an extremely high degree of accuracy. The work can be simply programmed into the Perforex to be repeated multiple times for fast, effective batch processing.
the Perforex. “The Perforex really is a game-changer for panel builders,” says Paresh Kansara, Rittal’s Product Manager for Industrial and Outdoor Enclosures. “Automation of mundane and routine tasks improves accuracy and quality, as well as increasing productivity and customer satisfaction.
“This is the first time we’ve been able to offer a no-obligation opportunity for customers to see it in action and ‘test drive’ it in the UK. We’re looking forward to demonstrating it to them.” Rittal’s Working Demonstration Centre also includes a RiMatrix Rig – Rittal’s integrated modular solution for IT infrastructures - and a working IT chiller, which demonstrates Rittal’s ongoing commitment in preparation for IoT
“We’ve heard of projects that would have
demands and delivering edge computing
Customers are being invited to
taken up four hours, now completed in 20
solutions.
Rittal’s new Working Demonstration
minutes to a consistently high standard
Centre in Rotherham to see a working
of finish, whether the order was for one
demonstration model of the Perforex.
panel, or 100. And because it’s cleaner and
The Perforex is one of a range of automated tools, developed by Rittal, to support panel building and switchgear manufacturing. They include tools to help with: • handling and ergonomics in the assembly of mounting plates and panels • cutting centres for effortlessly cutting cable ducts, cable duct covers and support rails • automated wiring to automatically wire enclosure mounting plates, which is a huge time-saving advance – potentially saving 15 working hours per enclosure To book a Perforex Free Trial customers should contact their Local Rittal Area Sales Manager, or email information@rittal.co.uk. Further information at www.rittal.co.uk and www.friedhelm-loh-group.com or on twitter @rittal_ltd.
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CLIMATIC CHAMBERS The KK climatic chambers at Pol-Eko, feature an extended temperature and humidity range and can be used for tests of electronics, plastic or building materials.
Applications: • growth of plants and fungus • seeds germination • microorganisms and insects breeding • photostability tests • food preservation tests • any kind of research that requires • a stable temperature and humidity environment (optionally light) • tests of building materials
Tel: 01257 270 433
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Email:amy@richmondscientific.com
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Website:www.pol-eko.com.pl/home-en/
Eurolec Q&A 1. How long has the company been
O.2°C for those sensitive food, lab and
running?
pharmachem applications.
Established in 1998, building on 20 years’
Our portable instrument TH, PR & IR
experience with previous company, Eirelec
ranges features very robust metal cased
Ltd.
options for manometers, infrared and
source together with the RT162 reference
probe thermometers. The Eurolec SC
thermometer provides a swift return on
2. What does Eurolec specialise in?
and CSEC series temperature calibrators
investment whilst ensuring the expense,
Eurolec design and manufacture a range
provide significantly better accuracy and
inconvenience and downtime associated
of portable temperature and pressure
stability performance compared to other
with offsite or external calibration is
monitoring instrumentation and a range
similarly priced options on the market and
removed. This system allows the user to
of dry well temperature calibration units.
a very competitively priced alternative to
quickly and easily check the accuracy of
We are also the UK & Ireland distributor
some of the much costlier solutions.
thermometers (both probe and infrared
for Ono Sokki, renowned Japanese
types) through a freely adjustable range
manufacturer of high spec engine
4. What are the key benefits to using
(approximately -20 °C to + 85°C). This
tachometers, rotary encoders, linear
Eurolec?
model (together with other units in the
gauges, FFT analysers and vibrometers.
Reliability and value of our products and
CS series, offering different temperature
quality of service. Many of our instruments
ranges) has proven to be a popular and
3. How has Eurolec differentiated
are still in daily use 15 – 20 years on and it
effective alternative to both the more
themselves in the industry?
is genuinely rare that we lose a customer.
basic and less accurate dry blocks and the
Eurolec have a number of unique selling
significantly more expensive laboratory
points – our competitively PC Temp PT2
5. What are some of the best-selling
thermometer for example features best
products at Eurolec?
in class accuracy providing better than ±
The CS174 temperature calibration
spec options currently on the market. www.eurolec-instruments.com
FDPP - www.fdpp.co.uk 31
Powder Metering at ultra-low levels Bulk Solids dosing equipment for feed rates above one kilogram per hour are readily available. A few companies can offer flow or batch rates below 50 grams per hour however, for applications requiring true micro dosing at quantities below this, the equipment becomes difficult if not impossible to obtain. Trantec have been developing a micro dosing screw feeder capable of extremely low feed rates and unrivalled accuracy. Combining Trantec’s modern, in-house computer-controlled machine tools with their twenty plus years of experience producing Powder Metering Feeders, the “Nano” Feeder has gone from concept to working prototype in record time. Accurate feed rates below 5 grams per hour are now achievable. In-keeping with Trantec’s policy of continual development, the Nano Feeder is currently undergoing refinement and intensive product testing to iron out any manufacturing issues and improve production times, an important factor to keep the Nano Feeder competitively priced. Micro batch dosing presents numerous challenges which are simply not present on larger machines. The miniaturisation of the Nano Feeder’s components demands new techniques of manufacture and even tighter tolerances than usual. Careful design and experimentation have enabled us to create robust parts which can tolerate repeated handling in an industrial or laboratory environment. From the initial machine concept, Trantec utilised 3D modelling and highresolution 3D printing to produce concept components. The 3D printed parts were assembled into a working prototype which allowed actual material trials on feed rates and accuracy.
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Once proven, the design was further
Our exclusive design ensures that
enhanced to the highest specification
wastage of expensive materials is kept to
required by the Bulk Solids industry by
a minimum, with very little residue being
introducing pharmaceutical standards
left in the feeder.
to the build quality. Metal detectable blue silicone gaskets, PTFE dry running
Complimenting the Nano Feeder’s
shaft seals, dismantling without tools for
mechanical capabilities, Trantec offer
easy cleaning and autoclave compatible
weigh control systems for both loss in
components are now available as optional
weight and gain in weight applications
features.
including Gravimetric type continual weight loss monitoring and correction.
A typical Nano Feeder comprises a
Nano Feeders can be mounted on a
conditioning chamber within the feeder
dedicated weigh unit which offers even
body, complete with variable speed
greater accuracy and control.
rotating agitator and variable speed rotating Auger, which provide constant
Selection of the correct Nano Feeder
or intermittent feeding to suit the
configuration is essential for achieving
application requirements. The agitator
optimum performance and accuracy. The
manipulates the product to a uniform
nature and characteristics of the product
density to ensure consistent loading of
is an important factor when choosing the
the auger.
size of the Auger Screw and configuration of the agitator.
The agitator employs highly efficient contra rotating blades to break ‘bridges’
Trantec offer a free, comprehensive
and ‘rat holes’ using technology borrowed
product testing service to all our clients.
from ribbon blade mixers.
Upon completion of testing, we will provide you with a report, detailing our
The product is then administered into
findings and our recommendations
an auger screw, which can be rotated
for trouble-free feeding. Alternatively,
at variable speeds, ensuring accurate
customers can witness material trials
metering at a constant volume of 1% to
first-hand or request a video with your
2% typically.
report.
Modular in design, Trantec’s Nano-
For more information
feeders offer easy access to all parts for
Tel: 01282 777566 or send your enquiry
optimum cleaning and maintenance.
to sales@trantec.info
CONVEYOR SPARES Compatible, available, affordable
Why choose Powder Conveyor? -
Established over 21 years.
-
We cover a wide range of machine sizes.
-
Our spares are 100% compatible.
-
EC & FDA approved materials of construction.
-
Spiral available in 316 stainless & carbon steel.
We supply Flexible Screw Conveyor Systems. As part of our service to the Powder Handling Industry, we also supply Spiral & Tubes Spares.
- Suitable for Food & Pharmaceutical applications. -
Round, square or rectangular spiral.
-
UHMWPE Tube.
-
Many sizes in stock with next day delivery.
-
Superior quality at a fraction of the price
of the OEM.
Please contact us for more information.
+44 (0)1282 777566 sales@trantec.info www.powderconveyor.co.uk Powder Conveyor is a trading name of Trantec Solids Handling Ltd
NSK Self-Lube bearings help food plant save over €54,000 a year As a result of pillow block bearings that
wraps and retain them for long enough to
In contrast, the introduction of NSK Self-
were failing every six weeks on the
prove. The tortilla wraps travel from one
Lube Triple-Lip Sealed Units has produced
multiple-belt dough-prove section of a
end of the dough prove, flip over on to the
zero failures over a 12-month period.
process line, a UK-based tortilla wrap
belt below, and travel in the other direction.
These bearing units feature a nitrile rubber
manufacturer turned to NSK for help.
This sequence is repeated until they enter
triple lip that is bonded to a protective
Investigations by NSK’s expert engineering
the oven for baking.
pressed-steel shield. As a result, longer bearing life is achieved through superior
team attributed the failures to the ingress of flour particulates and set-screw
Dough-prove conveyors operate in harsh
loosening (shaft creep) due to vibration. A
conditions where they are exposed to flour
recommendation was subsequently made
particulates and metallic debris from chain
Additionally, the bearing units provide
to replace the tortilla wrap manufacturer’s
and sprocket wear (a number of rollers
extended re-lubrication intervals, which
standard pillow block units with Self-
on dough-prove conveyors are typically
in turn greatly reduces maintenance
Lube Triple-Lip Sealed Units and eccentric
driven by sprockets and chain). For the
costs and increases the productivity
locking collars from NSK. The replacement
tortilla wrap manufacturer, this operating
of machinery and equipment. In total,
environment meant that two mounted
the annual savings at the tortilla wrap
bearing units and one 35mm diameter
manufacturer have been calculated at
year, resulting in significant cost savings.
shaft required replacement approximately
€54,665.
B112018-N-Image1.jpeg – Flour
reported as damaged beyond use due to
Self-Lube Triple-Lip Sealed Units offer
heavy contamination and creep damage to
simple implementation and represent a
the bore, while the roller had to be replaced
ready replacement for existing bearing
prove belt conveyors.
due to an undersized shaft diameter at the
units. They are available for both set-
bearing fitting surface (from wear damage
screw and eccentric locking collar insert
The dough prove at the tortilla wrap
caused by creep).
options, in metric and imperial bore sizes.
bearing units have successfully extended operating life from six weeks to over one
particulates can be extremely damaging to incorrectly specified bearings on dough-
manufacturing plant has 42 rollers in total, which prior to the NSK recommendation were each supported by two pillow-block bearing units with a single lip seal and set screw locking arrangement. Rotation speed is around 120-rpm. A belt is wrapped around the rollers to convey the tortilla
34 FDPP - www.fdpp.co.uk
seal performance.
every six weeks. The bearings were
Importantly for the application at the Every failure would require a significant
tortilla wrap manufacturer, the selection
number of man hours to perform the
of eccentric locking collars successfully
replacement, and bring about substantial
reduced insert loosening in service, without
machine downtime and costly production
damaging the shaft.
losses. www.nskeurope.com
MSE Hiller rise and shine in the food Industry…
MSE Hiller have recently installed several
Starch is notoriously high in BOD and it’s
solids liquid separation units into the
removal from effluent means that it can
food industry, many at household names
significantly save on effluent disposal
such as Branston’s, Burts, Diageo, Heinz,
costs via the mogden formula as well as
Pepsico, Quaker Oats, Kellogg’s, Kettle,
providing a saleable product.
Walkers, 4Ufreshproduce etc Potato starch solids recovery in the crisp The Hiller Decapress units are able to
Industry are typically a crumbly powdery
process high flowrates from a small
white solids discharged at 60 – 70 % dry
footprint producing a high dry solids cake
solids and Hiller have installed machines
and a cleaned effluent which is easy to
Worldwide in this sector including China,
dispose of.
Egypt, Pakistan, Poland, Thailand, Turkey, USA…
Following a competitive tender for their production facility at Trafford park
Meanwhile on potato chip processing lines
Finally juices such as Apple, Beetroot,
Manchester, Kellogg’s installed a DP37-
and potato processing plants peel waste
Carrott, Elderflower, Grape, Ginger, Garlic,
422VABD Hiller Decapress unit to process
can be recovered and dewatered to a
Orange etc are processed on Hiller two
upto 14 m3/hr of water treatment sludge
stackable transportable mass at 22 - 30%
phase Decafood machines which produce
from a combination of DAF and biological
ds.
high quality food grade products.
without polymer addition is able to achieve
Soil waters muds sands and silts can be
a dry solids cake of around 20 - 25% ds.
dewatered to 45 – 60% ds.
With enclosed, highly automated, CIP
Burts chips installed a DP37-422VABD
New developments for the food sector
Hiller Decapress unit to process up to 10
include the Three phase DecaOil machines
m3/hr of combined plant waste water. The
which are installed where Oil, Water
machine which operates without polymer
and solids need to be recovered in a
addition is able to achieve a dry solids cake
single process stage, often at elevated
of around 30 - 45 % ds reducing effluent
temperatures. Olive oils, fish oils and
disposal costs at their Plymouth site.
mineral oils are just three examples of this.
processes. The machine which operates systems in food grade designs and capacities ranging from 0.2 to 120 m3/ hr the Hiller DecaPress, DecaFood and DecaOil centrifuges are certainly starting to rise and shine in the food processing industry sector. www.mandse.com
FDPP - www.fdpp.co.uk 35
Blinds & Shutters Ltd Est. 1965
Established in 1965, Cooks Blinds & Shutters Ltd is a family enterprise, having expanded into separate companies, all working together to offer a large range of products and services throughout East Anglia and beyond.
The product divisions offered by the company are: Blinds & Curtains, Awnings & Glass Rooms, Industrial Doors & Shutters, Garage Doors & Security Grilles, Gates & Barriers. Cooks Blinds & Shutters Ltd specialise in a vast range of products, including Steel Personnel Doors, Fire Rated Shutters & Curtains, Fast Action Doors, Loading Bay Equipment, Shopfront Security Shutters & Grilles, Acoustic Doors & Movable Walls, Canopies & Shading, Plantation Shutters, Internal and Integral Blinds, Garage Doors of all types and Entrance Doors. Offering Supply, Installation, Maintenance & a 24-hour Repair Service. With more than 80 members of staff, many of whom are long serving. Cooks are also active members of associated trade organisations: the British Blind & Shutter Association (BBSA) and the Door & Hardware Federation (DHF). Together with our long established trade partners, such as Hormann and Weinor, Cooks are able to offer a considerable number of high quality products from leaders in the global market. Cooks Blinds & Shutters Ltd has established its name and reputation throughout East Anglia, offering free expert advice, free site surveys and quotations, manufacturing, installation, servicing and maintenance. Backed up by a 24-hour emergency call out service. All products are guaranteed and come with a manufacturers warranty. The company is committed to providing outstanding levels of service, using quality products, competitive prices, and our own fully trained and experienced installation teams. For any application, whether standard or purpose made, we have got the product for you. Please contact our friendly and knowledgeable sales staff to discuss your requirements today. Showroom Open: Monday to Friday 8am - 5pm and Saturday 8.30am - 12.30pm
Visit: Cooks Showroom, Burnet Road, Sweet Briar Ind. Estate, Norwich, NR3 2BS
Telephone: 01603 410304
Email: sales@cooksdoors.co.uk
www.cooksdoors.co.uk
Wooden Blinds
Solar Shadings
Awnings
Blinds & Doors
Security Grilles
Est. 1965
Roller Shutter Doors & Grilles, Fire Shutters, Sectional Overhead Doors, Steel Door Sets, Sliding Folding Doors & Fast Action Doors. We have been established for over 50 years and are renowned in Norfolk, Suffolk and across East Anglia for providing excellence of service and an extensive range of high quality products.
Roller Blinds
Showroom Open: Monday to Friday 8am - 5pm & Saturday 8.30am - 12.30pm Cooks Industrial Doors Sweetbriar Industrial Estate, Norwich, Norfolk, NR3 2BS. T: 01603 410304 F: 01603 405090 E: sales@cooksdoors.co.uk Dock Shelters
Acoustic Doors
Curtains
Fire Shutters Steel Doors
Industrial Shutter Doors
Sectional Garage Doors Up & Over Garage Doors Roller Garage Doors
Crash Doors
Vertical Blinds
Industrial Doors
Side Sliding Doors
Entrance Doors
Venetian Blinds
Partitions
Galebreakers
Lift with your legs: The RoSPA guide to keeping you on your feet Packline Materials Handling Announce The New Roll Handling Equipment With Powered Drive For Both Forward And Reverse Drive. New to Packline Ltd, the roll lifting equipment with powered drive has been designed to meet criteria where the minimum amount of physical effort is required to provide precision manoeuvrability of the roll lifting machine with both forward and reverse drive. Constructed from stainless steel, this roll handling equipment is suitable for clean room environments and food and drink processing industries. The gas strut suspension system ensures that the powered drive wheel always maintains full contact with the floor. The powered drive wheel is made from Polyurethane so ensuring suitability for clean room and high care applications. The powered drive uses the roll lifter’s
• • •
safety features including: •
Keyed E-Stop for the main ‘on and off’ switch control.
•
A controlled activation system where the tiller is lowered slightly so that the activation micro-switch button can be used to power the drive system.
•
An anti-trap safety device so that the operator cannot be trapped between the machine and a wall of similar solid object.
Benefits and Features: •
Easy and safe ergonomic handling by a single operator.
•
Full and precise maneuverability for ease of operation with minimal effort.
38 FDPP - www.fdpp.co.uk
The small footprint makes this roll
applications.
handling equipment highly manoeuvrable
The possibility of retro-fitting to
and a natural choice for today’s narrow
existing roll lifting machines.
production lines and demanding lifting
Quick and easy removal and
requirements.
replacement for cleaning and
12-volt battery as its power source and has numerous and advanced built-in
Suitable for high risk and hygienic
•
servicing.
For further information on the roll lifting
Low maintenance.
equipment with powered drive, or the full range of lifting and handling equipment,
The powered drive unit is a ‘bolt-on’
please contact Packline Materials
addition to the roll lifting machine and
Handling. For a full list of worldwide
can be easily removed and refitted, as
distributors please visit Packline’s
required.
website.
This stainless steel roll lifting machine
The Powered Drive Roll Lifter provides
is suitable for use in the following
precision manoeuvrability of the Lifting
industries:
Machine with both forward and reverse drive.
•
Food
•
Drinks and Beverages
•
Dairy
•
FMCG (Fast Moving Consumer
Packline Ltd
Goods)
Unit 28, Newtown Business Park Ringwood Road, Poole, Dorset
The purpose-designed compact
BH12 3LL, UK
framework, positioning of handlebars and
E: info@packline.co.uk
addition of an optional remote control
W: www.packline.co.uk
device provide improved manoeuvrability
T: +44 (0)1202 307700
and ease of use for the operator.
Smart Sensor CSS 014 Measures Temperature and Humidity
Condition monitoring is an essential part of predictive maintenance. This applies not only to enclosures and switch cabinets in industrial plants, but also to a large number of different applications in which regulated processes take place. STEGO's Smart Sensor CSS 014 measures two important parameters - temperature and humidity - and helps to maintain an optimal climate. Key Parameters: Temperature and Humidity
Smart Sensor, Smart User The CSS 014 Smart Sensor transmits the data it acquires as a standardized analog 4-20 mA signal. With this signal users can further process and convert the measured values within a control or monitoring unit, e.g. a PLC. Due to high measuring accuracy and signal strength connection wires with a maximum length of 30 m can be used. Thus, scenarios beyond the classic control cabinet application can be implemented. In principle, any larger, spatially sealed
Condition Monitoring is all about
application with a defined atmosphere is
paying attention to detail. The key
suitable.
parameters within the switch cabinet should always be under control. The permanent measurement of temperature and humidity in the switch cabinet is an important element in preventing condensation, which leads to corrosion and thus failure of components. And this is where STEGO's CSS 014 Smart Sensor comes into play, combining three functions in one compact device: a sensor, interface and transmitter all in one. The CSS 014 measures ambient temperatures with high sensitivity within a range of -40 to +60 °C while keeping a close eye on the relative humidity range from 0 to 100% RH.
voltage is DC 24 V (DC 12 - 30 V) with a maximum power consumption of 1.8 W (typically 0.4 W). Tested safety is certified for the Smart Sensor CSS 014 through successful approvals with VDE and UL according to the standard IEC 61010-1 / DIN EN 61010-1. STEGO - Perfect Thermal Management Since it was founded in 1980, STEGO has
Inner Values for Demanding Applications The sensor unit of the CSS 014 is thermally decoupled and encapsulated with a circumferential seal. Rewards of this effort: a high vibration resistance and compliance with the IP20 degree of protection. The protective lacquercoated board of the CSS 014 incorporates microcontrollers, interface drivers and EMC protection units in a heat-optimized arrangement so that any influence on the measured values due to waste heat is ruled out. A shielded M12 round plug ensures a fast connection and safely transmits the signals of the two measuring channels for processing.
40 FDPP - www.fdpp.co.uk
The operating
been developing, producing and selling an ever-growing range of products for the protection of electric and electronic components. All STEGO products for cabinets and enclosures â&#x20AC;&#x201C; heaters, fan heaters, filter fans, LED-lamps, thermostats, hygrostats and accessories - are aimed at reaching optimum climatic conditions in the most varied environments, ensuring that all sensitive components work reliably at all times. STEGO is now represented at 12 locations and by more than 200 sales partners worldwide. www.stego.co.uk
THE NEW FILTER FAN PLUS
EXPELS MORE AIR FROM AN ENCLOSURE.
STEGO ‘the protector of electronics’ have developed a new filter fan series. This series has a more effective airflow and significantly increases air volume, thanks to its unique air-flap outlet technology, and only one filter mat. But there is more …
TAKE A LOOK AT ALL PRODUCT HIGHLIGHTS:
WWW.FILTERFAN-PLUS.COM
STEGO UK Ltd. | Unit 12, First Quarter Bus. Park | Blenheim Road, Epsom | Surrey KT19 9QN | www.stego.co.uk
Zemic load cell for high-speed packaging machinery DAMTECH choose Zemic load cell and weight transmitter for egg grading machine DAMTECH’s E-Grader 40 egg weighing, sorting and packaging system.
ZEMIC’s L6N load cell and T1 weighing transmitter – available
The T1 weight transmitter is DIN rail
from Variohm EuroSensor.
mounted, has an integral 6-segment semi alphanumeric display and takes care of set-up and calibration - with a wide
DAMTECH Egg-Handling BV specialises
sources are becoming increasingly popular
in automated egg processing machinery
for consumers but are still subject to the
and recently, with the help of load
rigorous quality and legislative regulations
measurement specialists Zemic Europe,
required of large producers. The machine
developed its latest E-Grader 40 egg
can handle 5 different grade classes
weighing, sorting and packaging system.
between 43 and 73 grams. Consequently
With a maximum capacity to grade 28800
the design brief included not only accuracy,
eggs each hour and scalable up to six
reliability and straightforward integration
lines, the state-of-the-art machine utilises
in the machines’ architecture but also ease
Zemic’s L6N series single-point load cells
of maintenance and, of course, competitive
As a major global sensor and transducer
in combination with its
cost.
manufacturer, ZEMIC’s comprehensive
Top-Sensors T1 weight transmitter to
choice of output configurations including analogue (voltage and current) as well as USB and many commonly used fieldbus protocols. For use with 1, 4 or 8 load cells, it provides excitation voltage and load cell signal conversion making integration with the customers’ control system straightforward as well as scalable.
product range includes single point or
provide high-speed processing at the rate
Zemic’s L6N load cell and the T1 weight
platform cells, compression cells, S-type,
of one measurement per 300 ms.
transmitter provided best fit components
shear beam and dual shear beam load
for the machine
cells. Both standard and customised
Zemic, represented with full technical
where the anodised aluminium-alloy
products are available through Variohm
support in the UK by Variohm EuroSensor,
and IP65 rated single point load cell
EuroSensor.
works closely with its customers to provide
with OIML approval offered a maximum
solutions that differentiate their market
platform size of 350 x 400 mm. This load
With load capacities ranging from a
position. As weighing was not a technology
cell is well proven for use in a variety of
few hundred grams to over 500 Tons,
area that DAMTECH had encountered
applications and has a pedigree of use
applications include pricing scales, hopper
previously the two companies’ combined
in the medical weighing market. The
scales, weighbridge platforms, elevator
their respective skills in automated
measurement ranges available span 0…3
and in-vehicle weighing system and more.
machinery and force sensors to develop
kg up to 100 kg, and with a combined
ZEMIC has several product lines with
the E-Grader 40 which is aimed at farmers
error of less than 0.02% FS the L6N
OIML-R60 ‘legal-for-trade’ approval.
that sell their commercial egg produce
features industry leading precision, build
straight from the farm. These supply
quality and long reliable life.
42 FDPP - www.fdpp.co.uk
www.variohm.com
AD-4212C Series The AD-4212C Series was planned and developed as a product that can satisfy all the requirements for production line systems. The AD-4212C compact weighing instrument is highly precise, responsive, durable, as well as resistant to dirt. Applications: •
High-speed weighing
•
High-speed check weighing
•
Isolated weighing
•
Precise: down to 1mg
•
Compact: only 59mm width
•
Durable: with IP65
•
High resolution and quick stabilization times down to:
•
0.5 second up to 30 grams
•
1.0 second up to maximum capacity Tel 01257 270 433
|
Email: amy@richmondscientific.com
|
Website: richmondscientific.com
Barton’s hygienic seal benefits bakery installation Aptech (Powder Systems) Ltd, innovators in and integrators of bulk material handling processes, has just installed a 40 tonne Barton Fabrications silo for flour storage at a UK bakery. The silo features Barton’s unique hygienic sealed skirt design, which allows the use of load cells for accurate content management while keeping the area below the silo clean, dry and free from vermin. Commenting on the silo design and process equipment installation, Richard Cleaver, Project Engineer at Aptech said: “The client wanted a large capacity silo, but local planning restrictions constrained the design height of the storage vessel. Barton was able to meet the challenges of the brief with an 8 metre high, 4.2metre diameter silo. “The silo and powder handling equipment ensures flour is stored in a clean, de-humidified environment which ensures clump free movement and eliminates the possibility of mould growth. The new installation provides automatic dispensing of flour to the customer’s production line, which saves both time and labour.”
A double door design incorporated into Barton’s silo supplied to Aptech allows easy access to the ‘below silo’ area for ease of maintenance of the bulk material handling equipment. www.bartonfabs.co.uk
FDPP - www.fdpp.co.uk 43
Midland Asset Finance As we approach the crunch point of
particularly in the food and drink industry,
the benefits of offering finance without
Brexit, data from the Food and Drink
and offering a tailored finance package
disrupting your own working routine.
Federation (FDF) has shown a decline in
can provide you with a competitive edge
All you need to do is let your customers
business and buyer confidence amongst
and assist you by increasing your sales.
know that finance is available through us
manufacturers this year.
That’s why we have created our Supplier
and we’ll take care of everything else.
Partnership Programme. Paired with the falling value of the sterling, there has been a general increase in working costs for manufacturers throughout 2018, and that has led to further increases in price for the end users. Whether it involves buying a new powder coating machine or purchasing an industrial oven, clients are now looking for ways to continue with their buying plans without taking further expenditure out of their businesses. Setting yourself apart from the competition…
If partnering with Midlands Asset Finance What is it? Designed to help both you and your customers, the programme allows you to offer finance for your product at every point of sale - whether that’s online, over the phone or in person - at any time of the day. We have created an online tool called Asset Finance Compared that compares a wide range of funders and will issue the customer with a Decision in Principle in less than 60 seconds. We handle everything in-house too,
Staying ahead of a saturated market
from I.D. verification through to pay-out,
can be a challenge for manufacturers,
meaning, as a business, you will get all
44 FDPP - www.fdpp.co.uk
and Asset Finance Compared sounds like something that your business and customers would benefit from, call us on 01773 864 864, visit www.assetfinancecompared.co.uk or email hello@assetfinancecompared.co.uk and we will be happy to arrange a meeting or answer any questions you may have.
LED Synergy With over 35 yearsâ&#x20AC;&#x2122; experience in the
every customer through all aspects of
business, LEDsynergy is a market leader
their project. Flexibility and careful design
in the field of Programmable Electronic
are key factors in ensuring accurate
Display Systems and are able to offer a
compliance to customer specifications
vast range of LED displays to meet a wide
with relatively short lead-times.
variety of customer applications from
If you want to find out more about how
simple single and multi-line displays to
we work then why not give us a call on
time and countdown clocks, to full colour video boards for both Indoor and Outdoor use. The displays can be used creatively and imaginatively to display eye catching effects. The full colour video boards are stunning and will run live video images, pre-stored adverts and animation to absolutely stunning effect. We are totally dedicated to the design, development, supply and installation of Programmable Electronic displays for a vast array of differing environments. We have a highly dedicated and professional team all working in synergy to offer the complete solution from initial design through fabrication to installation and commissioning. We provide the best advice, very competitive prices and highly reliable products.
46 FDPP - www.fdpp.co.uk
With a vast range of products we can compete at all levels of tendering. We installed a bespoke monolith with full colour video screen at an award-winning hotel and Jazz club in Hampshire. The stunning monolith display, constructed in powder coated steel has two full colour
01264 303030 or email us on sales@LEDsynergy.co.uk. Or why not come to visit us at our offices in Andover, Hampshire, we have a showroom where you can have a play with the displays and you can see just how impressive and versatile they are.
electronic LED screens back to back and stands just short of 5 metres high. We install production and health and safety displays and screen into countless factories across the country keeping the workforce both safe and informed on production performance and targets. The key to our success is reliability coupled with the highest quality of design and service, with a total commitment to
Tel: 01264 303030 sales@ledsynergy.co.uk www.ledsynergy.co.uk
Parker Bioscience Filtration announces appointment of new market development manager for Food and Beverage Parker Bioscience Filtration has announced
knowledge, which has been built up over
the appointment of a new market
more than 23 years. His experience of
development manager to oversee its Food
working with companies across three
and Beverage operations.
continents has given him a unique insight into operational best practice.
Ian Curran – who has worked at Parker Bioscience Filtration (formerly Parker
“He has an extensive knowledge of the needs
domnick hunter) for more than two
of our customers, from breweries to dairy
decades – has moved to the role from his
plants, and I am therefore delighted that he
previous position as business development
will now be spearheading the delivery of
manager.
Parker Bioscience Filtration’s strategy in the food and beverage sector.”
Parker Bioscience is part of Parker Hannifin, the world’s leading diversified
Parker Bioscience Filtration helps
manufacturer of motion and control
manufacturers in the dairy industry reach
technologies and systems, and has
distant customers by increasing the shelf-
operations in Oxnard, California and Birtley, UK. Parker Bioscience Filtration has five decades of experience in working with the international food and beverage sector and offers a wide range of filtration solutions. It has specialist expertise in the dairy, brewing, bottled water and wine
Ian’s previous positions have seen him build up an extensive knowledge of international food and beverage processing operations and he has engaged with clients across Europe and the Middle East, working alongside multinational companies to address their filtration challenges.
industries, and supports companies in
Commenting on his new position, Ian Curran
improving process control, efficiency and
said: “With a range of new product launches
security throughout their production and
in the dairy and brewing industries coming
packaging processes.
on stream this year, it’s an exciting time to
Ian, who is based at Parker Bioscience Filtration’s Birtley site, will be responsible
be taking up this role at Parker Bioscience Filtration.
life of their products and supports them in reducing overall product waste resulting from bacterial contamination. It offers a range of sterile gas filters for all stages of the production and packaging process and provides solutions which are used in aseptic packaging, dairy tank vent filtration, dairy product purge operations and sanitary separations. Parker Bioscience Filtration has also developed cutting-edge technology for use in sterile filtration in the brewing industry and recently announced the formation of a partnership with Belgium-based company Agidens Process Automation.
for overseeing Parker Bioscience’s
“I’m looking forward to supporting the growth
food and beverage strategy and driving
of our services to the food and beverage
its growth in the dairy, brewing, wine
industry and helping to shape solutions which
and bottled water sectors, as well as
will have a major impact for operators in
implementing product launches and
the dairy, brewing, bottled water and wine
developing new partnerships.
sectors.”
He started his career with Parker Hannifin
Kris Holmes, business unit manager at
as distribution sales manager in 1995
Parker Hannifin, added: “Ian has a wealth of
before being promoted to business
expertise in serving the food and beverage
For more information, visit
development manager in 2007.
industries, and a deep level of product
www.parker.com/bioscience
48 FDPP - www.fdpp.co.uk
This has enabled the global brewing industry to access systems which integrate Parker Bioscience Filtration’s microfiltration solutions with Agidens’ automated processing technology.
FIPA in practice: Restack packages and sacks by pressing a button Ergonomic workplaces take the strain off personnel while increasing productivity in commissioning. IKEA Components in Slovakia also realized this and improved working conditions using FIPA handling solutions. Thanks to the flexible FIPA solution, the company can adjust perfectly to ever changing product and process variants. At IKEA Components s.r.o. in Malacky north of Bratislava/Slovakia, packages and plastic sacks weighing up to 35 kg are transferred from one pallet to another. This has always been rather heavy work. IKEA was thus looking for a versatile ergonomic solution that would increase their productivity. FIPA and local partner O.P.O. (http://www.opo.sk/) impressed IKEA with a flexible handling solution for five workplaces. The complete package included consultation, delivery and onsite installation. Complete solution with FIPALIFT Smart For each workplace the solution includes a jib crane, a FIPALIFT Smart tube lifter with all the accessories and three different systems that ensure flexible adaptation to the handling task. The particularly ergonomic FIPALIFT Smart tube lifter with a lifting force of up to 65 kg has been optimized for in-house logistics processes. Equipped with a Varioflex® bellows vacuum cup with a diameter of 160 mm, the tube lifter is the ideal solution for transferring and picking packages and boxes. The proven vacuum cup with two hardness ranges, 30° Shore A on the sealing lip and 60° Shore A on the
bellows body, ensures reliable handling even in case of slight load unevenness, thanks to the very soft sealing lip. The lifting device with the load can be easily rotated 360° for precision depositing. The FIPALIFT picks up or deposits the load at the touch of a button. Thanks to the flexible change-over system, the lifting device is quickly
The system operates around the clock and seven days a week.
adapted to the respective handling task.
IKEA Components s.r.o. is full of praise for
The vacuum gripper, consisting of a
easy conversion.
cross beam and four bellows vacuum cups with a diameter of 75 mm, enables comfortable relocation of cardboard
the FIPALIFT tube lifter’s versatility and
The short conversion times allow personnel to react quickly to different
boxes.
commissioning tasks.
The FIPALIFT extension featuring an oval
The delighted process developer says:
suction shell with sealing foam, which can be changed even without tools, is suitable for handling sacks or other shrink-
“Improving working conditions is very important to us. With the FIPALIFT Smart, FIPA provides a handling solution that
wrapped goods.
improves ergonomics at the workplace
Time is money for logistics
productivity.”
Faced with increasingly complex
www.fipa.com
while increasing our company’s
challenges, automation needs to deliver peak performance, especially in the warehouse.
FDPP - www.fdpp.co.uk 49
CERTUS’s In-house Food Pathogen Detection System Delivers Multiple Benefits for Food Processors Food processors now have a simple, safe, and smart solution for detecting pathogens in their facilities. The revolutionary new CERTUS System is an in-house pathogen detection system that provides cost savings, streamlined environmental monitoring, and the ability to strengthen quality control measures with ease. This AOAC-certified system is changing the way food processors do business. COST SAVINGS The CERTUS System makes it possible for food processors to bring pathogen testing in-house, thus reducing dependence on third-party labs. With CERTUS’s in-house testing, food processors will not only see a drastic reduction in shipping costs associated with outsourced testing, but they’ll also discover reduced labor costs as a result of the simple, threestep workflow that anyone in the facility can perform with minimal training. Additionally, hands-on technician time is merely minutes per sample. When it comes to managing the pathogen environmental monitoring program, CERTUS makes it easy with complimentary facility management software. CERTUS’s software simplifies
they need to keep their products moving,
To ensure that proper protocols are
protecting their brand from a recall.
being followed every step of the way, the
Employing an immunoassay with Surface
CERTUS System generates step-by-step
Enhanced Raman detection technology,
workflow directions, schedules, corrective
the CERTUS System provides test results
action plans, alerts, and regulatory-
in as little as eight hours. Eliminating the
compliant reports.
need to send all samples to a third party lab, food processors enjoy increased
By providing streamlined operational flow,
productivity due to having test results
enhanced quality control, and substantial
in-hand days sooner with the CERTUS
cost savings, the CERTUS System is
System.
a simple, safe and smart solution for food producers looking to improve their
These fast results, coupled with the System’s facility management software, make managing and carrying out
The CERTUS System is now available in
environmental monitoring streamlined
a limited supply basis with full market
and efficient.
availability in Q1 2019. To learn more about this industry-changing product
day-to-day environmental monitoring,
QUALITY CONTROL
reduces labor-intensive repetitive tasks
The CERTUS System puts you in
and reduces errors with automated
control of every aspect of your facility’s
scheduling, data collection, and reporting.
environmental monitoring program. This elevated level of quality control
STREAMLINED AND EFFICIENT With the CERTUS System in place, food processors have the critical information
50 FDPP - www.fdpp.co.uk
environmental monitoring program.
affords plant managers the ability to test additional areas as needed, address concerns before they become issues, and maintain peak production and efficiency.
and to schedule a live web demo, visit www.certusfoodsafety.com
Simple Pathogen Detection Simple, streamlined environmental monitoring featuring a three-step workflow that anyone can perform.
Safe In-House Testing
Take Control of Your Environmental Monitoring Program
Strengthen your quality control program by bringing testing in-house with our fully bio-contained system.
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Mitsubishi launches its most intelligent and agile electric truck yet Building on the success of its popular 80volt, EDiA EX, Mitsubishi Forklift Trucks has announced the latest addition to its awardwinning electric range: EDiA EM. The most intelligent and agile truck in its class, this range of 1.4 to 2.0 tonne 48-volt electrics is also one of the most durable. Packed with features, it has been FOR THE DRIVER
engineered to deliver all the
EDiA EM it is the most agile, thanks to its
manoeuvrability, power (performance) and
>100º steering axle and dual drive motors.
reliability expected from a Mitsubishi lift
These provide smooth on-the-spot
truck. In short, it offers a true alternative to
turning – without the initial tyre ‘push’
traditional IC engine trucks.
which can quickly wear down tyres.
IN TUNE WITH DRIVERS
HIGH VISIBILITY
Designed and engineered to perform,
Safety was a top priority for the EDiA
smoothly, precisely and — most
the class-leading range works intuitively:
EM’s designers. By thinking ‘outside of the
importantly — without stopping.
tailoring the truck’s performance to the
box’, the team was able to successfully
individual operator’s.
maximise visibility.
EDiA EM’s sophisticated software
While a low, counterweight design ensures
spaces — even in containers — but
examines and analyses real-use data
good rear vision, forward views to the fork
it can greatly reduce the amount of
– automatically adjusting the truck’s
tips benefit from a number of simple, but
centrifugal force acting upon a load,
parameters for operations that are safe
often ingenious changes.
which could otherwise cause unsteady
In busy operations every second counts. That is why the 3-wheel model of the EDiA EM series can be specified with 360-degree steering — as found in the popular Mitsubishi reach trucks — allowing the driver to reverse directions
Not only can this speed up turn times and maximise productivity in tight
loads to fall.
and productive. For drivers, this means that – regardless of load weight – they can
In the fully adjustable operator
expect the same, predictable response.
compartment, for example, forward vision
With state-of-the-art curve control
is free of obstacles, thanks to its low-
stabilising the truck on turns and the
Every model benefits from the Mitsubishi
profile narrow bulkhead dashboard and
Passive Sway Control system minimising
SDS (Sensitive Drive System). It
small, featherweight steering wheel.
sway action in higher lifts, EDiA EM is constantly working to make the
automatically smooths start and stop movements, increases agility and adapts
In addition, designers have improved
operator’s work as safe, efficient, and
the truck’s performance to the speed of
visibility through triplex masts with a
predictable as possible.
the driver’s foot movements – eliminating
clever mast redesign. Uniquely, the EDiA
In addition, EDiA EM benefits from
EM mast incorporates close-coupled
For more information on what EDiA EM
hoses to widen the view for operators.
can do for your operations, visit www.mitforklift.com where you can
Intelligent Curve Control as standard. Sensing the angle of a turn, ICC responds
Responsive, highly-ergonomic controls,
find out more about this or any of
automatically by seamlessly reducing
improved legroom, and a low-noise design
the products in the award-winning
speed very early in the manoeuvre – for
all work to minimise operator fatigue –
Mitsubishi Forklift Trucks range,
maximum stability and accurate, positive
thereby minimising the chance of costly
visit www.mitforklift.com.
cornering.
accidents.
52 FDPP - www.fdpp.co.uk
SPX FLOW Launches its Next Generation Mix Proof Valve Series SPX FLOW announces the launch of an exciting new range of mix proof hygienic valves. This next generation “D4 Series” is the result of continued development from both APV® and Waukesha Cherry-Burrell® process technologies. Used for the reliable separation of dissimilar products, the D4 Series helps fulfil today’s customer demands for production flexibility, maximized productivity, rapid return on investment, and reduced product and personnel risk across the food and beverage, dairy, personal care and brewing process industries. According to Chris Sinutko, Global Product Manager- Hygienic Valves, Food & Beverage, SPX FLOW: “The D4 Series offers exceptional performance value and encompasses a wide range of models and “all inclusive” standard features to meet our customer’s different processing needs for cleanability, efficiency, and reliability. Based on over 60 years of experience in valve design and manufacturing, the next generation D4 Series allows extensive cleaning of product contact surfaces and helps to reduce operational cost overheads by minimizing CIP losses.” Engineered for reliability, all D4 valves are fully balanced for dependable operation against pressure spikes and flow in any direction. The assurance of genuine automated processing is enhanced with the option of a unique, state-of-
The complete D4 range includes the primary, price-competitive D4 model, which meets the basic needs for reliable product separation and seat lift (SL) or non-seat lift (NSL) cleanability, and the DA4 ultra-hygienic model for critical applications requiring enhanced cleanability of all product contact surfaces. For those applications where the current generation DA3+ housing is
We have highly-skilled field engineers
reliably in place, the DA4 can easily be
spread out all over the globe and hold high
inserted and provide a very efficient and
inventory levels of our commonly used
cost-effective upgrade, future-proofing
parts in strategically located distribution
existing installations with minimal
centres. This sophisticated support
disruption and risk.
network enables our most commonly used
The D4 Series is a truly international valve, with models being produced by
components to be delivered in as little as 24 hours to most European locations.
SPX FLOW in the United States and
SPX FLOW is a global company with
Europe. By manufacturing in multiple
facilities, sales and service partners located
locations equipped with advanced
throughout the world, giving customers
machinery and highly skilled operational
peace of mind that they have quick local
teams, the D4 series is positioned to
access to the support they need to keep
provide a high quality solution with
operations running smoothly.
exceptional, market-leading delivery times.
Overall, the new D4 Series of mix proof valves offers customers exceptional
the-art control unit with integrated
SPX FLOW’s newest manufacturing
performance, assured reliable processing,
seat lift detection and no external
campus located in Bydgoszcz, Poland
excellent cleanability and minimized CIP
sensors. Maintenance is optimized as
has proven its capability to consistently
no compressed air or lifting tools are
meet or exceed customer expectations.
required for removal and service. These
The advanced engineering proficiency
downward-opening valves, for example,
at the plant further means SPX FLOW
facilitate easy handling, and based on our
can provide the design and manufacture
testing of similar valves on the market,
of complete valve manifolds to meet
weigh on average 40 percent less. Use of
specific customer needs. As with all SPX
the D4 Series further optimizes inventory
FLOW solutions, the D4 Series is supported
investment as the same seal kit is used
by a comprehensive range of aftermarket
across multiple valve sizes.
services.
fluid losses at a highly competitive price point. By using process knowledge and experience of previous valve ranges, the new D4 offers an exciting combination of proven technology and innovative features, supported by a proven network of parts inventory and engineering services globally. www.spxflow.com.
FDPP - www.fdpp.co.uk 53
A Third Of Food Manufacturing Equipment Failure Is Due To Incorrect Lubrication, Says Total Expert A lubrication expert from Total has
maintenance function is undertaken,
Total’s high-quality products and value-
revealed almost a third (28 per cent) of
with condition monitoring for critical
added services, together with its UK
food manufacturing equipment failure
equipment, including oil analysis,
presence and full national coverage, are
is a result of inadequate lubricant
vibration analysis and thermography,
backed by dedicated sales and technical
maintenance and incorrect lubrication,
being carried out regularly.
support.
into millions of pounds for UK businesses.
“Almost a third of food manufacturing
The TOTAL NEVASTANE range of
equipment failure, and the associated costs
food-safe lubricants meets the NSF
Improper lubrication, including using the
from unplanned downtime and reactive
H1 Standard and is compliant with ISO
wrong oil or not using enough oil, leads to
maintenance, could be prevented by having
21469 for food safety. The range contains
increased friction and greater wear, which
an effective and proactive lubrication
no compounds of animal origin, no
can lead to breakdown and downtime,
strategy in place - It is better to identify
allergens or GMO ingredients and is Halal
and can ultimately impact bottom lines.
problems before they occur, especially when
and Kosher certified.
with the likely impact potentially running
Bob Wood, a Technical Engineer at Total Lubricants, made the calculation based on his vast industry knowledge and over four decades of experience at Total. Bob also estimates that on average just one per cent of an industrial plant’s overall maintenance budget is allocated to lubricants. He said: “The lubricants that food manufacturing equipment require to keep it operating smoothly represent a fraction of the cost of the equipment itself, however, it is important this vital
54 FDPP - www.fdpp.co.uk
the costs associated with downtime and lost productivity can run into the thousands, and
TOTAL ANAC INDUS is Total’s oil
potentially millions of pounds.
analysis service, which utilises expert
“We work closely with food manufacturing
to help identify and prevent machinery
businesses to help them devise optimum
health issues, and TIG 6, its optimised
lubrication strategies, and provide oil
maintenance software for managing
analysis, to help extend equipment lifetime,
industrial lubricants.
enhance productivity and improve health
diagnostic and preventative information
and safety.”
www.total.co.uk/businessproducts/
As a leading global manufacturer and
Telephone: 01977 636303
marketer of engine oils and lubricants, Total Lubricants offers a range of products developed specifically for over 400 industrial applications.
industrial-lubricants. Email: lubesorders@total.co.uk
fr A om N Su E W m B m R it AN Sy D st em s
Optimized Cooling for the Plastics Industry
Bringing you World-class equipment from the best suppliers in the industry
Ecodry More powerful, economical, energy efficient and environmentally friendly than cooling towers and other traditional process cooling technologies, the Ecodry from Frigel truly is Intelligent Process Cooling.
Microgel Up to 60% energy cost savings The Microgel line offers a unique, space-saving approach that directly addresses the needs of plastics molders.
"We were finding it impossible to maintain our mould temperature of 8°C. Summit Chilled installed a duel zone Microgel combined unit and we're now maintaining a perfect 8°C mould temperature and have reduced our cycle time by 20%." Patterson & Rothwell
in partnership with
www.summitsystems.co.uk info@summitsystems.co.uk
01827 265800 @SummitSystems Summit Systems Ltd
Ishida FlexGrader increases throughput
The installation of two Ishida FlexGraders
The Ishida line, supplied by Ishida
at leading Hungarian poultry processor
Hungarian agent MasterQuality, was
Tranzit Food has enabled the company
specifically designed for Tranzit Food’s
to nearly double capacity with the same
requirements.
number of line operators.
“We originally considered a 16 station
The FlexGraders are grading packed
FlexGrader,” explains Ferenc Botos of
duck and goose – both whole birds and
Tranzit Food. “However, in discussions
pieces – into specified fixed weights for
with Ishida to explain what we wanted to
Tranzit’s retail customers. Each pack is
achieve, we opted for a 20 station solution
individually weighed and then diverted to a series of packing stations, according to its weight, where it is placed into a transit case for onward supply. The 20 station FlexGrader is able to handle around 80 packs per minute, giving it the capacity to process around 3,600 ducks and 1,600 geese every hour, compared with the 2,000 and 1,000 birds delivered by the previous manual
The system also has the flexibility to weigh and grade each pack by its individual weight where customers do not require fixed weights. Packs sizes vary from 700g to 1200g for individual pieces and 1400g to 6500g for whole birds. Any pack not within the specified
system. Line operators are assigned
tolerances for a particular run is diverted
three or four stations, where the packs
to a special bin so that it can re-weighed.
and the company designed the system to meet our requirements and to maximise use of the available space in the factory. Ishida has been a very good partner to work with, with constructive suggestions, as well as providing excellent training for our operators.” Tranzit reports that the Ishida FlexGrader is simple to use. Changeovers between birds can be done in less than a minute by calling up the required specification on the user-friendly Remote Control
are placed into the cartons and an outer
Unit, and tolerances can also be adjusted
case label is produced.
while the FlexGrader is in operation.
56 FDPP - www.fdpp.co.uk
“We consider Ishida to be the Rolls Royce of the machinery market,” says Ákos Szabó, Tranzit Food’s Executive Director. “If you want quality, you have to be prepared to pay for it. “In our market, the need for accurate The hygienic open frame design allows
“Reliability has also been good and in the
weighing remains constant but packaging
fast and easy cleaning, which takes place
event of any issue, we receive excellent
and pack styles are continually changing,
at the end of each shift.
support and back-up from Ishida,” continues
so you need reliability, flexibility and
Ferenc Botos.
responsiveness in any weighing system,
The FlexGrader is operating two shifts,
which is what Ishida provides.”
five days a week, with an extra shift on
The Tranzit factory at Debrecen, which
every second Saturday.
was acquired by the company in 2010,
For this reason, Tranzit Foods is looking to
represents a major expansion of its
continue to invest in Ishida as it seeks to
business which has seen it continue
further increase the speed of its poultry
to build its market share in key
processing operations.
Output is up to 28,000 birds per shift.
export markets for its market-leading Goldenfood brand.
www.ishidaeurope.com/eu/en/
FDPP - www.fdpp.co.uk 57
CADfix PPS Automatic Simplification Solution Saves Time and Money The CADfixTM Plant and Process Simplification (PPS) software from global interoperability solution leader International TechneGroup Incorporated (ITI), is a user-friendly solution to help machinery designers and plant and process engineers achieve up to 70% reduction in engineering design labour and costs associated with large CAD model simplification. Plant and machinery design software users frequently need to integrate multiple, complex models of machines and large equipment installations. The CAD files supplied for this work can pose significant challenges. CAD models of complex machinery contain much more detail than is needed for factory layout and clash detection. The files are often extremely large and can lead to multiple failed import attempts. They also can cause system instability when trying to incorporate the machinery models into overall production line layouts. The machinery customers recognise the
to protect their intellectual property
user interaction. General operations are
invested in them before design data
run using the â&#x20AC;&#x153;Wizardâ&#x20AC;? in the automated
is delivered to customers. Considering
environment, with manual interaction
on-site maintenance and support, field
when the user requires greater control
users frequently need to receive data
of the simplification process. CADfix
over mobile connections, where large
PPS allows for quick identification and
files are costly and slow.
removal of unwanted small details such as nuts, bolts, washers and other small
The traditional approach to data
parts that are often unnecessary in the
reduction is manual model simplification
full plant layout or for clash detection.
and rework, which is non-productive, expensive, and ultimately causes project
The power of CADfix PPS is in the
delays. CADfix PPS enables engineers
simplification of large CAD assemblies
to easily and quickly simplify large CAD
and equipment models for customer
suppliers.
models of machinery to reduce file
delivery and integration into plant
size for more efficient integration into
and process design systems, where
Designers with little or no MCAD
other design systems and for customer
productivity improvements make a real
modelling experience can quickly simplify
delivery.
difference.
In addition, the machinery developers
CADfix PPS simplification tools run in an
www.iti-global.com/cadfix-for-
often want to simplify CAD models
automated batch process or with manual
process-plant-and-ship-building
issues of file size and often demand the delivery of simplified lightweight versions of the models from their
complex machinery models
58 FDPP - www.fdpp.co.uk
simplify large MCAD assembly models
Intelligent automatic MCAD model simplification File size reduction of up to 70% Fast integration of complex equipment assemblies Get to commissioning faster
www.iti-global.com
|
euinfo@iti-global.com
visit: tinyurl.com/trycadfix
|
+44 1954 234 300
Freedom to concentrate on important tasks With its RTR 500 series, T&D Corporation
The web-applied app Data Viewer for
presents a data logger solution that
mobile devices eases online monitoring
can be easily adapted to individual
of current reading files. Additionally, the
monitoring needs throughout the whole
free of charge software T&D Graph, which
supply chain of the food industry
can directly download recorded data stored on the WebStorageService, offers
Whether it is the cold chain during
even more effective tools to analyse data.
transportation, warehousing of sensitive
Users also have access to a variety of
goods or supervision of sales cabinets
useful functions, including the ability to
and refrigerators, constant monitoring
read and merge multiple data files and
and documentation of HACCP safety
display recorded data in graph and list
can be time-consuming and requires
form.
considerable manpower. Investing in a data logger system that monitors conditions electronically is far easier – and comes with many benefits. “Let the cloud work for you” is a slogan that inspired T&D Corporation to develop a range of products and services that are easy to configure into tailor-made systems. APPROPRIATE SOLUTIONS FOR INDIVIDUAL NEEDS The Japanese market leader for wireless data logging systems designed the EN 12830-approved RTR-500 product family. It consists of dust and waterresistant wireless data loggers, devices for communication and data collection, as well as inclusive cloud services and software. To fulfil the requirements of different surroundings, various elements of the range can be fitted in several ways. There are small and robust data loggers for monitoring differing parameters, including temperature, humidity, CO2 content, luminance, UV, 4-20mA, voltage and pulse. Base stations are available in GSM, USB, Ethernet (WLAN or LAN) versions, as well as mobile data collectors. Up to 100 data loggers can be connected to one base station, and repeaters can be used to strengthen data signals over distances longer than 150 metres if required.
60 FDPP - www.fdpp.co.uk
All features allow effective and error-free monitoring of large areas and difficult to reach locations without the need to install cabling or travel to collect the data. NON-STOP ACCESS WITH CLOUD COMPUTING As it is automatically updated, cloud computing makes data monitoring incredibly simple by overcoming time and distance issues. The free of charge T&D cloud was established in 2010 and has since been developed to offer additional valuable features: The T&D WebStorage Service and appropriate apps enable unlimited and mobile access to current readings and saved records. A watchdog feature ensures faultless operation of all elements and checks battery life, power supply, wireless signal strength and ready-to-receive-status. After a certain time-out, it also sends a warning message to the registered email address. Each account offers enough storage capacity to save data for several years, while an intelligent archiving system zips the oldest records. Alerts trigger the immediate sending of warning messages from base units via email, SMS or app. Furthermore, the RTR-500 base station can be connected with an external visual or acoustic alarm signal. Via the cloud, users can easily alter individual logger settings when required.
The system makes it easy to share data too. To prevent unauthorised access to stored data, users can receive a unique “read only” ID and password from the administrator that enables data to be viewed but not modified or deleted after registration. ADVANTAGES FOR ANY STAGE OF HANDLING Along every step of the supply chain, wireless data loggers offer a flexible solution for multiple purposes. Simultaneously, they monitor different temperature zones in various locations, with measurements automatically documented and stored without any requirement for manpower. This makes them ideal for use in laboratories, processing or storage areas where written proof of temperature is required, but they can be placed anywhere to track data – be it inside a refrigerator or storage cabinet, or even on the move in chilled transportation boxes. Thanks to a GSM base station with GPS function, it is easy to track the location of on-themove goods at any time. Via the cloud storage service, data can be shared throughout the whole process, such as between carriers, senders and receivers of goods. www.tandd.com
Norjon Norjon Engineers Ltd, based in Gosport,
Machinery produced by Norjon Engineers
food packaging industry. Working to BS
Hampshire, is one of the UKâ&#x20AC;&#x2122;s leading
includes mould tools, cutting tools,
EN ISO 9001 and with dedicated quality
manufacturers of thermoforming mould
printing machinery and even filling
and inspection departments, customers
tools, paper cup tooling and all associated
machines for use in dairies or other food
can be sure of a service that meets
machinery with over thirty years of
production facilities.
the highest standard of quality and
experience in these fields.
workmanship. Alongside the tooling operation, Norjon
Supplying to customers globally, Norjon
runs a complete manufacturing workshop
Our experienced and knowledgeable
has established a reputation for the
supplying many other industries with
office team are always on hand to listen
manufacture of quality tooling used for
precision components.
to your requirements and will be happy to
the manufacture of plastic and paper food packaging products.
provide quotations for any components Owner and Managing Director Kevin Fox
you may need.
believes that continual investment in Using state of the art machinery and
the best personnel and machinery, along
Norjon Engineers Ltd
high-end CAD CAM software, Norjon are
with the drive for continual improvement,
Telephone: +44 (0)2392 581177
a reliable and cost-effective solution for
provides the best service and quality for
Email: info@norjon.co.uk
the simplest to the most complex mould
his customers.
Web: www.norjon.co.uk
tools. With the ability to manufacture single prototype or replacement parts
In house services include multi-axis CNC
through to complete thermoforming
milling and turning, laser engraving,
tools, Norjon can cater to the demanding
surface finishing, tool design and
requirements of this wide and diverse
assembly, all running day and night to
industry.
meet the deadlines demanded by the
62 FDPP - www.fdpp.co.uk
The company’s aims are to satisfy its customer’s requirements utilising modern machine tools and practices with a highly skilled and motivated team of engineers. Norjon Engineers specialise in quality precision engineering including:- CNC Turning, CNC Milling, 5 Axis Machining using Autodesk Software, Surface Grinding, Manual Milling, Manual Turning, Gear Cutting, and Laser Engraving. With a diverse and varied customer base, Norjon provide precision engineering for the Food packaging, Marine, Print, Medical and Power industries, to name but a few. The view of Norjon Engineering Ltd is that nothing is so good that it cannot be made better – That is why we strive for constant improvement in everything we do.
Norjon Engineers Ltd, Unit A, Quay West Business Centre, Quay Lane, Gosport, Hants, PO12 4LJ
+44 (0)2392 581177
info@norjon.co.uk
www.norjon.co.uk
The Lindor Capsule©: Vacuüm drying and coating all in one machine With Lindor’s new Vacuum Dryer/Coater, you can vacuum dry products and coat them using just one machine. Applications include: rapid and effective drying of pharmaceutical components (such as APIs), impregnation and drying of catalysts, liquid and gas reactions with powders, soaking special plastic compounds, etc. A number of Lindor Capsules have now been supplied for pharmaceutical applications and fine chemicals. In addition, Lindor has a Capsule available for customers at her test centre in Dordrecht (The Netherlands). ADVANTAGES OF VACUUM FOR DRYING Vacuum enables a lower evaporation temperature, at which fluid becomes a gas. This allows drying under vacuum at a lower temperature, or faster drying at the same temperature. For example, the boiling temperature of pure water at sea level is 100°C, but on Mount Everest, where the air pressure is much lower, it is only 69°C. This advantage results in far better preservation of product properties due to a lower drying temperature combined with lower energy consumption. ADVANTAGES OF VACUUM AND COATING
PROVEN TECHNOLOGY
EASY AND QUICK TO CLEAN
The Capsule Vacuum Dryer is a new
The rail structure makes cleaning the
development in Lindor technology. The
Capsule Vacuum Dryer easy, quick and
core of the vacuum dryer is similar to
thorough. It is a further development of
the conventional Lindor Mixer in having
the retractable inlet and outlet (QSR),
a rotating drum with fixed vanes. As a
that has been available on conventional
result of rotation and gravity, powder
Lindor mixers for 10 years.
or granulate flows evenly through the drum. Because an agitator is not used, the
AVAILABLE FOR VARYING BATCH SIZES
particles are practically free from shearing
The Vacuum Dryer can be supplied in
forces. The combination of this technology
various batch capacities. Associated
with vacuum ensures even temperature
equipment such as hot water units, oil
distribution, shorter drying times and
heaters, vacuum pumps, special filters
maintains the product’s integrity.
and liquid injection can be supplied as an integral part of the system.
For coating and impregnation, the
NEXT GENERATION
advantage of vacuum is that a liquid can
The new Capsule Vacuum Dryer differs not
INTERESTED?
penetrate and adhere deeper and more
so much in mixing technology, but more so
Are you facing a challenge in drying or
rapidly into the pores of a particle. The
in its design. The drum has a double wall
coating? Are you interested to find out
reason for this is that in the absence of
with a fully welded insulation layer, special
how your product will react in Lindor’s
air, liquid has a free path in and around
seals that can withstand vacuum, and a
new vacuum test machine? Please
the particle and is not hindered by the air
rail structure that ensures a safe, quick
contact Lindor by sending an email to
molecules present. A particle with pores
and simple method for disassembly and
mixers@lindor.nl or call +31786550655.
that do not contain air, absorbs the liquid,
correctly assembly.
so to speak.
64 FDPP - www.fdpp.co.uk
www.lindor.nl
ULTIMATE HYGIENE SJ-WP Series At first glance, you will notice that the SJ-WP series looks remarkably different from other digital scales you may have come across before. With this unique construction, A&D offers a number of innovations that ensures the highest level of protection in weight measurement. • EC type approved • IP67, dust and waterproof • Externally mounted load cell to allow fast stabilization (max. 0.5 seconds) • 5,000 hours of continuous operation with 6 D alkaline batteries (LED and backlight off) (batteries not included) • Take-away check weighing using the auto-tare function • Touch sensitive capacitive keys to prevent damage from sharp objects • Scratch-free and hygienic stainless steel (SUS304) weighing pan Waterproof and anti-corrosive load cell with integrated overload • protection mechanism • Four selectable weighing resolutions from 1/3,000 up to 1/30,000 • Multiple weighing units: g, kg, lb, oz, ozt, lb-oz, tael, tola, Newton
Tel 01257 270 433
|
Email: amy@richmondscientific.com
|
Website: richmondscientific.com
YULEYS® reusable overshoes ABOUT YULEYS® The YULEYS® Clean Step System is a reusable shoe cover that allows workers to enter clean environments without removing their dirty footwear. An alternative to disposable shoe covers or rubber overboots, YULEYS® fit quickly and conveniently over safety footwear to prevent contaminants from getting into sanitized environments – a must for the food processing industry. YULEYS® are easy to use, with a handsfree design that allows you to slip them on and off without bending over. Once on, the design incorporates a heel-lock system that keeps them firmly on your feet. The slip-reducing tread keeps your feet firmly on the ground as you stride confidently into a clean environment to do your work. YULEYS® are made with high-quality, industrial-grade rubber and built for heavy use. If they ever need to be replaced, they can be recycled, so they’re an environmentally friendly way to keep contaminants out of clean spaces.
THE YULEYS® SOLUTION
helping ensure cleanliness and a high
Not only do they prevent contaminants
level of productivity and are a great
from being tracked into the food
solution for a captive footwear policy in a
processing environment, but they’re also
food processing environment.
more durable than the rubber overboots. Employees find them easy to slip on and
For more information about Fortress
off, so they’re much less of a burden
Distribution Ltd or its full line of products
to put on before work. YULEYS® are
please visit www.fortressdistribution.
also easy to wash and sanitize, which
co.uk or call 01908 676869.
is essential for use in a food processing environment. They’re very effective for
FDPP - www.fdpp.co.uk 65
â&#x20AC;&#x201D; A plant of infinite possibilities. Talk to us. Are you constantly striving for increased efficiency? Working to integrate processes? Seeking to optimize every aspect of production? Our comprehensive portfolio and consultative approach runs from power to palletizing. So whether you need total traceability or simply higher efficiency, we have the answer. Discover the infinite possibilities at our stand F80 at the PPMA show, 25-27th September or visit new.abb.com/food-beverage