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A vast majority of leading baked goods manufacturers look back on a long and impressive history. Founded in 1688, Aachen-based gingerbread and chocolate maker Lambertz is no exception. Many of these companies have one thing in common. Some of their processes are still performed manually because ‘handmade’ promises quality. As a result of the need to adapt to today’s economic environment, baking processes have been automated in many cases, but the same cannot be said for the packaging processes. At Lambertz, too, the popular organic oat cookies have until now been packed by hand. In the search for a cost-effective, efficient automation solution, the company opted for a Pickerline from Gerhard Schubert. The decisive factor was the Crailsheim-based company’s flexibility when it comes to meeting special requirements. Furthermore, the two family-owned businesses share similar values, for example, a sense of responsibility in terms of sustainability.
From coffee desserts such as lemon tarts, nut wedges or the famous ‘Lambertz’sche Printe’ gingerbread biscuits through to stollen, muesli and chocolate, the Lambertz brand stands for an extensive variety of high-quality products. As early as in 1872, the eponymous master baker and confectioner Henry Lambertz
achieved the status of Purveyor to the Court. To this day, the Aachenbased confectionery specialist has the licence to supply chocolate to the European royal families. Moreover, it has developed into an international biscuit group.
The organic oat cookie from Lambertz is one of the strategically important products, available with or without a chocolate coating in dark, milk and, more recently, white chocolate. They are presented horizontally in the packaging, with the chocolate side facing up. A
tray contains a total of 16 biscuits, distributed across four cavities with four layers each. Lambertz commissioned Gerhard Schubert not only with an automatic packaging line for the delicious treats, but also with consulting services, as the oat cookie will also be offered in slotted cardboard trays without glue in the future. Additionally, the Aachen-based company wanted a format with products standing upright in the tray – and of course packed at the same high speed as for the flat biscuits.
Schubert developed a compact Pickerline for Lambertz with twelve T5 pick & place robots in a delta configuration as well as a doublesided tray conveyor to automate packaging of the well-known oat biscuits. Schubert met Lambertz’s request for greater sustainability by ensuring that, in the future, the new packaging line would be able to process plastic trays as well as environmentally friendly cardboard trays, which only need to be slotted together and therefore do not require glue. The tray loading station is already set up to handle this. A new format, whereby the
oat biscuits are no longer packaged horizontally but vertically, was also taken into account and developed from the outset. The Pickerline is therefore equipped with a swivelling chain conveyor that allows the products to be placed upright in the trays.
Lambertz is currently using the new Pickerline for its oat biscuits in the classic format. The oat cookies come out of the cooling tunnel and are transferred onto the product conveyor in multiple lanes. Reflected light scanners, with
the help of their software, detect the position and contour of the products. At the same time, the data is transmitted to the T5 robot control system. The trays for the oat biscuits are located in two fourlane magazines. An F3 denesting robot takes the trays from each of these and an F2 robot then picks them up and places them onto the chain conveyors. The two conveyors transport the plastic trays to the pick & place robots’ work area, with the trays being transported lengthwise. These conveyors can also be swivelled for future product variants and formats, as requested by Lambertz.
The new packaging line enables Lambertz to package its chocolatecoated oat biscuits in large quantities with a high degree of automation. Instead of several employees standing at the packing belt as in the past, the new Pickerline can be operated by one person – an advantage not to be underestimated in times of an ever-increasing shortage of skilled workers. Furthermore, the new Pickerline features an extremely compact machine layout, which saves space in production
and thereby helps reduce the ecological footprint. The customer is delighted with the new packaging line, too. Hermann Bühlbecker, owner of Lambertz, adds: “We are very satisfied with the new line. Our popular organic oat biscuits, which can easily break, are not only packed extremely carefully, but also very efficiently. Schubert has helped us, as a traditional company, make significant progress in terms of automation. We are very pleased with the collaboration and the excellent results.” www.schubert.group
Schubert has helped us, as a traditional company, make significant progress in terms of automation. We are very pleased with the collaboration and the
excellent results.
The pressure is building in UK warehousing. Material handling businesses are compelled to process an ever-increasing amount of orders, faster, all while grappling with labour shortages and rising operational costs. It has the makings of a perfect storm.
But there is shelter to be found in the form of turnkey automated solutions provided by BS Handling Systems. For businesses that need scalable, intelligent sorting without the complexity of traditional systems, a new solution has entered the market with serious momentum: the Omnisort, a highspeed modular robotic sorting system, engineered by Musketeers Capital and integrated by BS Handling Systems.
The Omnisort boasts an intelligent, three-dimensional design. Designed specifically to meet the needs of fast-moving retail, e-commerce, and logistics environments, it enables seamless handling of parcels, fashion items, returns, and small goods – all in a compact footprint. With a capacity to sort 1,800+ items per hour and support for over 100 destination chutes, it’s both powerful and adaptable.
The system follows an “ordersto-person” working principle and supports both order sorting and batch sorting, allowing operations to maximise efficiency based on their fulfilment strategy.
Integration with the OmniStorage Pro system enables even more advanced workflows, supporting complex picking, secondary sorting, and rapid returns processing.
From the outset, Omnisort has been engineered with operational realities in mind. Its modular architecture supports a variety of layouts and this makes it a smart choice for both space-constrained warehouses and larger fulfilment centres looking to scale. Quick installation means minimal disruption to existing operations, and integration via API allows the system to connect seamlessly with existing WMS/ERP platforms.
“It’s a true plug-and-play solution,” says Robert Brand-Smith, Managing Director at BS Handling Systems. “The Omnisort brings smart sortation within reach of mid-sized operations, not just the top-tier players. And because it’s
modular, it grows with you, so it’s ideal for scaling businesses.”
For many, the appeal goes beyond performance metrics. The simplicity of the system – from setup to operation – makes it easier to adopt, operate, and scale. That’s particularly important for companies facing fast-changing customer expectations and ever tighter delivery windows.
As part of their broader roadmap, Musketeers Capital and BS Handling Systems are focused on making automation more accessible across the board. Their vision is clear: combine speed, flexibility, and intelligence in a way that delivers lasting value – not just to tier-one logistics giants, but to ambitious regional operations, 3PLs, and retailers across the UK.
To learn more about the Omnisort or discuss how BS Handling Systems and Musketeers Capital can support your fulfilment strategy, call +44 (0)116 289 4958 or email enquiries@ bshandlingsystems.com
www.bshandlingsystems.com
.... to a fresh and innovative approach to turnkey solutions
A UK Pet food Manufacturer
contacted us requiring 4 easy clean high viscosity transfer pumps for the transfer of tallow in a pilot plant being used in a new blend of pet food. Tallow – an animal fat from Beef or Mutton which has had its moisture removed extending its shelf life, has a dry waxy texture, is solid at room temperature and is rich in vitamins and flavour.
Pilot plants are a smaller scale version of a newly designed production facility which are built for the testing of methods, procedures, ensuring the intended design produces the outcome or recipe they require and for proof of concept for investors before a much larger design is produced requiring heavy investment.
As the customer was trialing several recipes of pet food, they wanted to guarantee batch results, accelerate the speed of cleaning between differing blends as well ensure bacterial contamination was not incurred.
Pet Food Safety Standards
Pet food is subject food safety standards with requirements for producers to identify Risks, perform Hazard Analysis and ensure Critical Control Points known has HACCP are adhered to. Producers are required to undertake bacteriological sampling frequently as well as have a safety management system. Typically in such plants, industrial stainless steel pumps are used which are constructed in standard stainless steel which are not easily cleanable.
The customer wanted a variable flow pump where flow could be reduced by up to two thirds, yet pressures remain consistent at up to 6 Bar. They also wanted a pump
which was easily cleanable when mounted on a skid frame forming part of the plant design.
North Ridge specified and supplied 4 Hygienic Progressing Cavity Pumps for this pilot plant with well-polished internal parts to ensure parts could be cleaned and sanitized effectively in minimal time frames.
As the customer wanted to automate cleaning, ensure plant uptime was maximised and fully disinfect pumps between batches, the pump was manufactured from AISI316L then Polished to Ra1.6-3.2um (a micron polishing level).
Polishing a pumps internal stainless steel parts enables internal parts to be easily sanitized, and ensure that pumped media is easily removed from the body or moving parts. It also ensures the pumps internal hygiene can be maintained via Cleaning in Place (CIP) or Sterilisation in Place (SIP) without dismantling of the pump for manual intervention.
Furthermore a hygienic Open pin joint ensures superior sanitation,
with lubrication of this joint is provided by the pumped product, preventing the introduction of cross contamination from lubricants. It can be quickly maintained, assembled and dismantled without the need for tools.
This is important as pet food is subject to similar controls to that of feed for livestock in particular with additives, animal origin and bacteria levels to reduce the risk to public and animal health.
The unit was coupled to a geared motor as progressive cavity pumps require high starting torque, . this design of motor multiplies the output torque without increasing the power consumption of the motor.
The pumps were assembled on AISI304L baseplates, supplied and delivered within 6 weeks from order.
If you are looking to accelerate cleaning in place, automate pump cleaning or reduce risk visit www.northridgepumps.com or call 01773 302 660 to see how we can help. With over 100 application case studies, we know how to get it right.
Various polishing levels are available to buff pump internal parts with some of the most common standards listed below:
Table of Pump Polishing Standards and Levels
Optimise performance with specialist support
Whether you’re dealing with clogging, separation, downtime, or other issueit’s costly. Time wasted troubleshooting and lower production mean missed targets and less profit. A sanitary pump is the solution but choosing the right one feels like stepping into a minefield. You know what you need it to do but with so many options, it’s difficult to know which is best for your process and parameters.
+ Accelerated stator wear
+ Clogging
+ Changes to fluid consistency
+ Clean-in-place and sterilise-in-place hygiene issues
+ Crushing of sensitive products
+ Inconsistency in finished product
+ Inaccurate transfer of flavourings or ingredients
+ Liquid separation
+ Seal wear or failure
We’ve been engineering sanitary pumps for sectors such as distilling, brewing, food manufacturing/processing, and more, for 20+ years. We understand industry-specific processes and know what it takes to optimise performance through better-suited pump design - giving you complete peace of mind.
Our expert engineers understand your process and guide you through the options, so you can confidently select the most suitable sanitary pump.
EXAMPLE PRODUCTS:
+ Abrasive mixtures
+ Creams, milk & ice cream
+ Edible oils & fats
+ Fish & meat
+ Fruits eg. cooked apples, plums, berries, grapes
+ Grains & seeds
+ Pastes & purees
+ Syrups, juices & alcohols
+ Vegetables & peelings
+ Waste eg. trimmings, packaging & offcuts
+ Sheer sensitive liquids
+ Solid laden or viscous mixtures
With a huge variety of products needing to be handled, when it comes to the food processing industry, no two pump requirements are the same. Getting the right pump, rather than just one that “does the job” is the key to saving yourself from excessive wear, unnecessary maintenance, product waste, process failures and energy costs. This case study is an example of the importance of just that.
Castle Pumps Ltd were approached by a manufacturer of ready to drink cocktails who were looking for pumps for various stages of their cocktail production. They had already installed two pumps supplied by Castle Pumps for the transfer of flavourings, and after six months of excellent service were ready to look at all of their other transfer processes, all with differing challenges meaning differing pumps needed to be specified.
They were looking for seven pumps for the transfer of the finished
cocktail products from container to container; an individual pump for each of the premixed cocktail products they offer. They also required a single pump for transferring 55% proof alcohol that needed to be easily transportable around the plant to dispense at various locations and two pumps for handling cleaning solutions as part of their canning machines’ Clean in Place system.
When it comes to alcohol transfer, flexible impeller pumps are a go to pump design which is what Castle Pumps specified for the seven pumps. Firstly, they are a common cost-effective solution for food transfer applications where the fluid is not being pumped at high pressures, which this application wasn’t. To satisfy the hygienic requirements of the manufacturer, they were specified with a food grade Neoprene impeller, compatible with the alcohol products and Tri-clover
connections that meet ISO 2852 standards for hygienic couplings. Secondly when it comes to the handling of drink products, it is often important that the pump applies low shear during the transfer process, which the flexible impeller design does. This is because a pump such as a centrifugal which applies force that agitates the product can lead to frothing and the impact on taste.
For the pump required to pump the 55% proof alcohol there were some additional requirements. The first point Castle Pumps recognised was that we needed to supply the flexible impeller pump with an ATEX motor due to the flammable nature of the fluid. In addition, dry run protection was specified to prevent any overheating to further limit the risk of potential sparks in the environment. With portability a key factor, the pump was supplied trolley mounted for ease of transportation and supplied with an inverter to allow it to be run at different speeds when transferring different quantities from different tanks.
For the two pumps that were being used to transfer cleaning chemicals, the main factor was ensuring material compatibility with the solutions in question. The pumps were also supplied with a reverse operating switch to allow retrieval of any excess chemical in the delivery hose back to the tank.
If you’re looking for the right pump to deliver your process or perhaps have a challenging fluid you need to transfer, contact the pump exerts at Castle Pumps.
www.castlepumps.com
Pump smarter, not harder. Use our 15 years’ experience to save excessive wear, process failures, product waste & operator time.
✓ FDA & 3A hygienic solutions for food and drink
✓ Highly accurate dosing of ingredients & additives
✓ Delicate fluids sensitive to consistency changes
✓ Solid-laden products without crushing or clogging
✓ 99.98% barrel emptying to prevent product waste
✓ Models for the safe handling of cleaning chemicals
Contact our technical sales engineers now!
In a marketplace crowded with products and choices, packaging remains one of the most immediate and influential brand touchpoints. But with consumer expectations rising and product categories expanding, packaging has to deliver far more than shelf appeal. For brands across sectors, from food to beauty and wellness, packaging is expected to embody purpose, express identity, and support longterm loyalty.
There’s no one-size-fits-all approach, but certain design strategies consistently push brands further. From our experience at ARD, three strategic directions stand out for their impact:
• Embedding sustainability in a way that feels real and rooted
• Reshaping category codes to help brands lead rather than follow
• Crafting multi-sensory experiences that build emotional connection beyond the shelf
Elevating Sustainability to the Next Level
Sustainability is no longer optional — it’s expected. The most effective packaging strategies go beyond recyclable materials by embedding sustainability into the brand’s DNA and expressing it through a clear, cohesive design language.
Treegether, a Swiss chocolate brand, does this differently. At its heart is a mission to highlight and honour the cocoa farmers behind each bar. Each bar introduces the people behind the cocoa, allowing consumers to support specific plantations through their purchases.
This human-centred idea shaped the design direction. The farmers’ names and their regions became central to the visual identity, adding real value and making sustainability tangible. Recyclable paper, solvent-free inks, and a custom mould further reinforce the brand’s values through every layer of the packaging.
The brand’s success and the consistent loyalty of its customers make a compelling case for sustainability as a strategic cornerstone — one that shapes everything from storytelling to material choice.
In every industry, certain visual cues become shorthand — signalling what a product is and who it’s for. But when categories get crowded, these cues start
to blur. Brands looking to stand out need more than category compliance — they need to reshape the conversation.
The plant-based food space is a prime example. What was once a niche market defined by restriction has become a growing lifestyle choice, embraced by a broader, more flexible audience. But despite this evolution, the visual codes of the category often remain unchanged: still rooted in generic green palettes, minimal appeal, and a sense of sacrifice rather than enjoyment.
To change that, Austrian retailer Billa partnered with ARD to reposition its plant-based private label, VegaVita. The challenge was to unify a broad portfolio while making plant-based living feel joyful, modern, and full of flavour.
At the core of the new identity is a mandala — a composition made from real plant ingredients that represents balance and well-being. These ingredient mandalas became a visual signature, celebrating natural origins and bringing storytelling directly to the front of the pack.
Each product also features a highend food shot that highlights taste and enjoyment, complemented by bright, distinctive colour palettes. Together, these elements form a flexible but instantly recognisable system — one that reframes plant-
based as a vibrant, everyday choice rather than a compromise.
In today’s digitally driven world, physical experience has become a key point of difference — especially in the luxury segment, where packaging shapes perception, creates ritual, and anchors the brand experience. Every detail matters. Engaging multiple senses is essential to expressing the brand’s philosophy and building emotional connection.
Fiore, a Swiss-born perfume for food, reflects this shift. Positioned between gourmet and fragrance, the product needed packaging that could capture its sensory complexity and translate it into a refined physical experience.
Fiore’s design moves packaging beyond aesthetics into interaction and ritual. At its centre is a custom glass bottle with a precision dropper — a deliberate gesture that shapes how the product is used and perceived. Texture plays a key role: glossy glass contrasts with the soft dropper, while layered embellishments reflect the richness of the aromas.
Refillable, reusable, and recyclable, the packaging aligns with a more thoughtful consumption model — increasingly expected in the premium space.
Fiore reflects a broader shift in luxury packaging: from polished presentation to immersive experience. It invites the consumer not just to see the product, but to feel it — to engage with the brand through materials, tactile detail, and ritual-driven interaction. This is where brand connection is built: in experiences designed to be remembered, felt, and kept.
There’s no single formula for impactful packaging — every brand has its own story to tell. But with the right strategic foundation and creative direction, that story can shape perception, build emotional connection, and redefine category codes. The future of packaging is being shaped now — by brands ready to think bold and design with purpose.
Jane STRUK Creative Director www.ard.ch
Many companies that have been operating their ageing though reliable hoists have found that when they need to replace hoist motors the original OEMs either no longer exist or the motor rating size has long since been dropped from their production portfolio.
Who can they turn to, in order to get their hoist back up and running as in many cases if the slipring motor that has served them well for 20-30 years cannot be easily be replaced it could lead to an extremely full overhead crane upgrade investment.
Menzel have seen this scenario grow over the years with SME’s finding it difficult to afford a complete new hoist just for the loss of a motor, scratching around looking for second hand or refurbished motors.
As such it has seen an increase in opportunities to supply replacement motors.
Though certainly not the largest unit we have shipped into the UK this year the pictured motor here has a certain special relevance to UK companies wanting to replace hoist motors.
This cute little MEBSGR200L Crane Hoist 17kw, 415V, 730rpm Slip Ring motor with an S4 40% Duty cycle was recently configured to match the existing motor envelope and delivered on time.
There are not many suppliers capable of supplying a slip ring motor of this size so if your hoists have obsolete or obsolescent frames coming to their end of life that need replacing let us help you by supplying a direct replacements from Menzel.
www.menzel-motors.com
Features & Benefits of the MaxiPrime Stainless Steel Pump:
• Handles pastes up to 10,000 poise viscosity ‘COLD’
• Transfer products cleanly, quietly and efficiently
• Eliminates Product Waste
• Simple and Safe Operation
Pastes and high viscosity products pose a challenge as they do not flow easily, preventing the pump from priming properly and causing cavitation, which results in pumping air instead of the product.
The solution is to use a Kecol Maxiprime twin cylinder pressure priming system in conjunction with a Kecol stubby pump, maintaining a positive prime on the pump and thus ensuring that it does not cavitate. As the product level falls, the sides of the drum are wiped clean by the follower plate on the priming system.
• Polished Stainless-Steel pumps or Painted Steel Construction pumps
Customers have reached out to us with a question on what the weakest parts of a forklift are, and how to avoid unexpected breakdowns. In response, Gian Schiava (journalist at eurekapub.eu) has delved into this subject and chatted with technical support experts in search of… the Achilles heel.
A key source of advice on this question is Randolph Roy, Director Service Technical Support for Cat® Lift Trucks EAME. He begins: “To be honest, reliability is built in by many manufacturers from the start. Our warranty figures show that, over time, failure rates are continuously dropping. In practice, failures are kept to a minimum through proper usage and maintenance.”
He adds: Another big factor is the customers’ applications. Take crossdocking for example. The wheels and shaft, especially, are put under pressure there. Pivoting points are likely to wear out sooner. Foundries are another very demanding workplace, especially for various seals. Wet environments, such as those in the fishing industry, are certainly not forklift-friendly. But in general, trucks can be adapted for specific jobs and conditions. In short, the treatment the trucks are subjected to largely determines how long they last.”
Why are some forklifts less likely to break down than others?
Trucks can, of course, benefit from specific features and functions designed to avoid problems. For example, driving aids like intelligent cornering reduce wear on tyres and tyre-related components. Another approach is to adjust the trucks’ performance settings to suit the application better. On Cat® lift trucks, for instance, technicians can use TruckTool diagnostic and programming software to enable slower but more productive driving with less damage risk and wear.
Some types of lift truck are more likely than others to su er failures, simply due to the nature of their role. It’s not surprising, for instance, that power pallet trucks tend to have more breakdowns than stackers, as stackers operate in more protective environments. The di erences are small though, and with proper maintenance and sensible usage (!) downtime can be kept to a minimum.
What can a forklift driver do to minimise downtime?
Drivers should begin each day with a visual inspection. They should then use the truck in a normal way (the use for which it was intended). Amongst other things, normal usage means:
• Never leave the parking brake engaged.
• Don’t brake too quickly (give the truck plenty of time to slow down).
• Don’t drive with your foot permanently on the brake pedal.
• Don’t drive too fast.
• Don’t keep operating the truck when you suspect something is wrong. Are you hearing a weird sound? Stop using the truck and have it checked, to avoid big bills.
• Take time to familiarise yourself with (new) trucks; train yourself.
When it comes to the driver’s daily checks, one particular area for attention should be the forks. These tend to take big hits every day. The best policy is to inspect them closely every morning. Waiting too long to replace worn-out forks may result in more frequent accidents, with dropped loads, damaged products and injuries.
During each inspection, look for surface cracks, bent or worn fork hooks, general wear (just 10 per cent loss in fork thickness can be enough to reduce your load capacity!), uneven blade heights and bent blades. When in doubt, have it checked.
What should the managers and owners do to avoid failures?
The managers’ responsibilities are quite clear:
• Make sure the work environment is clean; keep floor surfaces tidy, with no dust or debris.
• Watch out for metallic particles. The floors of some production sites become covered in this kind of material, which can be damaging to trucks. Keep them clean!
• Always follow the recommended maintenance schedules.
• When new trucks are coming, make sure the supplier trains the drivers. They need to know how the truck di ers from the current ones.
• Don’t skimp on regular training for your driver. Training minimises damage to your trucks and is good for safety too. Reward programmes can also be a great idea. In general, promote and encourage correct behaviour.
• Train drivers and other employees to work tidily. For example, metal straps used for binding goods on pallets are often found lying around a warehouse. Somehow, people ‘forget’ to dispose of them properly.
• Make the right choices when it comes to replacing trucks. For instance, a 2 tonne model might look like a great deal (financially, that is), but if that capacity is barely enough for the job you might be overstretching the truck. A good dealer will make a proper assessment, and in this case may propose a 2.5 tonne version to ensure the job gets done without any risk. Price should never be the leading principle.
Its foundation, however, is a slick and ultrae cient spare parts operation which can supply them with the right parts at the right time. Buyers should therefore always ask a potential supplier about its parts availability.
What else will improve the chances of trouble-free forklift performance?
First-class back-up is crucially important. The quality of a proper maintenance programme depends on a well-organised planning department and the skills of the field engineers. At Impact Handling, they truly listen to their customers and adapt their support solutions to suit each customer’s unique needs, ensuring that service is not only e cient but also highly responsive.
The European parts depot for Cat lift trucks extends to 10,000 m2 and stocks more than 58,000 separate part lines. From here, parts are rapidly delivered across destinations in Europe, Africa and the Middle East. But that’s not the most impressive aspect…
What truly sets this operation apart is its exceptional ‘full line, first pick’ rate. This metric only counts an order line as successfully picked when the item is not only in stock but also available in the exact quantities required. Even under such stringent criteria, the operation achieves an impressive 97% success rate—and for current models, the rate is even higher. This high level of e ciency enables next-day delivery of all Cat Lift Truck parts across the UK.
It should also be noted that use of genuine OEM parts contributes to the longevity of a forklift. That kind of quality and back-up is exactly what a maintenance department needs to keep forklifts working.
To conclude, we can safely say that modern forklifts don’t easily break down. When proper maintenance is carried out, there’s actually very little chance of finding an Achilles heel. In reality, a forklift’s weakest link is… lack of love and care.
by Vincent Gass, VP Strategic Marketing & Innovation at kp Food Packaging
In 1965, Klöckner Pentaplast (kp) opened its first facility in Germany. The world was a different place.
Packaging was mostly functional and utilitarian, and far from the strategic focus it is today. Few could have imagined the global transformation that would unfold – from regulatory revolutions to sustainability mandates to changing consumer expectations about what packaging should do, and how it should be made.
Six decades on, kp stands as one of the most experienced players in the global packaging industry today. With 30 manufacturing sites in 18 countries and a product portfolio that covers everything
from fresh protein and ready meals to hot fill products and food-to-go, we’ve not just kept pace – we’re ahead of the pack. At kp, we’ve built an ecosystem of innovation: sustainable materials, closed-loop systems, smarter product design. We’ve shaped industry thinking, from recyclability to traceability, and we’ve weathered supply shocks, regulatory upheaval, and global disruption.
But if there’s one thing we’ve learned – one thing that matters more than any new product or packaging innovation – it’s this: the most valuable thing we’ve built in 60 years is trust.
Trust placed in us by brands and retailers who depend on packaging to protect their product and reputation. Trust in our people and supply chain, to deliver consistently, compliantly,
and competitively. Trust in our packaging - that it works, that it lasts, and that it leaves a lighter footprint. Trust is intangible. You won’t see it in a datasheet or a spec, but in packaging, it’s everything. It’s also the clearest reflection of who we are as a business.
So, what does it say about kp, that after 60 years, we’re still a trusted partner for thousands of customers around the world?
Trust… is built on performance
Trust begins with doing what you say you’ll do, every time. In packaging, that means reliability, functionality, and consistency.
Take kp Zapora®. It eliminates the need for absorbent pads in protein packaging – simplifying recyclability and removing a common consumer complaint in
one move. Developed by listening to both processors and end users, it’s the kind of targeted, practical innovation that builds credibility, not just headlines.
Similarly, kp Elite® delivers high barrier performance using up to 100% recycled PET - and it’s earned TCEP and APR endorsement for its circular credentials. It’s one of the clearest demonstrations that you don’t need to choose between sustainability and shelf life.
Solutions like these don’t just perform well. They remove friction, unlock compliance, and make life easier for our customers. That’s what long-term trust is built on.
Trust… is traceable
As packaging becomes more tightly regulated, trust is also about transparency. Brands want more than recyclability - they want proof. What’s in the packaging? Where does the material come from? Can it be tracked? Verified?
Our kp Tray2Tray® initiative addresses this head-on, enabling PET food trays to be recycled back into food-grade trays, closing the loop without downcycling. We’ve backed it up with RecyClass certification to ensure traceability from source to shelf. In 2024, we launched the first food packaging trays comprising 100% recycled PET (rPET) deriving exclusively from trays which recently triumphed at the Plastics Recycling Awards Europe 2025, winning the prestigious ‘Plastic Packaging Product of the Year’ category.
Trust… comes from long-term thinking
The most trusted packaging solutions are rarely the flashiest. They’re the ones that consistently solve real-world challenges over time - anticipating change rather than reacting to it.
We saw this with kp Infinity®, our recyclable EPP-based foodservice packaging. Developed in anticipation of the UK’s single-serve EPS ban (and similar legislation in the EU), it wasn’t just compliant - it was better. Better insulation, better durability, and a better sustainability profile than many of its competitors. And, crucially, our global manufacturing strength gives our customers confidence in both performance and availability. It’s this type of foresight - backed by investment and rooted in industry insight - that makes a packaging partner truly dependable.
Trust… is local, even when you’re global
Global reach gives you capability, but local presence builds confidence.
With 30 manufacturing sites across 18 countries, kp can scale fast and move flexibly. But it’s our local teams that make us dependable. They know the legislation, the market dynamics, the customer expectations - whether that’s navigating a plastic tax in the UK, aligning with the latest EU directives or sourcing recycled feedstock.
The pandemic years proved the value of that model. While some supply chains cracked, our structure allowed us to adapt in real time, reallocate production, and stay close to our customers when it mattered most.
We don’t just make and ship packaging. We help customers make smarter, faster, more compliant decisions on the ground.
Trust… demands continuous improvement
You don’t earn trust once; you maintain it. Grow it. Protect it. That’s why kp has embedded continuous improvement into how we operate - from sustainability targets and operational excellence to employee safety and diversity. It’s also why we’ve maintained a Gold rating from EcoVadis four years running, putting us in the top 1% of companies in our sector.
We call it “Packaging with Integrity”. It’s not marketing spin – it’s a mindset that drives our operations.
…and trust in the future.
After 60 years, kp is still evolving. We’re still innovating, still listening and still pushing forward. The reason is because when you package food – when you protect shelf life, reduce waste, ensure safety, and support sustainability – trust is the real currency.
And that’s something we’ve spent 60 years earning, and we’re not stopping now.
www.kpfilms.com/en
MPS Europe Ltd is a family-owned manufacturer of plastics packaging, based in Blyth, Northumberland.
Established in 2006 by industry experts Alan Charlton and Iain McLeod, the company began production in 2007 from a modest 6,000 sq ft facility in South Northumberland. With over 60 years of combined experience in polymer manufacturing, plastics moulding, and packaging, our founders created a lean and responsive operation tailored to meet customer needs. Specializing in PET/rPET containers, MPS provides both a range of standard items and fully customized designs. Our focus covers various sectors, from food service to industrial applications, with a strong emphasis on reusable, recyclable, and sustainable products.
Quality assurance is fundamental to MPS. We are ISO 9001:2015 certified, and in 2018, we achieved an AA grade under the BRCGS Packaging Global Standard on our first attempt—a distinction we consistently uphold. Additionally, our investments in ecoefficient machinery, green energy sourcing, and environmental
waste management support our commitment to reducing our carbon footprint.
Under the joint leadership of Charlton (Managing Director) and McLeod (Manufacturing Director), MPS positions itself as a responsive, independent UK manufacturer— merging community roots with international reach. Our mission is to provide customers with adaptable, premium-grade packaging solutions while promoting regional employment and sustainable practices.
MPS is here to assist, creating packaging solutions tailored to our customers’ needs, guiding them through the development process from the initial concept to the finished product. Our highly skilled design and mould manufacturing team has access to a variety of global resources. Our customers can trust that our mould quality and manufacturing lead times are among the best in the industry, as we maintain highly competitive mould prices and aim to transition from the finalization of approved designs to production-scale manufacturing in as little as 8 weeks.
Some other key information:
• Manufacturing our own preforms as part of two-stage injection blow moulding
• Bottles and Jars stock ranging from 100ml-6000ml
• Various shapes including round, square, rectangular, and square round
• Recent investment includes 38mm neck, to go alongside our popular 63mm, 70mm and 110mm
• Capacity to expand and undertake new projects
At MPS, we’re proud to be one of the few remaining independent UK based manufacturers where our flexibility offers key benefits to our customers.
www.mps-europe.com
Titan Enterprises is a leading design and manufacturer of innovative end user and OEM high-performance flowmeters and flow measurement instrumentation, used within a wide range of processes, environments and applications.
• Compact, robust, reliable
• Excellent accuracy and repeatability
• Measure low to high flow ranges and viscosity
• High chemical resistance
• NSF-Approved mini turbine flowmeters
• ATEX-compliant and high pressure Oval Gear models
• OEM bespoke design capability
Titan’s liquid flowmeters are designed and manufactured to ISO 9001 with traceable calibrations.
+44 (0)1935 812790 sales@flowmeters.co.uk www.flowmeters.co.uk
Since designing their first beverage flowmeter in the early 1990s, Titan Enterprises, a leading UK manufacturer of liquid flow measurement solutions, has had a long-standing supplier relationship with John Guest, part of the RWC’s family of brands.
Starting out in 1949 as Reliance Manufacturing Company Pty Ltd (RMC) with a drive to transform industry, RWC was later born from the desire to challenge convention. A major landmark for the company came in 2018 with the acquisition of John Guest and its globally renowned push-fit brands.
Titan’s NSF-Approved beverage meter, 800-series turbine flowmeters, and the Atrato® ultrasonic flowmeter range all
incorporate John Guest connectors, which are extensively used in the food and beverage industry for their specialised ‘push-to-connect’ solutions.
In 2023, following years of evolving innovation since the launch of JG PolarClean by John Guest in 2010, RWC teamed up with Titan Enterprises to deliver an exciting solution for the beverage industry. A mutual customer discussion sparked the R&D collaboration, as users were already pairing RWC’s PolarClean push-fit connectors alongside Titan’s Beverage meters in beer dispensing systems. However, integrating the two
products required additional modifications - introducing cost and complexity to a customer’s installation. Together, RWC and Titan set out to change that.
To simplify installation and enhance efficiency, RWC and Titan began a partnership that led Titan to leverage its expertise in turbine technology and design, while RWC contributed its innovative tooling capabilities. The aim of the collaborative project was to provide a streamlined, state-of-theart single unit for beer dispensing systems by fully integrating Titan’s turbine flow technology within RWC’s pioneering PolarClean connector.
Phil Lacey, RWC’s Global Fluid Tech Business Development Director,
stated “When we knew we needed a flowmeter for our PolarClean system, Titan made absolute sense as they are the market leader in the space. They have been an absolute pleasure to develop this product with and we look forward to seeing how the wider market receives this new innovation.”
The primary challenge was fitting the turbine into the PolarClean tube/connector without compromising either system. Through workshops, prototyping and design, the teams developed a modified version of RWC’s straight PolarClean union. SLA (stereolithography apparatus) 3D-printed models were used to create prototypes, which were then tested and calibrated by Titan before customer trials.
and our own expertise in push-fit technology, this new product has represented a shared commitment to quality, innovation and delivering value to our customers.”
Once the final design was validated, RWC developed the injection moulding tool for the PolarClean body, while Titan managed the sensor and turbine technology. After minor modifications, the first units were shipped to customers for final performance validation.
Neil Hannay, Senior R&D Engineer at Titan Enterprises, reflected: “Working with RWC was refreshing. Their expertise in toolmaking made the development and prototyping process a smooth journey. Open, frank, and realistic discussions, along with regular meetings, kept the project on track.”
Josh Smith, Project Manager at RWC, explained: “By combining Titan’s expertise in flowmeters
The partnership resulted in a fully integrated innovative solution for the beverage industry: the JG PolarClean system uses ‘tubein-tube’ technology to ensure beer is kept extra cold and conditioned from the keg to the beer font, even without the need for a cellar. Featuring a standard 3-wire connector, this state-ofthe-art product simplifies beer dispense system installations. The JG PolarClean Coaxial Flow Meter accurately measures liquid flow enabling system users to monitor demand or supply usage in coaxial
This successful partnership continues into product
commercialisation, where RWC manages key aspects of the base PolarClean product, packaging, and labelling, while Titan oversees critical flow measurement components, assembly, and testing. RWC assembles the connector, and Titan completes the build and testing before shipping the finished flowmeter unit to the end-user customer under the JG PolarClean banner.
As a truly combined product, the technical data and installation instructions are co-branded, bringing together the technology and expertise of two highly respected international brands. This successful partnership demonstrates how collaboration can drive innovation, streamline installation, and enhance product reliability in the beverage industry.
Titan Enterprises is a leading design and manufacturer of innovative end user and OEM high-performance flowmeters and flow measurement instrumentation, used within a wide range of processes, environments and applications.
• Compact, robust, reliable
• Excellent accuracy and repeatability
• Measure low to high flow ranges and viscosity
• High chemical resistance
• NSF-Approved mini turbine flowmeters
To discuss an optimised flow measurement device for your OEM application, please contact Titan Enterprises on +44 (0)1935 812790 or email sales@flowmeters.co.uk.
• ATEX-compliant and high pressure Oval Gear models
• OEM bespoke design capability
Titan’s liquid flowmeters are designed and manufactured to ISO 9001 with traceable calibrations.
For information about RWC’s JG PolarClean Coaxial Flow Meter and their intelligent push-fit technologies, visit RWC/JohnGuest.
+44 (0)1935 812790
sales@flowmeters.co.uk www.flowmeters.co.uk
From Speedor Storm, the largest Speedor available, Hart Door Systems has now revealed Speedor Smart, the smallest Speedor available.
Doug Hart, Hart’s Chairman, says the development of Speedor Smart was very much driven by demand from global airports. “We have experience in delivering door solutions for very many international airports so we welcomed the opportunity to demonstrate our Speedor skills in the area of automated baggage handling.
“This is a great achievement. We have been able to increase the range of solutions offered by the Speedor brand, in this case by delivering a secure, automatic, door to work repeatedly with conveyor belts, Speedor Smart.
“Overall this strengthens our skills in an important area for airports be it baggage check in, conveyor separation or equipment automatic high speed access doors to the tarmac. There is increasing sophistication in the process at a time when airports are becoming busier. Being able to interface and automate, reliably over millions of operations is key,” says Mr Hart.
Hart has a considerable range of assets for airports from a range of fire/security shutters capable of delivering protection from smoke and fire threats in a frequent operations environment to roller shutters for Storage/Access areas in airports to high-speed doors up to 6m wide x 8m high. This includes roller shutters tested to 5000pascals pressure.
Upper-most is the ability of Hart to deliver high quality solutions across a very wide range of industries not just in the UK but abroad.
Airport customers, for example, come to Hart for solutions and high-quality ones at that which comply with UK, EU and US international standards confirming the end-product achieves a standard which complies with the expectations of our customers and any applicable contractual and legislative requirements. Hart can be relied on to deliver the results and one that understands how airport projects are managed.
Hart has the proven track record of British engineering and service excellence on nearly 40 international airports.
These include Heathrow, where Hart installed forty eight check-in desks with a unique design, developed specifically for Heathrow in combination with an international conveyor manufacturer, combining features from other Hart products namely fire, security and high speed, automatic, operation.
Hart’s innovative products, problem-solving approach and practical experience help companies to maintain quality working conditions as well as containing noise, odour and environmental contaminants. This spirit of innovation is embedded in in the philosophy of continually evolving product range of Speedor high-speed doors, fire shutters, Terror Screen security rated shutters and specialist doors such as ATEX compliant high-speed doors and shutters.
Hart’s products are manufactured to international standards such as the ISO9001:2015 Quality Assurance scheme and LPS 1056 and LPS 1271, Loss Prevention Council Standards for Fire and security doors third party tested to international standards. http://www.hartdoors.com
Pioneering Adhesive Solutions for Over Three Decades
Established in 2008 and headquartered in Corby, Northamptonshire, Cartell UK has rapidly grown to become a leading force in the adhesive and sealant industry. As part of the global Cartell Group, renowned for its MXBON brand, Cartell UK specialises in manufacturing, formulating, and distributing highperformance adhesives tailored to diverse industrial needs.
Cartell UK is proud to hold an EcoVadis Gold rating for sustainability and ethical business practices and is an active member of BASA (British Adhesives & Sealants Association), further underlining its commitment to industry standards and environmental responsibility.
A Diverse Portfolio of Adhesive Products
Cartell UK offers an extensive and versatile product range, catering to a wide variety of applications across multiple industries. Their product portfolio includes:
• Cyanoacrylate Adhesives
Providing rapid bonding solutions suitable for a broad spectrum of materials including metals, plastics, elastomers, and porous surfaces. Known for their quick-setting properties, these adhesives are ideal for production lines and repair jobs requiring instant results.
• Anaerobic Adhesives (MXLOC)
Specially formulated for thread locking, pipe sealing, and retaining compounds. These adhesives cure in the absence of air and in the presence of metal, making them perfect for mechanical assemblies that demand durability and resistance to environmental factors.
• UV-Curing Adhesives (MXCUR)
Cartell UK’s recently launched new UV adhesive range features advanced formulations developed through extensive research by their in-house Research & Development team. These fast-curing solutions are ideal for industries where speed, strength, and precision are paramount—such as electronics, medical devices, and optics.
• 6 Series Surface-Insensitive Solutions
A standout innovation in Cartell UK’s product line, the 6 Series surface-insensitive cyanoacrylates offer varied viscosities and an impressively fast setting time, making them ideal for bonding difficult or porous substrates quickly and reliably.
• Structural Adhesives
Designed for high-strength bonding in demanding structural applications. These products
provide strong, durable bonds in industries such as automotive, aerospace, and construction.
• PVA & Wood Glues
A trusted choice for woodworking and carpentry, ensuring strong and lasting bonds in furniture manufacturing and general joinery projects.
• Spray Adhesives
Easy to apply and versatile, these adhesives help improve efficiency and reduce application times in production settings.
• Mastics, Acrylics & Silicones
Covering a wide range of sealing and bonding applications for construction, glazing, and general industrial needs.
This comprehensive product offering underlines Cartell UK’s commitment to delivering solutions that meet the evolving demands of modern industries.
Cartell UK’s dedication to delivering high-performance, reliable adhesive solutions is reflected in its numerous certifications and accreditations:
• ISO 9001 & 14001 Certification
Demonstrating adherence to rigorous quality management systems and environmental standards.
• WRAS & DVGW Approvals
Confirming suitability for water safety and gas applications respectively.
• REACH & RoHS Compliance
Ensuring chemical safety and environmental responsibility in line with European regulations.
• FDA & NSF Certifications
Validating suitability for foodgrade and medical applications.
These accreditations highlight Cartell UK’s unwavering focus on safety, quality, and environmental responsibility.
Innovation lies at the heart of Cartell UK’s business philosophy. Their dedicated Research & Development department continuously works to develop cutting-edge adhesive technologies, responding quickly to market demands and customer challenges. Recent innovations include the new UV adhesive range with advanced formulations and the 6 Series surface-insensitive solution, both reflecting Cartell UK’s commitment to driving adhesive technology forward.
This proactive and collaborative R&D approach ensures Cartell UK remains at the forefront of the adhesives industry.
With growing global awareness of environmental issues, Cartell UK actively incorporates sustainability into its core business practices. From creating solvent-free and low-VOC adhesive formulations to implementing energy-efficient production processes, and with
recognition such as their EcoVadis Gold rating, the company strives to reduce its environmental footprint while delivering high-performance products.
Operating from its UK headquarters, Cartell UK leverages the global manufacturing and distribution capabilities of the Cartell Group, with production facilities across the UK, Europe, and Asia. This enables Cartell UK to offer timely deliveries, flexible production volumes, and localised customer support, reinforcing its reputation as a trusted global partner with local expertise.
Recognising the diverse needs of its client base, Cartell UK offers a comprehensive private label service. This enables businesses to market adhesive products under their own brand, with support that includes:
• Custom label design
• Artwork creation
• Tailored adhesive formulations
This service allows clients to extend their brand presence while offering industry-proven adhesive products.
Cartell UK takes pride in delivering excellent customer service, from initial consultation to aftersales support. Their experienced technical team provides advice on product selection, application techniques, and performance optimisation, ensuring clients receive the most effective solution for their requirements.
For businesses looking to source reliable, high-performance adhesives with the reassurance of proven quality, Cartell UK is a partner of choice.
Phone: +44 (0)1536 264222
Email: mail@cartell-uk.com
Website: www.cartell-uk.com
When it comes to process control equipment, accuracy, reliability and a long service life are all key attributes. Food and drink production lines rely on precision manufacturing processes to deliver uniform, high-quality products while maintaining a hygienic environment. Bürkert’s Element control valve system offers 99.9% accuracy and a service life beyond seven million cycles - three times that of conventional designs.
The key to delivering all these benefits is expert design that incorporates features that promote efficiency, reliability and durability. Compressed air is conserved thanks to the intelligent internal design that ensures consumption is up to 40% lower in comparison with conventional process valve systems. Moreover, the Element system is sealed and prevents ingress of moist, contaminated air, stopping corrosion of the actuator spring and removing humidity build-up inside the actuator.
The use of high-quality stainless steel offers long-term advantages in resistance to chemicals and heat, which means the control valve can easily withstand regular washdown processes. The internal components are sealed against dirt and water ingress, with an integrated, contactless stroke position feedback transducer that never wears out or blocks, retaining accuracy over extended periods.
The compact design of the Element range also helps to reduce air consumption. Across a manufacturing plant, this benefit multiplies – on average, using 50 valves per site will result in a saving of £2,500 per year. Furthermore, the lightweight design makes for easier maintenance and the pipework does not need any reinforcement either for new or retrofit installations.
Element valves are easy to install and include a modern operator concept that is both intuitive and user-friendly. The seamless configuration process for
positioners and process controllers is easy to follow. The range is designed for communication with all common protocols including Profibus DPV1, ASI and Device NET. In operation, the valve’s status is conveyed at a glance by a high-performance, clearly visible multicoloured LED display, helping site operators to quickly identify any issues.
Bürkert is leading the field in advances in fluid process control, transforming the food and beverage industry, driving improvements in precision, automation, safety, quality, and sustainability. The Element range of process controllers is just one example. Bürkert’s experienced designers and industry experts can support manufacturing plants with detailed plans for optimised performance that will deliver process reliability, precision control and an extended service life.
For more information, visit our website.
Completely hygienic process control valves for food and beverage applications
• Up to 3 times longer life-span than competitors
• Smart use of stainless steel – reduced weight, robust and strong
• Up to 7 million cycles
• Easy to install and can be fully automated
We make ideas flow.
www.burkert.co.uk/en/type/8802 sales.uk@burkert.com +44 1285 648720
Food manufacturers all know this problem: heavy processing equipment that wears out workers and kills productivity. When your team’s struggling with 15kg meat slicers or wrestling with spray wands all day, something’s got to give. Usually it’s productivity, worker wellbeing, or both. Tool balancing technology is changing this for manufacturers who’ve had enough of the old way.
Food-grade tool balancers use precision springs to counteract gravity. Heavy tools feel weightless in workers’ hands. A 10kg slicer becomes as easy to position as a kitchen knife. Workers move equipment precisely without the strain, even during those brutal long shifts. The idea is straightforward: make heavy tools feel light.
These aren’t your standard workshop balancers. Food industry models use stainless steel construction and NSF H1-rated
lubricants - they have to meet proper food safety requirements. They handle constant washdowns and harsh sanitising chemicals without corroding. The smooth surfaces don’t trap contamination, and you can clean them thoroughly as part of standard hygiene protocols.
In meat processing facilities, tool balancers suspend heavy saws and slicers at optimal ergonomic heights, enabling precise cuts without hand fatigue. Bakery operations benefit from balanced mixers and icing tools that allow delicate positioning during decorating tasks. Packaging lines utilise spring retractors to manage film rolls cleanly off the floor, while sanitation teams manoeuvre spray wands and cleaning equipment effortlessly throughout their shifts.
The numbers back this up: up to 80% fewer tool-related injuries,
25% faster processing speeds, and less product waste from improved precision. One meat processor worked out they’d recovered their investment in 8 months just from lower insurance claims and higher throughput. Plus, keeping tools suspended means easier compliance with health regulations - no more stress during audits.
While other manufacturers are still dealing with tired workers and injury claims, you could be setting new standards for efficiency and safety. Tool balancers aren’t just about making work easierthey’re about becoming the kind of employer people actually want to work for, while hitting production targets that seemed impossible before.
For more information contact Tecna Balancers: www. tecnabalancers.co.uk
Email: info@totalairtool.co.uk
Tel: 01926 857 193
Processes that involve grinding, drying, conveying and storing grain pose some of the biggest risks for combustible dust explosions.
While we’re not so far advanced to ignore combustible dust altogether, innovative technology has made grain milling much safer than it was a century ago. With the right equipment and engineering controls in place, facilities can reduce the risk of devastating explosions.
Explosion venting panels (or rupture panels) are designed to relieve pressure and gases from an explosion within a contained area, such as a dust collector or silo. They work by opening rapidly during an explosion, allowing the release of pressure in a controlled manner. Flameless vents incorporate the same explosion vent panels along with a system of layered mesh that quenches flames following an explosion, allowing indoor vessels to vent without causing injury or damage to personnel or property.
The flameless explosion venting device VIGIFLAM Vi is designed in a rectangular shape and consists of three main components: the body, a metal filter composed of several layers to cool flames, and a new innovative explosion panel. This stainless steel membrane is weakened in the middle allowing it to rupture when excessive overpressure occurs inside the enclosure intended to be protected.
The VIGIFLAM Vi is specifically designed for conveyors – bucket, belt, chain, and screw conveyors – due to its compact and efficient design, making it suitable for protecting such equipment in industrial settings.
Passive explosion isolation equipment, like Boss Products’, Vigiflap, is designed to isolate explosions happening within equipment enclosures, preventing the hazardous spread of fire and reducing the chance of a secondary explosion. Passive systems are generally more straightforward in design and operation compared to active systems, have a lower one-time
cost and are easier to maintain. In fact, facility personnel can do inspections themselves.
Spark detection systems detect live embers and sparks in airstreams to prevent ignition sources from reaching equipment enclosures where devastating explosions can happen. On the other hand, monitoring systems are particularly useful in grain facilities for equipment like bucket elevators and conveyors. Unlike spark detectors, which work by identifying live embers, monitoring systems detect potential ignition sources such as hot bearings, belt misalignment and choked chutes.
Boss Products UK offers complete safety solutions for combustible dust collection and control to manage fire and explosion risk in grain facilities. To learn more about how our equipment can protect your investment and your workers, contact Boss Products UK today.
Boss Products UK www.bossproducts.co.uk
With well over a century of manufacturing expertise, Invicta remains a leading force in the food and drink processing sector — known for delivering high-quality, reliable and innovative equipment that supports every corner of the industry.
From large-scale producers to artisan specialists, Invicta has built its reputation on combining traditional craftsmanship with forwardthinking design and its products are trusted in settings from bakery and confectionery to meat processing, dairy and beyond.
At the heart of the business is a bespoke manufacturing service that truly sets Invicta apart. Every item is made in the UK at the company’s North Yorkshire facility, where experienced engineers work closely with clients to develop tailormade solutions that fit seamlessly into existing operations. Whether that means reconfiguring a single workstation or designing an entire suite of made-to-measure equipment, Invicta designs to deliver — with precision, purpose, and performance.
The company’s extensive product range includes trolleys, racks, worktables, dollies, trays, bins, and containers in both metal and plastic, covering everything from preparation, storage, transport and display. All products can be supplied in standard or custom formats, with a variety of finishes and features to suit specific hygiene, ergonomic, or production requirements.
But while Invicta’s catalogue is extensive, it’s the company’s ability to adapt and innovate that really adds value. Working directly with customers at the design stage allows the team to solve complex handling and storage challenges efficiently — often delivering improved workflow, better space use, and longer service life for the equipment itself.
“Our focus is always on producing equipment that works in the real world — not just on paper,” says Martin Brown, Managing Director at Invicta. “We pride ourselves on being responsive, easy to work with, and committed to delivering practical solutions that make a genuine difference to our customers’ operations.”
Competitive lead times, outstanding build quality, and a professional, collaborative approach are all part of the Invicta promise. As an employeeowned business, the company takes pride in building long-term relationships, offering consistent service and real value for money. In fact, recent customer feedback
showed a 100% satisfaction rating for product value — a result that reflects Invicta’s ongoing commitment to quality at every level.
From one-off commissions to high-volume runs, Invicta’s bespoke manufacturing capability continues to support food and drink manufacturers and suppliers with equipment that’s made to last — and made to work.
To find out more, visit www.invictabakeware.co.uk, call 01751 473483, or email sales@invictabakeware.co.uk. All quotes are free and without obligation.
Reduced
Air
or “Make-Up”
Heat
Choice
Customised design to suit each install
Proven in a wide range of applications
Choice
Our gas burner systems offer users reliable, high efficiency, process heating solutions.
From
Choice of operating fuels
Ideal for variable plant conditions
Larger heat input available on request
APL technology -modulating gas and air
Packaged
As part of any food processing operation monitoring, controlling and validating food cook temperatures is critical to the success of any HACCP strategy.
Knowing the accurate core temperature of your product during any cook regime is essential.
You may know the live temperature of the oven from the controller systems but not the product itself.
Manual testing with a handheld thermocouple is an option but this will interrupt the cook cycle creating delays and reducing productivity as well as cook efficiency.
Complementing its range of thruprocess temperature monitoring systems designed specifically for the Food industry, PhoenixTM offers a real time RF telemetry system option.
Food cook temperature data measured by the thermally protected data logger, using thermocouples, is stored in the memory of the data logger. Simultaneously temperature data is transmitted direct from the data logger via a thermally insulated RF antenna exiting the barrier with the thermocouple cables. The RF signal transmitted out of the oven is then passed along a series of repeater units (‘Lwmesh’ networking protocol) back to the
main coordinator connected to the monitoring PC. The repeater units are powered by battery and are not physically linked by any cable. As such they can be positioned where needed and moved with ease (No expensive infrastructure or installation costs).
Employing real time operation, product core temperatures over the product rack or conveyor mesh belt width can be monitored live.
Cook programs can be controlled therefore by true product temperature. This may be far more efficient than cooking to a set cook program time which may overcook just to be safe. Using Real Time RF telemetry new cook programs can also be optimised and validated with efficiency and confidence.
The full temperature profile can be fully analysed, post run, for complete HACCP compliance.
A comprehensive suite of analysis tools converts the raw profile temperature data into useful process information. Analysis tools also include the ability to calculate Fo/Pu values for the process against target microorganisms.
The information gathered, further to process validation, can be used to allow informed process problem solving and optimisation to maximise product quality, yield, process productivity and efficiency.
See live what a difference a PhoenixTM system could make to your cook operation. Contact PhoenixTM to help Find, Fix and Forget your Cook Problems! www.phoenixtm.com
Product Safety
Process Efficiency
Improved Product Yields
Rapid Fault Finding
Full HACCP Certification
Thru-process temperature monitoring solutions for all your cook applications
PhoenixTM Technology
• Accurate IP67 data logger (Type K or T)
• 10 Measurement Points for full oven mapping
• Thermal barrier options to suit cook regime
• Comprehensive thermocouple range
• Standard miniature thermocouple plugs
• Calibrated thermocouple options
• Food trays and thermocouple jig options
• Full lethality (Fo/Pu) and reporting
• Real Time RF Telemetry options
• Local efficient calibration and service support
Manual boot wash stations, like the ones we supply at Stainless Steel Manufacturing & Equipment, are great for small to mediumsized processing areas and plants.
handheld boot brush that enables you to clean the top and sides of your boots and shoes. How to use the Manual Boot Washer:
How to use the Manual Boot Washer:
To activate the manual boot washer, you simply place your foot on the base brushes within the trough, which actuates a valve mounted on the underside of the boot washer.
Our manual boot washer can be used for all types of footwear worn in production areas and is often used on entry and exit to prevent employees from walking debris into changing rooms and corridors.
Manual boot wash stations, like the ones we supply at Stainless Steel Manufacturing & Equipment, are great for small to mediumsized processing areas and plants.
Manual boot wash stations, like the ones we supply at Stainless Steel Manufacturing & Equipment, are great for small to mediumsized processing areas and plants.
To activate the manual boot washer, you simply place your foot on the base brushes within the trough, which actuates a valve mounted on the underside of the boot washer. Water the flows through the hose brush and enables you to effectively clean the boot from all angles– ensuring all dirt is removed.
304/316 stainless steel, providing you with the reassurance that it’s up to standard. What’s more, we aim to accommodate the requirements of all our customers, ensuring that you find a suitable boot cleaning station for your hygienic setting.
Manual boot wash stations, like the ones we supply at Stainless Steel Manufacturing & Equipment, are great for small to mediumsized processing areas and plants.
Water the flows through the hose brush and enables you to effectively clean the boot from all angles–ensuring all dirt is removed.
Available in 1-4 stations, the manual boot washer comes with a high-density nylon base brush for scrubbing the soles of shoes and includes a convenient, water-fed, handheld boot brush that enables you to clean the top and sides of your boots and shoes.
Our manual boot washer can be used for all types of footwear worn in production areas and is often used on entry and exit to prevent employees from walking debris into changing rooms and corridors.
Our manual boot washer can be used for all types of footwear worn in production areas and is often used on entry and exit to prevent employees from walking debris into changing rooms and corridors.
• Automatic & Semi-Automatic Boot washer.
How to use the Manual Boot Washer:
• Automatic Sensor Operated or Semi-Automatic button operated.
Investing in a manual boot wash station will ensure your employees perform the necessary washing and disinfecting steps required for hygiene regulations.
Investing in a manual boot wash station will ensure your employees perform the necessary washing and disinfecting steps required for hygiene regulations.
Manual boot wash stations, like the ones we supply at Stainless Steel Manufacturing & Equipment, are great for small to mediumsized processing areas and plants.
Our manual boot washer can be used for all types of footwear worn in production areas and is often used on entry and exit to prevent employees from walking debris into changing rooms and corridors.
How to use the Manual Boot Washer: To activate the manual boot washer, you simply place your foot on the base brushes within the trough, which actuates a valve mounted on the underside of the boot washer. Water the flows through the hose brush and enables you to effectively clean the boot from all angles– ensuring all dirt is removed.
To activate the manual boot washer, you simply place your foot on the base brushes within the trough, which actuates a valve mounted on the underside of the boot washer. Water the flows through the hose brush and enables you to effectively clean the boot from all angles– ensuring all dirt is removed.
Our manual boot washer can be used for all types of footwear worn in production areas and is often used on entry and exit to prevent employees from walking debris into changing
• Cleaning boots by the action of rotating brushes.
• Automatic dosing of water and detergent.
How to use the Manual Boot Washer:
Investing in a manual boot wash station will ensure your employees perform the necessary washing and disinfecting steps required for hygiene regulations. MANUAL BOOT WASHER
• Removal of the brush is done without the need for tools and makes cleaning the brush and the brush housing simple.
Available in 1-4 stations, the manual boot washer comes with a high-density nylon base brush for scrubbing the soles of shoes and includes a convenient, water-fed,
Our automatic stations provide continual performance but are easy to dismantle, requiring no extra tools. In turn, the automatic boot washer is easy to clean, and the rotating tray and brushes can be cleaned individually, allowing you to clean your equipment thoroughly.
Available in 1-4 stations, the manual boot washer comes with a high-density nylon base brush for scrubbing the soles of shoes and includes a convenient, water-fed, handheld boot brush that enables you to clean the top and sides of your boots and shoes.
To activate the manual boot washer, you simply place your foot on the base brushes within the trough, which actuates a valve mounted on the underside of the boot washer. Water the flows through the hose brush and enables you to effectively clean the boot from all angles– ensuring all dirt is removed.
Available in 1-4 stations, the manual boot washer comes with a high-density nylon base brush for scrubbing the soles of shoes and includes a convenient, water-fed, handheld boot brush that enables you to clean the top and sides of your boots and shoes.
Available in 1-4 stations, the manual boot washer comes with a high-density nylon base brush for scrubbing the soles of shoes and includes a convenient, water-fed, handheld boot brush that enables you to clean the top and sides of your boots and shoes.
Investing in a manual boot wash station will ensure your employees perform the necessary washing and disinfecting steps required for hygiene regulations.
Investing in a manual boot wash station will ensure your employees perform the necessary washing and disinfecting steps required for hygiene regulations.
Here at Stainless Steel Manufacturing & Equipment Ltd, we can supply a boot washer that is made from Grade
We supply the Lazy Susan Turntable, which is a Stainless Steel Turntable, to meet and exceed the requirements of all industries. We aim to satisfy even the most diverse demands, including those based in the food, drink, pharmaceuticals, packaging and production industry, ensuring that all equipment is manufactured to the highest quality and made to last.
• Supplied with a venture metering system for accurate dosing of the detergent
A turntable that’s made from stainless steel is a cost-efficient investment to make, especially if you’re looking to maximise the efficiency of production.
The Stainless Steel Turntable is just one of the products that we are proud to supply at SSME and is available in various sizes.
products through inclined as well as horizontal and helical paths.
We supply the Lazy Susan Turntable, which is a Stainless Steel Turntable, to meet and exceed the requirements of all industries. We aim to satisfy even the most diverse demands, including those based in the food, drink, pharmaceuticals, packaging and production industry, ensuring that all equipment is manufactured to the highest quality and made to last.
We supply the Lazy Susan Turntable, which is a Stainless Steel Turntable, to meet and exceed the requirements of all industries. We aim to satisfy even the most diverse demands, including those based in the food, drink, pharmaceuticals, packaging and production industry, ensuring that all equipment is manufactured to the highest quality and made to last.
We supply the Lazy Susan Turntable, which is a Stainless Steel Turntable, to meet and exceed the requirements of all industries. We aim to satisfy even the most diverse demands, including those based in the food, drink, pharmaceuticals, packaging and production industry, ensuring that all equipment is manufactured to the highest quality and made to last.
We supply the Stainless Steel Turntable in a range of sizes to make it easier for you to find products that will fit perfectly within your industrial setting. When it comes to accumulating products evenly, you cannot go wrong with the Stainless Steel Turntable- it’s specifically designed to bring work closer to the user.
We supply the Lazy Susan Turntable, which is a Stainless Steel Turntable, to meet and exceed the requirements of all industries. We aim to satisfy even the most diverse demands, including those based in the food, drink, pharmaceuticals, packaging and production industry, ensuring that all equipment is manufactured to the highest quality and made to last.
A turntable that’s made from stainless steel is a cost-efficient investment make, especially if you’re looking to maximise the efficiency of production.
A turntable that’s made from stainless steel is a cost-efficient investment to make, especially if you’re looking to maximise the efficiency of production.
A turntable that’s made from stainless steel is a cost-efficient investment to make, especially if you’re looking to maximise the efficiency of production.
A turntable that’s made from stainless steel is a cost-efficient investment to make, especially if you’re looking to maximise the efficiency of production.
We supply the Stainless Steel Turntable in a range of sizes to make it easier for you to find products that will fit perfectly within your industrial setting. When it
The Stainless Steel Turntable is just one of the products that we are proud to supply at SSME and is available in various sizes.
Space and loads permitting, 90 and 180 degree turns enable products to be conveyed on winding routes through production areas.
The Stainless Steel Turntable is just one of the products that we are proud to supply at SSME and is available in various sizes.
The Stainless Steel Turntable is just one of the products that we are proud to supply at SSME and is available in various sizes.
The Stainless Steel Turntable is just one of the products that we are proud to supply at SSME and is available in various sizes.
We supply the Stainless Steel Turntable in a range of sizes to make it easier for you to find products that will fit perfectly within your industrial setting. When it comes to accumulating products evenly, you cannot go wrong with the Stainless Steel Turntable- it’s specifically designed to bring work closer to the user.
We supply the Stainless Steel Turntable in a range of sizes to make it easier for you to find products that will fit perfectly within your industrial setting. When it comes to accumulating products evenly, you cannot go wrong with the Stainless Steel Turntable- it’s specifically designed to bring work closer to the user.
We supply the Stainless Steel Turntable in a range of sizes to make it easier for you to find products that will fit perfectly within your industrial setting. When it comes to accumulating products evenly, you cannot go wrong with the Stainless Steel Turntable- it’s specifically designed to bring work closer to the user.
Steel Turntable- it’s specifically designed
The modular belt conveyor offers a reliable versatile solution to many conveying applications.
The modular belt conveyor offers a reliable versatile solution to many conveying applications.
The modular belt conveyor introduces a flexible conveying solution that can, due to the nature of the belt itself, convey
The modular belt conveyor introduces a flexible conveying solution that can, due to the nature of the belt itself, convey
2 FDPP - www.fdpp.co.uk
sizes.
products through inclined as well as horizontal and helical paths.
products through inclined as well as horizontal and helical paths.
Space and loads permitting, 90 and 180 degree turns enable products to be conveyed on winding routes through production areas.
Space and loads permitting, 90 and 180 degree turns enable products to be conveyed on winding routes through production areas.
Stainless steel mixer tumblers are available in three sizes, including 300 Litre, 450 Litre and 600 Litre. They are perfect for mixing dry and wet ingredients.
A mixer tumbler for food can effectively save on labour costs and increase production efficiency. Instead of mixing ingredients in smaller batches by hand, the mixer tumbler will automatically rotate a larger quantity of products at a faster rate.
Features
• 304 stainless steel construction
• Open frame to aid cleaning & maintenance
• Direct shaft drive operation
• Available with stainless steel lid if required
• Variable speed controls
• Mobile or free standing
Description:
• Tip height to customer specification
Our Atomiser Sanitising Conveyors have been designed for the sanitization of the outer surfaces of various products being transferred between low and high care areas.
Operation:
Though stainless steel mixers are designed to boost productivity in the food processing industry, they come with variable speeds – allowing you to choose how quickly the drum rotates. With the addition of a timer control panel you can also program the tumbler to shut off after a specific number of revolutions, saving time and effort.
As well as conveniently marinading ingredients, a stainless steel mixer tumbler enhances the safety of your food processing plant by ensuring no food ends up on the floor.
A huge variety of products can be transported through the Sanitising Conveyor, such as boxed or bagged food ingredients like vegetables, sauces, coatings, blocks of cheese, the list is endless
The drum can also be tilted to make it easier to unload food goods. This not only helps to keep
The solution tank is automatically filled with a pre-dosed mixture of water and sanitiser using a Dosatron water powered dosing pump. When a product is placed on the in-feed roller conveyor a sensor gives a signal to the control panel and the conveyor belt will start. Then using compressed air the mixture is then supplied to five atomiser nozzles which are positioned above and below the conveyor belt. These produce a mist within the tunnel giving total coverage of all surfaces of the products that are
product wastage to an absolute minimum but it makes it easier to clean too.
To prevent cross-contamination, you must give the drum a quick wipe-down inside between uses. Then, at the end of the day, it will need to be thoroughly cleaned, ready for the next day. As a result of being made from grade 304 stainless steel (a material that’s resistant to both corrosion and oxidation), all you need is warm water, a mild soap or detergent, and a soft cloth or sponge to gently wipe the surface clean.
conveyed through the tunnel. The control panel has a built in inverter which allows you to control the speed of the belt and ensures that a wide range of products can be safely passed through the system ensuring that hygiene routines can be carried out quickly and reliably. Atomising sanitization is very efficient as each nozzle only uses .8 litres of solution per hour and with the integral gravity recirculation system the use of solution is kept to a minimum and your products will not come out of the tunnel dripping with water.
At stainless steel Manufacturing & Equipment ltd, design and manufacture a wide range of stainless steel equipment for the food and pharmaceutical industries. Our design team have over 25 years of experience and have worked on projects for many of the major food and pharmaceutical manufacturers. We are based in the West Midlands, just 3 minutes form Junction 10 of the M6. All our products are manufactured in house and we are the UK agent for the SCM boot washer and hygiene station range. We pride ourselves in manufacturing good quality products at competitive prices and as well as our standard range
At stainless steel Manufacturing & Equipment ltd, design and manufacture a wide range of stainless steel equipment for the food and pharmaceutical industries. Our design team have over 25 years of experience and have worked on projects for many of the major food and pharmaceutical manufacturers. We are based in the West Midlands, just 3 minutes form Junction 10 of the M6. All our products are manufactured in house and we are the UK agent for the SCM boot washer and hygiene station range. We pride ourselves in manufacturing good quality products at competitive prices and as well as our standard range
We will manufacture items to meet customer specific requirements.
We will manufacture items to meet customer specific requirements.
For more information or the place an order
Please Call: 0121-661-6346 or Email: sales@ssmeltd.co.uk
For more information or the place an order
Please Call: 0121-661-6346 or Email: sales@ssmeltd.co.uk
United Air Power Ltd (UAP) were established 26 years ago, specialising in Compressed Air, Nitrogen Generation and Process Cooling. Working within a wide range of industries UAP offers bespoke, reliable solutions.
Nitrogen gas plays an important role in the food industry from process to packaging. By replacing the oxygen with nitrogen, food will have a longer shelf life and the ‘just-made’ flavour and appearance can be maintained.
When tasked to provide a reliable source of Food Grade Nitrogen Gas for food production, reliability of supply can create logistical difficulties along with procedures that must be established to monitor and manage the utility. Additionally, safety and handling concerns need to be considered. The cost of addressing these issues can be high and difficult to budget for, while the market price of Nitrogen gas and supplier rates change continually. The environmental impact of truckbased deliveries is another important consideration for carbon footprint reduction.
The ideal solution lies in a range of UAP on-site gas generation systems which UAP can design, supply and install, to meet the customer’s specific needs. This enables users to produce their Food Grade Nitrogen gas on demand on the premises, under their complete control. As a result, companies can generate as much or as little nitrogen as needed, at a fraction of the cost, thereby profitably and sustainably supporting all of the production requirements.
On-site nitrogen generation separates nitrogen from compressed air for use directly at the user’s location. Our on-site nitrogen generation system being modular in design, offers a range of output flows from a few litres per minute to in excess of 130 m3/h from a single module!
The UAP integrated nitrogen generation system pre-treats the air from a standard industrial compressor which is then essentially “sieved” so that oxygen and other trace gases are removed, while nitrogen is allowed to pass through to the application as the product gas. Air separation is not a new idea, but the radical Pressure Swing Adsorption (PSA) design and control systems employed on the Parker NITROSource Plus nitrogen
Nitrogen gas plays an important role in the food industry from process to packaging.
generator range has maximised Nitrogen output and reduced compressed air consumption to achieve even higher levels of efficiency than before.
The sector leading Parker NITROSource nitrogen generation system can reduce costs by up to 90% when compared to traditional methods of supply with a payback period on capital investment typically being achieved within 12- 24 months. Any safety concerns associated with bulk liquid storage or manual handling and changing of heavy high-pressure cylinders are also eliminated.
Using the latest Parker nitrogen generation technology, UAP can design, install and maintain tailor-made solutions to meet the customers nitrogen gas demands. The NITROSource Plus equipment at the heart of our on-site generation systems carry full third-party validation ensuring the generated nitrogen gas not only meets the food grade standards, but in fact exceeds the quality required. These fully scalable systems provide a low cost, safe and efficient continuous source of N2 food grade gas on demand.
For further information and a free no obligation gas survey contact UAP for details.
Celebrating its 40th anniversary in 2025, leading sustainable waste management company Waste Mission has grown from a small metal recycler into a trusted nationwide partner for UK manufacturers over the last 40 years.
Founded in 1985 by Philip Newman under the name Alchemy Metals, the company set out with a clear focus on scrap metal recovery and responsible service. Over the past four decades, that foundation has evolved into a comprehensive offering that reflects the complex and changing needs of the industries it serves.
Waste Mission’s evolution mirrors that of the waste sector itself. Where compliance and traceability are now essential, Waste Mission has long placed value on good practice, transparency, and strong relationships. The business has weathered shifts in regulation, market consolidation and increased client demand, emerging as a stable, independent operator with national reach.
In 2024, Alchemy Metals rebranded as Waste Mission, a move that reflected the broader range of services it had already been offering. Clients who had relied on the team for metal recovery were increasingly seeking assistance with plastics, WEEE, packaging, and complex food
waste. With a reputation built on practical, tailored support, Waste Mission responded.
“People knew us for metal, and that’s still a core part of what we do,” says founder Philip Newman. “But we were already helping many clients with wider waste streams. The new name simply made those conversations easier—and more accurate.”
This expansion has not diluted the company’s identity. It remains family-owned, valuesdriven, and deeply rooted in the manufacturing industry. Waste Mission continues to work with precision engineering and food production clients, helping them achieve environmental targets, improve traceability, and increase recycling performance. Whether it’s designing bespoke segregation systems or delivering site-wide landfill diversion, the business focuses on results.
People also remain at the centre of Waste Mission’s story. Several team members, including Transport Manager Andy Shackle and driver Adrian Upex, have been with the company for nearly 40 years. Their knowledge and consistency have been key to maintaining the service standards that underpin the business. The company has also long prioritised staff wellbeing, offering bonuses, cost-of-living
support, and a strong sense of workplace trust. As a result, it has retained talent while growing steadily and sustainably.
Today, the business is investing in digital infrastructure, including an innovative customer portal that simplifies compliance and reporting - helping contracted clients to easily stay in control of their collections, compliance and reporting.
With 40 years of practical experience and a forward-thinking approach, Waste Mission is wellpositioned to support British manufacturers through the challenges ahead. The Stevenage site continues to expand, and plans are in motion for a new northern hub to better serve clients across the UK. The company is also preparing to support clients through the next wave of regulation, including Simpler Recycling legislation and tightening ESG requirements.
While its name and capabilities have grown, the business remains anchored by the same values that defined it in 1985: honesty, practicality, and a focus on turning waste into value.
To book a waste review and find out how the team can transform your waste streams, visit https:// wastemission.com/book-a-wastereview/.
EcoCortec® Boosts Just in Time Deliveries with New State-ofthe Art Logistics Center Located in the Heart of Europe!
EcoCortec®, the European subsidiary of Cortec® Corporation and a leading manufacturer of sustainable corrosion protection packaging, is excited to announce the launch of a new logistic center building project. New facility will be connected with existing facilities to form a unified, highly efficient storage and logistics hub. This strategic expansion is a direct response to increased stock volumes and growing sales, demonstrating the company’s commitment to meeting the rising demand for its eco-friendly corrosion protection solutions.
The project, which recently began, involves acquiring two nearby buildings. They will be connected
to form a single, cohesive central logistic center and warehouse. This integrated facility will store both finished products and raw materials, which will significantly optimize EcoCortec’s inventory management and logistical operations. New logistic center is expected to be fully operational within the next year. “We are incredibly excited about this expansion, which marks a significant milestone for our plant,” said Boris
Miksic, CEO of Cortec® Corporation. New logistic center will not only enhance our operational efficiency and capacity but also provide critical support to our production plant by ensuring a consistent and
organized flow of raw materials and finished goods. We have made many investments in EcoCortec® over the past 15 years with the goal of continuously improving our services. However, we not only want to be the best provider of green anticorrosion packaging for our clients; we also want to provide our service in the most sustainable way possible. “
EcoCortec® has demonstrated remarkable growth since its opening in 2007. Established with a vision for sustainable corrosion protection, the company quickly emerged as one of Europe’s largest manufacturers of anti-corrosion packaging. This success has been driven by continuous innovation of
corrosion protection solutions and a quick responsiveness to market demand. The plant offers various types of sustainable VCI/VpCI films and papers including stretch and shrink films, ESD packaging, biobased compostable packaging and more. Specialized bags such as large 3D bags, resealable bubble bags are also available. Many packaging solutions are available in PCR (PostConsumer Recycled) versions.
Throughout the years, Croatian plant has consistently expanded its manufacturing capabilities, including the completion of two new production facilities in 2022: a polymer processing facility and a regranulation facility, where the
plant’s waste materials are recycled. “Our commitment to the circular economy is evident in every step we take. We pioneered European-wide initiative for collecting and recycling used films, integrating up to 30% recycled content into new products.” says Miksic.
The consolidation of inventory in a larger, more efficient space will enable Croatian plant to further optimize its supply chain, reduce lead times, and support future growth as the demand for sustainable packaging solutions continues to accelerate. The proximity of the new logistic center to the EcoCortec® plant will enable even greater synergy between
manufacturing and distribution. This latest expansion, along with a growing team and strong export focus across Europe, Asia, and the USA, highlights EcoCortec’s journey from a new facility to a recognized leader in VCI packaging.
www.cocortec.hr/eng/
Twisted pair copper structured cabling is a reliable and affordable media to deploy Ethernet networks, external connected security and safety systems which are essential in the operation of all large buildings and campus sites. The larger the site the more expensive the infrastructure to support those systems. A key element in the alignment of cable standardization and application is the 100-metres maximum cabling channel length.
Demand for extended-reach Ethernet cabling, surpassing the traditional 100m channel limit of twisted pair copper, is increasing and driven by the need to extend Ethernet networks and connect
devices like security cameras, wireless access points, and access control systems situated .
Panduit’s recently published white paper looks at 150m POE copper with 1 gigabit capacity and found it offers a cost-effective alternative to installing additional intermediate distribution frames, consolidation points or transitioning to fibre. Extending copper reach simplifies infrastructure, reduces costs while maintaining reliability and simplicity. However, there are considerations:
1. Cable Selection: Use highercategory cables, like Category 6 or 6A, with larger conductors (e.g., 22 AWG). These cables exhibit lower
insertion loss and enhanced signal integrity over extended distances.
2. Performance Standards: Chose cabling that meets or exceeds industry standards for parameters like insertion loss, near-end crosstalk (NEXT), and return loss, which are critical for data transmission quality over longer runs.
3. Power over Ethernet (PoE) Compatibility: Ensure cabling supports the required PoE standards, especially for devices needing power delivery over the same cable and should accommodate the power levels necessary for devices like IP cameras and access points.
Furthermore, consider installation best practice and deploy appropriately for the installation environments. Ensure the cabling and connectors can withstand conditions such as temperature variations, moisture, and electromagnetic interference. Moreover, proper grounding and bonding are essential to protect the network from electrical surges and to minimise noise interference, thereby ensuring reliable performance.
Conduct thorough testing of the extended cabling channels to confirm they meet performance specifications. This includes assessing parameters like insertion loss, propagation delay, and resistance unbalance. Use industry-standard testing devices to ensure accurate measurements and reliable validation of the cabling infrastructure.
While extending cabling beyond 100m is feasible, surpassing the tested 150m channel length, can lead to signal degradation and unreliable network performance. Our stringent testing found that 140m PL of 22AWG Cat 6 or Cat 6A, coupled with 10m 24AWG Cat 6 or 6A patch cords provided consistent performance.
By carefully selecting appropriate cabling, adhering to installation best practices, and conducting rigorous testing, organisations can effectively implement extendedreach copper cabling solutions that meet current and future demands.
Packaging solutions for food, beverage, dairy products, and dairy alternatives.
IMA serves the international dairy and dairy alternative industries with the best platforms and machines, consistently providing tailored technologies for the packaging of cheese, butter, margarine, dressings & sauces, sweet spreads, yoghurt, desserts, UHT milk and more.
From stand-alone machines to fully-integrated solutions, our advanced technologies and expert consultancy ensure tailored support for every need, from primary to end of line packaging solutions.
Make the most, with us.
Food safety is critical in any market. But when producing meals that are supplied to vulnerable groups of people or preparing post-surgery meals for hospital patients and care home residents, Huuskes ensures that extra inspection, preparation and hygiene measures provide an added level of food safety assurance.
Jansen Techniek has supported Huuskes with food safety for more than two decades. At various intervals the Dutch team has installed over 20 Fortress Technology conveyor and pipeline food metal detection systems. Most recently, six ultra-hygienic, clean in place Fortress Stealth metal detectors were added to production lines to inspect over 15,000 meals prepared and packed daily at Huuskes. Two more investments in Fortress conveyor metal detectors were recently confirmed by Jansen.
Located just one mile from the German border in Enschede, Huuskes has grown into one of the largest and most trusted Dutch food and beverage suppliers dedicated to serving the European healthcare and corporate catering market. Founded in 1956, the Dutch firm, which started out preparing and packing meals in small batches by hand, now has over 1000 employees with an increasingly automated production facility. Testament to its size, Huuskes even has its own butcher’s shop, poultry processing plant, meat slicing, vegetable processing plant, green agricultural department, commercial-sized walk-in freezers and refrigeration, and professional kitchen.
Each day, Huuskes’ chefs prepare thousands of meals and food products which are cooked, cooled, frozen, packaged, labelled and delivered fresh to the company’s
central logistics centre. Here, they are picked and crated along with a wide selection of groceries and despatched fresh to caterers, care institutions and hospitals across Europe, particularly the Netherlands and Germany.
“Every meal from our extensive menu of more than 600 recipes receives the same attention to detail. Although a lot of the chopping, preparation and portioning is now automated due to the volumes of meals we prepare, like many high-end kitchens much of the cooking process continues to be done by our chefs to ensure taste and high quality are maintained,” confirms Convenience Manager Geert Dimmendaal.
Failsafe and flexible
Huuskes’ extensive product range also includes special diet derivatives, including meals free of
lactose, egg, nuts and gluten. Protein and nutrient-rich meals are also prepared for post-surgery clients. Equally, there are many packaging formats, including bulk sharing meals for residential groups to smaller, individual portions to help minimise food waste. Some meals are even presented on returnable porcelain plates.
Given this broad range of different product recipes, preparation processes and portion sizes, metal detection sensitivity and single pass product calibration are extremely beneficial features of their inspection equipment, notes Jansen Director Gerard Schuurman. “Fortress Stealth metal detectors are renowned for their exceptional reliability, ease of use, safety, sensitivity and hygiene,” confirms Gerard.
Using powerful digital signal processing, Huuskes latest Stealth
metal detectors act as a critical control point at the end of six packaging lines. Each meal is top sealed and labelled, providing all of the legislative details, including preparation cooking instructions, expiration dates and allergens, before passing through the metal detector aperture.
Machine sensors feature at every step of the inspection process. As the ready meals feed into each Stealth metal detector at a rate of 30 packs per minute, an infeed sensor detects their presence. The infeed sensor also helps to ensure every product is presented centrally. This is important as it optimises the sensitivity and subsequent performance of the metal detector, notes Gerard.
If there is no contamination trigger, the outfeed sensor identifies the pack leaving the metal detector. Should a meal be rejected as a result
of a potential contaminant, the reject sensor will track the removal of the potentially contaminated product into sealed reject bins beneath the machine conveyors.
“It is a seamless and failsafe process. Each machine is equipped with Fortress Technology’s own Contact software. This registers every sensor activity, error message and signal. For Huuskes, this data extraction simplifies their documentation process,” explains Gerard.
To assist with the overall flow and layout, Jansen connected Huuskes’ new sealing machine seamlessly to the metal detector. The design team also installed a longer interlocked outfeed buffer conveyor. This assists with logistics ensuring a continuous and consistent presentation of meals which can be packed into containers without product accumulating or getting damaged.
In the meat cutting and meal preparation department, Huuskes also relies on several Fortress Pipeline metal detectors. These are used mainly to inspect liquids, ground vegetables, and meat broths, as well as the traditional Dutch stews (stampots) which combine mashed potato with vegetables, sausage and gravies.
Adhering to the quality standards of HACCP and SkaL FSSC22000, Huuskes exemplifies best practice hygiene controls. “Given our end consumers, food safety and cleaning efficiency is even more vital. We take hygiene protocols and the general maintenance of our equipment very seriously,” states Geert.
Having Jansen Techniek as their local food safety partner means Huuskes never misses out on its annual system check. Huuskes can also request ad-hoc support from a Jansen service technician to help resolve technical issues.
Additionally, the Huuskes team really values the Clean in Place features on their latest Stealth machines.
These save a lot of time and give employees confidence that the hygiene standards are being amply met.
The Stealth metal detector has a IP69k rating and the conveyor belts are designed to be cleaned without being removed. This shortens the machine downtime and reduces cross contamination, which is essential in the preparation of allergen-free meals. “Hygienic inspection machines further improve product safety. Customers are often amazed at how compact and user-friendly Fortress metal detectors are. Many are surprised that such sensitive electrical appliances can be cleaned under high pressure. The design and performance of the Stealth gives users real confidence,” adds Gerard.
“Hygiene is important for every food company. But given we work
with meats, vegetables and cooking oils, all our equipment and systems must be easy to clean and disinfect. Jansen Techniek knows how to do that; they are good at wet and greasy!” assures Geert.
Long term cooperation
Partnerships are clearly important to Huuskes. Several years ago, the Dutch firm embarked on its biggest expansion strategy to-date, merging with likeminded European family business Chef Culinar. It has opened up another huge opportunity serving the German healthcare market.
Many of these latest machinery investments by Huuskes, including the Fortress metal detectors, is driven by the company’s urgent need to increase production capacity to serve this rapidly growing market.
www.fortresstechnology.com
ENEMAC offers two specialized safety couplings — ECWB and ECWD — designed for direct drive applications in hygiene-critical environments such as the food, pharmaceutical, and medical industries. Both models are made entirely of high-grade stainless steel, ensuring resistance to aggressive cleaning agents and compliance with the highest hygiene standards.
The ECWB combines a torque limiter with a metal bellows coupling, offering overload protection while compensating for shaft misalignments. Its lowmaintenance, corrosion-resistant design ensures precise and safe torque transmission in sensitive settings.
The ECWD, featuring a jaw-type attachment, also integrates a torque limiter and is particularly valued for its vibration-damping, backlash-free, and plug-in design, which simplifies installation and enhances
Technical Data (Both Models):
• Torque range: 5 Nm to 900 Nm
• Shaft diameters: 8 mm to 65 mm
• Temperature range: ECWB: –50 °C to +150 °C / ECWD: –30 °C to +90 °C
Both coupling types offer compact, hygienic, and robust overload protection for modern direct drive systems. Their design ensures maximum safety, operational continuity, and hygiene compliance across a wide range of industrial applications.
Explore more hygienic drive solutions at: https://compass. enemac.de/home
Dedicated UK automation
distributor RARUK Automation will be showcasing a range of solutions designed to optimise packaging efficiency at the PPMA Total Show, held on the 23rd – 25th September 2025 at the NEC in Birmingham. At the show, held every three years, RARUK Automation will be highlighting collaborative robot (cobot) palletising, mobile robots and AI vision.
On stand D72, RARUK Automation will be demonstrating the PE Series Palletising Solution from Robotiq. The solution was designed
specifically for the Universal Robots range of 6-axis cobot arms and there are a variety of options to suit different UR models. For this demonstration, the palletising solution will be paired with the newly upgraded UR12e. With a recently improved payload capacity of 12.5 kg/ 27.5 lbs, this model has a reach of 1300 mm / 51.2 in whilst maintaining a compact footprint.
With many manufacturers struggling with labour shortages, robotic palletising enables workers to be re-allocated to higher value, safer tasks. This eliminates the risk of RSI associated with manual palletising. Robotiq’s full range
of palletising solutions are fast to set up, easy to scale and do not require annual software licencing fees.
Working in collaboration with the palletising cell on stand D72, the MiR600 from Mobile Industrial Robots will be transporting the pallet once loaded. This showcases how workflows can be completely automated in real-life applications and how different robotic solutions can work together. The MiR600 can move 600 kg payloads autonomously at a speed of 2m/s in demanding environments. The
AMR is IP52 rated, with an ability to withstand dust and fluids. Offering enhanced worker safety due to multi-sensor systems and cameras that feed data into an advanced planning algorithm, the MiR600 meets ISO 3691-4 safety standards.
Another mobile robot on RARUK Automation’s stand will be the ERFLEX, created by Enabled Robotics. The robot combines a MiR250 mobile robot base with a Universal Robots cobot arm mounted on top (there are a range of UR models to choose from). This mobile cobot can be used for transporting and handling materials, saving valuable worker time and improving productivity. The ER-FLEX can be used for 20 hours a day, or around the clock with a smart layout.
Completing the range of demonstrations on RARUK Automation’s stand will be an AI vision application, using Cambrian Vision on a UR5e. The vision system works by capturing images with a 3D camera mounted on the robot arm, which are then routed through an AI model and 3D co-ordinates are returned for any pickable parts. The UR robot will then move to pick the part and pack it in a uniform orientation. Cambrian Vision offers prediction times of 0.2 seconds. The vision system can detect difficult part materials such as shiny metals and transparent plastics. The AI technology enables the system to work in a range of challenging artificial and natural lighting conditions.
The PPMA Total Show 2025 promises to highlight the very latest in machinery, robotics, vision systems and automation all under one roof. On stand D72, visitors will have the chance to see innovative collaborative robot technology in action and ask any questions they may have. Whether it is packing, palletising or material handling there are a range of scalable, intelligent solutions available from trusted automation distributor RARUK Automation. www.raruk.com
With rising energy bills and increasing pressure to reduce carbon emissions, food manufacturers are rethinking how they cool their facilities. Traditional refrigeration systems are not only expensive to run, they’re often unsuited to environments where product quality and air conditions matter.
EcoCooling’s evaporative cooling systems offer a smart, low-cost alternative. Used by major UK food brands including Premier Foods, Greggs, Subway, and Hotel Chocolat, EcoCooling delivers powerful cooling with a fraction of the energy, and a host of added benefits for food production settings.
Whether you’re running a bakery, a dairy processing plant, or a packaging facility, EcoCooling can be configured to meet your exact needs. Systems can provide fullarea or spot cooling and are easily retrofitted to most buildings.
Unlike refrigeration-based systems, EcoCooling adds moisture to the air, ideal for bakeries and confectioners where dry air can harm product quality. For clean production areas,
additional filtration ensures high air standards are maintained.
The ECPL EcoCooling units are available with Electronically Commutated (EC) fans, delivering quiet, energy-efficient airflow with intelligent speed control. These fans help reduce overall energy consumption, supporting companies aiming for net zero.
Custom control options also allow tailored humidity and temperature settings for different zones or production stages.
With running costs from just 20p/ hour in electricity and 1p/hour in water, EcoCooling systems offer a payback that’s hard to ignore. Each unit cools up to 250 sqm or provides focused cooling in zones up to 15 metres, making it ideal for high-output environments.
At their Barnsley bakery, Premier Foods replaced a costly refrigeration system with 12
rooftop EcoCoolers. The result? Cooler, more humid air (perfect for fresh bread), lower energy use, and a total system cooling capacity of 408 kW, all while slashing operational costs.
EcoCooling is transforming the way food production facilities manage temperature, offering a cleaner, greener alternative to traditional systems. If you’re looking to cut energy bills, improve product quality, and meet sustainability goals, it’s time to make the switch.
Find out how EcoCooling can work for your facility at www.ecocooling.co.uk.
Ventilation-based evaporative cooling
Targeted spot and blanket cooling
No refrigerants or recirculation
Save up to 90% compared to AC
Filtration options tailored to you
Built in efficient EC fans
As today’s food and beverage plants embrace greater automation and data-driven control, rugged industrial-grade monitors are emerging as vital tools on the production floor. These displays provide operators with immediate access to critical process information and controls but must also endure a plant’s demanding environment. This includes withstanding repeated cleaning and moisture exposure without corroding, along with a seamless, sanitary surface that prevents the buildup of contaminants.
To meet these challenges, touchscreens are often housed in enclosures rated for washdown environments, typically NEMA 4X. Stainless steel is often chosen because it resists corrosion. In certain cases, anodized aluminum may be used. Without such protection, ordinary monitors would quickly fail or become contamination risks.
Within food processing facilities, these displays serve as vital interfaces for operators to view, monitor, and control every stage of the process. Critical production information must be visible in real time to maintain product consistency and regulatory compliance. Operators also rely on these monitors to respond to system alarms, manage equipment settings, and record data for traceability. Without this constant visibility, efficiency and quality control can deteriorate, leading to potentially serious production and even food safety problems.
In this environment, Human Machine Interfaces (HMI) offer a visual summary of process systems that simplifies the monitoring of
crucial status and control data. An effectively designed graphical user interface strengthens situational awareness, eases the demands placed on operators, and enables consistent oversight of the full production process. As a result, operators are better prepared to recognize and respond promptly to any unexpected conditions.
Through the HMI, the monitor continuously displays operational data from equipment and production lines, providing clear visibility into essential variables such as temperature, flow levels, and mixing durations. This setup helps operators respond more quickly to any abnormal process conditions.
Using the HMI, the monitor presents live data from machinery and production systems, giving operators access to key metrics like temperature, flow rate, and mixing time. Operators interact with the HMI using a touchscreen to adjust settings, start or stop equipment, and respond to system alerts.
To withstand the harsh production environment, ARISTA’s ADM series of industrial monitors are fully waterproof and feature sealed construction to prevent moisture ingress. Stainless steel or aluminum bezels provide corrosion resistance and structural durability in sanitary settings.
One example is the ADM-2124AP, a 24-inch panel-mount touch LCD display, which enables precise multi-touch control (even when operators wear gloves), supporting seamless interaction with process control systems and quality management tools.
For larger production areas, the 42inch ADM-5842AX integrates a KVM (keyboard, video, mouse) extender, allowing the display to connect with remote computing systems. This setup keeps sensitive electronics away from washdown zones while providing operators with clear visibility of critical process data.
In addition to durable construction, flexible mounting options—such as pendant arms, walls, pedestals, ceilings, and VESA mounts—ensure the monitors can be installed wherever operators need fast, reliable access to HMI data.
As food and beverage manufacturing continues to adopt more advanced automation and data-driven processes, the role of reliable, hygienic control and monitoring displays on the plant floor will grow. Purpose-built systems such as the ADM series help ensure that critical production data remains visible and accessible-supporting quality, efficiency, and compliance in today’s fast-paced, sanitary production environments.
For more information, contact ARISTA Corporation at aristaipc. com; phone (510) 226-1800; e-mail sales@goARISTA.com; or write to 48460 Lakeview Blvd., Fremont, CA 94538.
Sustainability is no longer just a buzzword—it’s a real responsibility for every business. Companies across the UK and beyond are under increasing pressure to reduce their environmental impact while staying efficient and cost-effective.
At Kadant PAAL Ltd, we’re proud to support this shift by providing high-quality compactors and balers that make waste management smarter, cleaner, and easier for businesses of all types.
Our Dicom range of static and portable compactors are designed to handle a wide range of waste challenges. These machines effectively reduce the volume of materials such as cardboard, plastic packaging, and dry commercial or industrial waste. This reduction frees up valuable space on site, lowers the frequency of waste collections, and cuts transportrelated carbon emissions. Businesses benefit from improved hygiene, reduced fire risk, and a tidier working environment—all of which contribute to safer, more efficient operations.
Whether used in retail, logistics, manufacturing, hospitality, healthcare, facilities management, or by local authorities, our compactors help simplify waste processes and promote responsible disposal practices. Their robust build ensures long-term durability and low maintenance, making them a sound investment for any organisation focused on operational resilience and cost control.
Beyond mechanical performance, our compactors stand out for their smart capabilities. Our DicoM RMS (Remote Monitoring System) allows both our team and our customers to monitor machine performance in real-time. We can adjust factory settings, perform system checks, and diagnose faults remotely. In many cases, common issues are resolved immediately through simple guidance to the user. Where a site visit is required, the RMS often identifies the fault and necessary parts in advance— reducing both downtime and service costs.
Further enhancing functionality, DicoM Connect is a client-facing platform that works alongside RMS to offer live data and performance metrics through an intuitive dashboard. It provides users with valuable insight into compactor activity, helping them to manage their operations more effectively and make informed decisions. RMS is now included as standard on all new static and large portable compactors and can be retrofitted to most existing Dicom models.
By delivering reliable waste handling and advanced digital tools, Kadant PAAL Ltd’s compactors help businesses achieve cleaner sites, more efficient operations, and measurable environmental improvements—all within a practical, cost-conscious framework.
www.dicompaal.co.uk
In today’s fast-paced food industry, ensuring safety and quality at every stage of production is non-negotiable. That’s why Sealpac UK & Partners proudly present the latest in in-line seal inspection and leak detection from Antares Vision Group | Food—advanced technologies designed to guarantee product integrity without slowing you down.
At the heart of these systems is leak detection that uses IR spectroscopy, enabling precise detection of CO2 leaks caused by holes or micro-holes in packaging or seals—without disrupting your line speed or the modified atmosphere inside. Complementing this, the seal inspection system identifies organic contaminants like food residues in the sealing area, triggering automatic pack rejection to prevent compromised products from hitting the shelves.
But the protection doesn’t stop there. For rigid packaging—such as preserves, baby food, or canned goods—Antares’ PCS Liquid Food system uses laser spectroscopy to monitor vacuum or gas levels in each container’s headspace. This real-time inspection ensures every pack is perfectly sealed, reducing the risk of costly recalls and waste.
Adding even more value, the VP600 solution inspects internal pressure in glass bottles and cans, identifying faulty closures by detecting subtle changes in cap shape. It’s a smart, non-invasive way to guarantee seal integrity from start to finish.
All inspection systems can be custom-built to retail spec and seamlessly integrated into your existing lines.
At Sealpac UK, we stand by our approach: consulting, delivering, and supporting. Contact us to let us help you find the right inspection solution for your product together.
Concept House, 81 Sopers Lane, Poole, Dorset BH17 7EN +44(0)8453023056
Apprenticeships are unlocking successful career in the packaging industry thanks to MM Packaging Deeside’s investment. The cartonboard specialist says apprenticeships can add value to any business, having benefited from its own programme, run in association with print industry body the BPIF.
The success has seen the business take on eight apprentices over the past year and it is now on the lookout for nine more for its
printing, cutting and finishing departments. Supported by the BPIF, the company offers a three-year apprenticeship in manufacturing. It is an NVQ qualification up to Level Three and incorporates first aid, fire marshalling and IOSH Managing Safely training.
Dave Whitworth, Operations Director at MM Packaging, said: “There are some great opportunities
for fresh, talented people within our business. We’re looking for anyone who wants to be in a trade that will flourish over the coming years. The growth in fibre-based packaging is only going up and we need individuals with commonsense and a great work ethic.
“Candidates don’t just stay in their lane; they can develop a wide range of skills. For example, apprentices can discover if they have a flair for sales and business development. And they will get to learn about
other aspects of the supply chain. Our partners, such as material or equipment suppliers, offer a wider picture of manufacturing with visits to their sites and facilities.”
The MM Packaging apprenticeship programme is blossoming during a crunch-time for the industry. The need to develop talent is critical in a sector that is hidden to many and people discover it by mistake. Yet with opportunities from design to manufacturing, the print and packaging industry can offer interesting and varied careers for those starting out.
Dave Whitworth added: “In every part of the packaging supply chain, there are issues with recruitment and skills. This industry can offer so much to talented people. It can provide them with valuable career and life skills.
“I feel strongly that manufacturing should be more visible in schools and colleges. So many of us arrived in the packaging sector by accident. We need that to change and through offering a varied and interesting programme to apprenticeships, we are doing our part to build skills in our industry.”
Julian Freeman, MM Packaging Deeside Managing Director, added: “Our apprenticeship programme helps future-proof our business. Offering bright and resourceful talent a compelling future only strengthens our business. The opportunities we offer at MM Packaging means that we can retain these apprentices who can forge long and successful careers.
“We’re grateful to the BPIF for providing a strong base for our apprentices and will continue to work with them to provide fantastic opportunities at MM Packaging and play their part in an innovative and fast-moving industry.”
www.mm.group/locations/mmpackaging-uk
In the world of manufacture, the importance of monitoring for microbiological content of foods, cosmetics, and pharmaceuticals is well known; however, the packaging in which these items are contained is often overlooked.
The product itself had passed the ISO 11930 preservative efficacy testing, also known as challenge testing The preservative system made sufficient log reductions against the standard five organisms, and it was shown to also be effective against this in-house mould: i e , although the product was visibly spoiled the mould in contact with the product was no longer viable The preservative system was only effective on the mould that was in direct surface contact leaving colonies on the lid uninhibited This was confirmed by microscopic examination of the mould on the product s surface showing matching conidiophores (the microscopic structures of mould as seen in image 1) to the viable mould growth on the lid along with traditional plate counts
Preservative systems
Accrediting bodies such as BRCGS are increasing their requirements regarding environmental monitoring, sixth issue, clause 4.8.5, released 2019. This can be seen as both a blessing for the consumer due to higher quality demands on products, and a curse for manufacturers as demands on quality control grow.
organisms found on packaging and in the production line may not be typical pathogens, but that doesn t mean the product is safe from spoilage as depicted in image 2 of a cosmetic cream and lid After testing a large number of lids it was found that approximately 10% had low levels of a Penicillium mould species (sp ) as little as 1 to 5 colony forming units (cfu) per lid We established this was connected to the plastic wads in the lids Given enough time these low levels of spores were able to grow forming a colony on the wad, which would then shed spores and grow down the side of the jar and onto the surface of the product
Despite the preservative system s efficacy in the face of this contamination the main purpose of a preservative system is to maintain product integrity during storage and when used by the consumer It is not intended to compensate for contamination in manufacture or packaging, although this is not always avoidable This is where good environmental monitoring comes into play to reinforce and support production standards especially as sterile manufacture is not a requirement in the food and cosmetic industries
in card packaging occurs when it is exposed to environmental change after storage at low temperatures or manufacture in humid climates, causing moisture to form. We have seen several cases of this, notably more than once with seasonal boxsets. In these instances, packaging can be made months in advance. It is then grouped and shrink wrapped, creating an ideal
by Martin Isom, Director
DLL
environment for mould to grow. Image 1 shows mould that we isolated from a Christmas box-set.
Testing options
One of the easiest ways to monitor packaging is to swab it Swabs will be reasonably effective at collecting organisms from a non-porous surface, such as plastic, but will have limited recovery from a porous surface like card, where direct sampling of the card is recommended Alternatively a rinse off method is another option using a sterile broth to wash the packaging; this is especially useful for packaging that is not practicable to swab such as tight necked bottles Visit us at https://www donlab co uk for more information on what we do
Areas of risk should always be considered for monitoring. An example of high-risk packaging is something that is in direct contact with a final product, such as the card box containing a ready-to-eat wrap. The main concern in this instance is the transfer of pathogens from the packaging to the product inside. A lower risk item would be secondary or tertiary packaging.
While a full environmental monitoring program may be unnecessary for low-risk packaging, thought must still be given to such items. Even if the product remains uncontaminated, visual spoilage of secondary packaging can lead to reputational damage and negative brand image — no one wants to be eating or using a product from a box that is visibly spoiled. One common cause of visible spoilage
The products within were unaffected and free from any contamination; however, all sets had to be recalled from stores as the supplier felt that complimentary mould made a poor Christmas gift!
Contaminant organisms found on packaging and in the production line may not be typical pathogens, but that doesn’t mean the product is safe from spoilage, as depicted in image 2 of a cosmetic cream and lid.
After testing a large number of lids, it was found that approximately 10% had low levels of a Penicillium mould species (sp.). — as little as 1 to 5 colony forming units (cfu) per lid. We established this was connected to the plastic wads in the lids. Given enough time, these low levels of spores were able to grow, forming a colony on the wad, which would then shed spores and grow down the side of the jar and onto the surface of the product.
The product itself had passed the ISO 11930 preservative efficacy testing, also known as challenge testing. The preservative system made sufficient log reductions against the standard five organisms, and it was shown to also be effective against this in-house mould: i.e., although the product was visibly spoiled, the mould in contact with the product was no longer viable. The preservative system was only effective on the mould that was in direct surface contact, leaving colonies on the lid uninhibited. This was confirmed by microscopic examination of the mould on the product’s surface showing matching conidiophores (the microscopic structures of mould as seen in image 1) to the viable mould growth on the lid, along with traditional plate counts.
by Martin Isom, Director at DLL
Visit us at www.donlab.co.uk for more information on what we do.
Preservative
Other factors to consider
One of the easiest ways to monitor packaging is to swab it. Swabs will be reasonably effective at collecting organisms from a non-porous surface, such as plastic.
Image 2: Left, Penicillium sp. growing on the wad of a cosmetic product lid. Right, non-viable mould transferred to the surface of the product from the lid.
Providing Certified Microbiological & Environmental Testing for 25 years
In today’s global market, clean, safe, and compliant manufacturing is not optional—it’s essential.
At Donnington Laboratories Ltd. we specialise in microbiological environmental testing under the CLAS Scheme, helping ensure your manufacturing processes and products meet the highest hygiene standards.
Ensure consumer safety and confidence. Reduce risk of contamination and product recall.
Enhance product shelf-life and consistency. Meet legal and regulatory compliance. Demonstrate commitment to quality and ethics.
We offer a range of ISO compliant environmental tests, as well batch release, challenge testing, ready-to-eat food testing, consultations, and more to support your business’ needs.
We are able to provide vegetarian and vegan microbiological testing accredited by the Vegetarian Society for cosmetics and foods . For more information on the testing we can provide, come by our website, send us an email, or give us a call!
Website: https://www.donlab.co.uk
Email: testing@donlab.co.uk Telephone: 01243 783487
Choose DLL to be your partner in hygienic, compliant manufacturing. Protect your Process, Prove your Standards, Promote your Brand.
Donnington Laboratories Ltd, registered in England & Wales Unit 3 Donnington Park, Birdham Rd, Chichester, West Sussex, PO20 7DU
By Francisco Hernández Ortiz, Global Food Projects Director at HRS Heat Exchangers
The coconut tree (Cocos nucifera) is one of the world’s most versatile and valuable plant species. Capable of producing food, fuel, cosmetics, building materials, growing media and cosmetic compounds, it’s no wonder that in the Philippines, the coconut is known as the Tree of Life. The global market for coconut products is predicted to reach $53.4 billion by 20331, thanks to annual growth rates of around ten per cent.
The increasing demand for coconut products is driven by a number of factors, including the sheer versatility of the coconut palm itself. Consumers are more and more aware of the health benefits of coconut milk and water, while products such as cocopeat (coir) and coconut oil are more sustainable inputs for industries such as horticulture and cosmetics.
Increasing demand is not only boosting coconut production in traditional areas such as India, Sri Lanka, and Southeast Asia, but also accounts for new areas of
production such as Latin America and Africa. At the same time, the development of local processing facilities is helping to increase production and export potential, while also ensuring that valuable revenues are kept in the local market.
Coconut’s multiple uses
Coconut oil accounts for the largest value of coconut-derived products (around 55%2), followed by coconut water (the fastest growing product2), coconut milk, desiccated coconut and other products and co-
As interest in plant-based alternatives to dairy products has increased, so has the demand for coconut products
products (such as coir). As an edible oil, not only does coconut oil have a unique fatty acid composition including the presence of healthy medium-chain triglycerides (MCTs), but it also has a high smoke point and distinct flavour.
As interest in plant-based alternatives to dairy products has increased, so has the demand for coconut products, with coconut milk being used in place of similar products such as cream. Coconut water is a natural electrolyterich drink, and a diverse range of varieties has evolved, such as flavoured coconut water, coconut milk blends, and desiccated coconut. In addition, coconut
flour and desiccated coconut are increasingly being used as gluten-free alternatives to wheat products in baking and other food applications.
A burgeoning demand for coconut products in the cosmetics, personal care and pharmaceutical sectors is being driven by the natural moisturising properties of ingredients like coconut oil, which is recognised for its skin-friendly attributes.
As if this wasn’t enough, the fibres from the coconut husk are useful as a renewable growing media for gardeners and in professional horticulture; coconut sap can be
used to make a range of products from vinegar and sugars to vegan nectar and honey alternatives; while palm fronds are often used locally for construction, making everything from baskets to boats.
The wide range of coconut products means that many different processes are employed in their production. However, in many areas heat plays an important role. For example, coconut water (which is taken from fresh coconuts) reacts quickly once the coconut has been opened, meaning that
aseptic processing and packaging are required. The HRS AF Series of aseptic fillers is ideally suited to coconut water, with a range of nozzle sizes and the ability to work with pre-formed and pre-sterilised bags of between 5 and 1,000 litres capacity.
At the same time, being 9295% water, coconut water can be expensive to transport, so evaporation is often used to reduce volumes before shipping and further processing. A special version of the HRS Unicus Series is available for evaporation applications, utilising a shell and tube heat exchanger with scraping rods in the interior tubes.
Coconut milk
Coconut milk and cream are produced from mature coconuts and as such, different products (light milk, milk, cream and cream concentrate) have different properties. They also react in different ways, meaning the correct choice of processing is crucial, particularly in terms of pasteurisation. As with other plant-based milk alternatives, the HRS DSI Steriliser, which uses direct steam injection to sterilise the product, brings a number of benefits. The system works
by rapidly injecting steam into the product, instantly heating it to the ultra-high temperature. This is immediately followed by condensation in around 0.1 second, equalising the temperature. Short heating time and high sterilisation temperature ensures that product taste and colour are not damaged while microorganisms and spores are neutralised.
Another consideration when processing coconut milk is that its fouling potential increases with treatment temperature.3 Because coconut milk is a homogenised mixture of water and coconut flesh, it is also important that physical stresses do not result in shearing or separation of the product. This can mean that many scraped surface heat exchangers are too aggressive to be used. Conversely, corrugated tube heat exchangers, such as the HRS MI Series, or a gentle scraped surface heat exchange like the HRS Unicus Series (with its characteristic reciprocal action) are ideal for processing coconut milk.
Coconut oil is extracted from the dried coconut kernels known as copra. Pre-treatment heating to between 40-60°C has been shown to not only improve oil yields, but also
to deactivate some of the enzymes in the oil, which could otherwise affect the final quality. Depending on the end use, it may be subject to a wide range of subsequent processing including hydrogenating, degumming, deacidification, decolourisation, and deodorisation – all of which need accurate temperature control at a range of different temperatures.
Because many of these processes also generate large quantities of steam, there is significant scope to install heat exchangers to condense this steam for reuse, and many systems will be designed to maximise energy recovery (energy regeneration) to improve overall energy efficiency and reduce costs.
With more than forty years’ experience in the thermal processing of vegetable oils and coconut products, HRS Heat Exchangers has a wide selection of both standalone heat exchangers and integrated systems for use in coconut processing. Contact us today so we can help you find the optimal solution for your requirements.
For sales enquiries, please contact: info@uk.hrs-he.com Tel: +44 (0)1923 545625
ProAmpac, a global leader in flexible packaging and material science, has teamed up with ScottsMiracleGro to revolutionize the packaging used in the new O.M. Scott & Sons brand of natural grass seed, clover seed, and grass food products. The packaging features ProAmpac’s PRO-EVO® Recyclable SOS Bags, which have helped the O.M. Scott & Sons brand transition to fiberbased solutions that are curbside recyclable and support top-tier product protection.
Traditionally, many lawn care products have been packaged in multilayer plastic films. By switching to PRO-EVO® Recyclable SOS Bags for the O.M. Scott & Sons brand, ScottsMiracle-Gro is introducing fiber-based packaging to the lawn and garden sector, providing consumers with a recyclable option that can be placed in curbside paper recycling bins.
“The transition to PRO-EVO® Recyclable Bags has been smooth and successful,” said Ray Severa, a packaging engineer with ScottsMiracle-Gro who led the O.M. Scott & Sons packaging initiative. “These bags run efficiently in our production process, deliver the durability we need, and align with our focus on environmentally responsible packaging.”
“ScottsMiracle-Gro sought a packaging solution that protects the O.M. Scott & Sons products while enhancing sustainability for consumers,” said Hesam Tabatabaei, senior vice president of global product development and innovation at ProAmpac. “Our curbside recyclable PRO-EVO® SOS Bags, built with enhanced moisture protection and durability, deliver branding impact required for lawn care products.”
This collaboration underscores ProAmpac and ScottsMiracle-Gro’s
shared commitment to innovation and sustainability, delivering packaging solutions aimed at meeting the needs of today’s consumers while helping protect the planet for future generations.
For more information about ProAmpac’s sustainable solutions, please contact Marketing@ProAmpac.com or visit ProAmpac.com.
Gruppo Fabbri Vignola, leading company in the packaging sector with a well-established international presence, is pleased to announce the completion of the acquisition of G.F. Packaging España S.A., a Spanish company operating in the same sector and already a long-standing dealer for Gruppo Fabbri Vignola in the Iberian Peninsula, North Africa, and South America.
This operation represents a further strategic step in strengthening Fabbri’s position in the European market. With this move, the Group expands its existing network of branches across the continent, consolidating its presence both in the sales of innovative food packaging solutions and in technical after-sales supportincluding regular and extraordinary maintenance, production line integration, and spare parts services.
At the same time, the well-rooted presence of G.F. Packaging España in regions such as North Africa and South America offers
a development opportunity that aligns with the Group’s market strategy in these areas, just as is already happening overseas.
“This acquisition reflects our commitment to providing increasingly integrated and effective responses to the needs of our clients and the food packaging industry as a whole. Despite the current regulatory, political, and economic uncertainty, we are confident in the strength of our strategy - one based on sustainability, research, innovation, and care for people and the environment. These are the enabling values of a conscious industrial approach, built on solid partnerships such as the one we have established over the years with G.F. Packaging España. These same values are shared by our reference shareholder, Argos Wityu, who continues to actively support us in achieving our strategic goals” stated Stefano Pellegatta, CEO of Fabbri Group.
Former owners Manel Flotats and his son Joan commented: “This operation marks an important step forward that will help us consolidate the growth path we have followed in recent years and further enhance our expertise. Providing the packaging market with a wider range of practical and timely products and services will remain our priority, and we are confident that this new corporate structure will strengthen that commitment.”
Manel and Joan Flotats have sold 100% of the share capital of G.F. Packaging España S.A. but will remain part of the company’s management team, actively contributing to the development plans of Fabbri Group.
Gruppo Fabbri Vignola was advised by Giovannelli e Associati for corporate matters and by KPMG for accounting, labor, and tax due diligence.
www.gruppofabbri.com
The Timber Packaging and Pallet Confederation (TIMCON) has reported increasing pressure on the price of pallet and packaging wood, as a result of changing market dynamics.
Latest market indexes show an upward trend, with some TIMCON members also reporting challenges in the procurement of certain pallet wood sizes.
The independent AFRY Index showed a 0.6 per cent increase in the price of UK homegrown pallet timber between March and April 2025. In Europe, the German HPE Index recorded a rise of more than 7.1 per cent for pallet timber and 7 per cent for packaging timber between January and April.
The European Federation of Wooden Pallet and Packaging Manufacturers (FEFPEB) has also reported the uplift, citing industry sources who believe prices have risen “without a rise in
underlying demand.” It added that general uncertainty in the global economy may have driven stockpiling in some sectors.
TIMCON Secretary General Stuart Hex said: “The indexes are showing a clear uplift in patterns that back up the significant pressure some members are reporting. These include rising costs, uncertain patterns of demand, and other market volatility. We are continuing to monitor this situation and communicate the latest developments to our membership.”
• TIMCON is the acknowledged representative body of the UK and Republic of Ireland wooden pallet and packaging industry, encompassing manufacturers, the four major pallet pooling companies and most sawmills who supply the industry from UK and Ireland and
suppliers to the industry such as kiln and composite block manufacturers.
• TIMCON members manufacture 70 per cent of the UK’s 43 million new pallets every year; they use around one million cubic metres of wood, representing between 25 and 30% of the UK’s sawmilling production.
• TIMCON members also repair more than 50 million pallets a year for reuse.
• The wooden packaging and pallet industry is a significant employer, which is crucial to the UK sawmill industry and forestry sector as a market for timber produced from small logs and falling boards from larger logs.
Please contact TIMCON: Tel: +44 (0)116 274 7357
Email: info@timcon.org or visit our website at www.timcon.org
SQUIRREL CAGE MOTORS | SLIP RING MOTORS | DC MOTORS
Motors up to 25 MW and 13.8 kV
• Low voltage slip-ring and squirrel cage motors up to 3,000 kW
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• Direct current motors up to 2,000 kW
• Frequency converter-proof drives
• In-house load test facility up to 13.800 V, 2.300 kVA, 120 Hz
Customized special designs
• Custom designs for special applications and operating conditions
• Optimized motor design for higher efficiency
• Mechanically and electrically interchangeable motors
• Commissioning worldwide
MENZEL Great Britain Ltd. | UK Branch Office
Martin Rooney | Tel.: +44 1664 500 844
martin.rooney@menzelgb.co.uk
menzel-motors.com
