Food & Drink Processing & Packaging - Issue 37 2021

FOOD & DRINK PROCESSING & PACKAGING Issue 37 2021

Automation’s brighter for Europe’s largest carrot farmer

FlatMap® wins Swiss Packaging Award 2021

INNOVATIVE TECHNOLOGIES

Air Knives

Enclosure Coolers

Air Nozzles

Effectively blow off water and debris from bottles, cans, films, sheets, packages & conveyors

Keep electrical enclosures cool, clean and protected

Up to 25 times more blow off power

High velocity, laminar air curtain Available in 6-24” lengths

264 - 1464 watts of cooling capacity IP 66 & ATEX certifications in Zones 1, 2, 21 & 22

More efficient blow off reduces operating costs by up to 80% Reach tight spaces Reduce noise levels by as much as 60%

Contents

The Team Editor Amanda Buckingham editor@fdpp.co.uk

Digital Sales Manager Jessica Bennett T: 01227 392571

Business Manager Josh Holmes josh@mhmagazine.co.uk

Digital Manager Jamie Bullock jamie@fdpp.co.uk Tel: 01227 392571

Publishing Director Martin Holmes martin@fdpp.co.uk

Studio Designer Richard Bland richard@mhmagazine.co.uk

M H Media Global Ltd.

Office 15, Second Floor, Innovation House, Discovery Park, Ramsgate Road, Sandwich, Kent, CT13 9FD

Tel 01304 806039

www.fdpp.co.uk

Features BERRY MH SEEPEX BRILLOPAK BRILLOPAK COGNEX ISHIDA CLEARMARK LAB INNOVATIONS SEALPAC 3M FOOD SAFETY SIEMENS

All web addresses are interactive, simply click the web address of your choice to view the company website. There is also a useful tool bar where you can search for a specific product.

< 08 < 12 < 14 < 30 < 38 < 50 < 56 < 58 < 62 < 66 < 70

Please mention FDPP when responding to items in this issue.

Every effort is made to ensure the accuracy and reliability of material published in Food & Drink Process & Packaging however, the publishers accept no responsibility for the claims or opinions made by the contributors, manufacturers or advertisers.

No part of the publication may be reproduced or transmitted in any form or by any means, mechanical, electronic (including printing), recording or stored in any information retrieval system without the prior written consent of the publisher.

FDPP - www.fdpp.co.uk 3

Wek-tec is the optimal choice for your PL (PUV) and PEF R&D or pilot Small production equipment purchases & process development since: Dr. Alex Wekhof with his cooperating companies made many

-R&D contracts have been successfully completed with

Worldwide deliveries of Pulsed Light (PUV) and PEF R&D / pilot

entities such as Baxter Corp, 3M, Fraunhofer-Institut für

systems tailored to customer`s objectives & met their goals;

Verfahrenstechnik .. IVV, Allergan Corp., PepsiCo, plus with

-obtained results were published & referenced in various scientific and industrial publications;

smaller companies and R&D labs Worldwide.

Work principles for PL and PEF sterilization are in brief below:

FOR PULSED UV LIGHT (PL OR PUV): Dr. Wekhof is one of first to develop and to publish on PUV sterilization and purification processes since 1990 with results such as reaching the 6 logs sterilization in commercial times / costs for inactivation of the hardest UV resistant spores (B. Pumilos, etc):, finding the dependence how PL processes work depend on pulsing parameters, as shown on the chart: at weak PL with no difference to low pressure 254 nm lamps to an accelerated sterilization with much more intense PUV to disintegrating microorganisms with a very intense Pulsed UV light.

PL (PUV) sterilization processes aside of flat solid surfaces require its development stage.

FOR PULSED ELECTRICAL FIELDS -PEF: Getting cost-effective PEF processes aside from simplest cases of clear juices also requires the development stage to try various pulse parameters to get cost-effective results.

It is possible only with a system having broad parameters as ours. Plus our pilot systems allow working both on various juices or liquid foods and also on high viscosity products like creams, honeys etc. on a second EF chamber.

In each case the end result is the bacterial stretching and rupturing by electrical fields shown on the right.

Current projects include delivering our customized PEF pilot system both for liquid and high viscosity foods to a government lab in China, etc.

We welcome your requirements for our equipment and /or process development.

4 FDPP - www.fdpp.co.uk

NON-INVASIVE up to 6 logs STERILIZATION Juices & wines, or honey & creams keeping its properties unchanged with our Pulsed Electrical Fields (PEF) simple to operate two-stage multi-paramater system.

For piloting & small production to sterilize most common bacteria.

It has an option for the PEF assisted juice extraction from vegetative cells or can combine any of two processes above.

It has the industry broadest set of processes: 5-500Hz rep. rate, 2.5-50µs positive rectangular pulses at 5-50kV/cm 2-3kW, a timer, scope controls of pulse shapes. + HELP TO REACH YOUR STERILIZATION GOALS.

Practical Intense Pulsed (UV) Light

R&D system to sterilize up to 6 logs samples of foods and packaging from common and UV resistant bacteria, spores and fungi by using its optimal for each case pulse parameters covering most of applications: Pulse rates 1-4Hz, a timer, pulse energies 250J and 500J, 1-2 kW, one or two IPL the highest pulse intensities for R&D PL systems.

THIS SYSTEM ALLOWS TO FIND STERILIZATION PARAMETERS for our customized Tunnels with Intense Pulsed Light.

info@wek-tec.de

www.wek-tec.de

Ultimate flexibility ‘Holistic treatments’ are not usually looked

as considering the whole life costs of

on in the best of lights, but when it comes

operating the machines, together, can

to material handling fleets it really is an

yield surprisingly significant benefits. For

approach that can prove to be a magic

example, managing multiple suppliers

elixir.

across multiple contracts all with different

Whether your business operates one piece of material handling equipment or hundreds, simply by changing the way

renewal dates is a waste of resource as much as it is a missed opportunity to reduce cost.

you think about your fleet can bring real

Factor in any potential future growth

and immediate benefits to your business.

of your business and the subsequent

How do significant cost savings sound?

increase in demand that this might bring,

Or what about increasing the efficiency of

not to mention any slower periods that

your operation? Maybe easing your cash

may come about due to external factors

flow could help? No? Then I’m sure bringing

and it really does start to become a game

greater flexibility to your business’s ability

changer.

to respond to fluctuations in demand has

to ensure it is, at all times, match-fit for your applications.

So how do you make all of this a reality for your organisation?

got to be a winner?

If this holistic approach is then supported with innovative product and service

Well firstly, you find the right material

The good news is that by thinking about

solutions that are built to exactly fit the

handling partner for you. The key thing to

your fleet in a holistic way - appraising

unique needs and preferences of your

look for is flexibility, both in their financial

all of the equipment you use, from

operation, then suddenly your material

and contractual offering and in their ability

pallet trucks to lift trucks, or from tow

handling fleet turns into a true asset, one

to supply and support the right equipment

tractors to container handlers, as well

that is not static but continually evolving

for your fleet.

6 FDPP - www.fdpp.co.uk

Combining dedicated new equipment, with rapidly available short term hire machines within your contract, will give you ultimate flexibility.

FINANCIAL AND CONTRACTUAL FLEXIBILITY There is more than one way to ‘own’ your equipment, with an outright purchase being the least flexible of these. The more common contract hire or longterm hire agreements - typically 5 years - allow you to combine the actual acquisition of the equipment with an ongoing service and support level consideration - the truth being that you really do need both. This will almost always work out as more beneficial to your business over time than an outright purchase.

The critical difference here between the

back. In fact, the ideal partner should act

invested adequately in their inventory for

proactively here in identifying the need to

it to be there when you need it!

change - and if they are truly committed to maintaining an optimal fleet and putting you the customer first, then they

Don’t be afraid of building some fully refurbished used equipment into the mix

will.

too, it will provide a very cost-effective

Combining dedicated new equipment,

spare trucks if absolutely necessary.

with rapidly available short term hire

solution to low utilisation roles, or as

machines within your contract, will give

FLEET FLEXIBILITY

contract hire agreement is. Look carefully

you ultimate flexibility. Supplementing a

To ensure each piece of equipment

at how easy it will be for you to change

backbone of ‘owned’ machines with your

is exactly right for its application, the

trucks if they are no longer ideal for their

supplier’s rapidly available short term

supplier will need to have a diverse

application or if they become excessive

hire equipment means you can increase

and comprehensive range of premium

to your requirement. Particularly if

capacity at extremely short notice

equipment as well as the expertise to

that change occurs mid contract. Not

without the inefficiency of holding spare

be able to effectively evaluate and audit

all providers are open to taking trucks

trucks. Just be sure your partner has

your handling environment. Sadly, no

various providers, is in how flexible that

single manufacturer can deliver a full end-to-end range, but the best partner should have a wide enough combination of brands to fully cover all your needs.

Additionally, they should be able and willing to identify, specify and customise that equipment to tailor fit exactly to your situation.

Whilst of course we believe that the equipment we sell at Impact is the very best in the market place, the thing that really matters is the service, support and FLEXIBILITY you receive from your materials handling partner. www.impact-handling.com

FDPP - www.fdpp.co.uk 7

Berry’s Multilayer Bottle brings Multiple Benefits for Sauce Producers Berry M&H has launched a new bottle for table sauces and condiments that meets consumer demands for packaging that is both convenient and improves sustainability.

The new Mira 475ml is manufactured in polypropylene (PP) and can be recycled after use. In addition, the bottle incorporates an EVOH barrier layer that delivers exceptionally good protection for oxygen sensitive products, providing a long ambient shelf life that also helps to minimise food waste.

The new Mira 475ml is manufactured in polypropylene (PP) and can be recycled after use while its wide neck makes it easy to fill on existing filling lines. It is available with a variety of closures, with and without valve dispensing, all of which are produced by Berry M&H for a complete single-source pack solution. The curved design with fine line details around

For food manufacturers, the bottle

the neck provides an attractive and

has the versatility to handle both cold

appealing appearance on-shelf, and to

and hot filling (up to 95°C) and is fully

create individual brand identity, the Mira

compliant with modern food legislation,

can be specified in a range of colours.

8 FDPP - www.fdpp.co.uk

The lightweight bottle and top-down format provide safe and easy handling for consumers and the availability of various closures enables a solution to be found to meet the particular characteristics of different products for accurate and controlled dispensing.

“The Mira bottle is another important addition to our range, extending the wide choice of designs and sizes we have available and enabling us to tailor solutions to the precise needs of individual customers,” comments Caroline Smith, Area Sales Manager, Berry M&H.

www.mhplastics.com

BETTER

DRYING LABEL ADHESION

Paxtonʼs CanDryer and CapDryer replace conventional air knives to imporve label adhesion and packaging.

CODING QUALITY

Paxtonʼs POWERDRYTM Drying System efficiently eliminates any moisture and debris from the cap and necks to improve coding quality.

INDUSTRY LEADING WARRANTY Paxton Products protects their customers with the the Paxton industry leading blower warranty. Unlike other blower warranties that only last one year, Paxton is confident in the long term quality and reliability of Paxton blowers.

Increased output for deliciously smoked products in less time with GEA solution The use of wood smoke to preserve

improvements in the production

GEA’s leading spiral oven, creating that

meat and fish is an age-old technique

process while preserving the right

authentic taste within a fraction of the

which has been enjoyed by mankind for

product characteristics we all know and

time.

millennia. It imparts mouth-watering

love.

flavors and aromas to the product, but

In a world first, GEA was able to

takes a long time to complete per batch,

INNOVATIVE INLINE SMOKING

incorporate inline smoking into a spiral

and involves high levels of manual labor,

Leading food processing expert GEA

oven, therefore able to supply primary

so it can be difficult to recreate cost-

has developed a continuous production

smoke condensate into the cooking

effectively en masse.

method for smoking meat and meat

process. Purified smoke is generated

replacement products that results in

during the inline cooking process which

Consumption of meat and meat

the same delicious flavors and aromas

results in clean label smoked cooked

replacement products is on the rise.*

as those associated with traditional

products. Integrated into the latest

The ability to meet this demand when

smoke houses and can be tailored to

version of its widely used CookStar

it comes to smoked products is more

meet the requirements of a variety of

oven, GEA’s smoking solution allows

challenging given the timescales and

applications. The new inline smoking

food processors to increase productivity

physical labor involved in traditional

technology can be based on either

and consistent quality by avoiding the

smoking methods. However recent

smoke condensate or incorporate

use of rack ovens and lengthy batch

technology innovations are challenging

traditional smoke from wood chips. All

smoking processes requiring heavy

the traditional method and bringing

working within the bespoke CookStar,

manual labor.

10 FDPP - www.fdpp.co.uk

Both options produce foods consumers love, whilst allowing processors to keep their running costs low.

settings, speeding up production set-up

to significantly cut smoking time,

and ensuring consistency, with uniform

reduce manual labor and ensure product

flavor and color.

consistency.

Because the CookStar has two

GEA supports processors which are not

cooking chambers, there is great

only looking for clean label solutions, but

flexibility to create different smoking

also those which are currently involved in

conditions, independently managed.

the smoking industry but wish to move

In partnership with smoking specialist

The two chambers can run on separate

towards more efficient methods. GEA‘s

Red Arrow, GEA has developed the

temperatures, humidity levels and smoke

inline smoking solutions are also ideal for

SuperHeatSmoke, based upon an

flavors to influence the characteristics of

companies already using the CookStar

the final product.

which are looking to expand their

SUPERHEATSMOKE

atomized smoke generator with nozzles integrated into the CookStar. These are used to create a smoke cloud and

portfolio by offering smoked products.

The GEA SuperHeatSmoke provides an exciting step forward for food processors,

Ben Kop, Food Technologist at GEA

and operates at temperatures above

commented: “We’re excited about

100°C. The process is suitable for

the opportunities our new smoking

chicken, beef, pork, seafood and

technology is creating. Both options

vegetarian components.

produce foods consumers love, whilst

is lost from the product so final yields are

HOTSMOKE

higher. The products are smoked as they

costs low.“

For products traditionally smoked at

smoking environment using purified smoke condensate. The process takes approximately 25-120 minutes depending on the application, and the quicker process means that less moisture

are being cooked, further saving time along the line.

There are extensive opportunities for innovation, as processors can use condensates with different flavor intensities and colours. Flavor

lower temperatures, GEA has launched the HotSmoke, ideal for pork bellies

allowing processors to keep their running

For more information click the QR code below.

and bacon. This comes with the option of using either smoke condensate, or alternatively, smoke generated from wood chips.

preferences can be saved in the

Whichever format is required, GEA’s new

*https://www.packagedfacts.com/

machine’s control system as recipe-

smoking technology allows processors

Global-Meat-Poultry-Trends-13012951/

FDPP - www.fdpp.co.uk 11

The Food and Beverage Challenges solved by PC pumps The many challenges faced by the food and beverage industry can be divided into three major areas - raw materials handling, production, and waste removal.

Pumps are integral to the majority of food and beverage operations, and the progressive cavity (PC) pump can deliver efficient solutions to help producers

SEEPEX pumps are ideal for batch and continuos dosing with high and repeatable accuracy

increase productivity and reduce operating costs.

1. HANDLING SHEAR-SENSITIVE MEDIA WITHOUT COMPROMISING QUALITY The low shear action of the PC pump preserves the integrity of shearsensitive products such as yoghurt,

PC pumps are ideal for batch dosing applications where a specific quantity of product must be dosed with high accuracy.

cream, yeast, ice-cream and sauces, removing the need to add costly

pulsation free so they meter additives

additives downstream to restore product

such as flavours or colours in a smooth,

texture and appearance.

continuous action optimising product

2. BATCH AND CONTINUOUS DOSING WITH HIGH PRECISION AND REPEATABLE ACCURACY PC pumps are ideal for dosing applications where a specific quantity

quality. Output is directly proportional only to the rotational speed of the pump elements resulting in excellent linear accuracy.

3. GENTLE HANDLING OF SOLID

of product must be dosed with high

PARTICLES

accuracy. PC pumps are virtually

PC pumps can handle solid particles without damage. The cavities formed between rotor and stator are neither compressed nor contorted in operation, i.e. ingredients such as fruit or vegetable pieces can easily be transported.

4. VISCOSITY PC pumps have excellent suction

The ultra-hygienic BCFH pump range has a low shear action, making it ideal for sensitive foodstuffs such as yoghurt

characteristics and can handle highly viscous or sticky products. For nonflowable products, auger mechanisms

have been developed to constantly feed viscous media into the pump elements.

As a result, media with dry solids content up to 45 per cent and viscosity in excess of 1,000,000 cP can be successfully handled.

5. EHEDG CERTIFIED PUMPS FULFILL THE STRINGENT DEMANDS OF CLEANLINESS To fulfill the most stringent hygiene requirements, SEEPEX offers EHEDG certified pumps with enhanced internal design to ensure residue free cleaning.

6. HYGIENIC WASTE REMOVAL Production waste can be removed in enclosed systems using PC pumps. Open hopper pumps with a feed auger and macerating knives chop and pump food waste in a single operation, reducing waste volume by up to 60% with OPEX costs considerably lower than vacuum or compressed air systems. Products such as reject whole fruit and vegetables, poultry (DOA, heads, feet, necks) and even ready meal packaging are hygienically removed through pipework from high care to low risk areas. www.seepex.com

SEEPEX BTM pumps chop and pump in a single operation whole fruits and vegetables, peelings, fruit stones and even whole chickens

12 FDPP - www.fdpp.co.uk

HYGIENIC PC PUMP FOR HIGHEST PRODUCT QUALITY The EHEDG certified BCFH range of progressive cavity pumps handles thin to highly viscous products, including those containing soft solids, with a low shear action and minimal pulsation which enables accurate flow control. BCFH pumps fulfill the stringent demands of cleanliness in the food, beverage, chemical, pharmaceutical and cosmetic industries. y EHEDG Type EL Class I and 3-A Sanitary Standards certified

y Enhanced internal design ensures residue free cleaning with CIP/SIP

y Product quality and texture maintained by low shear pump action

y Minimal pulsation flow, high dosing precision

y Reduces need for costly additives

y Easy maintenance due to detachable rotor connection and split suction casing

SEEPEX UK Ltd.  sales.uk@seepex.com  www.seepex.com

Creating transformation.

For flexible production processes in the packaging industry.

Packaging industry processes are becoming more complex due to issues such as sustainable packaging materials and the increasing customization of packaging: As a sensor manufacturer, our goal is to make your automated packaging processes even more flexible, efficient, and safer through the use of our innovative products and solutions. This is how we ensure your success in an industry that is ever evolving.

www.leuze.com

FDPP - www.fdpp.co.uk 13

Next Generation Metal Detection Intelligent Inspection. Affordable Compliance.

Smart, digital technology is packed into a rugged, industrial design, at an attractive price to give you: • Market-leading innovation • Affordable compliance • Future-proof flexibility TM New SENSETM software revolutionizes inspection processes, making real-time decisions and centrally coordinating every component of the integrated system.

Contact us for a free demonstration.

Find out more:  www.mt.com/md-m30-rseries

METTLER TOLEDO’s New M30 R-Series GC Metal Detection Systems Deliver Advanced Contaminant Detection Next-generation metal detection systems are designed to identify contaminants in a range of food manufacturing applications to revolutionize affordable compliance in standard applications. New SENSE™ software extends intelligent control across the entire metal detection system.

METTLER METTLER TOLEDO's TOLEDO's next next generation generation series series of of metal metal detection detection systems systems deliver deliver aa fresh fresh dimension dimension to to the the food food inspection inspection market: market: smart, smart, digital digital inspection inspection designed designed specifically specifically for for small small and and medium-size medium-size manufacturers manufacturers and/or and/or co-packers. co-packers. The The modular modular design design of of the the fully fully integrated integrated system system can can be be adapted adapted over over time time in in line line with with evolving evolving compliance compliance and and productivity productivity needs. needs. This This positions positions the the M30 M30 R-Series R-Series GC GC as as an an ideal ideal entry-level entry-level metal metal detection detection solution solution for for manufacturers manufacturers who who value value high high performance, performance, with with future-proof future-proof flexibility flexibility built built in. in.

Where Where the the new new metal metal detection detection systems systems really really stand stand out out from from competitor competitor solutions solutions is is in in the the digital digital platform, platform, powered powered by by TM new new smart, smart, SENSE SENSETM software. software. This, This, combined combined with with advanced advanced algorithms, algorithms, makes makes itit possible possible for for these these entry-level entry-level models models to to deliver deliver high high sensitivity sensitivity to to all all metal metal contaminant contaminant types types with with minimal minimal false false rejects. rejects. Dynamic Dynamic Stability Stability Control Control innovations innovations stabilise stabilise the the core core sensor sensor of of the the metal metal detector detector to to help help protect protect against against environmental environmental noise noise and and vibration vibration interference interference for for increased increased reliability. reliability. The The entry-level entry-level M30 M30 R-series R-series GC GC systems systems are are designed designed on on aa modular modular platform platform concept concept with with streamlined streamlined features features as as standard. standard.

The The metal metal detector detector and and conveyor conveyor can can be be easily easily upgraded upgraded as as compliance compliance or or production production requirements requirements change. change. This This helps helps manufacturers manufacturers to to achieve achieve aa lower lower overall overall cost cost of of ownership ownership and and extend extend the the useful useful life life of of their their equipment, equipment, supporting supporting sustainability sustainability aims. aims.

“SENSE™ “SENSE™ really really is is aa game-changer game-changer in in the the metal metal detection detection field,” field,” said said Mike Mike Bradley, Bradley, Metal Metal Detection Detection Systems Systems Specialist Specialist at at METTLER METTLER TOLEDO TOLEDO Product Product Inspection.

Inspection.

“Just “Just like like aa human human brain, brain, itit commands commands the the neural neural network network within within these these digital digital inspection inspection systems systems and and integrated integrated GC GC Series Series conveyors. conveyors. ItIt takes takes control control of of the the entire entire metal metal detection detection system system to to unprecedented unprecedented levels, levels, making making judgements judgements and and decisions, decisions, learning learning all all the the time, time, and and constantly constantly harmonising harmonising and and optimising optimising every every aspect aspect of of the the operation.” operation.”

Each Each metal metal detector detector in in the the M30 M30 R-Series R-Series comes comes with with aa full-colour full-colour touchscreen touchscreen to to make make operation operation simple, simple, with with key key tasks tasks accessible accessible using using the the quick quick access access menu. menu.

Localisation Localisation at at individual individual user user level, level, including including aa choice choice of of 33 33 languages languages as as standard, standard, reduces reduces error error risk risk and and improves improves productivity. productivity. The The new new metal metal detection detection systems systems have have aa rugged, rugged, industrial industrial design, design,

and and offer offer three three levels levels of of ingress ingress protection protection from from IP65 IP65 to to IP69K IP69K to to support support long-term, long-term, reliable reliable performance performance in in aa wide wide range range of of manufacturing manufacturing environments. environments.

The The M30 M30 R-Series R-Series consists consists of of four four metal metal detector detector models models matched matched to to different different production production and and compliance compliance needs, needs, and and budget budget considerations: considerations: M31R M31R StandardLine, StandardLine, M33R M33R PlusLine, PlusLine, M33RB M33RB PlusLine PlusLine and and M34R M34R PlusLine.

PlusLine.

The The metal metal detectors detectors can can be be integrated integrated with with aa wide wide range range of of conveyor conveyor systems systems including including METTLER METTLER TOLEDO’s TOLEDO’s recently recently enhanced enhanced GC GC Series Series systems. systems. This This modular modular conveyor conveyor system system solution solution now now includes includes new new features features such such as as extended extended belt belt lengths, lengths, aa non-hollow non-hollow frame frame option option and and aa wider wider range range of of reject reject devices devices including including an an overhead overhead sweep sweep and and retracting retracting band. band.

Food Food processors, processors, FMCG FMCG manufacturers manufacturers and and co-packers co-packers have have long long thought thought that that to to acquire acquire advanced advanced metal metal detection detection capabilities capabilities they they would would have have to to invest invest in in aa top top of of the the range range system,” system,” continued continued Mike Mike Bradley.

Bradley.“With “With the the launch launch of of our our M30 M30 R-Series R-Series metal metal detection detection systems, systems, this this is is no no longer longer the the case. case. We We now now offer offer aa full full range range of of innovative innovative solutions solutions addressing addressing standard standard applications applications through through to to challenging challenging applications. applications. The The M30 M30 R-series R-series delivers delivers the the quality quality and and reliability reliability that that METTLER METTLER TOLEDO TOLEDO Safeline Safeline metal metal detection detection systems systems are are known known for, for, at at aa great great price. price. This This is is next-generation next-generation metal metal detection detection that that can can help help protect protect customers’ customers’ brands, brands, processes processes and and profits.” profits.”

For For more more information: information: www.mt.com/md-m30-rseries-pr www.mt.com/md-m30-rseries-pr

FDPP - www.fdpp.co.uk 15

Connects customers to the information that matters most Red Lion’s Graphical Panel Meter PM-50 empowers your customers to monitor their equipment and see their data like never before. This next-generation graphical panel meter not only enhances the appearance of any machine, it connects customers to the information

Instant notifications reduce downtime by keeping your customers on top of equipment need

that matters most, where and when they need it most.

Simply change out an old meter to leverage time and money-saving data collection—meaning that creating a

Instant notifications reduce downtime by keeping your customers on top of equipment needs. On the panel, a

@

touchscreen interface loaded with

smart plant floor has never been easier.

vibrant, user-friendly graphics allows for

Smart-device connectivity frees critical

in set-up wizard and available mobile

data from the confines of the plant

programming app means anyone can

floor, enabling the remote gathering of

program the meter. With PM-50, the

workflow and process insights needed

simplicity of a panel meter meets the

to increase production throughout.

power of a connected future.

16 FDPP - www.fdpp.co.uk

more data with less effort. And a built-

PM-50 is not just a better panel meter.

It’s the first device to make the power of Industry 4.0 truly accessible by anyone.

Contact Red Lion today to learn more and experience the potential of your own smart factory floor. www.redlion.net

DATA CONNECTIVITY TO CREATE A “SMART FACTORY FLOOR”

C

UL R

US LISTED

PROCESS CONTROL EQUIPMENT

ON-BOARD FEATURES • Smart device connectivity • Wi-Fi and Modbus communications

Monitor your equipment and data like never before with Red Lion’s Graphical Panel Meter, PM-50.

• Universal inputs

This next-generation graphical panel meter connects

• App for programming and monitoring

you to the information that matters most, where and

• Modular construction for additional capability

when you need it most. Unplug your old meter, insert PM-50, connect it to Wi-Fi, and start harvesting your data—creating a smart plant floor has never been easier.

• Dual solid state outputs • Display color change

and status notification • Start-up wizard/programming assistance

ADDITIONAL CAPABILITIES • Ethernet and RS232 communications • Retransmitted analog output • Dual form “C” relays • Quad form “A” relays • AC power module

START CONNECTING TO DATA AND SAVINGS TODAY! www.redlion.net . europe@redlion.net

Industrial Reliability & Safety in 3 Steps

By Michael Riccio, CRL, CAT-1 IRT

instead of going through the time and

When the new equipment arrives from

Global Marketing Manager, IRISS Inc.

cost of expanding their workforce, they

the manufacturer with these monitors

can apply condition-based reliability

built-in, customized parameters can

technologies to maximize their available

be set for the specific operating and

The critical importance of electrical power to every aspect of our world cannot be exaggerated. It must be generated and distributed effectively to end-users, and any disruption in that process means loss of operations, money, and in extreme

workforce skills and availability. These Reliability Technologies can be specified with the specification engineer and Original Equipment Manufacturer at the

cases, life. Therefore, the reliability of

initial design/build stage or retrofitted

electrical power creation and distribution

into existing equipment through a simple

must be continually safeguarded and

and inexpensive process.

improved. This does not happen by chance or through reactionary-maintenance

MONITOR

tasks, and it must be focused on from the

With the use of a monitoring system on

early design stages and continue through the life of the assets tasked with these functions.

transformers and throughout substation electrical equipment, asset conditions can be continually collected, trended, and

environmental conditions the asset is exposed to that keep it within a “safe zone” to maximize functional reliability. When the asset condition data exceeds the custom parameters, alarms can notify electrical technicians of a possible issue that may require inspection. Keeping human interaction with equipment to only instances where confirmation inspections of potential faults are deemed necessary minimizes workers’ risk and eliminates the humanerror threat to asset functionality.

assessed. Monitors feed data through a

INSPECT

gateway to software and apps, allowing

Once the wireless monitoring system

the concerns at hand by maximizing

the information to be continuously

notifies technicians of a possible issue

the value of workforce time and skill.

accessed from workstations and mobile

with a transformer or other piece of

Scalability is no longer an issue when,

devices.

electrical equipment, the use of pre-

Adopting a “Monitor, Inspect, & Manage” approach is a proactive way to avoid

18 FDPP - www.fdpp.co.uk

Adopting a “Monitor, Inspect, & Manage” approach is a proactive way to avoid the concerns at hand by maximizing the value of workforce time and skill. installed inspection windows on the asset allows a safe, efficient method of inspecting and assessing any possible issue during an energized condition.

Once solely designed for thermographic inspections using infrared cameras, advancements in manufacturing have led to the inclusion of ports that allow for ultrasound and partial discharge technologies to be incorporated into the inspection. Visual, infrared, and ultrasound inspections can be done simultaneously by a single employee.

Additionally, this design protects inspectors from arc flash/electrocution risk, removes the need for bulky and expensive PPE, and allows the inspection to be accomplished more efficiently. Not only does this represent a significant process improvement driven by original design, but it also falls in line with the most recent NFPA 70E updates and continues to protect critical assets from human interaction/mistakes that may cause failure.

MANAGE The data collected during inspection can be stored through intelligent asset management tags attached to the

pre-installed inspection windows. From

“Monitor, Inspect, Manage,” the use of

the asset location, information can be

technology allows single individuals to

transmitted into a dashboard system

accomplish inspection tasks with minimal

accessible from workstations and mobile

training. Specialized skill sets of electrical-

devices.

focused staff can be used for actual

Customizable routes can be established

necessary maintenance/repair activities.

before, and condition reports generated

CONCLUSIONS

after data analysis to further increase

From the inception of equipment design

efficiency. These designed aspects allow managers to assess operations and decide how best to increase Mean Time Between Failure (MTBF).

PROPER TRAINING One major issue facing the industrial world is a coming wave of retirements from the workforce, with fewer new

and manufacture, all possible measures to ensure asset reliability should be specified and implemented. These measures should prove themselves to be learnable, repeatable, and continued throughout any workforce changes to cement the successful practices into the very culture of the role requirements.

workers entering the industry than the

Transformers and other critical electrical

pending need created by this exodus. As

power assets being monitored remotely

the electrical industry expands worldwide,

cut down on technicians’ routine tasks

creating the need for a larger workforce,

focused on engineering and electrical

the problem is multiplied. The only way

operations by providing around-the-clock

to succeed is to capitalize on reliability

coverage. When an alarm notification is

technologies designed into the system that

received, correctly designed and installed

allows the industry to do more with less.

inspection windows allow an individual

While Designing for Safety & Reliability from the equipment-side should drive the overall process toward continuous improvements, the proper tools are only as useful as the hands wielding them. Hardware and software designed/ specified by the engineer and constructed by the OEM are ineffective if the people responsible for their oversight are not adequately trained.

technician to easily do visual, infrared, and ultrasound, and partial discharge assessments of the energized equipment.

The data collected on the asset can then be stored, trended, and analyzed through the management software. This process increases the Mean Time Between Failure (MTBF) by allowing for planned shutdown and maintenance only when it is necessary. www.iriss.com

Shifting to an engineered reliability system for the electrical maintenance team means training new and veteran staff alike. With

FDPP - www.fdpp.co.uk 19

TLV upgrades renowned COSPECT valve to ease installation and minimise process disruption Through a process of continued

the PRV, which reduces installation time

development and product

and minimises process downtime.”.

enhancements, the renowned three-inone COSPECT pressure reducing valve from steam system specialist TLV Euro Engineering has been upgraded and is now being offered with integrated pressure gauges as standard across the

Originally launched over 35 years ago, the COSPECT is a combined pilotoperated pressure reducing valve (PRV), cyclone separator, strainer and steam trap in a single component

range.

that overcomes the limitations and

Commenting for TLV Euro Engineering,

solves their many associated problems

general manager Michael Povey says:

– including fluctuations in primary and

“By upgrading and offering the pressure

secondary pressures and valve hunting

gauges as standard across the range,

and vibration – to provide improved-

we have enhanced the COSPECT to

quality dry steam at a constant pressure

make it even more of a unified steam

and temperature.

inadequacies of conventional PRVs and

system solution. The integrated gauges also mean no additional pipework

By eliminating the conventional

modification is required before or after

arrangement and combining four separate components into a single valve, the COSPECT delivers numerous engineering benefits by incorporating fewer gaskets, spool pieces and fixings, improving moisture separation and providing accurate and stable pressure control. It is also more sensitive to downstream pressure fluctuations, is reliable in operation and its unified, modular construction facilitates easy, in-line maintenance.

In addition to the engineering benefits, the single component design of the five-model COSPECT makes it faster and easier to install, is lighter than the sum of using separate components, reduces the amount of insulation required and reduces the requirement for pipe support brackets, etc.

For further information on the COSPECT and other steam solutions, call TLV Euro Engineering on +44 (0)1242 227223, email sales@tlv.co.uk or visit www.tlv.co.uk.

22 FDPP - www.fdpp.co.uk

Smart coupling for fast packaging

Packaging specialist trusts in innovative multiple connectors combining compressed air, vacuum, gases, coolant, liquids, electronics and electrical wiring in one interface.

Little space, little time, and yet as much flexibility as possible: The requirements packaging machines are expected to meet are manifold. The developed NEO machine puts Meypack in a position to package malleable and flexible bags that are ready for sale. The company from Nottuln in Germany, installed Eisele’s MULTILINE multiple connectors in the prototype, which allowed them to perfectly satisfy the requirements they imposed on space and speed and the necessary level of flexibility.

The packaging specialist Meypack Verpackungssystemtechnik GmbH develops machines for secondary packaging and palletizing. It is imperative - especially in the food industry - to package new products at short notice and in a cost-effective manner - and without compromising on quality.

The greatest possible flexibility “The NEO was designed for the secondary packaging of products”, says Nowak. “While primarily intended for packaging flexible products in trays with inserted lids, it can process small cans and aluminium bowls as well.”

Since multiple cylinders have to be supplied with compressed air, the company steered clear of simple compressed air couplings for reasons of space. Meypack decided to pair the machine with the multiple connectors with 8-fold socket body that are included in Eisele’s MULTILINE series. Each connector is fitted with six adaptive inserts with shut-off and double seal, an adaptive insert without shut-off and an A-coded M12-round connector, which is used for the signal transmission to the format parts.

The multiple and multi-media connectors of the Eisele MULTILINE ADAPTIVE + E series offer an innovative modular kit system for

Reduced installation effort yields savings in time Installation expenses and set-up times can be reduced significantly with the innovative multiple connector. “We only need 25 minutes for the complete format changeover from very small to very large”, confirms Nowak. “This quick change can largely be attributed to the locking lever”.

The fully customized multiple connectors make it possible to exchange all functions in one single step and without any tools.

Since all connections can be integrated into one connector, the required installation space is minimal as well. Another decisive advantage is that all individual parts are compatible with each other. The base body is composed of plug and socket. The number of connections and the maximum outer diameter can be customized. Thanks to the inserts, it is now possible to combine exactly the media that are needed for each application. www.eisele.eu/en

WE CREATE CONNECTIONS www.eisele.eu

MULTILINE „THE INDIVIDUAL“

Our innovative connection solutions and components set impressive standards that convince our customers.

Modular connection systems for different operating media such as compressed air, vacuum, gases, liquids and electrical or electronic signals in a single interface.

Assembly / Handling Robotics

Automotive

Food production

FDPP - www.fdpp.co.uk 23

Norseland Best Practice Cheese Manufacturer Norseland transform their labelling procedures using the WPL-A from Minebea Intec Norseland was looking for new ways to automate parts of their manufacturing and reduce the demands on their existing workforce. The WPL-A offered the perfect solution for their labelling processes and has increased the efficiency and accuracy of their labelling.

KEY FACTS Norseland wanted to automate some of their processes in order to increase efficiency and output. The labelling solutions from Minebea Intec not only

WPL-A applying a label to the Norseland Applewood Cheese block ready for despatch to a UK supermarket.

convenience retail stores, as well as

a lack of labour in the vicinity of their

independent retailers.

manufacturing plant. Minebea Intec

fullfilled this task, but also helped to

Norseland Ltd has its’ manufacturing

increase workplace safety and prepare for

base in Ilchester, Somerset where they

future automation.

have a diverse and versatile offering. They

APPLICATION Norseland Ltd have over 30 Minebea Intec products in use within their

can provide cheese for every occasion from slices to large blocks and snacking portions. Their No. 1 brands include:

manufacturing plant; the most recent

Jarlsberg® UK’s No.1 Deli Cheese with

additions are the WPL-A and WPL-S.

Holes

Norseland Ltd are using the weigh price

Applewood® UK’s No.1 Smoky Cheese

labelling machines to accurately label

Mexicana® UK’s No.1 Spicy Cheese

their products and automate parts of their production.

PROJECT GOAL AND IMPLEMENTATION

PRODUCTS

Norseland has a diverse and versatile

1 WPL-A (Weigh Price Labeller –

offering; providing cheese for every

was chosen as their preferred supplier for a number of reasons; the durability of Minebea Intec products, the hygienic standards of the products, the aftersales service and the ability to adapt products to their exact requirements.

In response to these requirements, the WPL-A was manufactured to accommodate the label sizes required by Norseland and the WPL-S was adapted to fit into their existing line. The WPL-A has also proven to drastically reduce the Health and Safety risks of Repetitive Strain Injury (RSI) of operatives who were previously lifting and handling 1.5kg portions of cheese.

Automatic)

occasion from slices to large blocks and snacking portions. The breadth of their

This new machinery is in addition to

1 WPL-S (Weight Price Labeller – Static)

product range relies on a varied range of

their existing 16 check weighers; Synus

equipment to manufacture and produce

and CoSynus used for end of line legal

products ready for their customers.

weight checks and metal detection. They

CUSTOMER BENEFITS The WPL-A and WPL-S have • improved the accuracy and efficiency of the labelling processes • helped to reduce overall production costs • improved workplace safety

CUSTOMER Specialist cheese supplier Norseland

Minebea Intec has been supplying Norseland since 2007 during which time the relationship has gone from strength to strength. They currently have almost 30 Minebea Intec products for various applications in their production, the latest

control the size of the cheese portions and Flexus’ which are used to control the cutting of the smaller portions of cheese and take a smaller footprint within the factory.

additions being the WPL-A and WPL-S for

They also have 6 Vistus metal detectors,

their labelling requirements.

2 Combics scales used for sampling

Ltd employs over 150 people and has

The requirement for new labelling

a turnover approaching £50m. Its

machinery was driven by the need to

primary markets are all the leading UK

automate the process, increase the

supermarket retailers, food to go and

efficiency and accuracy and also due to

24 FDPP - www.fdpp.co.uk

also have EWK portion weighers which

for legal records and 1 SPC Enterprise software package which provides realtime reporting on the factory processing. www.minibea-intec.com

Automatic in name, automatic in nature...

Now Available

Automatic Weigh Price Labeller WPL-A

Increase your product quality, food safety and efficiency!

The Minebea Intec weigh price labelling family is growing. We brought you the WPL-S and now we’re excited to bring you the WPL-A, increasing product quality, food safety and efficiency, automatically!

Minebea Intec UK Limited 2760 Kings Court, Birmingham Business Park Birmingham B37 7YE Phone +44 . 121.779.3131 | Email cs.uk@minebea-intec.com

www.minebea-intec.com

When reliability meets sustainability Aligning sustainability targets with food safety Sustainability has become the buzzword of the 21st century and that is set to continue for the foreseeable future. However, it’s not always easy to prioritise sustainability in the midst of increasingly challenging

REDUCE YOUR ENVIRONMENTAL IMPACT WITH RE-LUBRICATION FREE BEARINGS One of the most effective ways

cost, output and food safety targets.

to reduce your environmental

What if you could demonstrate tangible

food safety is to upgrade

environmental benefits whilst enhancing

to re-lubrication free

the reliability and food safety of your

bearings. The benefits

plant?

are far-reaching, from the

In this article, we’ll explain how you can drive down your downtime, prioritise food safety and deliver incremental environmental benefits, proving that you really can have it all.

26 FDPP - www.fdpp.co.uk

impact and optimise your

reduced cost of lubricant and component replacements, to the elimination of wastewater contamination from washed-down bearings grease.

LUBRICATE BEARINGS WITH FRYER OIL Fryers present a challenge to many plant managers, with bearings often failing prematurely and high levels of maintenance required. What if we told you that you could use the operating conditions to your advantage?

SKF Fryer Bearing Units allow the cooking oil to enter the bearing, acting as an effective lubricant. This enables

SKF Food Line ball bearing units are

whilst ensuring food safety.

CUT YOUR COSTS WHILST PRIORITISING SUSTAINABILITY

creates a large amount of wastage,

reduction in maintenance, enhanced

as well as attracting a high cost to the

uptime and increase reliability, whilst

business.

The SKF Dry Lubrication System for Conveyors offers a practical solution which cuts maintenance requirements whilst prioritising sustainability. This fully automated system applies a small amount of SKF Dry Film Lubricant to conveyor chains and guides, keeping the line moving at all times.

your production line, but it also leads

Not only does this cut costs and reduce

to additional waste and an increased

both water and lubricant consumption,

carbon footprint.

but it also helps to improve operator

eliminate the need to re-lubricate,

whilst generating zero landfill.

to maximise reliability and reduce costs,

single day during operation. This

SKF high temperature bearings

reduce your water consumption by 33%

throughout their service life. This helps

out. You’ll benefit from a significant

affect the uptime and productivity of

units food grade, but they can also

bearings do not require relubrication

the bearings after each caustic boil

expected service life. Not only will this

Not only are SKF’s Food Line bearing

approved food-grade lubricant, these

quantity of water and lubricant every

bearings failing to achieve their

components on your production line.

applications. Available with NSF H1

Traditional conveyors utilise a huge

High temperatures can lead to your

important it is to have food grade

environments, such as within freezer

eliminating the need to relubricate

REDUCE THE FOOTPRINT OF HIGH TEMPERATURE GREASED BEARINGS

Every plant manager will know how

are designed to stand up to challenging

bearings to run for up to 16,000 hours,

your carbon footprint is reduced.

CUT WATER USAGE AND ENVIRONMENTAL WASTE

SKF bearings with Solid Oil technology

safety, reduce clean-up costs, and optimise productivity.

in even the highest temperature

In today’s modern world, every

applications. The fully crowned pure

business needs to prioritise

graphite cage allows just enough

sustainability, ensuring environmentally

contact between the balls and cage to

friendly operation at every stage of the

create a fine powder which coats the

production process.

rolling elements to eliminate metal-tometal contact. This enables production

However, at ACORN®, we understand

lines to minimise their environmental

that it isn’t always easy to balance

impact whilst reducing maintenance

your sustainability goals with other

expenditure.

operational targets, such as cost,

PREVENT CORROSION IN CHALLENGING CONDITIONS When you’re dealing with freezer applications, you’ll be trying to counter

completely sealed, lubricated for life,

the effects of high levels of humidity

and designed for optimum performance

and rapid temperature changes. This

in even the harshest of processing and

can take its toll on even the highest

cleaning environments.

quality of bearings.

uptime and food safety.

ACORN’s product experts can help you to meet your operational goals, without having to compromise on sustainability.

Call to arrange a site visit or discuss your pain points, and we’ll find the best solutions that work for your business. www.acorn-ind.co.uk

Gentle pumping of critical fluids with Roto’s progressive cavity pumps & AODD pumps spares. Also, Roto Pumps UK has established an intensive network of distributors and channel partners.

15 years of experience in the European market, Roto Pumps has demonstrated its expertise in application engineering i.e. understanding of complex pumping

ROTO PROGRESSIVE CAVITY PUMP TRANSFERRING HONEY

RAODD Pump in SS 316 MOC

Applications in Food, Beverages, Pharma

Pressure – Up to 10 bar

and Cosmetics industries require

Capacity – Up to 60 m3/hr

sensitive, abrasive and highly viscous

CLEANING –IN –PLACE (CIP) TECHNOLOGY

media with zero contamination. Roto’s

Cleaning is an important aspect while

food range progressive cavity pumps are

designing food grade pumps. Roto’s

made of stainless steel with the smooth

CIP feature enable pump operators to

surface finish to avoid contamination.

clean the pump by running a cleaning

These pumps are designed in a way that

agent i.e. caustic, acid or simply water

eliminates all retaining pockets.

to avoid any contamination with ease.

pumps that can transfer hygenic, shear

The rotor and stators are designed

requirements, handling critical media, optimizing pump life cycle cost.

KEY CAPABILITIES OF ROTO PUMPS UK • 15 years of strong presence in Europe • Robust supply chain network • Strong sales & service support team in the UK • Readily available pump & spare parts Stocks • Cost-effective & customized engineered packages.

C

M

Y

CM

These pumps offer a distinctive edge

to be compatible with media as well

over other positive displacement pumps

as cleaning agent. These pumps are

We at Roto Pumps believe in customer

CY

as it can be customized in wide throat

equipped with the appropriate drain or

delight; we have a team of experienced

(standard hopper & oversized hopper)

CMY

bypass system.

application & sales engineers in the UK

design which helps in transferring nonflowable fluids such as syrups, shampoo, wine must, ketchup, yogurt, dough, meat, vegetables, etc.

PRODUCT RANGE FOR FOOD & BEVERAGE INDUSTRY

ROTO PUMPS UK| 15 YEARS OF DELIVERING POSITIVE DISPLACEMENT PUMPING SOLUTIONS

Dave Bent Unit 1, St Elizabeth Park, Grey Street,

assembly infrastructure to provide

Denton

which can slow any new company’s progress. But Roto Pumps Ltd. was not new; it had a rich experience of over four decades with a maximum number of screw pump installations in critical applications across the globe.

To gain a strong foothold in the European Market, Roto Pumps focused on providing customized engineered

WM Series Progressive Cavity Pump

pump packages, strong service support

Capacity – Up to 86 m3/hr

and ensuring ready availability with

Pressure – Up to 24 bar

optimum stock levels of Pumps &

28 FDPP - www.fdpp.co.uk

providing prompt after-sales support.

branch in the UK with warehouse and

New Market had its own challenges

Pressure – Up to 24 bar

concern right from receiving inquiry to

Roto Pumps Ltd. UK

to various industries across Europe.

Capacity – Up to 86 m3/hr

who completely take care of customer’s

2004, Roto Pumps Ltd. established a

positive displacement pump solutions

DM Series Progressive Cavity Pump

MY

Manchester UK, M34 3RU Tel: +44 ( 0 ) 161 477 5511 Mobile: + 44 ( 0 ) 7778 637343 E-Mail: davebent@rotopumps.co.uk www.rotopumps.co.uk

K

RELIABILITY MATTERS THE MOST KEEP YOUR FOOD & BEVERAGES INDUSTRY RUNNING AT ALL TIMES!

DM SERIES PROGRESSIVE CAVITY PUMP

ROTOKWIK PUMP

WM SERIES PROGRESSIVE CAVITY PUMP

AODD PUMP

RETROFIT SPARES

Industries We Serve: Sugar • Biogas • Paper • Wastewater • Oil & Gas • Marine • Mining & Explosives• Paints • C hemicals • Food & Beverage

ROTO PUMPS UK www.rotopumps.co.uk | Email: sales@rotopumps.co.uk FDPP - www.fdpp.co.uk 29 Global Presence : Australia | India | United Kingdom | South Africa | USA | Germany | Malaysia

Automation’s brighter for Europe’s largest carrot farmer Harvesting 4000 acres of root crops a year – the majority carrots – Prestonbased Huntapac Produce is laying the groundwork to boost its automation packing efficiency. Starting with a customised Brillopak vegetable case loading system.

Founded during WWII, family-run carrot farmer, now one of the largest in Europe and supplier to most of the major British supermarkets since 1974 (including Tesco and M&S Food), regards itself as a pioneer. Now, Will Hunter - a robotics advocate since the age of 16 and fourth-generation operations director - is leading a new mission to introduce the best quality control, process and packaging technology to boost productivity, with the fastest ROI. Having explored numerous robotic pick and place options over the last decade, an innovative mechanical case loading system designed by Brillopak is delivering against Will’s exacting criteria. With an estimated ROI of 2.5-years, Huntapac tasked Brillopak to engineer an affordable, compact bespoke tray packing system to accumulate and present carrot packs into neat layer formations in retail-

Huntapac’s merging system and bag flippers ensures that each carrot pack is horizontally aligned before being fed into the Brillopak case packing machine.

Operating 16 hours a day, five days a week, 1200 tons of carrots are graded, washed, polished, cooled, optically graded by size and quality, packed and checkweighed.

FIELD TO YIELD IMPROVEMENTS Presenting up to 80 carrot packs per minute into retail trays, Huntapac replaced one of its traditional rotary table, manual crate packing lines with the automated system earlier this year.

Operating 16 hours a day, five days a week, 1200 tons of carrots are graded, washed, polished, cooled, optically graded by size and quality, packed and checkweighed. Once loaded into the

ready crates.

Having spent several decades working

Will Hunter explains: “There’s an

customers to successfully overcome

accepted truth within the farming

packing automation and quality control

community that automation can

issues of this nature, Brillopak was the

address labour shortages and improve

right firm for the job. The company’s

how packs are presented into retail

specially-adapted BR2 vegetable packing

Previously reliant on manual labour to

trays. Despite this, it can be hard for

machine allows Huntapac to run different

maintain a constant case-loading pace,

many to justify a seven-year ROI on

sized and weighted carrot packs, from

now a disparate, unconnected bagging

traditional pick and place robots.” An

500 grams to 1.5 kilograms, smaller

and checkweighing system has been fully

accumulation system based upon

Chantenay carrots, and even parsnips,

integrated into the BR2 case packing

Brillopak’s PunnetPAKer design with an

as well as different packaging materials

system. “By uniting all the electronics up

innovative retractable overhead push

including new recyclable substrates.

the line, the machines all communicate

and slide mechanism more than halved

All without incurring time delays by

with each other via a common control

the ROI and answered this conundrum.

switching robot end effectors.

platform installed by Brillopak.

30 FDPP - www.fdpp.co.uk

with industry leaders and fresh produce

cases, the carrots are then transported to a cold store, ensuring the vegetables stay fresh and maintain their high quality before distribution across the country to fill the supermarket shelves.

accumulation towards the crate flap.

The flexibility of the system assists Huntapac to respond to the seasonal peak demands, including the packing of parsnips – another core part of the grower’s business. The night shift also regularly runs smaller Chantenay carrots on the line.

FERTILE GROUND FOR GROWTH

“In many instances where margins are already compressed, affordable automation can be more effective than implementing traditional lean manufacturing enhancements which tend to only deliver incremental efficiency improvements. Especially when labour input costs are rising higher than fresh produce commodity prices,” notes David Jahn.

With most carrot crates destined for supermarket shelves, consistent display presentation of the carrots, face up and positioned straight up with the branding and labels clearly visible to consumers is vital

With Brexit and COVID compounding the

This helps to pre-empt bottlenecks,

been observed by Will: “Because we are

address production lags and respond

removing the reliance on agency staff, our

instantly if packs get trapped. Should

productivity per person has significantly

any of these events occur, the upstream

increased. Our core Huntapac packhouse

packing and checkweighing machines slow

team was excited to see the machine go

Due to the success of this installation, Will

or stop automatically until all the processes

in and felt really connected to the project

is considering automating case loading on

are in-step with each other again,” explains

and the wider benefits of eliminating

all 16 carrot lines, potentially creating a

Will. “The speed is very much governed by

labour intensive routine activities of this

dedicated parsnips line too.

the processing speed of our baggers and

nature. The wellbeing, safety, motivational

checkweighers. Although the case loader is

and upskilling advantages were evident

capable of going faster, we wouldn’t want it

from day one.”

to compromise the quality of our produce,”

resourcing issue, moving from a fast-paced labour intensive crate loading operation to an automated system has been welcomed by the farm. Better staff satisfaction has

Not only does the reduction of manual work streamline packing processes, it also reduces waste and improves worker safety. Flexible machines which can be adapted to seasonal produce and future packing and product applications further increases their viability, with less risk.

Will concludes: “We have been thrilled by the speed in which Brillopak engineered, installed and integrated all the upstream

adds Will.

Although crate insertion and removal is

electronics. Within a couple of hours our

currently performed at the end of the cell

carrot case loading machine was up and

With most carrot crates destined for

manually, the carrot farmer hasn’t ruled

running and hasn’t stopped performing

supermarket shelves, consistent display

out automating the crate destacking and

since. The level of communication

presentation of the carrots, face up and

palletising phase to complete its packing automation cycle in the future.

throughout the project was exceptional and

positioned straight up with the branding and labels clearly visible to consumers is vital. Huntapac’s existing merging system and bag flippers ensures that each carrot pack is horizontally aligned before being fed

As an extremely marginal business, automation has become an imperative in fresh produce packing operations.

I don’t recall ever having a machine with this level of complexity run so well from day one.” www.brillopak.co.uk

into the Brillopak case packing machine.

Four packs are then presented individually onto a collation support plate, nudging each one along until there are four slightly overlapping packs. Director David Jahn describes the sequence: “The concept follows a similar principle to a coin pusher arcade game. As one lands on the previous pack, gravity pushes them over to create crate-ready layer.

As soon as the four packs are in position, a side load slider gently pushes the carrot packs onto a flap opening device located directly above the crate. Simultaneously to the carrot packs lowering into the crate, the slider flap lifts, retracts overhead and drops behind the next set of carrots, pushing next

Preston-based Huntapac Produce is laying the groundwork to boost its automation packing efficiency. Starting with a customised Brillopak vegetable case loading system.

FDPP - www.fdpp.co.uk 31

Eliminate Manual Handling, Reduce Risk and Improve Safety with a North Ridge Mobile Pump Kit Manual handling is one of the most

zones where product can build up

common methods utilised for the

preventing bacterial growth and cross

transferring of ingredients and waste

contamination when handling different

within wholesale food manufacture. With

liquids. We also ensured the exterior of

over 30% of injuries reported to HSE being

the unit was easy to clean during spray

a direct result of manual handling - when

down by fitting a stainless-steel shroud

the budget is simply not available to

covering both motor and gearbox.

have a fully automated food production

Besides having an integrated inverter

system; handling different products in a safe sanitary manner can often prove quite difficult.

Ensuring a production process meets all the current hygienic and food safety regulations is one of the main challenges facing any wholesale food business however one of the most often missed opportunities are investments into automating part of production to improve safety, reduce risk and wastage, increase accuracy or eliminate manual handling.

The North Ridge bespoke food grade pump kits are often a solution to this.

CUSTOMER’S REQUIREMENT When a traditional family run bakery established for over 50 years required

for varying flow, the control panel has The customer wanted a bespoke

several other safety and operation

multipurpose solution for their

features, to enable Start/Stop,

processes, which was sanitary grade,

reversing of the unit, alarm for motor

easy to clean, capable of handling all the

overload and temperature control

products in question without manual

sensor to prevent damage from dry

handling, and suitable for high viscosities

running.

and temperatures up to 120 °C.

The inverter can also be controlled via

The unit also had to have a gentle

an App where operators can also view

pumping action due to the shear

the status of the pump, reduce speed

sensitivity of the whipped cream. High

which is essential with some fluids such

temperature liquids can have a negative

as Whipped Cream and further avoids

impact on seals shortening their

the repeated contact of controls by

lifespan, cause issues at pump suction

multiple personnel.

ports and reduce overall pump lifespan if careful consideration is not taken during

PROJECT OUTCOME

pump selection.

Thank to our pump kit the customer improved their production efficiency

a fully hygienic, easy to clean method

Their current procedure involved

dramatically, which in the food industry

to transfer Fruit Jams, Toffee Sauce,

manually transferring sauces via totes

translates as an increase in profitability.

Fruit curds and Whipped cream they

and buckets, however the customer

The layout enabled users to operate

approached us to see if we could help.

wanted to improve their process to

the unit with very little training due to

The variety of products posed a real

automate food transfer, reduce the

the simplicity of design but also built-in

challenge to ensure components did not

likelihood of burns or accidents, and

protection ensures the unit cannot

wear prematurely, that damage could

eliminate manual lifting and tipping of

be damaged through misuse. Social

not be easily performed to the pump and

containers. They needed a custom cost-

distancing has been easy to maintain

that the customer had a low maintenance

effective unit that operates similar to a

through the use of remote controls,

solution.

semi-automatic liquid filling machine.

and as processes are automated less

Some of the products were manually dispensed from cooking kettles at high

OUR MOBILE AUTOMATED PUMP SOLUTION

temperatures into their current process

We supplied a completely bespoke

If you would like to talk to someone

at an average temperature of 100 -

mobile pump system with an integrated

about automating a food transfer

110 °C, whilst other fluids which were

control panel. The pump is 3A sanitary

application contact us on 01773 302

incredibly viscous, were stored within

certified, suitable for CIP (cleaning-

660, or visit our website at www.

refrigerators prior to use and needed

in-place) and SIP (sterilization-in-

northridgepumps.com to see our

pumping from cold to maintain hygiene.

place) and designed without dead

previous case studies.

32 FDPP - www.fdpp.co.uk

personnel are present within confined areas.

We’re We’re pump pump specialists, specialists, so you don’t don’t need to be

Sanitary Sanitary Pumps Engineered Engineered for Your Process Optimise support Optimise performance performance with specialist support

Whetheryou’re you’redealing dealing with with clogging, clogging, separation, downtime, Whether downtime, or or other otherissue issue-it’scostly. costly.Time Timewasted wasted troubleshooting troubleshooting and and lower it’s lower production production mean meanmissed missed targets and less profit.

A sanitary pump is the solution but choosing the targets and less profit. A sanitary pump is the solution but choosing theright right one feels like stepping into a minefield.

You know what you need it to do one feels like stepping into a minefield. You know what you need it to dobut but with so many options, it’s difficult to know which is best for your process and with so many options, it’s difficult to know which is best for your process and parameters. parameters.

Acceleratedstator statorwear wear ++Accelerated + Clogging + Clogging Changesto tofluid fluidconsistency consistency ++Changes + Clean-in-place and sterilise-in-place hygiene issues + Clean-in-place and sterilise-in-place hygiene issues + Crushing of sensitive products + Crushing of sensitive products + Inconsistency in finished product + Inconsistency in finished product + Inaccurate transfer of flavourings or ingredients + Inaccurate transfer of flavourings or ingredients + Liquid separation + Liquid separation + Seal wear or failure + Seal wear or failure

We’ve been We’ve been engineering engineering sanitary sanitarypumps pumps for sectors for sectors such such as as distilling, distilling,brewing, brewing,food food manufacturing/processing, and manufacturing/processing, andmore, more,for for 20+ years. We understand industry-specific 20+ years. We understand industry-specific processes and know what it takes to optimise processes and know what it takes to optimise performance through better-suited pump performance through better-suited pump design - giving you complete peace of mind. design - giving you complete peace of mind.

EXPERT GUIDANCE: EXPERT GUIDANCE:

Our expert engineers understand your process Our expert engineers understand your process and guide you through the options, so you and guide you through the options, so you can confidently select the most suitable can confidently sanitary pump. select the most suitable sanitary pump.

Want to optimise performance sooner? Speak to one of our specialists.

Want to optimise performance sooner? Speak to one of our specialists.

+44(0) (0) 1773 1773 302 302 660 660 +44 sales@northridgepumps.com | www.northridgepumps.com

sales@northridgepumps.com | www.northridgepumps.com

EXAMPLE EXAMPLEPRODUCTS: PRODUCTS:

++Abrasive Abrasivemixtures mixtures ++Creams, milk Creams, milk&&ice icecream cream ++Edible Edibleoils oils&&fats fats ++Fish & meat Fish & meat

++Fruits Fruitseg. eg.cooked cookedapples, apples, plums, berries, plums, berries,grapes grapes ++Grains Grains&&seeds seeds ++Pastes Pastes&&purees purees

+ Syrups, juices & alcohols + Syrups, juices & alcohols + Vegetables & peelings + Vegetables & peelings + Waste eg. trimmings, + Waste eg. trimmings, packaging & offcuts packaging & offcuts + Sheer sensitive liquids + Sheer sensitive liquids + Solid laden or viscous + Solid laden or viscous mixtures mixtures

Hygiene and the Role of Enclosure Design as well as Materials The need to maintain high standards of

procedures is a priority. But there are

rigorous, in-house testing. The results

hygiene in all food and beverage factories

other considerations which are just

showed, for example, that the HD

is well understood. Machines, enclosures

as important, notably eliminating the

enclosure comprehensively out-pointing

and systems are all subject to stringent

potential for bacterial contamination in

AE enclosures when it came to achieving

regulations to keep production facilities

enclosures which are either connected

the highest hygiene standards. This was

spotlessly clean.

to the production line or close to it.

particularly noticeable in areas such as

What is perhaps less well appreciated is

It’s also true that not all the machinery

a food and beverage factory typically has

or IT systems in food production

three different hygiene zones. The three

facilities are located within the “high

zones are broadly high, medium and

hygiene” area – data centres, for

low hygiene spaces. Each has specific

example, will be either within IT rooms

requirements which must be met by the

or at the very least in the office.

enclosures that are installed within them.

hinges and the seal where contaminants can linger even after washdown. The tests were conducted over 24 hours using a milk product marked with a fluorescent substance.

Zone 1 is the food zone: it is where food is prepared and it is where the highest

In fact, there are three “hygiene zones”

standards of hygiene must be adhered

Here we review the design and build of

within a food production plants, defined

to. Rittal’s HD enclosures have been

enclosures, and show how (and why)

as high, medium and low hygiene

developed with these requirements in

they keep production lines running,

spaces. Because each zone has its

mind, which is why they have become

minimise maintenance costs, and also

own defining characteristics, Rittal has

the standard housing for electrical

maintain the highest standards of

developed two types of enclosure for

controls in this space.

hygiene and safety.

food and beverage factories: its world-

It’s a misconception that IP ratings are

and its specialised Hygiene Design (HD)

fundamentally the most important focus

range.

resistant and easy to clean, while all

Each enclosure type has design features

This creates a sealed environment

In an environment such as food and

and IP ratings that make it more or less

for the electrical components inside,

beverage manufacturing, an IP rating

suitable for one or more of the zones.

preventing water from entering during

that matches the harsh washdown

This suitability has been proved during

the wash-down and sanitation process.

when specifying an enclosure.

leading, stainless-steel AE enclosure

The materials used in the HD enclosure’s construction are corrosion joints are seamlessly welded or glued.

Hygienic Design Extra cleanliness guaranteed

ENCLOSURES ENCLOSURES

POWER POWER DISTRIBUTION DISTRIBUTION

CLIMATE CLIMATE CONTROL CONTROL

Any water ingress has the potential to

of the whole facility. Rittal’s tests of

data. This means factories are now

seriously damage the machinery, leading

the seals, edges and hinges on both

installing edge data centres on the

to significant maintenance and repair

enclosures showed no contamination

premises as physically close to the

costs, as well as production downtime.

lingered for HD enclosures, while the AE

source as possible, to reduce latency

enclosures showed signs of deposits,

and deliver close to ‘real-time’

even after cleaning.

information for management teams.

Zone 2 is the spray zone: it is where

Rittal’s stainless-steel AE enclosure is

food is either packaged or undergoing

ideally suited to both Zone’s 2 and 3.

further sterilisation, meaning that

Extensive testing has demonstrated

products such as milk are enclosed in

its ability to withstand water vapour,

pipe systems.

humidity and weak acids, which means

But there are other key design features that have their part to play.

The HD enclosure’s forward-sloping roof stops anyone placing an object on top of it. The slope also means that the top can be easily inspected and allows fluids to quickly drain off.

The enclosure’s hinges are inside the sealing zone to create an easy-clean external surface while, inside, its durable, all-round, external silicone seal effectively stops any gaps appearing.

These sealing frames are easily replaced and are dyed blue to clearly distinguish them from foodstuffs.

Unlike AE enclosures, the HD enclosure features no external cavity between enclosure and door, preventing food deposits becoming lodged here.

Finally, the HD enclosure’s lock and lock insert are made of stainless steel. Both the material and their shape allow easy

The risk of contamination in this zone is therefore considerably lower than in the high hygiene zone but floors are cleaned with cleaning agents so any enclosures in this area have to be resistant to both corrosion and airborne chemical particles from the cleaning products.

Zone 3 is the non-food, low-hygiene zone: here, the risk of contamination of food and beverage products is minimal but there is still a need for specialist enclosures. It typically references spaces such as the IT area or the offices within a factory. While enclosures placed here do not have to comply with specific hygiene rules, they still have

and reliable cleaning.

an important role protecting critical

Even minute amounts of contaminants

is becoming increasingly important,

in a Zone 1 space can build up over time,

with the rising demand for fast data

leading to bacterial growth that will

processing to maintain production lines

compromises the hygienic standards

processes and capture performance

(and expensive) IT infrastructure. This

NEW: Hygienic Design

air/water heat exchanger

it won’t be damaged by repeated exposure to Zone 2 floor cleaners.

Added to which, it has a high IP rating which means dust particles from a shop floor won’t foul up the electrical components of a Zone 3 edge data centre.

SUMMARY Enclosures developed for the food and beverage are perhaps one of the best examples of Rittal’s determination to meet the needs of its customers through tailored, innovative solutions.

Both enclosures have proved their value in testing, and each has been developed through close collaboration with food and beverage processing plants over the last 10 years, inline with guidance issued by the British Standards BS EN 1672-2:2005 +A1:2009. rittal.co.uk

The Rittal hygiene standards for maximum productivity

Significant Significant savings savings on on detergents detergents and and disinfectants disinfectants

More More productivity, productivity, thanks thanks to to reduced reduced cleaning cleaning times times

Comprehensive Comprehensive system system solution, solution, comprised comprised of of an an enclosure enclosure plus plus climate climate control, control, up up to to aa protection protection category category of of IP IP 54 54 and and IP IP 69K 69K

Greater Greater reliability, reliability, thanks thanks to to DGUV DGUV testing testing

IT IT INFRASTRUCTURE INFRASTRUCTURE

SOFTWARE SOFTWARE & & SERVICES SERVICES

www.rittal.co.uk

Short Cuts Cost Lives Manufacturing, construction, and engineering are a big part of our economy But those workers also face a greater likelihood of serious work injuries than other workers.

IN 2019/20 the HSE reported that 111 workers were killed in workplace accidents and 69,206 non-fatal injuries were reported by employers.

Machinery accidents cost employees billions every year and on average employees who are injured usually have to take weeks off work or may never return.

WOULD YOU TAKE THAT CHANCE? Lockout Tagout is an essential tool in the control of hazardous energy, in a wide range of industry sectors to prevent accidents.

What are hazardous energy sources?

Hazardous energy sources include electrical, mechanical, hydraulic, pneumatic, chemical, thermal, or other sources in machines and

equipment is being cleaned, maintained, and inspected. As well as for company shutdowns, turnarounds, power outages and more.

What is the difference between lock out and tag out?

used to control?

• Ensure Lockout equipment is suitable for the intended task.

• Develop a written programme, with that MUST be followed.

release. Tagout means to place a tag

• Any new machines must have a

on a switch or other shut off device

written programme/procedure

that warns not to start that piece of

developed against it.

WHAT ARE THE 10 STEPS OF LOCK OUT TAG OUT?

Which form of energy is lock out tag out

any stored/residual energies.

on a device that prevents energy

The unexpected start-up or release of

proximity to the machine.

• Allow time & apply actions to relieve

process & procedures with all details

equipment.

for any employee/operative in close

either personally or departmentally.

Lock out means to place a lock

equipment.

stored energy is immensely dangerous

• Clearly identify padlocks and tags

Lock out tag out can easily be implemented by following this simple 10 step process, 1. Prepare

• All new & existing staff are to be trained and made aware of LOTOTO, it’s dangers and how to implement safely. According to the standard operating procedure (ongoing activity).

• The only person to remove a lock is the one who applied it.

• Implement and review the Lockout Tagout process and procedures

Lock out tag out is a hazardous energy

2. Notify

annually. Update and improve where

control system used to ensure

3. Turnoff

required.

that machines and equipment

4. Isolate

are totally isolated from

5. Lock/s Application

all energy sources. Locks are used to secure switches and valves in the OFF or

Recognising the importance of a lock out

• You must Try-Out every time.

Confirming the success of the isolation before proceeding with the task.

SAFE position.

tag out system is the first step towards

Lock out tag out is still the best-known

process. It is not the whole solution, but

It goes without saying that industrial

practice for this protection and should

it can clearly contribute, below are our

equipment can be dangerous, that’s why

be utilized any time the machine or

simple lockout/tagout tips to follow

safety measures, process, products,

36 FDPP - www.fdpp.co.uk

implementing an effective safety

STAY ALERT AND DON’T GET HURT!

Machinery accidents cost employees billions every year and on average employees who are injured usually have to take weeks off work or may never return. and personal protective equipment are used when using them. But machinery can also present hazards when it is not in operation and that’s why lockout/tagout is governed by strict regulations UK wide, such as

should be conducted each time a task

ongoing updates, competency checks

occurs with potential risk. The machine/

and refresher courses conducted.

task specific written energy control procedures will ensure every task has the risk assessed before any action commences. Potentially a one-off task outside of the norm can arise, meaning any works on said task should have a risk assessment conducted by a qualified & authorized representative to control this project. A newly written energy control program should be completed in case of a future re-occurrence.

CONCLUSION Lockout Tagout is not an optional activity! The responsibility to govern this within establishments begins at the top. To instill the culture, behavior, and awareness to a high standard throughout.

Major industries are adopting the LOTOTO process due to the awareness and associated real-life risks. It is now being

LOCKOUT TAGOUT SAFETY CHECKS

recognised as best practice for safety

• HASAW 1974

Audits and visual inspections should

manufacturing, food processing plants

• Electricity at work Regs 1989

be regularly carried out by a competent person, following the specific guidance

and more. Sectors such as renewable

• PUWER Regs 1998 – Reg 19 for isolation from Sources of Energy • Quarry Regs 1999 • OSHA 1910.147 – Control of Hazardous Energy - osha.gov The purpose of these regulations is to prevent injury and fatality. Contact with moving machinery and isolation (including stored energy) is still in the fatal 6, identified high consequence hazards.

Employers must develop, implement, and enforce an energy control program in line with regulations. As well and providing the correct Lockout Tagout equipment to fulfill the procedures in place.

outlined through regulations and company process/procedures. At least annually, a full audit and site survey should be completed to ensure that all equipment is of high quality, in good working order & in the

management in quarries, oil & gas, heavy

energy, waste and large retail companies are beginning to apply company-wide procedures utilising LOTOTO to ensure employee and operative safety with a structured and controlled procedural method.

required volumes to complete tasks.

We’ve got a lot of work to do to lockout

Additionally, the audit should cover

machines better and control hazardous

and fulfill any newly updated/improved regulations.

It’s also worth noting, any new piece of machinery on site which will require isolation and its energy controlled.

Should have a standalone machine specific energy control program written against it (working closely with the

energy more effectively. Lockout/tagout is not the whole solution it should be combined with effective lockout training.

At Spectrum Industrial we can help by conducting a lockout/tagout survey to help you identify what you need, you can download our eBook to find out what is involved in a lockout/tagout survey.

RISK ASSESSMENT

manufactures guidelines on its energy

Lockout Tagout is a process designed to

out to all affected employees. All new

reduce/eliminate risk, when performing

employees should be trained to the

Remember, “Short cuts, may cut a lift

high risk tasks. A risk assessment

level of every operative on site with

short!”.

sources and moving parts) and trained

Or click here to contact us.

FDPP - www.fdpp.co.uk 37

Cognex Introduces High Speed Steerable Mirror for Large Area Scanning with a Single Barcode Reader

Cognex Corporation (NASDAQ: CGNX), the leader in industrial machine vision, has released the High Speed Steerable Mirror, a patented technology designed for use with the DataMan® 470 barcode reader that supports large field of view applications with a single compact system.

The new steerable mirror attachment expands DataMan’s field of view both vertically and horizontally, giving 3MP and 5MP barcode readers an effective resolution greater than a 50MP sensor.

Coupled with the latest in liquid lens technology, this system can both change field-of-view and depth of focus dynamically. A single DataMan system can now be used for pallet scanning, aggregation, and other large area applications that previously required high-resolution PC-vision or multiple

scanning pattern, ensuring the highest

The new steerable mirror attachment expands DataMan’s field of view both vertically and horizontally, giving 3MP and 5MP barcode readers an effective resolution greater than a 50MP sensor. using a built-in web-based setup

fixed-mount sensors.

wizard, allowing operators to deploy

The steerable mirror arrives

The user simply enters their application

preassembled to the front of a

specifications, and the wizard

DataMan 470. The unit is configured

automatically calculates the optimal

38 FDPP - www.fdpp.co.uk

an application in five minutes or less.

read rates in the shortest cycle times.

“The High Speed Steerable Mirror changes the game for large area applications that typically require a multi-reader solution,” said Matt Moschner, Cognex’s Sr. Director of ID Products. “Now, e-commerce and logistics companies can get up and running more quickly, and achieve the same high accuracy scanning results with lower maintenance costs.”

For more information about the High Speed Steerable Mirror, visit: www.cognex.com/en-gb/high-speedsteerable-mirror or call +44 121 296 5163.

High Speed Steerable Mirror Datasheet

Linear motors slash energy costs to 5% of pneumatic solutions savings achieved by switching from a pneumatic solution to a linear motion solution.

Powering actuators directly with Linear electric motors rather than air cylinders can result in huge cost and emission savings across the board.

Linear Motors Slash Energy Costs to 5% of Pneumatic Solutions

P

LinMot, one of the world’s leading actuators electric motors rather than air manufacturers of industrial So owering much of our industrydirectly uses with Linear cylinders can result in huge cost and emission savings across thea new board. linear motors has released compressed air that is often regarded component of its LinMot Designer as the fourth utility, after electricity, So much of our industry uses compressed air that is often regarded as the thatHowever, can quantify just how natural gas and However, fourth utility, afterwater. electricity, natural gassoftware and water. compressed aircompressed is more expensive the other three utilities whenitsevaluated a per energy efficient solution is,on and air is morethan expensive unit energy delivered basis. when the sizeable return on investment than the other three utilities

Quin Systems, UK suppliers oftheir LinMot Linear Motorsover for over 25 motors can provide evaluated on a exclusive per unit energy years, canbasis. help you calculate the predicted carbon and energy savings pneumatics. delivered achieved by switching from a pneumatic solution to a linear motion solution.

For more information, please Quin Systems, exclusive UK suppliers LinMot, oneLinear of theMotors world’s of industrial linear contact Quin Systems on 0118motors of LinMot forleading over manufacturers has released a new component of its LinMot Designer software that can 977 1077 or sales@quin.co.uk.

25 years, can help you calculate quantify just how energy efficient its solution is, and the sizeable return Website: predicted carbon energy ontheinvestment theirand motors can provide overwww.quin.co.uk/linmot pneumatics.

Efficiency and CO2 results from Linmot Designer® for the worked example: Efficiency and CO2 Emission Moving mass: 5kg Friction Force: 100N

Total moving Distance per Cycle 4 m Total cycle Time: 6 secs

Motion Continuous: 8000h/year

Linear motor (Linmot) Electric Motor Power(1) [W]

95

Electric Power(2) [W]

143

Electricity Consumption per Year(3) [kWh]

CO2 Emission per Year(4) [kg]

1'145

573

Electricity Costs per Year(5) [EUR]

137

Pneumatic Cylinder Air Piston

Air Consumption

Electric

Electricity Consumption

CO2 Emission

Electricity Costs

Diameter

per Year(1)

Power

per Year(2)

per Year(3)

per Year(4)

[mm]

[Nm3]

[W]

[kWh]

[kg]

[EUR]

63

461'293

6'815

54'516

27'258

10'484

The innovative Linmot Linear motor combined with a high stiffness linear guide provide high-speed and energy-efficient performance in a clean design.

Example

Take an example within the handling and assembling sector. Linear actuation is required on the horizontal plane to move items through to next stage of the production process. A single LinMot Linear motor wi guide can replace a traditional 63mm diameter rodless air cylinder for task, ultimately reducing annual energy cost by over 10,000 EUR and emissions by over 26,000 kg.

The return on investment is significant. Energy saved by using a singl electrically driven actuator over a basic traditional pneumatic cylinder the potential to cover its higher initial outlay within a very short timefra typically less than a year.

Combined with the extraordinarily long operation life of LinMot Linear EXAMPLE

Motors and the next to zero servicing requirements mean LinMot’s so Takewill an continue example within thefor handling working years.and assembling sector.

Linear actuation is required on the horizontal plane to move items through to the next stage of the production process.

A single LinMot Linear motor with guide can replace a traditional 63mm diameter rodless air cylinder for this task, ultimately reducing annual energy cost by over 10,000 EUR and CO2 emissions by over 26,000 kg.

Linear motor < 5% Air Energy cos

The return on investment is significant. Energy saved by using a single electrically driven actuator over a basic traditional pneumatic cylinder has the potential to cover its higher initial outlay within a very short timeframe, typically less than a year. Combined with the extraordinarily long operation life of LinMot Linear Motors and the next to zero This improves themean cost benefits environmental servicing requirements LinMot’s and solution will continueefficiency of your production line by a significant margin. working for years.

For more information, please contact Quin Systems, the LinMo

Thisdistributor improves the and forcost UK benefits & Ireland onenvironmental 0118 977 1077 or sales@quin.co efficiency ofWebsite: your production line by a significant margin. www.quin.co.uk/linmot

Direct mounting of the load with absorption of

2

sales@quin.co.uk

FDPP - www.fdpp.co.uk 39

Keep your daily operation running smoothly by securing and monitoring your valuable keys and equipment whilst keeping them easily accessible.

Ensuring keys and tools are kept secure & readily available can be a tricky balance to maintain, however this is achievable with our key & asset management systems.

Shadow Boards can be upgraded by adding our Single Unit’s (T1) to them subsequently increasing the organisation and security of your valuable machine tools.

Contractor and employee safety when maintaining factory machinery is vital to all food processing companies, with our Lock Out, Tag Out (LOTO) system we can ensure that you will know who is working on which machine at a glance.

For the food processing industry, we offer Metal Detectable Access & Retention Pegs which identify any mislaid pegs when processing the food and are easy to detect and withdraw.

Whilst keeping keys & assets secure our products also increase accountability by making sure that you can see who has which key or asset at any time simply by just glancing at the system.

“The system has led to a reduction in reordering replacement tools and the tools are always in the correct place and available for the next person to use.”

“No longer have to go hunting around the plant for missing equipment.”

Sales@Keytracker.co.uk

Tacky, Water-Resistant Grease Keeps Critical Equipment Running To prevent costly damage often associated with the severe operating conditions found at many food, beverage and pharmaceutical facilities, Lubrication Engineers offers several food grade oil and grease solutions. These lubricants have been used for years to provide dependable reliable operation in critical equipment.

LE has received hundreds of testimonials over the years showcasing how these products have helped customers prevent downtime and ensure lubrication and equipment reliability. Typical applications include blenders, bottle washers, cams, conveyors, gearboxes, slides, conveyer chains, cookers, bottling machines, packaging equipment, valves, hydraulics, canning machines, bushings and more.

Regardless of load, temperature, environment, and speed, LE has a suitable food machinery lubricant solution for these critical applications.

One of these solutions is H1 Quinplex Food Machinery Lubricant (4022-4025), which provides dependable operation of a variety of critical equipment in severe conditions such as moisture and high temperatures. This high-performance food grade grease plays a significant role in preventing costly damage that can result from these types of operating conditions.

H1 Quinplex Food Machinery Lubricant is a semi-synthetic grease suitable for a broad operating temperature range

LE has received hundreds of testimonials over the years showcasing how these products have helped customers prevent downtime and ensure lubrication and equipment reliability.

The backbone to H1 Quinplex Food Machinery Lubricant is its additive

0 (4023), 1 (4024), and 2 (4025). It is

Quinplex, LE’s proprietary impact-

registered NSF H1 for incidental food

resistant additive that contributes to the

contact, and it is Kosher Pareve and

grease’s outstanding water resistance,

Halal certified – meeting the stringent

tackiness and enhanced mechanical

requirements of food, beverage and

stability. It also increases H1 Quinplex

pharmaceutical manufacturing facilities.

Food Machinery Lubricant’s wearreducing capability and helps form a

Lubrication Engineers is a trusted

barrier against corrosion.

lubrication reliability partner to

Switching to H1 Quinplex Food

nearly 90 lubrication reliability

Machinery Lubricant often leads to

other hard conditions. It features an

consultants across the United States,

longer bearing life, fewer equipment

and a network of distributors across the

aluminum complex thickener base,

repairs, less downtime and lower

globe. Learn more about protecting your

providing extreme water resistance,

lubricant consumption. This high-

equipment with LE’s H1 Quinplex Food

excellent mechanical stability,

performance white grease is available in

Machinery Lubricant at

reversibility, and tackiness.

four different NLGI grades – 00 (4022),

www.LElubricants.com.

in a variety of applications. It is robust enough to withstand moisture, high temperatures, extreme pressure, and

42 FDPP - www.fdpp.co.uk

companies all over the world, with

Safety and shaft couplings in hygienic design The coupling manufacturer ENEMAC from Kleinwallstadt, a supplier of stainless steel safety and shaft couplings for more than 40 years, has always been oriented towards the strict hygiene regulations of food production as well as

For less demanding environments, ENEMAC also offers many safety couplings as corrosionprotected variants.

medical and pharmaceutical technology.

This has resulted in a wide range of stainless steel coupling variants. The range includes safety couplings for reliable torque limitation in packaging machines or filling plants and shaft couplings for backlash-free torque transmission made of stainless steel.

The ECR torque limiting clutch, for example, is designed for indirect drives such as sprocket or toothed belt drives and offers infinitely adjustable disengagement torques between 15 Nm

the EWR type metal bellows coupling in half-shell hub design. This is particularly suitable for use in systems that are difficult to access, where space is limited and where the input and output units are rigid or cannot be moved. The type EWR covers a torque range from 10 Nm to 1,200 Nm. A shaft distance of up to 3 m can be bridged with the stainless steel spacer coupling EWLC. This shaft distance

and 350 Nm.

coupling consists of two metal bellows

The EWC metal bellows coupling, for

variable-length intermediate pipe. This

couplings which are connected by a

For less demanding environments, ENEMAC also offers many safety couplings as corrosion-protected variants. Special hardening processes are used to nitrocarburise or gas-nitride and then oxidise the main components of the torque limiters. The installed cup

shaft coupling, which is also made

springs are coated and balls and ball

entirely of stainless steel, can thus

bearings are made of stainless steel.

bellows, stainless steel hubs, and

compensate for misalignments of a

This makes these types of couplings

stainless steel screws. In order to comply

considerable magnitude and can also

suitable for many outdoor applications

with the regulations, the parts are joined

be used as a backlash-free connecting,

and wherever moisture could become a

using the micro-plasma welding process.

cardan or synchronous shaft. The EWLC

problem.

nominal torques between 5Nm and 1,000Nm, consists of a stainless steel

type is available in 7 sizes for nominal Also made entirely of stainless steel is

44 FDPP - www.fdpp.co.uk

torques of up to 1,200 Nm.

www.enemac.de

www.mo-ka.net

Waterproof.

Torque limiters and shaft couplings in Hygienic Design are made entirely of stainless steel and comply with the strict hygiene regulations of the food, drug and pharmaceutical industries. We are happy to advise you!

Clamping elements Couplings Made in Germany

Tel. +49 6022 71070 info@enemac.de www.enemac.org

PhoenixTM solution to HACCP Cook & Chill CCP Validation As part of any Food processors HACCP

process. The data logger making the

At the heart of the thru-process

program, validation of cook and chill

physical temperature measurement,

monitoring system is the PhoenixTM

processes is a critical and significant

with multiple thermocouples, travels

data logger. The PhoenixTM NT data

task, taking time, effort, and resources.

safely with the product through the

logger range has been designed

process. Protection from process PhoenixTM have developed a thru-

conditions such as heat, steam,

process temperature monitoring

water, and oil is provided by a suitably

technology specifically for this task,

designed thermal barrier. The thermal

designed to meet the challenges of the

barrier provides robust protection to

food processing market. Ideal for the

the data logger to prevent damage

validation process for any new cook

but also ensure that it maintains a safe

regime, new product, or annual process

operating temperature to give accurate

certification. Whether performing an

temperature readings. Monitoring of

oven survey “oven mapping to identify

continuous conveyorised linear and

cold spots” or validating the cook under

spiral ovens and semi-continuous

production conditions, the thru-process

or rotational batch cooks is feasible

profiling solution gives you the accuracy,

where the use of external recorders

efficiency, and reliability you need to

with trailing thermocouples is tedious,

satisfy your HACCP demands.

completely impractical, and possibly unsafe . Employing the thru-process

specifically for the challenges of monitoring food processing applications with an IP67 case design protecting from moisture. Type K or Type T data logger options allow accurate measurement of both cook and chill processes (Type T measurement range -200 °C to 400 °C). Data logger and thermocouple correction factors can be applied to the recorded data logger data to maximise measurement accuracy. PhoenixTM offer a range of thermal barriers to suit the process type, duration, and temperatures. Even if a standard

As its name suggests, thru-process

principal, process monitoring can be

thermal barrier cannot meet the

profiling is the method by which product

performed under true production

process requirements, PhoenixTM can

and or process temperature is monitored

conditions without compromising line

often custom design a unique solution

throughout the complete cook / chill

productivity .

to suit.

46 FDPP - www.fdpp.co.uk

Monitoring core temperatures of food

The PhoenixTM Thermal View Food

products can be a challenge and getting

Software provides a comprehensive

it right or wrong can have a significant

suite of analysis tools to convert

influence on the data collected and

the raw profile temperature data

therefore any decisions or conclusions

into useful process information. The

made. PhoenixTM offer a range of

analysis tools include the ability to calculate Fo/Pu values for the process

different designs of thermocouple to suit

against target micro-organisms.

different product types and sizes. The

For a typical chicken cook process

needle thermocouples ensure you can

the lethality parameters for Listeria

measure the true core/cold spot of the

Monocytogenes (Tref 70 °C, Dt 16.2

product accurately and repeatably. Fitted with standard miniature thermocouple sockets, the data logger is also compatible with other generic commercially available thermocouple designs.

Employing the thru-process temperature monitoring principle provides the food technologist with a complete temperature profile of the cook process from start to finish. This information is like the Cook

Employing the thruprocess temperature monitoring principle provides the food technologist with a complete temperature profile of the cook process from start to finish.

DNA giving full details of the product

s and Z value 7.5 °C) can be input to automatically and accurately calculate for each monitoring point the number of decimal reductions of the pathogen achieved during cook to meet CCP limits.

The information gathered, further to process validation, can be used to allow informed process problem solving and optimisation to maximise product quality, yield, process productivity and

and or process temperature which is

From the profile graph you can see

invaluable to allowing validation of the

instantaneously the variation in product

Cook CCP. From a temperature profile it

temperature at any point in the process

is possible to accurately quantify product

either at different locations on the

safety (pasteurisation) knowing both the

product (whole chicken) or different

temperature, and time at temperature, of

product positions within the cooker,

Further Information

the product.

cooking rack or across a mesh belt.

www.phoenixtm.com

efficiency.

Contact PhoenixTM to help Find, Fix and Forget your Food Cook Problems!

FDPP - www.fdpp.co.uk 47

The value of water as a production factor The availability of water for industrial production has been taken for granted for many years and in most countries.

Climate change is putting an end to this.

Even though water is still cheap compared to its value, it becomes precious as soon as production output is affected due to shortages.

The current situation: in many cases industrial effluents have to be treated before being discharged into the sewage system. Reusing water is often not economical for factories because the specific costs per cubic metre of treated

Reusing water is often not economical for factories because the specific costs per cubic metre of treated wastewater is higher than for fresh water. considered, not the full treatment costs.

To complete the picture, the risk of pro-duction losses due to water scarcity must also be taken into account.

2. The quality of fresh water is often

more economical to treat only single side streams. The treated effluent from one production line may be sufficient for another process or at least for cleaning trucks or for sanitation. This reduces the invest-ment costs for effluent treatment as well as the operation costs because the hydraulic load is reduced.

4. Another side effect may be material recovery from treatment residues or concentrates. This may reduce material purchasing costs or become another source of income.

higher than what is really needed in

5. Industrial effluent treatment and

production. Many production processes

utilisation can be done with compact,

However, this calculation is not entirely

do not require potable water. It is also a

customised side stream plants that

correct for several reasons:

waste to use potable water for sanitary

offer all flexibility production lines and

purposes. Therefore, it may not even be

effluent characteristics demand for.

necessary for a water recycling process

Ideally, these plants are modular and

to achieve potable water quality.

can easily be extended as the production

wastewater is higher than for fresh water.

1. Industrial effluents must be treated in any case, so these costs already exist.

For a cost comparison with fresh water, only the additional costs to achieve

3. Instead of an end-of-the-pipe full

the required water quality should be

stream effluent treatment, it may be

48 FDPP - www.fdpp.co.uk

grows. www.wehrle-env.co.uk

Industrial Effluent Treatment & Utilisation

Helping our clients, save on their wastewater disposal costs using WEHRLE’s advanced biological treatment and filtration technologies.

WEHRLE designs and builds turnkey wastewater treatment plants across multiple manufacturing sectors. Our clients achieve efficacy in their wastewater treatment by use of low energy technologies and by maximizing recycling and reuse of the treated effluent. WEHRLE’s modular design aids in reducing the installations footprint on the site, as well as futureproofing for changes in production and providing a sustainable approach to lowering the sites carbon footprint.

WEHRLE’s wastewater treatment plants apply automation where possible and allow remote access, making them operator friendly. They are renowned for their reliability and this is demonstrated by more than 350 installations globally.

Our comprehensive portfolio of services include: ► Concept design and pilot trials ► Detailed design engineering ► Manufacturing and assembly ► Construction and commissioning ► Service operation and maintenance ► Remote technical support WEHRLE are a 160-year-old family run business, located in Southwest Germany. Its UK division is based in Bloxham, Oxfordshire and has been operating for over 20 years.

Should you require further information please contact: info@wehrle.co.uk or visit our website.

www.wehrle-werk.de/en/environmental-technology

Ishida strengthens African presence with Vannpax partnership Ishida Europe is further strengthening its support for South Africa and the wider African region with the appointment of specialist packaging machinery company Vannpax as a distributor for Ishida multihead weighers.

The deal will enable food producers to benefit from the speed and accuracy of the Ishida weighers to help maximise production throughput and avoid unnecessary and costly giveaway and downtime. At the same time, Vannpax

This allows food companies to have

In particular, the availability of Ishida’s

can offer design and installation of

a single point of contact to ensure

entry-level multihead weigher range will

complete packing lines, together

the effective long-term running and

enable start-up and smaller operations

with ongoing service and support,

maintenance of lines, helping to support

also to have access to advanced

complementing Ishida’s own in-house

businesses’ continued growth and

weighing technology that can help them

service.

expansion.

meet their objectives and ambitions.

50 FDPP - www.fdpp.co.uk

Vannpax is a young and dynamic company with extensive knowledge of the food industry, who understand customer needs and challenges and, most importantly, the specific requirements of the African market. commitment to high quality customer service as Ishida. We therefore offer “Ishida sees tremendous potential in the African market, and we want to be able to ensure we match the best technology with the best service,” explained the company’s General Sales Manager RSA, Melika Seiderer.

“Vannpax is a young and dynamic company with extensive knowledge of the food industry, who understand customer needs and challenges and, most importantly, the specific requirements of the African market. Equally essential, the company has the same

an ideal partnership to help customers make the most of their opportunities.”

Established in 2013 and based in Paarl in the Western Cape, Vannpax provides custom-made support to the Food Packaging Machinery Industry in Southern Africa and abroad. The management team has a combined industry knowledge and experience of more than 23 years in the maintenance of packaging machines in the food, beverage, pharmaceutical and cosmetic industries. Much of its own-designed equipment is

manufactured locally, further supporting the South African economy.

Managing Director Simon Daniels believes that effective automation solutions for companies both large and small offer opportunities for success and growth not only in home markets but also through exports.

“The automating of processing and packing lines can make a huge difference to a company’s bottom line, but it is essential that each solution is tailored to a business’s precise and unique requirements,” he explained. “Our wallto-wall solutions will help customers achieve the efficiencies and production capacities to achieve their goals.

“A vital part of this is the ability to offer the best equipment throughout the line. Ishida’s world leading multihead weighing technology is therefore ideal and we look forward to working with the company to help food operations throughout Africa reach their potential.” www.ishidaeurope.com

FDPP - www.fdpp.co.uk 51

Experts in thermal control and measurement LAUDA continues to provide an expanding range of feature-rich, future proof solutions with energy efficiency and connectivity front of mind, serving a diverse range of industries including food & beverage , brewing , chemical, pharmaceutical, biotechnology, oil and gas, composites, automotive, aerospace, digital printing, laser and beyond.

From food and drink research laboratories to pilot plant and full-scale production, with typical applications from rotary evaporators, incubators, stills and freezers to autoclaves, fermentation chambers and brewing vessels, LAUDA

LAUDA’s new range of water chillers has been designed not only to comply with the new Eco-design directive, but to surpass it

can supply the right temperature control or measurement solution matched to the precise equipment need.

LAUDA’s new range of water chillers has been designed not only to comply with the new Eco-design directive, but to surpass it through the innovative use of variable speed modules that automatically reduce their duty cycle in line with the cooling demand hence reducing energy consumption and running costs, giving a tangible return on investment for the user, whilst ensuring full compliance with the latest regulations on refrigerant (fluorinated) gases.

Further portfolio expansion delivers the new LAUDA ‘Versafreeze’ ultra-freezers, (deep-freeze storage down to -85°C), and higher power ‘Integral’ process

circulators, (process control from -90 to 320°C with >25kW of cooling @20°C), with pressure overlay options to increase the working range of water / glycol up to 140°C. Furthermore, for applications requiring customised solutions tailored to individual requirements, we offer a made-to-measure design service using a long-established and highly skilled team.

Project engineering is a core competence of LAUDA and using the modular engineering approach we can design and scale a system specifically matched to

others.

Beyond temperature control, LAUDA has a well-established suite of solutions for measuring viscosity and surface/ interfacial tension aimed at the development of surfactants, oils, and polymers.

LAUDA is here to assist with your technical requirements from the first stage of the application discussion, all the way through the process to the final commissioning, and after-care services throughout the lifetime of the equipment.

A strong and experienced after-sales service function provides further peace of mind, with impressive first-time fix rates, and backed up by a fully kitted workshop at our newly configured facilities near Stamford.

the application needs.

We look forward to hearing from you.

With the capability to provide accurate

Tel: +44 (0)1780 243118

heating and cooling in the range -150 to +550 °C using a variety of proven modules including heat transfer systems, process cooling systems, secondary circuit systems, fired heaters and molten salt plants, we are able to provide unique,

52 FDPP - www.fdpp.co.uk

cost-effective solutions unparalleled by

Email: info@lauda-technology.co.uk Website: www.lauda-technology.co.uk

Cognex machine vision and barcode reading solutions are used for:

Label & code quality verification

Defect detection

Package seal inspection

Anti-counterfeiting

Missing item detection

Explore the latest technology to boost your line.

Contact us at +44 121 296 5163

Which consumer-product relies most heavily on precision engineering?

The first product to come to mind should be daysoft daily-disposable contact lenses Let me explain; daysoft relies on the skilful application of the most advanced manufacturing processes in the world to produce millions of identical contact lenses, time after time. Our unique process produces lenses at half the

cost whilst only using half the plastic compared to any other daily-disposable contact lens manufacturer.

All this has been made possible by the development of a unique process

of manufacture based on incredibly advanced precision engineering where the lens is made entirely inside a concave mould of exceptionally high precision.

INPAC TECHNOLOGY The mould precision relies on the absolute accuracy of metal formers which have been cut to give outstanding accuracy and a ‘mirror’ finish using diamond tipped tools in air-bearing lathes to eliminate all polishing.

The highest level of precision is not just to ensure the lenses provide great vision but so that they sit comfortably and safely on the human eye making …

every day a comfortable daysoft day Kind regards Ron Hamilton CBE, Engineer, Contact Lens Inventor and Daysoft Founder

© Fergus H Yard 2021.

Used with permission.

DAYSOFT.COM DAILY-DISPOSABLE CONTACT LENSES FOR A GREENER WORLD

comfortable, affordable, daily-disposables

Shipped direct to your door by the daysoft Team who made them for half the price using half the plastic and a fraction of the water used by other manufacturers and for just:

£4.99

per box 32 contact lenses

Data on file showing successful replacement of all major daily-disposable brand covering 700 million daysoft lenses sold into over 90 countries

DAYSOFT.COM

Clearmark Solutions has partnered with the enterprising Vocation Brewery to install its first ICE Vulcan print and apply labelling system at the Halifax factory, guaranteeing to meet GS1 criteria

ICE Vulcan Labeller finds its Vocation in craft beer market Clearmark Solutions has partnered with

desktop printer and applied by hand,

year. Vocation Brewery won its first

the enterprising Vocation Brewery to

meaning the process was slow and the

listing in Tesco stores in 2016 and now

install its first ICE Vulcan print and apply

labels were not always clearly printed or

supplies standard and bespoke product

labelling system at the Halifax factory,

positioned in a neat, uniform way. Now

lines to multiple retailers including

guaranteeing to meet GS1 criteria, saving

with the investment in the ICE Vulcan

Asda, Sainsbury’s, Waitrose, Booths and

on cost, waste and increasing turnover

print and apply labeller, the cost to label

Marks & Spencer.

through quicker print runs to label boxes

each box of craft beer has dropped by an

of beer for shipment to the top five UK

incredible 90%, costing the brewery just

multiples.

half a penny per label. Print speeds can

Last year, with sales of craft beers soaring due to lockdown restrictions

reach over 120ppm with a label capacity of 17,000 labels, more than twice the

The ICE Vulcan print and apply labelling system has a non-pneumatic ‘air-less’ design using a unique direct apply method which allows for extremely

capacity of other labelling systems.

accurate label placement without the

became home-based 1, Vocation

Since John Hickling established Vocation

boasts Intelligent Motion™ technology

Brewery had to look at new, faster ways

Brewery in a rebuilt chicken shed in

which enables precise automatic control

of applying labels to their boxes whilst

2015, it has gone from strength to

of components and an 80% reduction

being compliant with GS1 regulations.

strength, successfully employing 60

of wear parts that traditionally caused

Previously, labels were printed using a

staff, selling up to 14 million cans per

unexpected downtime and cost.

when the nation’s drinking habits

56 FDPP - www.fdpp.co.uk

need for an applicator. The system

Since the ICE Vulcan was installed in March, accuracy has improved dramatically with no issues.

The ICE Vulcan has in built tutorials to

complete from initiation to installation.

help operators perform functions such as

Thanks to surveys and CAD drawings,

changing the print head, thermal transfer

the small footprint ICE Vulcan slotted

ribbon and label reel with built in print

into the existing factory layout with little

save options which means no ribbon is

disruption to production. The ICE Vulcan

wasted in between prints.

has allowed them to meet the demands

Dan Sutcliffe-Tasker, Head of Packaging,

Vocation compared systems but were

Vocation Brewery, said: “Growth in supermarket chains and orders for seasonal and one-off product lines has seen production increase to 60,000 hectolitres this year, up from 10,000 when we first started, that’s approximately 12-14million cans this year.”

“Everything sent to the retailer has to be boxed and labelled. We produce about 30 pallets a day, with 100 or 200 cases on each pallet. Anything other than our core brand has to have a custom label on it.

Since automating our labelling process we’ve had zero defects - the ICE Vulcan

most impressed with Clearmark’s unique

posed by the increase of orders both online and via supermarket distribution.

direct apply application rather than a

Dan concludes: “The feedback from

blown on label which can create creased

clients both externally and internally

labels . Thanks to a height adjustable

in the shop and warehouse, is that the

stand, the system can accommodate

products are much easier to identify now

changes to box size in just a few seconds.

everything has a uniform label on it. We

“The main concern for us was individual

had to pass a Marks and Spencer transit trial to scan the barcodes individually

placement of the label. There is no way

before we sent the boxes and we passed

a human operator can stand there on

it with flying colours. Everything meets

an eight-hour shifts and hit the same

GS1 global standards for barcodes, which

mark every time, especially when things

has encoded information such as product

were operating so quickly. We needed

numbers, serial numbers and batch codes

stability and guaranteed repeatability

as well as product descriptions”.

that automation is known for,” added Dan. It is not the first time Clearmark has

print and apply system is 100% fool-

“Since the ICE Vulcan was installed

supplied its ICE Vulcan print and apply

proof and in hindsight we should have

in March, accuracy has improved

labelling solution to a craft beer brewery

automated sooner.”

dramatically with no issues. The print

and since this latest installation it has

quality is also of a higher standard as the With Vocation launching pale ale specials

received a number of calls from other

desktop printer ink sometimes faded due

such as Tr-hop-ical in a short time frame,

breweries expressing interest in the

to condensation on the craft board from

Vulcan’s quick changeover, flexibility

Vulcan print and apply system.

the temperature, turning the black print

and print and placement accuracy came

grey. But we have had no issues like that

into its own. Vocation had to accurately

with the ICE Vulcan”.

1 https://www.theguardian.com/business/2020/ jul/21/uk-grocery-sales-covid-19-outbreak-localshops

The project took just 10 weeks to

www.clearmark.uk

label generic boxes which met GS1 specifications for warehouse use and transit. Prior to installing the ICE Vulcan, Vocation used a desktop thermal printer and then hand applied the labels, which was a laborious job. With the release of 51 new products last year, Vocation had to up their ante and find a more accurate and efficient labelling method.

In the early days Vocation had 26 pallets returned as a result of incorrect barcodes and human error, causing the brewer to re-call and re-label the goods, which was both time consuming and costly. With the ICE Vulcan system, using CLARiSOFT™ label design software, labels are designed and programmed for the operator to select using the CLARiTY operator touchscreen. CLARiTY allows operators to select the job from a list or preprogrammed jobs, eliminating operator intervention and human error.

The ICE Vulcan print and apply labelling system has a non-pneumatic ‘air-less’ design using a unique direct apply method which allows for extremely accurate label placement without the need for an applicator.

FDPP - www.fdpp.co.uk 57

The future of food and drink labs How food and drink labs have adapted since COVID-19 With the start of the COVID-19 pandemic, we saw the mass stock-piling of food products like chicken, flour and eggs.

This had a major knock-on effect on food and drinks labs, which are integral to test products from the production line and develop new food and drink items.

Here, Aleiya Lonsdale, Head of Marketing at Lab Innovations, explains the impact COVID-19 has had on food and drink labs and the technologies and processes that it has inspired.

Health and safety came into the spotlight when the pandemic hit. The highly contagious nature of the virus meant that more rigorous hygiene and safety practices were required to limit transmission. In a position paper written in November 2020, the Scientific Advisory Group for Emergencies (SAGE) argued that air cleaning systems in labs needed to be independently validated to ensure a COVID-secure environment.

One food and drink lab, Camden BRI, developed a new test procedure to validate air and surface cleaning systems in labs that had not been replicated anywhere else in the UK. The procedure would test the air and surface activity, assessing whether SARS-CoV-2, the virus that causes the COVID-19 disease, was inactive or removed from those areas in the facility. Though this procedure had been created to stop the spread of the virus, it could be used in the future to test for a variety of viruses to ensure hygiene at the highest level in the air and on surfaces.

had to invent new ways of carrying out

home, 24/7. This data can be transmitted

important work safely in order to maintain

through the cloud, with notifications sent

the supply chain.

to devices from anywhere in the world.

Isolation and lockdowns led to many

This technology is not just limited to

scientists having to take their work home.

temperature monitoring. It can also track

Jan Hrušák, chair of the European Strategy

variables like humidity, carbon monoxide,

Forum on Research Infrastructures (ESFRI), has said ‘We have seen huge, massive mobilisation of [the] capacities of research infastructure’ and that he expects big labs to build more remote access schemes that allow researchers to send samples into the lab from home, especially with regard to non-critical projects. This new flexibility has become attractive for some labs with suggestions that this could lead to a rise in recruitment as more staff may be required to handle samples that have been sent to them by remote researchers.

Flexible working conditions also led to a rise in remote monitoring systems

Staff shortages were also a challenge at

for integral pieces of equipment in food

the start of the pandemic. At its peak,

and drink labs like cold storage units.

some members of the Food and Drink

Monitoring and maintaining these units

Federation reported over 20 per cent of

is essential to ensure product safety and

absences caused were by sickness and

meet regulatory compliance. Labs are now

isolation. That, combined with social

using new technologies like web-based

distancing in labs, added further pressure

remote monitoring systems to track

on food and drink manufacturing. Labs

conditions within cold storage units from

58 FDPP - www.fdpp.co.uk

water traces and power failure. By giving staff a way to monitor lab conditions, alerting them in the case of any irregularities, this technology can change the structure of the lab working force by allowing staff to work from home or focus on more mission-critical projects.

It is clear that COVID-19 has had a big impact on the world of work, particularly for industries like food and drink labs that have had to overcome challenges like lockdowns and social distancing. Through trial and error, new technology and processes have emerged, time will tell if these changes become permanent.

Many of these new developments will be showcased at Lab Innovations, the only exhibit in the UK for the laboratory industry, on November 3 and 4, 2021 at the NEC in Birmingham. For more information on what’s happening at Lab Innovations, visit www.lab-innovations.com

Machinery Moves, Installation, Relocation and Technical Lifting project expertise for the Food, Beverage, Distilling & Brewing Process Sectors Based in project offices throughout the United Kingdom, the RRS Group is an experienced machinery relocation and installation contractor with significant knowledge in the food and beverage process sectors.

Our expertise includes installation and relocation services for projects on tanks, process lines, filling, mixing and bottling lines, packaging systems, distilling process equipment, conveying lines, canning and sealing, plastics, card and corrugated packaging and all associated utilities plant moves.

The RRS Group has decades of experience in project planning, health and safety, quality and commercial awareness to meet all sizes of budgets whether a single machine move or a large capex turnkey installation project under CDM Regulations. Our engineered solutions, project management, skilled site personnel and lifting and installation plant/ equipment are the core ingredients to our successfully delivered site projects.

We welcome discussions on budget proposals and future project ideas as well as planned projects or last minute requirements E: info@rapidrs.co.uk T: Projects HQ : 023 92669714 W: www.rapidrs.co.uk

FDPP - www.fdpp.co.uk 59

Tailor made solutions for the dairy and food industries From hygienic product protection to

Only with the new, patented punching

communication with the customer -

tools from INTECMA can multipacks

packaging must fulfil a wide range of

made of these materials be broken

functions. This includes the packaging

into individual cups just as easily as

design, product protection, ease

multipacks made from PS. The knives

of use, optimal logistics, customer

do not even have to be changed for

information and brand ambassador, but

this. Further equipment in the ZERO

also to guarantee the shelf life of the

Technology range include special

product, however the packaging must

pre-heating plates, which can be

also be sustainable. Functionality and

easily dismantled and enable simple

sustainability are on the same level in

maintenance. Further material savings

packaging development. This has to be

can also be realised by using the special

taken into consideration when developing

thermoforming moulds, which enable the

alternative packaging concepts with

use of thinner materials.

sustainable materials such as monomaterials as well as materials from

ZERO Technology offers an innovative

renewable resources.

Cutting tool

With the patented ZERO Technology tools

costs, increases the performance of the

we offer the perfect solution for the use of mono-materials such as PET, PP and PLA. The tools from the ZERO Technoloy range are the result of years of research and development. They can be applied to all cutting applications contained in an FFS machine. Their use reduces maintenance

60 FDPP - www.fdpp.co.uk

machine and have a longer punching time.

By using the tools from ZERO Technology, a quick switch from PS (polysterene) to more recyclable materials such as PET, PP and PLA can be realised and customers have now the opportunity to use these materials for their thermoformed cups.

solution on the way implementing more sustainable packaging material in existing form, fill and seal machines from our brands Erca, Hassia and Intecma (and even in machines from other suppliers) or in new machines and enables improved recyclability of cups and reduces the ecological impact. www.imadairyfood.com

ZERO Technology

SUSTAINABLE PACKAGING SOLUTIONS Consumers’ expectations and regulations change, and manufacturers are confronted with a growing demand for more environmentally friendly and more sustainable packaging.

With the patented tools of the ZERO Technology range we offer the perfect solution for the use of mono-materials such as PET, PP and PLA which are perfectly adaptable to the FFS machines of our brands Erca, Hassia, and Intecma.

Several tools have been developed for equipping new FFS lines and adapting existing ones. ZERO Technology is the technical solution for high-quality cutting and precutting of PET, PP and PLA and thus enabling easy breakable multipacks made of these materials. Using transparent PET allows consumers to see the product, which makes it more attractive on the shelf. The cup can get a PET lid and label, making the packaging completely recyclable.

More information: www.imadairyfood.com/zerotechnology/

FlatMap® wins Swiss Packaging Award 2021 The new FlatMap® packaging system puts sliced meat, dairy and seafood products in the spotlights.

Combining an eye-catching presentation with less use of plastics: FlatMap®, the latest packaging solution for sliced products, has recently won the prestigious Swiss Packaging Award 2021 within the category “Convenience”.

In terms of quality and innovation, the

meat, cheese or seafood products are

Swiss food industry is one of the world’s

ready to serve from their packaging.

most demanding markets, making this achievement even more significant!

Many innovations start in Switzerland before becoming mainstream in the packaging industry worldwide. The award-winning FlatMap® packaging system was developed by tray-sealing and thermoforming specialist SEALPAC, together with its Swiss customer Bigler AG. Other close partners in the project were Van Genechten Packaging, the cardboard expert located in Kempten (Germany), and Buergofol GmbH, leading film manufacturer located in Siegburg (Germany). The resourcesaving FlatMap® solution relies on a high proportion of renewable raw materials, but also offers plenty of space for communication. Its striking and innovative look guarantees maximum

Another major benefit of the FlatMap® The eye-catching FlatMap® solution for sliced products under modified atmosphere saves up to 75% in plastic compared to conventional MAP systems.

carrier made from bleached or unbleached fibre. The carrier is coated

carrier by means of a peel tab, to allow Due to the perfectly flat design of

for disposal as plastic waste together

the pack, an entirely new level of

with the lidding film. Obviously, the

reclosability can be achieved. As

cardboard carrier is thrown away

such, FlatMap® guarantees optimal

separately as paper waste.

freshness until the very last slice and enables first-class storage in the consumer’s refrigerator, without the need for re­packing. The system is available on all of SEALPAC’s Amaxseries traysealers with servo drive and reliable sealing process under modified

RESOURCE-SAVING FlatMap® provides exceptional opportunities with regard to branding and product information. The cardboard carrier can be printed in high quality on both sides, therefore offering plenty

with a thin protective layer, which

of space for product explanations and

provides stability, as well as a reliable

consumer communication. Owing to

barrier against fat, moisture and oxygen.

its striking look, the packaging will

The products are securely sealed under

always be a true eye-catcher on the

modified atmosphere by means of a

retail shelves, regardless of whether its

thin lidding film, hence prolonging their

presentation is vertical or horizontal.

shelf life. Both the protective layer and

In addition, the system offers even

lidding film are polyolefin­based, making

more convenience to the consumer:

them fully recyclable. Consumer-friendly

supported by an attractive design, sliced

62 FDPP - www.fdpp.co.uk

same time, recycling is improved. After is easily removed from the cardboard

atmosphere.

products are placed on a flat cardboard

to 75% of plastic can be saved. At the

an easy-to-grip peel tab.

SECURELY AND ATTRACTIVELY PACKAGED UNDER MAP

products in the spotlights. These

modified atmosphere packaging, up

finishing the product, the thin layer

FlatMap® preparation. This ensures a

puts sliced meat, dairy and seafood

of materials. Compared to common

opening of the pack is made possible by

attention of food products at retail.

The new FlatMap® packaging system

system is the resource-saving use

Equal convenience – even with renewable raw materials The Swiss Packaging Institute (SVI) honours outstanding achievements in the packaging industry with its Swiss Packaging Award annually. The jury’s explanation for awarding FlatMap® in the “Convenience” category states: “In more and more packaging, the proportion of non-renewable raw materials is being reduced and replaced by renewable raw materials. The challenge here is to maintain the original functionality. In the opinion of the jury, the new FlatMap® system solves this challenge convincingly. The hybrid pack made of cardboard and plastic offers a strong performance in terms of opening and reclosing compared to pure plastic solutions. In addition, the separate disposal of the two components is solved in an exemplary manner.” www.sealpacinternational.com

Designed and Manufactured in the UK

Flexible and Easily Manoeuvrable Loose loading and unloading of vehicle Expandable up to 30m Reinforced, ribbed zinc plated steel side plates Increased efficiency

Highly Mobile. Extremely Flexible. Easily Positioned.

Our FLEXI range is perfect for vehicle loading and unloading, parcel distribution centres, machine-to-machine linking and all cross docking applications. They can be easily moved in or out of trucks for faster, safer, easier loading and unloading.

Put some flex in your next material handling solution see more online

www.flexi-conveyors.co.uk

Search: ‘CONVEYOR UNITS LTD’

Automations role in the race to develop the COVID-19 vaccine In addition to supplying high quality components, Versatile Controls Limited’s automation department design and manufacture electrical, pneumatic and hydraulic control systems to the highest quality.

The company has maintained a full workforce throughout the Covid-19 pandemic supplying the world’s leading pharmaceutical companies with bespoke automation systems to assist in the race to develop the Covid-19 vaccine. William Slim, Director explains, ‘A particularly challenging aspect to developing such critical systems during the pandemic is the extremely tight deadlines involved.

We are proud to have delivered several critical projects on time and to specification’.

The company primarily serves pharmaceutical, medical, automotive and petrochemical industries. Extensive experience in electrical circuit design and software development means Versatile can offer a complete automation package.

Email: sales@versatilecontrols.co.uk Tel: +44 (0) 1452 731 447 Web: www.versatilecontrols.co.uk

64 FDPP - www.fdpp.co.uk

LOW POWER SOLENOIDS FOR HAZARDOUS LOCATIONS Low power Solenoids have been a fixture in Versas product offering for decades. Beyond the cost saving benefits & efficiency of reducing energy consumption, there’s a few issues that low watt solenoids can solve.

Solenoid coil generates heat. The higher the wattage necessary to operate, the more heat is generated. Heat generation may be fine in open air applications, but once the coil is packaged in an enclosure or installed next to any sensitive equipment a high heat scenario may prove costly. Furthermore, hot running coils may affect a systems’ ambient temperature ratings. In some cases, a low watt coil can nearly double the maximum ambient temperature rating of a valve.

High wattage requirements may cause problems for applications with long wire runs. The cost of heavy gauge

critical applications quickly with low power available.

For the absolute minimum power consumption Versa’s offering of double solenoid detented valve enables only milliseconds pulse of low power to shift the valve safely and securely. Versa Field Proven - Low Power offerings range from 7.2 to 0.5 watt!

and the running of wire is often a considerable portion

Many applications that require low power, generous flow,

of installation costs. Not only are long distance power

and a direct acting valve Versa has a newly developed

cables expensive to install, but they also open opportunity

solution. Traditionally our D-series high-flow,

for voltage drop which may make solenoid coils

direct acting valves required 2.6 watts to

unreliable.

operate. With the addition of our new low

When traditional power is not available, incorporating super low watt 0.85W or 0.5W solenoid coils enables reliable valve automation through site generated power sources such as solar panels and battery packs. With the right

power suppressor option, suffix option -LLP, we can operate this coil at 1.3 watts after initial in-rush. This new addition opens up new application uses for Versa’s high flow direct acting option.

pneumatic circuit design, large-ported spool

Low power options are a key part of Versa’s

valves piloted with low power solenoids can

offering. With a wide range of low power

allow small pulses of power to control a lot of

options for all of our valve series, we are well

flow. This combination is a great way to control

equipped to offer solutions to any application.

Exclusively distributed by: Versatile Controls Limited, Unit M1, Innsworth Technology Park, Innsworth, Gloucester, GL3 1DL

Phone: 01452 731447 / Email: sales@versatilecontrols.co.uk / Web: www.versatilecontrols.co.uk

Innovative solutions for food safety professionals 3M Food Safety announces two new

microbial sampling applications

is the adoption of automation solutions

innovative solutions for food safety

designed for use with downstream

and technologies to streamline the

professionals, with the introduction

detection methods such as 3M

testing process. Many food testing

of the 3M™ Petrifilm™ Plate Reader

Petrifilm Plates and the 3M™ Molecular

laboratories currently have low levels

Detection System. These new launches

of food safety testing automation and

are the latest in 3M’s recent string of

consequently experience multiple pain

innovations, which help optimize and

points which automation can directly

modernize every step of the food safety

address – challenges related to human

testing process.

error and cross-contamination, as

Advanced and the 3M™ Environmental Scrub Sampler with 10 mL Wide Spectrum Neutralizer. The 3M Petrifilm Plate Reader Advanced helps improve lab productivity by giving food safety professionals new options to rapidly and accurately image, count and document microbiological colonies on 3M™ Petrifilm™ Plates indicator tests, while

Food testing laboratories, whether at a food processor or a third-party contract laboratory, are under increasing

well as the need to reduce analysis time, improve accuracy, and increase productivity.

pressure to handle additional testing

3M is known as a leader in food safety

the 3M Environmental Scrub Sampler

volumes, achieve quicker results and

solutions; capable of delivering best in

with 10 mL Wide Spectrum Neutralizer is

turnaround time and reduce costs. A

class testing products and value-added

an innovative solution for environmental

recent trend in the food safety industry

support to customers.

66 FDPP - www.fdpp.co.uk

With the introduction of these new products, 3M offers the food manufacturing industry a broad solution for proactive, integrated environmental monitoring and food microbiological testing that increases productivity.

The new 3M Petrifilm Reader Advanced is a small, peripheral device containing a five megapixel camera and versatile bar code reader. The device utilizes fixed artificial intelligence networks to enumerate 3M Petrifilm Plates. 3M Petrifilm Plates are inserted into the device, with imaging and information automatically displaying on a USB-connected computer in six seconds or less. The device can enumerate 10 3M Petrifilm Plates and the Staph Express Disk and includes software that allows technicians add

3M is known as a leader in food safety solutions; capable of delivering best in class testing products and value-added support to customers.

relevant sample information. A study conducted found up to 94% reduced time to enumerate 3M Petrifilm Plates when using the 3M Petrifilm™ Plate Reader Advanced.* The 3M Environmental Scrub Sampler is an environmental microbial sampling device used to collect samples from surfaces within food processing environments. It is designed for use

each day, and we have invested in advanced hardware and software to help labs reduce tedious tasks in favour of strategic activities.”

3M Food Safety is a leader of innovative solutions that help organizations in

enhance sample collection. It comes with

optimize the quality and safety of their

or without a stick for easy access to hard

products, enabling consumer protection

to reach places and is hydrated with the

and improving bottom lines. Individuals

proprietary Wide Spectrum Neutralizer

interested in ordering or learning more

for effective neutralization of sanitizers

about 3M’s expanding portfolio should

commonly used in the food industry.

visit www.3m.co.uk/PetrifilmAutomation

Elliott Zell, 3M Food Safety global new product marketing manager, commented: “Food safety is always a top concern

such as 3M Petrifilm Plates and the

globally, but challenges related to

3M Molecular Detection System and

COVID-19 have put additional pressure

quickly and effectively disrupt biofilm and

efficiency of the critical tests it manages

the food-and-beverage industries to

with downstream detection methods

contains acrylic scrub dot technology to

food and beverage industry maximize the

on organizations to maximize resources.

3M is in a unique position to help the

or www.3m.co.uk/samplecollection *Observed on the 3M Petrifilm Aerobic Count Plate with High Counts.

3M Technical Bulletin: 729520 “A Productivity Analysis of the 3M™ Petrifilm™ Plate Reader Advanced”. www.3M.com

FDPP - www.fdpp.co.uk 67

Helping you and your business achieve long term sustainable reliability Pro-Reliability Solutions

Offered as a single program, or as individual modules

Facilitated by an expert

Limited (PRS) is a leading

based on customer needs, ReliabilityFocus™ provides

Reliability Coach, the

provider of asset management,

a comprehensive framework for asset reliability

assessment output will consist

maintenance and reliability

improvement and the development of a strong reliability

of a comprehensive report

engineering consulting and

culture, releasing hidden plant profit and driving other

training services, who help and

benefits such as:

their potential by improving the

• Improved safety performance

way they perform and deliver

• Increased operational performance

from an engineering and organizational perspective.

Setting out to find ways to harness the power and potential of reliability to industry, Pro-Reliability Solutions has developed a framework for achieving reliability success. This

and recommendations targeted for continuous improvement.

support companies to reach

reliability and maintenance

identifying the ‘Gap to Potential’

• Increased maintenance effectiveness • Proactive risk mitigation and elimination of unplanned

With offices in the U.K., Ireland and the U.A.E., ProReliability Solutions can support your team and your asset management program to deliver

events • Greater teamwork and motivation

optimum plant performance

ReliabilityFocus™ Maturity Self-Assessment:

for the operation both in terms

Where are you now versus where you need to be?

of cost and risk reduction and

If you are an existing plant, a new facility or still in the

needs and requirements at any

design phase and looking to evaluate or start your

time.

that will lead to direct results

would be happy to discuss your

reliability improvement journey, Pro-Reliability Solutions

framework is called

offers a facilitated reliability maturity self-assessment

ReliabilityFocus™.

to help companies understand reliability maturity within their organisations. This collaborative exercise aids in exposing gaps and provides companies with a deep insight that helps them to move forward, or indeed take those first few steps.

Introducing a FRAMEWORK for Success – How to create a Reliability CULTURE

FIVE ESSENTIAL STEPS – YOUR FRAMEWORK FOR RELIABILITY SUCCESS.

KEY ENABLERS –

MODULES TO UNLOCK YOUR RELIABILITY POTENTIAL.

STEP 01: AGREE

Leadership agreement and buy in to cultural transformation.

STEP 02: ALIGN

Create a Reliability Mindset across the entire organisation.

STEP 03: ADOPT

Make reliability available to everyone.

STEP 04: APPLY

Grow your culture. Implement your master plan. Make it happen.

STEP 05: ADVANCE

Reliability for life, day in, day out.

Contact Pro-Reliability Solutions to discuss your Reliability needs.

E: info@pro-reliabilitysolutions.com | W: www.pro-reliabilitysolutions.com | T: +44 1484 941068

Reliability is our passion

68 FDPP - www.fdpp.co.uk

BENEFITS –

WHY YOU SHOULD CARE ABOUT GROWING YOUR RELIABILITY CULTURE?

Because you grow a culture where it is normal for everyone to be engaged in the process of continuously improving your business as part of everyday life, delivering: • Greater Stability • Reduced Production Losses • Reduced Maintenance Costs • Highly Engaged Workforce www.pro-reliabilitysolutions.com

2022 Reliability Training Courses

Reliability training designed to increase individual and organisational productivity Pro-Reliability Solutions is offering a range of Reliability training programs for online and public delivery throughout 2022. From our popular Reliability Elements course, to our essential Root Cause Analysis Course, and our highly advanced RAM Modelling course we look forward to helping build your teams Reliability knowledge and skills in 2022.

Book your 2022 Training enquire now at: info@pro-reliabilitysolutions.com

2022: Remote Online* Training Courses

PRS is delighted to offer the following online training courses in 2022.

COURSE

LOCATION

Reliability Elements

Online

Feb 7

May 9

Root Cause Analysis

Online

8

10

Introduction to FMECA Introduction to Motor Management

Online

9

11

Online

10

12

2022 DATES Jul 4

Oct 3

Dec 5

5

4

6

6

5

7

7

6

8

* All online training courses are delivered in person by our qualified training staff in an interactive environment. Each course consists of 2 x 3-hour sessions.

2022: Public Training Courses

PRS is delighted to offer the following public training courses in 2022. Public courses will be held in Manchester, Dublin and Dubai through out the year.

COURSE Root Cause Analysis (Masterclass)

Reliability Centered Maintenance

FMECA (Masterclass)

LOCATION Manchester

Jan

Feb

11, 12

Apr 5, 6

Oct

Nov

11, 12

8, 9

12, 13

15, 16

18, 19

21, 22

Manchester

13, 14

7, 8

7, 8

13, 14

Dublin

10, 11

14, 15

17,18

Dubai

16, 17

20, 21

23, 24

Manchester

22, 23

Dublin

13, 14 22, 23

20, 21

28, 29

12, 13

Dublin

24, 25

22, 23

Dubai

30, 31

14, 15

24, 25

15, 16

24, 25, 26

Dublin

26, 27, 28

Dubai

Reliability Elements (Masterclass)

Sep

14, 15

Manchester

Reliability Leadership

Jul 5, 6

Dubai

Dubai

Work Management

2022 DATES May

Dublin

Manchester RAM Modelling

Mar

Manchester

2, 3, 4 29, 30, 31

Dublin

11, 12, 13

Dubai

24, 25, 26

Manchester

22, 23, 24

Pro-Reliability Solutions are available to custom develop training courses to meet the specifics of your personnel development needs. All of our standard training courses can be customized to incorporate topics, elements or subjects specific to your facility.

With offices in the U.K., Ireland and the U.A.E., we are here to support your reliability journey and would be happy to discuss your training needs and requirements at any time.

Contact Pro-Reliability Solutions to discuss your Reliability training needs.

E: info@pro-reliabilitysolutions.com | W: www.pro-reliabilitysolutions.com | T: +44 1484 941068

Veltins Brewery chooses sustainable electrification solution from Siemens C. & A. Veltins, one of Germany’s largest breweries, has set itself the goal of becoming one of the most modern and sustainable breweries in Germany by the time it celebrates its 200th anniversary in 2024. Siemens Smart Infrastructure is supplying technology to ensure the sustainable energy supply of a new building at the company’s headquarters in the town of Grevenstein in the Sauerland region, where a new bottling plant will go into operation in 2022. The centerpiece is the new 8DJH 12 blue GIS fluorine gas-free medium-voltage switchgear. It completely eliminates the greenhouse gas sulfur hexafluoride (SF6) as well as other fluorine gases. Instead, the switchgear uses the climate-neutral Clean Air insulation gas, which consists exclusively of natural components of the

a reliable supply of energy for our

Systems Business Unit at Siemens

ambient air. The system is supplemented

new building and bottling plant, but

Smart Infrastructure. “We take

by low-voltage technology with digital

also reduces our carbon footprint and

advantage of gas-insulated switchgear

measurement and communication

protects the environment,” said Peter

technology, but no longer use fluorine

functions for safe and efficient power

Peschmann, technical director at C. & A.

gases. Instead, we use Clean Air, a

distribution.

Veltins.

climate-neutral insulating gas.”

“By opting for environmentally

“With our blue GIS switchgear,

In the new building at Veltins, Siemens

friendly, fluorine gas-free switchgear

the customer benefits from both

is also installing Sivacon S8 low-

from Siemens we are extending our

cost-effectiveness and excellent

voltage switchgear with the new

sustainability principle to the field of

environmental compatibility,” said

3WA air circuit breakers as well as the

energy supply. This not only guarantees

Stephan May, CEO of the Distribution

Sivacon 8PS busbar trunking system, which is significantly more flexible and economical because it replaces conventional cabling. The systems and components have full communication capabilities and are able to collect precise energy and condition data and transfer it directly to energy management and IoT systems for visualization and further analysis. Among other things, this makes it possible to identify potential savings and significantly improve operational energy efficiency. www.siemens.com

70 FDPP - www.fdpp.co.uk

SOLAR PANELS AND CLEAN ENERGY A typical solar panel system will provide free electricity for more than 25 years, achieve financial returns of more than 12% per annum and pay back installation costs within 6-8 years.

Get a free, no obligation quote delivered safely to your inbox We provide detailed economic efficiency calculations to ensure you understand exactly how and when you can expect to break even, the structure of repayments and the overall profitability for your business in the long-term.

Solar Panels | Energy Storage | Heat Pumps | Solar Thermal | Solar Carports | EV Charging

Powering the UK towards a clean energy future.

With typically large expanses of unused roof space and colossal energy bills, manufacturing, processing and packaging companies are a perfect case for installing clean energy solutions to deliver financial savings, carbon reductions and energy independence.

The Tracklements Company are a food manufacturer based in the heart of Wiltshire. The award-winning company is dedicated to sustainable food production and only use 100% renewable energy.

149.81KWP SOLAR PV SYSTEM

In the summer, Tracklements operate on 100% clean electricity generated from their solar panels, with enough surplus to charge their electric fleet. For the winter months, the organisation has partnered with Good Energy to ensure that the energy they import to top up with is entirely sustainable.

“We decided to generate our own clean electricity because we wanted to reduce both our operating costs and our impact on the environment. The new system is working really well. We’re very pleased with it.” Becky Vale, Marketing Director, Tracklements.

INTEGRATED EV CHARGE POINTS

Benefits of solar panels and clean energy •

Significantly reduce business overheads

•

Secure your future energy costs

•

Achieve a healthy ROI

•

Create a competitive advantage

•

Reduce your carbon footprint

•

Charge your EV fleet with free energy

•

Spearhead the transition to Net Zero

•

Generate an income via EV charge points

To get a free, no obligation quote or for more information visit our website or contact us today.

Email: info@solarsense-uk.com Visit: www.solarsense-uk.com