BRAND-NEW
The Next Generation in Orange Peel Measurement The appearance of paint and plastic surfaces is affected by structures, often referred to as orange peel. In the production of cars and similar multi-component goods many materials are used under various manufacturing processes. The goal - and challenge - is to create a harmonious overall impression of all parts. Especially the paint application process is influenced by many parameters, being paint viscosity, substrate roughness or film thickness, to name just a few examples. Objective measurement data are required for quality communication and to guarantee process stability.
V
isual perception of orange peel
saving. “Organizers” let you guide through a
essential appearance parameters with Pass/
depends on the size and distinctness
customized sampling procedure to measure
Fail tolerances. Its “Organizer” set-up enables
of wavy structures. The wave-scan
a car body. In the “Measure” menu, use own
clear sample identification and a menu guided
analyses waviness intensity with 5 wavelength
standards with scales and statistics defined
operation on the instrument. From single test
ranges (0.1 mm - 30 mm) and evaluates the
in the instrument or in smart-chart including
series to trend reports over time or special
brilliance of the surface. The results form a
the limits for Pass/Fail. The big display offers
charts for trouble shooting, smart-chart is the
“structure spectrum” and help to analyse and
enough space for all statistical data and - for
global tool for process stability. The software
optimize the surface quality based on material
the first time, the data can now be displayed
includes many NEW functions like e.g. “Drill-
and process parameters.
even with Pass/Fail indication in colour.
in” on any data point will show the history of the last 20 readings. Dynamic print layout
A new, additional approach is developed using Fast Fourier Transformation (FFT), to
Measure orange peel on high and semi-gloss surfaces
determine dominant waviness sizes and their
Substrate quality can telegraph through the
intensity. In visual studies it became obvious
coating and cause a “fuzzy” appearance. The
For further information:
that observers can distinguish samples based
substrate can be steel, e-coat or primer which
www.byk-instruments.com
on the dominant wavelengths. This data
are often low gloss finishes. The wave-scan 3
can be used to improve e.g. fibre-reinforced
dual uses additional sensorics for semi-gloss
composites.
surfaces. Thus, the surface quality after each
to filter the optical profile of the surface
let you create own reports for professional documentation.
process step can be specified and objectively evaluated. From substrate to top coat, from
The new wave-scan 3 family comes with a
film thickness to levelling - wave-scan is the
fresh design to accommodate an extra-large
diagnostic and QC tool at the same time to
colour touch display. Operation and feel is as
keep the process under control.
intuitive as you are used to with your smarta state-of-the-art haptic touch. The fastest chip
Standardized process monitoring with smart-chart
ever calculates complex waviness scales in no
Transfer your measuring data via docking
time at all and lets you do more in the same
station or directly connect with USB-cable.
time.
Optionally, wireless data transfer with Wi-Fi
The new touch display enables an easy,
function can be activated on request.
intuitive menu navigation with new functions
The software smart-chart includes powerful
like e.g. “Quick Check” for measuring without
standard management for defining all
phone. Capacitive display technology provides
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N. 66 - NOVEMBER/DECEMBER 2020 - international PAINT&COATING magazine
© BYKGardner GmbH
wave-scan 3 - The next generation