Rotary Track Drills 59HR Blast Hole Drill Operator’s Manual – PDF DOWNLOAD

Page 87

BI616959

Bucyrus International, Inc. 59HR ELECTRIC BLAST HOLE DRILL

6.

Position the pipe rack and install the new section of pipe to the rotary unit.

7.

Once the new section of pipe is attached to the rotary unit and the pipe rack stored, lower the pipe until it is approximately 3 feet above the drilling deck. Set the hoist brake. Place a cover over the threads on the pipe held by the tool wrench. Clear all personnel from the area and turn the main air stream on to blow away any dirt from inside of the pipe attached to the rotary unit. After turning off the main air stream, remove the cover from the lower pipe and clean and lube both the pin threads on the lower pipe and the box threads on the upper pipe.

8.

After cleaning and lubricating the threads, turn the rotary rheostat until the drill pipe is rotating at approximately 5 RPM as shown on the operator’s display terminal operator’s display screen. Lower the rotary/pulldown unit slowly by gravity until the threads begin to contact. Once the threads begin to join the two pipes, attempt to minimize the pressure on the threads by allowing the joint to close slightly while holding the upper pipe in position with the hoist brake, then allowing the upper pipe to descend slightly to keep the tool wrench from losing its grip on the lower pipe. Once the joint is tight, stop the rotary motion.

NOTE: Be sure that the joint is made properly before attempting to unclamp the lower pipe. Should the joint not be made properly and fail, the lower pipe will fall into the hole and be difficult to recover. 9.

Unclamp the tool wrench and retract it fully. The second section of pipe is now installed.

To install the third section of pipe, follow the procedure for installation of the second section of pipe, except that the third section of pipe is now installed between the rotary unit and the second section of pipe.

REMOVAL OF MULTIPLE SECTION DRILL PIPE Disassembly of multiple section pipe strings is essentially the same as disassembly of a single section of pipe. The difference is that instead of the stabilizer being held by the tool wrench, it is the first or second section of pipe. The tool string is disassembled to reverse order of assembly. First, the last section of pipe to be installed is removed, followed by the second section of pipe installed, and then the first. In each case the lower section of pipe is held by the tool wrench while the joint is broken by the breakout wrench. The joint is then disassembled by the rotary motion and the pipe stored in the pipe rack. The procedure is then repeated as necessary to remove all, or part of the tool string. NOTE: For normal operation it is not necessary to completely disassemble the tool string to move from hole-to-hole within the drill pattern as long as the stability limitations are not exceeded. Do not disassemble the tool string more than necessary.

August 2006

83

Manual No. 10425


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Articles inside

MACHINE SPECIFICATIONS

3min
pages 112-115

PIPE SIZE LIMITATIONS

1min
pages 109-111

TOOL RECOVERY

4min
pages 107-108

LONG TERM STORAGE

1min
page 105

SHORT TERM STORAGE

1min
page 104

PREPARING TO MOVE

3min
pages 101-102

PROGRAMMED DRILL CONTROL DRILLING

1min
page 100

ANGLE DRILLING

2min
page 99

WET OR STICKY FORMATIONS

2min
page 98

STARTING THE HOLE (COLLARING

1min
page 91

NORMAL DRILLING

4min
pages 92-93

UNCONSOLIDATED MATERIALS

6min
pages 96-97

ENDING THE HOLE

2min
page 94

DUST SUPPRESSION SYSTEM OPERATION

1min
page 89

VERTICAL DRILLING

1min
page 90

REMOVAL OF MULTIPLE SECTION DRILL PIPE

2min
page 87

DRILL TOOL STRING ASSEMBLY

8min
pages 77-82

AUXILIARY WINCH OPERATION

1min
page 70

BREAKOUT WRENCH OPERATION

2min
page 83

ADDING ADDITIONAL DRILL PIPE

2min
page 86

ANGLE DRILLING

1min
page 88

PIPE RACK OPERATION

3min
pages 71-74

DRILL TOOL STRING DISASSEMBLY

4min
pages 84-85

PULLDOWN MACHINERY OPERATION

1min
page 69

PROPEL PROCEDURE

4min
pages 56-60

MAST LOWERING

3min
pages 67-68

PRECAUTIONS BEFORE AND DURING MAINTENANCE WORK

2min
page 52

TOWING PROCEDURE

1min
page 61

LEVELING

2min
pages 63-64

MAINTENANCE DURING OPERATION

1min
page 51

CABLE REEL OPERATION

1min
page 62

MACHINE START-UP

1min
page 53

PRESTART LUBRICATION

1min
page 50

OPERATOR’S DISPLAY TERMINAL

1min
page 38

CONTROLS ON OR NEAR THE AIR COMPRESSOR

1min
page 42

OPERATOR’S CONTROL CONSOLE

1min
page 23

ONBOARD INSPECTION

2min
pages 48-49

LEVELING CONTROL PANEL

1min
page 35

MISCELLANEOUS CONTROLS

1min
pages 43-44

CONTROLS - LOCATION AND FUNCTION

1min
page 22

MACHINE OVERVIEW

1min
page 21

FIRE PREVENTION CONSIDERATIONS

1min
page 14

STANDARD CRANE HAND SIGNALS

2min
pages 15-17

OPERATION NEAR ELECTRICAL TRANSMISSION LINES

1min
page 20

SAFETY

1min
page 10

MACHINE PLACARDS

1min
pages 18-19

GENERAL INFORMATION

1min
page 9

SAFETY PRECAUTIONS

4min
pages 11-13
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