Rotary Track Drills 59HR Blast Hole Drill Operator’s Manual – PDF DOWNLOAD

Page 83

BI616959

Bucyrus International, Inc. 59HR ELECTRIC BLAST HOLE DRILL

BREAKOUT WRENCH OPERATION CAUTION:

When working with the breakout wrench it is important that the hoist brake be set, the drill/propel control OFF pushbutton be depressed to prevent operation of the hoist or rotary controls. Failure to follow this caution may lead to the controls being energized while personnel are in the area, leading to the death or serious injury of those personnel.

Operation of the breakout wrench is necessary anytime a pipe joint, except the joint at the rotary coupling, must be broken. This includes removing the bit or stabilizer, or separating two sections of pipe. To break a joint with the breakout wrench, proceed as follows: 1.

If a pipe joint between pipe sections or between the stabilizer and the pipe is to be broken, align the slots in the lower pipe to be broken with the tool wrench jaws. Close the tool wrench by turning the tool wrench control switch to the EXTEND position. Make sure the lower tool is held securely by the tool wrench and that the slots in the tool are aligned with the tool wrench jaws. CAUTION:

All personnel should be removed from the drill deck when operating the breakout wrench.

2.

To break the joint, turn and hold the breakout wrench switch to the EXTEND position. The jaws of the breakout wrench should grip the upper tool and turn it while the lower tool is held stationary by the tool wrench. Release the breakout wrench switch.

3.

Once the joint has broken, repeat the cycle 2-3 times to loosen the joint sufficiently to allow the rotary unit to finish disassembly.

4.

Turn and hold the breakout wrench switch in the RETRACT position until the breakout wrench releases the upper section of pipe and moves away from the pipe.

5.

Using the rotary unit, continue disassembly of the joint. Refer to the appropriate topic for exact operating procedures. CAUTION:

August 2006

The joint must uncouple freely while using the rotary unit. If the joint does not uncouple freely, repeat the procedure using the breakout wrench until it does. Constantly observe the joint between the rotary coupling and the first section of pipe when running the rotary motion in reverse. If this joint begins to uncouple, stop the rotary motion immediately and retighten the joint. If this joint uncouples the pipe will fall, possibly causing death or serious injury to personnel.

79

Manual No. 10425


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MACHINE SPECIFICATIONS

3min
pages 112-115

PIPE SIZE LIMITATIONS

1min
pages 109-111

TOOL RECOVERY

4min
pages 107-108

LONG TERM STORAGE

1min
page 105

SHORT TERM STORAGE

1min
page 104

PREPARING TO MOVE

3min
pages 101-102

PROGRAMMED DRILL CONTROL DRILLING

1min
page 100

ANGLE DRILLING

2min
page 99

WET OR STICKY FORMATIONS

2min
page 98

STARTING THE HOLE (COLLARING

1min
page 91

NORMAL DRILLING

4min
pages 92-93

UNCONSOLIDATED MATERIALS

6min
pages 96-97

ENDING THE HOLE

2min
page 94

DUST SUPPRESSION SYSTEM OPERATION

1min
page 89

VERTICAL DRILLING

1min
page 90

REMOVAL OF MULTIPLE SECTION DRILL PIPE

2min
page 87

DRILL TOOL STRING ASSEMBLY

8min
pages 77-82

AUXILIARY WINCH OPERATION

1min
page 70

BREAKOUT WRENCH OPERATION

2min
page 83

ADDING ADDITIONAL DRILL PIPE

2min
page 86

ANGLE DRILLING

1min
page 88

PIPE RACK OPERATION

3min
pages 71-74

DRILL TOOL STRING DISASSEMBLY

4min
pages 84-85

PULLDOWN MACHINERY OPERATION

1min
page 69

PROPEL PROCEDURE

4min
pages 56-60

MAST LOWERING

3min
pages 67-68

PRECAUTIONS BEFORE AND DURING MAINTENANCE WORK

2min
page 52

TOWING PROCEDURE

1min
page 61

LEVELING

2min
pages 63-64

MAINTENANCE DURING OPERATION

1min
page 51

CABLE REEL OPERATION

1min
page 62

MACHINE START-UP

1min
page 53

PRESTART LUBRICATION

1min
page 50

OPERATOR’S DISPLAY TERMINAL

1min
page 38

CONTROLS ON OR NEAR THE AIR COMPRESSOR

1min
page 42

OPERATOR’S CONTROL CONSOLE

1min
page 23

ONBOARD INSPECTION

2min
pages 48-49

LEVELING CONTROL PANEL

1min
page 35

MISCELLANEOUS CONTROLS

1min
pages 43-44

CONTROLS - LOCATION AND FUNCTION

1min
page 22

MACHINE OVERVIEW

1min
page 21

FIRE PREVENTION CONSIDERATIONS

1min
page 14

STANDARD CRANE HAND SIGNALS

2min
pages 15-17

OPERATION NEAR ELECTRICAL TRANSMISSION LINES

1min
page 20

SAFETY

1min
page 10

MACHINE PLACARDS

1min
pages 18-19

GENERAL INFORMATION

1min
page 9

SAFETY PRECAUTIONS

4min
pages 11-13
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