Rotary Track Drills 59HR Blast Hole Drill Operator’s Manual – PDF DOWNLOAD

Page 107

BI616959

Bucyrus International, Inc. 59HR ELECTRIC BLAST HOLE DRILL

8.

Close and completely seal all electrical cabinets.

9.

Close and completely seal the operator’s cab.

10.

Close and completely seal the machinery house. Completely seal the filter fan unit.

11.

Completely drain the compressor coolant system.

12.

Propel the machine onto blocks to prevent the crawler belts from rusting. Coat the entire crawler belts with a rust preventative oil. Coat the propel chains with a rust preventative oil.

13.

Block the leveling jacks in the full retracted position.

14.

Manually grease every lube point (including auto lube points).

TOOL RECOVERY Normally the drill tools are always either connected to the rotary drive unit or are held by the tool wrench. Mistakes, however, do happen and the drill tools may be dropped down the hole. Tool recovery (or tool fishing) is the procedure used to recover these tools. There are two situations where the tool recovery procedures are necessary and each situation dictates the procedure to be used. The first situation is when the tools have been uncoupled and have fallen below the guide bushing. It is possible in this situation to recover the tool string and, if no damage was done, return to drilling. The other situation is where the drill pipe has broken and has either fallen below the guide bushing or cannot be handled normally. If the tools have uncoupled and the upper end of the tool string is still above the guide bushing, recouple the tools as would normally be done for tool joint make-up. Clamp the tool string with the tool wrench to aid in making the joint. When the tools are coupled, remove the tool string from the hole, remove the bit and turn the main air on momentarily to clean the inside of the drill pipe. Clean and reinstall the bit and return to drilling. If the tools have uncoupled and the upper end of the tool string is below the guide bushing but still above ground level, recouple the tool string as would normally be done to tool joint make-up, except use caution when making the joint. Caution is necessary when making the joint as the tools in the hole will now be at an angle with respect to the tools on the drill. Cross threading of the joint is possible in this situation and should be avoided since it will not only damage the threads but result in an unreliable joint. One method to realign the tools would be to attach a suitable pulling device to the tools in the hole and center the tools with blocking (make sure it doesn’t fall down the hole). This would allow normal joint make-up without abandoning the hole. If this is not possible, the leveling jacks may be adjusted to align the tools. Be sure that the stability limits of the machine are not August 2006

103

Manual No. 10425


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MACHINE SPECIFICATIONS

3min
pages 112-115

PIPE SIZE LIMITATIONS

1min
pages 109-111

TOOL RECOVERY

4min
pages 107-108

LONG TERM STORAGE

1min
page 105

SHORT TERM STORAGE

1min
page 104

PREPARING TO MOVE

3min
pages 101-102

PROGRAMMED DRILL CONTROL DRILLING

1min
page 100

ANGLE DRILLING

2min
page 99

WET OR STICKY FORMATIONS

2min
page 98

STARTING THE HOLE (COLLARING

1min
page 91

NORMAL DRILLING

4min
pages 92-93

UNCONSOLIDATED MATERIALS

6min
pages 96-97

ENDING THE HOLE

2min
page 94

DUST SUPPRESSION SYSTEM OPERATION

1min
page 89

VERTICAL DRILLING

1min
page 90

REMOVAL OF MULTIPLE SECTION DRILL PIPE

2min
page 87

DRILL TOOL STRING ASSEMBLY

8min
pages 77-82

AUXILIARY WINCH OPERATION

1min
page 70

BREAKOUT WRENCH OPERATION

2min
page 83

ADDING ADDITIONAL DRILL PIPE

2min
page 86

ANGLE DRILLING

1min
page 88

PIPE RACK OPERATION

3min
pages 71-74

DRILL TOOL STRING DISASSEMBLY

4min
pages 84-85

PULLDOWN MACHINERY OPERATION

1min
page 69

PROPEL PROCEDURE

4min
pages 56-60

MAST LOWERING

3min
pages 67-68

PRECAUTIONS BEFORE AND DURING MAINTENANCE WORK

2min
page 52

TOWING PROCEDURE

1min
page 61

LEVELING

2min
pages 63-64

MAINTENANCE DURING OPERATION

1min
page 51

CABLE REEL OPERATION

1min
page 62

MACHINE START-UP

1min
page 53

PRESTART LUBRICATION

1min
page 50

OPERATOR’S DISPLAY TERMINAL

1min
page 38

CONTROLS ON OR NEAR THE AIR COMPRESSOR

1min
page 42

OPERATOR’S CONTROL CONSOLE

1min
page 23

ONBOARD INSPECTION

2min
pages 48-49

LEVELING CONTROL PANEL

1min
page 35

MISCELLANEOUS CONTROLS

1min
pages 43-44

CONTROLS - LOCATION AND FUNCTION

1min
page 22

MACHINE OVERVIEW

1min
page 21

FIRE PREVENTION CONSIDERATIONS

1min
page 14

STANDARD CRANE HAND SIGNALS

2min
pages 15-17

OPERATION NEAR ELECTRICAL TRANSMISSION LINES

1min
page 20

SAFETY

1min
page 10

MACHINE PLACARDS

1min
pages 18-19

GENERAL INFORMATION

1min
page 9

SAFETY PRECAUTIONS

4min
pages 11-13
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