Raymond Forklift RJ50 RJ50-SS RJ50-K & RJ50-PB Lift Trucks Operation Maintenance & Parts Manual

Operation, Maintenance, and Parts Manual

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

Operation, Maintenance, and Parts Manual

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

The following terms are trademarks of The Raymond Corporation: Raymond. All other brand and product names are trademarks or registered trademarks of their respective companies.

© 2003 The Raymond Corporation.

To locate your Raymond Dealer, go to www.raymondcorp.com

If you need assistance with your lift truck, contact your local authorized Raymond Dealer.

To order additional copies of this manual, contact your local authorized Raymond ® Dealer.

This publication, 1014322A, applies to the Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks, and to all subsequent releases of this product until otherwise indicated in new editions or bulletins. Changes occur periodically to the information in this publication.

Safety Regulations for Maintenance Work . . . 16 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . 17 Daily Service/Safety Checks . . . . . . . . . . . . . 19 Lubrication Diagram . . . . . . . . . . . . . . . . . . . 20 Modifications and Additions . . . . . . . . . . . . . 22

Table of Contents

Table of Contents. . . . . . . . . . . . . . . . . . . . . . . i

Safety Signals and Statements . . . . . . . . . . . . . 1

Models Covered . . . . . . . . . . . . . . . . . . . . . . . . 1

Delivery Inspection . . . . . . . . . . . . . . . . . . . . . 1

Safety First . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safe Use of This Hand Pallet Lift Truck is Your Responsibility . . . . . . . . . . . . . . . . . . . . . 2

i

APPENDIX B: Numerical Parts List . . . . . . . 129

APPENDIX A: Alphabetical Parts Index . . . . 123

Parts Catalog Table of Contents . . . . . . . . . . 29

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

Assembly Instructions . . . . . . . . . . . . . . . . . . 10 Assembling The Tow Bar . . . . . . . . . . . . . . . . . . . 12 Assembling Hydraulics In The Body . . . . . . . . . . 13

Parking the Hand Pallet Lift Truck . . . . . . . . . 10

Handling The Load . . . . . . . . . . . . . . . . . . . . . . 8

Parking Brake (Model RJ50-PB) . . . . . . . . . . . . 7

Operating Instructions. . . . . . . . . . . . . . . . . . . 6

Hand Pallet Lift Truck Rating . . . . . . . . . . . . . 5

Alphabetical Index . . . . . . . . . . . . . . . . . . . . 27

Original Equipment Warranty Policy for the Model RJ50 Hand Pallet Lift Truck. . . . . . 26

Safety Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Lifting The Hand Pallet Lift Truck . . . . . . . . . . 4

Selected OSHA Regulations for Lift Trucks . . 23

Safety Regulations . . . . . . . . . . . . . . . . . . . . . . 2

Warranty Claim Procedure. . . . . . . . . . . . . . . 22

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 14 Maintenance and Repair . . . . . . . . . . . . . . . . . . . 14 Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . 14

Table of Contents

Table of Contents ii 1014322A

1

Visually inspect the hand pallet lift truck frame components and hydraulic unit for damage during shipping by carrier. If damage is evident, notify delivering carrier immediately and file necessary claims. Test the hand pallet lift truck pump for operation. If the hydraulic pump does not respond to movement of the handle, an air lock may have developed during shipping. To remedy this, pull and hold the release lever, then operate the pump several times. If the pump still fails to respond, use Table 4, “Troubleshooting,” on page 17.

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

Note tells you information that will make operating easier or better.

NOTE

Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

! CAUTION

Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.

Delivery Inspection

This manual covers four RJ50 models. They are as follows: RJ50 (Standard), RJ50-SS (Stainless Steel), RJ50-K (Galvanized), and RJ50-PB (Parking Brake).

This manual uses three types of safety signals and statements. Each is defined below.

! WARNING

Models Covered

Safety Signals and Statements

Safety Signals and Statements

Safety First

2

Operate this hand pallet lift truck responsibly. If you fail to follow the safety rules while using this hand pallet lift truck, you could hurt yourself or someone else, or damage equipment.

We built this hand pallet lift truck for one job — to handle and transport material. Use it for nothing else.

Any equipment can be hazardous if not used properly, including this hand pallet lift truck.

Operate this hand pallet lift truck only if you are authorized and trained to do so.

Before you use this hand pallet lift truck, read this manual completely. Ensure you understand all of the content. If you do not understand any part of this manual, tell your supervisor.

Safety glasses Heavy-duty gloves

• •

Read and obey all warnings and instructions contained in this manual.

Do not use the hand pallet lift truck if it is damaged or has any faults that might affect either its safety or its safe use.

Do not use the hand pallet lift truck if it has been repaired, modified, or adjusted, unless it has been checked and approved by your supervisor or another authorized person.

• •

•

1014322A

Do not operate this hand pallet lift truck unless you are authorized and trained to do so.

•

Safety Rules

Safety shoes

•

To avoid personal injury, always wear required personal protective equipment that includes the following:

Safe Use of This Hand Pallet Lift Truck is

Your Responsibility

Safety Regulations

Safety First

Do not operate the hand pallet lift truck with oily hands or oily shoes, due to the risk of slipping.

Floors should be strong enough to handle the heaviest allowed load being transported.

Use extreme care around objects that protrude from racks, shelves, or walls. These objects can cause bodily injury or damage to the hand pallet lift truck.

Never carry passengers.

Never allow anyone to stand on or near the hand pallet lift truck’s forks.

Never use this hand pallet lift truck as a scooter. Use the hand pallet lift truck only to transport loads.

Never allow anyone to stand in front of or immediately near a loaded hand pallet lift truck.

Do not use Models RJ50 and RJ50-PB in cold storage, salty, or other corrosive environments.

Horseplay is dangerous to personnel and equipment, and is not permitted.

•

•

•

•

•

•

•

•

•

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

Always operate the hand pallet lift truck with care and good judgement. Be responsible.

•

When operating a pallet truck with a hand brake, do not exceed the maximum allowed incline rate of 5% when traveling on a ramp or an incline.

Brake gently and carefully to prevent the load from slipping off of the load carriers.

Never turn a loaded hand pallet lift truck on an incline. It could overturn.

•

• •

3

When operating on a ramp or an incline, the hand pallet lift truck should be operated with the load facing downwards in the direction of the ramp or incline. Use extreme care when operating. Use the hand brake when necessary.

When the load impairs visibility, the hand pallet lift truck should be pulled and not pushed.

•

•

Use extreme care when rounding corners. Too fast a speed could cause a hand pallet lift truck to tip. If loaded, the load could shift and fall.

Be aware of other lift trucks in the area; operate the hand pallet lift truck cautiously.

• •

Always yield right-of-way to pedestrians.

Do not run while operating this hand pallet lift truck.

•

•

Safety Rules

Lifting The Hand Pallet Lift Truck

4

Always keep a safe distance from the edges of loading bays and loading ramps. Be attentive to marked risk areas.

Before operating a hand pallet lift truck over a loading ramp, ensure the loading ramp is correctly secured and has the necessary load bearing capacity. Operate the hand pallet lift truck slowly and carefully across the ramp.

When moving a hand pallet lift truck onto another vehicle, ensure the vehicle is stable and the brakes have been correctly applied.

When parking a hand pallet lift truck on another vehicle, ensure the parking brake, if equipped, has been applied and/or a parking rack, if available, is used.

Stop when approaching crossing aisles, when exiting an aisle, or when visibility is obstructed.

Before operating or moving a hand pallet lift truck into an elevator, ensure the elevator is approved for total weight of the hand pallet lift truck, the load, the operator, and any other passenger in the elevator. When entering the elevator, the load must enter first—not the operator. No other person should be in the elevator when the load or hand pallet lift truck enters or leaves.

•

•

•

•

•

•

Report all accidents—personal, damage to buildings or equipment—to your supervisor immediately. All incidents and faults on the hand pallet lift truck should also be reported.

1014322A

When lifting a hand pallet lift truck, using lifting equipment, it is recommended to use a hand pallet lift truck equipped with a lifting eye.

Injury may occur when lifting the hydraulic end of the hand pallet lift truck.

Cuts may occur when lifting the forks and end-plate.

Use extreme caution when lifting a hand pallet lift truck by hand.

! WARNING

To lift a hand pallet lift truck either by hand or with lifting equipment, follow these warning instructions.

Lifting The Hand Pallet Lift Truck

•

5

Figure 2. Typical Hand Pallet Lift Truck Hydraulic Plate

Figure 1. Typical Hand Pallet Lift Truck Machine Plate

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

If any plate and/or decal becomes unreadable, it must be replaced. Contact your supervisor or local authorized Raymond Dealer for a replacement.

NOTE

The weight of the load must be within the hand pallet lift truck’s permitted lifting capacity. For load weight and lifting capacity rate, see Figure 1. For serial number and manufacturing date, see Figure 2.

Hand Pallet Lift Truck Rating

Hand Pallet Lift Truck Rating

Operating Instructions

6

To raise the load, push down on the fingertip control. Pump the handle to raise the load from the floor.

To lower the load, pull up on the fingertip control. For free handle movement, place the fingertip control in the neutral position.

For free handle movement, place the fingertip control in the neutral position.

•

•

•

For maximum operating efficiency, follow these instructions: (Refer to Figure 3.)

During the daily operation check, do not place your fingers under the foot pedal while carrying out the daily checks.

To avoid the risk of injuring fingers, do not place fingers under any part of the hand pallet lift truck while the hand pallet lift truck is in motion.

! WARNING

Operating Instructions

1014322A

(DOWN) Lifting Position

Neutral Position

(UP) Lowering Position

Figure 3. Fingertip Control

Control Handle

The neutral position disengages the pump from the lifting mechanism. This frees the handle, which makes pulling loads much easier. Also, the pump is not being subjected to shock pressures while the hand pallet lift truck is in motion.

NOTE

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

To avoid the risk of tripping, care should be taken to observe the parking brake’s protruding cable.

NOTE

To avoid the risk of being injured when using a hand pallet lift truck equipped with a parking brake, use extreme care around protruding parts, especially in a confined area.

! WARNING

If your hand pallet lift truck is equipped with a parking brake, obey the following warning: (Refer to Figure 4.)

Parking Brake (Model RJ50-PB)

Cable

Adjustment Screw

Figure 4. Parking Brake (Model RJ50-PB)

Parking Brake

7

Parking Brake (Model RJ50-PB)

Handling The Load

8

To avoid the risk of injury, do the following: (For location of numbered callouts, see Figure 5 on page 9.)

Never use the hand pallet lift truck as a scooter. The hand pallet lift truck is used only to transport loads.

Always wear safety shoes, safety glasses, and heavy-duty gloves when working with a hand pallet lift truck.

! WARNING

Handling The Load

To adjust tension on the parking brake, use an allen wrench to turn the adjustment screw (found on the parking brake) clockwise. (Refer to Figure 4 on page 7.)

After applying the parking brake, check to ensure the steering mechanism is locked. This will assure you that the hand pallet lift truck has been properly parked.

1014322A

• Do not place your hands between the top cap (5) and the top nut (6).

• Do not place your hands between the tow bar (3) and the tow bar bracket (4).

• Never place your hands on the tow bar’s protective clamps (1) while in a confined area. Keep your hands on the tow bar’s handle (2).

• When lowering, ensure that no other person is in the immediate area of the hand pallet lift truck.

• Ensure there are no defects in the hydraulic system that may cause accidental lowering.

(4)

(3)

(1)

(2) Tow Bar Bracket Top Cap

4.

5.

Top Nut

Tow Bar

3.

6.

Tow Bar Handle

2.

Tow Bar Protective Clamps

Name of Callout

Handle only loads that are within the hand pallet lift truck’s permitted lifting capacity.

Adjust the forks length/width to handle the size and shape of the load.

Handle only loads that are stable, evenly distributed on the forks, and safely arranged.

Use caution when handling long and high loads. Load support is recommended for high loads.

• • • •

Obey these rules when handling a load:

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

Figure 5. The Hand Pallet Lift Truck. (See Table 1.)

(6)

(5)

1.

Callout Number

Table 1. Legend for Figure 5, The Hand Pallet Lift Truck

L

9

Handling The Load

Parking the Hand Pallet Lift Truck

Use extreme care when cornering. If operating at too high a speed, the load could fall from the hand pallet lift truck.

•

Never park on an incline or with a raised load.

Never park in areas that could obstruct other traffic or work areas.

Never park in areas that could cause personal injury or damage to any equipment.

•

•

•

10

Ensure the fork frame is fully lowered.

•

When parking the hand pallet lift truck, follow these instructions:

Parking the Hand Pallet Lift Truck

Loaded or unloaded, operate the hand pallet lift truck with great care. Overturning can occur, particularly when handling high loads or when operating with a hand pallet lift truck fitted with a load support or an extension frame in the raised position.

•

1014322A

See Figure 6 on page 11 and Table 2 on page 12 for an exploded view of the hand pallet lift truck, the assembly reference, and location numbers.

Before assembling the hand pallet lift truck, always ensure that you are wearing protective/safety glasses, safety shoes, and heavy-duty protective gloves.

! WARNING

Assembly Instructions

7

3

2

6

12

9

18

14

17

16

4

13

15 16

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

11

Figure 6. Exploded View of Hand Pallet Lift Truck — Assembly Reference Numbers ( See Table 2 on page 12)

8

5

1

10

11

Assembly Instructions

Assembly Instructions

Tow Bar Bracket

Axle

Spiral Pin

Valve Rod

2

3

4

5

10

9

8

7

6

Spring

Lowering Pedal

Nut

Spring Strip

Profile Section

12

To assemble the tow bar, follow these instructions: (See Figure 7 on page 13 for a visual of the required assembly tools. Refer to Figure 6 on page 11 for location of assembly reference numbers, and refer to Table 2 for the legend on assembly reference numbers.)

Always fit the tow bar (1) before dismantling the locking strip (11). Failure to do so may cause the spring (10) to jump out of position, causing damage.

! CAUTION

Assembling The Tow Bar

Tow Bar

1

Link Arms

Pressure Plate

Top Cap

Upper Section

Locking Strip 18

17

16 Circlip

Spiral Pin

Arm Bolts

1014322A

7. Adjust the lifting/lowering function and the neutral position using the nut (8).

6. Fit the spring strip (7) on the lowering pedal (9).

5. Fit the spring strip (7) and the nut (8) on the valve rod (5).

4. Thread the valve rod (5) over the profile section (6).

3. Using the spiral pin (4), lock the axle.

2. Fit the axle (3) in the bracket (2).

1. Secure the tow bar (1) in the tow bar bracket (2).

15

14

13

12

11

Assembly Reference Numbers Legend

Table 2. Assembly Reference Numbers Legend for Figure 6. (See Figure 6 on page 11.)

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

Use caution when inserting spiral pins (4, 17) with a hammer. The force can cause the spiral pins to bounce, causing damage.

When fitting a circlip (18) there is a risk that the circlip will release from the circlip bar and cause damage. Raymond recommends using circlip pliers as shown in Figure 7.

! CAUTION

Assembling Hydraulics In The Body

Figure 7. Assembly Tools

3. Fit circlip (18) in the top cap’s groove.

13

2. Fit arm bolts (16) and lock, using spiral pins.

1. With the upper section (12) of the hydraulics positioned in the top cap (13), insert the pressure plate (14) between link arms (15).

To assemble hydraulics in the body, follow these instructions: (Refer to Figure 6 on page 11 and Table 2 on page 12.)

Always clean and inspect dismantled parts before re-assembling. Always replace gaskets before re-assembling.

NOTE

Assembly Instructions

Maintenance

14

NOTE

Before adding hydraulic oil, check with your supervisor to ensure that the correct type of hydraulic oil is used. (See Table 3 on page 15 for “Types of Oil for the Hydraulic System.”)

Hydraulic System

To ensure that your hand pallet lift truck is operating efficiently, economically, and safely, it is strongly recommended that a service and maintenance agreement be signed with your Raymond Dealership.

The hand pallet lift truck should be maintained on a regular basis, as set out in the service checks and lubrication diagram. (See Figure 8 on page 20.) Only authorized and trained personnel are permitted to maintain, adjust, or repair the hand pallet lift truck.

Maintenance and Repair

Maintenance

1014322A

The hand pallet lift truck’s hydraulic system is maintenance free. Do not add hydraulic oil unless there is or has been a leak. If additional oil is required, position the forks in the lowered position.

Remove the oil level plug. Refill with hydraulic oil to the plug-hole level. Replace the oil level plug.

Hydraulic Oil Hydraulic Oil E DTE 23 Tellus Oil 27 Regal Oil AR and O

Esso:

Gulf:

Mobil:

Shell:

Texaco:

Texaco:

Shell:

Mobil:

Gulf:

Esso:

BP:

Types of Oil

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

Oil Quantity: 0.34 Liter

Energol HL 65

BP:

Normal Operating Conditions

Table 3. Types of Oil for the Hydraulic System

Low Temp Oil

Hydraulic Oil T 23

DTE 23

Hydraulic Oil C

Hydraulic Oil H

Energol HL 65

Continuous Service in Severe Cold (—15o C and below)

15

Maintenance

Safety Regulations for Maintenance Work

16

Always secure the hand pallet lift truck when carrying out repairs. A badly supported hand pallet lift truck could cause injury.

! WARNING

Before welding or grinding on painted surfaces always sandblast (remove) at least 4-6 in. (102-152 mm) of paint.

Heated paint gives off harmful gases.

! WARNING

Safety Regulations for Maintenance Work

Properly store or dispose of used oil. Follow manufacturer’s instructions.

Properly dispose of used solvents and all other cleaning/washing chemicals. Do not flush down drains. Follow manufacturer’s instructions for proper disposal.

• •

1014322A

Never wear loose fitting objects or jewelry.

Always keep the area where you work clean.

Oil and/or water make the floor slippery.

•

•

Safe maintenance practices conform with the following general guidelines:

Add oil to the filler plug level.

Insufficient hydraulic oil.

17

Change the valve cone and the washer.

Pull up on the fingertip control and hold while pumping the handle several times.

Change the ball, scraper, O-ring, and washer.

Lowering valve does not open properly. Adjust the setting of the valve chain with the adjusting nut.

Leak from the valve cone.

Air lock in the hydraulic system.

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

Lowering action does not function or only functions slowly.

Forks are sinking after every pump stroke.

Leak from the non-return valve.

Adjust the setting of the valve chain with the adjusting nut.

Add oil to the filler plug level.

Pull up on the fingertip control and hold while pumping the handle several times to bleed air from the system.

Action

Air lock in the hydraulic system.

Possible Cause

Forks do not rise although valve handle Insufficient hydraulic oil. is in lifting position.

Lowering valve does not open.

Pump does not take full load.

Condition

Table 4. Troubleshooting

Troubleshooting

Troubleshooting

Troubleshooting

18

Always replace O-rings and sealing washers.

Carefully clean and inspect all dismantled parts.

When overhauling the hydraulic system always do so in a clean environment and properly clean all parts.

NOTE

Sealing ring damaged or worn out.

1014322A

Change the scraper, O-ring, and washer.

Change the U-ring and the O-ring.

Leak from the sealing rings.

Oil leaks from the lowering valve.

Change the valve cone and the washer.

Leak from the valve cone.

Adjust setting of the valve chain with the adjusting nut.

Adjust setting of the valve chain with the adjusting nut.

Action

Lower valve does not close properly.

Possible Cause

Pumping occurs when the valve handle Valve ball is not effective. is in the neutral position.

Forks sink when the handle is in the neutral position.

Condition

Table 4. Troubleshooting (Cont.)

Action

Must have adequate oil level and no leakage. (See page 14.)

Ensure lift, neutral, and lower positions function properly.

Ensure all decals and plates are in place and legible. If not, contact your supervisor or local authorized Raymond Dealer for a replacement.

Ensure steering functions properly.

Lifting/Lowering Decals and Plates

Steering

19

Check for damage. Clean often, removing dirt and any other debris.

Chassis

Action Check for damage. Remove oil, metal chips, and anything else that might cause wear and abrasion.

Check Points Wheels

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

Hydraulic System

Figure 4 on page 7.)

Brakes or Ensure brakes or hand/parking Hand/Parking Brake brake, if equipped, function properly. If parking brake needs adjusting, use the allen key found on the parking brake and turn the adjustment screw clockwise. (See

Check Points

Table 5. Daily Service/Safety Checks

Never neglect the daily service and safety checks. Serious injury may occur. If you discover a fault or damage, report it immediately to your supervisor. Never use a hand pallet lift truck that has faults or is damaged.

! WARNING

Daily Service/Safety Checks

Table 5. Daily Service/Safety Checks (Cont.)

Daily Service/Safety Checks

Lubrication Diagram

20

6

7

4

3

2

1

Decal

Lifting

Neutral

Lowering

1014322A

Legend of Reference Numbers: 1. Hydraulic tank 2. Pressure plate 3. Arm bolt 4. Torsion pipe 5. Push rod 6. Wheel fork, single Wheel fork, bogie 7. Push rod 8. Valve handle

Figure 8. Lubrication Diagram. (See Table 6 on page 21 for the Lubrication Chart)

5

8

Always clean and wash the hand pallet lift truck to ensure its reliability. After washing the hand pallet lift truck, lubricate as indicated in Figure 8.

Lubrication Diagram

Pressure plate

Arm bolt

Torsion pipe

Push rod

Wheel fork, single Wheel fork, bogie

Push rod

Valve handle

2

3

4

5

6

7

8

—

2

2 4

2

1

2

1

—

Lubricant

Wheels—check for wear and damage (tread separation).

Decals and plates—check for proper placement and legibility.

•

•

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

Tow bar—check for damage or fracture.

Greasing Oil

BP: Energrease LS EP 2 ESSO: MP Grease Gulf: Gulflex A Mobile: Mobile Grease 77 Shell: Alvania Grease 2 Texaco: Marfalk All Purpose

See Types of Oil, page 15.

•

* In connection with the monthly lubrication an inspection of the following should be made:

Hydraulic tank

Greasing Points

1

Ref. No.

Number of Greasing Points

Lubrication Chart

Table 6. Lubrication Chart. (See Figure 8 on page 20 for location of reference numbers.)

Once a month *

Once a year

Intervals

21

Lubrication Diagram

Modifications and Additions

22

In order to submit a claim for a warranty you must supply the hand pallet lift truck serial number as well as the date of purchase to your local authorized Raymond Dealer.

Warranty Claim Procedure

Replacement parts should be “Raymond Approved” and obtained from your local authorized Raymond Dealer.

Modifications or additions to this hand pallet lift truck that affect its safe use or operation are not permitted without written approval from the manufacturer.

Modifications and Additions

1014322A

The employer shall ensure that each powered industrial truck operator is competent to operate a powered industrial truck safely, as demonstrated by the successful completion of the training and evaluation specified in this paragraph. (l) (1) (i) Prior to permitting an employee to operate a powered industrial truck (except for training purposes), the employer shall ensure that each operator has successfully completed the training required by this paragraph. (l) (1) (ii)

•

•

In addition, several states have implemented regulations which apply instead of the Federal regulations.

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

The selections cited on the next pages are followed by a reference to the appropriate subparagraph of the regulations.

Because of their wide applicability, this section of your manual lists several parts of the Federal OSHA regulations that might be of particular importance to your workplace. The full text of the Federal regulations can be found in the Code of Federal Regulations at 29 CFR Section 1910.178.

Check with your local OSHA office or provincial Labor Bureau to confirm which regulations govern your workplace.

23

The user shall see that all nameplates and markings are in place and are maintained in a legible condition. (a) (6)

•

The use of forklift trucks in the workplace is governed by various regulations. In the United States, the Federal Occupational Safety and Health Administration (OSHA) has issued regulations which cover the majority of workplaces.

Selected OSHA Regulations for Lift Trucks

Modifications and additions which affect capacity and safe operation shall not be performed by the customer or user without manufacturers prior written approval.

Capacity, operation and maintenance instruction plates, tags or decals shall be changed accordingly. (a) (3)

•

Selected OSHA Regulations for Lift Trucks

Selected OSHA Regulations for Lift Trucks

Training shall consist of a combination of formal instruction (e.g. lecture, discussion, interactive computer learning, videotape, written material), practical training (demonstrations performed by the trainer and practical exercises performed by the trainee), and evaluation of the operator’s performance in the workplace. (l) (2) (B) (ii) [Editorial Note: For required training program content, refer to (l) (3) (i) (A-M) and (l) (3) (ii) (A-I).]

Refresher training, including an evaluation of the effectiveness of that training, shall be conducted as required by paragraph (l) (4) (ii) to ensure that the operator has the knowledge and skills needed to operate the powered industrial truck safely. (l) (4) (i)

An evaluation of each powered industrial truck operator’s performance shall be conducted at least once every three years. (l) (4) (iii)

•

•

•

24

Trainees may operate a powered industrial truck only under the direct supervision of persons who have the knowledge, training, and experience to train operators and evaluate their competence and where such operation does not endanger the trainee or other employees. (l) (2) (i) (A) (B)

•

Brakes shall be set and wheel blocks shall be in place to prevent movement of trucks, trailers or railroad cars while loading or unloading.

Fixed jacks may be necessary to support a semitrailer when the trailer is not coupled to a tractor. The flooring of trucks, trailers, and railroad cars shall be checked for breaks and weakness before they are driven onto. (m) (7) Only approved industrial trucks shall be used in hazardous locations. (m) (11) All traffic regulations shall be observed, including authorized plant speed limits. A safe distance shall be maintained approximately three truck lengths from the truck ahead, and the truck shall be kept under control at all times. (n) (1)

•

• •

1014322A

The employer shall prohibit arms or legs from being placed between the uprights of the mast or outside the running lines of the truck. (m) (4)

The employer shall certify that each operator has been trained and evaluated as required by this paragraph (l). The certification shall include the name of the operator, the date of the training, the date of the evaluation, and the identity of the person(s) performing the training or evaluation. (l) (6)

•

•

Under all travel conditions the truck shall be operated at a speed that permits it to be brought to a stop in a safe manner. (n) (8)

Stunt driving and horseplay shall not be permitted. (n) (9)

If at any time a powered industrial truck is found to be in need of repair, defective, or in any way unsafe, the truck shall be taken out of service until it has been restored to safe operating condition. (p) (1)

Any power-operated industrial truck not in safe operating condition shall be removed from service. All repairs shall be made by authorized personnel. (q) (1)

All parts of any such industrial truck requiring replacement shall be replaced only by parts equivalent as to safety with those used in the original design. (q) (5)

•

•

•

•

•

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

The driver shall be required to slow down and sound the horn at cross aisles and other locations where vision is obstructed. If the load being carried obstructs forward view, the driver shall be required to travel with the load trailing. (n) (4)

• •

25

Industrial trucks shall be examined before being placed in service, and shall not be placed in service if the examination shows any condition adversely affecting the safety of the truck. Such examination shall be made at least daily. Where powered industrial trucks are used on a round-the-clock basis, they shall be examined after each shift. Defects when found shall be immediately reported and corrected. (q) (7)

Selected OSHA Regulations for Lift Trucks

Original Equipment Warranty Policy for the Model RJ50 Hand

Frame, weld joints, push rods, and wheel forks (excluding wearable, wear points, and bushings) Hydraulic pumps and valves, including spools (excluding seals and contamination) Cylinders, including rod and barrel (excluding seals)

Grease fittings Seals Bushings and bearings

26

Components found to be defective by an authorized Raymond Dealer during the warranty period will be replaced or repaired.

Replacement components installed during the warranty period are warranted for the balance of the Original Equipment Warranty period, or 30 days, whichever is longer. Additionally, all freight charges involved in the replacement or repair of a defective component will be paid by The Raymond Corporation, provided that the replacement or repair is made by an authorized Raymond Dealer. Labor, transportation of the product to and from the Raymond Dealer, and local taxes are excluded.

• • •

Wearable Components Covered — Thirty (30) days, unlimited hours, after date-of-purchase on the following:

•

•

•

Two (2) years, unlimited hours parts warranty after date-of-purchase on the following:

against defects in material and workmanship as follows:

Your Raymond ® hand pallet lift truck, Model RJ50, is warranted

Original Equipment Warranty Policy for the Model RJ50 Hand Pallet Lift Truck

The warranty does not apply to the following: Attachments or accessories Defects or damage caused by the lack of scheduled maintenance as described in the maintenance manual Equipment or parts subjected to overload, misuse, abuse, neglect, alteration, or accident Normal replacement of service items, such as wheels and tires Problems in the hydraulic systems caused by contamination, such as water or dust

1014322A

FOWR-00010/10M/jwr/05-2003

Raymond is a trademark of The Raymond Corporation. © Copyright 2003 The Raymond Corporation, Greene, New York 13778 All Rights Reserved Printed in the U.S.A. 5/03 FOWR-00010

EXCEPT FOR THE RAYMOND ORIGINAL EQUIPMENT WARRANTY, THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED, OR STATUTORY. THERE ARE NO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. In no event shall The Raymond Corporation be liable for incidental, special, or consequential damages.

Notwithstanding any other language contained herein, this warranty is expressly voided without any further notice if any modification is made to the Raymond equipment, or if additional components or devices are added to the Raymond equipment, without prior approval having been granted in writing by The Raymond Corporation.

The Raymond Corporation reserves the right to make changes and improvements in design without making changes to previously manufactured vehicles.

•

•

•

• • •

M

T

Warranty Claim Procedure 22

W

Troubleshooting 17 Typical Hand Pallet Lift Truck Hydraulic Plate 5 Typical Hand Pallet Lift Truck Machine Plate 5

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

Lifting The Hand Pallet Lift Truck 4 Lubrication Diagram 20

L

Hand Pallet Lift Truck Rating 5 Handling The Load 8 Hydraulic Plate 5 Hydraulic System 14

H

Fingertip Control 6

F

Safe Use of Hand Pallet Lift Truck 2 Safety First 2 Safety Regulations 2 Safety Regulations for Maintenance Work 16 Safety Rules 2–4 Safety Signals and Statements 1

S

D

Daily Service/Safety Checks 19 Delivery Inspection 1

P

C

Parking Brake (Model RJ50-PB) 7 Parking the Hand Pallet Lift Truck 10

Operating Instructions 6 OSHA Regulations 23

Control Handle 6

O

Machine Plate 5 Maintenance 14 Maintenance and Repair 14 Modifications and Additions 22

Assembling Hydraulics In The Body 13 Assembling The Tow Bar 12 Assembly Instructions 10 Assembly Tools 13

A

Alphabetical Index

27

Alphabetical Index

Alphabetical Index 28 1014322A

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

Major Truck Components ......................................................................................................................31 Recommended Spare Parts List...............................................................................................................32 Hardware Parts List ..............................................................................................................................34 Fork Frame - Model RJ50-SS ..................................................................................................................36 Fork Frame - Model RJ50-K....................................................................................................................40 Fork Frame - Models RJ50/RJ50-PB ........................................................................................................44 Driver Controls (Mechanical) - Models RJ50/RJ50-PB ...............................................................................48 Driver Controls (Mechanical) - Model RJ50-SS .........................................................................................50 Driver Controls (Mechanical) - Model RJ50-K ...........................................................................................52 Brake Controls, Parking Brake - Model RJ50-PB........................................................................................54 Hoses, Pipes, Chains, Wires - Model RJ50-PB..........................................................................................55 Brake Drum, Disc Assembly - Model RJ50-PB ...........................................................................................56 Brake Drum, Disc Assembly - Model RJ50-PB ...........................................................................................58 Fork/Support Arm Wheels - Model RJ50.................................................................................................60 Fork/Support Arm Wheels - Model RJ50.................................................................................................62 Fork/Support Arm Wheels - Models RJ50-SS/RJ50-K................................................................................64 Fork/Support Arm Wheels - Models RJ50-SS/RJ50-K................................................................................66 Wheel Locating Points (Single Wheel) - Models RJ50/RJ50-PB...................................................................68 Wheel Locating Points (Single Wheel) - Models RJ50-SS/RJ50-K ................................................................70 Wheel Locating Points (Bogiewheel) - Model RJ50 ...................................................................................72 Wheel Locating Points (Bogiewheel) - Models RJ50-SS/RJ50-K...................................................................74 Guide Wheels - Models RJ50/RJ50-PB ...................................................................................................76 Guide Wheels - Model RJ50-SS .............................................................................................................78 Guide Wheels - Model RJ50-PB .............................................................................................................80

Parts Catalog Table of Contents

29

Parts Catalog Table of Contents

Parts Catalog Table of Contents

30

Guide Wheels - Models RJ50/RJ50-PB/RJ50-K ........................................................................................82 Guide Wheels - Model RJ50-SS .............................................................................................................84 Steering Wheel (Standard Brake) - Model RJ50-PB ...................................................................................86 Steering Wheel - Model RJ50 ................................................................................................................88 Steering Wheel - Models RJ50-SS/RJ50-K ...............................................................................................90 Steering Wheel (Deadman Grip) - Model RJ50-PB....................................................................................92 Steering Arm/Wheel/Lever - Model RJ50 ...............................................................................................94 Steering Arm/Wheel/Lever - Model RJ50-SS ...........................................................................................96 Steering Arm/Wheel/Lever - Model RJ50-K.............................................................................................98 Steering Arm/Wheel/Lever - Model RJ50-PB .........................................................................................100 Manual Hydraulic - Model RJ50 ..........................................................................................................102 Manual Hydraulic - Models RJ50-SS/RJ50-K..........................................................................................103 Manual Hydraulic - Model RJ50-PB ......................................................................................................105 Housing - Models RJ50/RJ50-PB ..........................................................................................................106 Housing - Models RJ50-SS/RJ50-K .......................................................................................................108 Lift Cylinder/Lift Piston - Model RJ50 ....................................................................................................110 Lift Cylinder/Lift Piston - Models RJ50-SS/RJ50-K....................................................................................112 Pump - Models RJ50/RJ50-PB ..............................................................................................................114 Pump - Models RJ50-SS/RJ50-K ...........................................................................................................116 Valve - Models RJ50/RJ50-PB ..............................................................................................................118 Valve - Models RJ50-SS/RJ50-K ...........................................................................................................120

1014322A

Chassis

Steering System

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

Major Truck Components

Wheel System

Hydraulic System

Drive Controls

Brake System

31

0

Major Truck Components

Recommended Spare Parts List

Part No.

Qty.

Page

32

Ball Bearing (Stainless Steel)...........28949 ..................4 ........65 Ball bearing (Stainless Steel)...........28949 ..................4 ........67 Ball Bearing .................................20018 ..................1 ........42 Ball Bearing .................................20018 ..................1 ........46 Ball bearing .................................22053 ..................8 ........63 Ball .............................................22757 ..................2 ........49 Ball .............................................22757 ..................2 ........51 Ball .............................................22757 ..................2 ........53 Bushing........................................20787 ..................1 ........57 Bushing........................................20787 ..................1 ........59 Bushing........................................22107 ..................2 ......101 Bushing........................................22107 ..................2 ........95 Bushing........................................22107 ..................2 ........97 Bushing........................................22107 ..................2 ........99 Bushing........................................22108 ..................1 ......101 Bushing........................................22108 ..................1 ........95 Bushing........................................22108 ..................1 ........97 Bushing........................................22108 ..................1 ........99 Bushing........................................30018 ..................2 ........37 Bushing........................................30018 ..................2 ........41 Bushing........................................30018 ..................2 ........45 Bushing........................................30023 ..................4 ........37 Bushing........................................30023 ..................4 ........41 Bushing........................................30023 ..................4 ........45 Bushing........................................47117 ..................4 ........37 Bushing........................................47117 ..................4 ........41 Bushing........................................47117 ..................4 ........45 Bushing........................................47167 ..................2 ........37 Bushing........................................47167 ..................2 ........41 Bushing........................................47167 ..................2 ........45 Bushing........................................51805 ..................4 ........69 Bushing........................................51805 ..................4 ........71 Bushing........................................51805 ..................4 ........73

Description

Recommended Spare Parts List Part No.

Qty.

Page

1014322A

Bushing ....................................... 51805 .................. 4........ 75 Clamp Complete .......................... 159845 ................ 2........ 46 Clamp......................................... 129085 ................ 2........ 79 Distance Tube............................... 47151 .................. 2........ 79 Distance Tube............................... 47151 .................. 2........ 83 Fitting, Grease ............................. 22410 .................. 2........ 71 Fitting, Grease ............................. 22410 .................. 6........ 75 Fitting, Grease ............................. 27662 .................. 1...... 107 Fitting, Grease ............................. 27662 .................. 1...... 109 Fitting, Grease ............................. 27662 .................. 2........ 37 Fitting, Grease ............................. 27662 .................. 2........ 41 Fitting, Grease ............................. 27662 .................. 2........ 46 Fitting, Grease ............................. 27662 .................. 2........ 69 Fitting, Grease ............................. 27662 .................. 2........ 71 Fitting, Grease ............................. 27662 .................. 2........ 73 Fitting, Grease ............................. 27662 .................. 2........ 75 Fitting, Grease ............................. 27662 .................. 4........ 37 Fitting, Grease ............................. 27662 .................. 4........ 41 Fitting, Grease ............................. 27662 .................. 4........ 73 Fitting, Grease ............................. 27662 .................. 5........ 45 Locking Pin (Stainless Steel)............ 28573 .................. 2...... 109 Locking Pin (Stainless Steel)............ 28573 .................. 4........ 71 Locking Pin (Stainless Steel)............ 28573 .................. 4........ 75 Locking Pin .................................. 20001 .................. 2...... 107 Locking Pin .................................. 20001 .................. 4........ 69 Locking Pin .................................. 20001 .................. 4........ 73 Locking Pin .................................. 20014 .................. 2........ 87 Locking Pin .................................. 20014 .................. 2........ 93 Locking Pin .................................. 20071 .................. 1...... 101 Locking Pin .................................. 20071 .................. 2........ 95 Locking Pin .................................. 20104 .................. 1........ 49 Locking Pin .................................. 20105 .................. 1........ 49 Locking Pin .................................. 20105 .................. 1........ 53

Description

0

Part No.

Qty.

Page

Part No.

Qty.

Page

Sealing........................................20066 .................. 1 ......113 Sleeve .........................................54140 .................. 1 ........49 Spring .........................................39106 .................. 1 ......119 Spring .........................................39106 .................. 1 ......121 Spring .........................................42631 .................. 1 ........49 Spring .........................................42631 .................. 1 ........51 Spring .........................................42631 .................. 1 ........53 Spring .........................................47071 .................. 1 ......119 Spring .........................................47071 .................. 1 ......121 Spring .........................................47089 .................. 1 ........49 Spring .........................................47089 .................. 1 ........51 Spring .........................................47089 .................. 1 ........53 Spring .........................................49631 .................. 1 ........57 Spring .........................................49631 .................. 1 ........59 Spring .........................................65245 .................. 1 ......115 Spring .........................................66629 .................. 1 ......117 Stay Ring .....................................47039 .................. 1 ......111 Stay Ring .....................................47039 .................. 1 ......113 U-Ring .........................................21065 .................. 1 ......115 U-Ring .........................................21065 .................. 1 ......117 U-Ring .........................................22034 .................. 1 ......111 U-Ring .........................................22034 .................. 1 ......113 U-Ring .........................................22318 .................. 1 ......119 U-Ring .........................................22318 .................. 1 ......121

Description

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

Locking Pin .................................. 20105.................. 1........ 54 Locking Pin .................................. 20461.................. 1...... 101 Locking Pin .................................. 20461.................. 1........ 95 Locking Pin .................................. 20461.................. 1........ 99 Locking Pin .................................. 28569.................. 1........ 51 Locking Pin .................................. 28572.................. 2........ 97 Locking Pin .................................. 28572.................. 2........ 99 Locking Pin .................................. 28575.................. 1...... 109 Locking Pin .................................. 28576.................. 1........ 51 Locking Pin .................................. 28578.................. 1........ 97 Locking Pin .................................. 28689.................. 1...... 107 Locking Pin .................................. 28689.................. 1........ 57 Locking Pin .................................. 28689.................. 1........ 59 Locking Ring ................................ 20101.................. 1...... 111 O-Ring ........................................ 21024.................. 1...... 109 O-Ring ........................................ 22032.................. 1...... 119 O-Ring ........................................ 22032.................. 1...... 121 Pin.............................................. 144260................ 1........ 57 Pin.............................................. 144260................ 1........ 59 Pipe............................................ 51307.................. 1........ 51 Pipe............................................ 51307.................. 1........ 53 Sealing Ring ................................ 21060.................. 1...... 115 Sealing Ring ................................ 21060.................. 1...... 117 Sealing ....................................... 20066.................. 1...... 111

Description

33

Recommended Spare Parts List

Hardware Parts List

Part No.

Qty.

34

Arm Bolt ............................................. 138186 ......................4 Arm Bolt ............................................. 166701 ......................2 Clip Nut.............................................. 29995 ........................2 Locking Ring........................................ 20011 ........................1 Locking Ring........................................ 20019 ........................8 Locking Ring........................................ 20041 ........................3 LLocking Ring....................................... 20043 ........................1 Locking Ring........................................ 20101 ........................1 Locking Ring........................................ 28570 ........................1 Locking Ring........................................ 28571 ........................2 Locking Ring........................................ 28574 ........................1 Nut .................................................... 20016 ........................2 Nut .................................................... 20433 ........................2 Nut .................................................... 21094 ........................3 Nut .................................................... 28582 ........................2 Nut .................................................... 47037 ........................1

Description

Hardware Parts List Part No.

Qty.

0

1014322A

Nut .................................................... 49918........................ 1 Screw ................................................ 20184........................ 2 Screw ................................................ 20345........................ 2 Screw ................................................ 21385........................ 2 Screw ................................................ 28581........................ 2 Screw ................................................ 43713........................ 2 Washer .............................................. 20013........................ 2 Washer .............................................. 20404........................ 2 Washer .............................................. 28583........................ 4 Washer .............................................. 29932........................ 2 Washer .............................................. 37218........................ 2 Washer .............................................. 47050........................ 2 Washer .............................................. 47450........................ 1 Washer .............................................. 47995........................ 3 Washer .............................................. 49878........................ 1

Description

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

35

Hardware Parts List

Fork Frame - Model RJ50-SS

36

31

29

27

32

30

28

11

13

14

12 19

17

12

17

8

19

Figure 1. Fork Frame - Model RJ50-SS

Fork Frame - Model RJ50-SS

4

15 23

7

4 16

6

3

7

24

5

18

0380-022

5

1014322A

17

0

QTY Push Rod Complete (36 in. fork length) Push Rod Complete (48 in. fork length) Bushing Bushing Torsion Tube Complete (20.5 in. fork width) Torsion Tube Complete (27 in. fork width) Bushing Bushing Locking Pin Locking Pin Ear Axle for Torsion Tube (20.5 in. fork width) Axle for Torsion Tube (27 in. fork width) Arm Bolt Washer Fitting, Grease Axle (Stainless Steel) Ear Fitting, Grease Locking Pin (Stainless Steel) Insert

DESCRIPTION

List 1: Fork Frame - Model RJ50-SS

124962-091 159339 30023 47117 66658 66692 47167 30018 28579 28644 131675 49882 51501 138186 28583 27662 128507 130056 27662 28573 47997

PART NUMBER

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

2 2 4 4 5 4 6 1 1 7 2 8 2 11 1 12 4 13 2 14 1 1 15 2 16 2 17 4 18 2 19 2 23 2 24 2 27 1 R= Recommended Spare

FIGURE 1 ITEM NO. 3

R

R

R R

R R

USED ON

37

Fork Frame - Model RJ50-SS

Fork Frame - Model RJ50-SS

38

FIGURE 1 QTY ITEM NO. 28 1 29 1 30 1 31 1 32 1 R= Recommended Spare Housing Locking Ring Ball Bearing Washer Locking Ring

DESCRIPTION

List 1: Fork Frame - Model RJ50-SS

47996 20041 20018 47995 28571

PART NUMBER

1014322A

USED ON

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

39

Fork Frame - Model RJ50-SS

Fork Frame - Model RJ50-K

40

31

29

27

32

30

28

11

13

12

14

19

17

12

8

17

19

Figure 2. Fork Frame - Model RJ50-K

Fork Frame - Model RJ50-K

4

15 23

7

4 16 16

6

3

7

24

5

5

0380-023

18

1014322A

17

1

QTY Push Rod Complete (36 in. fork length) Push Rod Complete (48 in. fork length) Bushing Bushing Torsion Tube Complete (20.5 in. fork width) Torsion Tube Complete (27 in. fork width) Bushing Bushing Locking Pin Locking Pin Ear Axle for Torsion Tube (20.5 in. fork width) Axle for Torsion Tube (27 in. fork width) Arm Bolt Washer Fitting, Grease Axle (Stainless Steel) Ear Fitting, Grease Locking Pin (Stainless Steel) Insert

DESCRIPTION

List 2: Fork Frame - Model RJ50-K

124962-091 159339 30023 47117 66658 66692 47167 30018 28579 20014 134752 49882 51501 138186 28583 27662 128507 134753 27662 28573 47997

PART NUMBER

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

2 2 4 4 5 4 6 1 1 7 2 8 2 11 1 12 4 13 2 14 1 1 15 2 16 2 17 4 18 2 19 2 23 2 24 2 27 1 R= Recommended Spare

FIGURE 2 ITEM NO. 3

R

R

R R

R R

41

USED ON

Fork Frame - Model RJ50-K

Fork Frame - Model RJ50-K

42

FIGURE 2 QTY ITEM NO. 28 1 29 1 30 1 31 1 32 R= Recommended Spare 47996 20041 20018 47995 28571

Housing Locking Ring Ball Bearing Washer Locking Ring

DESCRIPTION

List 2: Fork Frame - Model RJ50-K

PART NUMBER

1014322A

R

USED ON

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

43

Fork Frame - Model RJ50-K

Fork Frame - Models RJ50/RJ50-PB

44

31

29

27

32

30

28

13

34

12

14

19

17

12

17

8

19

4

15

7

23

Figure 3. Fork Frame - Models RJ50/RJ50-PB

21

22

20

33

11

Fork Frame - Models RJ50/RJ50-PB

4 16 16

6

3

7

24

5

5

0380-045

18

17

1014322A

2

QTY Push Rod Complete (36 in. fork length) Push Rod Complete (42 in. fork length) Push Rod Complete (72 in. fork length) Push Rod Complete (60 in. fork length) Push Rod Complete (48 in. fork length) Bushing Bushing Torsion Tube Complete (20.5 in. fork width) Torsion Tube Complete (27 in. fork width) Bushing Bushing Locking Pin Locking Pin Ear Axle for Torsion Tube (20.5 in. fork width) Axle for Torsion Tube (27 in. fork width) Arm Bolt Washer Fitting, Grease Axle

DESCRIPTION

List 3: Fork Frame - Models RJ50/RJ50-PB

109566-091 109566-107 113990-183 151980-152 157213 30023 47117 64180 64183 47167 30018 22128 20014 134752 47156 47157 166701 20013 27662 126131

PART NUMBER

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

2 2 2 2 2 4 4 5 4 6 1 1 7 2 8 2 11 1 12 4 13 2 14 1 1 15 2 16 2 17 5 18 2 A= Fork Length Over 60 in.

R= Recommended Spare

FIGURE 3 ITEM NO. 3

R

R R

R R

45

USED ON

Fork Frame - Models RJ50/RJ50-PB

Fork Frame - Models RJ50/RJ50-PB

46

FIGURE 3 QTY ITEM NO. 19 2 20 1 21 2 22 2 23 2 24 2 27 1 28 1 29 1 30 1 31 1 32 1 33 2 34 2 A= Fork Length Over 60 in.

R= Recommended Spare Ear Clamp Screw Washer Fitting, Grease Locking Pin Insert Housing Locking Ring Ball Bearing Washer Locking Ring Lamina Clamp Complete

DESCRIPTION

List 3: Fork Frame - Models RJ50/RJ50-PB

134753 159209 20184 20404 27662 20001 47997 47996 20041 20018 47995 20076 159208 159845

PART NUMBER

1014322A

A A, R

R

A A A R

USED ON

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

47

Fork Frame - Models RJ50/RJ50-PB

Driver Controls (Mechanical) - Models RJ50/RJ50-PB

48

13

19

12

18 17

11

21

Figure 4. Driver Controls (Mechanical) - Models RJ50/RJ50-PB

14

12

16

Driver Controls (Mechanical) - Models RJ50/RJ50-PB

20

0640-023

1014322A

3

QTY Plastic Handle Aluminum Handle Ball Sleeve Spring Locking Pin Nut Valve Bar (Complete) Spring Lowering Arm Locking Pin

DESCRIPTION

List 4: Driver Controls (Mechanical) - Models RJ50/RJ50-PB

210717 47083/ALM 22757 51307 47089 20105 21094 17469 42631 47070 20104

PART NUMBER

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

1 1 12 2 13 1 14 1 16 1 17 1 18 1 19 1 20 1 21 1 R= Recommended Spare

FIGURE 4 ITEM NO. 11

R

R

R R R R

49

USED ON

Driver Controls (Mechanical) - Models RJ50/RJ50-PB

Driver Controls (Mechanical) - Model RJ50-SS

50

14 13

19

12

18 17

11

21

Figure 5. Driver Controls (Mechanical) - Model RJ50-SS

12

16

Driver Controls (Mechanical) - Model RJ50-SS

20

0640-024

1014322A

4

QTY Plastic Handle Aluminum Handle Ball Pipe Spring Locking Pin Nut Valve Bar (Complete) Spring Lowering Arm Locking Pin

DESCRIPTION

List 5: Driver Controls (Mechanical) - Model RJ50-SS

210717 47083/ALM 22757 51307 47089 28569 21094 129206 42631 49888 28576

PART NUMBER

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

1 1 12 2 13 1 14 1 16 1 17 1 18 1 19 1 20 1 21 1 R= Recommended Spare

FIGURE 5 ITEM NO. 11

R

R

R R R R

51

USED ON

Driver Controls (Mechanical) - Model RJ50-SS

Driver Controls (Mechanical) - Model RJ50-K

52

14 13

19

12

18 17

11

21

20

Figure 6. Driver Controls (Mechanical) - Model RJ50-K

12

16

Driver Controls (Mechanical) - Model RJ50-K

0640-025

1014322A

5

QTY Plastic Handle Aluminum Handle Ball Pipe Spring Locking Pin Nut Valve Bar (Complete) Spring Lowering Arm Locking Pin

DESCRIPTION

List 6: Driver Controls (Mechanical) - Model RJ50-K

210717 47083/ALM 22757 51307 47089 20105 21094 129206 42631 49888 28576

PART NUMBER

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

1 1 12 2 13 1 14 1 16 1 17 1 18 1 19 1 20 1 21 1 R= Recommended Spare

FIGURE 6 ITEM NO. 11

R

R

R R R R

53

USED ON

Driver Controls (Mechanical) - Model RJ50-K

Brake Controls, Parking Brake - Model RJ50-PB

54

Bracket Handle Locking Pin

DESCRIPTION

List 7: Brake Controls, Parking Brake - Model RJ50-PB

FIGURE 7 QTY PART NUMBER ITEM NO. 11 1 49624 12 1 49621 13 1 20105 R= Recommended Spare

Figure 7. Brake Controls, Parking Brake - Model RJ50-PB

11

12

13

Brake Controls, Parking Brake - Model RJ50-PB

R

USED ON

3310-005

1014322A

6

150785

1

Brake Wire

DESCRIPTION

List 8: Hoses, Pipes, Chains, Wires - Model RJ50-PB

PART NUMBER

QTY

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

FIGURE 8 ITEM NO. 11

Figure 8. Hoses, Pipes, Chains, Wires - Model RJ50-PB

11

Hoses, Pipes, Chains, Wires - Model RJ50-PB

3330-009

USED ON

55

7

Hoses, Pipes, Chains, Wires - Model RJ50-PB

Brake Drum, Disc Assembly - Model RJ50-PB

56

18

15

16 13 17

20

12

22

21

11

Figure 9. Brake Drum, Disc Assembly - Model RJ50-PB

19

14

23

Brake Drum, Disc Assembly - Model RJ50-PB

12

3360-002

1014322A

8

156523 156524 156200 156201 144436 49631 144260 20787 20016 158776 22353 144440 28689 144441 29995

1 1 1 1 1 1 1 1 1 1

Brake Shield (Left Complete) Brake Shield (Right complete) Brake Shield (Left) Brake Shield (Right) Link Spring Pin Bushing Nut Axle Brake Link Axle Locking Pin Axle Clip Nut

DESCRIPTION

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

List 9: Brake Drum, Disc Assembly - Model RJ50-PB

PART NUMBER

QTY

13 14 15 16 17 18 19 20 1 21 1 22 1 23 2 R= Recommended Spare

12

FIGURE 9 ITEM NO. 11

R

R R R

57

USED ON

Brake Drum, Disc Assembly - Model RJ50-PB

Brake Drum, Disc Assembly - Model RJ50-PB

58

18

15

13 17

25

12

22

24

20

21

11

Figure 10. Brake Drum, Disc Assembly - Model RJ50-PB

19

14

23

Brake Drum, Disc Assembly - Model RJ50-PB

22

3360-003

1014322A

9

158324 158325 158382 158383 158320 49631 144260 20787 20016 158776 22353 144440 28689 144441 29995 158776 49631

1 1 1 1 1 1 1 1 1 1

Brake Shield (Left Complete) Brake Shield (Right complete) Brake Shield (Left) Brake Shield (Right) Link Spring Pin Bushing (Not Shown) Nut Axle Brake Link Axle Locking Pin Axle Clip Nut Axle Spring

DESCRIPTION

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

List 10: Brake Drum, Disc Assembly - Model RJ50-PB

PART NUMBER

QTY

13 14 15 16 17 18 19 20 1 21 1 22 1 23 2 24 2 25 2 R= Recommended Spare

12

FIGURE 10 ITEM NO. 11

R

R

R R R

59

USED ON

Brake Drum, Disc Assembly - Model RJ50-PB

Fork/Support Arm Wheels - Model RJ50

60

1

Figure 11. Fork/Support Arm Wheels - Model RJ50

Fork/Support Arm Wheels - Model RJ50

11 2

3550-017

11

1014322A

10

167599 167602 167605 167601 111467 119990 129911 16752 16730

2 2 2 2 2 2 2 2 4

Wheel Complete Wheel Complete Wheel Complete Wheel Complete Wheel Body Wheel Body Wheel Body Wheel Body Ball Bearing

DESCRIPTION

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

List 11: Fork/Support Arm Wheels - Model RJ50

PART NUMBER

QTY

11 A= Vulkollan B= Nylon C= Polyurethane D= Steel R= Recommended Spare

2

FIGURE 11 ITEM NO. 1

A B C D D A C B R

61

USED ON

Fork/Support Arm Wheels - Model RJ50

Fork/Support Arm Wheels - Model RJ50

62

Figure 12. Fork/Support Arm Wheels - Model RJ50

1

Fork/Support Arm Wheels - Model RJ50

11 2

3550-020

11

1014322A

11

167608 167606 167610 167607 129912 47164 47980 65827 16730

4 4 4 4 4 4 4 4 8

Wheel Complete Wheel Complete Wheel Complete Wheel Complete Wheel Body Wheel Body Wheel Body Wheel Body Ball bearing

DESCRIPTION

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

List 12: Fork/Support Arm Wheels - Model RJ50

PART NUMBER

QTY

11 A= Nylon B= Steel C= Polyurethane D= Vulkollan R= Recommended Spare

2

FIGURE 12 ITEM NO. 1

A B C D C A B D R

63

USED ON

Fork/Support Arm Wheels - Model RJ50

Fork/Support Arm Wheels - Models RJ50-SS/RJ50-K

64

11

Figure 13. Fork/Support Arm Wheels - Models RJ50-SS/RJ50-K

1

Fork/Support Arm Wheels - Models RJ50-SS/RJ50-K

2

3550-032

11

1014322A

12

167598 167615 159725 159726 167601 119990 129911 47153 28949

2 2 2 2 2 2 2 2 4

Wheel Complete Wheel Complete Wheel Complete Wheel Complete Wheel Body Wheel Body Wheel Body Wheel Body Ball Bearing (Stainless Steel)

DESCRIPTION

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

List 13: Fork/Support Arm Wheels - Models RJ50-SS/RJ50-K

PART NUMBER

QTY

11 A= Nylon B= Polyurethane C= Steel D= Vulkollan R= Recommended Spare

2

FIGURE 13 ITEM NO. 1

A B C D C D B A R

65

USED ON

Fork/Support Arm Wheels - Models RJ50-SS/RJ50-K

Fork/Support Arm Wheels - Models RJ50-SS/RJ50-K

66

11

Figure 14. Fork/Support Arm Wheels - Models RJ50-SS/RJ50-K

1

Fork/Support Arm Wheels - Models RJ50-SS/RJ50-K

2

3550-033

11

1014322A

13

167613 136233 136234 159727 167728 47164 47980 65827 28949

4 4 4 4 4 4 4 4 4

Wheel Complete Wheel Complete Wheel Complete Wheel Complete Wheel Body Wheel Body Wheel Body Wheel Body Ball bearing (Stainless Steel)

DESCRIPTION

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

List 14: Fork/Support Arm Wheels - Models RJ50-SS/RJ50-K

PART NUMBER

QTY

11 A= Nylon B= Polyurethane C= Steel D= Vulkollan R= Recommended Spare

2

FIGURE 14 ITEM NO. 1

A B C D B A C D R

67

USED ON

Fork/Support Arm Wheels - Models RJ50-SS/RJ50-K

Wheel Locating Points (Single Wheel) - Models RJ50/RJ50-PB

68

11

13

14

12

Figure 15. Wheel Locating Points (Single Wheel) - Models RJ50/RJ50-PB

13

19

Wheel Locating Points (Single Wheel) - Models RJ50/RJ50-PB

16

3570-023

1014322A

14

Wheel Fork Axle Locking Pin Bushing Axle Fitting, Grease

DESCRIPTION

List 15: Wheel Locating Points (Single Wheel) - Models RJ50/RJ50-PB

130685 47134 20001 51805 47133 27662

PART NUMBER

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

FIGURE 15 QTY ITEM NO. 11 2 12 2 13 4 14 4 16 2 19 2 R= Recommended Spare

R

R R

69

USED ON

Wheel Locating Points (Single Wheel) - Models RJ50/RJ50-PB

Wheel Locating Points (Single Wheel) - Models RJ50-SS/RJ50-K

70

11

13

14

12

Figure 16. Wheel Locating Points (Single Wheel) - Models RJ50-SS/RJ50-K

13

19

Wheel Locating Points (Single Wheel) - Models RJ50-SS/RJ50-K

16

3570-024

1014322A

15

Wheel Fork Axle (Stainless Steel) Locking Pin (Stainless Steel) Bushing Axle (Stainless Steel) Fitting, Grease Fitting, Grease (Not Shown)

DESCRIPTION

List 16: Wheel Locating Points (Single Wheel) - Models RJ50-SS/RJ50-K

135951 131676 28573 51805 51479 27662 22410

PART NUMBER

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

FIGURE 16 QTY ITEM NO. 11 2 12 2 13 4 14 4 16 2 19 2 20 2 R= Recommended Spare

R R

R R

71

USED ON

Wheel Locating Points (Single Wheel) - Models

Wheel Locating Points (Bogiewheel) - Model RJ50

72

11 14

13

12

22

23

16

Figure 17. Wheel Locating Points (Bogiewheel) - Model RJ50

13

19

Wheel Locating Points (Bogiewheel) - Model RJ50

20

22

3570-026

21

1014322A

16

Wheel Fork Axle Locking Pin Bushing Axle Fitting, Grease Bogie Fork Axle Locking Pin Fitting, Grease

DESCRIPTION

List 17: Wheel Locating Points (Bogiewheel) - Model RJ50

130685 47134 20001 51805 47133 27662 126742 47162 20001 27662

PART NUMBER

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

FIGURE 17 QTY ITEM NO. 11 2 12 2 13 4 14 4 16 2 19 2 20 2 21 4 22 8 23 4 R= Recommended Spare

R R

R

R R

73

USED ON

Wheel Locating Points (Bogiewheel) - Model RJ50

Wheel Locating Points (Bogiewheel) - Models RJ50-SS/RJ50-K

74

11 14

13

12

16

Figure 18. Wheel Locating Points (Bogiewheel) - Models RJ50-SS/RJ50-K

13

19

22

23

Wheel Locating Points (Bogiewheel) - Models RJ50-SS/RJ50-K

20

22

3570-027

21

1014322A

17

Wheel Fork Axle (Stainless Steel) Locking Pin (Stainless Steel) Bushing Axle (Stainless Steel) Fitting, Grease Bogie Fork Axle (Stainless Steel) Locking Pin (Stainless Steel) Fitting, Grease Fitting, Grease (Not Shown)

DESCRIPTION

List 18: Wheel Locating Points (Bogiewheel) - Models RJ50-SS/RJ50-K

135951 131676 28573 51805 51479 27662 128493 49884 28573 27662 22410

PART NUMBER

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

FIGURE 18 QTY ITEM NO. 11 2 12 2 13 4 14 4 16 2 19 2 20 2 21 4 22 4 23 2 24 6 R= Recommended Spare R R R

R

R R

75

USED ON

Wheel Locating Points (Bogiewheel) - Models RJ50-SS/RJ50-K

Guide Wheels - Models RJ50/RJ50-PB

76

FIGURE 19 ITEM NO. 2

2

65601

4

Wheel

DESCRIPTION

List 19: Guide Wheels - Models RJ50/RJ50-PB

PART NUMBER

QTY

Figure 19. Guide Wheels - Models RJ50/RJ50-PB

Guide Wheels - Models RJ50/RJ50-PB

3580-002

1014322A

USED ON

18

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

77

Guide Wheels - Models RJ50/RJ50-PB

Guide Wheels - Model RJ50-SS

78

12 2 13 11

Figure 20. Guide Wheels - Model RJ50-SS

Guide Wheels - Model RJ50-SS

14

3580-004

1014322A

19

Wheel Screw Nut Distance Tube Clamp

DESCRIPTION

List 20: Guide Wheels - Model RJ50-SS

47150 28581 28582 47151 129085

PART NUMBER

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

FIGURE 20 QTY ITEM NO. 2 2 11 2 12 2 13 2 14 2 R= Recommended Spare R R

79

USED ON

Guide Wheels - Model RJ50-SS

Guide Wheels - Model RJ50-PB

80

FIGURE 21 ITEM NO. 2 66681

4

Wheel

2

DESCRIPTION

List 21: Guide Wheels - Model RJ50-PB

PART NUMBER

QTY

Figure 21. Guide Wheels - Model RJ50-PB

Guide Wheels - Model RJ50-PB

3580-005

1014322A

USED ON

20

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

81

Guide Wheels - Model RJ50-PB

Guide Wheels - Models RJ50/RJ50-PB/RJ50-K

82

2 13 11

14

Figure 22. Guide Wheels - Models RJ50/RJ50-PB/RJ50-K

12

Guide Wheels - Models RJ50/RJ50-PB/RJ50-K

21

1014322A

3580-008

Wheel Screw Nut Distance Tube Bracket

DESCRIPTION

List 22: Guide Wheels - Models RJ50/RJ50-PB/RJ50-K

47150 21385 20433 47151 47110

PART NUMBER

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

FIGURE 22 QTY ITEM NO. 2 2 11 2 12 2 13 2 14 2 R=Recommended Spare

R

83

USED ON

Guide Wheels - Models RJ50/RJ50-PB/RJ50-K

Guide Wheels - Model RJ50-SS

84

FIGURE 23 ITEM NO. 2 159280

4

Wheel

2

DESCRIPTION

List 23: Guide Wheels - Model RJ50-SS

PART NUMBER

QTY

Figure 23. Guide Wheels - Model RJ50-SS

Guide Wheels - Model RJ50-SS

3580-010

1014322A

USED ON

22

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

85

Guide Wheels - Model RJ50-SS

Steering Wheel (Standard Brake) - Model RJ50-PB

86

14 12

11

13

Figure 24. Steering Wheel (Standard Brake) - Model RJ50-PB

1

Steering Wheel (Standard Brake) - Model RJ50-PB

3590-008

1014322A

23

156142 157104 144439 20019 156623 20014

2 2 1 2 2 2

Wheel Complete Wheel Complete Axle Locking Ring Cap Locking Pin

DESCRIPTION

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

List 24: Steering Wheel (Standard Brake) - Model RJ50-PB

PART NUMBER

QTY

11 12 13 14 A= Vulkollan B= Rubber, Electrical Leading R= Recommended Spare

FIGURE 24 ITEM NO. 1

R

A B

87

USED ON

Steering Wheel (Standard Brake) - Model RJ50-PB

Steering Wheel - Model RJ50

88

1

14 11

Figure 25. Steering Wheel - Model RJ50

Steering Wheel - Model RJ50

13

12 3590-009

1014322A

24

156142 157104 160421 160422 160432 160433 20019 156623 47144 161637

2 2 2 2 2 2 2 2 1 2

Wheel Complete Wheel Complete Wheel Complete Wheel Complete Wheel Complete Wheel Complete Locking Ring Cap Axle Distance Piece

DESCRIPTION

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

List 25: Steering Wheel - Model RJ50

PART NUMBER

QTY

11 12 13 14 A= Vulkollan B= Rubber, Electrical Leading C= Nylon D= Polyurethane E= Rubber F = Steel G= For Items 1 and 2 Only

FIGURE 25 ITEM NO. 1

G

A B C D E F

89

USED ON

Steering Wheel - Model RJ50

Steering Wheel - Models RJ50-SS/RJ50-K

90

11

13

Figure 26. Steering Wheel - Models RJ50-SS/RJ50-K

1

Steering Wheel - Models RJ50-SS/RJ50-K

12 3590-010

1014322A

25

161804 161805 161806 161807 20019 156623 49885

2 2 2 2 2 2 1

Wheel Complete Wheel Complete Wheel Complete Wheel Complete Locking ring Cap Axle

DESCRIPTION

List 26: Steering Wheel - Models RJ50-SS/RJ50-K

PART NUMBER

QTY

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

11 12 13 A= Nylon B= Steel C= Polyuretan D= Rubber

FIGURE 26 ITEM NO. 1

A B C D

91

USED ON

Steering Wheel - Models RJ50-SS/RJ50-K

Steering Wheel (Deadman Grip) - Model RJ50-PB

92

14 12

11

13

Figure 27. Steering Wheel (Deadman Grip) - Model RJ50-PB

1

Steering Wheel (Deadman Grip) - Model RJ50-PB

3590-011

1014322A

26

Wheel Complete (Vulkollan) Axle Locking Ring Cap Locking Pin

DESCRIPTION

List 27: Steering Wheel (Deadman Grip) - Model RJ50-PB

163537 144439 20019 156623 20014

PART NUMBER

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

FIGURE 27 QTY ITEM NO. 1 2 11 1 12 2 13 2 14 2 R= Recommended Spare

R

93

USED ON

Steering Wheel (Deadman Grip) - Model RJ50-PB

Steering Arm/Wheel/Lever - Model RJ50

94

20

21

18 16

1

15

17

Figure 28. Steering Arm/Wheel/Lever - Model RJ50

19

Steering Arm/Wheel/Lever - Model RJ50

14

4110-032

1014322A

27

Tow Bar (Complete) Locking Pin Tow Bar Axle Bushing Bushing Roller Axle Locking Pin

DESCRIPTION

List 28: Steering Arm/Wheel/Lever - Model RJ50

175763 20071 177031 47931 22107 22108 47929 47930 20461

PART NUMBER

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

FIGURE 28 QTY ITEM NO. 1 1 14 2 15 1 16 2 17 2 18 1 19 1 20 1 21 1 R= Recommended Spare

R

R R

R

95

USED ON

Steering Arm/Wheel/Lever - Model RJ50

Steering Arm/Wheel/Lever - Model RJ50-SS

96

20

21

18 16

1

15

17

Figure 29. Steering Arm/Wheel/Lever - Model RJ50-SS

19

Steering Arm/Wheel/Lever - Model RJ50-SS

14

4110-033

1014322A

28

Tow Bar (Complete) Locking Pin Tow Bar Axle Bushing Bushing Roller Axle Locking Pin

DESCRIPTION

List 29: Steering Arm/Wheel/Lever - Model RJ50-SS

139781 28578 139780 49886 22107 22108 47929 129208 28572

PART NUMBER

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

FIGURE 29 QTY ITEM NO. 1 1 14 1 15 1 16 2 17 2 18 1 19 1 20 1 21 2 R= Recommended Spare

R

R R

R

97

USED ON

Steering Arm/Wheel/Lever - Model RJ50-SS

Steering Arm/Wheel/Lever - Model RJ50-K

98

20

21

18 16

1

17

15

Figure 30. Steering Arm/Wheel/Lever - Model RJ50-K

19

Steering Arm/Wheel/Lever - Model RJ50-K

14

4110-034

1014322A

29

Tow bar (Complete) Locking Pin Tow Bar Axle Bushing Bushing Roller Axle Locking Pin

DESCRIPTION

List 30: Steering Arm/Wheel/Lever - Model RJ50-K

175769 28572 146903 49886 22107 22108 47929 49880 20461

PART NUMBER

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

FIGURE 30 QTY ITEM NO. 1 1 14 2 15 1 16 2 17 2 18 1 19 1 20 1 21 1 R= Recommended Spare

R

R R

R

99

USED ON

Steering Arm/Wheel/Lever - Model RJ50-K

Steering Arm/Wheel/Lever - Model RJ50-PB

100

20

21

18 16

1

17

15

Figure 31. Steering Arm/Wheel/Lever - Model RJ50-PB

19

Steering Arm/Wheel/Lever - Model RJ50-PB

14

4110-055

1014322A

30

Tow Bar (Complete) Locking Pin Tow Bar Axle Bushing Bushing Roller Axle Locking Pin Guide (Not Shown)

DESCRIPTION

List 31: Steering Arm/Wheel/Lever - Model RJ50-PB

156582 20461 156581 49886 22107 22108 47929 47930 20071 22444

PART NUMBER

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

FIGURE 31 QTY ITEM NO. 1 1 14 1 15 1 16 2 17 2 18 1 19 1 20 1 21 1 25 2 R= Recommended Spare

R

R R

R

101

USED ON

Steering Arm/Wheel/Lever - Model RJ50-PB

Manual Hydraulic - Model RJ50

102

FIGURE 32 ITEM NO. 11

11

131869 130785

1 1

Hydraulic Unit Recondition Set (Hydraulic Unit) (Not Shown)

DESCRIPTION

List 32: Manual Hydraulic - Model RJ50

PART NUMBER

QTY

Figure 32. Manual Hydraulic - Model RJ50

Manual Hydraulic - Model RJ50

6400-006

1014322A

USED ON

31

131947

1

Hydraulic Unit

DESCRIPTION

List 33: Manual Hydraulic - Models RJ50-SS/RJ50-K

PART NUMBER

QTY

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

FIGURE 33 ITEM NO. 11

11

Figure 33. Manual Hydraulic - Models RJ50-SS/RJ50-K

Manual Hydraulic - Models RJ50-SS/RJ50-K

6400-007

103

USED ON

32

Manual Hydraulic - Models RJ50-SS/RJ50-K

Manual Hydraulic - Models RJ50-SS/RJ50-K 104 1014322A

131933 130785

1 1

Hydraulic Unit Recondition Set (Hydraulic Unit) (Not Shown)

DESCRIPTION

List 34: Manual Hydraulic - Model RJ50-PB

PART NUMBER

QTY

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

FIGURE 34 ITEM NO. 11

11

Figure 34. Manual Hydraulic - Model RJ50-PB

Manual Hydraulic - Model RJ50-PB

6400-014

105

USED ON

33

Manual Hydraulic - Model RJ50-PB

Housing - Models RJ50/RJ50-PB

106

15

12

16

14

13

11

20

19

18

17

Figure 35. Housing - Models RJ50/RJ50-PB

Housing - Models RJ50/RJ50-PB

6410-001

1014322A

34

Ball Bearing Pressure Plate Locking Pin Locking Ring Fitting, Grease Locking Pin Nut O-Ring Washer Screw

DESCRIPTION

List 35: Housing - Models RJ50/RJ50-PB

22052 47092 20001 20011 27662 28689 47037 21024 29932 20345

PART NUMBER

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

FIGURE 35 QTY ITEM NO. 11 1 12 1 13 2 14 1 15 1 16 1 17 1 18 1 19 1 20 1 R= Recommended Spare

R R

R

107

USED ON

Housing - Models RJ50/RJ50-PB

Housing - Models RJ50-SS/RJ50-K

108

14

13

11

20

19

18

17

Figure 36. Housing - Models RJ50-SS/RJ50-K

15

12

16

Housing - Models RJ50-SS/RJ50-K

6410-002

1014322A

35

Ball Bearing Pressure Plate Locking Pin (Stainless Steel) Locking Ring Fitting, Grease Locking Pin Nut O-Ring Washer Screw

DESCRIPTION

List 36: Housing - Models RJ50-SS/RJ50-K

28948 138191 28573 28574 27662 28575 49918 21024 29932 20345

PART NUMBER

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

FIGURE 36 QTY ITEM NO. 11 1 12 1 13 2 14 1 15 1 16 1 17 1 18 1 19 1 20 1 R= Recommended Spare

R

R R

R

109

USED ON

Housing - Models RJ50-SS/RJ50-K

Lift Cylinder/Lift Piston - Model RJ50

110

14

13

12

11

4

Figure 37. Lift Cylinder/Lift Piston - Model RJ50

Lift Cylinder/Lift Piston - Model RJ50

6420-001

1014322A

36

129881

1

Packing Set (Lift Cylinder) (includes: Items 11, 12, 13, and 14) Piston Sealing Locking Ring Stay Ring U-Ring

DESCRIPTION

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

List 37: Lift Cylinder/Lift Piston - Model RJ50

47985 20066 20101 47039 22034

PART NUMBER

QTY

4 1 11 1 12 1 13 1 14 1 R= Recommended Spare

FIGURE 37 ITEM NO.

R R R R

111

USED ON

Lift Cylinder/Lift Piston - Model RJ50

Lift Cylinder/Lift Piston - Models RJ50-SS/RJ50-K

112

14

13

12

11

4

Figure 38. Lift Cylinder/Lift Piston - Models RJ50-SS/RJ50-K

Lift Cylinder/Lift Piston - Models RJ50-SS/RJ50-K

6420-002

1014322A

37

129211 20066 20101 47039 22034 129881

1 1 1 1 1 1

Piston Sealing Locking Ring Stay Ring U-Ring Packing Set (Lift cylinder) (includes: Items 11, 12, 13, and 14)

DESCRIPTION

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

List 38: Lift Cylinder/Lift Piston - Models RJ50-SS/RJ50-K

PART NUMBER

QTY

R= Recommended Spare

FIGURE 38 ITEM NO. 4 11 12 13 14

R R

R

113

USED ON

Lift Cylinder/Lift Piston - Models RJ50-SS/RJ50-K

Pump - Models RJ50/RJ50-PB

114

12

11

4

13

14

15

Figure 39. Pump - Models RJ50/RJ50-PB

Pump - Models RJ50/RJ50-PB

6440-001

1014322A

38

QTY Piston Sealing Ring U-Ring Spring Washer Locking Ring Packing Set (Pump Cylinder) (includes: Items 11, 12)

DESCRIPTION

List 39: Pump - Models RJ50/RJ50-PB

130168 21060 21065 65245 47450 20043 130784

PART NUMBER

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

1 1 1 1 1 1 1 R= Recommended Spare

FIGURE 39 ITEM NO. 4 11 12 13 14 15

R R R

115

USED ON

Pump - Models RJ50/RJ50-PB

Pump - Models RJ50-SS/RJ50-K

116

Figure 40. Pump - Models RJ50-SS/RJ50-K

12

11

4

13

14

15

Pump - Models RJ50-SS/RJ50-K

6440-002

1014322A

39

QTY Piston Sealing Ring U-Ring Spring Washer Locking Ring Packing Set (Pump Cylinder) (includes: Items 11, 12)

DESCRIPTION

List 40: Pump - Models RJ50-SS/RJ50-K

131946 21060 21065 66629 49878 28570 130784

PART NUMBER

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

1 1 1 1 1 1 1 R= Recommended Spare

FIGURE 40 ITEM NO. 4 11 12 13 14 15

R R R

117

USED ON

Pump - Models RJ50-SS/RJ50-K

Valve - Models RJ50/RJ50-PB

118

11 13 14 23 21 24

15

19

22

24

24

18

20

Figure 41. Valve - Models RJ50/RJ50-PB

12

Valve - Models RJ50/RJ50-PB

17

16

6460-001

1014322A

40

Screw Washer Spring Valve Cone Ball Guide Piston U-ring Spring Valve Body O-Ring Washer Ball Packing Set (Valve Unit)

DESCRIPTION

List 41: Valve - Models RJ50/RJ50-PB

43713 37218 39106 47049 20065 49513 47051 22318 47071 129209 22032 47050 20065 129882

PART NUMBER

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

FIGURE 41 QTY ITEM NO. 11 1 12 1 13 1 14 1 15 1 16 1 17 1 18 1 19 1 20 1 21 1 22 1 23 1 24 1 R= Recommended Spare

R

R R

R

119

USED ON

Valve - Models RJ50/RJ50-PB

Valve - Models RJ50-SS/RJ50-K

120

11 13 14 23 24

15

21

24

19

22

24

18

20

Figure 42. Valve - Models RJ50-SS/RJ50-K

12

Valve - Models RJ50-SS/RJ50-K

16 17

6460-003

1014322A

41

Screw Washer Spring Valve Cone Ball Guide Piston U-ring Spring Valve Body O-Ring Washer Ball Packing Set (Valve Unit)

DESCRIPTION

List 42: Valve - Models RJ50-SS/RJ50-K

43713 37218 39106 47049 20065 49513 129212 22318 47071 129209 22032 47050 20065 129882

PART NUMBER

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

FIGURE 42 QTY ITEM NO. 11 1 12 1 13 1 14 1 15 1 16 1 17 1 18 1 19 1 20 1 21 1 22 1 23 1 24 1 R= Recommended Spare

R

R R

R

121

USED ON

Valve - Models RJ50-SS/RJ50-K

Valve - Models RJ50-SS/RJ50-K 122 1014322A

Part No.

Page

Part No.

Page

Axle . . . . . . . . . . . . . . . . . . . . . . . . . . 144441 . . . . . . . . . . 57 Axle . . . . . . . . . . . . . . . . . . . . . . . . . . 144441 . . . . . . . . . . 59 Axle . . . . . . . . . . . . . . . . . . . . . . . . . . 158776 . . . . . . . . . . 57 Axle . . . . . . . . . . . . . . . . . . . . . . . . . . 158776 . . . . . . . . . . 59 Axle . . . . . . . . . . . . . . . . . . . . . . . . . . 47133 . . . . . . . . . . . 69 Axle . . . . . . . . . . . . . . . . . . . . . . . . . . 47133 . . . . . . . . . . . 73 Axle . . . . . . . . . . . . . . . . . . . . . . . . . . 47134 . . . . . . . . . . . 69 Axle . . . . . . . . . . . . . . . . . . . . . . . . . . 47134 . . . . . . . . . . . 73 Axle . . . . . . . . . . . . . . . . . . . . . . . . . . 47144 . . . . . . . . . . . 89 Axle . . . . . . . . . . . . . . . . . . . . . . . . . . 47162 . . . . . . . . . . . 73 Axle . . . . . . . . . . . . . . . . . . . . . . . . . . 47930 . . . . . . . . . . 101 Axle . . . . . . . . . . . . . . . . . . . . . . . . . . 47930 . . . . . . . . . . . 95 Axle . . . . . . . . . . . . . . . . . . . . . . . . . . 47931 . . . . . . . . . . . 95 Axle . . . . . . . . . . . . . . . . . . . . . . . . . . 49880 . . . . . . . . . . . 99 Axle . . . . . . . . . . . . . . . . . . . . . . . . . . 49885 . . . . . . . . . . . 91 Axle . . . . . . . . . . . . . . . . . . . . . . . . . . 49886 . . . . . . . . . . . 97 Axle . . . . . . . . . . . . . . . . . . . . . . . . . . 49886 . . . . . . . . . . . 99 Ball Bearing (Stainless Steel) . . . . . . . . . 28949 . . . . . . . . . . . 65 Ball bearing (Stainless Steel) . . . . . . . . . 28949 . . . . . . . . . . . 67 Ball Bearing . . . . . . . . . . . . . . . . . . . . 16730 . . . . . . . . . . . 61 Ball bearing . . . . . . . . . . . . . . . . . . . . 16730 . . . . . . . . . . . 63 Ball Bearing . . . . . . . . . . . . . . . . . . . . 20018 . . . . . . . . . . . 38 Ball Bearing . . . . . . . . . . . . . . . . . . . . 20018 . . . . . . . . . . . 42 Ball Bearing . . . . . . . . . . . . . . . . . . . . 20018 . . . . . . . . . . . 46 Ball Bearing . . . . . . . . . . . . . . . . . . . . 22052 . . . . . . . . . . 107 Ball Bearing . . . . . . . . . . . . . . . . . . . . 28948 . . . . . . . . . . 109 Ball . . . . . . . . . . . . . . . . . . . . . . . . . . 20065 . . . . . . . . . . 119 Ball . . . . . . . . . . . . . . . . . . . . . . . . . . 20065 . . . . . . . . . . 121

Description

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

Aluminum Handle . . . . . . . . . . . . . . . . 47083/ALM . . . . . . 49 Aluminum Handle . . . . . . . . . . . . . . . . 47083/ALM . . . . . . 51 Aluminum Handle . . . . . . . . . . . . . . . . 47083/ALM . . . . . . 53 Axle (Stainless Steel) . . . . . . . . . . . . . . 128507 . . . . . . . . . 37 Axle (Stainless Steel) . . . . . . . . . . . . . . 128507 . . . . . . . . . 41 Axle (Stainless Steel) . . . . . . . . . . . . . . 131676 . . . . . . . . . 71 Axle (Stainless Steel) . . . . . . . . . . . . . . 131676 . . . . . . . . . 75 Axle (Stainless Steel) . . . . . . . . . . . . . . 49884 . . . . . . . . . . 75 Axle (Stainless Steel) . . . . . . . . . . . . . . 51479 . . . . . . . . . . 71 Axle (Stainless Steel) . . . . . . . . . . . . . . 51479 . . . . . . . . . . 75 Axle for Torsion Tube (20.5 in. fork width) . . . . . . . . . . . . 49882 . . . . . . . . . . 37 Axle for Torsion Tube (27 in. fork width) . . . . . . . . . . . . . 51501 . . . . . . . . . . 37 Axle for Torsion Tube (20 in. fork width) . . . . . . . . . . . . . 47156 . . . . . . . . . . 45 Axle for Torsion Tube (20.5 in. fork width) . . . . . . . . . . . . 49882 . . . . . . . . . . 41 Axle for Torsion Tube (27 in. fork width) . . . . . . . . . . . . . 47157 . . . . . . . . . . 45 Axle for Torsion Tube (27 in. fork width) . . . . . . . . . . . . . 51501 . . . . . . . . . . 41 Axle. . . . . . . . . . . . . . . . . . . . . . . . . . 126131 . . . . . . . . . 45 Axle. . . . . . . . . . . . . . . . . . . . . . . . . . 129208 . . . . . . . . . 97 Axle. . . . . . . . . . . . . . . . . . . . . . . . . . 144439 . . . . . . . . . 87 Axle. . . . . . . . . . . . . . . . . . . . . . . . . . 144439 . . . . . . . . . 93 Axle. . . . . . . . . . . . . . . . . . . . . . . . . . 144440 . . . . . . . . . 57 Axle. . . . . . . . . . . . . . . . . . . . . . . . . . 144440 . . . . . . . . . 59

Description

APPENDIX A: Alphabetical Parts Index

123

APPENDIX A: Alphabetical Parts Index

APPENDIX A: Alphabetical Parts Index

Part No.

Page

124

Ball . . . . . . . . . . . . . . . . . . . . . . . . . . 22757 . . . . . . . . . . .49 Ball . . . . . . . . . . . . . . . . . . . . . . . . . . 22757 . . . . . . . . . . .51 Ball . . . . . . . . . . . . . . . . . . . . . . . . . . 22757 . . . . . . . . . . .53 Bogie Fork . . . . . . . . . . . . . . . . . . . . . 126742 . . . . . . . . . .73 Bogie Fork . . . . . . . . . . . . . . . . . . . . . 128493 . . . . . . . . . .75 Bracket . . . . . . . . . . . . . . . . . . . . . . . 47110 . . . . . . . . . . .83 Bracket . . . . . . . . . . . . . . . . . . . . . . . 49624 . . . . . . . . . . .54 Brake Link . . . . . . . . . . . . . . . . . . . . . 22353 . . . . . . . . . . .57 Brake Link . . . . . . . . . . . . . . . . . . . . . 22353 . . . . . . . . . . .59 Brake Shield . . . . . . . . . . . . . . . . . . . . 156523 . . . . . . . . . .57 Brake Shield . . . . . . . . . . . . . . . . . . . . 158324 . . . . . . . . . .59 Brake Shield . . . . . . . . . . . . . . . . . . . . 156200 . . . . . . . . . .57 Brake Shield . . . . . . . . . . . . . . . . . . . . 158382 . . . . . . . . . .59 Brake Shield . . . . . . . . . . . . . . . . . . . . 156524 . . . . . . . . . .57 Brake Shield . . . . . . . . . . . . . . . . . . . . 158325 . . . . . . . . . .59 Brake Shield . . . . . . . . . . . . . . . . . . . . 156201 . . . . . . . . . .57 Brake Shield . . . . . . . . . . . . . . . . . . . . 158383 . . . . . . . . . .59 Brake Wire . . . . . . . . . . . . . . . . . . . . 150785 . . . . . . . . . .55 Bushing . . . . . . . . . . . . . . . . . . . . . . . 20787 . . . . . . . . . . .57 Bushing . . . . . . . . . . . . . . . . . . . . . . . 20787 . . . . . . . . . . .59 Bushing . . . . . . . . . . . . . . . . . . . . . . . 22107 . . . . . . . . . .101 Bushing . . . . . . . . . . . . . . . . . . . . . . . 22107 . . . . . . . . . . .95 Bushing . . . . . . . . . . . . . . . . . . . . . . . 22107 . . . . . . . . . . .97 Bushing . . . . . . . . . . . . . . . . . . . . . . . 22107 . . . . . . . . . . .99 Bushing . . . . . . . . . . . . . . . . . . . . . . . 22108 . . . . . . . . . .101 Bushing . . . . . . . . . . . . . . . . . . . . . . . 22108 . . . . . . . . . . .95 Bushing . . . . . . . . . . . . . . . . . . . . . . . 22108 . . . . . . . . . . .97 Bushing . . . . . . . . . . . . . . . . . . . . . . . 22108 . . . . . . . . . . .99 Bushing . . . . . . . . . . . . . . . . . . . . . . . 30018 . . . . . . . . . . .37 Bushing . . . . . . . . . . . . . . . . . . . . . . . 30018 . . . . . . . . . . .41 Bushing . . . . . . . . . . . . . . . . . . . . . . . 30018 . . . . . . . . . . .45 Bushing . . . . . . . . . . . . . . . . . . . . . . . 30023 . . . . . . . . . . .37

Description

Part No.

Page

1014322A

Bushing . . . . . . . . . . . . . . . . . . . . . . . 30023. . . . . . . . . . . 41 Bushing . . . . . . . . . . . . . . . . . . . . . . . 30023. . . . . . . . . . . 45 Bushing . . . . . . . . . . . . . . . . . . . . . . . 47117. . . . . . . . . . . 37 Bushing . . . . . . . . . . . . . . . . . . . . . . . 47117. . . . . . . . . . . 41 Bushing . . . . . . . . . . . . . . . . . . . . . . . 47117. . . . . . . . . . . 45 Bushing . . . . . . . . . . . . . . . . . . . . . . . 47167. . . . . . . . . . . 37 Bushing . . . . . . . . . . . . . . . . . . . . . . . 47167. . . . . . . . . . . 41 Bushing . . . . . . . . . . . . . . . . . . . . . . . 47167. . . . . . . . . . . 45 Bushing . . . . . . . . . . . . . . . . . . . . . . . 51805. . . . . . . . . . . 69 Bushing . . . . . . . . . . . . . . . . . . . . . . . 51805. . . . . . . . . . . 71 Bushing . . . . . . . . . . . . . . . . . . . . . . . 51805. . . . . . . . . . . 73 Bushing . . . . . . . . . . . . . . . . . . . . . . . 51805. . . . . . . . . . . 75 Cap . . . . . . . . . . . . . . . . . . . . . . . . . . 156623. . . . . . . . . . 87 Cap . . . . . . . . . . . . . . . . . . . . . . . . . . 156623. . . . . . . . . . 89 Cap . . . . . . . . . . . . . . . . . . . . . . . . . . 156623. . . . . . . . . . 91 Cap . . . . . . . . . . . . . . . . . . . . . . . . . . 156623. . . . . . . . . . 93 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 159845. . . . . . . . . . 46 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 129085. . . . . . . . . . 79 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 159209. . . . . . . . . . 46 Distance Piece. . . . . . . . . . . . . . . . . . . 161637. . . . . . . . . . 89 Distance Tube . . . . . . . . . . . . . . . . . . . 47151. . . . . . . . . . . 79 Distance Tube . . . . . . . . . . . . . . . . . . . 47151. . . . . . . . . . . 83 Ear . . . . . . . . . . . . . . . . . . . . . . . . . . 130056. . . . . . . . . . 37 Ear . . . . . . . . . . . . . . . . . . . . . . . . . . 131675. . . . . . . . . . 37 Ear . . . . . . . . . . . . . . . . . . . . . . . . . . 134752. . . . . . . . . . 41 Ear . . . . . . . . . . . . . . . . . . . . . . . . . . 134752. . . . . . . . . . 45 Ear . . . . . . . . . . . . . . . . . . . . . . . . . . 134753. . . . . . . . . . 41 Ear . . . . . . . . . . . . . . . . . . . . . . . . . . 134753. . . . . . . . . . 46 Fitting, Grease . . . . . . . . . . . . . . . . . . 22410. . . . . . . . . . . 71 Fitting, Grease . . . . . . . . . . . . . . . . . . 27662. . . . . . . . . . . 37 Fitting, Grease . . . . . . . . . . . . . . . . . . 27662. . . . . . . . . . . 41 Fitting, Grease . . . . . . . . . . . . . . . . . . 27662. . . . . . . . . . . 45

Description

Part No.

Page

Part No.

125

Page

Locking Pin . . . . . . . . . . . . . . . . . . . . . 20014 . . . . . . . . . . . 41 Locking Pin . . . . . . . . . . . . . . . . . . . . . 20014 . . . . . . . . . . . 45 Locking Pin . . . . . . . . . . . . . . . . . . . . . 20014 . . . . . . . . . . . 87 Locking Pin . . . . . . . . . . . . . . . . . . . . . 20014 . . . . . . . . . . . 93 Locking Pin . . . . . . . . . . . . . . . . . . . . . 20071 . . . . . . . . . . 101 Locking Pin . . . . . . . . . . . . . . . . . . . . . 20071 . . . . . . . . . . . 95 Locking Pin . . . . . . . . . . . . . . . . . . . . . 20104 . . . . . . . . . . . 49 Locking Pin . . . . . . . . . . . . . . . . . . . . . 20105 . . . . . . . . . . . 49 Locking Pin . . . . . . . . . . . . . . . . . . . . . 20105 . . . . . . . . . . . 53 Locking Pin . . . . . . . . . . . . . . . . . . . . . 20105 . . . . . . . . . . . 54 Locking Pin . . . . . . . . . . . . . . . . . . . . . 20461 . . . . . . . . . . 101 Locking Pin . . . . . . . . . . . . . . . . . . . . . 20461 . . . . . . . . . . . 95 Locking Pin . . . . . . . . . . . . . . . . . . . . . 20461 . . . . . . . . . . . 99 Locking Pin . . . . . . . . . . . . . . . . . . . . . 22128 . . . . . . . . . . . 45 Locking Pin . . . . . . . . . . . . . . . . . . . . . 28569 . . . . . . . . . . . 51 Locking Pin . . . . . . . . . . . . . . . . . . . . . 28572 . . . . . . . . . . . 97 Locking Pin . . . . . . . . . . . . . . . . . . . . . 28572 . . . . . . . . . . . 99 Locking Pin . . . . . . . . . . . . . . . . . . . . . 28575 . . . . . . . . . . 109 Locking Pin . . . . . . . . . . . . . . . . . . . . . 28576 . . . . . . . . . . . 51 Locking Pin . . . . . . . . . . . . . . . . . . . . . 28576 . . . . . . . . . . . 53 Locking Pin . . . . . . . . . . . . . . . . . . . . . 28578 . . . . . . . . . . . 97 Locking Pin . . . . . . . . . . . . . . . . . . . . . 28579 . . . . . . . . . . . 37 Locking Pin . . . . . . . . . . . . . . . . . . . . . 28579 . . . . . . . . . . . 41 Locking Pin . . . . . . . . . . . . . . . . . . . . . 28644 . . . . . . . . . . . 37 Locking Pin . . . . . . . . . . . . . . . . . . . . . 28689 . . . . . . . . . . 107 Locking Pin . . . . . . . . . . . . . . . . . . . . . 28689 . . . . . . . . . . . 57 Locking Pin . . . . . . . . . . . . . . . . . . . . . 28689 . . . . . . . . . . . 59 Locking Ring . . . . . . . . . . . . . . . . . . . . 20076 . . . . . . . . . . . 46 Locking Ring . . . . . . . . . . . . . . . . . . . . 20101 . . . . . . . . . . 111 Lowering Arm . . . . . . . . . . . . . . . . . . . 47070 . . . . . . . . . . . 49 Lowering Arm . . . . . . . . . . . . . . . . . . . 49888 . . . . . . . . . . . 51 Lowering Arm . . . . . . . . . . . . . . . . . . . 49888 . . . . . . . . . . . 53

Description

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

Fitting, Grease . . . . . . . . . . . . . . . . . . 27662 . . . . . . . . . . 46 Fitting, Grease . . . . . . . . . . . . . . . . . . 27662 . . . . . . . . . . 69 Fitting, Grease . . . . . . . . . . . . . . . . . . 27662 . . . . . . . . . . 71 Fitting, Grease . . . . . . . . . . . . . . . . . . 27662 . . . . . . . . . . 73 Fitting, Grease . . . . . . . . . . . . . . . . . . 27662 . . . . . . . . . . 75 Guide . . . . . . . . . . . . . . . . . . . . . . . . 22444 . . . . . . . . . 101 Guide . . . . . . . . . . . . . . . . . . . . . . . . 49513 . . . . . . . . . 119 Guide . . . . . . . . . . . . . . . . . . . . . . . . 49513 . . . . . . . . . 121 Handle. . . . . . . . . . . . . . . . . . . . . . . . 49621 . . . . . . . . . . 54 Housing . . . . . . . . . . . . . . . . . . . . . . . 47996 . . . . . . . . . . 38 Housing . . . . . . . . . . . . . . . . . . . . . . . 47996 . . . . . . . . . . 42 Housing . . . . . . . . . . . . . . . . . . . . . . . 47996 . . . . . . . . . . 46 Hydraulic Unit. . . . . . . . . . . . . . . . . . . 131869 . . . . . . . . 102 Hydraulic Unit. . . . . . . . . . . . . . . . . . . 131933 . . . . . . . . 105 Hydraulic Unit. . . . . . . . . . . . . . . . . . . 131947 . . . . . . . . 103 Insert . . . . . . . . . . . . . . . . . . . . . . . . . 47997 . . . . . . . . . . 37 Insert . . . . . . . . . . . . . . . . . . . . . . . . . 47997 . . . . . . . . . . 41 Insert . . . . . . . . . . . . . . . . . . . . . . . . . 47997 . . . . . . . . . . 46 Lamina. . . . . . . . . . . . . . . . . . . . . . . . 159208 . . . . . . . . . 46 Link . . . . . . . . . . . . . . . . . . . . . . . . . . 144436 . . . . . . . . . 57 Link . . . . . . . . . . . . . . . . . . . . . . . . . . 158320 . . . . . . . . . 59 Locking Pin (Stainless Steel) . . . . . . . . . 28573 . . . . . . . . . 109 Locking Pin (Stainless Steel) . . . . . . . . . 28573 . . . . . . . . . . 37 Locking Pin (Stainless Steel) . . . . . . . . . 28573 . . . . . . . . . . 41 Locking Pin (Stainless Steel) . . . . . . . . . 28573 . . . . . . . . . . 71 Locking Pin (Stainless Steel) . . . . . . . . . 28573 . . . . . . . . . . 75 Locking Pin (Stainless Steel) . . . . . . . . . 28573 . . . . . . . . . . 75 Locking Pin . . . . . . . . . . . . . . . . . . . . . 20001 . . . . . . . . . 107 Locking Pin . . . . . . . . . . . . . . . . . . . . . 20001 . . . . . . . . . . 46 Locking Pin . . . . . . . . . . . . . . . . . . . . . 20001 . . . . . . . . . . 69 Locking Pin . . . . . . . . . . . . . . . . . . . . . 20001 . . . . . . . . . . 73 Locking Pin . . . . . . . . . . . . . . . . . . . . . 20001 . . . . . . . . . . 73

Description

APPENDIX A: Alphabetical Parts Index

APPENDIX A: Alphabetical Parts Index

Part No.

Page

126

O-Ring. . . . . . . . . . . . . . . . . . . . . . . . 21024 . . . . . . . . . .107 O-Ring. . . . . . . . . . . . . . . . . . . . . . . . 21024 . . . . . . . . . .109 O-Ring. . . . . . . . . . . . . . . . . . . . . . . . 22032 . . . . . . . . . .119 O-Ring. . . . . . . . . . . . . . . . . . . . . . . . 22032 . . . . . . . . . .121 Packing Set . . . . . . . . . . . . . . . . . . . . 129881 . . . . . . . . .111 Packing Set . . . . . . . . . . . . . . . . . . . . 129881 . . . . . . . . .113 Packing Set . . . . . . . . . . . . . . . . . . . . 130784 . . . . . . . . .115 Packing Set . . . . . . . . . . . . . . . . . . . . 130784 . . . . . . . . .117 Packing Set . . . . . . . . . . . . . . . . . . . . 129882 . . . . . . . . .119 Packing Set . . . . . . . . . . . . . . . . . . . . 129882 . . . . . . . . .121 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . 144260 . . . . . . . . . .57 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . 144260 . . . . . . . . . .59 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . 51307 . . . . . . . . . . .51 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . 51307 . . . . . . . . . . .53 Piston . . . . . . . . . . . . . . . . . . . . . . . . 129211 . . . . . . . . .113 Piston . . . . . . . . . . . . . . . . . . . . . . . . 129212 . . . . . . . . .121 Piston . . . . . . . . . . . . . . . . . . . . . . . . 130168 . . . . . . . . .115 Piston . . . . . . . . . . . . . . . . . . . . . . . . 131946 . . . . . . . . .117 Piston . . . . . . . . . . . . . . . . . . . . . . . . 47051 . . . . . . . . . .119 Piston . . . . . . . . . . . . . . . . . . . . . . . . 47985 . . . . . . . . . .111 Plastic Handle. . . . . . . . . . . . . . . . . . . 210717 . . . . . . . . . .51 Plastic Handle. . . . . . . . . . . . . . . . . . . 210717 . . . . . . . . . .53 Plastic Handle. . . . . . . . . . . . . . . . . . . 47083 . . . . . . . . . . .49 Pressure Plate . . . . . . . . . . . . . . . . . . . 138191 . . . . . . . . .109 Pressure Plate . . . . . . . . . . . . . . . . . . . 47092 . . . . . . . . . .107 Push Rod (36 in. fork length) . . . . . . . . . . . . . 109566-091 . . . . . . .45 Push Rod (36 in. fork length) . . . . . . . . . . . . . 124962-091 . . . . . . .37 Push Rod (36 in. fork length) . . . . . . . . . . . . 124962-091 . . . . . . .41

Description

Part No.

Page

1014322A

Push Rod (42 in. fork length) . . . . . . . . . . . . . 109566-107 . . . . . . 45 Push Rod (48 in. fork length) . . . . . . . . . . . . . 157213. . . . . . . . . . 45 Push Rod (48 in. fork length). . . . . . . . . . . . . 159339. . . . . . . . . . 37 Push Rod (48 in. fork length). . . . . . . . . . . . . 159339. . . . . . . . . . 41 Push Rod (72 in. fork length) . . . . . . . . . . . . . 113990-183 . . . . . . 45 Push Rod (72 in. fork length). . . . . . . . . . . . . 151980-152 . . . . . . 45 Recondition Set (Hydraulic Unit) . . . . . . 130785. . . . . . . . . 102 Recondition Set (Hydraulic Unit) . . . . . . 130785. . . . . . . . . 105 Roller . . . . . . . . . . . . . . . . . . . . . . . . . 47929. . . . . . . . . . 101 Roller . . . . . . . . . . . . . . . . . . . . . . . . . 47929. . . . . . . . . . . 95 Roller . . . . . . . . . . . . . . . . . . . . . . . . . 47929. . . . . . . . . . . 97 Roller . . . . . . . . . . . . . . . . . . . . . . . . . 47929. . . . . . . . . . . 99 Sealing Ring . . . . . . . . . . . . . . . . . . . . 21060. . . . . . . . . . 115 Sealing Ring . . . . . . . . . . . . . . . . . . . . 21060. . . . . . . . . . 117 Sealing . . . . . . . . . . . . . . . . . . . . . . . 20066. . . . . . . . . . 111 Sealing . . . . . . . . . . . . . . . . . . . . . . . 20066. . . . . . . . . . 113 Sleeve . . . . . . . . . . . . . . . . . . . . . . . . 54140. . . . . . . . . . . 49 Spring . . . . . . . . . . . . . . . . . . . . . . . . 39106. . . . . . . . . . 119 Spring . . . . . . . . . . . . . . . . . . . . . . . . 39106. . . . . . . . . . 121 Spring . . . . . . . . . . . . . . . . . . . . . . . . 42631. . . . . . . . . . . 49 Spring . . . . . . . . . . . . . . . . . . . . . . . . 42631. . . . . . . . . . . 51 Spring . . . . . . . . . . . . . . . . . . . . . . . . 42631. . . . . . . . . . . 53 Spring . . . . . . . . . . . . . . . . . . . . . . . . 47071. . . . . . . . . . 119 Spring . . . . . . . . . . . . . . . . . . . . . . . . 47071. . . . . . . . . . 121 Spring . . . . . . . . . . . . . . . . . . . . . . . . 47089. . . . . . . . . . . 49 Spring . . . . . . . . . . . . . . . . . . . . . . . . 47089. . . . . . . . . . . 51

Description

Part No.

Page

Part No.

Page

U-Ring . . . . . . . . . . . . . . . . . . . . . . . . 22318 . . . . . . . . . . 121 Valve Bar . . . . . . . . . . . . . . . . . . . . . . 129206 . . . . . . . . . . 51 Valve Bar . . . . . . . . . . . . . . . . . . . . . . 17469 . . . . . . . . . . . 49 Valve Bar . . . . . . . . . . . . . . . . . . . . . . 129206 . . . . . . . . . . 53 Valve Body . . . . . . . . . . . . . . . . . . . . . 129209 . . . . . . . . . 119 Valve Body . . . . . . . . . . . . . . . . . . . . . 129209 . . . . . . . . . 121 Valve Cone . . . . . . . . . . . . . . . . . . . . . 47049 . . . . . . . . . . 119 Valve Cone . . . . . . . . . . . . . . . . . . . . . 47049 . . . . . . . . . . 121 Wheel Body . . . . . . . . . . . . . . . . . . . . 111467 . . . . . . . . . . 61 Wheel Body . . . . . . . . . . . . . . . . . . . . 119990 . . . . . . . . . . 61 Wheel Body . . . . . . . . . . . . . . . . . . . . 119990 . . . . . . . . . . 65 Wheel Body . . . . . . . . . . . . . . . . . . . . 129911 . . . . . . . . . . 61 Wheel Body . . . . . . . . . . . . . . . . . . . . 129911 . . . . . . . . . . 65 Wheel Body . . . . . . . . . . . . . . . . . . . . 129912 . . . . . . . . . . 63 Wheel Body . . . . . . . . . . . . . . . . . . . . 16752 . . . . . . . . . . . 61 Wheel Body . . . . . . . . . . . . . . . . . . . . 167601 . . . . . . . . . . 65 Wheel Body . . . . . . . . . . . . . . . . . . . . 167728 . . . . . . . . . . 67 Wheel Body . . . . . . . . . . . . . . . . . . . . 47153 . . . . . . . . . . . 65 Wheel Body . . . . . . . . . . . . . . . . . . . . 47164 . . . . . . . . . . . 63 Wheel Body . . . . . . . . . . . . . . . . . . . . 47164 . . . . . . . . . . . 67 Wheel Body . . . . . . . . . . . . . . . . . . . . 47980 . . . . . . . . . . . 63 Wheel Body . . . . . . . . . . . . . . . . . . . . 47980 . . . . . . . . . . . 67 Wheel Body . . . . . . . . . . . . . . . . . . . . 65827 . . . . . . . . . . . 63 Wheel Body . . . . . . . . . . . . . . . . . . . . 65827 . . . . . . . . . . . 67 Wheel Complete (Vulkollan) . . . . . . . . . 163537 . . . . . . . . . . 93 Wheel Complete . . . . . . . . . . . . . . . . . 167608 . . . . . . . . . . 63 Wheel Complete . . . . . . . . . . . . . . . . . 136233 . . . . . . . . . . 67 Wheel Complete . . . . . . . . . . . . . . . . . 136234 . . . . . . . . . . 67 Wheel Complete . . . . . . . . . . . . . . . . . 156142 . . . . . . . . . . 87 Wheel Complete . . . . . . . . . . . . . . . . . 156142 . . . . . . . . . . 89 Wheel Complete . . . . . . . . . . . . . . . . . 157104 . . . . . . . . . . 87 Wheel Complete . . . . . . . . . . . . . . . . . 157104 . . . . . . . . . . 89

Description

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

Spring . . . . . . . . . . . . . . . . . . . . . . . . 47089 . . . . . . . . . . 53 Spring . . . . . . . . . . . . . . . . . . . . . . . . 49631 . . . . . . . . . . 57 Spring . . . . . . . . . . . . . . . . . . . . . . . . 49631 . . . . . . . . . . 59 Spring . . . . . . . . . . . . . . . . . . . . . . . . 65245 . . . . . . . . . 115 Spring . . . . . . . . . . . . . . . . . . . . . . . . 66629 . . . . . . . . . 117 Stay Ring . . . . . . . . . . . . . . . . . . . . . . 47039 . . . . . . . . . 111 Stay Ring . . . . . . . . . . . . . . . . . . . . . . 47039 . . . . . . . . . 113 Torsion Tube (20.5 in. fork width) . . . . . . . . . . . . 64180 . . . . . . . . . . 45 Torsion Tube (20.5 in. fork width) . . . . . . . . . . . . 66658 . . . . . . . . . . 37 Torsion Tube (20.5 in. fork width) . . . . . . . . . . . . 66658 . . . . . . . . . . 41 Torsion Tube (27 in. fork width) . . . . . . . . . . . . . . 64183 . . . . . . . . . . 45 Torsion Tube (27 in. fork width) . . . . . . . . . . . . . . 66692 . . . . . . . . . . 37 Torsion Tubee (27 in. fork width) . . . . . . . . . . . . . . 66692 . . . . . . . . . . 41 Tow Bar . . . . . . . . . . . . . . . . . . . . . . 139781 . . . . . . . . . 97 Tow Bar . . . . . . . . . . . . . . . . . . . . . . 156582 . . . . . . . . 101 Tow Bar . . . . . . . . . . . . . . . . . . . . . . . 175763 . . . . . . . . . 95 Tow bar . . . . . . . . . . . . . . . . . . . . . . 175769 . . . . . . . . . 99 Tow Bar . . . . . . . . . . . . . . . . . . . . . . . 139780 . . . . . . . . . 97 Tow Bar . . . . . . . . . . . . . . . . . . . . . . . 146903 . . . . . . . . . 99 Tow Bar . . . . . . . . . . . . . . . . . . . . . . . 156581 . . . . . . . . 101 Tow Bar . . . . . . . . . . . . . . . . . . . . . . . 177031 . . . . . . . . . 95 U-Ring . . . . . . . . . . . . . . . . . . . . . . . . 21065 . . . . . . . . . 115 U-Ring . . . . . . . . . . . . . . . . . . . . . . . . 21065 . . . . . . . . . 117 U-Ring . . . . . . . . . . . . . . . . . . . . . . . . 22034 . . . . . . . . . 111 U-Ring . . . . . . . . . . . . . . . . . . . . . . . . 22034 . . . . . . . . . 113 U-Ring . . . . . . . . . . . . . . . . . . . . . . . . 22318 . . . . . . . . . 119

Description

127

APPENDIX A: Alphabetical Parts Index

APPENDIX A: Alphabetical Parts Index

Part No.

Page

128

Wheel Complete. . . . . . . . . . . . . . . . . 159725 . . . . . . . . . .65 Wheel Complete. . . . . . . . . . . . . . . . . 159726 . . . . . . . . . .65 Wheel Complete. . . . . . . . . . . . . . . . . 159727 . . . . . . . . . .67 Wheel Complete. . . . . . . . . . . . . . . . . 160421 . . . . . . . . . .89 Wheel Complete. . . . . . . . . . . . . . . . . 160422 . . . . . . . . . .89 Wheel Complete. . . . . . . . . . . . . . . . . 160432 . . . . . . . . . .89 Wheel Complete. . . . . . . . . . . . . . . . . 160433 . . . . . . . . . .89 Wheel Complete. . . . . . . . . . . . . . . . . 161804 . . . . . . . . . .91 Wheel Complete. . . . . . . . . . . . . . . . . 161805 . . . . . . . . . .91 Wheel Complete. . . . . . . . . . . . . . . . . 161806 . . . . . . . . . .91 Wheel Complete. . . . . . . . . . . . . . . . . 161807 . . . . . . . . . .91 Wheel Complete. . . . . . . . . . . . . . . . . 167598 . . . . . . . . . .65 Wheel Complete. . . . . . . . . . . . . . . . . 167599 . . . . . . . . . .61 Wheel Complete. . . . . . . . . . . . . . . . . 167601 . . . . . . . . . .61 Wheel Complete. . . . . . . . . . . . . . . . . 167602 . . . . . . . . . .61

Description

Part No.

Page

1014322A

Wheel Complete . . . . . . . . . . . . . . . . . 167605. . . . . . . . . . 61 Wheel Complete . . . . . . . . . . . . . . . . . 167606. . . . . . . . . . 63 Wheel Complete . . . . . . . . . . . . . . . . . 167607. . . . . . . . . . 63 Wheel Complete . . . . . . . . . . . . . . . . . 167610. . . . . . . . . . 63 Wheel Complete . . . . . . . . . . . . . . . . . 167613. . . . . . . . . . 67 Wheel Complete . . . . . . . . . . . . . . . . . 167615. . . . . . . . . . 65 Wheel Fork. . . . . . . . . . . . . . . . . . . . . 130685. . . . . . . . . . 69 Wheel Fork. . . . . . . . . . . . . . . . . . . . . 130685. . . . . . . . . . 73 Wheel Fork. . . . . . . . . . . . . . . . . . . . . 135951. . . . . . . . . . 71 Wheel Fork. . . . . . . . . . . . . . . . . . . . . 135951. . . . . . . . . . 75 Wheel . . . . . . . . . . . . . . . . . . . . . . . . 159280. . . . . . . . . . 84 Wheel . . . . . . . . . . . . . . . . . . . . . . . . 47150. . . . . . . . . . . 79 Wheel . . . . . . . . . . . . . . . . . . . . . . . . 47150. . . . . . . . . . . 83 Wheel . . . . . . . . . . . . . . . . . . . . . . . . 65601. . . . . . . . . . . 76 Wheel . . . . . . . . . . . . . . . . . . . . . . . . 66681. . . . . . . . . . . 80

Description

Description

Page

Description

Page

129

130685 ....................Wheel Fork .............................................. 73 130784 ....................Packing Set (Pump Cylinder)..................... 115 130784 ....................Packing Set (Pump Cylinder)..................... 117 130785 ....................Recondition Set (Hydraulic Unit)................ 102 130785 ....................Recondition Set (Hydraulic Unit)................ 105 131675 ....................Ear.......................................................... 37 131676 ....................Axle (Stainless Steel).................................. 71 131676 ....................Axle (Stainless Steel).................................. 75 131869 ....................Hydraulic Unit ........................................ 102 131933 ....................Hydraulic Unit ........................................ 105 131946 ....................Piston .................................................... 117 131947 ....................Hydraulic Unit ........................................ 103 134752 ....................Ear.......................................................... 41 134752 ....................Ear.......................................................... 45 134753 ....................Ear.......................................................... 41 134753 ....................Ear.......................................................... 46 135951 ....................Wheel Fork .............................................. 71 135951 ....................Wheel Fork .............................................. 75 136233 ....................Wheel Complete....................................... 67 136234 ....................Wheel Complete....................................... 67 138191 ....................Pressure Plate ......................................... 109 139780 ....................Tow Bar ................................................... 97 139781 ....................Tow Bar (Complete) ................................... 97 144260 ....................Pin .......................................................... 57 144260 ....................Pin .......................................................... 59 144436 ....................Link ......................................................... 57 144439 ....................Axle ........................................................ 87 144439 ....................Axle ........................................................ 93 144440 ....................Axle ........................................................ 57 144440 ....................Axle ........................................................ 59 144441 ....................Axle ........................................................ 57

Part No.

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

109566-091 ............. Push Rod Complete (36 in. fork length)......... 45 109566-107 ............. Push Rod Complete (42 in. fork length)......... 45 111467 .................... Wheel Body ............................................. 61 113990-183 ............. Push Rod Complete (72 in. fork length)......... 45 119990 .................... Wheel Body ............................................. 61 119990 .................... Wheel Body ............................................. 65 124962-091 ............. Push Rod Complete (36 in. fork length)......... 37 124962-091 ............. Push Rod Complete (36 in. fork length)......... 41 126131 .................... Axle......................................................... 45 126742 .................... Bogie Fork ................................................ 73 128493 .................... Bogie Fork ................................................ 75 128507 .................... Axle (Stainless Steel) .................................. 37 128507 .................... Axle (Stainless Steel) .................................. 41 129085 .................... Clamp...................................................... 79 129206 .................... Valve Bar (Complete) ................................. 51 129206 .................... Valve Bar (Complete) ................................. 53 129208 .................... Axle......................................................... 97 129209 .................... Valve Body ............................................. 119 129209 .................... Valve Body ............................................. 121 129211 .................... Piston..................................................... 113 129212 .................... Piston..................................................... 121 129881 .................... Packing Set (Lift Cylinder) ......................... 111 129881 .................... Packing Set (Lift cylinder) .......................... 113 129882 .................... Packing Set (Valve Unit)............................ 119 129882 .................... Packing Set (Valve Unit)............................ 121 129911 .................... Wheel Body ............................................. 61 129911 .................... Wheel Body ............................................. 65 129912 .................... Wheel Body ............................................. 63 130056 .................... Ear .......................................................... 37 130168 .................... Piston..................................................... 115 130685 .................... Wheel Fork............................................... 69

Part No.

APPENDIX B: Numerical Parts List

APPENDIX B: Numerical Parts List

APPENDIX B: Numerical Parts List

Description

Page

130

144441 ................... Axle ........................................................ 59 146903 ................... Tow Bar ................................................... 99 150785 ................... Brake Wire .............................................. 55 151980-152 ............. Push Rod Complete (72 in. fork length) ........ 45 156142 ................... Wheel Complete ....................................... 87 156142 ................... Wheel Complete ....................................... 89 156200 ................... Brake Shield (Left) ..................................... 57 156201 ................... Brake Shield (Right) ................................... 57 156523 ................... Brake Shield (Left Complete) ....................... 57 156524 ................... Brake Shield (Right complete) ..................... 57 156581 ................... Tow Bar ................................................. 101 156582 ................... Tow Bar (Complete) ................................. 101 156623 ................... Cap......................................................... 87 156623 ................... Cap......................................................... 89 156623 ................... Cap......................................................... 91 156623 ................... Cap......................................................... 93 157104 ................... Wheel Complete ....................................... 87 157104 ................... Wheel Complete ....................................... 89 157213 ................... Push Rod Complete(48 in. fork length) ......... 45 158320 ................... Link ......................................................... 59 158324 ................... Brake Shield (Left Complete) ....................... 59 158325 ................... Brake Shield (Right complete) ..................... 59 158382 ................... Brake Shield (Left) ..................................... 59 158383 ................... Brake Shield (Right) ................................... 59 158776 ................... Axle ........................................................ 57 158776 ................... Axle ........................................................ 59 159208 ................... Lamina..................................................... 46 159209 ................... Clamp ..................................................... 46 159280 ................... Wheel ..................................................... 84 159339 ................... Push Rod Complete (48 in. fork length) ........ 37 159339 ................... Push Rod Complete (48 in. fork length) ........ 41 159725 ................... Wheel Complete ....................................... 65 159726 ................... Wheel Complete ....................................... 65 159727 ................... Wheel Complete ....................................... 67 159845 ................... Clamp Complete ....................................... 46 160421 ................... Wheel Complete ....................................... 89

Part No.

Description

Page

1014322A

160422 .................... Wheel Complete ....................................... 89 160432 .................... Wheel Complete ....................................... 89 160433 .................... Wheel Complete ....................................... 89 161637 .................... Distance Piece........................................... 89 161804 .................... Wheel Complete ....................................... 91 161805 .................... Wheel Complete ....................................... 91 161806 .................... Wheel Complete ....................................... 91 161807 .................... Wheel Complete ....................................... 91 163537 .................... Wheel Complete (Vulkollan)........................ 93 166701 .................... Arm Bolt ................................................... 45 16730 ...................... Ball Bearing .............................................. 61 16730 ...................... Ball bearing ..............................................63 16752 ...................... Wheel Body.............................................. 61 167598 .................... Wheel Complete ....................................... 65 167599 .................... Wheel Complete ....................................... 61 167601 .................... Wheel Complete ....................................... 61 167601 .................... Wheel Complete ....................................... 65 167602 .................... Wheel Complete ....................................... 61 167605 .................... Wheel Complete ....................................... 61 167606 .................... Wheel Body.............................................. 63 167607 .................... Wheel Body.............................................. 63 167608 .................... Wheel Complete ...................................... 63 167610 .................... Wheel Body.............................................. 63 167613 .................... Wheel Complete ....................................... 67 167615 .................... Wheel Complete ....................................... 65 167728 .................... Wheel Complete ....................................... 67 17469 ...................... Valve Bar (Complete) ................................. 49 175763 .................... Tow Bar (Complete).................................... 95 175769 .................... Locking Pin ............................................... 99 177031 .................... Tow Bar .................................................... 95 20001 ...................... Locking Pin .............................................107 20001 ...................... Locking Pin ............................................... 46 20001 ...................... Locking Pin ............................................... 69 20001 ...................... Locking Pin ............................................... 73 20014 ...................... Locking Pin ............................................... 41 20014 ...................... Locking Pin ............................................... 45

Part No.

Description

Page

Description

Page

131

22034 ......................U-Ring ................................................... 111 22034 ......................U-Ring ................................................... 113 22052 ......................Ball Bearing ........................................... 107 22107 ......................Bushing.................................................. 101 22107 ......................Bushing.................................................... 95 22107 ......................Bushing.................................................... 97 22107 ......................Bushing.................................................... 99 22108 ......................Bushing.................................................. 101 22108 ......................Bushing.................................................... 95 22108 ......................Bushing.................................................... 97 22108 ......................Bushing.................................................... 99 22128 ......................Locking Pin............................................... 45 22318 ......................U-Ring ................................................... 119 22318 ......................U-Ring ................................................... 121 22353 ......................Brake Link ................................................ 57 22353 ......................Brake Link ................................................ 59 22410 ......................Fitting, Grease .......................................... 71 22410 ......................Fitting, Grease .......................................... 75 22444 ......................Guide.................................................... 101 22757 ......................Ball ......................................................... 49 22757 ......................Ball ......................................................... 51 22757 ......................Ball ......................................................... 53 27662 ......................Fitting, Grease ........................................ 107 27662 ......................Fitting, Grease ........................................ 109 27662 ......................Fitting, Grease .......................................... 37 27662 ......................Fitting, Grease .......................................... 41 27662 ......................Fitting, Grease .......................................... 45 27662 ......................Fitting, Grease .......................................... 46 27662 ......................Fitting, Grease .......................................... 69 27662 ......................Fitting, Grease .......................................... 71 27662 ......................Fitting, Grease .......................................... 73 27662 ......................Fitting, Grease .......................................... 73 27662 ......................Fitting, Grease .......................................... 75 28569 ......................Locking Pin............................................... 51 28572 ......................Locking Pin............................................... 97

Part No.

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

20014 ...................... Locking Pin ............................................... 87 20014 ...................... Locking Pin ............................................... 93 20018 ...................... Ball Bearing .............................................. 38 20018 ...................... Ball Bearing .............................................. 42 20018 ...................... Ball Bearing .............................................. 46 20019 ...................... Locking Ring ............................................. 89 20065 ...................... Ball........................................................ 119 20065 ...................... Ball........................................................ 119 20065 ...................... Ball........................................................ 121 20065 ...................... Ball........................................................ 121 20066 ...................... Sealing .................................................. 111 20066 ...................... Sealing .................................................. 113 20071 ...................... Locking Pin ............................................. 101 20071 ...................... Locking Pin ............................................... 95 20076 ...................... Locking Ring ............................................. 46 20101 ...................... Locking Ring ........................................... 111 20104 ...................... Locking Pin ............................................... 49 20105 ...................... Locking Pin ............................................... 49 20105 ...................... Locking Pin ............................................... 53 20105 ...................... Locking Pin ............................................... 54 20461 ...................... Locking Pin ............................................. 101 20461 ...................... Locking Pin ............................................... 95 20461 ...................... Locking Pin ............................................... 99 20787 ...................... Bushing .................................................... 57 20787 ...................... Bushing .................................................... 59 21024 ...................... O-Ring ................................................... 107 21024 ...................... O-Ring ................................................... 109 21060 ...................... Sealing Ring ........................................... 115 21060 ...................... Sealing Ring ........................................... 117 21065 ...................... U-Ring .................................................... 115 21065 ...................... U-Ring .................................................... 117 210717 .................... Plastic Handle ........................................... 51 210717 .................... Plastic Handle ........................................... 53 22032 ...................... O-Ring ................................................... 119 22032 ...................... O-Ring ................................................... 121

Part No.

APPENDIX B: Numerical Parts List

APPENDIX B: Numerical Parts List

Description

Page

132

28572 ..................... Locking Pin ............................................... 99 28573 ..................... Locking Pin (Stainless Steel) ...................... 109 28573 ..................... Locking Pin (Stainless Steel) ........................ 37 28573 ..................... Locking Pin (Stainless Steel) ........................ 41 28573 ..................... Locking Pin (Stainless Steel) ........................ 71 28573 ..................... Locking Pin (Stainless Steel) ........................ 75 28575 ..................... Locking Pin ............................................. 109 28576 ..................... Locking Pin ............................................... 51 28576 ..................... Locking Pin ............................................... 53 28578 ..................... Locking Pin ............................................... 97 28579 ..................... Locking Pin ............................................... 37 28579 ..................... Locking Pin ............................................... 41 28644 ..................... Locking Pin ............................................... 37 28689 ..................... Locking Pin ............................................. 107 28689 ..................... Locking Pin ............................................... 57 28689 ..................... Locking Pin ............................................... 59 28948 ..................... Ball Bearing ........................................... 109 28949 ..................... Ball Bearing (Stainless Steel) ....................... 65 28949 ..................... Ball bearing (Stainless Steel) ....................... 67 30018 ..................... Bush ........................................................ 37 30018 ..................... Bushing.................................................... 41 30018 ..................... Bushing.................................................... 45 30023 ..................... Bushing.................................................... 37 30023 ..................... Bushing.................................................... 41 30023 ..................... Bushing.................................................... 45 39106 ..................... Spring ................................................... 119 39106 ..................... Spring ................................................... 121 42631 ..................... Spring ..................................................... 49 42631 ..................... Spring ..................................................... 51 42631 ..................... Spring ..................................................... 53 47039 ..................... Stay Ring ............................................... 111 47039 ..................... Stay Ring ............................................... 113 47049 ..................... Valve Cone ............................................ 119 47049 ..................... Valve Cone ............................................ 121 47051 ..................... Piston..................................................... 119 47070 ..................... Lowering Arm ........................................... 49

Part No.

Description

Page

1014322A

47071 ...................... Spring .................................................... 119 47071 ...................... Spring .................................................... 121 47083/ALM.............. Aluminum Handle ...................................... 51 47083/ALM.............. Aluminum Handle ...................................... 53 47083/ALM.............. Aluminum Handle ...................................... 49 47089 ...................... Spring ...................................................... 49 47089 ...................... Spring ...................................................... 51 47089 ...................... Spring ...................................................... 53 47092 ...................... Pressure Plate .......................................... 107 47110 ...................... Bracket..................................................... 83 47117 ...................... Bushing .................................................... 37 47117 ...................... Bushing .................................................... 41 47117 ...................... Bushing .................................................... 45 47133 ...................... Axle ......................................................... 69 47133 ...................... Axle ......................................................... 73 47134 ...................... Axle ......................................................... 69 47134 ...................... Axle ......................................................... 73 47144 ...................... Axle ......................................................... 89 47150 ...................... Wheel...................................................... 79 47150 ...................... Wheel...................................................... 83 47151 ...................... Distance Tube............................................ 79 47151 ...................... Distance Tube............................................ 83 47153 ...................... Wheel Body.............................................. 65 47156 ...................... Axle for Torsion Tube (20 in. fork width) ....... 45 47157 ...................... Axle for Torsion Tube (27 in. fork width) ....... 45 47162 ...................... Axle ......................................................... 73 47164 ...................... Wheel Body.............................................. 63 47164 ...................... Wheel Body.............................................. 67 47167 ...................... Bushing .................................................... 37 47167 ...................... Bushing .................................................... 41 47167 ...................... Bushing .................................................... 45 47929 ...................... Roller ..................................................... 101 47929 ...................... Roller ....................................................... 95 47929 ...................... Roller ....................................................... 97 47929 ...................... Roller ....................................................... 99 47930 ...................... Axle ....................................................... 101

Part No.

Description

Page

Description

Page

133

49888 ......................Lowering Arm ........................................... 51 49888 ......................Lowering Arm ........................................... 53 51307 ......................Pipe ........................................................ 51 51307 ......................Pipe ........................................................ 53 51479 ......................Axle (Stainless Steel).................................. 71 51479 ......................Axle (Stainless Steel).................................. 75 51501 ......................Axle for Torsion Tube (27 in. fork width)....... 37 51501 ......................Axle for Torsion Tube (27 in. fork width)....... 41 51805 ......................Bushing.................................................... 69 51805 ......................Bushing.................................................... 71 51805 ......................Bushing.................................................... 73 51805 ......................Bushing.................................................... 75 54140 ......................Sleeve ..................................................... 49 64180 ......................Torsion Tube Complete (20.5 in. fork width) . 45 64183 ......................Torsion Tube Complete (27 in. fork width) .... 45 65245 ......................Spring ................................................... 115 65601 ......................Wheel ..................................................... 76 65827 ......................Wheel Body ............................................. 63 65827 ......................Wheel Body ............................................. 67 66629 ......................Spring ................................................... 117 66658 ......................Torsion Tube Complete (20.5 in. fork width) . 37 66658 ......................Torsion Tube Complete (20.5 in. fork width) . 41 66681 ......................Wheel ..................................................... 80 66692 ......................Torsion Tube Complete (27 in. fork width) .... 37 66692 ......................Torsion Tube Complete (27 in. fork width) .... 41

Part No.

Models RJ50, RJ50-SS, RJ50-K, and RJ50-PB Hand Pallet Lift Trucks

47930 ...................... Axle......................................................... 95 47931 ...................... Axle......................................................... 95 47980 ...................... Wheel Body ............................................. 63 47980 ...................... Wheel Body ............................................. 67 47985 ...................... Piston ..................................................... 111 47996 ...................... Housing ................................................... 38 47996 ...................... Housing ................................................... 42 47996 ...................... Housing ................................................... 46 47997 ...................... Insert........................................................ 37 47997 ...................... Insert........................................................ 41 47997 ...................... Insert........................................................ 46 49513 ...................... Guide .................................................... 119 49513 ...................... Guide .................................................... 121 49621 ...................... Handle ..................................................... 54 49624 ...................... Bracket..................................................... 54 49631 ...................... Spring...................................................... 57 49631 ...................... Spring...................................................... 59 49631 ...................... Spring...................................................... 59 49880 ...................... Axle......................................................... 99 49882 ...................... Axle for Torsion Tube (20.5 in. fork width) .... 37 49882 ...................... Axle for Torsion Tube (20.5 in. fork width) .... 41 49884 ...................... Axle (Stainless Steel) .................................. 75 49885 ...................... Axle......................................................... 91 49886 ...................... Axle....................................................... 101 49886 ...................... Axle......................................................... 97 49886 ...................... Axle......................................................... 99

Part No.

APPENDIX B: Numerical Parts List

APPENDIX B: Numerical Parts List 134 1014322A

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1014322A

!1014322A! 10 Sep 2003