Frontier Rear Blades RB1172 RB1184 RB1196 Operator's Manual(5WPMAN0148) - PDF DOWNLOAD

O P E R A T O R ’ S

M A N U A L

REAR BLADES

RB1172 RB1184 RB1196

5WPMAN0148 (Rev. 2/16/2009)

TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Frontier dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.

TO THE OWNER: Read this manual before operating your Frontier equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all the adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your selling dealer.

The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified.

Observe all safety information in this manual and safety decals on the equipment.

For service, your authorized Frontier dealer has trained mechanics, genuine Frontier service parts, and the necessary tools and equipment to handle all your needs.

Use only genuine Frontier service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:

Model: ______________________________

Date of Purchase: _____________________

Serial Number: (see Safety Decal section for location) ____________________________________ Provide this information to your dealer to obtain correct repair parts.

Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment.

The terms CAUTION, WARNING and DANGER are used in conjunction with the Safety-Alert Symbol, (a triangle with an exclamation mark), to indicate the degree of hazard for items of personal safety.

2 Introduction

Frontier (Rev. 2/4/2009)

TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 OPTIONAL EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 DEALER CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 PARTS LIST INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 23

!

LEA EL INSTRUCTIVO!

Si no lee Ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.

GENERAL INFORMATION The purpose of this manual is to assist you in operating and maintaining your Rear Blade. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance. These instructions have been compiled from extensive field experience and engineering data. Some information may be general in nature, due to unknown and varying operating conditions. However, through experience and these instructions, you should be able to develop procedures suitable to your particular situation.

The illustrations and data used in this manual were current at the time of printing. However, due to possible inline production changes, your machine may vary slightly in detail. We reserve the right to redesign and 5WPMAN0148 (Rev. 2/16/2009)

change the machines as may be necessary without notification.

Some illustrations in this manual show the equipment with safety shields removed to provide a better view. This equipment should never be operated with any necessary safety shielding removed.

Throughout this manual, references are made to right and left directions. These are determined by standing behind the tractor facing the direction of forward travel.

Introduction 3

SPECIFICATIONS RB1172

RB1184

RB1196

Overall Height

40" (102 cm)

40" (102 cm)

40" (102 cm)

Moldboard Height

18" (46 cm)

18" (46 cm)

18" (46 cm)

Working Width

72" (183 cm)

84" (213 cm)

96" (244 cm)

Moldboard Thickness

5/16" (7.9 mm)

5/16" (7.9 mm)

5/16" (7.9 mm)

Overall Depth

50" (127 cm)

50" (127 cm)

50" (127 cm)

Weight

530 lbs. (240 kg)

565 lbs. (256 kg)

600 lbs. (272 kg)

Cutting Edge

1/2" x 6" (1.3 x 15 cm) Reversible

1/2" x 6" (1.3 x 15 cm) Reversible

1/2" x 6" (1.3 x 15 cm) Reversible

Offset Position Left or Right

4", 10", 16" (10, 25, 41 cm)

4", 10", 16" (10, 25, 41 cm)

4", 10", 16" (10, 25, 41 cm)

No. of Forward Positions

9

9

9

No. of Backfill Positions

9

9

9

No. of Tilt Positions

5

5

5

Tractor 3-Point

Cat 1 or 2

Cat 1 or 2

Cat 1 or 2

Quick Hitch (Optional)

Cat 1 or 2

Cat 1 or 2

Cat 1 or 2

Implement Code for Tractor Ballast

36.4

38.8

41.2

75 HP max (56 kW)

75 HP max (56 kW)

75 HP max (56 kW)

Tractor HP Rating

NOTES

4 Introduction

5WPMAN0148 (Rev. 2/16/2009)

SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.

It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

TRAINING Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals and safety decals are available from your dealer.) Failure to follow instructions or safety rules can result in serious injury or death.

If you do not understand any part of this manual and need assistance, see your dealer.

Know your controls and how to stop engine and attachment quickly in an emergency.

Operators must be instructed in and be capable of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to operate this equipment without proper instructions.

Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles.

Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.

Make sure that all operating and service personnel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTA CT A P H YS IC IA N IM M ED IAT E LY IF FLU I D ENTERS SKIN OR EYES. DO NOT DELAY. Never allow children or untrained persons to operate equipment.

Frontier RB1172 (Rev. 6/15/2006)

PREPARATION Check that all hardware is properly installed.

Always tighten to torque chart specifications unless instructed otherwise in this manual.

Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

Make sure attachment is properly secured, adjusted, and in good operating condition.

Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.

Make sure all safety decals are installed.

Replace if damaged. (See Safety Decals section for location.)

A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment.

Do not estimate.

OPERATION Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.

Do not operate or transport equipment while under the influence of alcohol or drugs.

Operate only in daylight or good artificial light.

Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts.

Always comply with all state and local lighting and marking requirements.

Never allow riders on power unit or attachment.

Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.

(Safety Rules continued on next page)

Safety 5

SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! (Safety Rules continued from previous page)

Look down and to the rear and make sure area is clear before operating in reverse.

Do not operate or transport on steep slopes.

Do not stop, start, or change directions suddenly on slopes.

Use extreme care and reduce ground speed on slopes and rough terrain.

Watch for hidden hazards on the terrain during operation.

Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.

Before transporting, pivot the unit so red reflectors face the rear.

MAINTENANCE Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key, and unfasten seat belt.

NEVER GO UNDERNEATH EQUIPMENT. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak-down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment

6 Safety

to drop or rotate unexpectedly and cause severe injury or death.

• Service work does not require going underneath.

• Read Operator's Manual for service instructions or have service performed by a qualified dealer.

Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

Make sure attachment is properly secured, adjusted, and in good operating condition.

Keep all persons away from operator control area while performing adjustments, service, or maintenance.

Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.

Make sure all safety decals are installed.

Replace if damaged. (See Safety Decals section for location.)

STORAGE Block equipment securely for storage.

Keep children and bystanders away from storage area.

Frontier RB1172 (Rev. 6/15/2006)

SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged!

WARNING

BLADE MUST BE PROPERLY SECURED OR IT WILL FALL OFF WHEN ANGLING OR REVERSING. Follow all manual instructions and safety rules.

Lower blade to ground, shut off tractor, set park brake, and remove key.

Check under center rear of blade to make sure pivot nut and hitch pin are in place as shown in pictorial.

If pivot nut and pin are missing, blade will fall off when rotated. Do not rotate or operate blade until pivot nut and hitch pin are replaced.

FAILURE TO FOLLOW INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.

PRODUCT IDENTIFICATION NUMBER

LENEXA , K S, U. S. A.

4 - Serial Number Plate

57503-A

5 - 5WP1002940 Amber Reflector 9" (Front)

1 – 5WP57503

6 - 5WP57123 Red Reflector 9" (Rear) 2 – 5WP55121

WARNING FALLING OFF CAN RESULT IN BEING RUN OVER. Tractor must be equipped with ROPS (or ROPS CAB) and seat belt. Keep foldable ROPS systems in “locked up” position at all times.

Buckle Up! Keep seat belt securely fastened.

Allow no riders.

RAISED IMPLEMENT CAN DROP AND CRUSH. Never go underneath raised implement which can drop from equipment or tractor 3-point hitch hydraulic leak down, hydraulic system failures, movement of control levers or mechanical linkage failures.

Service work does not require going underneath implement. Read manual instructions.

FALLING OFF OR GOING UNDERNEATH IMPLEMENT CAN RESULT IN SERIOUS INJURY OR DEATH.

55121--C

(Safety Decals continued on next page)

5WPMAN0148 (Rev. 5/16/2008)

Safety 7

SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged!

(Safety Decals continued from previous page)

WARNING WARNING TO AVOID SERIOUS INJURY OR DEATH:

CRUSHING AND PINCHING HAZARD

Read Operator's Manual before operating, servicing, or repairing equipment.

Follow all safety rules and instructions. (Manuals are available from your selling dealer.)

Never allow riders.

Keep bystanders away from equipment during operation.

Operate from tractor seat only.

Keep all shields in place and in good condition.

Lower equipment to ground, stop engine, remove key, and set brake before dismounting tractor.

Never allow children or untrained persons to operate equipment.

Be extremely careful handling various parts of the machine. They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tractor and implement.

Operate tractor controls from tractor seat only.

Do not stand between tractor and implement when tractor is in gear.

Make sure parking brake is engaged before going between tractor and implement.

Stand clear of machine while in operation or when it is being raised or lowered.

FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.

1003199

WARNING Unit must not extend more than 4 feet left of center of the tractor when driving on public roads.

1003193-A

7 - 5WP1003193

3 - 5WP1003199

8 - 5WP1002941

FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

1002941-A

BE CAREFUL! Use a clean, damp cloth to clean safety decals.

Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off.

Replacement safety decals can be ordered free from your dealer.

8 Safety

5WPMAN0148 (Rev. 5/16/2008)

OPERATION The operator is responsible for the safe operation of this equipment. Operators must be instructed in and be capable of the safe operation of the equipment, its attachments and all controls. Do not allow anyone to operate this equipment without proper instructions.

The Rear Blade is designed for a wide range of applications. The Rear Blade may be used for scraping, leveling, grading and backfilling and may be angled to windrow debris to the side for removal.

Optional kits are also available and included in this manual. The Single Tailwheel Kit is useful for grading and leveling work. The Skid Shoe Kit helps control cutting height when operating on hardened surfaces.

PRE-OPERATION CHECK LIST

(OWNER’S RESPONSIBILITY)

CAUTION Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

CONNECTING REAR BLADE TO TRACTOR Rear blades are shipped completely assembled and may be installed on tractors equipped with a Category 1 or Category 2 3-point hitch.

The tractor draw bar must be removed or installed in its shortest position to allow the blade to rotate 180 degrees.

___ Check that all hardware is properly installed and secured. ___ Do not allow riders. ___ Review and follow all safety rules and safety decal instructions on page 5 through page 8. ___ Check that equipment is properly and securely attached to tractor. ___ Make sure tractor ROPS or ROPS CAB and seat belt are in good condition. Keep seat belt securely fastened during operation. ___ Check that all safety decals are installed and in good condition. Replace if needed.

Never allow children or untrained persons to operate equipment.

Keep bystanders away from equipment.

Keep all persons away from operator control area while performing adjustments, service, or maintenance.

Never allow riders on power unit or attachment.

A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment.

Do not estimate.

5WPMAN0148 (Rev. 5/16/2008)

1. 3-Point lower lift arm 2. Tractor top link 3. Retaining pin 4. Top link clevis pin 5. 3-Point lower lift arm sway chain 6. Klik pin Figure 1. Connecting Rear Blade to Tractor Refer to Figure 1. Place tractor 3-point lower lift arms (1) in the correct hitch position and install Klik pins (6) as shown (also refer to Figure 2). Category 1 tractor lift arms use inner hitch position. Category 2 tractor lift arms use outer hitch position with adapter sleeves installed over mounting pins. Secure lower link pins with lynch pins.

Attach tractor top link (2) to top hole of the A-frame and secure with the high strength clevis pin (4) and retaining pin (3) provided with top link. Category 1 top link attaches to front hole and Category 2 top link attaches to rear hole.

Operation 9

Adjust sway blocks or tighten tractor 3-point sway chains to eliminate implement side-to-side movement during operation.

Figure 2. Top Link Identification

Optional Quick Hitch Bushing Kit An optional quick hitch bushing kit is available for Category 1 and Category 2 tractors. See page 14 for installation instructions.

Storage Position With rear blade raised, place parking stand in lowest position as shown in Figure 4. Lower rear blade so cutting edge and parking stand are flat on the ground. Disconnect 3-point arms and top link from rear blade.

Figure 4. Parking Stand in Storage Position

ADJUSTMENTS

NOTICE Do not use Quick Hitch with Single Tailwheel Kit.

Parking Stand Placement Operating Position Place parking stand in the raised position during operation. This position allows the moldboard to rotate 360 degrees. Secure into position with 3/8 x 2-1/4 lynch pin as shown in Figure 3.

NEVER GO UNDERNEATH EQUIPMENT. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak-down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death.

• Service work does not require going underneath.

• Read Operator's Manual for service instructions or have service performed by a qualified dealer.

Adjustments to the rear blade require raising the blade slightly off of the ground. Do not leave the tractor operator position with the blade raised except to make blade adjustments during operation.

To make blade adjustments, raise the blade just high enough to allow blade to pivot without dragging on the ground. Shut off the tractor engine, set the park brake, remove the key, and carefully leave the operator position.

Figure 3. Parking Stand In Raised Position

10 Operation

Never place any part of your body underneath the blade or 3-point hitch while making adjustments.

Hydraulic leak-down or failure can cause the blade to fall suddenly.

5WPMAN0148 (Rev. 5/16/2008)

Angling and Reversing (Figure 5) Ten holes are provided for angling the blade: five in the forward position (to a maximum angle of 45 degrees) and five in the reverse position. Lift the drop pins, swing the blade to the desired angle or to the reverse position, then reinsert the drop pins to lock the blade in place.

age in place by inserting the pin in the desired hole.

Secure with hair pin clip. For offsetting to the left, position the linkage on the right side of the frame and extend the linkage.

Figure 7. Rear Blade Offset Right

Figure 5. Angling and Reversing

Blade Pitch The pitch of the blade can be changed by adjusting the top link of the tractor.

Frame Offset (Figure 6 & Figure 7) The frame will swing to the right or left. For offsetting the frame to the right, position the standard mechanical linkage (1) on the left side of the frame.

Blade Tilt (Figure 8) The blade will tilt so that one end of the moldboard is lower than the other. Remove yoke pin (1), tilt the blade to the desired angle, replace the pin, and secure with the hair pin clip. Additional tilt adjustment can be made with the tractor 3-point hitch leveling crank.

1. Mechanical linkage 2. Centering pin Figure 6. Rear Blade Centered Extend the linkage by pulling the center pin (2) and swinging the frame to the desired angle. Lock the link5WPMAN0148 (Rev. 5/16/2008)

1. Yoke pin Figure 8. Blade Tilt

Operation 11

Blade Rotation (Figure 9) The blade can be reversed for backfilling. Remove the drop pins and rotate the blade 180 degrees from the forward position. Reinstall the drop pins and secure.

The tractor draw bar must be removed or installed in its shortest position to allow the blade to rotate 180 degrees.

Adjust sway blocks or tighten tractor 3-point sway chains to eliminate implement side-to-side movement during operation.

Figure 9. Blade Rotated 180 Degrees NOTES

NOTES

12 Operation

5WPMAN0148 (Rev. 5/16/2008)

OPTIONAL EQUIPMENT SINGLE TAILWHEEL KIT 5WP1001533

Attach tailwheel tube assembly (1) to rear of tilt turntable and secure with cap screws (5) and hardened flat washers (4) from turntable. Torque cap screws to 170 lbs-ft. (231 N-m).

Assemble Tailwheel (Figure 10)

NOTICE Floating links must be used with tailwheel to avoid equipment damage.

Tailwheel kit will not function properly when used with Quick Hitch.

Remove round retainer plate and hardware from rear of tilt turntable of rear blade (refer to Figure 5).

NOTE: Point drop pins in tilt turntable towards center of unit (Figure 11) before attaching tailwheel tube assembly.

1. Tailwheel tube assembly 2. Notat yoke assembly 3. 3/8" Spirol pin 4. 5/8" Hardened flat washer (from turntable) 5. 5/8 NF x 1-1/2" Cap screw (from turntable) Figure 10. Tailwheel Assembly

Attach yoke assembly (2) to tailwheel tube and secure into position with spirol pin (3).

Assemble Floating Link (Figure 12) Attach right and left floating link brackets (14, 15) with offset to the inside on each side of the A-frame. Place sleeve (16) in forward hole and secure assembly into position using two cap screws (18) and lock nuts (19) as shown in Figure 12.

NOTE: When attaching to tractor, install clevis pin (17) into floating links using two 3/4" washers (20), one cotter pin (21), and hair pin (22) as shown.

14.

15.

16.

17.

18.

19.

20.

21.

22.

Right floating link Left floating link Sleeve .78 x 1.00 x 2.00" Clevis pin .75 x 4.38" 3/4 NC x 4-1/2" Cap screw GR5 3/4" NC Lock nut 3/4" Flat washer 3/16 x 1-1/2" Cotter pin 5/32" Hair pin cotter Figure 12. Floating Link Installation

Adjust Tailwheel Assembly

Figure 11. Drop Pin Position 5WPMAN0148 (Rev. 5/16/2008)

Set blade cutting edge 1/2" (13 mm) above the ground with the tractor 3-point hitch. Adjust tail wheel until tire is on the ground and the top link pin is centered in the floating link slot. Fine tune the grading height by raising or lowering the 3-point hitch.

Optional Equipment 13

QUICK HITCH BUSHING KIT 5WP1002011

NOTICE Do not use Quick Hitch with Single Tailwheel Kit. Install cap screw (5), sleeve (4), lock washer (6), and hex nut (7) through bottom hole of A-frame as shown.

1. Moldboard assembly 2. Skid & shaft assembly 3. Right skid shoe bracket (not shown) 4. Left skid shoe bracket

Install sleeves (2) for Category 2 tractors in outer pin locations. Install sleeves (3) for Category 1 tractors in inner pin locations as shown.

5. Spacer, 1-1/4 sch 80 x 3/4" pipe 6. Pin, Klik 7/16 x 2" 7. 1-1/4" Standard flat washer 8. Plow bolt, 5/8 NC x 2-1/2" 9. 5/8" Standard flat washer 10. 5/8" NC Hex lock nut 11. Grease fitting Figure 14. Skid Shoe Installation

1.

2.

3.

4.

5.

6.

7.

A-Frame assembly Sleeve, .94 x 1.44 x 2.75 Cat 2 Sleeve, .94 x 1.44 x 2.19 Cat 1 Sleeve, 1.0 x 1.25 x 2.06 1.0 NC x 5.0 Cap screw GR5 1.0 Lock washer 1.0 NC Hex nut

END PLATE KIT 5WP1001531 (Figure 15) Install one end plate to each end of rear blade using two carriage bolts (4) and flanged lock nuts (5) on each end plate.

Figure 13. Quick Hitch Bushing Installation

SKID SHOE KIT 5WP18300 (Figure 14) Remove plow bolts from each end of cutting edge.

Attach right and left skid shoe brackets (3 & 4) to rear of moldboard with plow bolts (8), washers (9), and lock nuts (10) supplied in kit. Top of skid shoe brackets should angle slightly toward outer edge of blade.

Adjust skid shoe to desired height using washers (7) and spacers (5). One washer must be installed between the shoe bracket and the spacers.

Make sure skid shoe rotates freely to prevent premature skid pad wear.

14 Optional Equipment

1.

2.

3.

4.

5.

Moldboard assembly End plate (right, not shown) End plate (left) 1/2 NC x 1-1/4" Carriage bolt 1/2 NC Flanged lock nut Figure 15. End Plate Installation 5WPMAN0148 (Rev. 5/16/2008)

DEALER CHECK LISTS

PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) Inspect the equipment thoroughly after assembly to be certain it is set up properly before delivering it to the customer. The following check list is a reminder of points to inspect. Check off each item if it is found satisfactory or after proper adjustment is made. ___ Check that all safety decals are installed and in good condition. Replace if damaged. ___ Check all bolts to be sure they are tight. ___ Check that all cotter pins and safety pins are properly installed.

DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) ___ Show customer the safe and proper procedures to be used when mounting, dismounting and storing equipment. ___ For mounted units, add wheel weights, ballast in front tires, and/or front tractor weight to enhance front end stability. A minimum 20% of tractor and

5WPMAN0148 (Rev. 5/16/2008)

equipment gross weight must be on front tractor wheels. When adding weight to attain 20% of tractor and equipment weight on front tractor wheels, you must not exceed the ROPS weight certification. Weigh the tractor and equipment. Do not estimate! ___ Show customer how to make adjustments. ___ Present Operator's Manual and request that customer and all operators read it before operating equipment. Point out the manual safety rules, explain their meanings, and emphasize the increased safety hazards that exist when safety rules are not followed. ___ Point out the safety decals. Explain their meaning and the need to keep them in place and in good condition. Emphasize the increased safety hazards when instructions are not followed. ___ Explain to customer the potential crushing hazards of going underneath raised equipment.

Instruct customer that service work does not require going underneath unit and never to do so.

Dealer Check Lists 15

OWNER SERVICE

The information in this section is written for operators who possess basic mechanical skills. Should you need help, your dealer has trained service technicians available. For your protection, read and follow all safety information in this manual.

NEVER GO UNDERNEATH EQUIPMENT. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak-down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death.

• Service work does not require going underneath.

• Read Operator's Manual for service instructions or have service performed by a qualified dealer.

Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key, and unfasten seat belt.

BLADE CUTTING EDGE REPLACEMENT The moldboard blade is reversible and replaceable.

Remove the cap screws and hex nuts retaining the cutting edge to the moldboard. You may either replace or reverse the cutting edge. Secure new or reversed cutting edge with cap screws and hex nuts previously removed.

CLEANING After Each Use •

Remove large debris such as clumps of dirt, grass, crop residue, etc. from machine.

•

Inspect machine and replace worn or damaged parts.

•

Replace any safety decals that are missing or not readable.

Periodically or Before Extended Storage •

Clean large debris such as clumps of dirt, grass, crop residue, etc. from machine.

•

Remove the remainder using a low-pressure water spray.

1. Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface.

2. Be careful when spraying near chipped or scratched paint as water spray can lift paint.

Keep all persons away from operator control area while performing adjustments, service, or maintenance.

CAUTION Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

16 Owner Service

3. If a pressure washer is used, follow the advice of the pressure washer manufacturer.

•

Inspect machine and replace worn or damaged parts.

•

Sand down scratches and the edges of areas of missing paint and coat with spray paint of matching color (purchase from your dealer).

•

Replace any safety decals that are missing or not readable (supplied free by your dealer). See Safety Decals section for location drawing.

5WPMAN0148 (Rev. 5/16/2008)

PARTS INDEX

Rear Blades: RB1172 RB1184 RB1196

RB1172, RB1184, RB1196 Assembly . . . . . . . . . . . . . . . . . . . 18-19 Quick Hitch Bushing Kit (Optional) . . . . . . . . . . . . . . . . . . . . . . . . 19 Tailwheel Kit (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Skid Shoe Assembly (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 End Plate Kit (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5WPMAN0148 (Rev. 5/16/2008)

Parts 17

RB1172, RB1184, RB1196 ASSEMBLY

27 - SAFETY DECAL SET 30 - COMPLETE DECAL SET

18 Parts

5WPMAN0148 (Rev. 5/16/2008)

RB1172, RB1184, RB1196 PARTS LIST REF NO

1 2 3 4 6 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20 21 22 23 24 25 25 25 26 27 28 29 30

PART NO

5WP1026709 5WPHBL228 5WP216241 * 5WP34279 5WP27542 5WPHBL233 5WPHBL225 * 5WPHBL222 5WPHBL223 5WPHBL227 5WPHBL226 5WP1026708 5WP57817 5WP300461 5WP53500 5WP1026707 5WP1026706 5WP1026705 5WP26920 * 5WPFA503 5WPHBL210 5WP25258 5WP46440 5WP25270 5WP56598 5WP1002955 5WP55011 5WP33000 5WP1002956

QTY RB1172

QTY RB1184

QTY RB1196

1 1 1 4 2 4 2 3 1 1 1 1 2 1 4 4 1 1 6 6 1 1 1 2 1 1 1 1

1 1 1 4 2 4 2 3 1 1 1 1 2 1 4 4 1 1 7 7 1 1 1 2 1 1 1 1

1 1 1 4 2 4 2 3 1 1 1 1 2 1 4 4 1 1 8 8 1 1 1 2 1 1 1 1

DESCRIPTION

A-Frame with decals Pin, Clevis 1.00 x 5.00 Bolt, HH 1 In NC x 7 GR8 Washer, Flat 1 In Standard Nut, Lock 1 In NC Pin, Klik 7/16 x 2 Pin, Headless .88 x 6.94 Pin, Clevis 1.00 x 2.60 Pin, Safety 3/16 Link, Male Link, Female Pin, Bent .75 x 3.50 Pin, Bent 1.00 x 2.50 Tilt Turntable with decals Washer, Flat 5/8 SAE Hardened Screw, HHCS 5/8 NF x 1-1/2 GR5 Plate, Retainer RB1172 Moldboard with decals RB1184 Moldboard with decals RB1196 Moldboard with decals Bolt, Plow 5/8 NC x 1-3/4 Nut, Lock 5/8 NC Screw, HHCS 1 NC x 3 GR8 Frame Tube Assembly Cutting Edge, 72 In (12" bolt centers) Cutting Edge, 84 In (12" bolt centers) Cutting Edge, 96 In (12" bolt centers) Sleeve, .88 x 1.13 x 2.62 Decal Set, Safety RB1172/84/96 Stand Assembly Pin, Lynch 3/8 x 2-1/4 Decal Set, Complete RB1172/84/96 * Standard hardware; obtain locally

QUICK HITCH BUSHING KIT 5WP1002011 (OPTIONAL) REF

PART

QTY

1 2 3 4 5 6 7

---------------5WP1002012 5WP1002013 5WP1002014 * * *

1 2 2 1 1 1 1

DESCRIPTION

A-Frame Assembly Sleeve, .94 x 1.44 x 2.75 Cat 2 Sleeve, .94 x 1.44 x 2.19 Cat 1 Sleeve, 1.0 x 1.25 x 2.06 1.0 NC x 5.0 Cap Screw GR5 1.0 Lock Washer 1.0 NC Hex Nut * Standard hardware; obtain locally

(Rev. 2/16/2009) 5WPMAN0148 (Rev. 5/16/2008)

Parts 19

TAILWHEEL KIT 5WP1001533 (OPTIONAL)

REF NO

PART NO

QTY

1

5WP1001530

1

Plate, Tailwheel Retainer

2

5WP57817

5

Washer, Flat 5/8 SAE Hardened

3

*

5

Nut, Lock 5/8 NC

4

5WP1001534

2

Bar, Tailwheel Mast

5

*

4

Screw, HHCS 5/8 NC x 2 GR5

6

5WP1001535

1

Tailwheel Tube Assembly

7

*

1

Screw, HHCS 5/8 NC x 4-1/2 GR5

8

5WP13853

1

Pin, Spirol 3/8 x 1-3/4

9

5WP15314

1

Wheel Yoke Assembly

10

*

1

Screw, HHCS 5/8 NC x 7 GR5

11

5WP19025

1

Nut, Flange Lock 5/8 NC

12

5WP57182

1

Sleeve, .66 x 1.00 x 5.39

13

5WP20879G

1

Tire, 4 x 16 Gray

14

5WP29652

1

Link, Floating Right

15

5WP29653

1

Link, Floating Left

16

5WP7372

1

Sleeve, .78 x 1.00 x 2.00 (Cat 2 tractor only)

17

5WP1591

1

Pin, Clevis .75 x 4.38

18

*

2

Screw, HHCS 3/4 NC x 4-1/2 GR5

19

*

2

Nut, Lock 3/4 NC

20

*

2

Washer, Flat 3/4 Standard

21

*

1

Pin, Cotter 3/16 x 1-1/2

22

*

1

Pin, Safety 5/32

*

Standard hardware; obtain locally

20 Parts

DESCRIPTION

5WPMAN0148 (Rev. 5/16/2008)

SKID SHOE ASSEMBLY 5WP18300 (OPTIONAL) REF NO

PART NO

QTY

1

------------

1

Moldboard Assembly

2

5WP27586

2

Skid & Shaft Assembly

3

5WP27592

1

Bracket, Skid Shoe Right (not shown) (earlier model grease fitting located above plate) -or-

3

5WP1005328

1

Bracket, Skid Shoe Right (not shown)

4

5WP27593

1

Bracket, Skid Shoe Left (earlier model grease fitting located above plate) -or-

4

5WP1005329

1

Bracket, Skid Shoe Left

5

5WP52854

6

Sleeve, 1.28 x 1.66 x .75

6

5WP27542

2

Pin, Klik 7/16 x 2

7

*

8

Washer, Flat 1-1/4 Standard

8

5WP26169

2

Bolt, Plow 5/8 NC x 2-1/2 GR5

9

*

2

Washer, Flat 5/8 Standard

10

*

2

Nut, Lock 5/8 NC

11

*

2

Grease Fitting, 1/4 -28 Tapered Thread

DESCRIPTION

* Standard hardware; obtain locally

END PLATE KIT 5WP1001531 (OPTIONAL)

REF NO

PART NO

QTY

DESCRIPTION

1

**

1

Moldboard Assembly

2

**

1

End Plate, Right (not shown)

3

**

1

End Plate, Left

4

*

4

Bolt, Carriage 1/2 NC x 1-1/4 GR5

5

5WP11900

4

Nut, Flange Lock 1/2 NC * Standard hardware; obtain locally

5WPMAN0148 (Rev. 5/16/2008)

Parts 21

BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application.

Fasteners must always be replaced with the same grade as specified in the manual parts list.

Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.

Make sure fastener threads are clean and you start thread engagement properly.

All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.

SAE SERIES TORQUE CHART

A

SAE Bolt Head Identification SAE Grade 2 (No Dashes)

SAE Grade 8 (6 Radial Dashes)

SAE Grade 5 (3 Radial Dashes) MARKING ON HEAD

A

SAE 2

SAE 5

SAE 8

Diameter (Inches)

Wrench Size

lbs-ft

N-m

lbs-ft

N-m

lbs-ft

N-m

1/4" 5/16"

7/16" 1/2"

6 12

8 17

10 19

13 26

14 27

18 37

3/8" 7/16"

9/16" 5/8"

23 36

31 48

35 55

47 75

49 78

67 106

1/2" 9/16"

3/4" 13/16"

55 78

75 106

85 121

115 164

120 171

163 232

5/8" 3/4"

15/16" 1-1/8"

110 192

149 261

170 297

230 403

240 420

325 569

7/8" 1"

1-5/16" 1-1/2"

306 467

416 634

474 722

642 979

669 1020

907 1383

A

METRIC SERIES TORQUE CHART

A

Metric Bolt Head Identification

8.8 Metric Grade 8.8

10.9 Metric Grade 10.9

Coarse Thread

Fine Thread

Marking on Head

Marking on Head

A

Diameter & Thread Pitch (Millimeters)

Wrench Size

N-m

lbs-ft

N-m

lbs-ft

N-m

lbs-ft

N-m

lbs-ft

Diameter & Thread Pitch (Millimeters)

6 x 1.0

10 mm

8

6

11

8

8

6

11

8

6 x 1.0

8 x 1.25 10 x 1.5

13 mm 16 mm

20 39

15 29

27 54

20 40

21 41

16 30

29 57

22 42

8 x 1.0 10 x 1.25

12 x 1.75 14 x 2.0

18 mm 21 mm

68 109

50 80

94 151

70 111

75 118

55 87

103 163

76 120

12 x 1.25 14 x 1.5

16 x 2.0 18 x 2.5

24 mm 27 mm

169 234

125 172

234 323

173 239

181 263

133 194

250 363

184 268

16 x 1.5 18 x 1.5

20 x 2.5 22 x 2.5

30 mm 34 mm

330 451

244 332

457 623

337 460

367 495

270 365

507 684

374 505

20 x 1.5 22 x 1.5

24 x 3.0 30 x 3.0

36 mm 46 mm

571 1175

421 867

790 1626

583 1199

623 1258

459 928

861 1740

635 1283

24 x 2.0 30 x 2.0

Typical Washer Installations Bolt

Metric 8.8

Lock Washer

Metric 10.9

Metric 8.8

Metric 10.9

Flat Washer

8/9/00

22 Appendix

Bolt Torque & Size Charts (Rev. 3/28/2007)

BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.

SAE Bolt Thread Sizes 5/16 3/8 1/2

5/8

3/4

7/8

IN

1

2

3

4

5

6

7

MM

25

50

75

100

125

150

175

Metric Bolt Thread Sizes 8MM 10MM

12MM

14MM

16MM

18MM

ABBREVIATIONS AG .............................................................. Agriculture ASABE.................... American Society of Agricultural & Biological Engineers (formerly ASAE) ASAE ....... American Society of Agricultural Engineers ATF ............................... Automatic Transmission Fluid BSPP .............................British Standard Pipe Parallel BSPTM ................ British Standard Pipe Tapered Male CV.....................................................Constant Velocity CCW .............................................. Counter-Clockwise CW............................................................... Clockwise F ...................................................................... Female FT .............................................................. Full Thread GA .................................................................... Gauge GR (5, etc.) ........................................... Grade (5, etc.)

HHCS ........................................Hex Head Cap Screw HT........................................................... Heat-Treated JIC .................Joint Industry Council 37° Degree Flare LH .................................................................Left Hand LT........................................................................... Left m......................................................................... Meter mm................................................................Millimeter M.......................................................................... Male

Bolt Torque & Size Charts (Rev. 3/28/2007)

MPa......................................................... Mega Pascal N.......................................................................Newton NC ...................................................... National Coarse NF ...........................................................National Fine NPSM..................... National Pipe Straight Mechanical NPT .......................................... National Pipe Tapered NPT SWF ......... National Pipe Tapered Swivel Female ORBM .......................................... O-Ring Boss - Male P...........................................................................Pitch PBY ...................................................... Power-Beyond psi.......................................... Pounds per Square Inch PTO ..................................................... Power Take Off QD....................................................Quick Disconnect RH ..............................................................Right Hand ROPS ........................... Roll-Over Protective Structure RPM ........................................Revolutions Per Minute RT ....................................................................... Right SAE ..........................Society of Automotive Engineers UNC ..................................................... Unified Coarse UNF...........................................................Unified Fine UNS...................................................... Unified Special

Appendix 23

PART NUMBER

5WPMAN0148

©2001 Woods Equipment Company. All rights reserved. WOODS and the Woods logo are trademarks of Woods Equipment Company. Frontier Equipment and the Frontier logo are trademarks of Deere & Company. All other trademarks, trade names, or service marks that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.