2. Lift the rear of the console and disconnect the console/main harness plug-in; then remove the console and disconnect the battery.
Engine NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is necessary.
Engine Removing/Installing This engine servicing sub-section has been organized to show a progression for the removing/installing of the Arctic Cat 2000 engine. For consistency purposes, this sub-section shows a complete and thorough progression; however, for efficiency it may be preferable to remove only those components needing to be addressed. Also, some components may vary from model to model. The technician should use discretion and sound judgment. SPECIAL TOOLS
A number of special tools must be available to the technician when performing service procedures in this engine section. NOTE: When indicated for use, each special tool
will be identified by its specific name, as shown in the chart below, and capitalized. Description Drive Clutch Bolt Tool
p/n 0644-281
Drive Clutch Puller
0744-062
Drive Clutch Spanner Wrench
0644-136
Driven Clutch Puller
0644-469
3. Remove the springs securing the expansion chamber to the exhaust manifold and resonator and remove the expansion chamber; then remove the cap screw, lock nut, and washer securing the resonator to the front upper frame and remove the resonator. 4. Remove the cap screws and lock nuts securing the heat shield to the chassis. Account for the U-nut clip. 5. Remove the cap screws securing the recoil starter. Note the position of the ground wire (for assembling purposes); then move the recoil starter up and out of the way. 6. Remove the two pins securing the belt guard and remove the drive belt; then using Drive Clutch Bolt Tool, remove the cap screw and high-collar washer securing the drive clutch to the crankshaft. 7. Using Drive Clutch Puller and Spanner Wrench, tighten the puller. If the drive clutch will not release, sharply strike the head of the puller. Repeat this step until the clutch releases. Remove the drive clutch and the drive belt. If applicable, account for the two sleeves. NOTE: Apply a film of grease to the end of the puller to aid in removal of the drive clutch.
8. Remove the cap screw from the driven clutch and slide the driven clutch off the gear case input shaft. Account for alignment washers (if applicable).
NOTE: Special tools are available from the Arctic Cat Service Parts Department.
CAUTION Never attempt to substitute any other drive clutch puller for the recommended puller or severe clutch or crankshaft damage will occur.
Removing 1. Remove the hood and the left-side and right-side access panels; then remove the Torx-head screws securing the console.
FZ021
9. Remove the nuts and lock washers securing the exhaust manifold to the engine; then remove the manifold and account for the gaskets.
FZ008 0743-777
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