2016 Arctic Cat WILDCAT TRAIL ATV Service Manual

Page 3

General Information/Foreword

Specifications CHASSIS

This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for the 2016 Arctic Cat Wildcat Trail. The complete manual is designed to aid service personnel in service-oriented applications.

Dry Weight (approx)

449 kg (990 lb)

ROPS Tested Curb Weight

817 kg (1802 lb)

Width (overall)

127 cm (50 in.)

This manual is divided into sections. Each section covers a specific vehicle component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.

Tire Size

25 x 8-12R (Front) 25 x 10-12R (Rear)

This service manual is designed primarily for use by an Arctic Cat CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed. The technician should use sound judgement when determining which procedures can be completed based on their skill level and access to appropriate special tools. NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary.

Length (overall)

280.6 cm (110.5 in.)

Height (overall)

163.3 cm (64.3 in.)

Tire Inflation Pressure

0.98 kg/cm² (14 psi)

MISCELLANY Spark Plug Type

NGK CR8EB

Spark Plug Gap

0.6-0.8 mm (0.023-0.031 in.)

Gas Tank Capacity

28 L (7.4 U.S. gal.)

Coolant Capacity (approx.)

3.1 L (3.2 U.S. qt)

Front Differential Capacity

198 ml (6.7 fl oz)*

Transaxle Capacity

1.2 L (1.2 U.S. qt)*

Engine Oil Capacity

2.8 L (3.0 U.S. qt) - Change 3.34 L (3.4 U.S. qt) - Overhaul

Gasoline (recommended)

87 Octane Regular Unleaded

Engine Oil (recommended)

Arctic Cat ACX All Weather Synthetic

Front Differential Lubricant

SAE Approved 80W-90 Hypoid

Transaxle Lubricant

Arctic Cat Synthetic Transaxle Fluid

Drive Belt Width

33.0 mm (1.3”)

Brake Fluid

DOT 4

Taillight/Brakelight

High Intensity LED

When replacement of parts is necessary, use only genuine Arctic Cat parts. They are precision-made to ensure high quality and correct fit. Refer to the appropriate Illustrated Parts Manual for the correct part number, quantity, and description.

Headlight

12V/60/55W

All Arctic Cat publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious personal injury or even death. A CAUTION identifies unsafe practices which may result in vehicle-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the vehicle. The symbol  NOTE: identifies supplementary information worthy of particular attention. The symbol  AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity.

Ignition Coil Resistance

Valve Head Thickness (min)

2.3 mm

At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred.

Valve Seat Angle

45° +15’/+30’

Valve Spring Free Length (min)

38.7 mm

Valve Spring Tension @ 31.5 mm

19.0 kg (42 lb)

All materials and specifications are subject to change without notice. Product Service and Warranty Department Arctic Cat Inc.

2

COOLING SYSTEM Cooling Fan On

203° F (95° C)

Cooling Fan Off

194° F (90° C)

ELECTRICAL SYSTEM Spark Plug Cap

5000 ohms (primary)

Less than 1 ohm

Ignition Coil Primary Voltage

Battery Voltage

Stator Coil Resistance

100-150 ohms Less than 1 ohm

(crankshaft position sensor) (AC generator)

Crankshaft Position Sensor

1.5 AC Volts or more

AC Generator Output (no load)

65 AC volts @ 4000 RPM

Ignition Timing

10° BTDC @ 1500 RPM

VALVES AND GUIDES Valve Face Diameter

(intake) (exhaust)

31.6 mm 27.9 mm

Valve/Tappet Clearance (cold engine) (max)

(intake) (exhaust)

0.16 mm 0.22 mm

Valve Guide/Stem Clearance (max)

(intake) (exhaust)

0.08 mm 0.10 mm

Valve Guide Inside Diameter (max)

4.532 mm

CAMSHAFT AND CYLINDER HEAD Cam Lobe Height (min)

36.5 mm

Camshaft Journal Oil Clearance (max)

0.07 mm

Camshaft Journal Holder (right & center) Inside Diameter (left)

21.94-22.04 mm 17.44-17.48 mm

Camshaft Journal Outside (right & center) Diameter (left)

21.96-21.98 mm 17.48-17.53 mm

Camshaft Runout (max)

0.05 mm

Cylinder Head/Cover Distortion (max)

0.05 mm

* Visible at plug threads.


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