Drive System SPECIAL TOOLS A number of special tools must be available to the technician when performing service procedures in this section. Refer to the current Special Tools Catalog for the appropriate tool description. Description
p/n
Pivot Lock Nut Wrench
0444-201
Rear Axle Nut Wrench
0444-198
Pinion Gear Bearing Nut Wrench
0444-203
Pinion Puller
0444-202
V Blocks
0644-535
TR015
5. Remove the brake disc assembly from the axle.
NOTE: Special tools are available from the Arctic Cat Service Parts Department.
Rear Drive Axle REMOVING 1. Secure the ATV on a support stand to elevate the rear wheels; then remove the rear wheels.
! WARNING Make sure the ATV is solidly supported on the support stand to avoid injury.
KM472
6. Loosen the drive chain (see Drive Chain); then slip the chain off the sprocket and remove the axle assembly from the right side.
2. Remove the hub caps; then remove and discard the cotter pins.
KM476A
7. Remove the nuts securing the driven sprocket to the sprocket hub; then remove the sprocket. KM464
3. Remove the rear wheel hubs; then remove the brake caliper and lay aside. NOTE: Do not apply pressure to the brake pedal with the caliper removed. The brake piston will be pushed out and brake fluid will be spilled.
4. Remove the two axle retainer nuts; then remove the four cap screws securing the lower swing-arm guard.
KM477
Manual Table of Contents
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