Issue 1 | September 2021
Never miss an install day with Origin... Over the last year, Origin have invested over £4m in: • A new premises that increases our storage capacity by 82% • Aluminium, stock and ancillaries • The expansion of our factory floors This ensures that we have stock and will deliver, so you can deliver.
Bi-fold Doors
Sliding Doors
Front Doors
Windows
September 2021 | 1 Open a trade account today by calling 0808 168 5816, emailing enquiry@origin-global.com or visiting origin-global.com/partner-with-origin
A bifolding door evolution With a host of brand-new Innovations MFT brings a premium bifolding door into the market at a price point to make it the buyers “natural selection” Made for Trade are getting ready to launch the second product in the award winning Korniche systems range, the much-anticipated Korniche bifolding door. This brand-new product makes many of the 2019 Korniche concept doors features a production reality, and with them come some significant new innovations to benefit installers, resellers, and end users alike. One of the key features of the new door showcased with great success at the 2019 FIT, is the true all
aluminium clip bead with pre-fitted gasket, a feature which really upholds the Korniche FASTER USP. This allows the doors to be literally glazed in seconds and significantly decreases the time spent on site, maximizing that all important margin for the installer. The new product is also going to be SAFER. This is down to PAS24 as standard on every door set and MFT’s ‘safety for no extra cost’ delivery innovation. Look out in the coming weeks for full details on the new features which make the Korniche bi-folding door FASTER, WARMER, SLIMMER, STRONGER and now SAFER than the competition.
Homebuilding & Renovating Show
Visit Korniche London ExCeL Sept 24-26th E112
DESIGNED BRIGHTER
Made for Trade took the Origin of the product and evolved it into the next generation of bifolding doors. MFT would like to even think Charles Darwin would be proud! MFT’s business ethos of the best products, at the best prices all backed up by the best service in the industry will be reflected clearly in these fantastic new premium doors which, like the lantern roof, will come in at a trade price point that cannot be ignored and a volume reseller offering that is absolutely unrivalled.
madefortrade.co
Innovation unlocked Innovation unlocked Get ready.. Another game changing product from Made for Trade is onready.. the horizon Get Another game changing product from Made for Trade is on the horizon Released
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4 | September 2021
BI-FOLDING DOORS
25/05/2021
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// SEPTEMBER 2021
WELCOME //
CONTENTS //
Welcome to the first edition of AWIA Digital Supplement. A Window Into Aluminium aims to provide the industry with knowledge on all things aluminium.
6
Alumina: Not just a bi-folding door…
8
Comment from Phil Slinger - CAB Chief Executive: “Since the last change to window U-values in Approved Document L1A back in 2014, little has changed, but, that is all set to change with the introduction of the Government Future Homes Standard Consultation.
Carl F Groupco releases Roto Window Gearing Guide
“The CAB team have been working with members to determine what these changes will mean for the Industry and how practicable they are to achieve and whilst the legislation is primarily for dwellings, it is likely that commercial buildings will closely follow the incoming regulations.”
10 Future Homes Survey
Read the full report on pages 10-12.
14 Three’s the magic number for Senior at Dixons Trinity Academy
This edition also covers supply chain issues, bi-folding doors, hardware, machinery, commercial projects and curtain walling. If you have a relevant industry topic you would like us to cover, please get in touch.
CONTACT // Christina Shaw Managing Director / Advertising Enquiries M: 07805 051322 E: christina@glassnews.co.uk Emma Champion Advertising Manager M: 07508 263262 E: emma@glassnews.co.uk Justin Lazenby Finance Director / Press Release Enquiries M: 07711 828710 E: justin@glassnews.co.uk
Deadline for copy: 16th of each month
View the latest copy of our E-Newsletter here Visit the CAB website here
FOLLOW US //
Launched in April 2016, the Alumina door range from Liniar took the industry by storm.
Outward opening window hardware has always been a staple range for leading hardware distributor Carl F Groupco, who offer fittings to suit most window styles.
There has been quite a bit of speculation in the press recently with regard to the impending changes to Document L and how it will affect the Industry.
A trio of high-performance aluminium fenestration solutions from Senior Architectural Systems has been put to the test at the new Dixons Trinity Academy in West Yorkshire, which is set to become a new all-through primary and secondary school.
22 Specifying success with curtain walling
@GlassNews Christina Shaw
Façades have the ability to transform how we see architectural spaces and, in recent decades, glazed curtain walling systems have become increasingly popular – on commercial and residential buildings alike.
Christina Shaw
@GlassnewsMag
30 UK construction bounces back
Chris Champion Editor / Editorial Enquiries M: 07850 267223 E: chris@glassnews.co.uk Kate Carnall Graphic Design E: kate@glassnews.co.uk
The views contained herein are not necessarily those of Glass People Ltd and whilst every effort is made to ensure information throughout is correct, Glass People Ltd does not accept liability for errors. The views expressed by contributors and the content of letters, are not necessarily those of Glass People Ltd and therefore cannot take responsibility.
With the ONS revising its dip in construction output in 2020 to a fall of 14% and the CPA forecast for a growth this year of 13.7%, it seems that the UK industry continues to bounce back.
35 Extruding and shaping your world
World-leading aluminium systems company Exlabesa has unveiled a bold new look for the 2020s.
September 2021 | 5
BI-FOLDING DOORS //
Alumina: Not just a bi-folding door… Launched in April 2016, the Alumina door range from Liniar took the industry by storm. A fully aluminium door created by an industry-leading PVCu systems company that not only matched the sculptured design of its windows, but also provided superb thermal efficiency, exceptional security, low U-values and the ability to be foiled for a warm-touch exterior. Liniar customers around the UK are fabricating the Alumina system, with the reassurance of delivery from a stable UK supply chain.
Bi-folds, French and Residential doors Alumina is best known for bifolding doors. Each sash can be manufactured up to 2.5 metres high for stunning expanses of glass spanning up to 7 panes in width. A choice of five thresholds including a Part M compliant low threshold with no trench excavation required makes the Alumina bi-fold ideal for family living. The sleek, flush design of Alumina lends itself perfectly to French doors too. Paired with timber-alternative, flush sash windows such as the Resurgence range, a foiled set of Alumina French doors provides the ideal complement for a fully flush installation. For an entrance door with a difference, Alumina can also be made into residential doors. A huge choice 6 | September 2021
of foiled or RAL powder-coated finishes result in a versatile product that offers a real alternative to composite or PVCu residential doors. All Alumina doors offer superb thermal efficiency, with U-values as low as 1.3 W/m²K thanks to a polyamide thermal lock – and of course they’re tested to the highest security standards, with PAS24 and Secured By Design compatibility.
The evolution of Alumina Since its initial launch, the Alumina range has benefited from constant enhancements and updates from Liniar’s Design and Development team. Alumina was the first aluminium door to include a flexible bead for glazing – meaning no more wedge gaskets (or sore thumbs for installers!) and up to three times faster fitting than other aluminium bi-folding doors. More recently, frame connectors enable Alumina bi-folds to span
up to 8.5 metres wide – ideal both for commercial usage and for homeowners looking for more expansive openings to blend indoor and outdoor living areas. This year, a brand new 40mm addon head vent was launched to provide properties featuring deep plaster lines a sleek appearance with concealed ventilation. The airflow in the optional built-in trickle vent has been fully tested and the component can be fully foiled to match the rest of the Alumina door for a seamless, perfect finish.
What’s ahead? Development of the Alumina range is far from finished – a radical new addition is in the pipeline and will be announced in the near future. We can’t say too much yet, but watch out for a new design style that homeowners are going to love! Learn more about Liniar’s Alumina flush aluminium door range by visiting www.alumina.liniar.co.uk.
r e d l o b , er
g g i B
! s d l ib -fo
Easy to fit flexible beads - no wedge gaskets 3x faster to fit than other aluminium bi-folds Now up to 7 panes/8.5m wide 7016 Grey exterior / white interior as standard with 000s of colour options
Enquire now for competitive lead times! 01332 883900 | alumina@liniar.co.uk | alumina.liniar.co.uk
September 2021 | 7
HARDWARE //
Carl F Groupco releases Roto Window Gearing Guide Outward opening window hardware has always been a staple range for leading hardware distributor Carl F Groupco, who offer fittings to suit most window styles. Supporting this, a new guide for outward opening window hardware has been produced which highlights product options from established manufacturer partner, Roto. Recently published, the new document provides a clear and simple summary of Roto hardware suitable for different outward opening window styles, including FRH Reversible, Projecting, NT Tilt and Turn hardware and the TSL and SSL espagnolettes. The guide is aimed to assist fabricators and specifiers, making hardware selection easy and hassle free. Commenting on the literature, Carl F Groupco’s Product Manager Julie Warner said: “Our longstanding partnership with Roto means that we can supply our customers with high quality components that not only meet but exceed their expectations. Backed with experienced technical support from both Carl F Groupco and Roto, the service we offer our fabricator partners is far more than just box shifters. “Products from the Roto range are regular top sellers for us so it’s important to highlight these products. The reversible range has been supplied by Carl F Groupco for
The new Roto outward opening window hardware guide from Carl F Groupco
20 years and remains a market leader, and the PAS 24 tested TSL twin cam espag has proven to be a continuous best seller in our range.” All Roto hardware provides Grade 5 corrosion resistance as standard. Coated with NanoSil surface protection, the structure is designed to provide complete protection to all parts of the hardware. This innovative coating allows for changes in temperature and humidity to have no
effect on the working capabilities of the hardware, exceeding current UK corrosion resistance criteria. All Roto hardware also comes with a 10-year guarantee. To request a brochure, head over to the website or get in touch with a member of the Carl F Groupco team on 01733 393330 or email at sales@carlfgroupco.co.uk. www.carlfgroupco.co.uk
Request your brochure here: https://www.carlfgroupco.co.uk/contact-us?brochure=true 8 | September 2021
Complete Hardware Support
Technical advice from industry experts
In house fit ups and training
Testing and accreditation guidance
Comprehensive manufacturer guarantees
£millions in stock to support OTIF delivery service
Speak to the Experts in Hardware today: t. Peterborough: 01733 393330
e. sales@carlfgroupco.co.uk
t. Cumbernauld: 01236 721557
w. www.carlfgroupco.co.uk September 2021 | 9
DOCUMENT L //
Future Homes Survey There has been quite a bit of speculation in the press recently with regard to the impending changes to Document L and how it will affect the Industry. The Council for Aluminium in Building has been active asking its members what it means for them and how they will cope with the substantial shift towards more thermally efficient systems. Since the last change to window U-values in Approved Document L1A back in 2014, little has changed, but, that is all set to change with the introduction of the Government Future Homes Standard Consultation. The CAB team have been working with members to determine what these changes will mean for the Industry and how practicable they are to achieve and whilst the legislation is primarily for dwellings, it is likely that commercial buildings will closely follow the incoming regulations.
Generic new building
10 | September 2021
Phil Slinger - CAB Chief Executive
It is likely that the updated Approved Document Part L will be finalised and released at the end of 2021 to be introduced into legislation early in 2022, this will likely mean the introduction of window systems having to meet a lower U-value of 1.2 and the introduction of triple glazing. Following this introduction, it is likely that Approved Document Part L will be further revised in 2025 taking window U-values down even further to 0.8. The changes are the result of the Government mission to achieving net zero carbon by 2050 and ensuring that new homes are built to be “zero carbon ready” as the National Electricity Grid decarbonises. The feedback from members clearly shows that in both the growth markets of commercial and residential work across
// DOCUMENT L
Proposals – dwellings Build type
U-values W/m2K
England 2013
England 2022
England 2025
New dwelling
Window
1.4 [2.0]
1.2 [1.6]
0.8 [?]
Opaque door
1.0 [2.0]
1.0 [1.6]
1.0 [?]
Semi-glazed door 30% < glass < 60%
1.2 [2.0]
1.0 [1.6]
1.0 [?]
Glazed door
1.4 [2.0]
1.2 [1.6]
1.0 [?]
Wall
0.18 [0.30]
0.18 [0.26]
0.15 [?]
Window
[1.6 Band C]
[1.4 Band B]
Opaque door
[1.8 Band E]
[1.4 Band B]
Semi-glazed door 30% < glass < 60%
[1.8 Band E]
[1.4 Band B]
Glazed door
[1.8 Band E]
[1.4 Band C]
Wall
[0.28]
[0.18]
Existing dwelling
the sector is of ‘great importance’, with a bias towards commercial installations, which is to be expected as aluminium has traditionally been used for commercial
Future Homes Standard
KEY: Notional [Limiting]
Sources for 2022 and 2025: • Tables 4.1 & 4.2 AD L vol 1 (Consultation version), Jan 2021 • Annex B, Government Response to Future Homes Standard 2019 Consultation, January 2021 • Table 2, Government Response to Future Homes Standard 2019 Consultation, January 2021 • Table 4, Option 1, Future Homes Standard Consultation document • Table 6.1, Future Buildings Standard Consultation, January 2021
fenestration for many decades. What is surprising is the high level of importance for the use of residential aluminium, this is likely due to aluminium’s continued
Proposals – non-dwellings Build type
U-values W/m2K
England 2013
England 2022
New non-dwelling
Window
1.6 [2.2]
1.4 [1.6]
[2.2]
[1.4]
[2.2]
[1.4]
[2.2]
[1.4]
[3.5]
[3.0]
Wall
0.26 [0.35]
0.18 [0.26]
Window
[1.8]
[1.6]
Opaque door
[1.8]
[1.4]
Semi-glazed door 30% < glass < 60%
[1.8]
[1.4]
Glazed door
[1.8]
[1.4]
High-usage entrance doors
[3.5]
[3.0]
Wall
[0.28]
[0.26]
Opaque door
Semi-glazed door 30% < glass < 60% Glazed door High-usage entrance doors
Existing nondwelling
England 2025
KEY: Notional [Limiting]
Future Buildings Standard
Sources for 2022: • Table 3.2, Future Buildings Standard Consultation, January 2021 • Table 4.1, AD L vol 2 (consultation version) January 2021 • Table 3.3, Future Buildings Standard Consultation, January 2021 Note: High-usage entrance door means a door to an entrance primarily for the use of people that is expected to experience large volumes of traffic and where robustness and/or powered operation is the main performance requirement. To qualify as a high-usage entrance door, the door should be equipped with automatic closers and, except where operational requirements preclude it, be protected by a lobby.
September 2021 | 11
DOCUMENT L // specification in high rise apartments and in high end residential applications. While some 25% of respondents felt that the proposed changes to Part L did not present any major issues, with suitable products already available, some 50% do see a challenge, either large or small, requiring investment in new product development. Issues highlighted included the challenges of maintaining cost competitiveness with other materials and education of the supply chain. The ability of sliding/bi-folding doors to meet the U-values proposed was of particular concern. The feedback reflects that some of the larger systems companies, especially those who operate in Europe, already have systems suitable for Passivhaus applications, it is the smaller systems companies who have a few well respected systems, that will need investment to meet these future needs. Until now the Passivhaus market in the UK has been very small and development to meet the requirements has not be justifiable for these companies. The survey confirms that costs will become an issue as the industry moves towards triple glazing, wider and heavier framing systems with hardware to match. Whilst hardware manufacturers have no major concerns with the changes, there is concern from members that fabricators and installers will need to be educated in new methods of construction and installation techniques to ensure compliance. Members also comment that such is the shift in thermal performance, 12 | September 2021
many of the systems used today, will simply fall into obsolescence as they will not meet the levels of thermal performance required. Members are also concerned that doors will be particularly difficult to design to meet the new legislation and this may see large sliding doors with slim frames increasingly being specified over the more popular sliding folding systems. The consultation with members has instigated the launch a new Working Group of the CAB Technical Committee to focus on Part L (and Part F). If you are a member of CAB and wish to join the working group please contact CAB, if you are not yet a member please consider joining the Association and have your say about the future of fenestration in the UK. The Association continually supports the wider industry with technical support across the aluminium fenestration supply chain and staff are on hand at the CAB offices to answer any questions. Information is regularly updated on the CAB website at www.c-a-b.org.uk and for Association Membership enquiries, please contact Jessica Dean at the CAB offices by email jessica.dean@c-a-b.org. uk or telephone 01453 828851. By Phil Slinger - CAB Chief Executive
Nevermiss missan aninstall install Never daywith withOrigin... Origin... day Never miss an install
Over the last year, Origin have invested over £4m in: Over the last year, Origin have invested over £4m in: • A new premises that increases our storage capacity by 82% • A new premises that increases our storage capacity by 82% • Aluminium, stock and ancillaries Over the last year,and Origin have invested over £4m in: • Aluminium, stock ancillaries • The expansion of our factory floors • A new premises that increases our storage capacity by 82% • The expansion our floorsand will deliver, so you can deliver. This ensures of that wefactory have stock • Aluminium, stock and ancillaries This ensures that we have stock and will deliver, so you can deliver. • The expansion of our factory floors
day with Origin...
This ensures that we have stock and will deliver, so you can deliver.
Bi-fold Doors
Bi-fold Doors
Sliding Doors
Sliding Doors
Front Doors
Front Doors
Windows
Windows
Bi-fold Open Doorsa trade Sliding Doors Front Doors Windows account today by calling 0808 168 5816,
emailing enquiry@origin-global.com or visiting origin-global.com/partner-with-origin
Open by calling calling0808 0808168 1685816, 5816, Opena atrade tradeaccount account today today by emailing enquiry@origin-global.com origin-global.com/partner-with-origin emailing enquiry@origin-global.com or or visiting visiting origin-global.com/partner-with-origin
COMMERCIAL PROJECT //
Three’s the magic number for Senior at Dixons Trinity Academy A trio of high-performance aluminium fenestration solutions from Senior Architectural Systems has been put to the test at the new Dixons Trinity Academy in West Yorkshire, which is set to become a new all-through primary and secondary school. Located in the Chapeltown area of Leeds, the new educational facility has been designed by Faulkner Brown Architects and built by Willmott Dixon, with Senior’s long-term supply chain partner Aire Valley Architectural Aluminium Ltd undertaking the fabrication and installation of the fenestration package. With sustainability a key part of the envelope design, Senior’s patented PURe® aluminium windows have been used to provide the required low U-values and help future-proof the building for the pending changes to Part L of 14 | September 2021
the Building Regulations. The energyefficiency of the façade design has been further strengthened by the use of Senior’s thermally-enhanced SF52 aluminium curtain wall system which also maximises the use of natural light. Providing safe and secure access, Senior’s SPW501 commercial doors were specified
// COMMERCIAL PROJECT
throughout, with the robust design of all the aluminium fenestration systems providing a low-maintenance and highly durable solution that is perfect for use in a busy school environment.
spans the road to link and provide access to the two sites. The school first opened in September 2017 in a temporary site, when it took on 30 reception pupils, and aims to be an all-through school by 2023.
The unusual design of the new Dixons Trinity Academy sees the facilities divided into two parts by the A58 highway, with the north site encompassing the main school building and playgrounds. Located across the road is the south site comprising the main site car park and a number of new sporting facilities including a 4G all-weather pitch, games court and multi-use games area (MUGA). A 26m long steel Vierendeel truss bridge
Senior’s commitment to engaging early with specifiers to devise the most appropriate fenestration package has led to the manufacturer securing numerous contracts in the education sector, many of which are part of framework agreements. As well as providing detailed technical guidance and support, Senior’s continual investment in its product range has led to the development of its patented PURe® range of aluminium windows and doors September 2021 | 15
COMMERCIAL PROJECT // which offer exceptionally low U-values that exceed current regulations and provide greater flexibility to meet the expected changes to Part L. The unique construction of Senior’s UK patented PURe® system features a highperformance expanded polyurethane (PUR) thermal barrier to give exceptional thermal performance, with the PURe® window system having the ability to achieve U-values as low as 0.71W/m2K when calculated as a commercial CEN Standard window. As well as helping to prevent heat loss to reduce energy consumption, the PURe® system also
16 | September 2021
offers ‘cradle to cradle’ recyclability, with even the PUR thermal barrier able to be reused with no requirement for landfill. The impressive environmental credentials of the system have led to it being widely specified across various sectors, including on a large number of educational buildings where the need to reduce carbon calculations and improve efficiency is paramount. For more information, visit www.seniorarchitecturalsystems.co.uk or search for Senior Architectural Systems on Twitter, LinkedIn and Facebook.
Window systems
New challenges, trusted solutions PURe® is a UK patented range of aluminium windows which features an innovative expanded polyurethane (PUR) thermal barrier to achieve ultra-low U values and outstanding thermal performance.
*IGU and PSI dependant.
Windows that work for you
**Based on commercial CEN window size.
Our comprehensive window range is suitable for a wide range of projects. Combining sleek and stylish frames with robust durability and exceptional thermal efficiency, our aluminium windows can be powder-coated in a choice of colours and finishes, and are fully compatible with our high-performance aluminium door and curtain wall solutions.
Find out more: See the complete range at: www.seniorarchitectural.co.uk info@sasmail.co.uk | 01709 772 600
ENGINEERING //
“When I grow up, I’d like to design door and window systems” – was the statement no child ever said to their careers advisor. Engineering is a broad term and sticking your neck out you could say it’s a career that young people usually get involved in from an early fascination with vehicles. Bikes, cars, planes, trains and the plethora of parts and systems that make them work. Whether right or wrong about the primary drivers one thing is certain Brunel didn’t lie awake at night dreaming of windows and doors.
18 | September 2021
// ENGINEERING
Despite this it is a very real fact that everything around us in the world has been designed and engineered somewhere along the line. All the products you see in the pages of this magazine are only in existence because
someone out there thought of them, then had the opportunity to commit those thoughts to paper and finally someone else financed them to manufacture. The lack of glamour in fenestration products means it is hard to attract real engineering talent into the industry which Made for Trade have learned and certainly know a thing or two about as the business
is actually run by qualified Mechanical Engineers as we learn more from MFT’s Chris Wann. “My background is all Oil & Gas machinery design, which I did for about 8 years. Over that time my employer realised I could also communicate with other human beings (a trait many engineers lack) and so I was moved into concept sales and business development which gave me a real taste for business. Coming into a completely different industry with MFT, which at the time I was worried was career suicide has actually been a massive breath of fresh air. This realisation is something I try and push to all the young engineers I meet as part of our recruitment efforts” Chris continues “most of these sexy industries, like automotive, O&G and aerospace only offer an opportunity to look at a really small part of the overall system, or they force you to design things that have been seen and importantly proven before, they don’t like risk. Here at MFT we like to throw the rule book out of the window and start projects, where possible, from September 2021 | 19
ENGINEERING // first principles pushing the industry forward.” The Korniche line of products are exactly what MFT claim to be the new first principal designs that are pushing the envelope and have certainly turned things on their heads with the Lantern roof. It was the fist product on the market that wasn’t just a converted conservatory roof and its only now, some 4 years later that companies are starting to bring out similar sorts of things. For those of you that don’t know about the Korniche lantern it was the first in house designed product from the trade fabricator and it threw the conservatory roof rule book entirely out of the building. It made installation a doddle for even the most inexperienced fitter, delivered to site precision cut with no requirements to do anything other than assemble the simple kit with the provided hex tool. Also, the innovation of the glazing retainer design meant it can be glazed in under a minute which MFT demonstrated to astounded audiences at trade days and trade shows across the UK and Europe. Rumor has it that a couple of industry journalists managed to build one in front of a live audience in under 10 mins. Impressive stuff! To keep creativity and design at the forefront of MFT’s business they have now built up a team of 8 engineers working from 20 | September 2021
// ENGINEERING a dedicated research and development office at their Wynyard headquarters. They have some pretty impressive facilities that would be more at home in a full-blown test house. The team works using SolidWorks 3D CAD and analysis software and have 3D printing and workshop facilities to develop prototype designs. 2021’s investment also went into impact, PAS24, and weather testing rigs to pre-test new bi-fold parts way before any official testing took place.
of it. With some interesting patents on proprietary features of their up-coming Korniche bi-folding door which could clearly be applied to other products we can’t wait to see what’s next off the Made for Trade drawing board!
Ashley Gaunt, Technical Director commented “Pre-testing all our designs in house cuts out a lot of the to-ing and froing from our chosen accreditation testing partners saving us a considerable amount of time and cost. Its also great for all the engineers to be able to test their designs themselves as it provides insight into what does and doesn’t work and why which is invaluable for trying out innovative new designs.” Its refreshing to see a company in the industry that are taking design and development this seriously and that their products are making a real success story
September 2021 | 21
CURTAIN WALLING //
Specifying success with
Curtain Walling Façades have the ability to transform how we see architectural spaces and, in recent decades, glazed curtain walling systems have become increasingly popular – on commercial and residential buildings alike. Enclosing the envelope of the building, there are two main types of curtain walling: stick and unitised façades. These can be adapted from their standard design to create bespoke features which are engineered to emphasise geometry or a particular aesthetic appearance. As a result, curtain wall systems equip architects with the freedom to create an aesthetically led façade which meets the specific performance requirements of the building.
Performance Spanning multiple floors and covering a large surface of the building, curtain wall forms a significant part of the envelope. As such, systems can directly impact key performance considerations, including water tightness and thermal characteristics, daylighting, ventilation regimes and acoustics. Another fundamental part in selecting the correct curtain wall is the accommodation of building movement. The taller a building gets, the more movement can be expected, creating the potential for a range of building
“Although some types of movement are more typical outside the UK, it is important for every aspect of the building envelope to be designed to accommodate such movements.” 22 | September 2021
movements such as windsway, inter-storey drift, differential slab deflections, settlement, creep and even seismic loads. Although some types of movement are more typical outside the UK, it is important for every aspect of the building envelope to be designed to accommodate such movements. Acoustics is another area where curtain wall systems have a part to play. As urban areas become increasingly populated, controlling noise levels within a building increases comfort for occupants. Curtain walling can reduce noise concerns such as flanking sound transmission, which is particularly relevant for multipleoccupancy buildings. Accommodating the large glass thicknesses and glass weights associated with acoustic glazing, alongside the inclusion of profiles that stop direct
// CURTAIN WALLING
“Accommodating the large glass thicknesses and glass weights associated with acoustic glazing, alongside the inclusion of profiles that stop direct transmission, Reynaers curtain wall can directly support acoustic performance.”
transmission, Reynaers curtain wall can directly support acoustic performance. The systems’ test data speaks for itself, with each different curtain wall type offering varying levels of performance, depending on characteristics like profile design, gaskets and openings. CW 50, for example – the leading curtain wall system from Reynaers – offers all-round performance having passed CWCT Sequence B testing, providing independent accreditation. Different technical variants can also accommodate specific fire resistance requirements where needed.
Elevating aesthetics While the technical performance of curtain walling is a primary consideration for those specifying systems, there
is one clear benefit to including them in a building’s design – aesthetics. As a fast and cost-effective way of introducing large volumes of glazing into a building, these systems hold the potential to define a building’s appearance. For occupants, the benefits are clear to see. Large and often full height windows flood rooms with natural light, making spaces more comfortable, practical and modern. Alongside the positive impact this can have on wellbeing, curtain wall systems can introduce greater connections between inside and outside spaces and maximise views, further elevating the appeal of buildings for occupants. From the outside, curtain walling equips buildings with a distinctive appearance which defines their unique character. To achieve this, it is crucial for architects to specify systems which facilitate creative freedom, without compromising the performance benefits required. September 2021 | 23
CURTAIN WALLING //
Ensuring correct specification To unlock the full suite of benefits which are made possible through curtain walling, it is crucial to work closely with suppliers and collaborate with design teams from the very outset of a project. Particularly on large scale projects, such as high-rise buildings where curtain walling is most in demand, this approach ensures success. It is for this reason that Reynaers encourages direct collaboration with its partners. Through its Consult programme, in-house specialist consultants, engineers and technicians work closely with architects and building professionals to offer technical assistance. This close collaboration facilitates a deeper understanding of a project’s specific requirements and allows for the correct 24 | September 2021
systems to be specified, including bespoke systems which are tailor-made to meet the specific demands of a project. Complementing this hands-on approach to working with our partners, Reynaers offers a broad selection of profiles and tested systems and has the capability to test systems in-house, ensuring every system performs as required. By working together with partners throughout the supply chain, architects and building professionals can lean on the expertise of the wider supply chain and bring their visions to life with glazed curtain wall systems, while weaving uncompromising performance and quality into the fabric of their buildings. For further information, visit www.reynaers.co.uk.
Design freedom without compromise Realise your project aspirations with leading product solutions in curtain wall. With bespoke and standardised product solutions from Reynaers Aluminium, you can rely on: Expertly engineered systems that perform to your thermal and acoustic requirements Uncompromising quality and craftsmanship Support that matches your project programme, timescale, and budget World leading curtain wall solutions Achieves many test standards including CWCT (dependant on variants) Structural glazing, unitised glazing, roof glazing and fire rated solutions available
Together for better Reynaers Aluminium
reynaers.co.uk 0121 421 1999 reynaersltd@reynaers.com September 2021 | 25
SUPPLY CHAIN CASE STUDY //
How increased demand for home improvements is impacting the fenestration industry Victoria Brocklesby, COO at Origin, the UK’s leading manufacturer of aluminium doors and windows, talks to us about how the rising trend for home improvements brought on by the pandemic is generating an increase in demand within the fenestration industry, and discusses what Origin is doing to support its Partners during this busy period.
26 | September 2021
The COVID-19 pandemic has been one of the strangest 18-month periods in our recent history. The economic and environmental turbulence have been a lot to handle, but the world is slowly recovering. In the UK, with lockdown restrictions completely eased and people navigating their new normal, there is certainly light at the end of the tunnel. Although the pandemic brought much disruption, there have been some benefits. For those of us in the fenestration industry, people spending a significant more amount of time at home is one of those. People
// SUPPLY CHAIN CASE STUDY
are prioritising their home living, and now home offices, like never before, and we have consequently witnessed a boom in demand for home improvement projects. Some are extending their homes; others are renovating, and a good proportion are building new homes thanks to Government initiatives like the Help to Build Scheme. In fact, the latest consumer figures from TGI show that five percent of UK adults anticipate making home improvements in the next year. This equates to 2.5 million people which is a significant number of homeowners in the UK.
This is great news for those working of us in the fenestration industry, but how will the increase in demand impact valuable supply chains, and how can this best be managed?
Surge in Demand The amount of home renovations and house building taking place in the UK is creating a peak in demand, which test supply chains and their ability to continue delivering in time and in full, especially when we look wider at problems such as shipping delays that are being felt across the globe. Other major external projects, like Crossrail and
September 2021 | 27
SUPPLY CHAIN CASE STUDY // HS2, are also using a considerable amount of materials, so it’s easy to see why some people are panicking. A lack of materials causes delays, and delays cost both time and money. They can result in poor cashflow, mean companies miss out on future business, and even harm a business’ reputation. All of which must be avoided at all costs.
also invested in a new warehouse facility in Bicester which has allowed us to increase our capacity by 82 percent. The level of stock we can maintain means that our Partners, plus builders, installers, and housebuilders across the UK, have been able to fully rely on us to deliver on time, in full, no matter the demand.
In my opinion, it is possible to ensure that the supply chain continues to work for you, despite these challenges. In Origin’s case, we have navigated safely through a tricky period and continued to deliver for our network of Partners, with the quality of our product not being compromised in the process.
We also benefit from being a British manufacturer. Our products are manufactured at our factory in High Wycombe, and this has allowed us to maintain control over our entire operation, from sourcing and design, through to manufacturing and delivery. So, our Partners can rest assured that the products leaving our factory are of the highest standard, and they will arrive with them on the designated day by our own fleet.
So, across the Brexit, COVID and now post-COVID peak periods, how have we been able to keep our Partners happy and in stock?
Partner Support There’s an old saying in business that you must speculate to accumulate. Well, although it may sound counterintuitive to spend money during a period of economic uncertainty, we took it as an opportunity to significantly invest in our stock levels. In doing so, we worked harder than ever before to foster great relationships with our supply chain. Brexit also held us in good stead here as we were already working hard to ensure that we wouldn’t be caught out by trade regulation changes. As well as supplier relations, we
28 | September 2021
Social distancing rules meant that we did have to adapt our way of working in the warehouse, and quickly, so that the impact of the pandemic didn’t affect our ‘On Time, In full’ promise. To help us maintain our production processes, we innovated to introduce a two-shift pattern, allowing us to get back to full capacity quickly. This is something post-pandemic that we are keeping in place, as it allows us to further increase capacity, and better protect our employees in case of a positive COVID test. Plus, we have added more products to OSS, Origin’s own unique ordering and quoting system, and access this 24/7. This allows our Partners to create bespoke customer
// SUPPLY CHAIN CASE STUDY
projects in a matter of minutes at a time that suits them. They can even make changes across an entire order at the click of a button. This unique way of ordering means our Partners can spend more time building their business instead of doing paperwork.
In Conclusion Those who have managed to navigate through 18-months of uncertainty are now presented with a huge new business opportunity. For those that have struggled, there is reason to be optimistic. There is a surge in demand
across the industry, so now it the time to capitalise on it; don’t sit and watch it go by. Futureproofing your business now means you will be better prepared for anything thrown at you later down the road. Bold business decisions can set you on the path to success and having a dependable manufacturer behind you will give you the confidence boost you need to meet this demand and take your business to the next level. For more information about Origin, please visit www.origin-global.com.
September 2021 | 29
CASE STUDY //
UK construction bounces back With the ONS revising its dip in construction output in 2020 to a fall of 14% and the CPA forecast for a growth this year of 13.7%, it seems that the UK industry continues to bounce back. On the downside, there is the shortage of materials and skilled labour followed with the inevitable rise in costs connected with these shortages.
By Phil Slinger - CAB Chief Executive
30 | September 2021
It should come as no surprise that 65% of CAB members on balance have stated increases in sales of over 5% during the last year and in the second quarter of 2021, with a record 90% of members on balance expecting sales to increase further in the next quarter. This is tempered with 15% of members stating that they have experienced a loss in sales over the last year with a further 20% stating that they have experienced the same or less than 5% increase in sales over the period. Costs have generally increased in all areas with 80% of members on net balance stating that costs have risen in the past quarter. These increases generally fall in line with the rest of the construction industry. On balance 90% of members forecast further increases with 97% of the wider construction industry bracing themselves for further price increases. Critical costs have increased across the board with wages, energy costs and fuel costs increasing, with increased raw material costs being claimed by 90% of net balance of members as being the most influential.
// CASE STUDY
CAB members are cautiously optimistic about further growth with just 47% of members forecasting that their capacity utilisation will continue to be over 90% in the next quarter. However, 50% of members see a capacity utilisation of over 90% for the year ahead. With a similar forecast increase in capacity utilisation in both the membership and the wider industry, this shows a stable optimism for the year ahead. Whilst 42% of members see the availability of materials as the major constraint on activity, 32% of members also cite demand as a likely future constraint. This suggests that possibly not all sectors are seeing a steady growth. With historic capacity utilisation of 45% of members operating at over 90% capacity over the last quarter, this is a significant increase from the 30% of members operating at over 90% capacity over the last year. The wider construction industry lags slightly behind at 36% and 26% respectively. CAB members are cautiously optimistic about further growth with just 47% of members forecasting that their capacity utilisation will continue to be over 90% in the next quarter. However, 50% of members see a capacity utilisation of over 90% for the year ahead. With a similar forecast increase in capacity utilisation in both the
membership and the wider industry, this shows a stable optimism for the year ahead. 53% on net balance of members are seeking to increase their labour force in the year ahead and 13% claimed that they had increased their workforce in the last year. These figures again closely follow the wider construction industry forecasts. 42% of members have seen increases in labour costs in the last year, with 74% on balance forecasting increases in labour costs in the year ahead. Again, these figures closely follow the wider construction industry. As a proportion of sales, 55% of members reported that none of their production is exported which matches that of the wider construction industry in the UK. Only 5% of members claimed to be exporting more than 15% of their production. The wider construction industry saw a drop of exports in the last year of 8% on net balance likely to be due to the remnants of Brexit. As would be expected, capital investment is aimed at plant and equipment with 74% of members on net balance stating that investment had been made in the past year with a further 63% on balance stating the future investment would be made in plant and equipment. Information is regularly updated on the CAB website at www.c-a-b.org.uk and for Association Membership enquiries please contact Jessica Dean at the CAB offices by email jessica.dean@c-a-b.org.uk or telephone 01453 828851.
September 2021 | 31
MACHINERY //
Emmegi offers machine package to
get started in Decalu Emmegi and Decalu have joined forces to make it easy for fabricators to take their first steps into manufacturing in the Deceuninck aluminium system. Emmegi is offering a simple start up package of machinery which gives fabricators a simple and cost-effective route into manufacturing, backed by one of the biggest and most trusted names in the machinery market.
It is pairing an Emmegi Phantomatic CNC machining centre with a Classic Magic twin head saw to give fabricators a ‘classic combination’ of machines which maximise throughput and efficiency. Ian Latimer, Emmegi UK’s Managing Director explained: “One of the USPs of the Decalu system is the speed of fabrication, so we’re recommending one of our high speed Phantomatic machining centres with an electronic twin head saw to help fabricators make the most of that. These are proven to work well together, and we know they will give
customers years of troublefree operation.” Nigel Headford, Decalu’s Director in the UK, said that many of the manufacturing enquiries for Decalu are coming from companies who traditionally have fabricated in PVC-U and bought in their aluminium products. He added: “They can see that Decalu is essentially as quick and easy to fabricate as PVC-U and are recognising that they can make bigger margins on the aluminium side of their business if they switch to manufacturing from buying in.
“We’re focused on helping them to take that step; and working closely with Emmegi is a key part of the support we’re offering. The machines themselves have a reputation for quality and durability and they’re backed by UK based service and engineering teams who we know our customers can trust and rely on.” Emmegi has already supplied a Phantomatic M4 and Classic Magic to Decalu fabricator PRG based in Romford and a Phantomatic T3A to Glass House in Cardiff, with further installations on their way. Dawud Sandhu and Asaad Hussain from PRG commented: “We liked the fact that the Emmegi machines could match the quality and performance of the Decalu product and we felt reassured by the established partnership between the two businesses. Decalu and Emmegi staff visited us on the same day and the installation and training was really well coordinated, setting us up nicely to add aluminium to our existing PVC-U offering.” More details at: www.emmegi.com and https://bit.ly/3xEO3Ue
32 | September 2021
September 2021 | 33
MACHINERY //
Door and window systems continues its productivity drive with a fifth new Kombimatec machine Door and Window Systems (DAWS), a Liverpool-based fabricator, continues to increase productivity in response to customer demand, with the recent installation of its fifth new Kombimatec machine in 18 months – this time, the AMC308 Automatic CNC Machining Centre. DAWS is a family-run business specialising in the manufacture of high-quality aluminium doors, windows, bi-folds and rooflights for both the domestic and commercial markets. The company was looking to increase productivity and boost its business growth cost effectively without the need to take on new staff – and Kombimatec provided the solutions. When its latest addition of the AMC308 machining centre joined the fabricator’s manufacturing plant in Bootle, it was immediately among friends as almost every machine DAWS has is a Kombimatec. Within the last 18 months alone, the company also purchased a DGS500 Electronic Double Mitre Saw, CC120 Power Crimper, AFV362 Variable Angle End Miller and MGS460 Upstroke Mitre Saw. The AMC308 machining centre was developed by Kombimatec for both aluminium and PVC-U profiles. Manufactured with a solid steel construction using high quality components, it incorporates advanced CNC control with CADCAM software that provides exceptional levels of precision and reliability during production. DAWS version comes with a 5HP electro-spindle inverter driven to 180000 rpm, closed loop servo driven system, automatic safety guard, and voltage monitor for electrical protection. Like all Kombimatec machinery, the user-friendly AMC308 machining centre is a cinch to operate and program, so all the staff at DAWS are able to use it with ease. An automatic multi-tool changer allows the machine to process complex tasks without interruption, and it automates traditionally time-consuming tasks – including all drilling, routing, slotting, and milling functions – allowing staff to get on with other jobs. Its faster processing speed increases output while the machine’s accuracy reduces wastage too. 34 | September 2021
According to Dave Harrison, Director at DAWS, “The AMC308 is a benchmark for fabricators establishing a window fabricating business in our industry. Previously we used manual copy routers to complete the prep work and it got to the point where we had one person working the router all day. From a cost point of view this machine will easily pay for itself in 2 years. For us, the main benefits are accuracy and efficiency. The CNC has enabled us to increase our output massively.” Operations on the production floor are now super-efficient as the whole team has benefited from the improved processing, with the aim to increase efficiencies and processing orders and accelerate business growth – all while ensuring the ever-important consistent high quality and precision of the results. “Like many of our loyal customers, DAWS prides itself on supplying the best quality, premium door and window products on time every time – and Kombimatec are proud to continue to provide the solutions to help them achieve that,” said Kombimatec’s Director David Parsons. Kombimatec have been an industry-leading manufacturer and supplier of precision machinery used to fabricate windows and doors for over 35 years, delivering machines for working PVC-U and aluminium profiles in the UK and worldwide. For further information on Kombimatec’s range of CNC machining centres call directly on 01582 562218 or email sales@kombimatec.com. www.kombimatec.com
// ALUMINIUM NEWS
Extruding and shaping your world – Exlabesa unveils stylish new rebrand World-leading aluminium systems company Exlabesa has unveiled a bold new look for the 2020s. Exlabesa Building Systems UK will become Exlabesa Architecture UK as part of a comprehensive rebrand. The company’s new value proposition – ‘extruding and shaping your world’ – partly refers to the huge range of aluminium profiles it supplies to thousands of customers across architecture and construction. However, it also signals its commitment to protecting the environment, creating jobs and economic prosperity, and making a positive impact in the world.
Its new logo seeks to unify the two key sectors in which it operates – industry and architecture – while a new tagline reinforces the characteristics that make the firm a world leader: ‘Massive. Beautiful. Efficient.’ ‘Massive’ refers to the company’s extraordinary production capacities. ‘Beautiful’ refers to its architectural focus, which sees it design aluminium systems for building projects. ‘Efficient’ represents industry, where Exlabesa manufactures products for transport, automotive, renewable energy, construction and other sectors. Exlabesa Global Director Carlos Negreira comments: “This rebrand is a
way of us renewing our commitment to provide outstanding quality aluminium systems to customers across architecture and construction. “We want to play a vital role in making built environments around the world more stylish, exceptional and sustainable places to be – and that’s what our new branding has been designed to communicate.” Exlabesa Rebrand Corporate Video: https://youtu.be/fWPxKj7awkg Exlabesa Architecture UK is a world leader in aluminium windows, doors and façade systems. For more information, please call 01302 762500 or visit www.exlabesa.co.uk.
September 2021 | 35
CAB MEMBERS DIRECTORY // Council for Aluminium in Building
HARDWARE //
HARDWARE //
Dyer are specialists in natural and smoke ventilation.
At Carl F Groupco, we are committed to providing the UK fenestration industry with an extensive range of premium quality window and door hardware components. Thanks to our distribution centres in Peterborough and Cumbernauld, we are able to operate nationally, including the Scottish Highlands and offshore islands. Our status as one of the only independently-owned hardware distributors, combined with our long-standing relationships with Europe’s most innovative manufacturers, mean that we have the flexibility and competence to ensure our range always reflects current market trends in this dynamic industry.
CARL F GROUPCO LIMITED Telephone: 01733 393330 | Email: sales@carlfgroupco.co.uk www.carlfgroupco.co.uk
SYSTEMS DESIGN & SUPPLY //
We believe the comfort and safety of people in buildings is paramount. Our ventilation solutions deliver on every front, either using technically advanced control systems or an individual high quality product. Our expertise in direct supply, installation and commissioning, service, and planned preventative maintenance provides a comprehensive all-round service. Dyer Environmental Controls Ltd enquiry@dyerenvironmental.co.uk www.dyerenvironmental.com +44(0) 161 491 4840
THERMAL BARRIER PRODUCTS //
Under the insulbar® brand name, we develop, produce and market insulating bars for the thermal separation of doors, windows and facades in metal. Quality made in Germany - for more than 40 years.
Comar Architectural Aluminium Systems is the largest British, privately owned aluminium systems company in Europe. Comar designs, extrudes and distributes over 700 integrated profiles to a nationwide approved fabricator network for use in aluminium curtain walling, window, door and ground floor treatment applications. Comar has built its reputation on delivery, with over £6 million of mill, standard white polyester powder coated anodised profiles held in stock. This ensures that 99% of orders are fulfilled by our customer’s next weekly delivery.
Comar Architectural Aluminium Systems
T: 020 8685 9685 | www.comar-alu.co.uk 36 | September 2021
www.insulbar.com Plastic insulating strips are a vital component of modern window, door or façade systems made of metal. They separate aluminium frames thermally from each other, thereby reducing loss of heat to a minimum. insulbar®insulating profiles are available in many shapes and different materials. Depending on the window type and climatic conditions, all requirements for a window system can be fulfilled.
Ensinger Building Products Ltd. T: +44 1443 678 400 | E: ebp-uk@ensingerplastics.com
// CAB MEMBERS DIRECTORY Council for Aluminium in Building
DOORS & WINDOWS // Origin Tel: 0808 239 1984 www.origin-global.com DOOR HARDWARE & AUTOMATIC LOW ENERGY OPERATORS // dormakaba UK & Ireland Tel: 01462 477 600 | Email: info.gb@dormakaba.com www.dormakaba.co.uk PROVISION OF MACHINERY & ALUMINIUM PRODUCTS // (PCS) Pro Composite Solutions Ltd. Tel: 07921 771711 www.procompositesolutions.com
WEATHERPROOFING SEALANTS // We are the largest independent sealant manufacturer in the UK. A family-run business established for over 50 years, with its own UK-based R&D and production facilities. We manufacture a range of premium quality Silicone and Hybrid sealants for weather sealing and bonding a wide variety of substrates. We pride ourselves on our technical know-how to help you choose the right one for your project. With the recent addition of our brand new tinting line, we are now able to offer a wide range of colours to match your substrates.
ALUMINIUM FABRICATOR // Stellar Aluminium Systems Tel: 0845 300 9356 www.stellaraluminium.co.uk SYSTEMS SUPPLIER // Decalu Solutions Tel: 01249 810404 www.deceuninck.co.uk RECRUITMENT // Placing Leaders Ltd Tel: 07921 786629 www.placingleaders.co.uk DISTRIBUTOR // LP Window Controls Ltd Tel: 01268 724506 www.lpwindowcontrols.co.uk METAL FINISHING // Tomburn Ltd Tel: 02392 692020 www.tomburn.co.uk HARDWARE // WINDOWS & DOORS // Sobinco Tel: 0044 7955282910 www.sobinco.com HARDWARE // VBH (GB) Ltd Tel: 01634 263263 www.vbhgb.com
For more information, please contact us
E: sales@hodgsonsealants.com | T: 01482 868321
THERMAL BREAK // Technoform Insulation Solutions UK Ltd. Tel: 07947 219111 or 0755 5402314 Email: andrew.whitmore@technoform.com Email: greg.rowan@technoform.com www.technoform.com HARDWARE // DESIGN & MANUFACTURER // CiiLOCK Engineering Ltd Tel: 01455 891604 | Email: steve@ciilock.com www.ciilock.com MACHINERY // Emmegi (UK) Tel: 02476 676192 | Email: info.uk@emmegi.com www.emmegi.com FABRICATOR // GLAZING // Arkay Windows Tel: 01923 803 923 www.arkaywindows.com
FULL CAB MEMBERS LIST – PLEASE CLICK HERE September 2021 | 37
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