Clayco_Chemical

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Our Clients & Community

PEOPLE & SAFETY

Safety is foundational to our work, and we are all responsible for creating a safe environment. Through regular trainings and awareness activities we prioritize proactive measures. Addressing physical and psychological well-being is vital, and we foster open dialogue for all employees.

CLAYCO RISING (CULTURE, EMPOWERMENT, AND INCLUSION)

Clayco coordinates social impact efforts through Clayco Rising, a leading CEI program in the industry. With 25 years of experience, Clayco Rising creates opportunities and structural change for employees, our trade partners, and communities.

OUR COMMUNITY

Clayco’s culture extends beyond building structures. We’re committed to long-term partnerships with our communities. A vital part of our identity is dedicating time, energy, and resources to projects and nonprofit organizations in the communities where we live and work.

OUR ENVIRONMENT

Clayco prioritizes environmental responsibility, as we meet the needs of employees, clients, and future generations. We design and construct buildings to reduce emissions and enhance energy efficiency. We lead with innovative solutions to minimize embodied carbon and waste. We have 100+ Sustainably Certified Projects and 70+ Sustainability Accredited Professionals.

Clayco consciously meets the needs of today, while empowering future generations. As builders and designers, we are the responsible stewards of the built environment and believe it is our duty to protect and

41 YEARS OF THE A FIRM OF THE BEST & BRIGHTEST WITH 3,800+ EMPLOYEES ACROSS THE COUNTRY A SAFETY LEADER WITH A CURRENT EMR OF 0.40 (1.0 INDUSTRY AVERAGE) ACCOMPLISHED 2024 REVENUE

$7.6B

A LOOK AT

Our team specializes in the “art and science of building,” providing fast-track, efficient solutions. Year after year, we are ranked by Engineering News Record as a top 5 design-builder and contractor. By embracing the passion, creativity, and ideas of our people, we have been recognized as the Fast Company Best Workplace for Innovators and Brands That Matter.

The Power of Integration

Clayco is an unmatched, collaborative team. Financial planners, designers, engineers, programmers, builders, and clients work transparently, sharing knowledge with a common desire to exceed owner expectations. Our vast offering of in-house disciplines allows us to provide the specialized services to meet our client’s individual project needs to deliver unparalleled results.

Develop Design & Engineer Build

+ Site Selection

+ Development

+ Financing

+ Asset Management

+ Architecture

+ Interiors

+ Urban Planning & Design

+ Landscape Architecture

+ Sustainability

+ Process & Manufacturing

+ Building Systems

+ Structural

+ Design-Build

+ Design-Assist

+ Integrated Delivery

+ CM@Risk

+ EPC

+ Self-Perform Concrete Construction

+ Self-Perform Mechanical, Electrical & Process Systems

+ Self-Perform

Glass Exterior

Cladding Systems

+ Procurement

Direct Manufacturer Sourcing

Nationwide

Purchasing Power

Delivery Logistics

Technology

+ Virtual Design & Construction (VDC)

+ 3D Visualization/Augmented Reality

+ Pre-Construction Integration (4D/5D)

+ Digital Layout & Reality Capture

+ Robotics

+ Digital Jobsite

+ AI & Machine Learning

+ Digital Project Handover

+ Generative Design

+ ACC Common Data Environment

+ Facility Asset Tracking

+ Digital Twin Development

COMPREHENSIVE

Preconstruction

At Clayco, competitive pricing, speed-to-market, safety, and quality are paramount. Our preconstruction approach enables us to deliver highly complex projects within accelerated time frames by collaborating across our full platform of services through communication, lean principles, and technology.

Our Technical Assurance Group (TAG) and Quality Control Team supports all our business and market sectors by meticulously formulating and testing design solutions and ensuring our design processes are of the utmost quality.

With these unique services, Clayco delivers a seamless, transparent, and fully integrated delivery experience to our customers. This is what we do every day. It’s not a segmented endeavor, but a continuum from the initial idea to the project outcome.

OFFICE LOCATIONS

Atlanta, GA

Birmingham, AL

Chicago, IL

Culver City, CA

Greenville, SC

Kansas City, MO

Phoenix, AZ

Raleigh, NC

St. Louis, MO

GEOGRAPHIC PRESENCE

Any Project, Anywhere

As a national company, we bring a unique depth to our projects. We are a traveling team of management and leadership experts that tap into local resources, identify the local market strengths (subcontractors and suppliers), and incorporate this talent into the team. We are more than just a collection of offices.

At Clayco, we create inspired buildings that help our clients reach their goals. We are selective about where we apply our craft and about who we work with. We take an integrated approach to the multitude of industries we serve, and our innovative approach enables us to build any project anywhere.

What makes us experts in the chemical market?

As your chemical total building solution, we engineer and construct complex projects with seamless integration. Our approach delivers optimal solutions for our clients most challenging capital projects within the chemical manufacturing supply chain. 2024 INDUSTRIAL REVENUE

$3.6B

Our commitment to successful project delivery hinges on our in-depth expertise and early involvement, ensuring greater certainty in safety, quality, cost, and scheduling.

Design

Procurement

Construction

Start Up

Concrete Construction

+ Tilt-Up Concrete

+ Precast Erection

+ Cast-in-Place and Precast Parking Garages

+ Structural Foundations

+ Vertical Structural Concrete

+ Flatwork

+ Bridge and Road Work

+ Rehab Concrete

+ Mobile Batch Plants

+ Architectural Concrete

Mechanical, Electrical & Process Systems

+ Design

+ Procurement

+ Building HVAC and Mechanical Systems

+ Process Equipment - Rigging and Millwright Services

+ Process Piping Utilities

+ Modular Pipe and Utility Racks

+ Equipment Platforms

+ Building & Process Electrical, Controls, and Automation

+ Commissioning & Start-up

SelfPerform Capabilities

With in-house expertise through Concrete Strategies (CSI) and Clayco Systems & Equipment Innovations (SEI) we ensure precision, efficiency, and safety to self-perform a wide variety of commercial and industrial construction projects while maintaining quality and efficiency.

Design & Engineering Capabilities

SITE & BUILDING DESIGN

+ Site Selection

+ Master Planning

+ Civil

+ Structural

+ Architecture

+ Interior Design

+ Landscape Design

+ Building Codes

+ Specialty Environments

+ Sustainable Design

BUILDING SYSTEMS ENGINEERING

+ Mechanical

+ Electrical

+ HVAC

+ Plumbing

+ Fire Protection

+ Refrigeration

+ Industrial Wastewater

+ Environmental, Health, & Safety

PROCESS ENGINEERING

+ Process Chemical & Mechanical

+ Process Electrical & Instrumentation

+ Process Design

+ Design & Integration

PROJECT MANAGEMENT

+ Design Scope, Objectives, & Deliverables

+ Schedule & Budget Management

+ Risk Management

+ Resource Management

+ Equipment & Material Procurement Coordination

+ Communication Plan with Stakeholders

+ Client Relations

+ Safety, Environmental, & Code Compliance

PROCESS CHEMICAL & MECHANICAL

+ Mass & Energy Balances

+ BFD’s, PFD’s, P&ID’s

+ Pipe, Valve, Equipment Specifications

+ Equipment List, Line List, Tie-In List

+ Equipment Sizing

+ Process Utility

+ Process Production Equipment

+ Pump Sizing

+ AFT Software

PROCESS

ELECTRICAL & INSTRUMENTATION

+ High Voltage Power Design

+ Low/Medium Voltage Power Design

+ Power Equipment Sizing & Specification

+ Control Systems Design

+ Control Systems Equipment Specification

+ Instrument Sizing & Specification

PROCESS CADD

+ 2D Equipment Drawings

+ 3D Equipment Arrangements

+ 3D Piping Design

+ Detailed Material Take-offs

+ Piping Plans and Elevations

+ Detailed Piping Isometric Drawings

DESIGN & INTEGRATION

+ Multi Discipline Design Coordination

+ VDC and BIM Management

+ Vendor Model Integration

+ Owner Model Reviews

+ Operations and Maintenance Review

+ Propriety Design Partner Management

Process Engineering

Our team leverages its expertise in Advanced Manufacturing, Microelectronics, Life Science, Food & Beverage, and Heavy Chemical industries to deliver comprehensive engineering solutions. Supported by dedicated disciplines in power, control architecture, 3D modeling, and application services, CDE ensures seamless interdisciplinary coordination for optimal project outcomes.

Manufacturing Experience

RAW MATERIAL HANDLING

+ Rail and Truck Unloading

+ Water Purification & Preparation

+ Blending/Slurry Equipment

+ Milling - Wet & Dry

+ Calcining Equipment

+ Spray Drying

+ Heavy Chemicals

+ Clean in Place (CIP) Chemicals

+ IBC Totes & 55-gal Drum

+ Supersacks & Bulk Bag

+ Incoming Packaging Materials

PROCESSING & UTILITIES

+ Water Treatment

+ Steam & Support Systems

+ Compressed Air

+ Cooling Towers & Chillers

+ Ammonia Systems

+ Thermal Oxidizer Systems

+ CIP Systems

+ Bulk Material Handling & Pneumatic Transfer Systems

PACKAGING & WAREHOUSE

+ Incoming Material Handling

+ Depalletizing

+ Empty & Full Container Handling

+ Bulk Packinging Systems - Bag, Lined Drums, Supersacks

+ Quality Inspection

+ Palletizing, Stretch Wrapping

+ Warehousing and Shipping

+ Specialty High Density Storage Systems (ASRS)

+ AGV Systems

+ Variety Packing

Chemical Manufacturing Design, Engineering & Construction Experience

+ Liquid-Liquid Separation

+ Distillation

+ Crystallization Reactions

+ Solvent Extraction

+ High-shear Mixing

+ In-line Blending

+ Fermentation

+ Tangential Flow Filtration (Reverse Osmosis, Ultrafiltration, Nanofiltration)

+ Process Simulation

+ PTP or OEM Development & Integration

+ IP Development & Management

+ Hydrogen Handling & Storage

CLIENT RELATIONSHIPS

Chemical Experience

IonExchangeSystems

DryingTowers

WetMistElimination(Drying Applications)

EvaporatorSystems

Membrane&FiltrationSystems

PSASystems

CausticHandling&Storage

BrineHandlingSystems ReactorSystems

CryogenicSystems TailgasScrubbing

HalogenHandling

HydrogenHandling&Storage

Toray Carbon Fibers America

Decatur, AL

270,000 SF

SC

Toray Carbon Fiber Manufacturing Plant & Facility Spartanburg,

1,200,000 SF Phase 1 | 1,400,000 SF Phase 2

22 GWh MEP, Cleanroom and Dry Room
Xalt Energy (Dow Kokam) Lithium-Ion Battery Manufacturing Facility

Volkswagen Electric Vehicle Automotive Plant

Chattanooga, TN

564,000 SF Body Shop | 198,000 SF Battery Facility

Tyre Manufacturing Dayton, TN

661,000 SF

Nokian

Confidential Client

Hydrogen FEL 2

Buffalo, NY

250,000 SF

TN

2,200,000 SF

Hankook Tire Clarksville,

Blue Origin Payload Fairing Composites Assembly

Merritt Island, FL

600,000 SF

Origin Rocket Engine Manufacturing Plant & Expansion

Huntsville, AL

600,000 SF

Blue
Blue Origin Rocket Engine Test Stand
Redstone Arsenal, Huntsville, AL

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