9570 Sts, 9670 Sts, 9770 Sts And 9870 Sts John Deere Service Manual

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Contents

Section10—General Group05—Safety Group10—Specifications Group15—Tune­UpandAdjustment Group20—FuelsAndLubricants

Section20—Engine Group05—RemoveAndInstallEngine Group10—CoolingSystem

Section30—FuelAndAirRepair Group05—AirIntakeSystem Group10—DieselFuelSystem

Section40—ElectricalSystem Group05—Batteries Group10—HarnessAndConnectorRepair Group15—WireHarnessRouting Group20—PowerDistribution Group25—Lighting Group30—OperatorsStation Group35—SensorsAndSwitches Group40—Wiper Group45—Alternator Group50—StartingMotor Group55—GreenStarComponents

Section50—PowerTrainRepair Group05—TransmissionAndDifferential—Three SpeedTransmission Group10—HydrostaticSystem—ThreeSpeed Transmission Group15—TransmissionAndDifferential—Two­Range AutomaticTransmission Group20—HydrostaticDrivePump—Two­Range AutomaticTransmission Group25—HydrostaticDriveMotor—Two­Range AutomaticTransmission Group30—SingleReductionFinalDrive—HeavyDuty Group35—CamLobeMotor Group40—TiresAndWheels

Section60—PowerSteeringAndBrakes Group05—Steering Group10—Brakes Group15—Brakes—Two­RangeAutomatic Transmission

Section70—HydraulicRepair Group05—HydraulicReservoir

Group10—HydraulicPumps Group15—HydraulicValves Group20—HydraulicCylinders Group25—Motors Group30—Accumulator

Section80—SeparatorShell Group05—GullWingDoors

Section90—OperatorStationRepair Group05—AirConditioningSystem(R134a) Group10—SystemComponents Group15—Cab

Section110—FeederHouseRepair Group05—Conveyor Group10—TopShaftAndSlipClutch Group15—FeederHouseDrivesAndReverserGear Case Group20—LateralTiltCylinder Group25—LateralTiltFrame Group30—FiveSpeedFeederHouseDriveGearCase

Section120—Separator Group05—SeparatorRepair Group10—SeparatorDrives Group15—ResidueDisposal Group20—ConveyorAugers,CleaningFanAnd ChafferAndSieveFrame Group25—TailingsElevatorAndAugers Group30—PrimaryCountershaftGearCase Group35—HeaderElectromagneticClutch

Section130—GrainTankAndUnloading SystemRepair Group05—GrainTankCrossAugers Group10—UnloadingAugerSystemDrives Group15—VerticalUnloadingAugerAndLowerGear Case Group20—HorizontalUnloadingAugerAndGearCase Group25—CleanGrainElevator Group30—GrainTankAndExtensions

Section140—EngineGearCaseAnd ControlValveRepair Group05—EngineGearCaseAndValve

Section199—DealerFabricatedTools Group05—DealerFabricatedTools

OriginalInstructions.Allinformation,illustrationsandspecificationsinthis manualarebasedonthelatestinformationavailableatthetimeofpublication. Therightisreservedtomakechangesatanytimewithoutnotice.

COPYRIGHT©2010 DEERE&COMPANY Moline,Illinois Allrightsreserved. AJohnDeereILLUSTRUCTION®Manual PreviousEditions Copyright©2007,2008,2009

Group05—Safety........................................10­05­1

Group10—Specifications

GroundSpeeds(FastIdle)Two SpeedFourWheelDrive...........................10­10­1

TurningRadius..............................................10­10­1

OperatingSpeeds­9570STS

Combine....................................................10­10­2

Specifications­9570STS

Combine....................................................10­10­4

Dimensions­9570STSCombine..................10­10­5

DimensionReferencePoints9570STSCombine...................................10­10­6

OperatingSpeeds­9670STS, 9770STSCombines.................................10­10­7

Specifications­9670STS.............................10­10­9

Specifications­9770STS...........................10­10­11

Dimensions­9670STS,9770STS

Combines................................................10­10­13

DimensionReferencePoints­9670 STS,9770STSCombines......................10­10­14

OperatingSpeeds­9870STS

Combine..................................................10­10­15

Specifications­9870STS

Combine..................................................10­10­17

Dimensions­9870STSCombine................10­10­19

DimensionReferencePoints9870STSCombine.................................10­10­20

MetricBoltandScrewTorque Values......................................................10­10­21

UnifiedInchBoltandScrewTorque

Values......................................................10­10­22

SealantsandAdhesives

Cross­ReferenceChart............................10­10­23

FaceSealFittingsAssembly andInstallation—AllPressure Applications.............................................10­10­24

MetricFaceSealAndO­Ring StudEndFittingTorque Chart—StandardPressures....................10­10­25

MetricFaceSealandO­RingStud EndFittingTorqueChart—High PressureApplications..............................10­10­26

SAEFaceSealandO­Ring StudEndFittingTorque Chart—StandardPressures....................10­10­27

SAEFaceSealandO­RingStud EndFittingTorqueChart—High PressureApplications..............................10­10­28

FourBoltFlangeFittingsAssembly andInstallation—AllPressure Applications.............................................10­10­28

SAEFourBoltFlangeCapScrew TorqueValues—Standard PressureApplications..............................10­10­29

SAEFourBoltFlangeCapScrew TorqueValues—HighPressure Applications.............................................10­10­30

ExternalHexagonPortPlugTorque Chart........................................................10­10­30 PreventHydraulicSystem Contamination.........................................10­10­31 CheckOilLinesandFittings........................10­10­31 BasicElectricalComponent Handling/PrecautionsFor VehiclesEquippedWith ComputerControlledSystems.................10­10­32

Group15—Tune­UpandAdjustment Tune­UpandAdjustment...............................10­15­1 CareandMaintenanceofBelts.....................10­15­2 DefectiveBelts...............................................10­15­3 PreventHydraulicSystem Contamination...........................................10­15­4 CheckOilLinesandFittings..........................10­15­5 BasicElectricalComponent Handling/PrecautionsFor VehiclesEquippedWith ComputerControlledSystems...................10­15­6 ProgrammingControlUnits...........................10­15­7

Group20—FuelsAndLubricants HandleFuelSafely—AvoidFires...................10­20­1 HandlingandStoringDieselFuel..................10­20­1 DieselFuel.....................................................10­20­1 BiodieselFuel................................................10­20­2 LubricityofDieselFuel..................................10­20­3 TestingDieselFuel........................................10­20­3 HeavyDutyDieselEngine Coolant......................................................10­20­4 OperatinginWarmTemperature Climates.....................................................10­20­5 SupplementalCoolantAdditives....................10­20­5 AdditionalInformationAbout DieselEngineCoolantsand JohnDeereLIQUIDCOOLANT CONDITIONER.........................................10­20­6 TestingDieselEngineCoolant.......................10­20­7 DieselEngineBreak­InOil............................10­20­7 DieselEngineOil...........................................10­20­8 OILSCAN™andCOOLSCAN™..................10­20­9 HydrostaticDriveSystem,Main HydraulicSystemandMain EngineGearcaseOils................................10­20­9

Continuedonnextpage

ReplaceSafetySigns

Replacemissingordamagedsafetysigns.Seethe machineoperator’smanualforcorrectsafetysign placement.

DX,SIGNS1­19­04JUN90­1/1

UseProperLiftingEquipment

Liftingheavycomponentsincorrectlycancausesevere injuryormachinedamage.

Followrecommendedprocedureforremovaland installationofcomponentsinthemanual.

DX,LIFT­19­04JUN90­1/1

RemovePaintBeforeWeldingorHeating

Avoidpotentiallytoxicfumesanddust.

Hazardousfumescanbegeneratedwhenpaintisheated bywelding,soldering,orusingatorch.

Removepaintbeforeheating:

• Removepaintaminimumof100mm(4in.)fromarea tobeaffectedbyheating.Ifpaintcannotberemoved, wearanapprovedrespiratorbeforeheatingorwelding.

• Ifyousandorgrindpaint,avoidbreathingthedust. Wearanapprovedrespirator.

• Ifyouusesolventorpaintstripper,removestripperwith soapandwaterbeforewelding.Removesolventor paintstrippercontainersandotherflammablematerial fromarea.Allowfumestodisperseatleast15minutes beforeweldingorheating.

Donotuseachlorinatedsolventinareaswherewelding willtakeplace.

Doallworkinanareathatiswellventilatedtocarrytoxic fumesanddustaway.

Disposeofpaintandsolventproperly.

DX,PAINT­19­24JUL02­1/1

DimensionReferencePoints­9570STSCombine

DimensionReferencePoints­9670STS,9770STSCombines

DimensionReferencePoints­9870STSCombine

PreventHydraulicSystemContamination

IMPORTANT:Cleanlinessisveryimportant whenworkingonthehydraulicsystem. Preventcontaminationbyassemblingthe cylinders,hoses,couplers,andvalvesin acleanareaoftheshop.

Leaveprotectivecapsonthefluidopeningsuntil readytomaketheconnection.Whencharging

CheckOilLinesandFittings

CAUTION:Escapingfluidunderpressurecan penetratetheskincausingseriousinjury. Avoidthehazardbyrelievingpressurebefore disconnectinghydraulicorotherlines.Tighten allconnectionsbeforeapplyingpressure.Search forleakswithapieceofcardboard.Protecthands andbodyfromhighpressurefluids.

Ifanaccidentoccurs,seeadoctorimmediately. Anyfluidinjectedintotheskinmustbe surgicallyremovedwithinafewhoursor gangrenemayresult.Doctorsunfamiliarwith thistypeofinjurymaycallDeere&Company MedicalDepartmentinMoline,Illinoisorother knowledgeablemedicalsource.

Checkalloillines,hosesandfittingsregularlyforleaksor defects.Makesureallclampsareinpositionandtight.

Ifnecessary,usetwowrenchestopreventhosesfrom twisting,bendingorbreakingtubingandfittings.

thesystem,useatractororothersourcethat containscleanoil,freeofabrasivematerials. Keepcouplersclean.Abrasiveparticles,like sandormetalfragments,candamageseals, barrelsandpistons,causinginternalleakage.

NX,T9005AE­19­10JUN08­1/1

Makesurehosesarenottwistedortouchingmachine partswhicharemoving.Replacedamagedparts.

IMPORTANT:Tightenfittingsasspecified intorquechart.

OUO6083,00000FA­19­23JUL08­1/2

OUO6083,00000FA­19­23JUL08­2/2

OperatinginWarmTemperatureClimates

JohnDeereenginesaredesignedtooperateusingglycol baseenginecoolants.

Alwaysusearecommendedglycolbaseenginecoolant, evenwhenoperatingingeographicalareaswherefreeze protectionisnotrequired.

JohnDeereCOOL­GARD™IIPremixisavailableina concentrationof50%ethyleneglycol.However,there aresituationsinwarmtemperatureclimateswherea coolantwithlowerglycolconcentration(approximately 20%ethyleneglycol)hasbeenapproved.Inthesecases, thelowglycolformulationhasbeenmodifiedtoprovide thesamelevelofcorrosioninhibitorasJohnDeere COOL­GARDIIPremix(50/50).

COOL­GARDisatrademarkofDeere&Company

SupplementalCoolantAdditives

Somecoolantadditiveswillgraduallydepleteduring engineoperation.ForJohnDeereCOOL­GARD™ Premix,COOL­GARDConcentrate,orJohnDeere COOL­GARDPGPremix,replenishcoolantadditives betweendrainintervalsbyaddingasupplementalcoolant additiveasdeterminednecessarybycoolanttesting.

JohnDeereLIQUIDCOOLANTCONDITIONERis recommendedasasupplementalcoolantadditiveforJohn DeereCOOL­GARDPremix,COOL­GARDConcentrate, andCOOL­GARDPGPremix.

JohnDeereLIQUIDCOOLANTCONDITIONERis notdesignedforusewithCOOL­GARDIIPremixor COOL­GARDIIConcentrate.

IMPORTANT:Donotaddasupplementalcoolant additivewhenthecoolingsystemisdrained andrefilledwithanyofthefollowing:

COOL­GARDisatrademarkofDeere&Company

IMPORTANT:Watermaybeusedascoolant in emergencysituationsonly.

Foaming,hotsurfacealuminumandiron corrosion,scaling,andcavitationwilloccur whenwaterisusedasthecoolant,evenwhen coolantconditionersareadded.

Draincoolingsystemandrefillwith recommendedglycolbaseenginecoolant assoonaspossible.

• JohnDeereCOOL­GARDII

• JohnDeereCOOL­GARD

• JohnDeereCOOL­GARDPG

Ifothercoolantsareused,consultthecoolantsupplier andfollowthemanufacturer’srecommendationforuseof supplementalcoolantadditives.

Theuseofnon­recommendedsupplementalcoolant additivesmayresultinadditivedrop­outandgelationof thecoolant.

Addthemanufacturer’srecommendedconcentrationof supplementalcoolantadditive.DONOTaddmorethan therecommendedamount.

Specifications

Item

EngineOilWithFilter—6.8LEngineCapacity

32L (8.5gal.)

CoolingSystem—6.8LEngineCapacity 43L (11.4gal.)

Engine—6.8L Weight 711kg (1568lb.)

EngineGearCaseCouplerCap Screws—6.8LEngine

Torque 55N∙m (41lb.­ft.)

GearCase­to­EngineCapScrewsTorque 340N∙m (250lb.­ft.)

FrontEngineMount­to­Engine RailCapScrews

Torque 123N∙m (90lb.­ft.)

VariableDriveSupport­toEngine CapScrews Torque 350N∙m (255lb.­ft.)

VariableSheaveSupportJam Nut­to­SheaveSupportBracket Torque 250N∙m (185lb.­ft.)

AirConditioningCompressor CapScrews

Torque 35N∙m (26lb.­ft.)

Fan­to­FanHubCapScrewsTorque 80N∙m (60lb.­ft.)

RadiatorHoseClamps Torque 11N∙m (97lb.­in.)

ChargeAirCoolerTubeClampsTorque 11N∙m (97lb.­in.)

EngineOilWithFilter—9.0LEngineCapacity

CoolingSystem—9.0LEngineCapacity

29L (7.7gal.)

53.3L (14.1gal.)

Engine—9.0L Weight 901kg (1987lb.)

EngineGearCaseCouplerCap Screws—9.0LEngine Torque

EngineOilWithFilter—13.5LEngineCapacity

55N∙m (41lb.­ft.)

39.1L (10.3gal.)

CoolingSystem—13.5LEngineCapacity 65L (17.2gal.)

Engine—13.5L Weight 1271kg (2803lb.)

EngineGearCaseCouplerCap Screws—13.5LEngine Torque

FlywheelPilotBearingBore6.8 Land9.0LEngines ID

FlywheelPilotBearingBore 13.5LEngine ID

TM101919(13JUL10)

90N∙m (66lb.­ft.)

71.987—72.013mm (2.834—2.835in.)

79.989—80.015mm (3.149—3.15in.)

OtherMaterial

Number

PM37477(U.S.) 242(LOCTITE)

PM37485(U.S.)

PM38626(Canadian) 680(LOCTITE®)

LoctiteisatrademarkofHenkelCorporation

Name

MediumStrengthThreadLock andSealer

RetainingCompound(Maximum Strength)

JohnDeereEngineRepair—UseCTM

Forcompleterepairinformationthecomponenttechnical manual(CTM)isalsorequired.Usetheappropriate componenttechnicalmanualinconjunctionwiththis machinemanual.

RemoveEngine—6.8L

1.Turnbatterydisconnectswitch(A)to“O”offposition (B).

2.Removeintakeductandaircleanerassembly.

3.Removeenginecoversandshieldsasnecessary.

4.Drain:

• Engineoil

Specification EngineOilWith Filter—6.8L Engine—Capacity..............................................................................32L (8.5gal.)

CAUTION:Coolantmaybehot.Waituntilradiator iscoolbeforedrainingcoolant.

• Enginecoolingsystem

Specification CoolingSystem—6.8L Engine—Capacity..............................................................................43L (11.4gal.)

Use

Locksandsealswhilepreventing partsfromlooseningduetovibration.

Applytoflywheelboreof13.5Lengine.

DT31797,00002BC­19­01APR09­1/1

FS41334,000046A­19­04JAN08­1/1

5.Shutofffuelsupplyonbottomoffueltank. TM101919(13JUL10)

Continuedonnextpage

OUO6083,00004E6­19­26MAY10­1/5

RemoveAndInstallEngine

6.Removebatterycables(C)fromstartermotor.

7.Removevariabledrivesheavesupportjamnut(A).

8.Loosenvariabledrivesheavesupportjamnut(F).

9.Removeretainingpin(G)andsupportrod(B).

10.Removecapscrews(D)andsheavesupportbracket (E).

NOTE:Capandplugalllinesandhoses.

11.Disconnect:

• Radiatorandheaterhoses

• Enginewiringharness

• Coldweatherstartaid

• Rotaryscreendrivebelt

• Fuelsupplyandreturnlines

• Engineoildrainhose

12.Remove:

• Mufflerassembly

• Bothchargeairtubes

NOTE:DONOTdisconnectrefrigerantlines.

• Alternator

• Airconditioningcompressor

• Upperandlowerfanshroud

• Coolingfan,spacer,washerandsheave

A—VariableDriveSheave SupportJamNut B—SupportRod C—BatteryCables(4used) D—CapScrew(2used)

E—SheaveSupportBracket F—VariableDriveSheave SupportJamNut G—RetainingPin

OUO6083,00004E6­19­26MAY10­2/5

13.InstallliftingstrapsJD244­1(A)andJD244­2(B)on engine.

CAUTION:Usecarewhenliftingengine andNEVERpermitanypartofthebodytobe positionedunderaloadbeingliftedorsuspended.

CAUTION:Theapproximateweightofthe 6068engineis711kg(1568lb).

Specification

Engine—6.8L—Weight..................................................................711kg (1568lb.)

14.Removefrontenginemount(A)fromenginerail.

15.Removegearcase­to­enginecapscrews(B).

16.Carefullymoveengineawayfromgearcase.Lift engineoutofcombine.

A—CapScrew(4used)B—CapScrew(4used)

OUO6083,00004E6­19­26MAY10­4/5

17.Removecapscrews(A)andseparateenginegear casecouplerfromflywheel(B).

18.Repairorreplaceasnecessary.

A—CapScrew(6used) B—Flywheel

OUO6083,00004E6­19­26MAY10­5/5

InstallEngine—6.8L

1.Inspectbearing(A)inflywheel(B).Replaceasneeded (SeeRemoveAndInstallFlywheelPilotBearingin Section20,Group05.).

A—Bearing B—Flywheel

OUO6083,00004E7­19­26MAY10­1/4

2.ApplyPM37477ThreadLockandSealer(Medium Strength)tocapscrews(A)andinstallenginegear casecouplertoflywheel(B).Tightentospecification.

Specification

EngineGearCase

CouplerCap Screws—6.8L Engine—Torque.............................................................................55N∙m (41lb.­ft.)

A—CapScrew(6used) B—Flywheel

Continuedonnextpage

OUO6083,00004E7­19­26MAY10­2/4

CAUTION:Usecarewhenliftingengine andNEVERpermitanypartofthebodytobe positionedunderaloadbeingliftedorsuspended.

CAUTION:Theapproximateweightofthe 6068engineis711kg(1568lb).

IMPORTANT:UseonlyaliftingslingliketheJDG23 whichhasaspreaderbar.Othertypesoflifting slingscoulddamagethecylinderhead.

3.Carefullylowerenginetoalignwithenginegearcase.

4.Install:

• Gearcase­to­enginecapscrews;tightento specification

Specification

GearCase­to­Engine

CapScrews—Torque..................................................................340N∙m (250lb.­ft.)

• Frontenginemountcapscrews;tightento specification

Specification

FrontEngine

Mount­to­EngineRail

CapScrews—Torque..................................................................123N∙m (90lb.­ft.)

5.Removeliftingsling(C)andliftingstraps(AandB).

6.Installvariabledrivesupportbracketusingcaps screws.Tightencapscrewstospecification.

Specification

VariableDrive

Support­toEngineCap

Screws—Torque..........................................................................350N∙m (255lb.­ft.)

7.Installvariabledrivesupportrodusingretainingpin.

8.Tightenvariabledrivesheavesupportjamnutto sheavesupportbracket.

9.Installjamnutontosupportrodandtightento specification.

Specification

VariableSheave SupportJam Nut­to­SheaveSupport Bracket—Torque..........................................................................250N∙m (185lb.­ft.)

10.Installairconditioningcompressorandtightencap screwstospecification.

Specification

AirConditioning CompressorCap

Screws—Torque............................................................................35N∙m (26lb.­ft.)

NOTE:Fabricatetwodowelpins,6mm(1/4in.)x180 mm(7in.)long,toaidinaligningthefanassembly.

11.Installsheave(D),washer(C),spacer(B),andfan(A) ontohub(E)usingdowelpinstoaidinalignment.

12.Installfourcapscrewsfingertight;thenremovedowel pins.Installremainingcapscrews,andtightento specification.

Specification

Fan­to­FanHubCap Screws—Torque............................................................................80N∙m (60lb.­ft.)

13.Install:

• Twopiecefanshroud

• Upperandlowerradiatorhosesandsurgetank hose;tightentospecification

Specification

RadiatorHose Clamps—Torque............................................................................11N∙m (97lb.­in.)

• Bothchargeairtubes:tightentospecification

Specification

ChargeAirCoolerTube Clamps—Torque............................................................................11N∙m (97lb.­in.)

• Heaterhoses

• Alternator

• Fandriveandrotaryscreendrivebelts

• Exhausttubeandmufflerassembly

14.Connect:

• Enginewiringharness

• Coldweatherstartaid

• Fuelsupplyandreturnlines

• Engineoildrainhose

• Batterycablestostartermotor

15.Installenginecoversandshields.

16.Fill:

• Enginewithcorrectoil(SeeOperator’sManual)

IMPORTANT:FollowBleedAirFromCoolantSystem procedureinrelevantCTM.

• Coolingsystemwithcoolant

17.Openfuelsupplyvalveonbottomoftank.

18.Turnbatterydisconnectswitchto“I”onposition.

19.Followenginebreak­inprocedureinrelevantCTM.

OUO6083,00004E7­19­26MAY10­4/4

A—Fan B—Spacer C—Washer

D—Sheave E—Hub

SetHydrostaticPumpDriveGearBacklash

NOTE:Donotusemorethanoneplasticshim.

1.Selectshimstoprovidebacklash(dimensiononend ofsmallergearto+0.1to­0.0mm(+0.004to­0.0in.) attightestconditionofgearmesh.

2.InstallshimsandO­ringonpilotdiameterofbearing housing.Tightencapscrewstospecification.

Specification

HydrostaticPump Drive­to­GearCase CapScrews—Torque...................................................................50N∙m (40lb­ft)

Shimsavailableare:

• 0.08mm(0.003in.)

DisassembleandAssembleOilScreen

NOTE:Whenevergears,shafts,orbearingshave beenreplaced,cleanoilscreen.

1.Removecover(A)withgasket.

2.Cleanoilscreen(B).

3.Thoroughlycleansumparea(C).

4.Installoilscreen.Besureclosedendofscreenfits inrecessonoppositeside.Pilot(D)mustbeDOWN topositionscreenlowinsump.Tightencoverbolts tospecification.

Specification

EngineGearCase OilScreenCoverCap Screws—Torque............................................................................25N∙m (216lb­in.)

• 0.13mm(0.005in.)

• 0.25mm(0.010in.)

• 0.50mm(0.020in.)

AG,OUO6022,380­19­25JUL00­1/1

NarrowBodyOilScreenShown

A—Cover B—OilScreen C—Reservoir D—Pilot

RG53986,0000EE3­19­08FEB10­1/1

DisassembleandAssembleOilTrough

NOTE:Removehose(E)fromfittingifequippedwith 5speedfeederhousegearcase.

1.Removeoiltrough(A)withcover(B).

IMPORTANT:Correctlocknutsmustbeusedoncap screws(C).Standardnutsmaycomeloose, fallintogearcaseandcausedamage.

IMPORTANT:Becertaintroughisattachedtocoveras shownoroilwillnotbedeliveredtobearings.

2.Replaceifdamaged.

3.Applyathinbeadofsealantallaroundsurface(D).

4.Installoiltrough.Tightencapscrewstospecification.

Specification

OilTroughCoverCap

Screws—Torque......................................................................25±5N∙m (221±44lb­in.)

A—OilTrough B—Surface C—CapScrew

D—Surface E—Hose

DisassembleandAssembleDipstickTube

NOTE:Removedipsticktubeonlyifdamaged.

1.Removedipsticktube(A).Tubeisatightfit.

2.Applyacoatofthreadlockandsealerinbore(B).

3.Driveintubeuntilitseats.

A—DipstickTube B—Bore

RG53986,0000EE4­19­08FEB10­1/1

AG,OUO6022,297­19­05AUG05­1/1

RemoveandInstallFilter

1.Turnfilter(A)counterclockwiseandremove.

2.Installfilter(A).

3.Fillgearcasetocapacity.(SeeOperator’sManual.)

4.Checkoillevelafterengagingdrives.

RG53986,0000D11­19­25JAN10­1/1

RemoveandInstallPressureRegulating Valve

CAUTION:Escapingfluidunderpressurecan penetratetheskincausingseriousinjury. Avoidthehazardbyrelievingpressurebefore disconnectinghydraulicorotherlines.Tighten allconnectionsbeforeapplyingpressure.Search forleakswithapieceofcardboard.Protecthands andbodyfromhighpressurefluids.

Ifanaccidentoccurs,seeadoctorimmediately. Anyfluidinjectedintotheskinmustbe surgicallyremovedwithinafewhoursor gangrenemayresult.Doctorsunfamiliarwith thistypeofinjurymaycallDeere&Company MedicalDepartmentinMoline,Illinois,orother knowledgeablemedicalsource.

1.Fullylowerheaderandreeltogroundandcontinue todepressswitchfor5secondstorelievehydraulic systempressure.Shutoffengineandclose accumulator.Removekey.

2.Disconnectlines(A—F).

3.Disconnectwiresleads(G—J).

4.Removecapscrews(K)andremovevalve.

5.Inspectforwearordamage.Replaceasnecessary.

NOTE:Donotusesealerongasket.

6.Installvalve.Tightencapscrewstospecification.

Specification

PressureRegulating

ValveCap

Screws—Torque............................................................................25N∙m

7.Connectwires(G—J).

8.Connectlines(A—F).

A—HydraulicHose

B—HydraulicHose

C—HydraulicHose

D—HydraulicHose

E—HydraulicHose

F—HydraulicHose

G—Connector

H—Connector

I—Connector

J—Connector

K—CapScrews(7used)

AG,OUO6022,294­19­25JUL00­1/1

Accumulator

Brakecharging

Prechargepressure........................................70­30­3

Checkingheaderfloatsystem............................70­30­2

Essentialorrecommendedtools........................70­30­1

Fivespeedfeederhousedrivegearcase

Prechargepressure........................................70­30­3

Generalinformation...........................................70­30­1

headerfloatprechargepressure........................70­30­3

Shut­offvalve

Removeandinstall.......................................70­15­16

Twospeedautomatictransmission

Prechargepressure........................................70­30­3

Accumulatorshut­offvalve

Removeandinstall..........................................70­15­16

Actuator

Fanspeed

Adjust.........................................................120­20­22

Foldingauger

Removeandinstall.....................................130­20­13

Adhesivesandsealants.......................................10­10­23

AHCpump

Install................................................................70­10­11

Mark...................................................................70­10­3

Remove..............................................................70­10­2

Airconditioningsystem

Blowermotor

Removeandinstall.........................................90­10­3

Charge.............................................................90­05­22

Checkrefrigerantoilcharge.............................90­05­22

Clutchhubclearance,check............................90­05­13

Compressorclutch,disassembleand assemble........................................................90­05­12

Compressorholdingfixture

DFRW20airconditioningsystem.................199­05­1

Compressormanifold,inspect.........................90­05­13

Compressoroilinformation..............................90­05­21

Compressorreliefvalve,removeand install..............................................................90­05­16

Compressor,disassemble,inspectand assemble........................................................90­05­14

Compressor,removeandinstall........................90­05­6

Correctoilcharge.............................................90­05­21

Discharge/recoverrefrigerant............................90­05­5

Evacuate..........................................................90­05­20

Flush................................................................90­05­18

Hoseandtubingconnectiontorques.................90­05­5

Othermaterial....................................................90­05­4

Purge...............................................................90­05­19

Recirculatorfanmotordriver

Removeandinstall.........................................90­10­3

Recirculatormotor

Removeandinstall.........................................90­10­4

Serviceequipmentandtools..............................90­05­3

Servicepartskits................................................90­05­5

Specifications.....................................................90­05­4

Systeminformation..........................................90­05­17

Temperaturecontroldooractuator

Removeandinstall.........................................90­10­4

Testshaftsealleakage....................................90­05­11

Testvolumetricefficiency...................................90­05­8 Airconditioningsystem(R134a)

Essentialorrecommendedtools........................90­05­1 Airconditioningsystemwithprecleaner

Generalinformation...........................................90­10­2

Airfilter

Restrictionswitch

Removeandinstall.......................................40­35­21

Airintakesystem

Othermaterials..................................................30­05­1

Specifications.....................................................30­05­1 Turbochargerrepair...........................................30­05­2

Airtemperaturesensors

Replace............................................................90­10­12

Alternator

Pulley

Removeandinstall.........................................40­45­3

Removeandinstall............................................40­45­2

Specification.......................................................40­45­1 Alternatorbelt

Removeandinstalll............................................40­45­2

Alternatorrepair

Engineaccessories............................................40­45­2

Armrestcontrolpivot

Removeandinstall..........................................90­15­37 Armrestdisplayunit

Removeandinstall..........................................40­30­16 Auger

Cleangrainloading

Removeandinstall.....................................130­25­19

Foldingaugerrings

Removeandinstall...................130­20­14,130­20­15

Foldinghorizontalauger

Explodedview............................................130­20­11

Foldinghorizontalaugerpivot

Explodedview............................................130­20­12

Fronthorizontalunloading

Install..........................................................130­20­18

Remove....................................130­20­16,130­20­17

Horizontalunloading

Elbow

Install......................................................130­20­29

Remove..................................................130­20­27

Gearcase

Install......................................................130­20­24

Remove..................................................130­20­20

Highunloadrate...........................................130­20­4

Install............................................................130­20­7

Regularunloadrate......................................130­20­3

Remove........................................................130­20­6

Tube

Install......................................................130­20­25

Remove..................................................130­20­24

Continuedonnextpage

Outerfoldingaugerassembly

Removeandinstall.....................................130­20­13

Rearhorizontalfolding

Install..........................................................130­20­19

Remove......................................................130­20­15

Augerdrivecountershaft

Install................................................................130­10­2

Remove............................................................130­10­2

Axlebearingsandseals

Removeandinstall..........................................50­35­39

Axleextensiontubes

Install..................................................................50­40­9

B

Back­upalarm

9570,9670,9770.............................................40­35­36

9870.................................................................40­35­35

Switch

Removeandinstall.......................................40­35­34

Backlightingdriver

Removeandinstall..........................................40­30­18

Basicelectricalcomponenthandling

Safety.................................................10­10­32,10­15­6

Batteries

Charging............................................................40­05­6

Connectingboosterbatteries.............................40­05­5

Connectingcables.............................................40­05­7

Electricalsystemsafety.....................................40­05­2

Electrolytespecificgravity

Check.............................................................40­05­3

Preventbatteryexplosions.................................40­05­1

Removeandinstall............................................40­05­4

Battery

Replacement......................................................40­05­4

Bearing

Primarycountershaft

Removeandinstall.......................................120­10­9

Rotor

Removeandinstall.....................................120­05­25

Bearings

Hydrostaticgearset,preload.........................140­05­46

Belt

Unloadingaugerdrive

Removeandinstall.......................................130­10­1

Beltreplacement

Cleangrainelevator

Remove........................................................130­25­3

Cleangrainelvator

Install............................................................130­25­9

Belts

Adjusting

Feederhousevariablespeed.....................110­15­65

Bladeinserts

Cleaningfan

Removeandinstall.....................................120­20­27

Blowermotor

Removeandinstall............................................90­10­3

Boltandscrewtorquevalues

Metric...............................................................10­10­21

Unifiedinch......................................................10­10­22

Brakeassemblies

Two­rangeautomatictransmission

Assemble......................................................50­15­35

Disassemble.................................................50­15­30

Install............................................................50­15­41

Remove........................................................50­15­28

Brakedisks

Two­rangeautomatictransmission

Checkthickness...........................................60­15­10

Repair...........................................................60­15­11

Brakefluid............................................................10­20­11

Brakefluidreservoir.............................................60­10­11

Brakemodule

Shrinkringinstallationtool

DFHXT5.......................................................199­05­5

Brakepedals,disassembleandassemble

Two­rangeautomatictransmission....................60­15­4

Brakes

Assemble...........................................................60­10­8

Bleeding(double­bleedscrew)........................60­10­12

Brakepedals,assemble...................................60­10­16

Brakepedals,disassemble..............................60­10­16

Deglazinglinings................................................60­10­3

Druminstallation................................................60­10­8

Drumremoval....................................................60­10­3

Fluidreservoir..................................................60­10­11

Mastercylinderinstallation.................................60­10­9

Mastercylinderremoval.....................................60­10­9

Mastercylinder,assemble...............................60­10­10

Mastercylinder,disassemble...........................60­10­10

Othermaterial....................................................60­10­1

Parkingpedal,assemble..................................60­10­22

Parkingpedal,disassemble.............................60­10­22

Removebrakeshoe...........................................60­10­4

Repair................................................................60­10­5

Serviceequipmentandtools..............................60­10­1

Slavecylinder,assemble.................................60­10­15

Slavecylinder,disassemble.............................60­10­15

Slavecylinder,install........................................60­10­14

Slavecylinder,remove.....................................60­10­14

Specifications.....................................................60­10­2

Break­inengineoil.................................................10­20­7

Bulb

Cleaningshoelight

Replace..........................................................40­25­6

Frontturnsignal

Taillight

Replacement...............................................40­25­6

Hazard/warninglight

Replace..........................................................40­25­6

Maximumtiltindicator

Replace..........................................................40­25­7

Sidelight

Replacement..................................................40­25­6

Turnsignal

Replace..........................................................40­25­7

Continuedonnextpage

Bulbs

Safetyruleswhenreplacing

Highintensitydischarge(Xenon)...................40­25­1

Bulkhead

Conveyorauger

Removeandinstall.....................................120­20­11

Rotordrive Alignment.................................................120­05­102

Cab Install................................................................90­15­22

Operator'sseat

Removeandinstall.......................................90­15­33

Remove..............................................90­15­6,90­15­14

Cabdoor

Disassembleandassemble.............................90­15­48

Latchstriker

Removeandinstall.......................................90­15­49

Removeandinstall..........................................90­15­46

Cabinnerroof

Removeandinstall..........................................90­15­29

Cabpowermodule(CPM)

Removeandinstall............................................40­20­3

Cabroof

Removeandinstall..........................................90­15­28

Camandpistoncarrier

Removeandinstall..........................................50­35­30

Camlobemotor

Controlvalve,disassembleand assemble........................................................50­35­12

Controlvalve,removeandinstall.......................50­35­8

Install..................................................................50­35­8

Othermaterials..................................................50­35­5

Remove..............................................................50­35­7

Serviceequipmentandtools..............................50­35­4

Specifications.....................................................50­35­6

Stackvalveseals

Removeandinstall.......................................50­35­35

Camposition

Sensor

Removeandinstall 13.5L........................................................40­35­25

Careandmaintenanceofbelts

Tune­upandadjustment....................................10­15­2

Carrierbearing

Primarydriveshaft

Replace......................................................120­10­22

Chaffer

Chafferframe

Removeandinstall

Chafferframe(withself­leveling shoe).....................................................120­20­56

ChafferFrame

Removeandinstall

Chafferframe(withoutself­leveling shoe).....................................................120­20­54

Openinggaugecalibration.............................120­20­30

Page

Withremoteshoe.......................................120­20­34

Removeandinstall......................120­20­30,120­20­34

Chaffer/sieveframeclevis(self­leveling shoe).........................................................120­20­29

Chain

Cleangrainelevator

Adjustment...................................................130­25­1

Chargeaircooler

Clean..................................................................30­05­5

Removeandinstall............................................30­05­3

Chargehousing

Unloadingauger

Install..........................................................130­20­33

Remove......................................................130­20­31

Chargepump

Removeandinstall..........................................50­10­71

Repair..............................................................50­10­73

Chopper

Bladereplacementandconfiguration

9570STS...................................................120­15­12

9670,9770and9870STS.........................120­15­14

Rotorbearing(left­hand)

Replace......................................................120­15­21

Rotorbearing(right­hand) Replace......................................................120­15­23

Chopperraise/loweractuator

Removeandinstall..........................................120­15­8

Cleangrainauger,lower Removeandinstall........................................130­25­20

Cleangrainelevator Chain

Cleangrainelevatorbeltreplacement

Cleangrainloadingauger

Cleangrainpaddle

Cleangrainpaddlechain

Cleaningfan Actuator Adjust.........................................................120­20­22

Continuedonnextpage

Remove......................................................120­20­17

Drivejackshaft

Disassembleandassemble.......................120­20­19

Removeandinstall........................................120­20­23

Speedcontrol.................................................120­20­16

Cleaningfanbearing

Removeandinstall........................................120­20­12

Cleaningfansheave

Removeandinstall........................................120­20­12

ClimaTrak

Switch

Airconditioningcontrol

Removeandinstall.....................................40­30­6

Heatercontrol

Removeandinstall.....................................40­30­6

Clutch

Electromagnetic

Header

Explodedview...........................................120­35­3

Header

Removeandinstall.......................................120­35­1

Clutch,slip

Conveyorauger

Removeandinstall.....................................120­20­10

Coldweatherstartingaid

Removeandinstall............................................30­10­7

Replacecan.......................................................30­10­7

CommandTouchconsole

Consolecontrols..............................................40­30­14

Multi­functionhandle

Removeandinstall.......................................40­30­24

Removeandinstall..........................................40­30­15

Switches

Activeheadercontrol

Removeandinstall...................................40­30­19

Dial­A­Speed

Removeandinstall...................................40­30­19

Compositestylepanels

Repair................................................................80­05­3

Pulledoutstud................................................80­05­3

Ribscracked...................................................80­05­3

Compressorholdingfixture

DFRW20airconditioningsystem.....................199­05­1

Concave

Adjustingmotor

Removeandinstall.....................................120­05­84

Adjustingtube

Removeandinstall.....................................120­05­84

Level

Adjust.........................................................120­05­79

Removeandinstall........................................120­05­72

Concavepositionsensor

Removeandinstall............................................40­35­9

Condenser

Install..................................................................90­10­7

Remove..............................................................90­10­5

Repair................................................................90­10­7

Connectorrepair

R­Arepairprocedure.........................................40­10­8

R­AErepairprocedure.....................................40­10­39

R­AFrepairprocedure.....................................40­10­41

R­AGrepairprocedure.....................................40­10­44

R­AHrepairprocedure.....................................40­10­46

R­AIrepairprocedure......................................40­10­47

R­AJrepairprocedure......................................40­10­48

R­AKrepairprocedure.....................................40­10­51

R­ALrepairprocedure.....................................40­10­53

R­Brepairprocedure.......................................40­10­12

R­Crepairprocedure.......................................40­10­14

R­Drepairprocedure.......................................40­10­17

R­Erepairprocedure.......................................40­10­19

R­Frepairprocedure........................................40­10­21

R­Grepairprocedure.......................................40­10­24

R­Irepairprocedure.........................................40­10­25

R­Jrepairprocedure........................................40­10­27

R­Krepairprocedure.......................................40­10­32

R­Mrepairprocedure.......................................40­10­34

R­Nrepairprocedure.......................................40­10­36

Connectors

HandlingandRepair..........................................40­10­7

Console

CommandTouch

Removeandinstall.......................................40­30­15

Consoleswitchpanel

Removeandinstall..........................................40­30­20

Controlcable

Hydrostaticpump.............................................50­10­74 Adjust...........................................................50­10­75

ControlUnits

Programming.....................................................10­15­7

Controlsandinstruments

Identification.......................................................40­30­2

Conveyor Chain

Adjust...........................................................110­05­3

Measurechainwear.....................................110­05­6

Removeandinstall.......................................110­05­4

Chainlink

Remove........................................................110­05­6

Drivechaintightenerandguides

Disassembleandassemble.......................110­15­64

Drum

Adjustheight...............................................110­05­10

Removeandinstall....................110­05­11,110­05­13

Wearstrips

Replace........................................................110­05­8

Conveyorauger

Bulkhead

Removeandinstall.....................................120­20­11

Driveshaft

Removeandinstall.......................................120­20­4

Removeandinstall..........................................120­20­7

Slipclutch

Removeandinstall.....................................120­20­10

Trough

Removeandinstall.......................................120­20­8

Othermaterial....................................................40­10­5 Page

Continuedonnextpage

Conveyorchain

Adjusting..........................................................110­05­4

Conveyorchainslat

Feederhouse

Remove........................................................110­05­7

Coolant

Additionalinformation........................................10­20­6

Dieselengine.....................................................10­20­4

Supplementaladditives......................................10­20­5

Testing................................................................10­20­7

Warmtemperatureclimates...............................10­20­5

Coolanttemperature

Sensor

Removeandinstall.......................................40­35­18

Coolingsystem

Installradiator

9.0L.............................................................20­10­18

Removeradiator

13.5L...........................................................20­10­16

6.8L.............................................20­10­10,20­10­13

9.0L.............................................................20­10­16

Replacethermostats........................................20­10­21

Rotaryscreen

Removeandinstall.........................................20­10­8

Rotaryscreendrive............................................20­10­4

Rotaryscreenknifecomb

Adjust...........................................................20­10­10

Specifications.....................................................20­10­2

Testradiator.....................................................20­10­20

Testradiatorcap..............................................20­10­21

Waterpump

Repairorreplace..........................................20­10­21

Cornerpost

Removedigitaltachometermodule.................40­30­13

Removeheadercontrolmodule.......................40­30­13

RemoveVisionTrakmodule.............................40­30­13

Cornerpostmaincircuitboard

Replace..............................................................40­30­9

Countershaft

Two­rangeautomatictransmission

Explodedview..............................................50­15­91

Install............................................................50­15­92

Remove........................................................50­15­87

Repair...........................................................50­15­89

Cover

Separatortop

Removeandinstall.....................................120­05­13

Cropdiverter

Removeandinstall........................................120­15­18

Crossaugercountershafthub

Install................................................................130­10­2

Remove............................................................130­10­2

Crossaugercountershaftshearbolt

Install................................................................130­10­2

Remove............................................................130­10­2

Crossaugers

Install..............................................130­05­4,130­05­10

Remove............................................130­05­1,130­05­7

Cylinder

Headerlift

Disassembleandassemble.....70­20­3, 70­20­4

Steeringcylinder

Disassembleandassemble...........................70­20­9

Unloadingaugerdrive

Removeandinstall.........................................70­20­8

Unloadingaugerswing

Adjust.............................................................70­20­7

Removeandinstall.........................................70­20­5

Unloadingaugerswingcylinder

Explodedview................................................70­20­6

Cylinder,master

Adjust...............................................................60­10­11

Defectivebelts

Tune­upandadjustment....................................10­15­3 Dieselfuel................................................10­20­1,10­20­2 Dieselfuelsystem

Fueltankshut­offvalve

Removeandinstall 9870............................................................30­10­5

Fueltankshut­offvalveanddrainvalve

Removeandinstall

9570,9670,9770........................................30­10­3

Removeandinstallfueltank..............................30­10­1

Dieselfuelsystems

Othermaterials..................................................30­10­1

Specifications.....................................................30­10­1

Differentialmodule

Two­rangeautomatictransmission

Assemble......................................................50­15­52 Disassemble.................................................50­15­46 Explodedview..............................................50­15­50 Install............................................................50­15­58 Remove........................................................50­15­43

Dimensions

9570STScombine............................................10­10­5

9670STS,9770STS.......................................10­10­13

9870STScombine..........................................10­10­19

Referencepoints

9570STScombine.........................................10­10­6

9670STS,9770STS...................................10­10­14

9870STScombine.......................................10­10­20

Dipsticktube

Disassembleandassemble...........................140­05­60

Dischargebeater

Dischargebeatergrateframe

Removeandinstall.....................................120­05­57

Removeandinstall........................................120­05­61

Wings Removeandinstall.....................................120­05­61

Dischargebeaterdrivehub

Removeandinstall........................................120­05­68

Continuedonnextpage

Dischargebeatergrate

Gratesection

Removeandinstall.....................................120­05­53

Dischargebeaterhousing

Removeandinstall........................................120­05­68

Displacementcontrolvalve

Removeandinstall..........................................50­35­27

Displayunit

Armrest

Removeandinstall.......................................40­30­16

Domelight

Replace..............................................................40­25­7

Drainoil

Two­rangeautomatictransmission..................50­15­14

Drivecylinder

Unloadingauger

Removeandinstall.........................................70­20­8

Drivepump

Disassemble....................................................50­10­39

Reel/belt

Removeandinstall.......................................70­10­15

Drivepump,assemble.........................................50­10­51

Driveshaft

Carrierbearing

Replace......................................................120­10­22

Primarycountershaftgearcase.....................120­10­22

Removeandinstall

StyleA....................................................120­10­15

StyleB....................................................120­10­18

Removeandinstall

StyleA........................................................120­10­15

StyleB........................................................120­10­18

Drivewheel

Bolttorque

Dualwheel......................................................50­40­8

Singlewheel...................................................50­40­7

Drives

Poweredrearwheelassist

Flushing..........................................................50­35­7

Strawchopper

Jackshaft,remove

StyleA....................................................120­15­24

Dualwheels

Install................................................................50­40­12

Dualwheelsandtrussrod

Install................................................................50­40­12

Elbow

Horizontalunloadingauger

Install..........................................................130­20­29

Remove......................................................130­20­27

Unloadingauger

Removeandinstall.....................................130­20­26

Electrical

Batteries

Preventdamagetoelectrical systems........................................................40­05­2

Safety.............................................................40­05­1

Componenthandlingprecautions......................40­10­6

Visualinspection................................................40­10­6

Electricalsystem

Batteries

Changingbatteries.........................................40­05­6

Operatorsstation

CommandTouchconsoleswitchpanel

Removeandinstall...................................40­30­20

Cornerpostmaincircuitboard

Replace.......................................................40­30­9

Headerandseparatorengageswitch

Removeandinstall...................................40­30­17

Neutralsafetyswitch

Replace.....................................................40­30­22

Sensorsandswitches

GreenStarmass­flowsensor

Removeandinstall.....................................40­55­2

Groundspeed

Removeandinstall.....................................40­35­4

Lateraltiltcontrolsensor

Removeandinstall...................................40­35­10

Positionreceiver

Disassembleandassemble......................40­55­25

Removeandinstall...................................40­55­26

Wiper

Windshieldwiper

Adjust..........................................................40­40­4

Wipermotor

Removeandinstall.....................................40­40­1

Electrolytespecificgravity

Checking............................................................40­05­3

Electromagneticclutch

Header

Explodedview..............................................120­35­3

Electronicdisplacementcontrolvalve

Neutraladjustment...........................................50­10­69

Elevator

Cleangrain

Install............................................................130­25­9

Remove........................................................130­25­3

Tailings

Install..........................................................120­25­19

Remove......................................................120­25­12

Engine

Flywheel...........................................................20­05­21

Gearcase

Removeandinstall.......................................140­05­8

Install

13.5L...........................................................20­05­19 6.8L...............................................................20­05­6

9.0L.............................................................20­05­12

Remove 13.5L...........................................................20­05­15 9.0L.................................................20­05­3,20­05­9

Repair...................................20­05­3,20­10­3,30­05­2

Enginegearcase

Chopper/unloadingsystemdrive

Disassembleandassemble.......................140­05­48

Continuedonnextpage

Dipsticktube

Disassembleandassemble.......................140­05­60

Generalinformatiion.........................................140­05­7

Hydrostaticgearset

Disassembleandassemble.......................140­05­44

Preloadbearings........................................140­05­46

Setgearposition........................................140­05­45

Hydrostaticpumpdrive

Disassembleandassemble.......................140­05­57

Preloadbearings........................................140­05­58

Hydrostaticpumpdrivegear

Setbacklash...............................................140­05­59

Oilfilter

Removeandinstall.....................................140­05­61

Oilscreen

Disassembleandassemble.......................140­05­59

Oiltrough

Disassembleandassemble.......................140­05­60

Pressureregulatingvalve

Disassembleandassemble.......................140­05­64

Removeandinstall.....................................140­05­62

Removeandinstall..........................................140­05­8

Separatordrive

Disassembleandassemble.......................140­05­53

Preloadbearings........................................140­05­55

Setgearbacklash.......................................140­05­56

Separatordrivewetclutch

Disassembleandassemble.......................140­05­34

Separatorgear

Preloadbearings........................................140­05­52

Setseparatorgearposition............................140­05­51

Specifications.................................................140­05­15

Transfergearcase

Disassembleandassemble.......................140­05­30

Enginegearcaseandvalve

Essentialorrecommendedtools......................140­05­1

Othermaterial..................................................140­05­4

Specifications...................................................140­05­5

Engineoil

Break­In.............................................................10­20­7

Engineoilpressure

Sensor

Removeandinstall.......................................40­35­24

Enginespeedsensor

Sensor

Removeandinstall.......................................40­35­26

Essentialorrecommendedtools

Accumulator.......................................................70­30­1

Airconditiongsystemcomponents....................90­10­1

Airconditioningsystem(R134a)........................90­05­1

Coolingsystem..................................................20­10­1

Enginegearcaseandvalve.............................140­05­1

Feederhousedrivesandreversergear case................................................................110­15­1

Finaldrives.........................................................50­30­1

Fivespeedfeederhousedrivegear case................................................................110­30­1

Harnessandconnectorrepair......40­10­1, 40­45­1,40­50­1

Horizontalunloadingaugerandgear case................................................................130­20­1

Hydraulicpump..................................................70­10­1

Hydraulicreservoir.............................................70­05­1

Hydraulicvalves.................................................70­15­1

Hydrostaticsystem.............................................50­10­1

Primarycountershaftgearcase.......................120­30­1

SensorsandSwitches.......................................40­35­1

Separatordrives...............................................120­10­1

Separatorrepair...............................................120­05­1

Singlereductionfinaldrive.................................50­35­1

Steering..............................................................60­05­1

Tiresandwheels................................................50­40­1

Topshaftandslipclutch...................................110­10­1

Two­rangeautomatictransmission....................50­15­1

Verticalunloadingaugerandlowergear case................................................................130­15­1

Evaporator

Replace..............................................................90­10­9

Evaporatortemperaturesensor

Removeandinstall..........................................90­10­10

Exhaustgasrecirculation

Sensors

Removeandinstall.......................................40­35­27

Exhaustgasrecirculation(EGR)mixedgas temperaturesensor

Sensor

Removeandinstall.......................................40­35­28

Expansionvalve

Replace............................................................90­10­10

Feedaccelerator

Shaft

Remove........................................................120­05­7

Wearstrips

Removeandinstall.....................................120­05­12 Feedflights

Removeandinstall........................................120­05­98

Feederhouse

Adjustvariablespeedbelt..............................110­15­65

Adjusting

Conveyorchain............................................110­05­4 Belt

Fixedspeed

Replace...................................................110­15­72

Variablespeed

Replace...................................................110­15­69

Conveyorchain

Adjust...........................................................110­05­3

Measurewear...............................................110­05­6

Removeandinstall.......................................110­05­4

Conveyorchainlink

Remove........................................................110­05­6

Conveyorchainslat

Remove........................................................110­05­7

Conveyordrum

Removeandinstall....................110­05­11,110­05­13

Continuedonnextpage

Conveyorwearstrips

Replace........................................................110­05­8

Countershaft

Fixedspeed

Disassembleandassemble....................110­15­21

Drive

Fivespeedcontrolvalve

Disassembleandassemble........................70­15­7

Drum

Adjust.........................................................110­05­10

Feedplatesupport

ExplodedView............................................110­05­24

Fixeddrivesheave

Removeandinstall.....................................110­15­35

Fixedspeed

Drivetightener

Disassembleandassemble....................110­15­62

Lowershaft

Removeandinstall.....................................110­15­60

Mid­floorassembly

Removeandinstall...................110­05­19,110­05­20

Multi­coupler

Disassembleandassemble.........................70­15­16

Inspect..........................................................70­15­16

Mutli­speeddrivebelt

Removeandinstall.....................................110­15­71

Oilcooler

Removeandinstall.....................................110­15­37

Othermaterial

Drivesandreversergearcase.....................110­15­2

Tiltframe......................................................110­25­1

Removeandinstall..........................................110­05­2

Reversergearcase........................................110­15­38

Disassembleandassemble.......................110­15­39

Oilpump

Disassembleandassemble....................110­15­53

Removeandinstall.....................................110­15­36

Reversershiftpiston

Removeandinstall.....................................110­15­57

Rightforwardvalveblock

Removeandinstall.........................................70­15­5

Singlepointlatching

Levelland

ExplodedView........................................110­05­20

Specifications

Topshaftandslipclutch...............................110­10­2

Sub­floorassembly

Removeandinstall.....................................110­05­17

Topshaft

Disassembleandassemble........................110­10­11

Topshaftslipclutch

Disassembleandassemble.........................110­10­3

Install............................................................110­10­6

Remove........................................................110­10­2

Topshaftsupports

Removeandinstall.......................................110­10­7

Variabledrivecountershaft

Disassembleandassemble.......................110­15­15

Variabledrivesheaves

Cams

Removeandinstall...............110­15­22,110­15­33

Repair.....................................................110­15­26

Feederhousedrivegearcase

Fivespeed

Cross­sectional...........................................110­30­10

Disassemble...............................................110­30­13

Install............................................................110­30­6

Ouputshaft

Cross­sectional.......................................110­30­12

Feederhousedrivesandreversergearcase

Essentialorrecommendedtools......................110­15­1

Specifications...................................................110­15­3

Feederhouserepair

Conveyor

Conveyorchainslat

Removing..................................................110­05­7

Drumheight

Adjust......................................................110­05­10

Feederhousedrivesandreversergear case

Conveyordrivechain,tightenerand guides

Disassembleandassemble....................110­15­64

Fixeddrivesheave

Removeandinstall.................................110­15­35

Reversergearcase

Removeandinstall.................................110­15­36

Reversergearcaseoilpump

Disassembleandassemble....................110­15­53

Variabledrivesheavesandcams

Removeandinstall...............110­15­22,110­15­33

Lateraltiltframeandbeam..............................110­25­2

Feederhousereversergearcase

Lubricants........................................................10­20­11

Feederhouse/conveyor

Othermaterial..................................................110­05­1

Specifications...................................................110­05­1

Finaldrive

Assemble...........................................................50­30­8

Disassemble......................................................50­30­8

Removeandinstall............................................50­30­4

Singlereduction

Adjustspindlebearing(alternate method)......................................................50­30­18

Adjustspindlebearing(preferred method)......................................................50­30­17

Finaldrives

Specifications.....................................................50­30­3

Fivespeed

Controlvalve

Disassembleandassemble...........................70­15­7

Fivespeedfeederhousedrivegearcase

Assemble.......................................................110­30­21

Cross­sectional..............................................110­30­10

Disassemble..................................................110­30­13

Essentialorrecommendedtools......................110­30­1

Continuedonnextpage

Gear/clutchassemblties

Disassembleandassemble.......................110­30­18

Outputshaft

Cross­sectionalview..................................110­30­12

Remove............................................................110­30­6

Fivespeedfeederhousegearcase

Othermaterial..................................................110­30­5

Specifications...................................................110­30­5

Flushing

Reel/beltpickupdrivesystem............................70­05­5

Foldingauger Actuator

Removeandinstall.....................................130­20­13

Foldingaugerrings

Removeandinstall......................130­20­14,130­20­15

Foldinghorizontalauger

Auger

Explodedview............................................130­20­11

Housing

Explodedview..............................................130­20­9

Pivot Explodedview............................................130­20­12

Foldingunloadingaugerpositionsensor

Removeandinstall..........................................40­35­11

Fore­aftframe

Install..............................................................110­25­14

Fore­aftturnbuckles

Adjust..............................................................110­25­11

Freshairtemperature Sensors

Removeandinstall.......................................40­35­27

Frontbulkhead

Removeandinstall........................................120­05­88

Frontchafferelement

Elementremoveandinstall............................120­20­50

Fronthorizontalunloadingauger

Install..............................................................130­20­18

Remove........................................130­20­16,130­20­17

Fuel

Diesel...................................................10­20­1,10­20­2

Handlingandstoring..........................................10­20­1

Lubricity..............................................................10­20­3

Fuelpressure,highandlow

Sensor

Removeandinstall.......................................40­35­22

Fuelpressure,transferpump Sensor

Removeandinstall.......................................40­35­22

Fuelrailpressure Sensor

Removeandinstall 6.8Land9.0Lengines............................40­35­30

Fuelsender

Removeandinstall..........................................40­35­21

Fueltank

Installstrainerandbreather...............................30­10­6

Removeandinstall............................................30­10­1

Sender

Removeandinstall.......................................40­35­21

Fueltankshut­offvalve

Removeandinstall 9870...............................................................30­10­5

Fueltankshut­offvalveanddrainvalve

Removeandinstall

9570,9670,9770...........................................30­10­3

Fueltankstrainerandbreather

Removeandinstall............................................30­10­6

Fueltemperature Sensor

Removeandinstall.......................................40­35­29

Fuelsandlubricants

Transmissionandfinaldrive............................10­20­10

Fullgraintank Sensor

Removeandinstall.........................................40­35­6

Fuseidentification

Panel..................................................................40­20­1

Gearcase

Cleangrainelevator.......................................130­25­15

Removeandinstall.....................................130­25­13

Horizontalunloadingauger

Disassembleandassemble.......................130­20­21 Install..........................................................130­20­24 Remove......................................................130­20­20

Primarycountershaft

Disassembleandassemble.........................120­30­4

Gear­shiftplanetarydrive

Two­rangeautomatictransmission

Two­rangeautomatictransmission

Oilrecommendations.....................................10­20­9

Gearshiftleverandlinkage

Removeandinstall..........................................50­05­24

Gearshiftlinkage Adjust...............................................................50­05­25

Generalrepairprocedures

Fivespeedgearcase.......................................110­30­6

Grainsaverdoor

Unloadingauger

Removeandinstall.......................................130­20­5

Graintank

Crossaugers,install......................130­05­4,130­05­10

Crossaugers,remove......................130­05­1,130­05­7 Explodedview

Continuedonnextpage

Extensions

9560STSand9650STS.............................130­30­4

Highunloadrate...........................................130­30­4

Regularunloadrate......................................130­30­4

Grates

Separator,removeandinstall........................120­05­71

Grease

Extremepressureandmultipurpose................10­20­11

GreenStar

Mass­flowsensor

Removeandinstall.........................................40­55­2

Moisturesensor

Actuator

Removeandinstall.....................................40­55­7

Circuitboard

Removeandinstall...................................40­55­10

Disassembleandassemble...........................40­55­6

Lowercellassembly

Removeandreplace.................................40­55­11

Removeandinstall.........................................40­55­4

GreenStarcomponents

Othermaterial....................................................40­55­1

Specifications.....................................................40­55­1

Groundspeed(fastidle)

Twospeedfourwheeldrive

Specification...................................................10­10­1

Groundspeedsensor

Removeandinstall............................................40­35­4

Gullwingdoors

Align...................................................................80­05­5

Othermaterial....................................................80­05­1

Removeandinstall............................................80­05­1

Specifications.....................................................80­05­1

Halogenbulbs

Safetyrules........................................................40­25­1

Handlingbatteriessafely

Safety...................................................10­05­2,40­05­1

Hardwaretorquevalues

Metric...............................................................10­10­21

Unifiedinch......................................................10­10­22

Harness

Replace..............................................................40­15­1

Header Electromagneticclutch

Explodedview..............................................120­35­3

Install............................................................120­35­3

Removal.......................................................120­35­1

Headerandseparatorswitches

Removeandinstall..........................................40­30­17

Headerelectromagneticclutch

Install................................................................120­35­3

Removal...........................................................120­35­1

Headerheightcontrolvalve

Removeandinstall..........................................70­15­15

Headerheightsensor

Removeandinstall..........................................40­35­10

HeaderLiftCylinder

Removeandinstall............................................70­20­2

Headermagneticclutch

Specifications...................................................120­35­1

Headliner

Removeandinstall..........................................90­15­32

Heatercore

Removeandinstall............................................90­10­5

HID­Xenonballasts

Removeandinstall............................................40­25­5

HID­Xenonlighting

Removeandinstallballast.................................40­25­3

Removeandinstalllight.....................................40­25­3

Highpressureswitch

Replace............................................................90­10­11

Highunloadrate

Horizontalunloadauger...................................130­20­4

Horizontalunloadingauger

Elbow

Install..........................................................130­20­29

Remove......................................................130­20­27

Gearcase

Disassembleandassemble.......................130­20­21

Install..........................................................130­20­24

Remove......................................................130­20­20

Inspect.............................................................130­20­2

Install................................................................130­20­7

Remove............................................................130­20­6

Tube Install..........................................................130­20­25

Remove......................................................130­20­24

Horizontalunloadingaugerandgearcase

Essentialorrecommendedtools......................130­20­1

Othermaterial..................................................130­20­1

Horn Switch

Removeandinstall.......................................40­30­27

Housing Foldinghorizontalauger

Explodedview..............................................130­20­9

Hub

Crossaugercountershaft

Install............................................................130­10­2

Remove........................................................130­10­2

Hydrauliccylinder

Headerlift

Disassembleandreassemble..70­20­3, 70­20­4

Removeandinstall.........................................70­20­2

Hydrauliccylinders

Specifications.....................................................70­20­1

Hydraulicpump

Assemble...........................................70­10­9,70­10­10

Disassemble......................................................70­10­4

Essentialorrecommendedtools........................70­10­1

Install................................................................70­10­11

Main

Remove..........................................................70­10­2

Mark...................................................................70­10­3

Continuedonnextpage

Othermaterial....................................................70­10­1

Reel/belt

Strawspreader

Explodedview...........................................70­10­14

Seal

Replace..........................................................70­10­5

Serviceequipmentandtools..............................70­10­1

Specifications.....................................................70­10­2

Hydraulicrepair

Hydraulicreservoir

Hydraulicsystem

Flushing......................................................70­05­5

Reel/beltpickupandstrawspreader pump

Assemble..................................................70­10­25

Reel/beltpickupdrivesystem

Flushing......................................................70­05­5

Hydraulicreservoir

Essentialorrecommendedtools........................70­05­1

Removeandinstall............................................70­05­2

Specifications.....................................................70­05­1

Temperaturesensor

Removeandinstall.......................................40­35­18

Hydraulicsystem

Essentialorrecommendedtools........................50­10­1

Flush..................................................................70­05­5

Serviceequipmentandtools..............................50­10­1

Specifications.....................................................50­10­3

Hydraulicvalvestack

Disassambleandassemble.............................70­15­13

Removeandinstall..........................................70­15­11

Hydraulicvalves

Essentialorrecommendedtools........................70­15­1

Othermaterial....................................................70­15­1

Serviceequipmentandtools..............................70­15­1

Hydrochargepressure

Switch

Removeandinstall.......................................40­35­23

Hydrostaticdrivemotor

Controlbodyseals,replace...............................50­25­5

Coverplateseal,replace...................................50­25­4

Essentialorrecommendedtools........................50­25­1

Generalview......................................................50­25­3

Inspectionnotes...............................................50­25­16

Portplate,assemble........................................50­25­11

Portplate,disassemble......................................50­25­7

Removeandinstall............................................50­25­2

Rotarygroup,adjust.........................................50­25­23

Rotarygroup,assemble...................................50­25­18

Rotarygroup,disassemble..............................50­25­13

Specifications.....................................................50­25­1

Hydrostaticdrivepump

Assemble.........................................................50­20­28

Boostpressurevalveseals,replace................50­20­13

Boostpumpseal,replace..................................50­20­8

Cleanpump........................................................50­20­2

Controlpistoncoverseals,replace..................50­20­10

Controlpiston,disassemble.............................50­20­23

Cylinderassembly,disassemble......................50­20­22

Disassemble....................................................50­20­18

Driveshaftseal,replace....................................50­20­5

Generalview......................................................50­20­1

Inspectionnotes...............................................50­20­25

Pressurecutoffvalveseals,replace...............50­20­14

Removeandinstall............................................50­20­3

Rotarygroup,install.........................................50­20­32

Serialnumberplate............................................50­20­2

Specifications.....................................................50­20­1

Swashplateholdingtool

DFHXT3.......................................................199­05­3

Zeroposition,adjust.........................................50­20­36

Hydrostaticgearset

Disassembleandassemble...........................140­05­44

Preloadbearings............................................140­05­46

Setgearpositiion...........................................140­05­45

Hydrostaticmotor

Assemble.........................................................50­10­28

Bearingplate

Inspect..........................................................50­10­19

Cylinderblock

Inspect..........................................................50­10­19

Cylinderblockspring

Replace........................................................50­10­27

Disassemble......................................................50­10­8 Driveshaft

Inspect..........................................................50­10­27

Fixedswashplate

Inspect..........................................................50­10­16

Inspect.............................................................50­10­14 Inspectbearingandrace.................................50­10­26 Inspectservopiston.........................................50­10­26

Motorvalveblock(manifold)

Removeandinstall.......................................50­10­36

Hydrostaticmotorandpump

Hydrostaticpump

Displacementvalvewithfeedrate

Explodedview..............................................50­10­68

Electronicdisplacementcontrolvalve Neutraladjustment.......................................50­10­69

Controlunit,removeandinstall.......................50­20­15 Page

Continuedonnextpage

Endcover

Diassembleandassemble...........................50­10­65

O­rings

Replace........................................................50­10­64

Removeandinstall..........................................50­10­38

Hydrostaticpumpdrive

Disassembleandassemble...........................140­05­57

Hydrostaticpumpdrivebearings

Preload...........................................................140­05­58

Hydrostaticpumpdrivegear

Setbacklash..................................................140­05­59

Hydrostaticsystem

Abrasivecontamination....................................50­10­14

Cavitation.........................................................50­10­15

Controlcable

Adjust...........................................................50­10­75

Removeandinstall.......................................50­10­74

Flushing.............................................................50­10­6

Hydrostaticmotor

Disassemble...................................................50­10­8

Fixedswashplate

Inspect......................................................50­10­16

Inspectparts.................................................50­10­14

Removeandinstall.........................................50­10­7

Thrustplate

Inspect......................................................50­10­15

Hydrostaticmotorandpump

Lackoflubrication........................................50­10­14

Motorandpump

Clean..............................................................50­10­6

Overspeeding..................................................50­10­15

Serialnumberplate............................................50­10­6

Specifications.....................................................50­10­4

Start­upprocedure...........................................50­10­76

Hydrostaticsystemrepair

Start­upprocedure.............................................70­05­6

Inserts

ThreadedRIVNUT

Removeandreplace..................................120­05­96

Instrumentsandcontrols

Identification.......................................................40­30­2

Intakemanifoldpressuresensor

Sensor

Removeandinstall.......................................40­35­28

Lateraltiltbeam

Removeandinstall..........................................110­25­5

Lateraltiltcylinder

Explodedview..................................................110­20­2

Fittings.............................................................110­20­1

Hoses...............................................................110­20­1

Removeandinstall..........................................110­20­3

Lateraltiltframe

Removeandinstall..........................................110­25­3

Lateraltiltsensor

Removeandinstall..........................................40­35­10

Leaktestingairconditioningsystem

Withdye...........................................................90­05­10

Leftfrontvalveblock

Removeandinstall............................................70­15­3

Leftfrontvavleblock

Disassembleandassemble...............................70­15­4

Leftpowermodule

Removeandinstall............................................40­20­3

Light

Accessdoorworklight,bulb

Replace..........................................................40­25­5

Auxiliaryfieldworklight,bulb

Replace..........................................................40­25­5

Cleaningshoe

Replace..........................................................40­25­6

Dome

Replace..........................................................40­25­7

Frontturnsignal

Tail

Replacement...............................................40­25­6

Hazard/warning,bulb

Replace..........................................................40­25­6

Sidefinder(optional)lightbulb

replacement.....................................................40­25­5

Sidelight

Replacement..................................................40­25­6

Lightpaneldimmer

Switch

Removeandinstall.........................................40­30­4

Light,(InfraRed)

Cabheadlightbulbreplacementand adjustment........................................................40­25­2

Lights

Backlightingdriver

Removeandinstall.......................................40­30­18

Lowpressureswitch

Replace............................................................90­10­11

Lowshaftspeedsensor

Removeandinstall............................................40­35­5

Lowercellassembly

GreenStarmoisturesensor

Removeandreplace....................................40­55­11

Lowergearcase

Verticalauger

Removeandinstall.....................................120­15­18

Install..........................................................130­15­13

Continuedonnextpage

Remove........................................................130­15­2

Lowershaft

Feederhouse

Removeandinstall.....................................110­15­60

Lubricant

Mixing...............................................................10­20­12

Storage............................................................10­20­12

Lubricityofdieselfuel............................................10­20­3 M

Mainhydraulicpump

Install................................................................70­10­11

Remove..............................................................70­10­2

Mastercylinder

Adjust...............................................................60­10­11

Disassembleandassemble.............................60­10­10

Removeandinstall............................................60­10­9

Mechanicaldisplacementcontrolvalve

Neutral,adjust..................................................50­10­75

Metricboltandscrewtorquevalues....................10­10­21

MetricO­RingTorqueChart

TorqueChartO­RingMetric.............................10­10­25

Mid­floorassembly

Removeandinstall......................110­05­19,110­05­20

Mirror

Switch

Removeandinstall.......................................40­30­28

Mirrors

Removeandinstall..........................................40­30­27

Mixinglubricants..................................................10­20­12

Module

Cabpower..........................................................40­20­3

Leftpower..........................................................40­20­3

Removeheadercontrol....................................40­30­13

Rightpower........................................................40­20­3

Motor

Concaveadjust

Removeandinstall.....................................120­05­84

Motorvalveblock(manifold)

Removeandinstall..........................................50­10­36

Motor,hydrostaticdrive

Controlbodyseals,replace...............................50­25­5

Coverplateseal,replace...................................50­25­4

Essentialorrecommendedtools........................50­25­1

Generalview......................................................50­25­3

Inspectionnotes...............................................50­25­16

Portplate,assemble........................................50­25­11

Portplate,disassemble......................................50­25­7

Removeandinstall............................................50­25­2

Rotarygroup,adjust.........................................50­25­23

Rotarygroup,assemble...................................50­25­18

Rotarygroup,disassemble..............................50­25­13

Specifications.....................................................50­25­1

Multi­coupler

Feederhouse

Disassembleandassemble.........................70­15­16

Inspect..........................................................70­15­16

Valveidentification........................................70­15­16

Multi­functionhandle

Feedratesensor

Removeandinstall.......................................40­35­13

Removeandinstall..........................................40­30­24

Neutralsafetyswitch

Replace............................................................40­30­22

O

Oilpressureregulatingvalve

Two­rangeautomatictransmission

Disassembleandassemble...........................60­15­6

Oilscreen

Disassembleandasssemble.........................140­05­59 Oiltrough

Disassembleandassemble...........................140­05­60

Oil,drain

Two­rangeautomatictransmission..................50­15­14

Operatingspeeds..................................................10­10­2 9570STScombine............................................10­10­2

9670STS,9770STS.........................................10­10­7 9870STScombine..........................................10­10­15

Operator’sseat

Explodedview..................................................90­15­40 Removeandinstall..........................................90­15­33

Operatorsseat

Airsuspensionexplodedview..........................90­15­42

Presenceswitch

Removeandinstall.......................................90­15­38

Operatorsstation

Othermaterial....................................................40­30­1 Specifications.....................................................40­30­1

Othermaterial

Airconditioningsystem........................90­05­4,90­10­1 Brakes................................................................60­10­1

Cleangrainelevator.........................................130­25­1

Connectorrepair................................................40­10­5

Enginegearcaseandvalve.............................140­05­4

Feederhouse

Drivesandreversergearcase.....................110­15­2 Tiltframe......................................................110­25­1

Feederhouse/conveyor...................................110­05­1 Finaldrives.........................................................50­30­3

Fivespeedfeederhousedrivegear case................................................................110­30­5

Gullwingdoors..................................................80­05­1

Horizontalunloadingaugerandgear case................................................................130­20­1

Hydraulicpump..................................................70­10­1 Hydraulicvalves.................................................70­15­1 Hydrostaticsystem.............................................50­10­3 Operatorsstation...............................................40­30­1

Primarycountershaftgearcase.......................120­30­1 Sensorsandswitches........................................40­35­1

Separatorrepair...............................................120­05­4 Steering..............................................................60­05­2

Continuedonnextpage

Topshaftandslipclutch...................................110­10­1

Transmissionanddifferential.............................50­05­1

Two­rangeautomatictransmission...............50­15­12

Othermaterials

Airintakesystem................................................30­05­1

Camlobemotor.................................................50­35­5

Dieselfuelsystems............................................30­10­1

Outerfoldingaugerassembly

Removeandinstall........................................130­20­13

Overheadpanel

Removeandinstall............................................40­30­3

Panel

Overhead

Removeandinstall.........................................40­30­3

Right­handoverhead

Removeandinstall.........................................40­30­4

Parkbrake Switch

Removeandinstall.......................................40­35­21

Parkbrakepedal

Adjust...............................................................60­10­30

Pittmanarms

Removeandinstall........................................120­20­64

PivotAxleBushing

Removeandinstall..........................................60­05­39

Pivotpins,bushings,andseals

Disassembleandassemble.............................50­35­21

Positionreceiver

C­band

Disassembleandassemble.........................40­55­25

Removeandinstall.......................................40­55­26

L­band

Disassembleandassemble.........................40­55­25

Removeandinstall.......................................40­55­26

Positionsensor

Concave

Removeandinstall.........................................40­35­9

Foldingunloadingauger

Removeandinstall.......................................40­35­11

Powersteeringandbrakes Brakes

Doublebleedscrew

Bleedingbrakesystem.............................60­10­12

Steering AUTOTRACassistedsteering flowmeter

Explodedview...........................................60­05­18

Electro­hydraulicsteeringvalveand flowmeter

Explodedview...........................................60­05­17

Steeringcolumn

Componets...............................................60­05­19

Steeringvalve

Install........................................................60­05­15

Remove......................................................60­05­4

Powertrainrepair

Camlobemotor

Axlebearingsandseals

Removeandinstall...................................50­35­39

Disassembleandassemble Pivotpins,bushings,and seals­­2­speed........................................50­35­21

Fourwheeldrivecamlobemotor

Flushing......................................................50­35­7

Removeandinstall

Camandpistoncarrier­­2­two speed......................................................50­35­30

Displacementcontrolvalve­­2speed......................................................50­35­27

Solenoidvalveandvalveblock.................50­35­23

Steeringyoke............................................50­35­14

Hydrostaticsystem

Bearingandrace

Inspect......................................................50­10­26

Bearingplate Inspect......................................................50­10­19

Cylinderblockspring

Replace.....................................................50­10­27

Driveshaft Inspect......................................................50­10­27

Servopiston Inspect......................................................50­10­26

Valveplate

Inspect......................................................50­10­23

Transmissionanddifferential

Gearshiftleverandlinkage

Removeandinstall...................................50­05­24

Precautionsforvehiclesequippedwith computercontrolledsystems

Safety.................................................10­10­32,10­15­6

Pressureregulatingvalve

Disassembleandassemble...........................140­05­64

Removeandinstall........................................140­05­62

Preventhydraulicsystemcontamination

Safety.................................................10­10­31,10­15­4

Primarycountershaft

Right­handbearing

Removeandinstall.......................................120­10­9

StyleA

Removeandinstall.....................................120­10­11

StyleB

Removeandinstall.....................................120­10­13

Primarycountershaftbearing

Removeandinstall..........................................120­10­9

Primarycountershaftgearcase

Disassembleandassembly.............................120­30­4

Driveshaft......................................................120­10­22

StyleA........................................................120­10­15

StyleB........................................................120­10­18

Essentialorrecommendedtools......................120­30­1

Othermaterial..................................................120­30­1

Removeandinstall..........................................120­30­2

Specifications...................................................120­30­1

Continuedonnextpage

Primarydriveshaft

Carrierbearing

Replace......................................................120­10­22

Removeandinstall

StyleA........................................................120­10­15

StyleB........................................................120­10­18

Programming ControlUnits......................................................10­15­7

Proportionatorpump

Assemble.........................................................70­10­13

Disassemble......................................................70­10­4

Explodedview..................................................70­10­12

Mark...................................................................70­10­3

Pump

Reel/belt

Strawspreader

Explodedview...........................................70­10­14

Reel/beltpickup

Removeandinstall.......................................70­10­15

Pumpposition

Sensor

Removeandinstall

6.8Land9.0L..........................................40­35­25

Pump,hydrostaticdrive

Assemble.........................................................50­20­28

Boostpressurevalveseals,replace................50­20­13

Boostpumpseal,replace..................................50­20­8

Cleanpump........................................................50­20­2

Controlpistoncoverseals,replace..................50­20­10

Controlpiston,disassemble.............................50­20­23

Controlunit,removeandinstall.......................50­20­15

Cylinderassembly,disassemble......................50­20­22

Disassemble....................................................50­20­18

Driveshaftseal,replace....................................50­20­5

Generalview......................................................50­20­1

Inspectionnotes...............................................50­20­25

Pressurecutoffvalveseals,replace...............50­20­14

Removeandinstall............................................50­20­3

Rotarygroup,install.........................................50­20­32

Serialnumberplate............................................50­20­2

Specifications.....................................................50­20­1

Zeroposition,adjust.........................................50­20­36

Q

Quadmainhydraulicpump

Assemble.........................................................70­10­10

Explodedview....................................................70­10­8

R

Radiator

Remove

6.8L.............................................20­10­10,20­10­13

Test..................................................................20­10­20

Radiatorcap test...................................................................20­10­21

Radio

Removeandinstall............................................40­30­7

Radioantenna

Removeandinstall............................................40­30­8

Radiospeaker

Removeandinstall............................................40­30­8

Rearaxleadjustment...........................................60­05­42

Rearhorizontalfoldingauger

Install..............................................................130­20­19

Remove..........................................................130­20­15

Rearspindleassembly

Non­poweredheavyduty

Disassembleandassemble.........................60­05­32

Rearspindleassembly­nonpowered

Removeandinstall..........................................60­05­31

Rearwallpanel

Removeandinstall............................................80­05­2

Rearwheel

Bolttorque..........................................................50­40­8

Rearwindow

Replace............................................................90­15­28

Receiver/dryer

Removeandinstall............................................90­10­2

Recirculatorfanmotordriver

Removeandinstall............................................90­10­3

Recirculatormotor

Removeandinstall............................................90­10­4

Reel/beltpickupdrive

Reel/beltpickuppump

Reel/beltpickuppumpdrive Removeandinstall..........................................70­10­15

Remoteshoeactuatormotor

Removeandinstall........................................120­20­47

Removeandinstall

Chopperraise/loweractuator...........................120­15­8

GreenStarmoisturesensor

Actuator..........................................................40­55­7 Circuitboard.................................................40­55­10

Residuedisposal

Serviceequipmentandtools............................120­15­1

Retainer Concave.........................................................120­05­72

Reversergearcase

Disassembleandassemble...........................110­15­39

Explodedview................................................110­15­38

Reversershiftpiston Feederhouse Removeandinstall.....................................110­15­57

Rightforwardvalveblock Removeandinstall............................................70­15­5

Rightforwardvavleblock Disassembleandassemble...............................70­15­6

Rightpowermodule Removeandinstall............................................40­20­3

Right­handfrontjackshaft

Removeandinstall..........................................120­10­3

Right­handoverheadpanel Removeandinstall............................................40­30­4

Continuedonnextpage

Right­handrearjackshaft

Removeandinstall..........................................120­10­5

Rotaryscreen

Idlerarmandsheaves.......................................20­10­5

Removeandinstall............................................20­10­8

Rotaryscreendrive

Coolingsystem..................................................20­10­4

Rotaryscreenknifecomb

Adjust...............................................................20­10­10

Rotor

Feedflights

Removeandinstall.....................................120­05­98

Frontbearing

Removeandinstall.....................................120­05­25

Gearcase

Removeandinstall.....................................120­05­47

Removeandinstall........................................120­05­31

Staticbalance................................................120­05­99

Torquesensing­­driven

Disassembleandassemble.......................120­05­38

Removeandinstall.....................................120­05­36

Variabledrive

Disassembleandassemble.......................140­05­18

Removeandinstall.....................................140­05­16

Variabledriveshaft

Removeandinstall.....................................140­05­25

Rotordrive

Separator

Replace......................................................120­05­35

Rotordrivebulkhead

Aligning........................................................120­05­102

Rotordrivegearcase

Disassembleandassemble...........................120­05­49

S

Safety

Basicelectricalcomponent

handling............................................10­10­32,10­15­6

Checkoillinesandfittings.................10­10­31,10­15­5

Handlingbatteriessafely......................10­05­2,40­05­1

Precautionsforvehiclesequippedwith computercontrolledsystems...10­10­32, 10­15­6

Preventhydraulicsystemcontamination...................................................10­10­31,10­15­4

Useadequateservicefacilities........................10­05­12

Seatairsuspensionassembly

Disassembleandassemble.............................90­15­43

Sensor

Camposition

Removeandinstall

13.5L........................................................40­35­25

Coolanttemperature

Removeandinstall.......................................40­35­18

Engineoilpressure

Removeandinstall.......................................40­35­24

Enginespeedsensor Removeandinstall.......................................40­35­26

Exhaustgasrecirculationmixedgas temperaturesensor

Removeandinstall.......................................40­35­28

Feederhousebackshaft

Removeandinstall.........................................40­35­5

Fuelpressure,highandlow

Removeandinstall.......................................40­35­22

Fuelpressure,transferpump

Removeandinstall.......................................40­35­22

Fuelrailpressure

Removeandinstall

6.8Land9.0Lengines............................40­35­30

Fueltemperature

Removeandinstall.......................................40­35­29

Fullgraintank

Removeandinstall.........................................40­35­6

Hydraulicreservoirtemperature

Removeandinstall.......................................40­35­18

Intakemanifoldpressuresensor

Removeandinstall.......................................40­35­28

Lowshaftspeed

Removeandinstall.........................................40­35­5

Lowshaftspeedsensorlocation........................40­35­3

Moisture

Disassembleandassemble...........................40­55­6

Removeandinstall.........................................40­55­4

Pumpposition

Removeandinstall

6.8Land9.0L..........................................40­35­25

Strawspreaderspeed

Removeandinstall.........................................40­35­7

STSRotorspeed

Removeandinstall.........................................40­35­5

Tailings

Removeandinstall.........................................40­35­9

Turbochargercompressorinlet

Removeandinstall.......................................40­35­24

Turbochargerspeed

Removeandinstall.......................................40­35­28

VisionTrak

Separator

Removeandinstall.....................................40­35­9

Wheelangle

Removeandinstall.......................................40­35­31

Sensors

Exhaustgasrecirculation

Removeandinstall.......................................40­35­27

Freshairtemperature

Removeandinstall.......................................40­35­27

Sensorsandswitches

Othermaterial....................................................40­35­1

Specifications.....................................................40­35­2

Separator

BalanceRotor................................................120­05­99

Cleaningfan Drive

Install......................................................120­20­20

Remove..................................................120­20­17

Continuedonnextpage

Drivejackshaft

Disassembleandassemble....................120­20­19

Conveyorauger

Removeandinstall.......................................120­20­7

Conveyoraugerbulkhead

Removeandinstall.....................................120­20­11

Conveyoraugerdriveshaft

Removeandinstall.......................................120­20­4

Conveyoraugerslipclutch

Removeandinstall.....................................120­20­10

Conveyoraugertrough

Removeandinstall.......................................120­20­8

Feedflights

Removeandinstall.....................................120­05­98

Grates

Removeandinstall.....................................120­05­71

Preloaddrivebearings...................................140­05­55

Rail

Removeandinstall.....................................120­05­17

Removeandinstall

Chaffer/sieve(self­levelingshoe)...............120­20­35

Rotordrive

Replace......................................................120­05­35

Sensor

VisionTrak

Removeandinstall.....................................40­35­9

Setdrivegearbacklash.................................140­05­56

Setgearposition............................................140­05­51

Shoesupplyaugers,cleaningfanand chafferandsieveframe

Fanspeedactuator

Adjust......................................................120­20­22

Shoepittmanarms

Removeandinstall.................................120­20­64

Threshingbars

Removeandinstall.....................................120­05­93

Threshingelementlocationdrawing

15elementconfiguration............................120­05­95

24elementdensepack configuration.............................................120­05­96

Tinelocationdrawing

15elementconfiguration............................120­05­95

24elementdensepack configuration.............................................120­05­96

Tines

Removeandinstall.....................................120­05­93

Topcovers

Removeandinstall.....................................120­05­13

Repair.........................................................120­05­92

Separatordrive

Disassembleandassemble...........................140­05­53

Wetclutch

Disassembleandassemble.......................140­05­34

Separatordrives

Essentialorrecommendedtools......................120­10­1

Right­handfrontjackshaft

Removeandinstall.......................................120­10­3

Right­handrearjackshaft

Specifications...................................................120­10­2

Separatorgear

Preloadbearings............................................140­05­52

Separatorrail

Removeandinstall........................................120­05­17

Separatorrepair

Essentialorrecommendedtools......................120­05­1

Othermaterial..................................................120­05­4

Specifications...................................................120­05­5

Separatorshell

Gullwingdoors

Align...............................................................80­05­5

Removeandinstall.........................................80­05­1

Separatortine

Locationdrawing

15elementconfiguration............................120­05­95

24elementdensepack configuration.............................................120­05­96 9570...........................................................120­05­94

Seperator

Removeandinstall

Chaffer/sievetiltactuatormotor (self­levelingshoe)...................................120­20­49

Frontchafferelementwith extesion....................................................120­20­52

Remoteshoeactuatormotor (self­levelingshoe)...................................120­20­48

RemoveandInstall

Chaffer/sieverearchannelassembly (self­levelingshoe)...................................120­20­45

Serialnumberplate

Hydrostaticsystem.............................................50­10­6 Servicebrakevalve

Two­rangeautomatictransmission

Adjust.............................................................60­15­3

Disassembleandassemble...........................60­15­3

Removeandinstall.........................................60­15­2 Servicebrakes,bleed

Two­rangeautomatictransmission....................60­15­3

Serviceequipmentandtools

Airconditioningsystem(R134a)........................90­05­3

Brakes................................................................60­10­1

Camlobemotor.................................................50­35­4

Finaldrives.........................................................50­30­2

Hydraulicpump..................................................70­10­1

Hydraulicsystem................................................50­10­1

Hydraulicvalves.................................................70­15­1

Residuedisposal..............................................120­15­1

Steering..............................................................60­05­1

Tiresandwheels................................................50­40­2

Setdrivegearbacklash

Separator.......................................................140­05­56

Shaft

Feedaccelerator

Remove........................................................120­05­7

Shakepan

Removeandinstall........................................120­20­62

Removeandinstall.......................................120­10­5 Page

Continuedonnextpage

Shearbolt

Crossaugercountershaft

Install............................................................130­10­2

Remove........................................................130­10­2

Shiftvalves,install

Two­rangeautomatictransmission..................50­15­20

Shiftercam

Installation..........................................................50­05­4

Removeandinstall............................................50­05­3

Shifterforks

Installation..........................................................50­05­4

Removeandinstall............................................50­05­3

Shoepittmanarms

Removeandinstall........................................120­20­64

Shrinkringinstallationtool

DFHXT5

Brakemodule...............................................199­05­5

Sidefinder Switch

Removeandinstall.......................................40­30­26

Sieve

Removeandinstall

Chaffer/sieveframeclevis(self­leveling shoe).........................................................120­20­29

Openinggaugecalibration.........................120­20­42

Withremoteshoe....................................120­20­44

Sieveframe

Removeandinstall

Sieveframe(withself­leveling shoe).....................................................120­20­60

RemoveandInstall

Sieveframe(withoutself­leveling shoe).....................................................120­20­58

Singlepointlatching

Adjust...............................................................110­25­8

Explodedview................................................110­25­10

Singlereductionfinaldrive

Essentialorrecommendedtools........................50­35­1

Solenoidvalveandvalveblock

Removeandinstall..........................................50­35­23

Specificgravity,electrolyte....................................40­05­3

Specifications......................................................10­10­17

9570STScombine............................................10­10­4

9670STS...........................................................10­10­9

9770STS.........................................................10­10­11

Airconditioningsystem........................90­05­4,90­10­1

Airintakesystem................................................30­05­1

Alternator...........................................................40­45­1

Brakes................................................................60­10­2

Cab....................................................................90­15­1

Camlobemotor.................................................50­35­6

Chafferandsieveframe...................................120­20­2

Cleangrainelevator.........................................130­25­1

Cleaningfan.....................................................120­20­2

Conveyoraugers..............................................120­20­2

Coolingsystem..................................................20­10­2

Dieselfuelsystems............................................30­10­1

Enginegearcase...........................................140­05­15

Enginegearcaseandvalve.............................140­05­5

Feederhouse

Tiltframe......................................................110­25­1

Topshaftandslipclutch...............................110­10­2

Feederhousedrivesandreversergear case................................................................110­15­3

Feederhouse/conveyor...................................110­05­1

Finaldrives.........................................................50­30­3

Fivespeedfeederhousedrivegear case................................................................110­30­5

Groundspeed(fastidle)

Twospeedfourwheeldrive............................10­10­1

Gullwingdoors..................................................80­05­1

Headerelectromagneticclutch........................120­35­1

Hydrauliccylinders.............................................70­20­1

Hydraulicpump..................................................70­10­2

Hydraulicreservoir.............................................70­05­1

Hydraulicvalves.................................................70­15­2

Hydrostaticsystem.............................................50­10­4

Operatorsstation...............................................40­30­1

Primarycountershaftgearcase.......................120­30­1

Sensorsandswitches........................................40­35­2

Separatordrives...............................................120­10­2

Separatorrepair...............................................120­05­5

Startingmotor....................................................40­50­1

Steering..............................................................60­05­3

Tailingselevatorandaugers............................120­25­1

Tiresandwheels................................................50­40­2

Transmissionanddifferential.............................50­05­2

Turningradius....................................................10­10­1

Two­rangeautomatictransmission..................50­15­13

Unloadingaugersystemdrives........................130­10­1

Wiper..................................................................40­40­1

Speedcontrol

Fandrive........................................................120­20­16

Spindlebearing(alternatemethod)

Adjust...............................................................50­30­18

Spindlebearing(preferredmethod)

Adjust...............................................................50­30­17

Splitringtool

DFHXT1

Camlobemotor............................................199­05­2

DFHXT4

Camlobemotor............................................199­05­4

Stackvalveseals

Removeandinstall..........................................50­35­35

STARFIRE

Positionreceiver

Removeandinstall.......................................40­55­26

Startswitch

Removeandinstall..........................................40­30­25

Start­upprocedure

Hydrostaticsystemrepair..................50­10­76,70­05­6

Startingaid

Coldweather

Removeandinstall.........................................30­10­7

Switch

Removeandinstall.......................................40­30­26

Startingmotor

Removeandinstall............................................40­50­2

Continuedonnextpage

Repair................................................................40­50­2

Steering AUTOTRACassistedsteeringflowmeter

Explodedview..............................................60­05­18

Essentialorrecommendedtools........................60­05­1

Flowmeter

Removeandinstall.......................................60­05­18

Othermaterial....................................................60­05­2

Rods,installation..............................................60­05­29

Rods,remove...................................................60­05­29

Serviceequipmentandtools..............................60­05­1

Specifications.....................................................60­05­3

Steeringvalve

Explodedview................................................60­05­6

Tierodend

Removeandinstall.......................................60­05­30

Steeringcolumn

Assemble.........................................................60­05­20

Components.....................................................60­05­19

Disassemble....................................................60­05­20

Telescopingshaftbearings

Replace........................................................60­05­24

Steeringcylinder

Disassembleandassemble...............................70­20­9

Explodedview..................................................60­05­28

Removeandinstall..........................................60­05­25

Steeringpump

Assemble...........................................................70­10­9

Disassemble......................................................70­10­4

Install................................................................70­10­11

Mark...................................................................70­10­3

Remove..............................................................70­10­2

Repair................................................................60­05­4

SteeringPump

Assemble.........................................................70­10­10

Steeringtierods

Removeandinstall..........................................60­05­29

Steeringvalve

Assemble.........................................................60­05­11

Disassemble......................................................60­05­7

Explodedview....................................................60­05­6

Install................................................................60­05­15

Remove..............................................................60­05­4

Steeringvalveandflowmeter

Electro­hydraulic

Explodedview..............................................60­05­17

Steeringyoke

Removeandinstall..........................................50­35­14

Stonetrapdoor

Removeandinstall........................................120­05­30

Storingfuel............................................................10­20­1

Storinglubricants.................................................10­20­12

Strawchopper

Drivejackshaft,install

StyleA........................................................120­15­27

Drivejackshaft,remove

StyleA........................................................120­15­24

StyleB........................................................120­15­30

Housing............................................................120­15­4

Page

Install................................................................120­15­9

Knives,replace..............................................120­15­17

Remove............................................................120­15­5

Strawspreader

Controlvalveblock

Removeandinstall.........................................70­15­8

Disassembleandassemble...........................120­15­40

Flowcontrolvalve

Disassembleandreassemble......................70­15­10

Install..............................................................120­15­45

Pump,install....................................................70­10­23

Pump,remove..................................................70­10­21

Remove..........................................................120­15­38

Strawspreadermotor

Removeandinstall............................................70­25­1

Strawspreaderpump

Assemble.........................................................70­10­25

Dissassemble...................................................70­10­24

Sub­floorassembly

Removeandinstall........................................110­05­17

Suctionscreen

Removeandinstall............................................50­05­7

Swashplateholdingtool DFHXT3

Hydrostaticdrivepump.................................199­05­3

Switch

Back­upalarm

Removeandinstall.......................................40­35­34

Chafferadjust

Removeandinstall.......................................40­35­31

Chopperraise/lower

Removeandinstall.......................................40­35­31

Cleaningshoelight

Removeandinstall.......................................40­35­31

ClimaTrak

Airconditioningcontrol

Removeandinstall.....................................40­30­6

Heatercontrol

Removeandinstall.....................................40­30­6

Removeandinstall.........................................40­30­5

Enginegearcasepressure

Removeandinstall.......................................40­35­23

Enginegearcasetemperature

Removeandinstall.......................................40­35­23

Field Work

Removeandinstall.....................................40­30­5

Horn

Removeandinstall.......................................40­30­27

Hydrochargepressure

Removeandinstall.......................................40­35­23

Light Hazard

Removeandinstall.....................................40­30­5

Lightpaneldimmer

Removeandinstall.........................................40­30­4

Parkbrake

Removeandinstall.......................................40­35­21 Continuedonnextpage

Powermirror

Removeandinstall.......................................40­30­28

Servicelight

Removeandinstall.......................................40­35­31

Shoelight

Removeandinstall.......................................40­35­31

Sieveadjust

Removeandinstall.......................................40­35­31

Start

Removeandinstall.......................................40­30­25

Startingaid

Removeandinstall.......................................40­30­26

Turnsignal

Removeandinstall.......................40­30­26,60­05­20

Tachometerdisplay

Removal...........................................................40­30­13

Tailboard Powered Blades

Removeandinstall.................................120­15­37

Explodedview............................................120­15­36

Tailboardmotor

Removeandinstall............................................70­25­3

Tailingelevatorandaugers

Specifications...................................................120­25­1

Tailings Sensor

Removeandinstall.........................................40­35­9

Tailingsauger

Lower,remove.................................................120­25­3

Upper,install..................................................120­25­10

Upper,remove.................................................120­25­8

Tailingsauger,lower

Install................................................................120­25­5

Tailingselevator

Install..............................................................120­25­19

Remove..........................................................120­25­12

Tailingspaddle

Removeandinstall..........................................120­25­2

Tailingspaddlechain

Removeandinstall..........................................120­25­1

Temperaturecontroldooractuator

Removeandinstall............................................90­10­4

Thermostats

Replace............................................................20­10­21

Threshingbars

Removeandinstall........................................120­05­93

Threshingelement

Locationdrawing

15elementconfiguration............................120­05­95

24elementdensepack configuration.............................................120­05­96 9570...........................................................120­05­94

Tierodend

Tines

Removeandinstall........................................120­05­93

Tire

Careandservice................................................50­40­4

Removeandinstall............................................50­40­6

Safety.................................................................50­40­3

Usingliquidweight.............................................50­40­5

Tiresandwheels

Essentialorrecommendedtools........................50­40­1

Serviceequipmentandtools..............................50­40­2

Specification.......................................................50­40­2

Toe­inadjustment................................................60­05­29

Topcover

Removeandinstall........................................120­05­13

Topcovers

Separator

Repair.........................................................120­05­92

Topshaft

Disassembleandassemble............................110­10­11

Topshaftandslipclutch

Essentialorrecommendedtools......................110­10­1

Othermaterial..................................................110­10­1

Topshaftslipclutch

Disassembleandassemble.............................110­10­3

Install................................................................110­10­6

Remove............................................................110­10­2

Topshaftsupports

Removeandinstall..........................................110­10­7

Torquechart

Fourboltflange

SAE

Highpressure...........................................10­10­30

Standardpressure....................................10­10­29

Torquecharts

Metric...............................................................10­10­21

Unifiedinch......................................................10­10­22

Torquesensing­­driven

Disassembleandassemble...........................120­05­38

Removeandinstall........................................120­05­36

Transfergearcase

Assemble.......................................................140­05­30

Disassemble..................................................140­05­30

Install..............................................................140­05­27

Remove..........................................................140­05­27

Transmission

Assemble.........................................................50­05­19

Disassembleandrepair...................................50­05­12

Explodedview..................................................50­05­10

Gearshiftleverandlinkage

Removeandinstall.......................................50­05­24

Install................................................................50­05­22

Lubepump

Removeandinstall.........................................50­05­6

Recondition......................................................50­05­11

Remove..............................................................50­05­8

Repair..............................................................50­05­12

Shifterforksandcam

Install..............................................................50­05­4

Removeandinstall..........................................60­05­30 Page

Removeandrepair.........................................50­05­3

Continuedonnextpage

Suctionscreen

Removeandinstall.........................................50­05­7

Transmissionanddifferential

Othermaterial....................................................50­05­1

Specifications.....................................................50­05­2

Triplemainhydraulicpump

Assemble...........................................................70­10­9

Explodedview....................................................70­10­6

Trussrod Install................................................................50­40­12

Tube

Horizontalunloadingauger

Install..........................................................130­20­25

Remove......................................................130­20­24

Tune­upandadjustment

Careandmaintenanceofbelts..........................10­15­2

Defectivebelts...................................................10­15­3

Tune­upandadjustment....................................10­15­1

Turbocharger

Removeandinstallturbocharger.......................30­05­2

Turbochargercompressorinlet

Sensor

Removeandinstall.......................................40­35­24

Turbochargerrepair

Airintakesystem................................................30­05­2

Turbochargerspeed

Sensor

Removeandinstall.......................................40­35­28

Turnsignal

Switch

Removeandinstall.......................................40­30­26

Turnsignalswitch

Removeandinstall..........................................60­05­20

Turningradius Specifications.....................................................10­10­1

Twopiece

Horizontalunloadingauger

Regularunloadrate......................................130­20­3

Two­rangeautomatictransmission

Brakeassemblies,assemble...........................50­15­35

Brakeassemblies,disassemble.......................50­15­30

Brakeassemblies,install.................................50­15­41

Brakeassemblies,remove...............................50­15­28

Brakeassemblies­explodedview.....................50­15­34

Brakediskthickness,check.............................60­15­10

Brakedisks,repair...........................................60­15­11

Brakepedals,disassembleand assemble..........................................................60­15­4

Controlvalve,removeandinstall.....................50­15­15

Countershaft,install.........................................50­15­92

Countershaft,remove......................................50­15­87

Countershaft,repair.........................................50­15­89

Countershaft­explodedview............................50­15­91

Differentialmodule,assemble..........................50­15­52

Differentialmodule,disassemble.....................50­15­46

Differentialmodule,install................................50­15­58

Differentialmodule,remove.............................50­15­43

Differnetialmodule,explodedview..................50­15­50

Essentialorrecommendedtools........................50­15­1

Page

Essentialtools,brakes.......................................60­15­1 Gear­shiftplanetarydrive

Disassembleandassemble.........................50­15­63 Gear­shiftplanetarydrive,install.....................50­15­82 Gear­shiftplanetarydrive,remove...................50­15­60 Gearcase

Oilrecommendations.....................................10­20­9 Oilpressureregulatingvalve

Disassembleandassemble...........................60­15­6

Othermaterial,brakes.......................................60­15­1 Servicebrakevalve,adjust................................60­15­3 Servicebrakevalve,disassembleand assemble..........................................................60­15­3 Servicebrakevalve,removeand install................................................................60­15­2 Servicebrakes,bleed........................................60­15­3 Shiftvalves,Install...........................................50­15­20 Specifications...................................................50­15­13 Specifications,brakes........................................60­15­2 Transmissioncomponents­overview................50­15­25 Transmissioncontrolvalve,view.....................50­15­19 Transmission,assemble..................................50­15­96 Transmission,disassemble..............................50­15­26 Transmission,install........................................50­15­98 Transmission,remove......................................50­15­21 Valves,removeandrepair...............................50­15­18

Unifiedinchboltandscrewtorque values................................................................10­10­22 Unloadingauger Chargehousing

Install..........................................................130­20­33

Remove......................................................130­20­31 Drivebelt

Removeandinstall.......................................130­10­1 Drivecylinder

Removeandinstall.........................................70­20­8 Elbow

Removeandinstall.....................................130­20­26 Grainsaverdoor

Removeandinstall.......................................130­20­5 Unloadingaugerswingcylinder

Adjust.................................................................70­20­7

Explodedview....................................................70­20­6

Removeandinstall............................................70­20­5 Unloadingaugersystemdrives

Specifications...................................................130­10­1 Useadquateservicefacilities

Safety...............................................................10­05­12

Valve

Pressureregulating

Disassembleandassemble.......................140­05­64 Removeandinstall.....................................140­05­62

Continuedonnextpage

Valvestack

Identification.....................................................70­15­11

Valves,removeandrepair

Two­rangeautomatictransmission..................50­15­18

Variabledrive

Rotor

Disassembleandassemble.......................140­05­18

Removeandinstall.....................................140­05­16

Variabledrivecountershaft

Removeandinstall..........................................110­15­6

Verticalauger

Install..............................................................130­15­13

Lowergearcase

Assemble......................................................130­15­6

Disassemble.................................................130­15­6

Install..........................................................130­15­13

Remove........................................................130­15­2

Remove............................................................130­15­2

Verticalunloadingaugerandlowergear case

Essentialorrecommendedtools......................130­15­1

VisionTrak

Removal...........................................................40­30­13

Warningpanel

Switch

ClimaTrak

Removeandinstall.....................................40­30­5 Field

Removeandinstall.....................................40­30­5

Hazard

Remveandinstall.......................................40­30­5

Light

Removeandinstall.....................................40­30­5

Work

Removeandinstall.....................................40­30­5

Waterpump,repairorreplace.............................20­10­21

Wearstrips

Feedaccelerator

Removeandinstall.....................................120­05­12

Wetclutch

Separatordrive

Disassembleandassemble.......................140­05­34

Wheelangle

Sensor

Removeandinstall.......................................40­35­31

Wheels

Steeringtoe­inadjustment...............................60­05­29

Windshieldwasher

Removeandinstall............................................40­40­5

Windshieldwiper

Adjust.................................................................40­40­4

Windshield,cab

Removeandinstall............................................90­15­1

Wiper Specifications.....................................................40­40­1

Wipermotor

Removeandinstall............................................40­40­1

Wiringharness Routing

Cab,main.......................................................40­15­2

Enginedeck

13.5L..........................................................40­15­9 6.8Land9.0L............................................40­15­8

LC1.................................................................40­15­4

LC2.................................................................40­15­5

Left­handmain...............................................40­15­3

Right­handmain.............................................40­15­7

Self­LevelingShoe.........................................40­15­6