Industrial Process News Issue 743

Packsize to acquire Sparck Technologies from standard investment

Packsize®, the market leader in sustainable, right-sized, on-demand packaging, announces the company’s completed agreement to acquire Sparck Technologies, a European-based manufacturer of highthroughput, fit-to-size, automated packaging solutions.

The acquisition marks a significant milestone in Packsize’s growth strategy and strengthens its position as a global leader in the automated packaging industry. By combining Packsize’s innovative technology and service model with Sparck’s best-in-class box last and lid and tray solutions, the company will now provide the industry’s most comprehensive portfolio of solutions to meet evolving customer needs.

Sparck Technologies, headquartered in Drachten, Netherlands, is best known for its advanced CVP Impack and CVP Everest systems – automated solutions that optimise throughput and reduce

waste by creating fit-to-size boxes at scale. “This acquisition is a perfect match,” said Kees Oosting, CEO of Sparck. “It allows us to bring more value to our customers faster and at a greater scale than either company could achieve alone.”

Standard Investment has worked closely with Sparck to execute a successful transformation of the activities in Drachten. Originally part of French-listed multinational Quadient, Standard Investment segmented Sparck to become a standalone company in 2021.

+49 5221 276020 info.de@packsize.com http://www.packsize.de

TextureJet publishes new research on the repeatability of its edge treatments

TextureJet has completed an extensive research project into the repeatability of edge break treatments on nickel superalloy using its electrochemical jet machining technology.

TextureJet’s Stat® technology was already proven to achieve higher quality edge finishing in a White Paper published in 2024. This result was achieved through increased repeatability and precision compared to the current methods utilised in edge finishing of aerospace components.

The new research shows that compared to manual brush deburring, TextureJet achieves four times more precision and, compared to automated brush

Packaging machinery specialist Greif-Velox

celebrates 80 years at its site in Lübeck, Germany

Packaging machinery manufacturer GreifVelox is celebrating 80 years of company history at its Lübeck location in Germany and invites guests to the in-house show Greif-Velox Connect on May 13th 2025. Reflecting on a rich tradition while keeping a firm eye on future innovations, the company underscores its role as a technology leader in the packaging industry.

From the ‘Greifenmühle’ to high-tech manufacturing

The roots of Greif-Velox trace back to the year 1100, with the founding of the Greifenmühle (‘Griffin Mill’) by monks in Pomerania, in what is now Poland. A key turning point came in 1936 when Ernst Mahlkuch founded the Greif-Werke in Klützow, Pomerania, after inventing and patenting the automatic bagging scale ‘Velox.’ Following the company’s relocation from Pomerania, a new chapter began in Lübeck in 1945.

Milestones of industrial progress

From manufacturing certified Velox scales to develop fully automated packaging systems, Greif-Velox has continuously advanced filling

technology over the past decades.

Key technological milestones include the introduction of valve bag filling machines in 1957, sealing machines in 1966, and the establishment of a strong research partnership with the Lübeck University of Applied Sciences beginning in the 1980s. One major leap was the development of the VeloVac vacuum technology, which enabled dust-free packaging of ultra-light powders such as carbon black and silicasecuring the company’s position as a global market leader in this segment.

For more information, please visit: https://www.greif-velox.com

Handling cosmetic ampoules safely

deburring, it achieves nearly two times more precision.

For precision component manufacturers this means better control for the edge profile created, which will improve the quality of the products processed.

The research demonstrates how TextureJet’s electrochemical jet machining technology offers distinct advantages in terms of safety, sustainability and repeatability compared to current methods in edge finishing.

The results show that TextureJet’s Stat® process, utilising an automated delivery system, consistently achieves edge break results well within aerospace specifications and demonstrates the scalability of creating a wide range of different radii to suit exacting part specification.

The technology can lead to significant savings due to reduction in both reprocessing and scrappage experienced with current methods.

To find out more about how TextureJet is changing the future of edge breaking, please visit: www.texturejet.com/news to read our new research.

Sharp edges and unsafe handling – breaking glass ampoules is a challenge for many cosmetics users.

The packaging specialist Lutz Packaging from Wertheim has reacted by launching a new compact spray system with integrated ampoule breaker that makes for easier handling of the glass containers, thereby promoting consumer acceptance.

The new Easy Multiple Sprayer from Lutz Packaging combines two components: a removable spray head and a plastic housing containing an integrated ampoule breaker. It is extremely easy to use: the user inserts the ampoule into the housing from below and moves the glass container in any direction to break the ampoule head. With a twist, the ampoule head falls directly into a waste bin – without

contact to skin and thus without risking injury. The user then inserts the opened ampoule into a rubber grommet, places it in the housing and screws on the spray head. After these few steps, the sprayer is ready for use immediately.

Easy Multiple Sprayer available now with a minimum order of 240 units

The Easy Multiple Sprayer from Lutz Packaging is available now with a minimum order quantity of 240. Cosmetics manufacturers can customise the sprayer to meet their individual needs. With the housings available in white, black, grey and burgundy, and the pump sprayers in white, black and silver, manufacturers can choose from twelve possible combinations.

Please visit: www.lutz-packaging.de/en

Editors Notes

Welcome to our May issue of Industrial Process News. This issue delves into the latest innovations, trends, and best practices shaping the industry, offering valuable insights for professionals navigating this complex landscape.

Gina

Burton Editor gina@industrialprocessnews.co.uk

On page 4, we have a full preview of Smart Manufacturing Week 2025 – celebrating the best in UK manufacturing and engineering in 2025. Taking place on the 4th-5th June at the NEC in Birmingham, 2025 is set to be the largest offering from Smart Manufacturing to date. Combining Smart Factory Expo, Maintec, and the Design + Engineering Expo, Smart Manufacturing Week is not one to miss! We have also collated a list of Top Exhibitors who will be at the shows from pages 5-15.

On page 21, we are delighted to feature Elta as our Ventilation Company of the Month. For over 50 years, Elta has been at the forefront of air movement and air quality, delivering high-performance ventilation solutions across a variation of markets including building services, Industrial & OEM, agriculture, and residential. In this article, we hear from Mark Richard, CEO at Elta Group, who talks all things new ‘company mantra’ and how its latest certifications are helping to drive the company forward as an industry leader.

Show reviews include: Southern Manufacturing & Electronics 2025.

Other topics covered: Artificial Intelligence, Machining, Industrial Process Technologies, Warehouse & Logistics, Test, Measurement & Laboratory, Health & Safety, Sustainability, Hydraulics, Pneumatics & Compressed Air, Handling, Storage & Logistics, Controls, Drives & Automation, Pumps & Valves.

Don’t forget to send us your latest Industrial news and updates and email us at: info@industrialprocessnews.co.uk.

Cover Story

Online Cleaning Technologies

Leveraging the advanced Elios 3 drone equipped with the specialised UT payload, OCT’s expert inspection teams can now perform detailed material thickness measurements of boiler tubes and other boiler/plant components.

Contacts

Publication Management

Fallon Waldron, Publication Manager T 0121 550 2086

fallonwaldron@industrialprocessnews.co.uk

Production

Robert Sharp, Production Manager production@businessandindustrytoday.co.uk

Accounts

Paul Whitaker, Accounts Manager T 0121 824 4742 accounts@businessandindustrytoday.co.uk

Editorial

Gina Burton, Editor gina@industrialprocessnews.co.uk

contact 0121 550 2086 Email

Smart Manufacturing Week celebrates the best in UK manufacturing and engineering in 2025

Organised and researched by The Manufacturer, the UK’s largest festival of advanced manufacturing and engineering, returns to Birmingham’s NEC on 4th-5th June this year for its fourth edition.

The free event attracts over 13,500 manufacturers, engineers and industry leaders and with global trade tensions and shifting tariffs reshaping supply chains and market dynamics, there’s never been a more crucial time for professionals to come together.

Packed with expert-led content, hands-on networking opportunities and the latest advancements in hardware, software and industrial solutions, Smart Manufacturing Week remains the UK’s premier festival of advanced manufacturing and engineering. Addressing today’s most pressing industry challenges, the event showcases next-generation technologies that are shaping the future and provides a vital opportunity to explore adaptive strategies, connect and gain insight from the industry’s most knowledgeable voices.

2025 is set to be the largest offering from Smart Manufacturing to date. With over 200 guest speakers registered and 450+ cutting edge suppliers providing the latest solutions across the design, engineering, manufacturing and maintenance arenas. Some of the unmissable events for attendees to look forward to this year include:

Smart Factory Expo: Firmly established as the go-to manufacturing technology event curated by the leading industry brand, The Manufacturer, the Smart Factory Expo is designed to enable manufacturers to be more efficient, more sustainable and more profitable. Here change-makers can find the insights, solutions and connections for their digital transformation projects.

Maintec: The UK’s only dedicated maintenance & reliability engineering exhibition, Maintec is the longest standing exhibition for the predictive maintenance, reliability and asset management industry. Attracting the most ground-breaking products and services in the sector, Maintec is helping to extend product life cycles by providing fast solutions and servicing for a vast array of industries.

Design + Engineering Expo: Made for designers and engineering professionals from all tiers of the supply

chain looking to reduce costs, streamline and optimise future strategy; the Design + Engineering Expo has innovation at its heart. This event uncovers the latest technologies, allowing attendees to learn from those breaking engineering boundaries and connect with suppliers to gain a competitive edge.

in 2025 is the addition of Smart Tank.

Drives & Controls: The UK’s premier event for robotics, automation, power transmission & motion control. Covering areas such as energy efficiency, machine safety, drives, motion control, robotics and automation plus much more. Here the primary issues facing the industry are discussed in depth, with specific focuses on supply chain, sustainability, skills gap, regulatory compliance, cyber security and digital transformation.

Manufacturing Digitisation Summit: The premier forum for senior manufacturing leaders driving digital transformation. This event provides an exclusive platform to explore the latest advancements in AI, IoT, robotics and cloud computing. Attendees can expect to gain understanding in their practical application of digital transformation. Enhancing efficiency, quality and sustainability across a variety of sectors.

Best of British Showcase: Celebrating the pinnacle of UK manufacturing, the Best of British showcase highlights ground-breaking designs, pioneering manufacturing methods and products that redefine industries. The showcase features finalists from The Manufacturer MX Awards and Top 100 programmes, offering a unique opportunity to engage with the very best of UK manufacturing.

Technology Showcase Arena: A dynamic presentation space serving as an interactive demo area for the latest in wearables, robotics and beyond. Designed as an immersive, high-tech environment, the Technology Showcase Arena serves as a potent stage for leading companies to unveil their latest innovations in manufacturing technology.

2025’s Smart Manufacturing Week also sees a whole host of new and improved additions to the event. Innovation Alley returns to the Smart Factory Expo showcasing new and developing technologies set to change the landscape of manufacturing.

An exciting, high-energy pitch competition where the brightest start-ups from Innovation Alley take the stage to present their ground-breaking solutions to a panel of industry experts. This session gives emerging innovators the chance to showcase their technologies, gain valuable feedback and connect with potential partners, investors and customers.

Solution Theatres has also been revamped this year with seven fully curated spaces, each laser-focused on a core industry theme. Boasting tighter programming, zero content overlap and sessions designed to go deeper, visitors can get actionable insights, not just inspiration.

Also returning for 2025, is the popular Visitor’s Trail. Designed to help visitors navigate the huge variety of presentations and exhibitors, attendees can make the most of their visit by focusing on the themes most relevant to them and their business.

With over 200 guest speakers, 450 companies and 13,000 attendees, Smart Manufacturing Week 2025 is THE place to discover all the latest technologies, products and solutions for current and future design, engineering, manufacturing or maintenance projects.

For more information and to register for a free pass, check the link below:

https://www.smartmanufacturingweek.com

Certas Lubricant Solutions to showcase reliability expertise at Maintec 2025

We are proud to announce that we will be exhibiting at Maintec 2025, taking place 4th & 5th June, as part of the Smart Manufacturing Week at the NEC Birmingham.

At this year’s event, we will be showcasing our full Lubrication Management offer, designed to support businesses in maximising equipment uptime, reducing operational costs, and improving overall efficiency.

The cost of production line downtime can be an extremely expensive and impact on profitability, especially when unplanned and unforeseen. Did you know, the majority of maintenance induced failures can be due to incorrect procedures, or using the wrong lubricant, and 70% of failures are preventable! By making changes, implementing new procedures and training these costly downtimes can be avoided.

Visitors to our stand will be able to explore a comprehensive range of services and solutions which will help you to avoid unplanned downtime, and keep your production line and process running smoothy. These include:

■ Lubricants Training Academy: We are proud to be launching our brand-new academy at Maintec, a major step in supporting industry professionals with the knowledge and skills needed for effective lubrication management. This expert-led training platform is designed to upskill maintenance teams, engineers, and operations staff through a mix of theoretical and practical modules. Covering topics such as lubricant selection, application techniques, storage and handling, and condition monitoring. The academy promotes best practices that enhance equipment reliability and operational efficiency. By investing in workforce development, the Training Academy helps organisations build internal expertise and drive long-term maintenance success.

■ Advanced Filtration Solutions: An innovative approach designed to significantly enhance the performance and lifespan of lubricants. These solutions work by removing contaminants such as dirt, water, and metal particles from lubricating fluids, which are the common culprits behind accelerated equipment wear and lubricant degradation. By maintaining oil cleanliness, these filtration technologies help extend service intervals, reduce maintenance downtime, and protect critical machinery components from premature failure. This not only improves operational efficiency but also supports sustainability goals by minimising lubricant waste and optimising asset reliability across industrial applications.

■ Equipment Solutions: Designed to support every stage of lubricant management – from secure storage and precise dispensing to advanced condition monitoring. These solutions enable

businesses to streamline lubrication practices, reduce contamination risks, and ensure the right product is applied in the right amount, at the right time. By incorporating condition monitoring tools, users gain valuable insights into lubricant health and equipment performance, enabling predictive maintenance and reducing unplanned downtime. This integrated approach enhances operational efficiency, extends equipment life, and supports a more proactive and sustainable maintenance strategy.

■ On-site Services: Offering tailored support to help businesses optimise their lubrication strategies and maximise equipment reliability. These services include comprehensive lubrication audits to identify areas for improvement, condition monitoring to track lubricant and machinery health in real time, and the development of proactive maintenance programs that prevent issues before they occur. Delivered by experienced engineers, these on-site services are customised to each facility’s needs, helping reduce downtime, extend asset life, and improve overall maintenance efficiency. It's a hands-on approach to smarter, data-driven maintenance and long-term operational savings.

With decades of experience supplying premium lubricants to the maintenance and reliability market,

we understand the unique challenges businesses face in keeping operations running smoothly. Our solutions are built to deliver performance, sustainability, and peace of mind.

Join us at Maintec to meet our expert team, learn more about our products and services, and discover how we can help support your reliability goals. Whether you’re a plant manager, maintenance engineer, or reliability professional, we look forward to welcoming you to our stand.

Maintec is the UK’s premier event for the maintenance, reliability, and asset management industry – attracting over 10,000 industry professionals from across sectors such as manufacturing, engineering, energy, facilities management, and supply chain. It provides a platform for decision-makers, engineers, and operations leaders to explore the latest technologies and strategies shaping the future of smart manufacturing.

Visit us on Stand 15, Hall 5, NEC, Birmingham.

Or for further information please visit: www.certaslubricantsolutions.com

Call: 0800 371910 or email: technical@certaslubricants.com.

Certas Lubricant Solutions – Driving Performance Through Reliability.

Lean Assembly workbenches: Ergonomic, flexible and efficient

RK Rose+Krieger supplies assembly workbenches which are tailored to specific demands and ergonomic considerations and can also be integrated into digital production environments as required.

The RK Easywork worktable is characterised by its customisability. It can be converted flexibly and is available as both a standard worktable and a special solution ideally adapted to the working/manufacturing process.

Not every production process can be automated in a practical manner. This applies above all to the manufacturing of complex products in small quantities with a high variability and working sequences and special solutions which cannot be automated in a practical manner. In order to be able to manufacture these kinds of products and perform these kinds of sequences efficiently, special assembly workstations which can be integrated into the digital working environment, are required.

The demands made of such workstations are high, they not only have to relieve the employee of physically demanding or monotonous tasks but also have to help to ensure that the working sequences in question are implemented safely and flawlessly. Moreover, the reliability of assembly also has to be guaranteed in the event of an employee change – a particularly critical factor when it comes to quality assurance.

The cost-efficiency of these workstations is ensured because they adapt variably to the respective tasks and can be converted in a straightforward manner for new purposes. When combined with (partially) automated removal and loading devices, such as the SETAGO

pick to light system or the poka-yoke system, they also guarantee reliable, flawless production processes. These kinds of assembly workstations can of course be designed to be suitable for ESD and/or cleanrooms and be combined with collaborative robots.

Their configuration is as sophisticated as the requirements for digitalised, ergonomic manual workstations. It can therefore prove more time and cost-efficient to turn to an expert like RK Rose+Krieger when it comes to designing a suitable workstation, rather than attempting to put together all the elements

yourself. After all, it requires comprehensive knowledge in the fields of mechanics, electronics and software solutions in order to realise an assembly workstation for safe and reliable processes and machines. Furthermore, an experienced supplier like RK Rose+Krieger not only supplies a workstation produced for the specific demands but also provides comprehensive documentation and guarantees assured quality.

01296 611660 rk@pmgb.co.uk www.phoenix-mecano.co.uk

MRPeasy: Simple tools for small but serious manufacturers

When we founded MRPeasy more than ten years ago, we had a clear vision.

We knew that small and medium-sized manufacturers faced a choice between two extremes:

■ Rely on spreadsheets and manual processes

■ Invest heavily in complex, enterprise-grade ERP systems.

Neither option served SMEs well.

Spreadsheets, while flexible, become cumbersome and error-prone as businesses grow. Traditional ERPs, however, are expensive, overly complex, and designed for enterprises with dedicated IT departments and large budgets.

We believed there had to be a better way.

So we built MRPeasy – a manufacturing software that offers the right balance of power, simplicity, and affordability for SME manufacturers.

What is MRPeasy?

MRPeasy is not an accounting software dressed up for manufacturing or an inventory management software stretched to its limits.

It is a comprehensive, purpose-built platform that gives growing manufacturers the tools they need to plan

production, manage inventory, control costs, and improve efficiency, without the complexity or cost of traditional systems.

Key benefits of MRPeasy

■ Accurate planning & scheduling: Easily plan your operations both in the short and long term, even with complex and configurable products.

■ Inventory management: Maintain accurate, realtime stock levels across locations.

■ Traceability: Trace back any inconsistencies and defects to their root cause and comply with industry regulations.

■ Actual costing: Gain precise real-time insights into production costs and profitability.

■ Data security: We are deeply committed to securing your vital data using dedicated physical servers, backups, encryption, and anti-cyberattack measures. We are ISO27001:2022 certified and regularly audited by a third-party cybersecurity firm.

MRPeasy is designed to support a wide range of industries – from electronics and precision engineering

to food and chemical manufacturing.

Proven success among UK manufacturers

More than 500 UK manufacturing companies have successfully adopted MRPeasy to gain better control over their operations.

In a recent survey, MRPeasy users reported:

■ 67% improvement in inventory tracking accuracy

■ 54% improvement in operational efficiency

■ 46% improvement in cost control

■ 39% increase in on-time deliveries

These results demonstrate that SME manufacturers can achieve drastic improvements with simple and affordable tools.

Visit MRPeasy at Smart Factory Expo NEC Birmingham | June 4th-5th | Booth 5/D176

If you are seeking practical ways to streamline your operations, we invite you to visit us at Smart Factory Expo

We will demonstrate how MRPeasy can help your business improve production planning, inventory management, and operational efficiency – all with a system designed specifically for manufacturers like you.

Learn more about MRPeasy at: www.mrpeasy.com

IKO Nippon Thompson: Dedicated to zero defects and increased productivity through engineering excellence

IKO Nippon Thompson can trace its lineage all the way back to 1950 in Nagoya, Aichi, Japan. Initially focused on selling bearings and machine components, it began research and development for needle roller bearings in 1956.

Today, IKO Nippon Thompson is a global company with manufacturing plants and distribution networks across the globe.

IKO Nippon Thompson’s range focuses on 3 main areas:

■ Needle Roller Bearings: These compact bearings with high load capacity are used in various applications requiring smooth rotational motion. IKO was Japan's first manufacturer of needle roller bearings, starting in 1959.

■ Linear Motion Guides: These products, including the Linear Way series introduced in 1978, integrate carriages and track rails for precise linear movement. They are crucial in industrial robots and CNC machine tools.

■ Mechatronic Products: This range includes precision positioning tables and other motion control solutions.

Engineering excellence is at the heart of IKO Nippon Thompson’s core philosophy and commitment to zero defects and maximising the lifespan and performance

of their components. This dedication to excellence manifests in several key aspects of their operations: Precision, repeatability and zero failures.

■ Rigorous quality control: IKO employs stringent quality control measures throughout the entire manufacturing process, from material selection to final inspection. This meticulous attention to detail helps identify and eliminate potential flaws before they can impact the end user.

■ Advanced engineering and design: IKO’s products are a result of extensive research and development, incorporating advanced engineering principles and innovative design. This focus on precision and optimal functionality contributes significantly to the reliability and longevity of their components.

■ High-quality materials and manufacturing processes: By utilising premium-grade materials and state-of-the-art manufacturing techniques, IKO ensures the durability and consistent performance of their products even under demanding operational conditions.

■ Continuous improvement: IKO is dedicated to continuous improvement in all aspects of its business, including product development, manufacturing processes, and quality management systems. This ongoing pursuit of excellence further reinforces the reliability of their offerings.

This incredible dedication to excellence means they have an unparalleled reputation and are the envy of their competitors.

IKO Nippon Thompson’s zero failure record is unparalleled, and means their customers have seen the benefit of increased downtime as a result.

By focusing on robust design, meticulous manufacturing, and stringent quality control, IKO Nippon Thompson strives to provide products that users can depend on for consistent and long-lasting performance.

Please visit: https://www.ikont.eu/en

Online Cleaning Technologies offers ultrasonic thickness testing using Elios 3 UT Drone attachment

Experience the future of industrial inspection at Maintec this year. Online Cleaning Technologies (OCT) will be showcasing advanced ultrasonic thickness (UT) testing with the Elios 3 UT drone attachment. See firsthand how OCT’s innovative drone service delivers precise, certified, non-destructive thickness measurements in confined or hazardous environments – eliminating the need for manual entry, scaffolding, or elevated work platforms.

Leveraging the advanced Elios 3 drone equipped with the specialised UT payload, OCT’s expert inspection teams can now perform detailed material thickness measurements of boiler tubes and other boiler/plant components e.g. scrubbers, flue gas treatment circuit and even internal stack inspections. This approach significantly minimises the need for manual entry into hazardous spaces and scaffold requirements or abseilers, reducing risk to personnel and decreasing downtime for critical maintenance and safety assessments.

Key Benefits of OCT’s UT Inspection Service:

■ High precision and reliability: Our team use the Elios 3 UT payload’s advanced laser targeting, interchangeable probes, and real-time data visualisation to deliver accurate, traceable measurements.

■ UT certification: A local UT report can be generated, utilising the Elios 3 Software or alternatively a certified report can be provided using our group partners 3d Industrial Services.

■ Enhanced safety: By utilising drone technology, inspections are performed remotely, eliminating the need for personnel to enter confined or dangerous spaces, thereby reducing accidents and exposure to hazardous conditions.

■ Time and cost efficiency: Rapid deployment and on-site data collection mean faster turnaround times compared to traditional manual inspections, leading to reduced operational downtime and lower inspection costs.

■ Versatile and adaptable: Our team is equipped to handle a wide range of materials and environments, including heavily corroded surfaces and complex

geometries, ensuring thorough assessments regardless of challenging conditions.

OCT’s inspection services utilising the Elios 3 UT Payload are designed to meet the highest safety and quality standards, offering clients a reliable solution for maintaining asset integrity, preventing failures, and ensuring regulatory compliance. Our experienced team provides end-to-end support, from planning and deployment to detailed reporting.

For companies seeking a safer, faster, and more accurate method of conducting ultrasonic thickness testing in confined or hazardous environments, OCT’s specialised drone inspection services are the ideal choice.

Ready to transform your inspection process? Join us in the Showcase Arena on Thursday 5th June at 13:00 to witness how OCT is setting a new standard in efficiency, safety, and asset integrity with this cuttingedge technology.

Contact Mike Payne, Operations Superviser, 07599 653226 mike.payne@onlinecleaning.com https://onlinecleaning.co.uk

Autonomous robot dogs

The crucial role played by force sensors in the stability, balance and functionality for these robotic dogs in industrial automation applications

Customer need/challenge

Autonomous robot dogs are being used more and more for inspections in different industries such as oil and gas, manufacturing, construction, and even military applications. Force sensors play a crucial role in the stability, balance, and functionality for these autonomous robotic dogs.

Interface solution

When it comes to sensing ground contact forces, force sensors are needed in the legs of these robot dogs to continuously measure how much force each foot is applying to the ground in order to stay balanced. Interface’s LBM Compression Load Button Load Cell can be installed in the foot of the robot dog. When connected to a WTS-AM-1E Wireless Strain Bridge Transmitter Module, the movement data

is wirelessly transmitted to the customer’s PC through the WTS-BS6 Wireless Telemetry Dongle Base Station.

During the autonomous robot dog’s inspections, Interface’s LBM Compression Load Button Load Cells successfully measured the robot dog’s movements such as balance, foot pressure, and posture.

Materials

■ LBM Compression Load Button Load Cell

■ WTS-AM-1E Wireless Strain Bridge Transmitter Module

■ WTS-BS-6 Wireless Telemetry Dongle Base Station with supplied Log100 software

■ Customer PC or Laptop

Next steps

For details of systems, to book an on-site demonstration or to discuss your application, please contact us at: +44 (0)1344 776666 info@interface.uk.com www.interfaceforce.co.uk

Hansford Sensors is a leading global manufacturer of industrial vibration

Do it yourself signs and labelling using Rebo Systems

Createanything and everything from a compact desktop device. The SMS R1 will print up to 14 colours, in any size and any shape, in any quantity and in up to 40 different material quantities.

you want it, in your quantity and in the quality for your needs.

From vehicle labelling, safety signs and notices, mechanical labels, process labels, maintenance labels through to cable and wire marking – Rebo systems will cut your costs and give you what you want, when

We have a comprehensive range including the new SMS R1, larger format systems and fully portable systems.

Contact: clinton@rebo.nl or info@rebo.nl.

+31 3560 16941 rebosystems.com

Fairport Flexible Drives: Power transmission solutions for challenging conditions

In the world of engineering, precision and reliability are vital; Fairport Flexible Drives stands out as a leader in power transmission solutions. Their flexible drive shafts and cores are meticulously engineered to efficiently transmit power and control to chosen components, under the most demanding conditions. Whether it’s complex machinery, subaquatic environments, or hard-to-reach and hazardous locations, Fairport’s products are designed to not only withstand but excel.

One of the key advantages of Fairport flexible drives is their ability to navigate obstacles that hinder other systems. These drives are adept at transmitting power around bends and corners, effectively absorbing and isolating vibrations, and withstanding the shocks of sudden load changes during starting and stopping. Additionally, they resolve misalignment issues, offering a high degree of

freedom in mounting drive units such as electric motors.

Fairport’s product range include standard TorqFlex solutions, which are designed to simplify projects and within a specified budget. TorqFlex covers a wide range of applications, making it the perfect choice during the design stage. By choosing TorqFlex within the initial design phase, engineers can save valuable project time and money by avoiding a customised flexible drive design. It's also an ideal replacement solution for existing applications.

The TorqFlex range is streamlined and versatile, with four core sizes, four casing sizes, and a selection of end fittings it works well within a variety of applications and industries. This compatibility saves valuable time in the design phase; Fairport manufactures components in volume and keeps them in stock, ensuring minimal lead times. This approach allows customers to enjoy the cost benefits of volume production, eliminating the high costs of small-batch or one-off manufacturing.

For applications where standard TorqFlex solutions aren't suitable, Fairport offers

A&S International are exhibiting at MAINTEC for a third year in a row

A&S International is excited to be exhibiting at MAINTEC for a third year in a row after the success of our previous events.

We are pleased to once again showcase a range of our innovative maintenance solutions to the UK market – all of which are proven to help improve the sustainability as well as the reliability of our clients’ businesses by reducing energy, fuel & lubricant consumption and cleaning of hydrocarbon contamination:

■ Fluitec: B Corp Certified Fill4Life solutions – identifying & treating varnish contamination – including MPC & RULER ASTM tests and SOLVANCER products such as DECON, DECON AO & DECON AW.

■ HOSEPATCH: Emergency, temporary, reusable hydraulic hose repair kits.

■ MAK CHEM International: Range of maintenance chemicals including biodegradable MAK FOX Degreaser & MAK WELDING Anti-Spatter Liquid.

■ MAK LUBES International: Range of industrial lubricants including biodegradable ML253 Ecology EAL Wire Rope Grease, EP greases & gear oils.

■ Sulnox Eco Fuel Conditioner: Proven organic, biodegradable decarbonisation product with 5-8% fuel savings & significant GHG emission reductions.

■ SYLMASTA: Cost-effective pipe repair solutions for a wide range of industries.

■ Viper WRL: Efficient cleaning & lubrication of wire ropes ranging from 6mm to 165mm in diameter at speeds of up to 2,000m per hour.

A&S International will be at MAINTEC Stand: 5/K12. Contact 0118 930 4321 hello@aands-international.com www.aands.international

CustomFlex; a tailored solution to meet specific engineering requirements. Additionally, Fairport specialises in remote valve operation with ValveFlex, providing comprehensive solutions for any challenge or application.

Fairport Flexible Drives is your go-to source for flexible power transmission solutions, offering both standard and customised products that continue to deliver in demanding and rigorous conditions. Whether it's TorqFlex, CustomFlex, or ValveFlex, Fairport guarantees reliability, efficiency, and value in power transmission solutions.

Contact www.fairport.uk.com

Designed for field programmable linear measurement, this encoder is the easy-to-install, high-resolution solution!

The Model TR1 Tru-Trac® has established itself as a versatile solution for precisely tracking velocity, position, and distance across diverse surfaces. This compact unit ingeniously combines an encoder, a measuring wheel, and a spring-loaded torsion arm.

A key strength of the TR1 lies in its adaptability. Its design allows for installation in various orientations, coupled with an adjustable torsion load and a fieldreversible threaded shaft for mounting from either side, providing crucial flexibility. The TR1 performs reliably at speeds up to 3,000 feet per minute and offers a selection of wheel materials tailored to specific needs. Durability is another hallmark, featuring a conductive composite housing that minimises static build-up and ensures longevity in demanding environments.

Building on this foundation, Encoder Products Group developed the TRP Tru-TracPro™ – an advanced measuring wheel system offering improved performance and additional features. The TRP retains the mechanical advantages of its predecessor while introducing transformative programmable capabilities. This ready-to-integrate system boasts field programmability, allowing for resolution adjustments from 1 to 100,000 CPR.

System integrators appreciate the TRP's flexibility, with 40 unique waveforms available for in-situ fine-tuning without hardware changes. The ‘Teach Index’ feature enables precise location setting, and field calibration enhances accuracy. Crucially, the TRP adapts through

software rather than hardware changes, storing user settings alongside factory defaults. The free, downloadable programmer software ensures fast implementation, eliminating the need to change wheel sizes for different applications, potentially reducing inventory costs and simplifying system design.

The evolution from TR1 to TRP demonstrates how thoughtful engineering can enhance reliable technology. While the TR1 remains an excellent general-purpose solution, the TRP offers advanced capabilities for applications requiring higher precision and programmability. Together, these encoders exemplify the advancements in motion feedback technology, enabling manufacturers to achieve greater efficiency, reduce

costs, and improve production results – proving that small components can significantly impact industrial performance.

See the TR1 and TRP at the show!

We are delighted to share that we are exhibiting at the Smart Manufacturing Week, happening on the 4th-5th June, at NEC Birmingham. Smart Manufacturing Week is your chance to see live demonstrations of the latest technologies transforming our industry. Visit us at Stand 5/H80!

If you can’t be there contact our motion control experts at: sales@encoder.co.uk, they will help you find the best encoder solution for your application.

New range of ultra-low power accelerometers enables smarter pump maintenance with industrial IoT

PCB Piezotronics has introduced a new range of ultra-low power embeddable accelerometers designed for seamless integration into battery-powered industrial IoT devices. Engineered for applications where energy efficiency and continuous monitoring are essential, these sensors deliver high-quality vibration data while preserving battery life.

This new generation of accelerometers is already making an impact in the field. A recent case study highlights how one industrial customer used PCB’s wireless vibration sensors to monitor pump performance in a harsh environment. The result: significantly reduced downtime, earlier detection of mechanical issues, and better maintenance scheduling.

Unlike conventional accelerometers, these models are designed for direct integration into OEM smart monitoring products, which are then deployed on industrial assets such as pumps,

fans, compressors, and motors. They support the deployment of predictive maintenance strategies in settings where wired installations are impractical or cost-prohibitive.

“Our customers need embedded sensors that deliver both exceptional performance and ultra-low power for use in their batterypowered products,” says Ian Evans, Account Manager at PCB Piezotronics Ltd. “This new range meets that need – supporting smarter, more reliable industrial operations through OEM innovation.”

Read the full case study: How IoT monitoring transforms pump maintenance

Product details: Ultra-low power accelerometers

Contact Ian Evans, Account Manager –PCB Piezotronics Ltd, +44 (0)1438 582729 +44 (0)1438 908908 ukinfo@pcb.com https://pcb-piezotronics.co.uk

Vision Engineering introduces new ‘HALO’ 4K digital inspection microscope

Vision Engineering, a UK based manufacturer of ergonomic microscopy and digital 3D visualisation technology unveils the EVO Cam HALO, a new 4K digital microscope that redefines the standard for clarity, precision and consistency in inspection and measurement tasks.

Suitable for a wide range of inspection applications, EVO Cam HALO combines stunning 4K image quality with advanced, adaptive illumination, and new intelligent software, empowering users to capture the most challenging details with unparalleled accuracy.

HALO’s key features include 4K resolution which reveals previously obscured details with remarkable clarity, ensuring nothing escapes the user’s view. A Super-Wide Dynamic Range ensures the user captures images with exceptional brightness and contrast, even in challenging lighting conditions. Additionally available with HALO comes a new enhanced Illumination package, including a quadrant light, panel light, and white/ UV light, to optimise illumination for a variety of inspection needs.

Easy-Laser® UK showcases its XT Series at Maintec 2025

Easy-Laser® UK will be exhibiting at Smart Manufacturing Week (Maintec) 2025 on 4th-5th June at the NEC in Birmingham at Stand: 5/K22.

Easy-Laser® UK returns to Maintec in 2025, continuing to showcase innovations and to connect with customers. Following major 2024 launches – a bore alignment solution and the XT24 Laser Transmitter, this year is about the complete XT range of alignment systems for rotating machinery and geometric applications. This app-based solution handles all measurement and alignment tasks, even in hazardous areas and with no subscription lock-ins.

A statement from the company says: “Today’s fast moving technological development within consumer electronics has also influenced how we look at the products we use in our professional roles. This has increased the demands for choice and ease of use. Our latest product family, XT Series, has been developed with this in mind.”

As a global leader in laser measurement systems with distributors in over 80 countries, the goal for Easy-Laser has always been to offer the most flexible and user-friendly laser systems that meets the various demands of the widespread customer base and industries.

Generation XT gives the user freedom of choice between using Easy-Laser’s own-developed, durable XT12 display or the user can select an iOS or Android device. In order to provide the best user experience, Easy-Laser tested and evaluated the user experience of the XT Series by involving several beta testers during development, one being Sulzer Pumps in Finland, who has been an avid user of Easy-Laser D-series and E-series.

Feedback was very positive, with Sulzer praising the system’s different features that make for a quicker setup, easy reporting and complete easy-of-use. Its compact size and high IP67 rating, makes users feel more comfortable when out on the field, especially in unclean and wet environments. If you travel often with

New Intelligent Hardware and Software automatically detects lenses and adjusts magnification settings, ensuring seamless workflow and accurate results. Real-time insights are available providing intuitive image capture, measurement, and analysis tools, enabling faster and more informed decision-making. Vision Engineering’s popular 360 Direct/Oblique Viewer also works with HALO, enabling users to inspect details from different angles, revealing hidden features that would otherwise be inaccessible.

HALO is suitable for a wide range of applications, including Medical Devices Manufacture and testing especially in the practices of inspecting translucent tubes, electro-polished devices, and other medical components with enhanced clarity and accuracy.

Pricing and availability: EVO Cam HALO is available for purchase from April 2025, with configurations starting at 6,500GBP.

For more information, please visit: https://www.visioneng.com/products/ digital-microscopes/evo-cam-halo

work and are looking to carry as little equipment as possible, the XT system is the perfect choice for you.

Easy-Laser® XT Series shaft and geometric alignment systems and accessories will be on display at Maintec this year, drop by and say hello.

Contact 01909 251001 info@easylaser.co.uk https://easylaser.com

Smart manufacturing is aided by Mirka’s robotic line-up

Mirka UK will be showcasing the benefits of automated processes with the help of its innovative robotics line-up on Stand 5/G144 at Smart Manufacturing Week at the NEC (4th-5th June 2025). The products on display have been designed from the ground up so that businesses can implement automated processes to help make easy work of large volumes of items efficiently and costeffectively, while ensuring a consistent highquality finish and a significant reduction in abrasive usage.

The robotics range will be spearheaded by the Mirka® AIOS 353CV. This sanding head has been designed for use across a multitude of applications, including furniture, doors and window manufacturing, where a rectangular sanding solution is needed. In addition, the size of the AIOS’s pad makes it suitable for both flat surfaces and corners, so there is less downtime as there is no need to move the product to a different machine for specific surface areas.

Also on show will be the Mirka® AIOS 130NV, a sanding head that has been developed for spot repair work in the automotive sector. To master

confined spaces and detail work, the Mirka® AIROS 150NV is the smallest AIROS sanding head. Its compact design makes it the ideal head for areas that require intricate surface conditioning.

To round out the range on display and showcase the breadth of the robotic line-up is the Mirka® AIROP 312NV, a random orbital polisher with an advanced electric polishing head for robotic use. It features a 77mm pad and provides an alternative to Mirka’s cordless polishers. This tool is also compatible with Mirka’s wide range of polishing pads and compounds, so it means users do not have to change the tool depending on the job. This in turn reduces downtime and increases productivity.

Chris Brook, business sector manager Transport & Industry, Mirka UK, says, “We’re excited to be attending Smart Manufacturing Week and are looking forward to showcasing our innovative robotic line-up to an engaged audience. We understand the increasing importance of automation when it comes to optimising

processes, which is why we will be demonstrating a few of our products at the event. As a result, we aim to provide attendees with first-hand access to our tools which will enable them to experience our solutions to meet the diverse needs of modern manufacturing.”

+44 (0)1908 866100 enquiries.uk@mirka.com www.mirka.com/en-gb

Excellence in vibration monitoring

Maintec is the longest standing exhibition for the predictive maintenance, reliability and asset management industry, and Chris Hansford, Managing Director of Hansford Sensors Ltd, has been attending the show for almost 40 years.

As a globally recognised leader in industrial vibration monitoring, Hansford Sensors designs & manufactures a broad range of high-performance equipment. Its offerings include accelerometers, vibration sensors, 4-20mA transmitters, cable assemblies, & industrial enclosures. At Maintec 2024, Hansford Sensors highlighted key products like its Accelerometer Power Supply Modules & Vibration Sensors, showcasing its commitment to delivering reliable solutions for industrial applications.

Vibration monitoring products are crucial in industry because they help detect early signs of machinery malfunction, such as misalignment, imbalance, or bearing failures. Hansford Sensors systems are ideal to support various outputs like AC acceleration and velocity, ensuring versatility in usage. Its products are designed for robustness with IP ratings suitable for harsh environments, making them ideal for industries such as manufacturing, power, and mining.

As well as Vibration Systems & Switches,

Hansford Sensors also offer a range of accessories for vibration monitoring that include DIN rail mounted monitoring and protection modules, vibration switches and charge amplifiers.

What’s more, Hansford Sensors also provide an online calculator designed to simplify your vibration analysis. From an input of acceleration, velocity or displacement the Vibration Calculator converts the amplitude and frequency into a range of engineering units to optimise analytical performance.

Hansford Sensors will be at Stand: 5/K36 at Maintec from 4th-5th June at the NEC in Birmingham.

For more information on all products, or to use the calculator, please see below: 0845 680 1957 sales@hansfordsensors.com https://hansfordsensors.com

OPTIMISE YOUR RODUCTION WITH INDUSTRIAL AND TECHNICAL BRUSHES

KOTI-DAWSON provides industrial and technical brushes tailored for all industries. Despite often being underestimated, brushes play an essential role in countless processes. Every industry has its own specific needs, and whether it’s a more standard brush or a fully customized solution, KOTI-Dawson ensures that you receive the ideal brush solution for your production process.

MAXIMISE

YOUR PRODUCTION PROCESS

With our wide range of brush types and materials, we offer flexible solutions for even the most complex industrial processes. Our advanced brush technologies improve, streamline, and optimise your production, resulting in higher efficiency and performance. Whether it’s cleaning

Attention: Purchasing Managers

Data in real-time for Purchasing Managers

Visit us on Stand 5/IA30 –Innovation Alley.

VosVoco will be promoting our Quality Network to Procurement Managers. There’s a saying ‘Where there’s muck there’s brass.’ Supply chain non-conformances are slow and difficult to drive down through lack of data connectivity between suppliers and customers.

We’ve solved that problem, by addressing the root causes preventing connectivity: integration costs, IT time required, app fatigue among operators, and flexibility.

Procurement managers can now access savings (including Scope 3) and quality improvements that previously needed substantial time and effort. It’s also a simple matter

for operators to use the same app to trigger kanban style replenishments from multiple suppliers; accurately and without thinking. This allows more suppliers to be used, including local, without increasing complexity and with real-time monitoring of compliance.

One of the reasons UK productivity is held back is fear of implementing digital solutions. High costs and uncertain benefits. The Vos Voco Quality Network is a deliverable solution that compliments existing solutions, and will flex with changing business needs.

If you’re attending the show, you must call in. If not, give the founder Derek Silby a call: +44 (0)1295 330808 or visit: www.vosvoco.com

automotive components, maintaining energy infrastructure, processing pharmaceuticals, or managing food and beverage production, our brush solutions ensure efficient production, minimise waste and guarantee the highest product quality.

MORE THAN JUST A SUPPLIER

We collaborate with you to create a solution that perfectly fits your industry and specific needs. Based on your application, working conditions, and the desired brushing effect, we select the right material, specific properties (such as anti-static or wax coating), and the optimal shape and fibre length. With our advanced machinery and skilled technicians, we can meet nearly all requirements.

Our solutions are designed to reduce downtime and boost productivity, delivering clear results. With cutting-edge materials and technology, KOTI-Dawson ensures long-lasting, highperforming brushes that lower maintenance intervals and overall operational costs. By partnering with us, you benefit from enhanced output, energy savings, and more sustainable production processes. With our headquarters

in the Netherlands, supported by 14 production facilities across Europe, KOTI-Dawson is part of the KOTI-Group, a global leader in brush solutions. We combine the knowledge and expertise of the KOTI-Group in our production process to deliver innovative, high-quality solutions. We have been providing technical and industrial brushes to customers worldwide for decades. By focusing on brush technology and innovation, we ensure our products add value to your process and deliver the results you expect.

Discover what KOTI-Dawson and the KOTIGroup can do for your production. Contact us for more information or to schedule a visit. We are ready to assist you in optimising your processes.

KOTI-Dawson Ltd.

Clayton Wood Rise

West Park Ring Road

Leeds LS16 6RH

United Kingdom

+44 (0)113 275 9321 enquiry@dawsonbrush.co.uk www.koti-dawson.co.uk

Artificial Intelligence News

Creatives shun AI as cheating, says new research

Creatives are continuing to play it safe when it comes to using AI and avoiding it in the belief that it’s a ‘creative cheat’, according to new research from Designit, the Wiproowned global experience innovation consultancy.

Some 84% of creatives see AI as merely a helpful assistant, and a significant minority believe strongly that using AI as part of the creative process amounts to cheating.

The findings come from a Designit poll that canvassed

1,200 creatives, including leading industrial, product and UX designers, on their feelings about using AI as part of their creative processes.

Qualitative feedback included one respondent likening AI to ‘an enthusiastic junior prospect with exceptional math skills’.

Another respondent commented that the use of AI was inevitable but likely to be abused in the creative sector in the same way ‘as steroids are to the fitness industry’.

AI-based waste and ESG data solution launched by Resordinate

Serial climate-tech entrepreneur Dr Michael Groves has launched Resordinate, a cutting-edge data service that helps large organisations unlock value, insights and auditability in their operational waste streams and management contracts. Resordinate has grown out of his experience founding and building Topolytics, a pioneering waste data analytics business.

Groves said, “Resordinate builds on experience and knowhow, responding to the rapidly growing corporate demand for scalable and sophisticated ESG data collection and analysis. We overcome the challenge of processing and analysing large volumes of complex and messy data from waste contractors and other sources.”

Resordinate enables sustainability and reporting teams in large enterprises to create live, actionable and auditable data on operational waste streams and secondary raw materials. This is a growing challenge for

corporations that have identified waste and circularity as material issues, particularly now with enhanced scrutiny via sustainability-linked loans and ESG reporting frameworks such as the CSRD. In all cases, the quality and auditability of data is crucial – which is where Resordinate comes in. Its data pipeline service brings confidence to sustainability reporting and the measurement of performance against waste, resource use and carbon targets.

Groves added, “Traditionally businesses have had to rely on one-off, manual data analyses of waste streams which is time intensive and expensive. Resordinate is built around the idea that to turn waste into a resource, an organisation needs to monitor this material as it is generated and flowing through and out of operations. Resordinate manages the process of delivering high quality insights in a cost efficient and scalable manner.”

www.resordinate.com

Recycleye wins FANUC award

FANUC UK has underlined its commitment to AIpowered robotic waste picking company Recycleye by extending its exclusive UK deal with the tech innovator, as well as internationally recognising its achievements at the FANUC Global Partner Awards. The event, which took place in Japan in November 2023, saw Recycleye win one of seven Global Partner Awards for Innovation. In further evidence of FANUC’s faith in Recycleye’s technology, the two companies have recently extended their exclusivity agreement, meaning that Recycleye remains the only UK company that FANUC UK supply to for recycling applications. Recycleye will also continue to benefit from a commercial and technical partnership with FANUC throughout its current phase of growth and development.

revolutionise the waste sector by automating the detection and sorting of mixed recyclables. FANUC has been instrumental to the company’s rapid success since day one, working closely as a strategic partner to de-risk Recycleye’s offering to the market.

Founded in London in 2019 with just four members of staff, Recycleye now employs over 50 people and is the European leader in AI/robotic waste picking technology. It has an installed base of more than 25 systems across the UK, Ireland, France, Italy, Spain and Germany, where its technology is helping to

Combining its proprietary AI vision technology with FANUC 6-axis LR Mate robots, the Recycleye Robotics system increases sorting accuracy by up to 12% and improves line output by up to 10%, helping waste operators to boost their bottom line and providing a solution to ongoing labour shortages in the waste management industry. At the FANUC Global Partner Awards ceremony, the company was praised for its commitment to innovation, moving from a start-up business to a recognised leader in AI waste sortation in just four years. The judging panel also praised the ability of the Recycleye system to be rapidly retrofitted into existing waste facilities.

https://youtu.be/patUAq1Yg58 www.fanuc.eu/uk/en

The poll findings from practising creatives chimes with those from a smaller student survey carried out as part of Designit’s recent AI residency at the School of Visual Arts which revealed that future designers see a reliance on AI as cheating.

Miguel Sabel, global head of strategy and sustainability at Designit, said, “For many designers and creatives, the job is part and parcel of their wider identity, so the suspicion towards AI that our poll revealed is understandable. The current conversations around which elements of the creative profession are likely to be automated by AI exacerbate the tendency to keep AI at arm’s length from the creative and use it only for safer, admin tasks.”

www.Designit.com

Ubiquity unveils eight ways AI elevates customer experience

Ubiquity, a global leader in comprehensive BPO solutions, has identified eight dynamic ways in which artificial intelligence (AI) can revolutionise customer experience (CX), aligning seamlessly with the principles of the ‘Council of Europe Framework Convention on Artificial Intelligence and Human Rights, Democracy and the Rule of Law’ (the ‘AI Convention’) signed on September 5, 2024. The convention is an instrumental step towards ensuring AI systems protect human rights, democracy, and the rule of law. Ubiquity’s findings demonstrate the ethical and effective leverage of AI to drive customer experience, aligning with the treaty’s objectives.

Franz Schwarzinger, Chief Information Officer at Ubiquity remarked on the announcement, stating, “The identification of these eight ways AI can enhance customer experience underscores our commitment to integrating cutting-edge technology in ethical and responsible ways. This alignment with the AI Convention emphasises our dedication to fostering a digital landscape that champions human rights and upholds democratic values.”

In summary, Ubiquity’s identification of the eight ways AI enhances CX showcases not only business advancement but also upholds the ethical and responsible use of AI as outlined in the AI Convention. By aligning with the treaty, Ubiquity ensures the development and deployment of AI technologies that safeguard human rights, democracy, and the rule of law, contributing to a safer and more equitable digital future.

www.ubiquity.com

Charles Day Steels unveils revolutionary Laser Bevel Cutting technology!

Apioneer in metal profiling, Charles Day Steels, proudly announces the launch of their progressive 50-degree Laser Bevel Cutting machine.

This innovative addition to their extensive suite of laser cutting and profiling services promises to redefine efficiency and precision in metal fabrication.

One of the stand-out features of the new laser is its unparalleled versatility, enabling cuts at any angle up to 50 degrees from a 12kw laser power

source. Set to revolutionise the industry with its ability to eliminate the need for manual grinding and weld preparation, this investment serves as a powerful complement to their existing Waterjet Bevel capabilities.

The new machine boasts a large 6,510mm x 2,600mm bed, allowing for the rapid processing of substantial bevel parts up to 40mm thick. This advancement ensures a seamless transition from cutting to assembly, offering drastically reduced post-processing time and labour costs.

The ability to laser bevel cut offers two key benefits. First, it significantly cuts costs for downstream fabrication by providing parts that are already prepped for fabrication with weld preps. This eliminates the need for additional preparation, saving both time and money. Second, it efficiently handles parts that would otherwise require bevelling or countersinking through traditional machining methods, which are both expensive and time-consuming. By incorporating laser bevel cutting, the process becomes more streamlined and cost-effective. This is particularly effective when dealing with harder material such as wear and amour plate which carry with them the challenges of machining harder materials.

Charlie Day, grandson of the Founder and Sales and Business Development Director at Charles Days, spoke about their latest investment, “With the launch of our new Laser Bevel Cutting

technology, we are taking a significant step forward in our service capabilities by providing fabrication-ready parts in a single process. This addition means we can offer clients the very best value not just in our cutting service, but also through reduction downstream fabrication costs.”

Established in Sheffield, the city of steel, Charles Day continues to lead the way in profile-cutting innovation, leveraging over four decades of expertise and cutting-edge technology to serve their customers across various sectors, including construction, automotive, and aerospace, all with industry leading capacity and reliability.

For more information regarding Laser Bevel Cutting and Charles Day’s services, or to request your free bevel sample, please get in touch with their team today.

0114 244 5544 esales@daysteel.co.uk www.daysteel.co.uk

Monitoring Technologies

Thermal monitoring for battery energy storage systems: From research & production to storage & inspections

Working with battery energy storage systems (BESS) can pose many dangers, but thermal imaging can help prevent battery failures, accelerate new battery development, and enable safer inspections.

Battery Energy Storage Systems (BESS) are a key to the success of power utilities that rely on renewable energy. Whether the BESS is in place to ensure power grid stability or is deployed on a smaller scale to help businesses store solar power from their own panels, maintaining their viability requires regular inspections and repairs.

Maintaining safe conditions in and around BESS sites is important yet challenging due to potential temperature fluctuations reaching critical levels and the health risks associated with physically contacting materials within the battery cells. Similar risks are present throughout the manufacturing process, transportation, and initial development stages.

The solution is to perform inspections using an infrared camera. Infrared cameras offer a non-contact, reliable solution for monitoring thermal patterns and identifying issues at every stage of a battery system’s lifecycle. Whether used for handheld inspections and spot checks or integrated into a battery production line, thermal cameras provide a safe and effective way to detect small heat-related faults before they escalate into major problems.

So, what are some of the risks for working with BESS?

Let’s review some key battery inspection applications and examine how thermal imaging contributes to early fault identification, fire prevention, data-driven insights, and improved safety measures.

Thermal runaway

Industries working with battery systems must take precaution to prevent thermal runaway, a dangerous chain reaction in which rising temperatures spread from one battery cell to another, potentially leading to fires and the release of harmful gases.

During battery production, the process can begin when electrical connections are made and current begins flowing between components, causing a continuous rise in temperature. As the battery heats up, the system

voltage decreases resulting in increased current, further accelerating the temperature rise. If left undetected, thermal runaway can result in damaged batteries, product failures, and even facility fires.

Manufacturers can manage thermal runaway with the help of automated thermal monitoring. Fixed-mount thermal cameras can be stationed at storage facilities or along production lines to monitor batteries for rising temperatures. Many of these kinds of thermal sensors are loaded with on-the-edge analysis software, so they can sense temperature changes and send alarm information directly into an industrial PLC for data logging and even automatically trigger suppression systems, should temperatures rise beyond a user-defined threshold.

Poor welding

Large BESS battery packs are typically assembled from individual cells, which are welded together to form larger modules, and then placed inside larger battery packs.

Defective welds can result in resistance issues, diminished output, and shorter lifespans.

Thermal imaging offers a reliable method for identifying poor welds, as areas with higher resistance exhibit noticeable temperature variations under electrical load, signalling potential defects.

Cell leakage

Cell leakage can happen at any point in the manufacturing process. Corrosive materials from the battery are almost invisible to the human eye and can both damage the skin and ruin the product.

When the seal of a battery cell is compromised, the liquid electrolyte can leak into the outer layers, creating a detectable temperature variation. Thermal imaging cameras can swiftly identify these minute leaks within seconds, without requiring direct contact with the cells.

Testing phase

Integrating thermal cameras into end-of-line testing and load cycling offers a reliable method for verifying production quality before product shipment.

By detecting temperature anomalies, these cameras help identify hot spots at connection points within the battery pack and overheating in cells or modules, significantly reducing the risk of fires.

Destructive testing for research and development

The temperature of a failing battery can instantly rise from a normal condition to an explosive combustion.

High-speed thermal imaging is on the best ways for capturing data the moment it happens.

The Battery Innovation Centre (BIC) in Newberry, Indiana frequently relies on FLIR high-speed thermal imaging cameras during nail penetration tests, which simulates a short circuit condition to induce combustion. Before adding high-speed thermal to their testing, BIC researchers attached dozens of thermocouples at a time to measure a battery’s temperature during testing. This provided only limited data and consumed significant time when setting up each test.

Thermal imaging allows BIC to monitor and record rapid temperature changes across the entire battery surface then analyse the entire event frame-by-frame for a deeper understand of a cells behaviour when damaged. “When we do a test, we want to collect as much data as possible,” explains Ashley Gordon, Director of Programs at BIC. “We want to have confidence that our data is accurate.”

Not only were researchers able to monitor the entire battery surface, but they could also more accurately evaluate the materials being expelled during tests. Understanding how a battery short-circuits and how the material will ignite enables researchers to better understand the potential danger and how to best mitigate damage should it reach failure.

Inspecting and maintaining BESS

Battery Energy Storage Systems are susceptible to thermal runaway, which can not only lead to fires that are difficult to extinguish but can also release hazardous gases that pose health risks to nearby communities and can potentially cause environmental damage through soil and water contamination. In the worst-case scenarios, BESS fires can lead to property damage and evacuations.

Automated thermal imaging cameras are the go-to solution for preventing disaster at BESS sites. While traditional flame detectors can be used as a preventative measure, they fail in the early stages of a fire detection due to their reliance on visible flames or smoke which may not be immediately present.

Thermal imaging is significantly more reliable as it can trigger alarms and suppression systems from small rises in temperature before anything reaches combustion.

Contact David Jones, 07946 620361 dave@thermalvisionresearch.co.uk

GCE® speciality to feature ultra-high purity line, FloCloud digital gas monitoring technology at specialty gas summit

At the upcoming Gasworld Specialty Gas Summit, held 10th–12th June in Utrecht, Netherlands, GCE® Speciality will exhibit its druva® brand of ultra-high purity, high purity and technical grade gas control equipment, as well as feature the new InduSuite FloCloud digital solution for monitoring and analyzing gas consumption. GCE will also deliver a technical presentation focusing on Digitisation and Effective Management of Ultra-High Purity Gases on Day 3 of the Conference.

“We look forward to networking with engineers, designers, installers, distributors, and end-users in the specialty gas industry and discussing how our complete range of solutions can empower them to achieve their highest standards with confidence and excellence,” says Dr. Thorsten Kuster, Director Specialty Gas.

Complete range

For applications requiring up to N7 (99.99999%) purity levels, GCE Speciality offers a complete line of manifolds, cylinder regulators, valves, line regulators, point of use products and accessories such as header rail assemblies, valves, hoses, gauges, cylinder connectors, and more. Systems are available in a full range of body materials and designs to meet the needs of specialty gas installers, gas companies, laboratory professionals, and operators. Industries served include research laboratories, pharmaceutical, semiconductor, automotive, aerospace, refrigeration, petrochemical, food and beverage, laser and plasma cutting, marine and industry.

“Demand is quite high for ultra-high purity solutions due to growth in semiconductor and related industries as well as green energy and laboratory applications,” says Dr. Kuster. “These end-users rely on GCE expertise to create cleaner, safer and more efficient environments with products that have reliable delivery times of 10 to 12 weeks or less.”

Visualising gas consumption

FloCloud includes a combination of robust, batterypowered sensors that digitally tracks the pressure, temperature, consumption and gas flow from the manifold to the point of use, then automatically communicates this data via wireless technology. The software sends all the information directly to the cloud, which can then be accessed via a computer,

tablet or other mobile device. Because the information is transmitted directly from the end points, there is no chance for misinformation or need to manually check data. FloCloud’s easy-to-use dashboard and reporting system tracks every end user point and sends notifications if gas pressure drops (indicating a potential leak) or if the flow is outside the process parameters (such as weld procedure specification).

“FloCloud has helped large end-users save more than €1 million in gas spend by detecting leaks and stopping over-consumption,” says Dr. Kuster. “By tracking gas consumption in real-time, cylinder swap-out can be planned, uptime is improved and gas use per station is easily documented for QA and cost tracking purposes.”

About GCE: GCE, part of ESAB Corporation (NYSE: ESAB), is a leading global manufacturer of gas control equipment. Driven by innovation across our brands, including druva® and GASARC, we strive to deliver the highest quality gas control products and services. Our portfolio offers market compliant, industry leading solutions for the medical, industrial and specialty gas industries. With international manufacturing, sales, and supply, we ensure customers can always access the world's leading innovative gas control equipment. To learn more, please visit: https://esabcorporation.com/ gas-control

Please visit: www.gcegroup.com

DPD unveil fourth location for autonomous robot deliveries

Leading parcel delivery company

DPD has confirmed plans to launch autonomous robot deliveries in Lincoln as part of a nationwide roll-out that could see up to 30 UK depots operating robots in their locality.

DPD first introduced robots in Milton Keynes in July 2022, and they are now also out delivering parcels to DPD customers in Raunds and Bristol with more locations to follow this year.

Based at DPD’s Lincoln depot at St Modwens Park, the robots will deliver to the nearby village of Witham St Hughs, via the existing network of footpaths.

The robots, which have a battery life of up to 12 hours and can deliver within a mile radius of the depot, operate autonomously once they have completed the mapping process, during which the robot is fully supervised and controlled by remote control.

DPD parcel recipients in Witham St Hughs will receive an SMS when the robot is outside their property and can then use a secure one-time pin code to open the robot and access their parcel. Once the compartment is closed, the robot will either continue to its next delivery or return to the depot. The robots can complete up to 30 deliveries a day.

DPD has worked closely with Lincolnshire County Council (LCC) on the introduction of the robots in Witham St Hughs.

Visit: green.dpd.co.uk

The underestimated role of energy supply in intralogistics

Automation in intralogistics has developed rapidly in recent years. More and more companies are relying on autonomous mobile robots (AMR) and driverless transport systems (AGV) to leverage efficiency potential. Processes are becoming more flexible, material flows optimised and manual work reduced. In theory, this means continuous availability and maximum productivity. But in practice, an unforeseen hurdle quickly becomes apparent: The energy supply.

While investments in automation are usually aimed at increasing throughput, the way in which robots are charged often leads to unexpected bottlenecks. Charging breaks mean downtime, charging zones take up valuable space and when fleets of different manufacturers are used, the infrastructure becomes increasingly complex. “Many companies initially underestimate the impact that the charging strategy has on the efficiency of their automation,” explains Julian Seume, Director Wiferion – a PULS business unit. “It's not just about supplying the robots with energy – the way in which they are charged determines how smoothly and economically an entire material flow functions.”

Downtime and space consumption: an often overlooked cost factor in intralogistics

If companies only realise during operation how strongly charging processes influence the efficiency of their AMR fleets it is already too late. Conventional charging concepts rely on vehicles moving to charging zones independently after a certain operating time and remaining there for a longer period of time. This results in idle times that are often not fully included in the original planning. It becomes particularly problematic in highly frequented environments, such as in e-commerce or in production logistics, where delays can quickly affect the entire supply chain.

Visit www.wiferion.com/en

dp Doors and Shutters Ltd are pleased to announce the introduction of their Speedfold High Speed Doors and Speedroll range of doors manufactured at our modern factory here in Sheffield

Air movement air quality

In this issue of Industrial Process News, we are pleased to feature Elta as our Ventilation Company of the Month

For over 50 years, Elta has been at the forefront of air movement and air quality, delivering high-performance ventilation solutions across a variation of markets including building services, Industrial & OEM, agriculture, and residential.

Established in 1974 by John Snape and Roger Crook, Elta now operates across five locations in the UK and Ireland including Kingswinford, Colchester, Fareham, Newtownards, and Dublin.

Elta has been a British Manufacturer since 1974. With manufacturing facilities across the UK and Internationally, its products are manufactured by a skilled team using the latest technology and processes for efficiency, resulting in high quality products and short lead times.

At Elta’s Fareham facility, they design and produce fans for their Industrial & OEM clients, this includes sectors such as Power Generation, Offshore, Oil & Gas, Marine, Processing & Plants, Aerospace and Defence, and many more.

This includes fans for industrial and hazardous environments. Engineering high-integrity, corrosionresistant units that are built to handle corrosive, toxic, and volatile environments, all Elta products ensure safety and compliance in chemical processing and hazardous industries. Elta provides units made with specific corrosion resistant materials and finishes to exacting specifications that are tolerant of toxic and unstable compounds ideal for this complex market.

To better serve these industries, in 2024 Elta created a new mantra ‘Air Movement, Air Quality’ to better encapsulate its vision, mission and comprehensive range of solutions.

Mark Rickard, CEO at Elta Group commented, “This strapline underscores two pivotal aspects that are at the heart of our business. Air Movement signifies our commitment to engineering excellence, innovation, and precision in every aspect of our products. While Air Quality emphasises the role we play in ensuring cleaner, healthier and safer indoor environments.”

“We’re often described as the sleeping giant of the ventilation industry, which is evidenced by many companies increasing their specifications with us once through the door. Ultimately, we can build any type of fan or ventilation system required which people sometimes don’t realise. We often see a simple enquiry evolve into us delivering a full solution and that’s what this investment into the business is all about.”

“We are well known for our industry-leading fans – a critical element of any ventilation system. However, industry professionals well know that there is so much more to ventilation specification and our business is well-equipped with a wide suite of solutions and technical expertise to lead the charge on improving air quality throughout the built environment.”

certification program for equipment and services used in explosive atmospheres. As a globally recognised standard, this achievement has bolstered Elta’s portfolio following a two-year auditing period.

Elta was awarded the certification for its range of direct driven axial fans. The process involved factory production control audits and comprehensive assessments of design, manufacturing, and quality control procedures to ensure compliance with IEC standards. Neville Tubb, Chief Engineer at Elta, said, “Safety always needs to be of the utmost importance in hazardous environments. All industries where there is the potential for explosion are beginning to see the value in having equipment that is third-party certified, and that is why we are thrilled to receive the IECEx certification. It is a testament to our team’s hard work and our unwavering commitment to safety and quality. It reinforces our position as a trusted partner in the industry and highlights our ability to meet the stringent safety standards required.”

Elta is an industry leader in fan technology, air handling units, noise control equipment and controls, delivering holistic solutions that futureproof against the demanding challenges of modern society.

Elta, formally known as Elta Fans, continues to possess all the same qualities and expertise that the company was founded on over ago 50 years ago. Elta is always enhancing and growing its already successful product range to include more fans, noise control equipments, air handling units, and accessories.

Another exciting milestone for the company occurred back in December last year. In addition to being ATEX certified, Elta achieved IECEx Certification which is the International Electrotechnical Commission’s (IEC)

In recognition of its unwavering commitment to innovation, safety, and British manufacturing excellence, Elta has rightfully earned its place as an industry leader in the field of air quality and air movement. With over five decades of industry leadership, a clear vision encapsulated in its ‘Air Movement, Air Quality’ mantra, and a robust portfolio, Elta continues to set the standard for ventilation in the most demanding environments whilst delivering bespoke, compliant, and futureproof solutions across a wide range of sectors.

For more information, please see below: 01489 566500 sales@eltauk.com https://eltauk.com

Test, Measurement & Laboratory

SPEKTRA extends DakkS accreditation

SPEKTRA has taken another important step forward, extending its DAkkS accreditation and successfully completing the 500th conformity assessment. These milestones underline the continued commitment to providing high-quality and reliable calibration services for a wide range of sensor technologies. The extended scope of accredited services is a valuable enhancement for many customers.

Besides, SPEKTRA is the only manufacturer-independent calibration laboratory in Europe to offer DAkkSaccredited calibration for GNSS and INS receivers - setting new standards in dynamic calibration, especially for Inertial Measurement Units (IMUs). As the first lab in Germany to be accredited to perform both accredited and factory calibrations for these instruments, SPEKTRA ensures the highest levels of accuracy and reliability, while safeguarding traceability.

In the field of seismic sensor calibration, SPEKTRA is the only DAkkS-accredited

laboratory offering horizontal calibration of seismometers up to 320Hz and geophones up to 315Hz. These sensors are critical for structural monitoring and early warning systems. The SPEKTRA calibration services help ensure equipment performance and accuracy.

Completing the 500th conformity assessment demonstrates SPEKTRA’s experience, technical leadership and commitment to quality.

Learn more about SPEKTRA’s accredited calibration services and how they can support your quality goals.

+49 (0)351 40024-0 sales@spektra-dresden.com www.spektra-dresden.com

P S Analytical: G525S100 Air Sentinel

PSA is delighted to launch a new product to the air monitoring market. The Air Sentinel is an active air sampling device that has been developed in response to overwhelming demand for a better approach compared to traditional air passive samplers.

With faster sampling rates, accurate sampling volumes that are NOT affected by weather conditions (temperature, pressure, humidity, etc) and a range of power options the Air Sentinel offers some real benefits in air pollutant monitoring capability. This Air Sentinel has been designed to collect total gaseous mercury, as well as elemental and oxidised forms. The sample traps, on completion of the deployment period, are returned to the laboratory for end step analysis by Atomic Fluorescence Spectrometry (AFS). Other parameters of interest may also be collected, such as particulates, VOCs, and dioxins with

Gas detection on floating roof tanks

United Electric’s Vanguard WirelessHART toxic and combustible gas detector is designed to monitor gas emissions in areas with power and signal wire limitations.

Gas monitors are used on floating roof tanks to detect combustible vapours or gas leaks around the rim seal, which can potentially ignite and cause fires, essentially acting as an early warning system to prevent major incidents by alerting operators to potential hazards in the tank area; this is especially crucial for storing flammable liquids like crude oil and petroleum products where vapor leaks are a concern.

Key points about using gas monitors on floating roof tanks: Gas monitors on floating roof tanks play a crucial role in safety by integrating with larger monitoring systems that may include sensors like flame detectors, ensuring comprehensive coverage of

the tank area. Various gas detection technologies, such as infrared, catalytic, or electrochemical sensors, are used depending on the specific gas being monitored. To maximise detection capability, gas detectors are strategically placed around the rim seal of the floating roof, providing an effective safety

judicious choice of filter or absorbent material.

The Air Sentinel may be deployed in remote areas (using the solar panel, rechargeable battery combination) as well as in urban and built-up environments for activities such as fenceline monitoring, point source pollution events and even volcanic activity.

To discuss requirements and for more detailed information on the above products, please complete the Information Request Form.

+44 (0)1689 891211 www.psanalytical.com

Vanguard: Easy push-button calibration; mountanywhere mobility; and seamless, plug-and-play interoperability save time and trouble

True wireless monitors such as the Vanguard maximise detection coverage as they aren’t tethered by cables and can therefore move freely with the floating roof structure.

Flexibility in placement

Wireless gas detectors such as the Vanguard offer the ability to add new sensors without complex system reconfiguration. These sensors can be installed in hard-to-reach areas or locations where wiring would be impractical.

Features:

■ Wireless capability

■ Field interchangeable toxic and combustible gas sensors

■ Interoperable with existing WirelessHART® networks and asset management systems (AMS)

■ Easy calibration and operation

■ 5+ year battery life

■ Heavy duty design with Class 1, Div 1 & 2 hazardous location approvals

■ Lower initial installation costs and reduced maintenance needs.

Contact +44 (0)118 9311188 https://able.co.uk

The Vanguard, a true wireless device with 5-year battery life and HART communication

FLIR introduces FLIR MIX™

starter kits: A breakthrough in multispectral infrared imaging

Anew era of infrared research is here: FLIR MIX Starter Kits synchronise and align high-speed thermal and visible imagery with precision, delivering clearer insights to accelerate breakthroughs in defence, commercial, and academic research.

FLIR, a Teledyne Technologies company, today unveiled FLIR MIX, an advanced multispectral imaging solution designed to bring greater detail and accuracy to infrared imaging. By blending thermal and visible-light imagery, FLIR MIX gives researchers and engineers a powerful new way to analyse, interpret, and share complex thermal environments with greater accuracy.

The challenge: Seeing the full picture has never been easy Until now, researchers have had to choose between thermal and visible imaging: one reveals heat signatures while the other provides structural detail. Recording both and trying to align them manually – or harder still, synchronising them temporally – can be inconsistent and time consuming. The result is data that's close but never quite complete.

FLIR MIX is a game changer, capturing and synchronising high-speed thermal and visible imagery at up to 1,004 frames per second. The camera and software work together to

deliver one dataset with spatial and temporal alignment – no more missed details or second guessing, just a complete picture of fastmoving events.

Two kits. One software. Infinite possibilities FLIR MIX Starter Kits are purpose-built solutions designed to synchronise high-speed thermal and visible imagery with precision, delivering the insights researchers need to push the boundaries of discovery.

■ FLIR MIX X-Series Starter Kit: Optimised for high-speed research applications, including airbag testing, materials analysis, and ballistics, this kit pairs FLIR X69xx thermal cameras with a high-speed visible camera, precision optics, custom mounting hardware, and seamless connectivity –all powered by FLIR Research Studio for intuitive data analysis.

■ FLIR MIX A-Series Starter Kit: Built for applications such as electronics design, renewable energy, and battery testing, this kit is designed to integrate with FLIR A67xx thermal cameras, offering a versatile visible imaging setup, custom mounting, and robust networking solutions to ensure precision data capture.

■ FLIR MIX Toolkit: For researchers who want to merge thermal and visible footage in post-processing, the FLIR MIX Toolkit is available as an add-on license to an existing

Research Studio Professional Edition license. It removes the complexity of traditional post-processing by synchronising every thermal and visible frame in real-time, delivering one complete dataset for faster, clearer insights. Whether tracking material stress, analysing fluid dynamics, or capturing high-speed impacts, researchers can focus on discovery instead of fixing misaligned data. What you see is what you measure, exactly when it happens.

“FLIR MIX simplifies thermal analysis by combining quality thermal and visible imagery in real-time in one easy-to-use hardware and software package,” said Matthew Hasty, Senior Global Product Manager at FLIR.

“The solution empowers researchers to achieve precise spatial alignment with radiometric data for every pixel, providing detailed temperature insights across the entire image, making analysis more straightforward while shortening the time to discovery.”

FLIR MIX is available now. To experience the future of multispectral imaging, please visit: www.flir.com/MIX or contact your FLIR distributor.

Industrial Process Technologies

Wideblue showcases space-tech expertise in London

Leading product design consultancy, Wideblue, based in Glasgow, recently showcased its space technology expertise at the Space-Comm Expo in London.

Wideblue and sister company A2E are collaborating with the Glasgow-based Fraunhofer Centre for Applied Photonics (CAP) on an ambitious project to develop an optical communications system with very low size, weight and power requirements for use with high-altitude pseudo-satellites (HAPS).

HAPS are light-weight, unmanned aerial vehicles offering prolonged flight at altitudes into the stratosphere. They can be deployed quickly and provide persistent coverage over large areas. Applications include disaster relief, remote sensing/monitoring and providing telecommunication services to remote areas. Optical communications are key to enabling communications between the HAPS and other platforms/ground stations as the radio frequency spectrum is becoming too crowded and bandwidth requirements are becoming ever higher.

The project uses the latest breakthroughs in micro-LED light sources and single

photon detectors pioneered by the University of Strathclyde’s Institute of Photonics over the past two decades.

Successful trials of the HAPs module have recently been completed on a tethered platforms to simulate real world environment.

Wideblue and A2E are part of the Pivot International group of companies (www.pivotint.com). The HAPs project, co-funded by Innovate UK, also has the following partners – TAO Tech UK Ltd and Kubos Semiconductor.

For further information about Wideblue, please visit: www.wide-blue.com

CoreTechnologie and Phasio showcase seamless end-toend AM Solution at Rapid + TCT Detroit

The software developers CoreTechnologie and Phasio are presenting their integrated solution transforming the additive manufacturing workflow for SLS and MJF technologies at the Rapid + TCT Exhibition in Detroit.

Following their recently announced strategic partnership, CoreTechnologie, the developer of the universal 3D printing software 4D_Additive, and Phasio, the manufacturer of the calculation and workflow software solution specifically for 3D printing, showcase their seamless End-to-End additive manufacturing solution attended the Rapid + TCT Exhibition in Detroit from April 8th to 10th, 2025. Attendees were invited to learn about their integrated solution that will transform the additive manufacturing workflow for SLS (Selective Laser Sintering) and MJF (Multi Jet Fusion) technologies.

End-to-end solutions

Industry feedback has made it clear: Manufacturing-as-a-Service providers are seeking comprehensive end-to-end solutions rather than disconnected software components for order and part

management. The CoreTechnologie and Phasio partnership directly addresses this need by offering a unified workflow that significantly reduces error margins and saves valuable time.

The software integration will create a seamless knowledge transfer from the sales process to manufacturing operations. Phasio’s intuitive interface handles quotes, production planning, and operational monitoring, while 4D_Additive’s advanced nesting tools optimise machine capacity utilisation and part repair. Visitors at Rapid + TCT will learn how these complementary technologies will connect to eliminate process gaps and streamline operations from quote to delivery.

https://coretechnologie.com https://www.phas.io

When precision matters

Demands on the precision drive system market continue to push the need for precise control with more compact designs. maxon UK & Ireland’s managing director, William Mason, explains how engineering support in the drive system market has developed, and where it’s going

Over the last 25 years, advancements in the precision drive market, involving DC and brushless DC motors up to around 750W, have resulted in progressively more compact, torquedense systems, with greater control. The result is that design engineers are able to specify electric drive systems, including gears and controls that are becoming increasingly more specific to the task.

20 years ago, modifications might have involved a customised shaft or a cable change. Today, drive systems can be designed from scratch to fit customers’ exacting requirements.

Applications where performance is the most critical have benefitted the most, changing the focus for precision drive system manufacturers like maxon, where highvolume OEMs require custom development.

Today, maxon’s biggest market in the UK is aerospace, followed by the medical sector, which is growing fast thanks to developments such as patient-implantable devices. The continued growth of robotics is also important.

The demand for customisation

The ability to develop a customised drive system is dependent on the experience and expertise of the engineers responsible for specification.

maxon has invested in its UK & Ireland engineering team to support customers in drive system specification. All the team have engineering degrees as well as backgrounds in engineering. This means that when they talk to a customer about their application, the team understands the requirements on the drive system and the possibilities in customisation that can be achieved.

This knowledge extends into specialised sectors where distinct demands are supported by a top-down approach that spans R&D, material sourcing, and manufacture.

Developing complete drive systems

Industrial standards are now commonly applied which cover component and material traceability, design criteria, as well as production. Recognition of EN ISO certifications for the medical and aerospace industries, for example, have been crucial for drive system manufacturers to achieve.

The push for standards has coincided with the trend for complete drive system development, rather than providing just the motor. This includes the gear head, a feedback device, as well as a controller for speed, torque, and position; and, if necessary, a controller to coordinate multiple axes.

in precision drive systems in future. Drive system manufacturers, for instance, are likely to become more involved with software programming for controllers in line with the developing need for complete, turn-key systems.

The DC motor itself has been around for a long time and it won’t fundamentally change. However, we will see improved tolerances and magnet strength, creating more powerful motors for their size. Today’s primary need for precise, compact, and highly reliable drives will be even more in demand in future as OEM’s look to increase the performance and efficiency of their systems.

Today, design engineer customers frequently provide a detailed specification of requirements. As a result, it’s crucial for locally based front-line engineers to carry out a thorough review and create an accurate design concept. Getting that stage right is essential for the R&D and manufacturing teams to develop a drive system that best achieves the needs of the application.

Design and assembly of a complete drive system can reduce development time for the customer, be that an OEM or project engineering team. Most importantly, relying on a dedicated motor engineering team to develop a turn-key drive system can increase performance for real world use.

The 2018 acquisition of the Poole-based motor manufacturer, Parvalux, has widened maxon’s capabilities, adding rightangle geared motors, higher power AC systems, as well as DC motors for consumer and industryscale markets. The partnership has also enabled combined technology projects, such as pairing a flat, brushless DC maxon motor with a Parvalux right-angle gearbox to create a compact, automated door control system.

Future market demands Customer requirements will push further developments

maxon’s £603million annual turnover is led by its American customers with a very strong medical market, followed by Germany and home customers in Switzerland. The UK and Ireland will continue to be important for the precision drive system market thanks to the requirements of its high-tech industrial base, particularly including the medical, automotive, and aviation sectors.

One of maxon’s top 10 customers started out as a university project. So, whatever the scale, the success of future projects involving precision drive systems will continue to rely on first-hand engineering expertise from outset. The higher the demands on the drive system, the more important that initial design concept will become.

Visit: www.maxongroup.co.uk

maxon ECX flat motor

maxon ECX Multi Pole

Coping with chaos strategies: how Made in Britain is attuned with the global manufacturing markets

By John Pearce, CEO at Made in Britain

Despite the ongoing challenges surrounding the manufacturing industry, whether it be geopolitical tension, growing uncertainty around tariffs or slow economic growth, Made in Britain is ensuring that domestic manufacturing continues to thrive and play its part on the world stage.

For instance, seven out of 10 Made in Britain members are exporting goods all over the world, and by shaping a more sustainable sector with each passing year, this trend can continue to grow for generations to come.

Buying British-made products not only supports the business

you buy from, but also the country’s wider economy and supply chain, and this is something that Made in Britain is consistently seeking to promote.

The united approach is also something we demonstrate through our members’ portal, which signposts British-made products and producers, helping to make whole supply chains Made in Britain. It is a sense of community that the British manufacturing industry has needed for quite some time, and we are proud to provide that for businesses everywhere.

Made in Britain is a not-forprofit trade organisation dedicated to championing

British manufacturing and British produce. It does so through the use of its official, protected trademark, which can be found on the products of each and every member of the Made in Britain business network, which now boasts over 2,100 businesses since its inception in 2013.

Members are tasked with meeting strict eligibility criteria, and Made in Britain has member businesses across dozens of different sectors, from manufacturing and packaging to agriculture, defence and construction; collectively covering more than 50 product categories. Membership to Made in Britain is a badge of honour for local businesses, and serves as a commitment to promoting high-quality employment standards,

sustainable growth and, above all else, creating goods right here in the United Kingdom.

By working together, these businesses can share ideas and strategies on growth and innovation, and the members’ portal opens up a world of opportunities for businesses looking to use British-made manufacturers, as well as potential customers.

To find out more about how to get involved with the Made in Britain movement, and to see if your business is eligible to boast the official trademark, please visit the Made in Britain website for further information.

Contact 03003 023380 info@madeinbritain.org

High-quality design, manufacturing & assembly services & capabilities from MARL International Limited

MARL is well known for its depth of inhouse capabilities encompassing design, manufacturing equipment and a highly qualified and experienced team.

MARL’s SMT Centre has the capacity to process 80,000 components per hour, allowing fast turnaround, and is available to clients for a range of design and manufacturing services including build to print, complete PCB design, prototyping, design verification and volume manufacture. As an LED specialist, our SMT facility and expertise are particularly suited to supporting professional luminaire manufacturers. The lines are equipped to handle board lengths of up to 1,480mm.

Our in-house precision engineering facilities include precision CNC machining centres and routers enabling the manufacture of bespoke fittings, heatsinks, lenses and diffusers. For prototyping and other specialist parts, 3D printing is available, it’s great for rapid prototyping or design verification. Our

Tool Room Facilities also include manual Turning and Milling equipment.

The MARL Design & Development Team has a broad range of experience and expertise in optoelectronic, hardware, software and mechanical design with specialist knowledge in LED technology integration. Services extend from concept development to end certification, allowing even the most complex LED indication and illumination projects to be guided with confidence. Services include – Technical documentation: testing products to relevant industry standards and helping to demonstrate your product’s quality, safety, lifespan, technical specifications and warranty. Research & development: using the latest LED industry insights, we can help clients enhance existing products and find new routes to market. A darkroom with a gonio-spectrophotometer to produce IES files and detailed reports of luminous flux and lighting characteristics assists the team with accurate measurements.

Whilst we have automated SMT lines for sub-mm accuracy and rapid placement of surface mounted components, all MARL-manufactured products are ultimately hand assembled including placement of the resulting boards and components into housings, wiring, hand soldering of intricate components, potting, inspection and testing. This approach allows real-time quality control as our technicians have precise attention to detail and can visually inspect each component, identify defects and make any necessary adjustments. It also allows better customisation and flexibility than automated assembly, being able to rapidly prototype and move between a wide variety of projects or adapt as requirements change, without long and costly setup of automated machinery. A dedicated Quality team ensures all inspection processes are comprehensive, well documented and meet regulatory requirements.

01229 484625

sales@marl.co.uk https://www.leds.co.uk

Health & Safety

A-SAFE celebrates 40 years of leadership in workplace safety innovation

A-SAFE, a global leader in workplace efficiency and safety solutions, marks its 40th anniversary this year, celebrating four decades at the forefront of industrial safety and efficiency.

A-SAFE’s journey epitomises a great British manufacturing success story, from its roots as a visionary family business to its evolution into a global powerhouse. Under the leadership of brothers James and Luke Smith, the business has experienced exponential growth. The company has expanded from a pioneering team of 20 to a global workforce of 750, with a commanding presence in over 65 countries.

operational efficiency with a host of new launches planned over the next 12 months. The company was also instrumental in helping to establish PAS 13, the globally recognised testing methodology for industrial safety barriers.

HAVi Integrated Solution

The UK’s leading specialist in the supply of products and services to tackle Hand-Arm-Vibration-Syndrome (HAVs)

HAVs is a serious and debilitating condition, affecting over two million people in the UK alone. It develops when prolonged exposure to vibrations from power tools and machinery is transmitted to the hands and arms of workers.

HAVi products leverage cuttingedge technology and data-driven analytics to help mitigate these risks. Its Integrated Solution identifies both existing and emerging HAVs hazards within a business, empowering you to take proactive, corrective action to protect your workforce.

Featuring real-time alerts of exposure breeches, Intelligent Exception Reporting and a permanent record of both tool and operative performance, the HAVi Integrated Solution even has HSE Guidelines hardwired into its DNA.

straightforward with a Bluetooth enabled Smart Watch worn by the operative, that alerts them to potential HAVs breeches.

A-SAFE’s commitment to pioneering innovation continues with its recent advancements in Industry 4.0 technologies. The company has already introduced IIoT-enabled products that provide data-driven insights, further enhancing workplace safety and

As A-SAFE looks to the next milestone, it plans to remain committed to its roots in British manufacturing excellence, while continuing to export its innovative solutions worldwide.

For more information about A-SAFE and its innovative workplace safety solutions, please visit: www.asafe.com

Protect and safeguard your employees using HAVi’s latest technology – The HAVi Total Diagnostix platform, which is the beating heart of the Integrated Solution. Saving you time by eliminating all paper-based systems, data collection is made easy and

A cost-effective all-rounder

New accessories make the AZM150 solenoid interlock even more versatile

The slim-line solenoid interlock AZM150 from Schmersal now offers an even wider range of applications thanks to new accessories and, as a complete system, it is also a very cost-effective safety solution.

One new accessory is the rear-mounted push button, which can be used for emergency release or emergency unlocking. Emergency release makes it possible to leave the area of danger from the inside if a guard door has been closed inadvertently. Emergency unlocking enables the guard door to be opened from the outside. The push button is available in two different versions: the 45mm version for use with door pillar thicknesses of 40mm, for example, where the MP-AZM150-1 mounting plate can be used for mounting, and the 170mm version for use with door pillar thicknesses up to 170mm.

Another new accessory for the AZM150 is the Bowden cable release with an overall length of 6 metres, which enables remote unlocking in an inaccessible interlock installation situation. This provides a safeguard in particular hazardous situations. Should an operator inadvertently become locked inside a system, a Bowden cable can be used as an emergency release. When working outside the danger zone, the Bowden cable serves as an emergency release.

Rotating actuator head adds to versatility

An advantage of the AZM150 interlock is the

Using cutting edge Cloud Based Analytics to identify and automatically alert for exceptions and trends, the HAVi Total Diagnostix platform keeps managers updated on their teams critical HAVs data, with clear and immediate state of current and emerging HAVs risks across the entire business.

Visit HAVi at the Health & Safety Event 2025 on Stand: 3/M80 0115 932 7002 support@thehavi.com www.thehavi.com

rotating actuator head, which is locked by simply putting the cover in place instead of a screw connection. The 360°-rotating actuator head, with its two actuator entrances, enables different mounting positions and approach options. This feature also decisively contributes to the versatility of the AZM150, which boasts a holding force (FZh) of 1,500N.

Electromechanical switch with high coding

The AZM150 is an electromechanical solenoid interlock with a ‘high’ coding level and therefore offers excellent protection against tampering.

The advantage for the user: with high coding, fewer additional measures against tampering are required in accordance with ISO 14119, such as mounting out of reach or in a concealed position.

Cost-effective allin-one system for smaller machines With the new accessories, the series is now a complete system that covers a wide range of applications up to PL d/Cat3 and is also a very cost-effective solution. In line with the motto ‘less is often more,’ the AZM150 series is ideal for smaller machines and systems or for cost-sensitive applications where a low performance level is required. At the same time, the compact electromechanical solenoid interlock precisely fulfils the required safety level – at a moderate price.

Contact www.schmersal.com www.tecnicum.com

Metsä Group celebrates sustainability successes at the 2025 Sustainability Awards

Metsä Group’s tissue paper business, Metsä Tissue, in partnership with the Cleaning & Services Support Association, has celebrated and recognised the cleaning and hygiene industry’s commitment to sustainability in its 2025 Sustainability Awards. Winners were announced an Awards dinner at The Pelligon in Canary Wharf, on 19th March 2025.

Metsä Tissue’s CEO, Sari Pajari-Sederholm, welcomed approximately 350 guests from more than 100 different organisations to the 2025 Sustainability Awards ceremony. She paid tribute to the quality and the quantity of the Awards entries, saying that they represented an ambition, shared with Metsä Tissue, for an industry that operates responsibly “To help to create a positive, lasting impact on the environment.”

Mika Paljakka, Metsä Tissue SVP UK & Ireland, said that he had been, “Overwhelmed by the interest the awards have generated” with 91 nominations for the Awards received from 46 separate organisations. He thanked Metsä Tissue’s event partner, the Cleaning and Support Services Association (CSSA), and the Awards sponsors, and urged attendees to generously support the Awards’ charity – The Hygiene Bank.

To announce the winners of the 2025 Sustainability Awards, Mika handed over to TV Naturalist Steve Backshall.

The Winners of the 2025 Sustainability Awards

Positive Climate Impact Award (presented by John Doyle, Mayflower Washroom Solutions)

Winner – Landmarc Support Services Ltd with its ‘Clean, Green & Safe’ submission.

Other finalists:

■ Altum Technologies Ltd

■ Mindful Chef Ltd/Naked Sprout Ltd

Social Value Impact Award (presented by Ross Osbourn, The Maintenance Supply Company)

Winner – Egal with its ‘Pads on a Roll’ submission.

Other finalists:

■ No Going Back Cleaning and Support Services

■ The Hillingdon Hospitals NHS Foundation Trust and NWL Procurement Services

Best Sustainability Marketing and Communication Initiative Award (presented by Paul Ashton, Cleaning & Services Support Association)

Winner – Bunzl Cleaning & Hygiene Supplies Ltd with its ‘Leveraging PowerBI’ submission.

Other finalists:

■ Mitie Ltd

■ The Hillingdon Hospitals NHS Foundation Trust

Sustainable Collaboration Award (presented by Will O’Hagan, PVA Hygiene Ltd)

Winner – Chamberlaine Cleaning Services Ltd with its ‘Innovative ideas revolutionising the cleaning industry’ submission.

Other finalists:

■ Birkin Group Ltd/Lime Supply Ltd

■ Landmarc Support Services Ltd

New Sustainable Innovation Award (presented by Stephanie Neumann from Bunzl Cleaning and Hygiene Supplies)

Winner – Altum Technologies Ltd with its ‘Ultrasound solution for fouling prevention’ submission.

Other finalists:

■ BioVate Hygienics Ltd

■ Shaanxi ORCA Electronic Technology Co., Ltd. (ORCAUBOAT®)

And, for the Judges’ Choice Awards Regional – Simply Washrooms (presented by Darren Broad from Nationwide Hygiene Group)

National – BioVate Hygienics Ltd (presented by Ollie Rastall from Source Supplies)

The winners of the CSSA Innovation Showcase Award were also recognised at the ceremony.

Metsä Tissue partnered with Planet Mark to ensure that the 2025 Sustainability Awards had a minimal carbon footprint. Held on the same day as the London Cleaning Show to minimise CO2 from travel, the Awards featured locally-sourced food, awards made from renewable raw materials from Metsä Wood, FSC-certified paper and Net Zero printing. The Pelligon is a plastic free venue.

Photographs from the 2025 Sustainability Awards will be available on the website after 20th March 2025: https://www.2025sustainabilityawards.com

Visit: https://www.metsagroup.com

Titan Enterprises powers forward with green initiatives

Titan Enterprises drives innovation and sustainability with strategic green investments and supply chain resilience.

Reconciling environmental and economic objectives can be challenging, but for Titan Enterprises, sustainability is no longer a cost –it’s a catalyst for innovation, opportunity, and resilience.

“Aligning environmental goals with our business strategy is not straightforward,” says Kate Thomas, Titan’s Company & Finance Director. “The real benefits will emerge over time through strategic investments and planning.”

Powering sustainability with Solar Energy Titan recently installed two solar panel arrays at its manufacturing facility, a move expected to offset six tonnes of CO₂ annually. This green energy initiative, part funded by Low Carbon Dorset via the UK Government Shared Prosperity Fund, will reduce reliance on fossil fuels, lower energy costs and cut Titan’s carbon footprint, demonstrating its commitment to a sustainable future

Enhancing supply chain resilience

To safeguard growth, Titan has reinforced its supply chain, prioritising UK-based suppliers and diversifying its sourcing network. This approach has allowed Titan to explore new materials and designs, improving flowmeter performance while managing rising raw material costs. Local sourcing also reduces the environmental impact of transportation and mitigates risk of supply disruption.

Recycling and efficiency through technology Titan is embracing digital transformation by replacing printed technical documents with QR codes, reducing paper usage. The company is also exploring PCB recycling resulting from R&D and faulty production batches. Packaging material is an easy consideration when it comes to ‘going green.’ Packaging has seen an eco-upgrade too, replacing polystyrene with recyclable cardboard and biodegradable filler materials.

Redesign for environmental benefit Titan’s R&D and production teams work together to redesign products using fewer environmentally harmful materials. Though industries like medical and food production require strict material

standards, Titan continues to seek out evolving technologies that balance regulatory compliance with sustainability.

“Pushing boundaries with new materials and technologies is exciting,” says Neil Hannay, Senior R&D Engineer with Titan Enterprises. “What wasn’t viable a decade ago is now delivering exceptional results.”

Looking ahead at a resilient future Despite global uncertainties, Titan remains committed to excellence and trust-building through technical expertise and strategic communication. “Our investments in sustainability go hand-in-hand with operational efficiency,” adds Kate. “This alignment is expected to reduce manufacturing costs and drive long-term growth.”

Titan Enterprises’ vision for sustainable innovation will safeguard the company’s growth into 2025 and beyond.

For more information, contact Titan Enterprises: https://flowmeters.co.uk via email: sales@flowmeters.co.uk.

Hydraulics, Pneumatics & Compressed Air

ELGi introduces the EG Super Premium range of OilLubricated Screw Air Compressors

ELGi Compressors Europe, a subsidiary of ELGi Equipments Limited, one of the world’s leading air compressor manufacturers, has introduced the EG SP (Super Premium), upgrading the world renowned EG Series portfolio of oil-lubricated screw air compressors. These machines represent a notable advancement in compressed air technology, offering customers significant energy efficiency gains of up to 15%, best-in-class warranty and performance, with low life cycle costs, in the 90110kW compressor range.

The upgraded ELGi EG SP units embody newly configured two-stage airends, featuring the proven η-V profile, which optimises the overall compression process, resulting in up to 15% savings in specific power consumption. The low-speed air ends and a lighter load on each stage ensure an extended component lifespan. Additionally, the IE4 motors enable a seamless integration of advanced design and cutting-edge technology, resulting in increased energy efficiency.

The ELGi EG SP units will be available for delivery in Europe in the second quarter of 2024. Every EG Super Premium compressor comes with a superior warranty of 10 years on the air end and 5 years on the package*. The ELGi EG Super Premium is built to ensure a long life, as well as superior reliability and durability.

Visit: www.elgi.com/eu

*Terms & Conditions apply

HPC: Next level nitrogen generation

After 45 years of compressed air excellence, HPC Compressed Air Systems is expanding its line of leading F&B solutions for on-site nitrogen generation.

STAYFRESH is HPC’s newly launched nitrogen (N2) gas skid for the food & beverage (F&B) industry.

A plug & play solution for the SME market, STAYFRESH enables F&B manufacturers to generate their own N2 on-site, reducing the need for costly & logistically challenging liquid or gas cylinder deliveries.

As a result, customers can save up to 90% in costs, compared to cylinders/dewars.

How does STAYFRESH work?

STAYFRESH delivers N2 with ultra-low 0.5% O2 content, ensuring F&B packaged products maintain their quality & freshness. HPC’s advanced filtration systems ensure gas purity by removing impurities & delivering N2 at the desired O2 content.

The HPC STAYFRESH N2 gas skid incorporates: N₂ Generator, Compressed Air Dryer, Oil/Water Separator, Pre-Filtration Package, Process Vessel, Sterile Process Filter, Oil Vapour Reduction Filter & Interconnecting Piping, in addition to the Skid Mounting.

Skid packages are configured based on the needs of the customer. A scalable solution, the modular system means customers’ N2 generation capabilities can grow as their production needs do.

Contact 0845 430 0472 info@hpcplc.co.uk www.hpcompressors.co.uk

New Thermal Imager Retraction System from AMETEK Land launched

AMETEK Land, has launched a retraction system for thermal imagers, safeguarding the instrument and preventing overheating or damage in the event of loss of power, purge flow loss or cooling.

The AMETEK Land Pneumatic Auto-Retraction System (LPAR) is ideal for a wide range of furnaces and other applications due to its seamless integration with both water-cooled and air-cooled furnace camera systems.

Developed for use with the NIR-B-656, NIR-B-2K, NIR-B-640 and the MWIR-B-640, the LPAR is supplied as part of a complete furnace camera systems or as an upgrade to existing systems.

The LPAR system will remove the instrument from the process if air pressure to the cylinder is lost, the cooling or purge flow drops below requirements or

exceeds media temperature limits. It will also activate if the NIR-B lens system temperature reaches its alarm level, mains power is lost or the camera temperature exceeds the limit (NIR-B 656 & NIR-B-2K only).

AMETEK Land has developed a range of thermal camera systems with advanced spectral responses and temperature ranges from 300 to 2,000°C (572 to 3,632°F). These systems can be equipped with either water cooling and air purging or air cooling and air purging, tailored to suit specific application requirements. The LPAR complements the thermal imager range, adding another level of safety and damage prevention.

Click here to learn more about the new retraction system (LPAR)

Visit: www.ametek-land.com

Norgren, Bimba and Bahr united under one IMI Brand

As

IMI

Norgren,

Market leaders in pneumatics and electric motion control technology, Norgren, Bimba and Bahr are now united under one IMI brand. Going forward, the product brands will be known as IMI Norgren, IMI Bimba and IMI Bahr.

The strategic decision not only sees a new look in place, but further enhances customer access to a wide range of standard and custom electric motion and pneumatic system solutions, and technical expertise for industrial automation sectors including food & beverage, EV battery production, packaging, material handling, and rail.

As one team under the IMI brand, all the market

IMI Bimba, and IMI Bahr

leading product solutions, from IMI Norgren, IMI Bimba and IMI Bahr, will continue to be available, and customers will experience no disruption to the service and support standards they are accustomed to.

Jackie Hu, CEO of Automation, IMI plc, says, “IMI Norgren, IMI Bimba and IMI Bahr have proud heritages and have been part of IMI plc for many years. Over this time, we have supported industrial customers in meeting many engineering challenges through insight, technical excellence, and a collaborative approach.”

For more information, please visit: www.imiplc.com/industrial-automation

Hellmann announces logistics partnership with Lacoste Mexico

Global logistics service provider

Hellmann Worldwide Logistics announces a contract logistics partnership with the iconic fashionsport brand Lacoste in Mexico. As part of the co-operation, Hellmann, who was recently recognised as an outstanding employer (‘Super Empresa’) by Mexican Expansion magazine, is managing a dedicated, full-service distribution center for Lacoste Mexico. Operating out of a state-of-the-art 11,000 square metre warehouse in Mexico City, Hellmann manages the supply of 45 retail locations and direct to consumer shipments across Mexico. The array of services provided by Hellmann includes receiving, inventory management, as well as pick, pack and ship operations for outgoing B2B and e-commerce orders.

leading provider of end-to-end logistics from production facilities to point of sale for several players in the fashion and retail sector. In addition to contract logistics services, a network of regional teams of experts situated in major markets provide flexible omni-channel concepts, e-commerce, fulfillment and logistics solutions around the globe.

“Thanks to our very successful track record, we are pleased to strengthen our market position in fashion and lifestyle logistics in the Americas by partnering with Lacoste in Mexico. As a company with a strong focus on providing tailor-made solutions to fashion and retail companies, we are delighted to support Lacoste in their expansion in the Mexican market,” says Volker Sauerborn, Chief Operating Officer Contract Logistics, Hellmann Worldwide Logistics.

CKF Systems install Standard Robot Palletising cell

CKF’s latest standard robotic palletising system is now operational at Vandemoortele – a leading European food group that manufactures and sells high quality food products.

Since Hellmann established its fashion logistics division over two decades ago, the freight forwarder has evolved into a

www.hellmann.com

BITO introduces the next generation LEO AGV

BITO has introduced a new generation of its LEO AGV (Automated Guided Vehicle), which combines an entirely new chassis with productivity enhancing technology to provide an innovative solution for automating material flow.

Far less complex than more expensive AGVs, the new LEO flow and LEO carrier offer vital advantages over manual handling and conveyor alternatives for transporting bins and containers, with a payback period often in one year or less.

LEO was first introduced in 2017 as the simplest AGV available on the market. Delivered in a box, all that’s required to get going is to lay a route marked by a 19mm wide blue or green track line with adhesive tape (there is a range of tapes to suit different levels of wear) or floor painting for the transporters to follow using optical navigation. Users enter instructions on

a tablet and markers with printed QR codes guide LEO on destination points, the speed to be driven at, the start and end of traffic light control, charging points, acoustic warning signals and more.

This means the transporters do not need to be programmed to the layout of a facility, so users can implement simple or moderately complex layouts themselves without the need of IT support and get started in just a few days. They can also adapt the system quickly and easily, enabling rapid reaction to seasonal fluctuations and warehouse reorganisations.

For more information on LEO AGVs, please visit: www.bito.com

The new standard palletiser is one in a range of Standard Palletising cells offered by CKF and has been installed in the company’s Worcester plant. CKF’s range of Standard Palletising cells are quick to install, easy to use, economic and flexible, offering the ability to be reconfigured and expanded.

This low-cost simple palletising system is based on the Yaskawa PL80 robot and CKF’s standard 24 Vdc ‘CRC’ case conveyor system.

The robot cell has been designed so it can be mechanically located and installed with minimal interruption to production due to the innovative plinth that allows the robot and all ancillary elements to be installed and tied back to the main system structure.

The palletising system has been produced with the Yaskawa Pallet Solver software at its core which allows for fast commissioning and flexibility to introduce new pallet patterns as and when required with minimal specialist training. Suitably familiar operators/site engineers will be able to create new pallet patterns on the local HMI screen.

To find out more about CKF and the Standard Palletising range, please get in touch with us on: info@ckf.co.uk or +44 (0)1452 728753.

ABB automates warehouse operation in instrumentation factory in Italy

From a manual activity to fully automated warehouse operations, ABB has completed the transformation of the logistics operation at its instrumentation factory on Lake Como in Italy. The upgrade was aimed at improving logistics and achieving overall operational efficiency.

By introducing a fully automated storage and retrieval system, ABB has achieved a 90% improvement in overall logistics efficiency at the factory. Eliminating manual handling has also reduced the time required for final assembly of packages by 30%. This improvement is critical since the process handles one piece every three minutes.

The solution consists of two ABB OmniVance™ FlexBuffer™ systems connected by a conveyor, each one equipped with ABB robots to enable efficient order handling. FlexBuffer allows for easy transitions between buffering, storing and sequencing tasks. It excels in efficiently combining

temporary storage and sequencing functions, giving it a competitive edge over traditional systems. The mixed item variant of the FlexBuffer enables the user to store a wide variety of box sizes, all being handled with the same robot gripper. Because of the dynamic racking positions all boxes are stored with minimal loss of space. Adoption of the system has enhanced working

conditions for operators, alleviating the physical strain associated with manually handling heavy boxes. In addition, the workforce was reallocated to other manufacturing areas that required additional manpower, giving the factory a greater flexibility during production peaks.

go.abb/processautomation www.abb.com

Controls, Drives & Automation

Promtek expands into South East Asia with Strategic Logicon Partnership

Process Control specialist

Promtek has agreed a formal partnership with industrial automation specialist Logicon Technosolutions Consistently ranking in the Top 100 Global System Integrator Giants, Logicon provides digital manufacturing solutions to some of the world’s leading plant owners and is one of Rockwell Automation’s Platinum System Integrators.

The strategic partnership represents an exciting step forward for Promtek. After successfully operating in southern Africa for 20 plus years, the move will enable customers throughout South East Asia to take advantage of the latest technologies from both companies, including the Industrial Internet of Things (IIoT), data analytics, and AI for manufacturing.

With a joint commitment to provide the most comprehensive and flexible process automation solutions, the two companies will be focusing on reducing waste for their customers through enhanced efficiency, digitisation and reduced carbon footprints.

With many businesses in the manufacturing industry under increased

pressure from rising utilities costs, looming green mandates and seasonal spikes, the need for smart process control has never been greater. The new partnership will bring a welcome break to many more customers, offering innovative solutions that allow manufacturers to take control of operations in the most efficient way possible.

Promtek solutions suit any weighing, blending or batch manufacturing operation of any size or level of complexity. The company provides expertise in designing and integrating process control and automation systems for various bulk material handling industries. For more information, please visit: https://www.promtek.com

Black box in a controller? Go back in time with Automation

Playback on OMRON’s NX5

Ever wished you could rewind time when fixing a problem on your production line? In the world of manufacturing, OMRON has made that wish come true with Automation Playback, a standard but unique feature on its NX5 automation controller. Automation Playback is almost like the production line’s very own ‘time machine.’

Lights, camera, playback Imagine this: you’re on the manufacturing floor, a line stoppage occurs, and every second counts. With Automation Playback, there’s no need to scramble. Like a ‘black box’ for your production line, the NX5 controller records and stores real-time data, allowing you to pinpoint exactly when and where things went off course. You can even integrate external cameras for synchronized video material, making it a full-on detective of your production process, without slowing down performance.

Automation Playback is designed with simplicity in mind. Implementation is straightforward – just select recorded information, choose the REC button, and set the recording time. It’s as easy

as that, allowing engineers to focus on problem-solving rather than complex setups.

Commissioning made simple

In today’s fast-paced manufacturing industry, reducing commissioning time is critical, especially with the global shortage of skilled technical workers. Automation Playback captures thousands of control cycles per second, allowing teams to review and resolve issues before full production even begins. Setup errors? Gone. Downtime? Slashed. It’s like hitting ‘replay’ until perfection is achieved.

For more information on the NX5 controller and its Automation Playback feature, visit: https:// industrial.omron.eu/en/products/nx5

Oliver Valves Ltd wins the Prestigious King’s Award for Enterprise in International Trade

Cheshire-based engineering business celebrated for excellence in manufacturing

Oliver Valves Ltd, a global leader in the design and manufacture of high-performance valves for the oil, gas, and hydrogen industries, has been honoured with a King’s Award for Enterprise for International Trade. This recognition highlights the company's commitment to pioneering British engineering, quality craftsmanship, and exceptional service spanning over 45 years.

The King’s Awards for Enterprise, previously known as The Queen’s Awards for Enterprise, were renamed in 2023 to reflect His Majesty The King’s desire to continue the legacy of HM Queen Elizabeth II by recognising outstanding UK businesses. The Award programme, now in its 59th year, is the most prestigious business award in the country, with Oliver Valves able to use the esteemed King’s Awards Emblem for the next five years.

Founded in 1979, Oliver Valves Ltd operates from its headquarters in Knutsford, Cheshire, providing critical flow control solutions to some of the world’s largest energy projects. The company’s innovation, quality, and reliability have cemented its reputation as a key player in the global energy sector.

Dr Michael Oliver OBE DL, Chairman of Oliver Valves, said, “We are incredibly honoured to receive the King’s Award for Enterprise for International Trade. This recognition is a testament to the skill, dedication, and innovation of our team here in Cheshire. Following Oliver Valvetek twice being awarded the Queen’s Awards for International Trade in 2012 and 2022. We have built a lasting legacy of British engineering excellence. This award celebrates how far we’ve come and reinforces our continued commitment to delivering exceptional solutions to clients around the world.”

Oliver Valves Ltd now looks forward to a formal presentation of the award by the Lord-Lieutenant of

and attending

Please contact: Joe Cooper, Marketing Manager, 01565 632636 jcooper@valves.co.uk www.valves.co.uk

Oliver Valvetek advances CCUS innovation

AtOliver Valvetek, innovation drives our commitment to advancing critical technologies. Over the past few years, we’ve increasingly focused our research and development efforts on creating solutions for Carbon Capture, Utilisation, and Storage (CCUS), a key component in the global drive toward reducing carbon emissions.

We are excited to share that we have developed two 3/8” subsea rotary gate valves, part of a group of prototypes heading to a customer for a pioneering carbon sequestration project in a subsea environment. This milestone showcases our dedication to pushing the boundaries of valve technology through advanced R&D.

Our subsea rotary gate valve is specifically engineered for the

demanding conditions of carbon sequestration projects. Its compact size ensures easy placement in constrained spaces, while its costeffectiveness makes it ideal for scalable solutions in large-scale CCUS applications. Additionally, it features the same proven metalon-metal seal technology as our standard gate valves, delivering top performance even in the harshest subsea environments.

This advancement reflects Oliver Valvetek’s ongoing commitment to developing cutting-edge solutions that contribute to a more sustainable future.

For more information on Subsea valves, contact Oliver Valvetek on: +44 (0)1565 632636, email: sales@valves.co.uk or visit: www.valves.co.uk

Cheshire

a Royal Reception at Windsor Castle later this year.

Southern Manufacturing & Electronics’ recordingbreaking 2025 show

The Southern Manufacturing & Electronics show, held at Farnborough International Exhibition Centre on the 4th-6th of February, celebrated their biggest event to date earlier this year.

Southern Manufacturing & Electronics is the most comprehensive annual industrial exhibition in the UK and a major pan-European showcase for new technology in machinery, production equipment, electronic production and assembly, tooling and components as well as subcontract services across an impressively wide range of industry. Attendees gain invaluable insights through technical seminars, connecting with leading suppliers and experiencing hands-on demos of solutions that can transform business operations.

The event has seen growth every year of its 27-year history and this year 535 suppliers showcased their offerings. A new record for the cornerstone event in the

manufacturing and electronics industry calendar. The free three-day event also saw a record rise in attendees, with over 10,000 visiting this year’s show. A 14% increase on previous years.

Southern Manufacturing & Electronics 2025 also marked the introduction of smart badges and new visitor apps. Using organiser Easyfairs proprietary technology these smart badges provided visitors with fuss-free onsite registration, a daily summary of the stands they have visited, plus automatic emails with any leads sent to exhibitors at the end of the show.

The smart badges, along with the Visit Connect and Southern Connect apps, further broadened lead generation and business opportunities for attendees and proved to be a big hit.

“This was our first time at the show, and we’ve found the app and Visit Connect very user-friendly.” said Carl Puxley, Business Development Manager at Lista (UK) Ltd in Southern’s post-event report, “We had great engagement with our smart badge and around 30-40

visitors at our stand, which is great for our business. Southern is the key manufacturing show in the South, so it’s important for us to be part of it.”

2025 also saw the introduction of a new theatre program. Boasting an open-plan design and zero-booking system, the free programme included a keynote session from Ben Fletcher, COO at Make UK. The innovation gallery was another new feature, designed to steer attendees to some of the most ground-breaking developments around the show floor and giving exhibitors the chance for enhanced exposure pre-show.

This is our pick of the best exhibitors from this year’s show, listed here in alphabetical order: Astead Flash & CSI Manufacturing. Further details can be found on this page and the next.

For more information and to book your place at next year’s Southern Manufacturing & Electronics show on the 3rd-5th February 2026, please see the link below: https://www.southern-manufacturing-electronics. com/en

Asteelflash: Expert EMS Company

AsteelflashBedford stands at the forefront of electronics manufacturing services, catering to a wide range of industries with precision and expertise. Our commitment to quality and innovation is reflected in the diverse array of services we offer.

Our SMT services are at the forefront of electronics manufacturing, utilising advanced machinery to accurately place electronic components on printed circuit boards (PCBS). This technology ensures highquality assemblies with exceptional reliability and performance.

We specialise in PCBA, delivering efficient and reliable assembly solutions. Our expertise in this area ensures that electronic products are assembled to the highest standards, meeting the stringent requirements of various industries.

Our box build services encompass the complete assembly of electronic products, including enclosures, wiring, and final integration. This comprehensive service streamlines production processes, ensuring a seamless transition from individual components to finished products.

DFX services are integral to optimising product development. We offer Design for Manufacturing (DFM) and Design for Testability (DFT) methodologies, which enhance product designs for manufacturability

and testability. These approaches reduce complexity, improve reliability, and lower costs.

DFM focuses on optimising customer designs so that they are easier to manufacture, minimising production challenges and costs while enhancing product reliability.

DFT aims to make customer designs suitable for test, incorporating features that facilitate efficient defect identification and rectification.

Our ICT services involve rigorous testing of assembled PCBs to verify their electrical performance. This testing method is crucial for ensuring that individual components and overall assemblies meet specified requirements, guaranteeing functionality and reliability.

Flying probe testing offers a flexible and efficient solution for PCB testing, particularly suited for low-volume production and prototype testing. This method provides accurate and rapid results without the need for custom fixtures, making it ideal for diverse testing needs.

We conduct functional tests to verify that electronic products operate correctly under real-world conditions. This ensures that products meet performance standards and are ready for

deployment, providing confidence in their reliability and functionality.

ESS-Environmental Stress Screening involves subjecting products to extreme environmental conditions to identify potential failures. This rigorous testing process ensures that products can withstand harsh operating environments, maintaining reliability and performance.

Asteelflash Bedford is dedicated to delivering high-quality, reliable, and efficient electronics manufacturing solutions. Our comprehensive services are tailored to meet the unique needs of our clients, ensuring excellence in every aspect of production.

Contact +44 (0)1234 216222 www.asteelflash.com

Andrew Buss Director, Asteelflash

New kid in town: Relec unveils the Neopower NP08 Series!

Introduction

Introducing the latest 4kW configurable power supply from Advanced Energy!

Relec Electronics, are always on the lookout for the next big thing, and they believe they’ve found it with the NP08 Neopower series.

What is the NP08 Neopower Series?

The NP08 series is the latest product from Advanced Energy to push power supply specifications higher. Designed for versatility and efficiency, these multioutput units boast a compact form factor, high power density, and exceptional reliability. With a range of output voltages and customisable options, the NP08 series is engineered to meet the most demanding applications. Whether it’s industrial automation, telecommunications, or medical equipment, the NP08 is ready to deliver power where it matters most.

Why chose Neopower NP08 series Neopower is the blend of power and flexibility mirroring Relec’s commitment to delivering the very best solutions. Relec chose the NP08 for its innovative

design, which aligns perfectly with their ethos of providing cutting-edge technology that doesn’t just meet, but exceeds customer expectations.

Applications and industries

Its adaptability makes it ideal for a wide range of applications. In the medical field, it ensures life-saving equipment runs smoothly. In telecommunications, it powers the systems that keep us connected. And in industrial settings, it drives the machinery that is the backbone of our economy.

Customer benefits and value

The NP08 series is more than just a power supply; it’s a smart investment and designed to give you a peace of mind once designed in. Its efficiency reduces operational costs, while its reliability minimises downtime. Customers will appreciate the easy integration that comes with a product designed for longevity.

Relec Electronics: +44 (0)1929 555800 sales@relec.co.uk www.relec.co.uk

Precision, power & reliability: Installed by CSI Manufacturing

Enhance your laser marking capabilities with the Epilog Fusion Galvo, built for high-speed, high-precision marking on metals, plastics, and coated materials. Ideal for demanding manufacturing environments, it delivers consistent performance and reliability.

As an official supplier, CSI Manufacturing brings over 30 years of industry experience to every installation across the UK and Ireland. We provide full sales

support, expert installation, and longterm service tailored to your needs.

No complex programming Design in AutoCAD, Bartender, Illustrator, or CorelDRAW. Simply print to Epilog's Laser Dashboard, align artwork using the IRIS™ Camera, and start engraving. Need multiple hatch patterns or engraving passes? Just click and go – our intuitive software makes it easy.

Effortless artwork positioning Two integrated IRIS™ cameras give a live overhead view, allowing perfect placement even on irregular items. Drag and drop your design on screen, adjust settings, and send the job to the laser within seconds.

Whether you’re improving traceability, boosting throughput, or upgrading your marking process, the Fusion Galvo is built for precision and ease.

Fast lead times. Nationwide coverage. Installed and supported by experienced engineers.

Contact CSI Manufacturing today on: www.csionline.co.uk or 0117 911 4367 for a quote or consultation.

L. L. Potter & Sons: Six decades of innovation in sheet metal components

In an ever-evolving industrial landscape, longevity is a testament to adaptability, resilience, and dependability. L. L. Potter & Sons, a steadfast presence in the world of sheet metal manufacturing, proudly celebrates its 60th anniversary in 2024. With a rich history marked by the pursuit of innovation, the company has built a reputation for providing quality and reliability in its field.

Established in 1964 by Lionel L. Potter, the company embarked on its journey with a commitment to excellence and a drive to meet the evolving needs of

its customers across various sectors. From its humble beginnings in a small workshop with a handful of engineers, Potters has grown into an industry leader, renowned for its precision engineering and superior craftsmanship.

At the heart of Potters’ success lies its passion for innovation. Guided by the ethos of being ‘innovators in sheet metal components,’ the company has continuously invested in cutting-edge technology and processes to stay ahead of the curve. By embracing advancements in automation and computer-aided design (CAD), Potters has streamlined its manufacturing operations, delivering efficiency and precision to its clients.

However, innovation at Potters extends beyond technological advancements. The company fosters a culture of creativity and collaboration, encouraging its team of skilled engineers to explore new ideas and approaches. This culture of innovation has enabled Potters to develop bespoke solutions for a diverse range of industries, from medical and military to electronics and telecommunications.

Central to Potters’ success over the past six decades has been its commitment to quality and customer satisfaction. Attention to detail is paramount at every stage of production, in-process quality control measures ensure products meet the highest standards of precision and durability. These procedures have earned Potters the trust and loyalty of its customers, who rely on the company to

deliver solutions that exceed expectations time and time again. Potters is proudly certified to ISO 9001:2015, first achieving its ISO accreditation status over 25 years ago.

As Potters celebrates its 60th anniversary, it does so with gratitude for the journey thus far and excitement for the road ahead. With a firm foundation built on innovation, quality, and adaptability, the company looks forward to continuing to push the boundaries of possibility in sheet metal manufacturing for many years to come. This milestone stands as a testament to the dedication of the team and the loyalty of valued customers. Potters extends its gratitude to everyone who has supported the company over the past six decades.

01628 667167

sales@llpotters.co.uk www.llpotters.co.uk

Cleaning & Hygiene

New extraction solution for combustible and carcinogenic laser dusts

ULT is introducing the LAS 260 H/Ex, a new solution for removing critical dust during various laser processes. The explosion-proof device was developed for extracting and filtering dry, combustible, and health-endangering pollutants (dust and fumes) that can arise during laser processing of plastics and metals.

As an ATEX-compliant system designed to be free of ignition sources, the LAS 260 H/Ex is suitable for installation and operation within a zone 22 and enables the safe separation of combustible dust. Even the finest particles are separated to 99.995% in a two-stage filter system including a HEPA H-14 filter and safety filter stage.

The safety filter with integrated activated carbon filling ensures the safe operation of the device and removes gases that are hazardous to health and unpleasant odors. Due to the high level of cleaning, the filtered clean gas can be fed back into the work area even when carcinogenic, mutagenic, or toxic dust is separated (recirculation mode).

All electrical components are suitable for UL and CE compliant use. In addition, the device can be used worldwide with a voltage range of 110-240 V.

To ensure compliance with the minimum volume flow of >20 m/s, an automatic monitoring system is integrated, which issues a warning signal if the flow falls below this limit.

Additional information on ULT and its products can be found online at: www.ult-airtec.com

Coperion announces expansion of Switzerland Test Centre to enhance capabilities

Coperion K-Tron located in Switzerland, a global leader in feeding and pneumatic conveying technology solutions, is excited to announce the expansion of its state-of-the-art test centre at its facility in Niederlenz. This strategic move is designed to enhance the company’s capabilities, particularly for tests involving materials that require containment. The expansion will allow Coperion to conduct more comprehensive and diverse testing, providing customers with a broader range of solutions for their specific material handling needs. The new facility will be equipped with the latest technology and equipment, ensuring the highest standards of safety and efficiency. The addition to the Test Centre will feature advanced containment systems for handling all types of materials, including an airlock system with filtration, ensuring the safety of both the testing process and the staff as well as the environment. This will allow the company to better serve industries such as battery, chemicals, pharmaceuticals, and food processing, where containment and hygienic requirements can be a critical concern.

Customer trials and R&D to be conducted at newly expanded test centre

The purpose of customer tests is twofold: to confirm the handling of customerspecific bulk materials and to pinpoint and resolve any potential issues before the customer commits to a purchase. The goal of each test is to offer the customer the most suitable feeding and/or conveying equipment ensuring they feel confident in their decision for the most reliable technology available.

Please visit: www.coperion.com

EMT resolves issues with meters and aM&T systems that have been

Tel: 01628 664056 enquiries@meteringtech.com www.energymeteringtechnology.com