Exair ’s Heavy Duty Threaded Line Vac is the company’s most powerful compressed air pipe conveyor. The attachment converts ordinary pipe into a powerful conveying system to move more material over longer distances, the company says. A hardened alloy construction resists wear from abrasive scrap, trim, and other bulk materials. The threaded version provides the same powerful performance as the company’s Heavy Duty Line Vacs with the added benefit of common threaded attachments. The standard threading allows easy attachment to common plumbing pipe and fittings, it adds. Units are said to offer more than 50% higher throughput than standard line vacs.
Exair www.exair.com
CORIOLIS MASS FLOWMETER FOR ADVANCED PROCESS APPLICATIONS
The Optimass 6400 is a Coriolis mass flowmeter from Krohne for the process industry. The twin bent tube meter operates in applications from process control in (petro) chemical environments and concentration measurements in the food and beverage industry to custody transfer filling and transport measurements in oil and gas. The device is suitable for cryogenic media like liquefied natural gas with temperatures down to -200°C, as well as applications involving temperatures up to 400°C or pressures up to 200 barg. Unit compliances include: SIL 2/3; CT: OIML R117, R137, MI-005, MI-002; API, AGA; and hygienic certifications. Communications protocols cover 3 x 4…20 mA, HART 7, Modbus, FF, Profibus-PA/DP, Profinet, EtherNet/IP, and Bluetooth. Krohne www.krohne.com
The 6000TOCi analyzer from Mettler Toledo provides rapid, continuous measurement of TOC levels in water systems. In comparison to batch systems that measure at intervals, analyzer users benefit from real-time data, the company says, thus ensuring that TOC excursions are never missed — even for a minute. The instrument uses proven UV oxidation technology and accurate conductivity sensors to provide repeatable and precise measurements, it adds, providing conclusive data to support regulatory requirements. The analyzer with real-time measurement function allows for comprehensive record keeping of trending, history, and key statistics to support compliance documentation. USB ports for printer and data logging allows users to maintain a complete sensor history record.
Mettler Toledo
www.mt.com
ABB has introduced the TSP341-N non-invasive temperature sensor. The device is said to provide a simpler and safer way of measuring process temperature without the need to shut down, drill a hole, or install a thermowell. The sensor includes a transmitter based on TTH300. Integrated new algorithms enable the high precise temperature calculation, the company says. Output via 4 to 20 mA and HART protocol. Accuracy and response time are in the range of temperature measurements with thermowell. The temperature sensor has global approvals for explosion protection up to zone 0. The non-invasive temperature sensor belongs to ABB’s product family SensyTemp TSP. It is listed in the related type examination certificates for explosion protection as SensyTemp TSP341-N.
https://new.abb.com/ca
Circuit protection including MCCBs, circuit breakers, and transfer switches (Circuit breakers starting at $15.00)
Wiring solutions including cut-to-length cable, hookup wire, wire duct, conduit, terminal blocks, and cable entry systems (Wire duct starting at $7.50)
Drives, soft starters, and motor control devices (Micro AC drives starting at $119.00)
Enclosure lighting and thermal management (Thermoelecric coolers starting at $718.00)
Industrial power supplies, transformers, and converters (DC power supplies starting at $20.00)
PLCs, field I/O systems, motion controllers, servo and stepper systems (PLCs starting at $85.00)
Industrial Ethernet switches, gateways, and VPN routers (Ethernet switches starting at $83.00)
Safety products including safety controllers, safety relay modules, intrinsically safe isolators, etc. (Safety relays starting at $121.00)
Modular and pre-fabricated enclosures (Modular enclosure kits starting at $875.00)
Plus motors, HMIs, pneumatics, a huge assortment of sensors and pilot devices, and so much more. All at great prices and with award-winning customer service and support. Don’t overspend elsewhere. With our everyday low prices you can build your panel for a lot less!
Orders over $49 get FAST FREE SHIPPING
Our shipping policies make it easier than ever to order direct from the U.S.!
Fast free standard shipping* is available for most orders over $49 U.S., and that includes the brokerage fees (when using an AutomationDirect nominated broker). Using our choice of carrier, we can reach most Canadian destinations within 2 to 3 days.
*Free shipping does not apply to items requiring LTL transport, but those shipments can take advantage of our negotiated super-low at rates (based on weight) that include brokerage fees.
See Web site for details and restrictions at: www.automationdirect.com/canada To
and
DIGITAL SANITARY GAUGES AVAILABLE IN 11 PRESSURE RANGES
The digital LC20 diaphragm pressure gauge introduced by Ralston Instruments is suitable for pressure measuring and monitoring near homogenizers, separators, and heat exchangers that require hygienic instrumentation that can tolerate vibrations, pulsations, wide temperature and humidity changes, and processes that require hot caustic cleaning solutions and acid rinses. With an IP67 rating, a smooth diaphragm surface, and hygienic tri-clamp connections that allow the gauge to be steamed or cleaned in place, the gauge maintains ±0.1% full scale accuracy. The diaphragm pressure gauge allows users to perform logging and live viewing of pressure over USB or wireless. Gauges are available in 11 pressure ranges, 5 to 15,000 psi. Ralston Instruments www.ralstoninst.com/cpn-sg
BASKET STRAINERS
PROVIDE IN-LINE OR LOOP CONNECTIONS
gonomic hand-removable cover, provide in-line or loop connections, designed with external cover threads, and have integral flat mounting bases. Vissers Sales www.visserssales.com
THERMAL FLOW SWITCH FOR WATERBASED LIQUIDS
The KAL-D compact thermal flow switch from Kobold combines the features of the company’s KAL-K thermal flow switch with a compact size. The flow switch
uses the calorimetric principle to monitor the flow rate of non-viscous, water-based liquids. The sensor tip is internally heated to
a few degrees above the liquid temperature and cools as the liquid flows across it. The amount
of cooling is proportional to liquid velocity. The liquid velocity is compared to the setpoint, which is field-adjustable by the user, and a transistor switch is activated when the flow setpoint is reached. The metal KAL-D has a smooth measuring probe with no moving parts, the company says, making it reliable and insensitive to dirt and solids. The insertion-type probe allows for flow monitoring with minimal system pressure loss.
Kobold www.kobold.ca
Hayward SB series simplex basket strainers from Visser Sales are available in sizes 1/2 to 4 in.,
in PVC, CPVC, GFPP, Eastar, and natural PVDF materials. Seals are FPM or EPDM with either socket, threaded or flanged end connections. Each strainer comes with a standard plastic basket. Other basket materials available such as SS316, Monel and Hastelloy available upon request. Products are NSF/ANSI 61 and 372 Listed, have an er-
Editor’s Forum
The term “circular economy” can mean different things to different industry sectors, but the goal is always the same: to reduce waste. To an architect, it might mean renovate rather than build new; to a mechanical engineer, it might mean designing an assembly with an existing component rather than re-tooling.
It’s a holistic viewpoint that can be both cost effective and score carbon emission brownie points. The petrochemical sector also
has its part to play in the circular economy and plastic packaging will be targeted. The Canada Plastics Pact, the Chemistry Industry Association of Canada (CIAC), and Circular Materials have announced a new collaboration with this goal in mind.
According to Bob Masterson, president and CEO of CIAC, “We will work together to identify the need for incentives that support investments and innovation for upstream system transformation,
such as through tax incentives and accelerated capital cost allowances to support packaging redesign and manufacturers and converters looking to upgrade their facilities.”
I’m pleased to see that through collaboration it can mean that the goal of creating a circular economy can move forward and not just spin its wheels.
Mike Edwards medwards@cpecn.com
Fax:
Improve Bioprocessing Measurements
Optimize Your Processes with Digital Sensors
In the pharmaceutical industry, there is significant pressure to improve bioprocessing measurements of parameters such as pH, DO and CO2. Meeting quality objectives while enhancing bioprocessing is a challenge many companies face.
Intelligent Sensor Management (ISM®) is a digital technology for in-line process analytics that incorporates intelligent algorithms into sensors and improves bioprocessing measurements. ISM provides real-time sensor diagnostics information, improves pharmaceutical measurements and process control, and maximizes process equipment availability. With ISM, sensor handling, and maintenance management become simpler and more efficient.
Download the free Guide today by visiting www.mt.com/ca-5-ways-bioprocessing
It’s time for automated processes to become a whole lot smarter
By Thomas Burke
Smart, interconnected factories can help process and manufacturing industries from any sector to boost their productivity, efficiency, product quality and consistency. A recent analysis from Deloitte and the Manufacturer’s Alliance for Productivity and Innovation (MAPI) showed how smart manufacturing initiatives can increase productivity, throughput, and factory capacity by approximately 10 percent. This is possible by having machinery and equipment that can improve industrial processes through automation, communications, and self-optimization. To do so, large volumes of data need to be gathered from a broad range of operational technology (OT) systems, processed efficiently – ideally via edge computing, and then transmitted to top floor information technology (IT) infrastructures. Therefore, smart plants and factories need a networking technology that does more than handle increasingly greater data traffic.The
network of the future must be able to bridge IT and OT. To successfully merge field and higher enterprise levels, smart industrial networks should be able to prioritize any time-critical control messaging, as well as assign bandwidth in a fast-
er, more controlled, and accurate manner. All these aspects are particularly challenging for most industrial Ethernet networks currently available. Noteworthy within the field level, traditional industrial Ethernet networks
often use bandwidth-hungry overprovisioning approaches to transfer both time-critical and non-urgent data. They may also work on nonstandard “Best Effort” data delivery systems to optimize determinism. These
The IEEE standards 802.1 governing TSN functionalities define several traffic shaping and scheduling tools that guarantee the efficient delivery of any kind of data on an Ethernet network.
Smart plants and factories need a networking technology that does more than handle increasingly greater data traffic.
use Class of Service (CoS) mechanisms to guarantee Best Effort bounded end-to-end latency of time-sensitive data traffic. However, CoS could also be responsible for the delay of urgent process data in these set-ups. In fact, when the transmission of a non-urgent message is underway, time-critical messages are assigned to a queue and can no longer be prioritized.
A call for change in traffic scheduling
The state-of-the-art solution required is Time-Sensitive Networking (TSN). TSN technology (Time-Sensitive Networking) can address these issues by offering an Ethernet standard that implements deterministic capabilities on an ISO/OSI (International Standards Organization/Open Systems Interconnection) Data Link Layer. More precisely, the Institute of Electrical and Electronics Engineers (IEEE) standards 802.1 governing TSN functionalities define several traffic shaping and scheduling tools that guarantee the efficient delivery of any kind of data on an Ethernet network.
A key element, defined in IEEE 802.1Qbv, is TSN’s Time-Aware Scheduler (TAS). This is a gate driver that prioritizes Ethernet frames based on their transmission time. When urgent cyclic data need to be transferred, TAS temporarily interrupts the transmission of non-urgent traffic. As a result, time-sensitive data can be delivered within the reserved time slots for high-priority traffic.
IEE802.1Qbv also specifies a length-aware scheduling mechanism to optimize bandwidth usage. When the scheduler receives a message that needs to be transmitted, the overall length of the frame is checked. If the frame can fit without affecting high priority traffic, the scheduler sends this information. If not, the message is queued or — as defined by IEEE 802.1Qbu and IEEE 802.3br — can be transmitted in two separate parts (frame pre-emption). Thanks to these different IEEE 802.1 sub-standards and tools, TSN can enhance the reliability of traditional industrial Ethernet protocols, and tailor both bandwidth
and latency based on the specific application requirements. Consequently, critical and non-critical data traffic can efficiently coexist. For example, recent studies found that TSN could outperform TCP and other solutions maintaining extremely low latencies on highly congested networks. More precisely, it could maintain a 2 ms latency on a trunk link connecting two switches characterized by a 95 percent capacity (or congestion) even when transmitting frames with high payload sizes of 200 bytes.
Leading the way in TSN implementation
The established open industrial Ethernet technology CC-Link IE has adopted TSN. The resulting solution, CC-Link IE TSN, combines the benefit of a well-developed open Ethernet framework with Gigabit bandwidth along with the added capabilities of IEEE 802.1 TSN technologies. The system is built around ISO/ OSI Layers 3 to 7 and adopts IEEE 802.1AS and IEEE 802.1Qbv standards concerning synchronization and scheduled traffic.
By choosing the CLPA and its technologies, such as CC-Link IE TSN, end users can rely on network solutions at the forefront of automation. Industries can adapt to growing manufacturing demands and more easily turn their factories into smart, interconnected systems.
Thomas Burke is Global Strategic Advisor at CC-Link Partner Association (CLPA) Americas.
CLPA https://am.cc-link.org
PURITY AND PRECISION
The LC20 Diaphragm Pressure Gauge
These digital sanitary gauges maintain accuracy around vibrations, pulsations, hot caustic rinses, and other harsh processes common in the food & beverage, pharmaceutical and biotech industries.
• ± 0.1% full scale accuracy (ASME B40.100 Grade 4A/ISO Class 0.1)
• 3-A certified sanitary Tri-Clamp® diaphragm seals
• Clean or steam in place (CIP/SIP)
• 316L SS body and diaphragm
• 18-24 RA wetted surface finish
• High temperature pipe sealant and tamper-proof inspection seal used on all threaded joints
• Wireless Option
THE GREAT I/O MIGRATION: Planning an effective, efficient upgrade means partnering with automation experts
Many processors, even those with modern distributed control systems (DCS), a system of sensors, controllers, and associated computers that are distributed throughout a plant, continue to operate with outdated input/ output (I/O) components. I/O transfer information between computer main memory and the outside world. Despite its longterm contribution to operations, I/O is one of the most significant investments in an automation upgrade. Justifying the risk and expense of I/O upgrades to management is a challenge, and often, it is easier for processors to delay upgrades year after year.
“While a phased approach to migrating from older systems to newer technology is preferred, we find it is often difficult for processors to determine just when and how to make the switch to modernized I/O,” says Mike Davis, process product manager for NovaTech Automation, a Pennsylva-
nia-based automation provider.
“Some of the old systems are still reliable and that is a major part of the problem. Engineers want the latest and greatest, but it can be hard to justify the costs.”
According to Davis, the decision to modernize should be based on whether a processor can continue to operate reliably and safely with the existing system. Key considerations include whether spare or replacement parts are still available, whether system performance issues are beginning to appear, and the availability of training and support required to keep legacy systems and subsystems running. The impact and cost of an unexpected shutdown should also be considered.
“Many process manufacturers come to us with I/O, controllers and other components that are 30 to 40 years old,” explains Davis. “As I/O ages, there can be increasing risks. For a plant of any scale running at or near capacity, tak-
ing down processing lines for any amount of time can be extremely expensive in terms of lost production and business impact.”
However, the challenge in migrating I/O is that there is not just one solution. Different approaches and even custom solutions are required depending on
the type of I/O being replaced. Fortunately, there are products and services designed to assist in modernizing I/O systems while minimizing downtime.
Monitoring Key Variables
An I/O migration typically begins by upgrading to the latest version of the existing DCS system, if needed, which serves as the hub of a processor’s operations monitoring key variables such as flow, applied temperatures, pressure, level, and material conveying/handling.
A detailed site survey is critical to determine the scope of the upgrade. Will the existing cabinets be used, or will new cabinets be required? Can the existing I/O be retrofitted with conversion kits from the original manufacturing? Will the I/O require wiring or use interface boards? Will new communication controllers be required?
To modernize I/O on its D/3 DCS, NovaTech typically installs 8000 I/O, an I/O system with a broad range of module options. Within each 8000 series node, up to 64 I/O modules can be supported, with 4 to 32 channels per module.
The series has integrated configuration, status display, and diagnostics with NovaTech’s D/3 DCS to facilitate greater auto-
This new cabinet illustrates that there are products and services designed to assist in modernizing I/O systems while minimizing downtime.
Legacy motor control cabinet: Processing companies need to perform a thorough assessment of their control system, with an automation expert that can make recommendations on which equipment should be upgraded first.
Upgraded motor control cabinet: To modernize I/O on its D/3 DCS, NovaTech typically installs 8000 I/O, a highly reliable I/O system with a full range of module options.
mation with better diagnostics, troubleshooting, and asset management capability. With this combination, operators can remotely drill down to the controller or I/O card without having to go into the field.
First introduced in 2006, NovaTech continues to upgrade the I/O series, including a redesign for RoHS compliance and product enhancements, including 16 channel HART analog input, 32-point FTA, and new EBIM (Ethernet Bridge Interface Module) and EBIM carrier components.
To increase reliability, redundancy is built into the I/O system design. The platform features dual redundant Ethernet communications and an optional 1:6 module redundancy scheme that backs up individual I/O modules for increased reliability. In the event of an issue or anomaly, the system can switch to a backup module on the carrier. The EBIMs also provide dual redundant communications between the PCM and 8000 I/O modules for high system availability.
Site Surveys Save Time
figurations to a maximum railbus length of 21 feet.
“We do similar cabinet designs each time, but there is always something different to consider at every site, in every cabinet, that is unique. The flexibility in connecting and mounting the components allows us to accommodate various size cabinets or small footprints and a pre-assembled, pre-wired cabinet can be installed quickly during a planned shutdown,” says Davis.
NovaTech can custom design and install components on mounting panels if a cabinet is not required.
“Usually, the shutdown needs to be as short as possible, so having everything ready and tested and the software configurations completed as much as possible ahead of time is a major contributor to a successful migration,” says Davis.
Conversions From Aging I/O Systems
I/O hardware obsolescence is a problem that even manufacturer’s like NovaTech face.
parts could no longer be manufactured. You can manufacture a PC board, but many of the chips and other components that go on it just are not available anymore,” notes Davis.
The 8000 series can replace the 16000 series in existing PCM cabinets, using existing field wiring connected to new termination panels with existing connectors. It can also replace the Quantum I/O first integrated with the D/3 by NovaTech in 1994, which is no longer supported by its manufacturer due to component obsolescence.
NovaTech has also developed conversions for the TI/Simatic 505, Modicon 200, and Allen-Bradley I/O to the 8000 series.
“Running to fail is not a longterm solution,” says Davis. “Recycling and refurbishing old parts or turning to eBay is not a sustainable strategy.”
presents unique circumstances that prevent utilizing a cookie-cutter approach in the preliminary engineering and quoting process. For this reason, partnering with an automation expert is highly advised.
“Processing companies need to perform a thorough assessment of their control system, with an automation expert that can make recommendations on which equipment should be upgraded first. Having a concise plan and roll-out schedule is essential to a successful modernization effort because it is a big project,” says Davis.
Because in migrating I/O there are a variety of different approaches and even custom solutions available, depending on the type of I/O that is being upgraded, it’s important to work with a partner and develop an effective plan to minimize downtime and maximize the life span of the system.
VALVES AND CONTROLS VALVES AND CONTROLS
For a complete I/O upgrade to be successful, Davis says it is invaluable first to conduct a site survey. Time spent upfront to determine the scope of the upgrade will pay off by ensuring the installation is performed expeditiously and properly. This can include determining if the communication controllers also need to be replaced, the state of the wiring, the electrical requirements, and available footprint/cabinet space.
Assembled, Pre-wired, and Tested Systems
There are advantages to having the complete system assembled, wired, and tested in a cabinet or on a mounting plate before it is shipped to speed up the installation.
Depending on the size of the existing cabinet (in a retrofit) or the available footprint for a new cabinet, the I/O system components can be mounted and connected in multiple configurations on the DIN rail. EBIMs in their carrier are connected to I/O carriers directly or through cables, in horizontal and/or vertical con-
“As a supplier, we are finding it harder to continue to support the older legacy I/O, both from a hardware and software standpoint. That is why we continue to invest in developing native I/O systems like the 8000 Series that work with our D/3 DCS system and Ethernet, while moving away from non-Ethernet protocols,” says Davis.
In fact, NovaTech invested considerable time and money to develop a new CPU for its 4000 series PCM process controllers, because the original motherboard was no longer available. The company also developed a next-generation controller, the PCM5, which provides integral secure boot and firewall, allowlisting, and other cybersecurity features.
To replace older systems installed in the ‘80s and ‘90s, NovaTech provides conversion utilities for its 16000 I/O series and manual conversion for other I/O types.
“In 1982, the 16000 I/O was introduced and over time was re-engineered and improved. In 2013, 31 years after its introduction, NovaTech entered ‘repair and replace status’ for the 16000 I/O because some of the
For processors that want to understand their obsolescence risk and prioritize modernization needs and goals, a life cycle analysis is recommended to assess the equipment, spare parts, and software inventory.
Because no two control systems are alike, each upgrade also
This article was contributed by NovaTech Automation. Find out more by contacting Ray Wright, Sr. Vice President, NovaTech, LLC, ray.wright@ novatechautomation.com.
NovaTech Automation www.novatechautomation.com
Corrosion Resistant
Solutions
• Manual, automatic and actuated (pneumatic & electric) valves; relief, check, diaphragm, ball, solenoid, and shut-off. Also pressure regulators, metering pumps, basket strainers, sight glasses, and gauge guards.
• 100% inspection and individual testing of each product, to ensure dependable performance and long-life.
• PVC, CPVC, Polypropylene, PTFE and PVDF. Valves from 1/8'' to 3'',Sight glasses to 8'' and Basket Strainers to 14''.
DIGITAL POSITIONER CONTROLS PNEUMATICALLY ACTUATED PROCESS VALVE
The CMSH is an intelligent, digital positioner from Festo controls the position of a process valve that is actuated by a pneumatic actuator. Units have an ambient temperature range of -40° to 80°C and an IP66/67 rating, The positioner is a 4 to 20 mA loop-powered 2-wire device, meaning that an additional power supply is not required. Configuration and operation can be performed locally on an LC display using operating buttons. A HART interface permits remote access and integration into higher-level systems. There are product variants for single- or double-acting actuators with safety settings (failsafe, fail in place). The product is suitable for attachment to actuators with a mechanical interface in accordance with VDI/VDE 3845-1 (IEC 60534-6-2) or VDI/VDE 3847-2. Festo
www.festo.ca
INTERSTITIAL LEAK ALARM MONITORS STORAGE TANKS
or 303 and 316 stainless steel won’t work, alternate materials like PVDF, OVC or PTFE can be utilized. Even in extreme environments, the company can produce both heavy duty or high temperature iterations to handle even the toughest material or conditions, it says.
Exair Corporation https://exair.co/lvspec
REFERENCE PRESSURE RECORDER RECORDS UP TO 500K DATA POINTS
The 2852-ILA leak alarm from Arjay Engineering is said to provide reliable monitoring of the interstitial space in double wall tanks. Leaks from above or underground storage tanks can be costly, dangerous to worker health, and environmentally unsafe, the company says. Sensors monitor for leaks and spills, while probe variations can extend these applications to meet specific needs. For double walled tanks, above or underground, the interstitial leak alarm is designed to alarm on a dry vs. wet condition within the walls. This unit will alarm from a leak within the internal tank or from an outside leak into the wall cavity. The 2852-ILA probe monitors the interstitial space near the bottom of the tank and locks in on the capacitance field around the probe tip. Any liquid that intrudes into this space will increase the capacitive field and initiate an alarm. The leak source can be from the stored product leaking from the tank or from groundwater leaking through the outer wall.
Arjay Engineering https://arjayeng.com
CUSTOM PNEUMATIC CONVEYORS FOR UNIQUE APPLICATIONS
Line Vac Air Operated Conveyors from Exair are said to provide an efficient method of converting ordinary pipe, hose, or tubes into in-line conveyors. To accommodate the wide variety of unique problems manufacturers face, the company can customize and tailor Line Vacs to different specifications. Certain processes may require customizations like unique sizes, shapes, and materials for the product to be the best fit for their system, the company explains, and will work in collaboration with the customer to fabricate the best possible conveyance device for easy and efficient conveyance. For applications where stock aluminum,
The nVision Reference Pressure Recorder from Ametek STC lets users visualize measurements graphically, with or without a PC, in real time as it is being recorded. It is much easier to identify trends or anomalies visually, the company says, than in tables of data or spreadsheets. The recorder has an accuracy of up to ±0.025% of reading. Two independent modules can record up to 500,000 data points each with programable reading intervals up to 10 readings per second. Measure vacuum to 15,000 psi along with options for switch, voltage, current and temperature modules are available. The instrument is fully temperature compensated for accuracy from -20° to 50°C. It includes a factory calibration certificate from their A2LA accredited laboratory. Cameron Instruments www.cameroninstruments.com
VIBRATION SENSORS HELP TO PROTECT ROTATING EQUIPMENT
AutomationDirect has added new ProSense VCST series vibration sensors. The sensors accurately detect vibrations of industrial equipment, primarily rotating equipment such as steam and gas turbines, pumps, motors, compressors, and rolling mills. Vibration sensors are designed to provide early detection of developing malfunctions, allowing for timely maintenance before major damage or failure results in costly repairs and production downtime. The MEMS-based sensors are available with a 0 to 25 mm/s (RMS) or 0 to 50 mm/s (RMS) sensing range, a digital PNP output switch, and an analog 4 to 20 mA output. They provide vibration sensing to standard DIN ISO 10816, are UL listed, CE marked, RoHS compliant, and come with a 5-year warranty.
AutomationDirect www.automationdirect.com
TEMPERATURE TRANSMITTER DESIGNED FOR ANALOG SIGNALS
The iTEMP TMT31 temperature transmitter for analog 4 to 20 mA signals is designed by Endress+Hauser for long-term stability, accuracy, and ease of use. In order to minimize the effort involved in commissioning, device configuration and maintenance, this RTD head transmitter for Pt100/Pt1000 sensors can be ordered pre-configured or parameterized on site from a laptop or tablet using the company’s free DeviceCare operating software. The USB configuration kits required for this, such as TXU10 or Commubox FXA291, are also available as accessories. The product is available in a push-in terminal version for tool-free, secure wiring and the other is the classic screw terminal option. The transmitter is approved for safe operation of sensor types Pt100 (IEC/GOST/JIS) and Pt1000 (IEC) in Class I, Division 2, Groups
A, B, C, D hazardous areas (non-sparking).
Endress+Hauser www.ca.endress.com
BLUETOOTH CONFIGURABLE PANELBASED TEMPERATURE CONTROLLERS
The Universal Digital Controller model UDC2800 from Honeywell Process Solution are said to provide enhanced control of process and costs by bringing ease of use, better accuracy, precise tuning, and Bluetooth app-based configuration. The model is a panel-based temperature controller has a full-colour TFT screen that is an easy to use, powerful solution for single loop control of furnaces, ovens, boilers, heaters, environmental chambers, cookers, dryers and freezers, the company says. The controller is ASM2750F aerospace standard compliant as well as
NEMA4X for food and beverage wash downs. FM standard for high limit heat treatment feature is available and units are also IP66 certified. Honeywell Process Solutions www.process.honeywell.com
PROGRESSIVE CAVITY METERING PUMP SUITABLE FOR CORROSIVE MEDIA
Seepex has announced the MDR range progressive cavity metering pump. The unit is a metering pump that can withstand the harshest of chemicals, the company says. Due to an external GA seal arrangement and engineered composite seal housing, lantern, and rotating unit, the only metallic part in contact with the conveyed product is the rotor. The design allows for broad chemical compatibility, increased performance, and decreased maintenance, it adds. It also features a patented joint design that performs as a constant velocity joint, reducing pulsation to levels only detectable by laboratory equipment. This, combined with progressive cavity pump technology, is said to provide laminar flow and a high degree of accuracy in chemical dosing applications. These key characteristics help reduce chemical usage, provide accurate dosing for line injection, and maintain required chemical levels without over or under dosing.
22_003844_CPECN_DEC_CN Mod: November 8, 2022 10:58 AM Print: 11/09/22 page 1 v2.5
Seepex www.seepex.com
Fittings & Couplings supplement
DEFLECTION ELBOW KITS FOR SILO TOP FILL LINES
HDPE END CONNECTIONS SUITABLE FOR WASTEWATER, MINING
New Smart Elbow Deflection Elbow Kits from HammerTek Corp. allow direct replacement of silo top elbows and piping/tubing subject to abrasive wear, with all preparation done safely at ground level. Each kit contains all components required to replace failing elbows, including two Smart Elbow deflection elbows and all necessary piping/tubing, connectors, and gaskets. The design features a spherical chamber that protrudes partially beyond the 90-degree flow path, causing a loose ball of airborne material to rotate in the same direction as the airstream that powers it, the company says, gently deflecting incoming material around the bend without impacting the elbow wall. Socket style no-weld kits include: two HammerTek elbows; one horizontal pipe or tube section; two vertical pipe or tube sections; and four sleeve couplings with reducer gaskets. Flanged style kits include: two ANSI flanged HammerTek elbows; one horizontal pipe or tube section with one welded ANSI flange; two vertical pipe or tube sections each with one welded ANSI flange; three loose ANSI flanges (for welding safely at ground level); and four gaskets.
Hayward Flow Control has added HDPE union x plain end transition fittings to its range of thermoplastic true union product lines. The products include its ball valves, ball check valves, y-check valves, y-strainers, basket strainers and filter vessels. The fittings are for use with butt weld and electrofusion systems. The transition fittings are available in SDR 9 & 11 in sizes 1/2 to 4 in., and SDR 17 sizes 1-1/4 to 4 in. The plain end of the connection fittings complies to ASTM D3261 dimensional requirements, and upon request ISO15494 for DIN/EN systems. Material complies to ASTM D3350 Cell Classification PE445574C CC2, and ASTM PE4710/ISO PE100.
Hayward Flow Control www.haywardflowcontrol.com
45-DEGREE ELBOWS MADE FOR TESTING APPLICATIONS
Quick-test 45-degree Elbows from Ralston Instruments come in a variety of different configurations. Applied without a wrench, the elbows are designed to position a pressure gauge for easy reading and can connect to pressure gauges, pressure calibrators and adapters. Standard Quick-test hoses in the system can handle up to 6,900 psi of working pressure, while the company’s Quick-test XT hoses can handle 10,000 psi. Ralston Instruments www.ralstoninst.com
DOUBLE FERRULE TUBE FITTINGS SUITABLE FOR INSTRUMENTATION
Brennan Industries offers a wide range of stainless double ferrule tube fittings complete and pre-assembled with, nuts, and ferrule sets. Double ferrule tube fittings are the most common style of instrumentation fittings, the company says, as they are rated for higher pressures than comparable single ferrule fittings to ensure the highest safety and performance. The company’s instrumentation fittings such as the N22650 IN-IN-IN Cross variant (shown) are interchangeable and intermixable drop-in replacements for more expensive competitor brands. Brennan Industries www.brennaninc.com
Industrial Wastewater: Eliminating pipe obstructions with high-performance hose cleaning nozzles
Although industrial processes vary broadly, in any plant dusts, grease, slag, metals, residues, and cementitious particulates generated during manufacturing can make their way into the wastewater stream, accumulate, and even harden in underground pipelines.
As a result, plants conduct periodic maintenance to flush debris and sediment from pipes, including breaking up hardened obstructions, to prevent blockage and protect downstream wastewater treatment equipment from excessive loading.
“Many plants were built 40 to 80 years ago with most of the pipes underground, so they are old, hard to access, and can accumulate excessive, hardened debris that must be removed,” says Bill Benner, senior project manager for Ventilation Power Cleaning (VPC), a Seattle, WA-based firm that provides vacuum truck services to remove various industrial debris in the form of solids, liquids, sludges, and slurries.
“If this kind of debris is transported by pipe to onsite clarifiers, digesters, sewer vaults, or treatment plants, it can disrupt and overburden the process as it collects and hardens,” Benner adds.
“A similar problem occurs when rain washes debris in outdoor processing or storage areas into basins, ponds, or reservoirs prior
to transport through pipes for further treatment.”
The task of industrial pipe cleaning typically falls to third party cleaning companies like VPC, which come to facilities with a vacuum truck and perform the work periodically, unless emergency debris removal is required.
According to Benner, most
wastewater pipes are typically in 300 to 500 ft lengths and 12 to 46 in. diameters. Special nozzles are used to propel a hose connected to a vacuum truck down the pipeline and back using water jets. The nozzle must supply enough force to dislodge any debris and carry it back using water pressure to be suctioned out by
the vacuum truck.
“Industrial plants cannot afford production downtime, so we rely on high-performance nozzles to get the job done quickly and reliably. Using the right nozzle and technique can be the difference between cleaning out a pipe within 20 minutes or having it take hours, days, or fail completely,” says Benner.
Fortunately for contractors, an assortment of high-performance hose nozzles is available to expedite the removal of any debris buildup in the pipes of facilities such as refineries, cement plants, chemical plants, steel mills, or pulp and paper mills. This can help to prevent a range of problems including regulatory fines, process disruption, and unscheduled downtime.
As known in the industry, there are tiers of nozzles rated for performance and water efficiency: Tier 1 (about 30% efficient), Tier
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Chain cutter nozzles like those from KEG Technologies are designed to cut through difficult obstructions and thick root masses using high-pressure water that spins the cutting chains at high velocity.
From previous page
2 (50 to 60% efficient), and Tier 3 (75 to 98% efficient). Low-performance Tier 1 nozzles tend to use only 30% of the available energy, wasting 70% due to excessive turbulence. Tier 2 nozzles are more efficient but still inadequate for tougher jobs.
In contrast, the most effective Tier 3 nozzles have tight water patterns that efficiently clean the pipe floor/wall. In addition, the units create a powerful water stream that not only moves debris long distances but also propels the nozzle.
“We rely on the highest-efficiency Tier 3 nozzles by KEG Technologies because they provide the two most important things we need: the ability to move the hose and nozzle down the entire length of pipe to the debris location, along with the ability to push the debris out of the line with water pressure so we can remove it with the vacuum truck,” says Benner.
KEG Technologies, a manufacturer of industrial, sewer and storm lines products including Tier 1 to Tier 3 nozzles, floor cleaners, and chain cutters, works with a network of distributors and authorized resellers in Canada to cover all provinces.
What sets the most efficient Tier 3 nozzles apart from others in the category is fluid mechan-
ics engineering on a par with the aerodynamics of race cars or jet fighters. In the case of KEG’s Tier 3 nozzles, the high-performance fluid mechanics design leaves little room for power losses and excessive turbulence.
“We use their Tier 3 nozzles essentially everywhere we go. They have a large repertoire of high-performance nozzles that has reliably met our need in every industrial application,” says Benner. VPC originally purchased about a dozen assorted nozzles from the industrial, sewer and storm line product manufacturer.
For wastewater applications, VPC prefers floor cleaner and spinning style nozzles. As the name suggests, these nozzles travel along the floor of large diameter pipe – instead of just the center – and focus high-pressure water from hoses through an assortment of jets. The directed, high-pressure water is ideal for removing sludge, mud, compacted materials, and heavy debris (rocks, bricks, broken concrete, etc.) from industrial pipes, storm lines, and sanitary lines.
“Floor cleaner nozzles are designed to ride on the bottom third of pipe so have the most dynamic effect for removing heavy debris, sand, and rock that has accumulated there,” says Benner. For example, KEG’s Torpedo Nozzle utilizes two different water jet angles to ensure superior
sand, mud, and debris transport from the pipe floor in diameters from 6-16”. The company also offers a variety of floor cleaner sizes designed for pipe diameters from 4-72”. One unique floor cleaner model, called the Twins, utilizes two floor cleaners with high-performance fluid mechanics that work in tandem with a Y-connector, for pipe up to 84” in diameter.
According to Benner, VPC also uses a unique rotating nozzle to remove stubborn debris from pipes. The Duce Nozzle utilizes water driven rotation and vibration to create a unique “jackhammer” action to remove grout and mortar residue, scaling, tuberculation, or other deposits that have hardened to the pipe floor or wall. This approach is more efficient than cutting and milling out the material but is not recommended for clay pipes.
“We have found that the KEG Technologies’ Duce Nozzle works extremely well to break up hardened debris,” he says.
When a severe blockage is identified, chain cutter nozzles are designed to cut through difficult obstructions and thick root masses. When high-pressure water enters the chain cutter nozzle chamber, it is directed to spin the cutting chains at high velocity with enough torque to avoid seizing.
Although the high-performance Tier 3 nozzles cost more
than lower performing nozzles, Benner has found this acceptable because his work crew completes jobs much faster using them. He notes that there is no substitute for having the right tools and experience to clear industrial pipes quickly, whether for routine maintenance or an emergency.
“We will not use inferior nozzles because they just don’t work when industrial pipes and lines must be efficiently cleaned and cleared of any debris. This commitment to quickly getting the job done right has earned us repeat business and helped to keep plants running without incident or downtime,” says Benner.
Having used high-performance nozzles for years, he emphasizes that the units are designed to last. “We originally bought some KEG Tier 3 nozzles fifteen years ago, and they still perform reliably,” says Benner.
As a final thought Benner concludes, “You really need to understand the products you use, and KEG will go the extra mile to help you understand the product.”
This article was contributed by NovaTech Automation. Find out more by contacting Ray Wright, Sr. VP, NovaTech, LLC,ray.wright@ novatechautomation.com.
KEG Technologies KEG Technologies
The most effective high efficiency nozzles have tight water patterns that efficiently clean the pipe floor/wall and create a powerful water stream that not only moves debris long distances but also propels the nozzle.
Industry News
ARCELORMITTAL BREAKS GROUND ON LOWCARBON EMISSIONS STEELMAKING PROJECT
ArcelorMittal Dofasco president and CEO, Ron Bedard: “This project will transition us into one of the world’s cleanest, lowest carbon and modern steel manufacturers.”
ArcelorMittal has broken ground on its $1.8 billion investment decarbonization project at the ArcelorMittal Dofasco plant in Hamilton, ON.
The project will fundamentally change the way steel is made at ArcelorMittal Dofasco, transitioning the site to direct reduced iron-electric arc furnace (DRI-EAF) steelmaking, which carries a considerably lower carbon footprint and removes coal from the ironmaking process.
The new 2.5 million tonne capacity DRI furnace will initially operate on natural gas but will be constructed ‘hydrogen ready’ so it can be transitioned to utilize green hydrogen as a clean energy input as and when a sufficient, cost-effective supply of green hydrogen becomes available.
The project, a partnership between ArcelorMittal and the governments of Canada and Ontario, is part of the company’s target to reduce the carbon intensity of the steel it produces by 25% by 2030.
The governments of Canada and Ontario have committed $400 million and $500 million respectively to the overall project cost. The first onsite construction work will begin in January 2023. ArcelorMittal Dofasco https://dofasco.arcelormittal.com
EMERSON UNVEILS ARCHITECTURE VISION OF THE FUTURE
Austin, TX-based global technology and software company Emerson has announced its vision of a new software-defined automation architecture designed to catalyze the future of modern manufacturing. Emerson, drawing upon decades of automation leadership through its preeminent Plantweb digital ecosystem, shared this vision to accel-
erate manufacturing at its Emerson Exchange conference in Grapevine, TX, convening nearly 3,000 industrial experts to discuss emerging ways to optimize business and sustainability performance through advanced automation.
This vision follows Emerson’s latest expansion of Plantweb with the Aspen Tech industrial software portfolio.
“The industrial sector is facing a pivotal moment, with the intersecting priorities of safety, productivity and sustainability forcing a crossroads between ‘the way things have always been done’ and the tech-powered vision of tomorrow,” said Mark Bulanda, executive president of Emerson’s Automation Solutions business.
According to Peter Zornio, chief technology officer for Emerson’s Automation Solutions business, “the shift to a software-defined architecture across the cloud, edge and intelligent field will eliminate functional and architectural silos, creating a ‘boundless automation’ platform.”
Emerson www.emerson.com
JAISEN KOHMUENCH APPOINTED ERIEZ CHIEF OPERATING OFFICER
The Eriez Board of Directors has appointed Jaisen Kohmuench to the newly created position of chief operating officer (COO), according to an announcement from Eriez president and CEO Lukas Guenthardt.
As COO, Kohmuench will manage all of Erie, PA-based Eriez’ major operations, including Eriez-USA, Eriez Global Flotation and Eriez international businesses. He will continue to work closely with corporate executives and functional leaders to ensure Eriez’ sustained strategic growth.
Over the past two decades, Kohmuench has made significant contributions to Eriez, the company says, steadily ascending in the organization across multiple business areas and geographies. Kohmuench served most recently as Vice President-International, a position he held for three years before accepting this latest promotion to COO.
Among his many notable career achievements, Kohmuench is credited as an inventor on more than a dozen patents and has authored numerous technical papers for prominent scientific and technical journals.
Eriez separation technologies include magnetic separation, flotation, metal detection and material handling equipment.
Eriez
www.eriez.com
Jaisen Kohmuench of Eriez is credited as an inventor on more than a dozen patents.
Peter Zornio (left) and Mark Bulanda of Emerson.
Industry News
HYGIENA EXPANDS AND RELOCATES CANADIAN FOOD SAFETY OFFICES
four countries competing to solve water quality issues.
Food safety expert Hygiena of Camarillo, CA, has announced the expansion and relocation of its Canadian offices to Laird Road in Mississauga, ON. Having tripled sales in the last five years, the company says, the business has outgrown its current location and the new facility will better accommodate the increased workforce and necessary extensive warehouse space to support increasing demand.
According to the Data Bridge Market Research Report, the Canadian food safety testing market is expected to witness market growth at a rate of 7.7 percent in the forecast period of 2021 to 2028.
According to Steve Nason, CEO of Hygiena, “Canada’s food safety market is segmented to include environmental monitoring, allergen, pathogen, GMO and mycotoxin testing, nutritional labelling, pesticide testing, contaminant testing and others.
“With our ever-expanding portfolio, we offer a very board portfolio of new solutions including ATP, Lateral Flow, PCR, ELISAs and intuitive data analysis software that meet the growing testing needs of food safety and beverage industries.”
Hygiena
www.hygiena.com
MINE MACHINERY MAKER SUPERIOR TEAMS WITH DEALER AULT EQUIPMENT
Superior Industries, Inc., a manufacturer and global supplier of bulk material processing and handling systems, has announced a fullline dealer partnership with Ault Equipment.
The Waterloo, QC-based dealer now exclusively represents Superior’s crushing, screening, washing, and conveying equipment in Ontario, Québec, Newfoundland and Labrador, New Brunswick, Nova Scotia, and Prince Edward Island.
As a full-line dealer, Ault Equipment will sell, service and support Superior’s crushing, screening, washing, and conveying equipment and parts. The manufacturer’s product portfolio includes jaw, cone, HSI and VSI crushers; horizontal, inclined, and grizzly feeding vibratory equipment; scrubbing, classifying, washing, and dewatering solutions; plus unloading, transferring, and stacking conveyors including Superior’s TeleStacker conveyor (shown).
In addition to manufacturing in Miramichi, NB, Superior is headquartered in Morris, MN, with three additional U.S. facilities, plus international factories in Brazil and China.
Ault Equipment
https://ault.ca/en/ Superior Industries
https://superior-ind.com
ONTARIO AND BC SCHOOLS TAKE HOME WEFTEC STUDENT COMPETITION HONOURS
The Water Environment Federation has announced its student competition during WEFTEC 2022 in New Orleans. There were 25 teams from
The University of Waterloo team of Lee Reck, Seoyeong Lee, Adele Watson, and Mark Lieberman took home the top prize in the water environment design category. Their project, completed on behalf of the Water Environment Association of Ontario, was a stormwater retrofit designed for MacMorrison Park in Barrie, ON.
The team proposed the construction of two stormwater management ponds in the park to attenuate high volume storm flows, maximize on-site detention, and improve water quality downstream.
The University of British Columbia team of Ramzi Hijazi, Mohamed El Badrawy, Ben Alberga, Caelan Accili and Parsa Mivehchi took home the runner up prize in the wastewater category.
The team developed a biosolids management strategy for the British Columbia Water and Waste Association competition partner at Regional District of Nanaimo that included new infrastructure sized to manage all biosolids from the four wastewater treatment plants for the next 50 years.
WEFTEC www.weftec.org
LOOP UNVEILS 100% RECYCLED PET BOTTLE AT UPGRADED PRODUCTION FACILITY
Loop Industries of Montreal has partnered with Manosque, Francebased L’Occitane en Provence to help meet the brand’s sustainability goal of using 100% recycled PET in its bottles by 2025.
In partnership with the brand, a pilot project was executed where the iconic Almond Shower Oil bottle (excluding cap and label) was produced using 100% recycled Loop PET resin and was successfully carried out on L’Occitane production lines. This initiative marks a significant step forward in the partnership between the two companies and sets the pathway to implement Loop’s technology across other products in the brand’s assortment.
Loop is currently supplying leading consumer brand companies, including L’Occitane en Provence, with 100% recycled virgin-quality PET resin that is suitable for food-grade packaging and polyester fibre use through its Terrebonne, QC, production facility. Loop has recently completed upgrades to the facility which has increased production capacity at the plant.
Loop Industries www.loopindustries.com
University of Waterloo team of Lee Reck (left), Seoyeong Lee, Adele Watson, and Mark Lieberman.
FLOW METER COUNTS CALORIES TO CONSERVE NATURAL GAS IN TIGHT EQUIPMENT AREAS
The ASCO Series 298 from Emerson, also known as 8298, air-operated piston valves are built to withstand the challenges of saturated steam, superheated water, and corrosive fluid applications. The bidirectional stainless steel piston valve has up to a 43% higher pressure rating than competitive products, the company says. The valve is suitable for indoor and outdoor applications such as rubber vulcanization, tire presses, industrial autoclaves, foundries, food and beverage equipment, and chemical processing. The valves are constructed from temperature-resistant materials for an operating range of -25° to 180°C and are resistant to thermal shock. Anti-water hammer design and back pressure protection ensure reliable operation, it adds, and easy disassembly minimizes maintenance and cleaning costs. Emerson
Blackline Safety Corp. has launched a new connected wearable for single-gas detection. The G6 personal gas detector offers fast incident response time and a more efficient way to manage safety and compliance, the company says. A fully connected and intuitive solution that leverages the latest in Internet of Things (IoT) cellular connectivity, it adds, the detector delivers expanded benefits such as one-year rechargeable battery life, lower cost of ownership and fewer false alarms. Safety management is provided through the Blackline Live software portal, with the ability to view an entire fleet of devices from a single screen and deliver automatic, over-the-air firmware and configuration updates. Improved incident response time supported by real-time notifications and GPS mapping to quickly locate workers and devices and understand what’s happening on the ground as incidents unfold. Sensor options include H2S, CO, O2 and SO2.
Blackline Safety www.blacklinesafety.com
LOW TEMPERATURE COMPARATOR FOR CALIBRATION OF THERMOCOUPLES
The Kaye LN2 Comparator available from Alpha Controls is said to be an easy-to-use device that allows for calibrations that need extremely low temperatures. Using the boiling point of liquid nitrogen, this comparator allows users to complete calibrations at -196°C in a semi-automated fashion in combination with Kaye Validators. The included thermocouple holder permits running calibrations on up to 48 thermocouples at once. Not only does the holder offer you easy management of your thermocouples, the company says, but it also can easily hold a Kaye IRTD in place in the centre of the block during a study.
Alpha Controls
www.alphacontrols.com
FS10i series natural gas flow meters from Fluid Components International are designed to control energy costs by measuring fuel gases more accurately to optimize heating equipment and minimize energy consumption. The meter is accurate to ±1.5% of reading, ±0.5% of full scale, with repeatability of ±0.5% of reading and has a response time of 4 s (1 time constant). Units are SIL-2 rated for safety instrumented system (SIS) critical processes. Available in both in-line and insertion style configurations, the series supports installation in line sizes from 1 to 20 in. [DN25 to DN500]. The flow meters operate over a 100:1 turndown from 1 to 400 SCFM (1,6 to 122 NCMH) depending on fluid media and line size.
Fluid Components International www.fluidcomponents.com
RANGEABLE INDICATING PRESSURE TRANSMITTER
Ashcroft has introduced the GC51 rangeable pressure transmitter, said to incorporate field-proven thin film technology for long term stability and reliability. A 4-digit LCD along with an analog output provide both local and remote readings while a variety of electronic features are accessible through a display menu. Units are suitable for wet or dry pressure measurement when a cost-effective alternative to smart transmitters is desired, the company says. The indicating pressure transmitter is designed to provide new measurement requirements with the addition of eleven new pressure ranges: 0-15 psi vacuum; lower pressure ranges from 0-5 to 0-30 psig and compound; high pressure ranges from 9.00 to 20.00 ksi (9,000 to 20,000 psig); and 0 to 20 psi absolute range. The transmitter also features a “Loop Check” function that allows the unit to output 4 to 20 mA without applying pressure, min./max. recall function and a “push-button” configurability to rescale the output over a lower range.
Ashcroft
www.ashcroft.com
EVENT CAPTURE SYSTEM TRACKS DESIGNATED INCIDENTS
Omron Automation has announced that its Factory Drive Recorder software gives engineers the ability to record up to 5 minutes before or after a designated incident. The recorder has the capability of up to 8 cameras on a single platform, giving system designers the ability to record with up to 8 different locations within the system when an incident occurs. Engineers can utilize 4 different triggering methods to trigger the software to record; Time based trigger (trigger every X period of time), Motion Detection (such as when a door is opened), Master Image Comparison, or from a Hardware trigger signal (whether from a sensor, plc, or other external source). The Factory Drive Recorder is compatible with the company’s M Series GigE Vision, B Series GigE Vision, M Series USB3 Vision, and UVC Omron industrial cameras. Omron Automation
https://automation.omron.com/en/ca/
INTRINSICALLY SAFE HYBRID SOLAR GLOBAL ASSET TRACKER
Geoforce has introduced the GT2h Global Asset Tracker, an industrial grade field asset tracking device. The tracker operates on LTE-M low-power cellular IoT networks with the ability to seamlessly transition to the Iridium global satellite network when cellular is not available. The unit’s Bluetooth low energy capability supports wireless sensors and mobile device connectivity. Combining the long life delivered by solar power with the reliability of a battery backup, the ATEX/IECEx Intrinsically Safe Device, certified for use in Zone 0 hazardous environments, provides asset visibility in the most challenging conditions, the company says, even when sunlight is scarce. Geoforce www.geoforce.com
ELECTRIC STRETCH HOOD SYSTEM FEATURES WRAPPING HMI
The Multi FleX1 Electric is the latest addition to Signode’s Lachenmeier brand of stretch hooders used for load containment. The newest offering features an electrically operated stretch frame and film handling system. The system features film unwinding technology that enhances corner protection by minimizing thin and fragile film on the corners of loads, the company says. The stretch hooder features an intuitive HMI to streamline the control and monitoring of the wrapping process. Plus, for routine maintenance, a patented top-down system allows for easier and faster servicing, it adds. Suitable for food, beverage, and pharma industry, the system accommodates variable load sizes and types. Units are available with either a hydraulically or an electrically operated stretch frame. And with multiple film options, including transparent, coloured, perforated, and printed, units can be further tailored for other production requirements from those requiring high-shelf storage to those for transparency to read barcodes. Signode www.signode.com
CATALYST CHARACTERIZATION SYSTEM ENHANCES SPEED AND SENSITIVITY
Micromeritics Instrument Corp. has released the AutoChem III catalyst characterization system. Dynamic chemisorption and tempera-
ture-programmed reaction measurements by the system are said to provide performance metrics that are critical to developing the new catalyst materials that will drive technologies for carbon capture and utilization, the hydrogen economy and other net zero technologies. New patented and proprietary technologies combine to save users hours per day in catalyst characterization, the company says. AutoCool is a new integrated air-cooling system that reduces experiment time by 30 minutes or more without the use of cryogenic liquids or external cooling media. The unique AutoTrap provides moisture removal for temperature-programmed reduction (TPR) experiments without the labour-intensive process of slush bath preparation, which is required for other devices, it adds. The patented KwikConnect sample tube retention system is said to provide sample sealing with half as many separate pieces as alternative designs and no threaded fittings.
Micromeritics Instrument Corp.
www.micromeritics.com
Hello loyal readers.
It’s been a heck of year for everyone including those of us at Canadian Process Equipment & Control News and the Process & Automation Shows.
As I’m sure you’re aware by now CPECN is now part of Annex Business Media. The transition has gone pretty well and both Mike Edwards (our Editor) and I have settled in nicely. We’ve incorporated the readers from IPP&T, and it’s resulted in an excellent readership base.
Being part of Annex has had a very positive effect on our digital offerings. We have so much more to offer you the reader. Look in your inbox for some awesome educational presentations. World renowned experts are sharing their expertise with you in the form of Newsletters, Whitepapers, videos, webinars and more and they will arrive in your mailbox free of charge. It’s world class stuff!
As we approach the holidays, I want to thank everyone for hanging in-there with us, both readers and advertisers. There are some exciting things coming your way in 2023 and we’d love to hear your feedback.
Have a safe and enjoyable holiday season.
Rob Sommerville
FIXED CLAMP-ON FLOW AND PROCESS MEASUREMENT METER
The Micronics Ultraflo UF3300 clamp-on flow and process measurement meter from Hoskin Scientific for closed pipe applications is ultrasonic, clampon and non-invasive. Applications include process fluid measurement, HVAC/building services metering, water network monitoring, ultrapure water mea-
surement and heavy fuel oil metering. A new cross correlation flow measurement system provides a bi-directional flow range of 0.1 to 20 m/s. The backlit display has a 240 x 64 pixel graphics with set-up via 15 key control panel. Power operation is via 86 to 264 Vac, with an optional 24 Vac/dc, 1 A maximum. Accuracy of pipe ID >75 mm is ±0.5 to ±2% of flow reading for flow rate > 0.2 m/s. Accuracy of pipe ID 13-75mm is ±3% of flow reading for flow rate > 0.2m/s.
Hoskin Scientific
www.hoskin.ca
REMOTE I/O MODULES ADD ETHERNET/IP COMMUNICATION
Acromag has announced that its BusWorks NT series remote I/O modules are now enhanced with EtherNet/IP support. Applications for these Ethernet I/O modules include remote monitoring and control, condition monitoring and predictive maintenance, and building HVAC energy consumption.
The modules were tested at an ODVA, Open DeviceNet Vendors Association, vendor-independent Test Service Provider, and received an ODVA Declaration of Conformity. NTE Ethernet I/O models have dual RJ45 ports and a webserver with Modbus TCP/IP and Ethernet/IP communication to monitor or control the internal I/O channels. An integrated DIN rail bus allows connections of up to three NTX expansion I/O modules. Each I/O module adds up to 16 input or output signals allowing a mix of voltage, current, temperature, TTL, and relay control signals networked on one IP address.
Acromag www.acromag.com
INDUSTRIAL WIRELESS ROUTERS AVAILABLE IN POE PSE AND POE PD VERSIONS
Antaira Technologies has announced the expansion of its wireless product line with the introduction of two IEEE 802.11a/b/g/n/ac LAN access points offering router capabilities. The wireless devices allow a user to position their 2.4GHz/5GHz antennas for optimal coverage and signal strength, the company says. The ARS-7235-PSE-AC is an industrial-hardened dual-radio IEEE 802.11a/b/g/n/ac wireless LAN access point with added router capabilities boosting network robustness, stability, and a wide network coverage with an input of 9 V. It supports data transmission of up to 867 Mbps and is PoE PSE (Power Sourcing Equipment) compliant to supply up to 30 W from one of its two Ethernet ports. It also comes embedded with the Qualcomm IPQ4029 SoC chipset that has dual Wi-Fi spectral bands of 2.4GHz and 5GHz to reliability handle increased network traffic. Iden-
tical to the ARS-7235-PSE-AC, the ARS-7235-PD-AC version has PoE PD (Powered Device) on one its two ports rather than PoE PSE. Standard versions of both devices are protected in an IP30-rated metal housing, and provide an operating temperature range of -10°C to 60°C, while extended temperature range models can be used in environments of-35°C to 70°C. Antaira Technologies
www.antaira.com
ETHERCAT MODULES PROVIDE INTRINSIC SAFETY IN IP67 FORM FACTORS
With the new EPX module series, Beckhoff offers a compact option for Ex i signal acquisition from zones 0/20, 1/21 and Div. 1 as an addition to the wide range of EtherCAT Box modules. With IP67 protection, the series enables direct and decentralized installation on machines and systems, even in harsh environments. This results in numerous advantages in all areas with explosion protection requirements, the company says, both in processing plants and in discrete manufacturing applications. Interface options are available for the popular HART, NAMUR and FDT/DTM standards. The EPX series initially comprises three modules with four or eight input channels. EPX1058 is designed for direct connection of up to eight intrinsically safe NAMUR field devices and records their signals pursuant to IEC 60947-5-6. EPX3158 supplies a maximum of eight measuring transducers located in the field and transmits their analog 4 to 20 mA measuring signals, electrically isolated, to the automation device. EPX3184, which connects up to four intrinsically safe HART-capable field devices, provides information on the state of HART communication via LEDs and signals any communication errors.
Beckoff
www.beckhoff.com
MOUNTING SYSTEM FOR IN-LINE VISCOSITY MEASUREMENT
Sample handling and probe mounting may often be the deciding factors in a successful viscosity measuring system, according to Dynatrol. The EZL Viscosity Mounting System is said to provides an excellent mounting platform for in-line viscosity measurement with the Dynatrol DV Viscosity Probes. A viscosity probe is inserted into the flowing stream, keeping fresh product in contact with the probe, providing an integral temperature measurement, while being easy to insulate or heat trace, the company says. Standard construction is of carbon steel flanged in 3 in. or 4 in., ANSI 150 or 300, variations, as well as also being available in SS and sanitary fittings.
Dynatrol
www.dynatrolusa.com
FILTER SMOOTHES POWER BETWEEN DISTANT VARIABLE FREQUENCY DRIVES AND MOTORS
Hammond Power Solutions has added the HPS Centurion D1 dV/ dT Filter to its line of power quality products. The filter is designed for use between variable frequency drives (VFDs) and motors when long lead lengths are used. It combines an inductor and parallel resistor network to mitigate both high frequency components and voltage spikes between the VFD and motor. The filters provide protection for both the motor and cables that power it, the company says, and are typically used when the cable length exceeds a value that can lead to high voltage levels caused by reflected wave phenomena. The dV/dT filters provide protection to the motor by slowing down the rate of voltage increase and minimizes the damaging peak voltages that occur within the motor’s windings and terminals. Typical examples of filter applications include oil and gas pumps, wastewater treatment plants, HVAC systems, pulp and paper, and irrigation fields.
Hammond Power Solutions www.hammondpowersolutions.com
PRESSURE EXCHANGER TACKLES WASTEWATER, SEAWATER
Energy Recovery has announced the PX Q400 Pressure Exchanger for seawater reverse osmosis (SWRO) desalination and industrial wastewater facilities. Advantages of the unit are said to be the highest average efficiency compared to other PX technology products, at 400 gpm it is the highest capacity PX yet which results in 25% fewer devices compared to the PX Q300 predecessor (depending on plant size), less than 3% volumetric mixing, and the lowest projected life cycle cost of any energy recovery device for SWRO desalination. Made with corrosion-proof ceramic and designed with only one moving part, the PX Q400 supports a 25-year design life with no scheduled maintenance.
Energy Recovery
https://energyrecovery.com
FIRE AND GAS MONITORING SYSTEM FOR PLANT SAFETY HAS FM APPROVAL
The HazardWatch FX-12 Fire & Gas System from MSA Safety is said to provide reliable plant safety monitoring. Designed for use in hazardous industries, the system is suitable for oil/gas production and tanker loading/unloading, petrochemical refining and storage, pipelines and gas compressor stations, LNG facilities, CNG and hydrogen (H2) production and vehicle terminals, electric power generation, and pharmaceutical manufactur-
ing. Factory Mutual tested to verify NFPA 72 (2013) compliance, system features include: a stand-alone local fire and gas alarm panel with touch screen operator interface; a redundant power supply to support the fire and gas system per NFPA 72; integration with third party auxiliary devices such as horns, beacons, and fire suppression systems; and FM-approved EtherNet/IP system communications to DCS or ESD Systems, with optional Modbus. The monitoring system can accommodate up to 12 field devices per alarm panel, with the capability to network up to 12 panels.
MSA Safety
www.msasafety.com
A CLEANROOM-CLASSIFIED, ELEMENTRESISTANT HIGH SPEED INDUSTRIAL ROBOT
Comau has introduced the Racer-5 Sensitive Environments (Racer-5 SE), a highspeed industrial robot designed for the special and sensitive settings that characterize the pharmaceutical, health and beauty, food and beverage and electronics industries. Featuring a protective water, heat and grease-resistant coating, the 6-axis articulated robot has IP67 certification, high-grade ISO 5 Cleanroom classification (ISO 14644-1), and provides protection from chemical agents and the need to reduce the risk of contamination. It also has NSF H1 food grade lubrication. Further benefits of the dedicated robot include reduced operator risk when working with potentially harmful chemicals and substances, as well as increased productivity, traceability, and quality. Comau
www.comau.com
DRIVE-SERIES NOW WITH NEW FRAME SIZES FOR HIGHER POWER RATINGS
Siemens is extending its Sinamics G120C-series of drives to include three new frame sizes for high power output ranges. The new frame sizes cover the power output range from 22 to 132 kW, making the series available from 0.55 kW to 132 kW. The series includes integration into the Totally Integrated Automation (TIA) Portal. The series also includes the “Safe Torque Off” function (STO) which prevents a motor from unintentionally starting. With its total of seven different frame sizes for operation on three-phase line supplies, units feature a compact design, the company says, as components such as the DC choke and EMC filter are already integrated in the device. The TIA Portal library concept is said to ensure the drives can be easily reused, including their parameters and hardware components. The drives are suitable for applications such as conveyor belts, mixers, extruders, pumps, fans, compressors, and simple handling machines. Siemens www.siemens.com
RUGGED LINEAR POSITION SENSORS WITH OPTIMIZED ACCURACY
Posital Linarix linear positions sensors have been updated with extra-heavy-duty draw-wire mechanisms and with a convenient pre-scaling option for devices with analog communications interfaces. The position sensors are suitable for a wide variety of applications, including medical equipment, packaging and materials handling systems, forklifts, overhead gantries, lifts, and flow control gates in water management systems. The sensors combine a multi-turn absolute rotary encoder with a draw-wire mechanism. As the wire is drawn off the device’s spool, the encoder measures shaft rotation and reports the result to the control system. These rotary encoders are based on non-contacting magnetic measurement technologies that are immune to the wear or corrosion that can degrade the accuracy of potentiometer-based drawwire devices. Analog, DeviceNet, CANopen, and SSI output interfaces are available.
Posital www.posital.com
SMART DP TRANSMITTER ADDED TO INSTRUMENTATION PLATFORM
OleumTech has added a Smart Differential Pressure (DP) Transmitter to its H series line of hardwired process instrumentation. The new DP transmitter provides multiple measurement ranges from -5 to 5 psi through -1500 to 1500 psi with a reference accuracy of ±0.075% of full span. It offers up to a 100:1 turndown ratio while all models support Primary Value (PV) reversal (high side/low side) except for the 1500 psi option. The DP transmitter can be ordered with an output option of 1 to 5 V, 4 to 20 mA, 4 to 20 mA/HART, or RS485 Modbus. All models carry the Explosion-Proof rating, while the 4 to 20 mA/HART model can be ordered with the optional Intrinsically Safe rating. In addition, magnetically coupled integral pushbuttons are provided both internally and externally for ease of use.
OleumTech www.oleumtech.com
COLUMN OVEN OPERATES FROM 90.0°C DOWN TO ROOM TEMPERATURE
Torrey Pines Scientific has announced its EchoTherm HPLC column oven model CO20. The temperature range is from room temperature to 90.0°C readable and settable to 0.1°C. The PID temperature control software regulates temperatures to ±0.1°C. Temperature accuracy and stability are ±0.1ºC with a stable temperature indicator lamp on the front panel that lights when the target temperature is stable to within ±0.2ºC. The unit holds columns up to 30 cm long by ¼- or 3/8-in. diameter in-mounting clips provided with room for guard columns and fittings. Larger diameter columns may be used by removing the column clips that hold the smaller
columns. The CO20 features a digital display of target and actual chamber temperatures, an injection counter, and 30day timer with alarm and user settable Auto-Off. The unit operates from 12 Vdc and comes with a bench top universal power supply, 3-wire AC line cord for the country of use, counter cable, and instruction manual. The model is UL, CSA, and CE compliant.
DUAL-ACTION METAL DETECTION AND REJECTION SYSTEM COMBINATION
The Bunting Metal Detector Checkweigher Combo is a fully integrated metal detector and weighing unit. Using the best weigh cell available, the company says, using Electro Magnetic Force Restoration technology (EMFR), instead of traditional strain gauges used in other scales, the checkweigher combination unit allows for higher repeatability and higher part rates, it adds, leading to better accuracy than other units on the market. Moving along a conveyor, the package is first inspected for metal. If traces of metal are detected, the package is automatically rejected without slowing down the line. As pure packages continue along the conveyor, they are then checked for accurate weight. If it is either over or under the prescribed weight, then it is rejected into a different bin. Industry targets for the unit include food, pet food, nutraceutical, and pharmaceutical packaging.
Bunting
www.buntingmagnetics.com
WASHER COMPACTOR HAS CONSISTENT RESULTS IN VARIABLE FLOW AND DEBRIS CONDITIONS
Washer compactors are said to help to automate the solids handling process efficiently and provide a bottom-line impact to meet requirements and reduce landfill volume. The Duperon Washer Compactor is suitable for debris in wastewater and industrial applications to clean captured screenings, reduce weight, volume, and odors. Since the company’s FlexRake screens can remove large debris, mats, grease, and other irregular items that find their way into the system, the washer compactor is said to provide a robust debris management strategy to complete the process. The patented dual augers provide positive displacement and a self-regulating compaction zone controls pressure, regardless of volume, to deliver consistent results, the company says. The unit assures captured solids are washed, compacted, transported, bagged or otherwise discharged to site requirements, it adds.
Duperon
www.duperon.com
TERMINAL BLOCKS PROVIDE FLEXIBLE SENSOR AND ACTUATOR CONNECTIVITY
Dinkle International has announced the DP2.5SG sensor/actuator ter minal block family. A modular design based around DP2.5SG terminal blocks — single-level pass-through type mountable on a standard DIN rail — provides flexible installation options for a variety of applications, the company says. Additional components are available to add easily recognizable colour-coded distribution of positive (red) and negative (blue) power, and ground earth potential (green/yellow) connections as needed. An optional pluggable terminal block is available for even more convenient factory-to-field wiring installation. The signal terminal blocks carry a UL rating of 600 V and 20 A, accepting wires ranging from 26 to 12 AWG; power distribution terminal blocks are rated for 300 V and 10 A, with wires ranging from 26 to 14 AWG. Each terminal block is 5.08 mm wide, available individually or in preinstalled kits of 4, 8, 14, 18, and 24 poles. The components are UL recognized, ROHS and REACH compliant, and carry the CE marking. Dinkle International www.dinkle.com
LIGHTS INTRODUCED WITH 360° COLOUR-CHANGING LEDS
Pfannenberg has announced the re-launch of its PYRA LED series — now featuring a 360° colour-changing LED light. Used wherever warnings and information of machines and equipment, rooms, or areas need to be displayed, the new series features an RGB LED, with selectable, multiple colours available to provide indication on several situations in one light. The updated LED series can now show three out of four available colours — red, yellow, green, and blue. Offered as a single-colour LED, it can be field-selected to be steady on, blinking, or flashing to meet the needs of a facility. With or without an audible alarm, the series offers selectable blink and flash frequencies adaptable to a wide variety of applications. Pfannenberg www.pfannenbergusa.com
Accuracy: ±0.1% FS (BSL) or ±0.25% FS (BSL)
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Operating Temperature Range: -20° to 80° C
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Electrical: 2-Wire, 4-20mA, 10-35 VDC Power
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FMC Intrinsically Safe
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Cable: Polyurethane Molded, Vented with Kevlar, 4 Conductors, or FEP
Housing Material: 316SS or Titanium 5-year Corrosion Warranty w
AN ISO 9001:2015 REGISTERED COMPANY
PMC Engineering VL4500 Series
Submersible Transmitters . Unimeasure HX-P420 Series
w Range: 0-300 PSI
w Operating Temperature Range: -20° to 80°C
Accuracy: ±0.1% FS (BSL) or ±0.25% FS (BSL)
w 2-Wire, 4-20mA, 10-35 VDC Power
w 0.725” Diameter Welded Titanium w Molded Polyurethane Cable w 5-year Corrosion Warranty w
Linear Position Transducers . Additel 227
w Operating Temperature: -40°C to 95°C
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Measurement Ranges: 0 to 2000 inches
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Analog Output: 4-20mA
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cUL Intrinsically Safe
Multifunction Process Calibrator
w & electrical signals
Sourcing, simulating & measuring pressure, temperature
