Food & Drink Industry Insight 2021 by Waltons Publications

ISSN: 2056-8355

INDUSTRY INSIGHT foodanddrinknetwork-uk.co.uk

2021

Edition

R-Biopharm Group

SARS-CoV-2 environmental solutions – a validated method for supporting efficient cleaning of surfaces Qualitative Analysis SureFast® SARS-CoV-2 PLUS is a real-time RT-PCR for the direct, qualitative detection of novel coronavirus (SARSCoV-2) RNA*. Environmental testing Promote kit to Food and Feed producing companies who are interested in analysing swab samples (for example from work surfaces, production machines) in order to check efficency of cleaning and disinfection routines. Internal Control included Each reaction contains an Internal Control RNA (ICR, consisting of MS2-bacteriophage) to monitor the sample preparation procedure and also possible PCRinhibition.

Compatible The assay can be performed with commonly used realtime PCR instruments, equipped for detection of two fluorescence emissions at the channels FAM and VIC/ HEX at the same time. Highly Specific The Specificity of the kit has been tested and been found to be highly specific for the detection of SARSCoV-2. Validated Method validated against the following performance parameters including Specificity, Robustness, Correctness, Technical Equipment Validation, LOD, LOQ and Precision amongst others.

* Do not use for in-vitro diagnostics. Also not for use in diagnostic procedures according to directive 98/79/EC or regulation (EU) 2017/746.

INDUSTRY INSIGHT | 2021

CONTRIBUTORS: ALLOT & ASSOCIATES LTD BRANDS2LIFE.COM COODEN TAX CONSULTING DATALASE LTD HARFORD CONTROL JELLYBEAN CREATIVE LAB INNOVATIONS MULTIMODEL PPMA NEWCOLD ADVANCED COLD LOGISTICS EDITORIAL: Elis Ballard ADVERTISING: Kimberley Read (Manager) Gina Maddison GRAPHICS DEPT: STUART TURNBULL - Studio Manager RACHEL RILEY - Designer CARLA KONARSKI - Digital ACCOUNTS & ADMINISTRATION: Maureen Farmery PUBLISHED BY: WALTONS PUBLICATIONS LTD 46 HENEAGE ROAD, GRIMSBY, NORTH EAST LINCOLNSHIRE DN32 9ES TELEPHONE: 01472 359036 E-MAIL: kimberley@foodanddrinknetwork-uk.co.uk gina@foodanddrinknetwork-uk.co.uk WEBSITE: https://foodanddrinknetwork-uk.co.uk/ All rights reserved. No part of the The Food & Drink Industry Insight magazine may be reproduced or stored in a retrieval system or transmitted in any form, electronic, mechanical or photocopying, without prior written permission of the publishers. The publishers do not accept responsibility for views expressed, or statements made, or in those reproduced from any other source. No responsibility is borne by the publishers for any errors made in any advertisement, or for claims made by any advertiser which are incorrect. The publishers cannot be held responsible for any breach of copyright arising from any material supplied. This includes copy, design and/or images.

CONTENTS WELCOME TO THE FOOD & DRINK INDUSTRY INSIGHT THE INDUSTRY INSIGHT 2021 ADVERTISER INDEX 02-03

ISSN 2056-8347

FOOD PROCESSING: Shaping the puzzle for quality formed products with GEA 20 PROCESSING: Advanced Food & Drink Processing Solutions

ISSN: 2056-8347

INDUSTRY INSIGHT foodanddrinknetwork-uk.co.uk

AODD Pumps in the Fight Against Covid-19 08 PACKAGING & LABELLING TRENDS: DataLase set to maintain impetus in 2021 10 PACKAGING & LABELLING TRENDS: Innovative Packaging Solutions 12 AIR PRODUCTS - Food grade gases play their part in helping the food industry to cope and adapt during the Coronavirus Pandemic 14

2021

Edition

The ‘Food & Drink Industry Insight’ is part of

SAFETY & HYGIENE: Exceptional hygiene and safety standards in the food sector SAFETY & HYGIENE: Maintaining safety and hygiene in the food and drink industry

NEWCOLD pod to play key role at new Corby facility

TEMPERATURE CONTROL & REFRIGERATION: Vital for food quality and safety

R&D TAX CREDIT: Should I be claiming R&D TAX RELIEF?

HARFORD CONTROL: Consistent quality with QC, QA & error proofing 28 EXHIBITIONS & EVENTS MULTIMODEL 2021: 9,000 visitors expected at the UK and Ireland’s leading logistics show

FOODEX 2021: New Dates for the UK Food & Drink Shows

PPMA Welcomes New Chairman

LAB INNOVATIONS 2021: The UK’s entire lab industry has its eyes on Lab Innovations 2021 32

INDUSTRY INSIGHT | 2021

AIR PRODUCTS • AUTOMATION • FOOD GRADE GASES

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CAMB MACHINE KNIVES • MACHINE KNIVES

PAGE 06

CARBONATION TECHNIQUES • CARBONATION MACHINERY

IBC

COODEN TAX CONSULTING • TAX AND ACCOUNTANCY

PAGE 26

DIXON EUROPE • HYGIENE

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DUSTCONTROL UK LTD • DUST VACUUM SYSTEMS

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FLEXLINK SYSTEMS • MODULAR CONVEYOR SOLUTIONS

OBC

JACOB UK LTD • MODULAR PIPEWORK

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PRACTICAL REFRIGERATION TRAINING CENTRE LTD • REFRIGERATION TRAINING

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R-BIOPHARM RHONE • FOOD TESTING & SAFETY

IFC

TD CROSS LTD • STAINLESS STEEL PRODUCTS

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Welcome to the F Industry Insight 2 Welcome to our annual publication giving you an in-depth insight into the food and drink processing industry. This magazine is brought to you by Waltons Publications - the team behind the highly successful trade magazine, Food and Drink Network UK.

elcome to our annual publication giving you an indepth insight into the food and drink processing industry. This magazine is brought to you by Waltons Publications - the team behind the highly successful trade magazine, Food and Drink

Network UK. We want to begin by saying what a tough year it has been for many businesses in every industry sector across the globe. The coronavirus pandemic has resulted in national lockdowns and the closure of restaurants, retail outlets, and many hospitality venues. Despite the many restrictions in place, the food and drink industry has had to adapt swiftly and efficiently to meet increased demand from consumers. The food and drink supply chain was put under enormous pressure with many people panic buying and many turning to on-line grocery shopping. From farm to fork – from production, through to processing, packaging and distribution – there are many businesses which have excelled during this time, offering reliable systems and solutions to ensure that food and drink

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The food and drink industry has had to adapt swiftly and efficiently to meet increased demand from consumers. The food and drink supply chain was put under enormous pressure with many people panic buying and many turning to on-line grocery shopping.

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THE INDUSTRY INSIGHT 2021 ADVERTISER INDEX

is produced safely and delivered on-time.

Hygiene and safety standards are of paramount importance and in this publication, we have included a selection of articles focusing on topics such as food and beverage processing; packaging and labelling trends; refrigeration and temperature control; and hygiene and safety solutions. Experts in their respective fields

INTRODUCTION

The food and drink industry is one of the largest manufacturing sectors in the UK. According to the Food and Drink Federation (FDF), the industry employs over 430,000 people across every region and nation of the UK; and has a turnover of more than £105bn, accounting for almost 20% of total UK manufacturing. In 2019, UK food and drink exports exceeded £23bn and went to over 220 countries worldwide – with the top three export markets being Ireland, the USA and France. The food supply chain employs 4.3million people and generates over £120billion of added value for the economy each year. The food and drink manufacturing sector delivered a reduction in food waste of over 30% on a per capita basis since 2011. Meanwhile, almost half of FDF members identified investment in new product launches, and

increased demand for healthy food products as opportunities for 2020 and beyond.

companies investing significantly in new methods, systems and solutions to improve their food safety management programmes. In recent years, there has been even greater emphasis placed on improved hygiene and food safety, as well as the need for optimum performance throughout the supply chain.

Within this publication, we are therefore giving you an insight into some of the latest developments and innovative solutions provided by leading experts and businesses. Key topics covered include sustainability and the demand for more eco-friendly solutions, as well as the continued need to reduce food waste.

All food ingredients and products must be kept in prime condition to meet the prerequisites of ever more stringent food safety regulations and audit requirements, as well as to meet the demands of today’s discerning consumers.

Stringent hygiene and safety standards continue to be at the forefront of the industry, with many

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Despite the many restrictions in place, the food and drink industry has had to adapt swiftly and efficiently to meet increased demand from consumers. The food and drink supply chain was put under enormous pressure with many people panic buying and many turning to on-line grocery shopping.

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are also featured, promoting their sophisticated products, services and solutions to enhance productivity and significantly improve the way in which food and drink is manufactured, processed, stored and distributed.

Optimising production and performance continues to be a top priority, and Industry 4.0, robotics, artificial intelligence and factory automation are all key components designed to enhance and improve food and beverage manufacturing, processing, packaging and distribution in the future. Today’s food and drink manufacturers must meet growing demands for convenience and variety, whilst product quality and brand integrity are crucial.

INDUSTRY INSIGHT | 2021

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The food and drink industry is one of the largest manufacturing sectors in the UK. According to the Food & Drink Federation (FDF), the industry employs over 430,000 people across every region and nation of the UK; and has a turnover of more than £105bn, accounting for almost 20% of total UK manufacturing.

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e Food & Drink t 2021

And so, to conclude, we hope you enjoy reading this year’s annual publication which gives you a comprehensive insight into the food and drink processing industry and key sectors supporting the food and beverage supply chain. Here’s hoping that 2021 will be a more positive period for trade and industry and we would like to wish you all a safe, productive and successful year. Finally, we wish you all a productive and prosperous 2021.

INDUSTRY INSIGHT | 2021

Advanced food & drink Over the past year and throughout the pandemic, the food and drink processing sector has had to operate more efficiently than ever before to meet increased demand.

MAGNETIC. VISIBLE. PURE.

here has been a surge in online shopping, with consumers changing their shopping habits and in some cases panic buying. The supply chain has had to cope with a tremendous swell in demand to keep supermarket shelves stocked and to fulfil retailer and consumer requirements. Food and drink processing is one of the largest industries in the world and there are many businesses providing a range of equipment, machinery, systems and solutions to enhance food and beverage processing, production, packaging and distribution.

IN DETAIL: JACOB has managed to incorporate detectable particles into its sealing rings. In a case of contamination they can be sensed by a metal detector and removed out of the product stream. Some call it a quantum leap - we call it: DETECTABLE DESIGN.

Sophisticated new technology and automated solutions have been developed to meet the needs of food and drink manufacturers. Product quality and food safety are of paramount importance and innovative solutions created for the food and drink processing sector include hygienic pipework systems, power transmission solutions, high quality machine knives, and hygienic pumps.

Strict levels of hygieNe & safety

www.jacob-uk.com

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According to experts in the manufacture of pipework systems, piping made from stainless steel is widely used in the food processing industry due to stainless

23.06.20 // KW26 13:06

PROCESSING

k PROCESSING Solutions steel being the most hygienic type of material. Stainless steel features a non-porous surface where it is difficult for harmful bacteria to breed. It is also easy to disinfect and wipe down, making it low maintenance. Stainless steel pipes can withstand high levels of heat and have superior resistance to corrosion such as rust and water damage. Leading pipework system manufacturers can therefore offer a wide range of products such as stainless steel welded pipes, connecting components, pull-rings and much more to meet the exact requirements of the food and drink processing sector. Experts in power transmission solutions can supply stainless steel chain and sprockets for the food industry. Remaining impervious to even the most severe chemicals required for cleaning and hygiene maintenance within food and pharmaceutical processing, this stainless steel chain offers proven high-performance and maintenance-free lifetime performance. In the machinery sector, machine knives can be provided to meet the requirements of meat and poultry processing in particular. High quality machine knives have been designed and manufactured to offer high performance and high quality cutting edge products. As well as supplying new blades,

experts in this sector can provide a full regrind and re-sharpening service on many of the knives supplied.

FOOD & PROCESSING TRENDS According to a recent report by Grand View Research, Inc, the global food processing equipment market size is expected to reach USD 88.56 billion by 2027 registering a CAGR of 5.6%. The market is driven by changing manufacturing and processing trends in the food and beverage industry coupled with rising consumer inclination towards processed foods. Technological innovations, such as green manufacturing practices, coupled with collaborations and acquisitions for advanced food processing equipment, are anticipated to have a positive impact on product demand. In addition, rising consumer preferences for readyto-eat food, frozen meals, organic foods, seafood, and canned foods, are expected to complement market growth.

Rapid growth in the global population has boosted the food requirement. To increase food production and increase profitability, food processors in emerging countries like China, Brazil, India, and South Africa are investing in the development of fully automated machinery in collaboration with equipment manufacturers to save on their transportation and labour costs. Increasing consumption of protein-based foods, frozen meat, and fruits and vegetables, along with increasing adoption of healthy products in developed countries, is anticipated to augment the requirement for these foods. This is expected to have a positive impact on the food processing equipment market. The beverage processing sector is also continuing to expand, with technology and new innovations enhancing production considerably. According to a study by Future Market Insights (FMI), the global beverages processing equipment market size is expected to reach US$ 27.7 billion by the end of 2030 and will show a steady rise at 4.7% CAGR between 2020 and 2030. The market is anticipated to perform well in the near future owing to increasing awareness regarding processed beverages, and rising demand for ready-to-drink beverages amongst consumers. >>>

INDUSTRY INSIGHT | 2021

PROCESSING

Continued from Page 05

Due to the outbreak of the coronavirus pandemic, sales of alcohol and fresh foods on e-commerce have surged, with market analysts predicting that the changes in consumer buying habits are here to stay. Customer habits shifted during this time to concentrate on safety and hygiene, while in the aftermath of lockdowns, they switched to e-commerce for alcohol, fresh food and even dairy products. Online purchases have risen significantly, and consumers require fast turnaround and fast

shipment of products. Food and drink processing companies are working extra hard to meet this surge in demand.

ADVANCE TECHNOLOGY Looking ahead it is evident that the adoption of advanced technology in processing equipment will continue. A report from Fortune Business Insights states that concepts such as the Internet of Things (IoT), artificial intelligence, and Industry 4.0 are helping companies to reach high levels of food safety, improve traceability and therefore reducing risks associated with food processing techniques. Increasing demand for safe and hygienic processed convenience food products will drive growth. Governments and food associations are encouraging food processing machinery manufacturers to invest in R&D and to maintain strict food safety management systems and stringent hygiene practices throughout their businesses.

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“Rising demand for hygienically manufactured and packaged drinks, upgrading equipment for lean time management, advanced technology use to increase productivity and product performance and a rising focus on quality of drinks are some of the key factors driving the market. Leading companies are likely to strategize their future operations in line with the aforementioned factors to expand their geographic reach in the near future,” said a Lead Analyst at FMI.

With the continued development of new technology and exciting innovations, as well as the expertise offered by leaders in their respective fields, the food and drink processing industry is therefore set to continue to expand and develop across the globe. Product quality and food safety will continue to be at the forefront of the food and drink processing sector.

INDUSTRY INSIGHT | 2021

AODD Pumps in the fight against Covid-19 DEBEM is able to offer a high and valid range of solutions in the field of Double Diaphragm Pneumatic Pumps for the control of production activities involved in the fight against Covid-19. Double Diaphragm Pumps in the fight against Covid-19

ue to the spread of the COVID-19 pandemic, many companies have had to address an increase in demand from several strategic sectors that are directly involved in the fight against the spread of the virus. As a result, AODD Pump manufacturers, including Debem, have been actively involved in providing solutions that ensure maximum performance for various fields of application such as: • Chemical processing to produce household detergents, bleach solutions and other disinfectants for hospital use.

• The cosmetic and pharmaceutical sector, to produce liquid soaps, cleansing lotions and hand sanitisers. • Disinfecting and sanitising equipment with technology such as rapid spraying or cleaning, disinfectant spraying or highpressure washing. • Packaging materials including corrugated cardboard, wood pulp and paper for manufacturing cardboard, paper adhesives, toilet paper, handkerchiefs and sanitising wipes.

Success factors of AODD Pumps in the fight against Covid-19 With this article, we would like to point out the reasons behind the widespread use of AOOD Pumps and the benefits they bring to each sector that plays a key role in the fight against COVID-19.

BOXER 50 Air-operated double diaphragm pumps Maximum flow rate: 60 l/min Suction / delivery connections: G 1/2” f o DN 15

• Versatility factor: throughout the emergency period and in order to fight the outbreak of COVID-19, many companies have had to convert part of their production lines to be able to expand the existing offer of detergents, soaps and sanitising products. AODD pumps played a strategic role in these conversion processes thanks to their versatility, costeffectiveness, size configuration and ease of installation. In this case, AODD pumps were extensively used for handling the liquids used

to produce disinfectants and detergents. • Coverage factor: offering excellent pumping performance, AODD pumps can be used throughout the production process of chemicals and detergents: from their main use, namely transferring chemicals, to loading and unloading tankers, as well as for bottling operations and for managing production waste. • Resistance factor: AODD pumps are the ideal solution for handling concentrated or aggressive chemical fluids such as bleach, soaps containing caustic soda and disinfectants. In this case, plastic AODD pumps have adequate chemical resistance, which is superior to that of

PNEUMATIC PUMPS IN FIGHTS AGAINST COVID-19

Double Diaphragm Pumps, a flexible and versatile solution AODD double diaphragm pneumatic pumps are an extremely versatile industrial solution offering a high degree of flexibility for all installation, use and maintenance operations. These characteristics allow AODD pumps to efficiently handle a large variety of liquids: from highly corrosive substances to highly viscous liquids, or even liquids containing solids.

• Performance factor: thanks to their operating performance, AODD pumps are an excellent solution to be used during the production process of highly viscous liquids. The gentle pumping action (through the use of air control valves such as needle valves) could prevent the formation of foam and, as a result, product deterioration. When producing large batches of liquid soap, a pump capable of running dry for

DEBEM is a company offering a wide range of efficient AODD Pumps ensuring safety at each stage of production when it comes to products used to fight Covid-19.

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other technologies. AODD pumps can also handle a wide range of temperatures such as those found in industrial laundries. In this case, they are used to dose chemicals and detergents for sanitising large laundry facilities in nursing homes and hospitals.

• Certification factor: AODD Pumps often have the necessary certifications to be used in specific production processes. Example: 3A for use in pharmaceutical environments, 1935 and FDA, U.S. Food and Drug Administration, for the production of hand sanitiser or the ATEX Certification for pumping ethyl alcohol or other flammable substances.

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Thanks to their operating performance, AODD pumps are an excellent solution to be used during the production process of highly viscous liquids. The gentle pumping action (through the use of air control valves such as needle valves) could prevent the formation of foam and, as a result, product deterioration. When producing large batches of liquid soap, a pump capable of running dry for extended periods of time is also required.

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Throughout the emergency period and in order to fight the outbreak of COVID-19, many companies have had to convert part of their production lines to be able to expand the existing offer of detergents, soaps and sanitising products. AODD pumps played a strategic role in these conversion processes thanks to their versatility, cost-effectiveness, size configuration and ease of installation.

extended periods of time is also required. In this case, diaphragm pumps prove to be highly functional, ensuring stability and continuity of operation. Moreover, the selfpriming capacity of AODD Pumps makes them even more versatile when pumping containers or drums containing viscous liquids.

To find out more about which AODD Pumps are best suited to your needs, please contact our sales staff at info@debem.it who will advise you on which solution is most appropriate for you.

AODD pumps are the ideal solution for handling concentrated or aggressive chemical fluids such as bleach, soaps containing caustic soda and disinfectants.

Find out more at www.debem.com

INDUSTRY INSIGHT | 2021

DataLase set to maintain im Like many others businesses, DataLase, the global leader in Photonic Printing Solutions, has been proactive in its approach since the start of the pandemic.

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To round off 2020, DataLase announced a partnership with Result Group, an Australia-based business. The move, which helps support the growth of DataLase applications in the region, also allows the company to further expand its global reach.

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riven by urgency, the company has embraced agile methods, prioritised strategic initiatives and pushed ahead with new product development, all aimed at maintaining its competitive advantage. And despite the commercial challenges presented by the global health crisis, the company is set to capitalise on their many achievements from last year in 2021. From the outset, DataLase responded quickly to the implications of the pandemic by helping

brands, manufacturers and logistics businesses keep pace with the uplift in intensity with its highly acclaimed Case Coding Solution - the use of laser to provide a fast and highly efficient method of applying variable information, such as barcodes, date & lot codes, QR codes, graphics and sequential batch numbers, onto corrugated boxes and shelf ready packaging (SRP). The technology not only enabled hard pressed supply chains to be responsive and flexible to consumer demand, it also helped develop safer

PACKAGING & LABELLING TRENDS

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Despite the clear difficulties of lockdown restrictions and all that encompassed, we aimed to achieve as much as possible during 2020 and I believe we accomplished that. In the heat of the crisis, we’ve made important decisions faster and better, undertaken strategic decisions and help create the foundations for ensuring our longterm competitive advantage - this year is all about maintaining impetus and reaping the benefits of that.

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a functional masterbatch additive for plastics integration, and a new high humidity coating for use in the paper and corrugated printing industries. Both products are indicative of DataLase using its technical expertise to develop and release important supply chain solutions, benefiting more challenging production environments at a time of significant increased demands.

To round off 2020, DataLase announced a partnership with Result Group, an Australiabased business. The move, which helps support the growth of DataLase applications in the region, also allows the company to further expand its global reach.

workplaces by reducing interactions among workers. In the midst of lockdown and strictly following appropriate guidelines, DataLase announced a new distribution agreement with Macsa ID, a leading manufacturer of advanced coding and marking equipment. Macsa ID’s laser systems offer high-quality coding on a wide range of materials and surfaces even in dirty, dusty and humid production facilities. The move enables both Masca ID and DataLase to provide a complete solution to brands and converters utilising DataLase’s innovative coding and marking technologies and Macsa’s global distribution network.

During the first reprieve from Covid-19 in September, DataLase made headline news with an MBO, which secured full independence for the company from SATO, the leading global provider of Auto-ID solutions. Having been originally acquired by SATO in December 2016, the change in direction was based on SATO’s strategic aim of concentrating resources on its auto-ID solutions business to build sustainable growth and enhance its corporate value, while DataLase wanted to push forward with increased technological advancement and to further develop its Photonic Printing offering. As the dust settled on the MBO, the company released two new product developments:

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DataLase responded quickly to the implications of the pandemic by helping brands, manufacturers and logistics businesses keep pace with the uplift in intensity with its highly acclaimed Case Coding Solution - the use of laser to provide a fast and highly efficient method of applying variable information, such as barcodes, date & lot codes, QR codes, graphics and sequential batch numbers, onto corrugated boxes and shelf ready packaging (SRP).

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n impetus in 2021

“Despite the clear difficulties of lockdown restrictions and all that encompassed, we aimed to achieve as much as possible during 2020 and I believe we accomplished that” said Paul Dustain, CSMO at DataLase. “In the heat of the crisis, we’ve made important decisions faster and better, undertaken strategic decisions and help create the foundations for ensuring our long-term competitive advantage - this year is all about maintaining impetus and reaping the benefits of that.”

Find out more at www.DataLase.com

INDUSTRY INSIGHT | 2021

INNOVATIVE PACKAGING SOLUTIONS

Food packaging and labelling is vitally important for product quality and safety and this sector is continuing to expand. In fact, the size of the global food packaging market is expected to reach USD 456.6 billion by 2027, according to a report by Grand View Research, Inc. A growing demand for convenience food products, due to changes in lifestyle and alternative eating habits, is expected to bolster market growth.

he industry is witnessing rapid growth for single-serve and portable food packs. More and more consumers are opting for ready meals and this is expected to spur the demand for food packaging.

technologies, are expected to boost the market across the globe. Leading manufacturers and packaging experts are also investing in the development of costeffective, lightweight and highperformance materials.

In the past year in particular, due to the pandemic, there has also been increasing concerns among consumers regarding contamination and food safety. This has augmented the demand for effective packaging solutions.

MODIFIED ATMOSPHERE PACKAGING (MAP) is a proven, natural method of extending the shelf-life and quality of food products. It uses a specific single gas or a mixture of gases to create a protective atmosphere around the food. This protective atmosphere, combined with appropriate packaging material and, in many cases, lowered temperatures, preserves the taste, safety and appearance of the food for longer. Experts in food gases can recommend the ideal gas mixture to suit your requirements and provide a range of solutions for a variety of food and drink processes, including MAP.

Manufacturers are also developing more eco-friendly and sustainable packaging solutions to meet stringent environmental regulations and to satisfy consumer preferences. Emergence of new and innovative packaging solutions and technologies, including Modified Atmosphere Packaging (MAP), active packaging and printing

According to recent analysis from Smithers in their report, ‘Future of Packaging: Long-term Strategic Forecasts to 2030’, sustainability has established itself as a pan-industry mega-trend. While this has been eclipsed in the short-term by Covid-19, demand for recycled materials to enable a circular economy in packaging

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PACKAGING & LABELLING TRENDS

MODIFIED ATMOSPHERE PACKAGING (MAP) IS A PROVEN, NATURAL METHOD OF EXTENDING THE SHELFLIFE AND QUALITY OF FOOD PRODUCTS. IT USES A SPECIFIC SINGLE GAS OR A MIXTURE OF GASES TO CREATE A PROTECTIVE ATMOSPHERE AROUND THE FOOD.

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throughout the supply chain.

Labelling also provides essential information on food packaging such as ingredients, allergens and best before and use by dates. Healthconscious consumers are also more inclined to check ingredients for fat and sugar content, and food labelling is designed to provide all of this information in a clear format.

and adhere to new legislative targets will be among the most important drivers according to Smithers’ analysis. This will inform many other strategic technology demands across 2020-2030; with converters offering alternative, greener packaging formats, and developing new barrier technologies. The industry is also poised for a wider use of active and intelligent packaging through to 2030; especially the latter, to enable tracking and monitoring of shipments through the supply chain and integration with digitised logistics and warehousing platforms. Traceability and protecting against counterfeiting are also among the emergent priorities for brand owners and retailers, the Smithers survey

finds. The greatest influence from packaging buyers, however, will come from the wider use of e-commerce sales and automation in distribution, as Industry 4.0 and Internet of Things (IoT) concepts permeate multiple segments. Other important trends from this sector include communicating brand identity, enabling greater customer convenience, and integrating with marketing strategies that leverage social media channels. LABELLING TRENDS The labelling sector has also seen many new innovations - with labelling manufacturers introducing smart labels to improve food safety, traceability and inventory management. Sophisticated QR codes provide vital information for tracking and traceability

Maintaining high quality performance is key, whilst also enhancing sustainability. Less packaging is now used on many products and recyclable materials are now favoured. Meanwhile, the primary aim of packaging continues to be to protect food products and enhance shelf-life, product quality and food safety.

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THE LABELLING SECTOR HAS ALSO SEEN MANY NEW INNOVATIONS WITH LABELLING MANUFACTURERS INTRODUCING SMART LABELS TO IMPROVE FOOD SAFETY, TRACEABILITY AND INVENTORY MANAGEMENT.

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INDUSTRY INSIGHT | 2020

“Food grade gases play their part in helping the food industry to cope and adapt during the Coronavirus Pandemic” Article and Images courtesy of Neil Hansford, Air Products

The food industry, like many, has been deeply affected by the Covid-19 pandemic, with producers, retailers and consumers alike having to cope with dramatically different circumstances.

very facet of food processing operations has changed as companies adjust to changing customer needs – some coping with food service closures

while others have ramped up activity to help retailers prevent shortages, all while responding to significantly different consumer habits.

At Air Products we’ve seen the changes companies have implemented to generate production benefits which can support them through these challenging times. One such area

Looking for production efficiencies?

Food grade gases can help • All natural gases • Superior quality and appearance • M Minimise food waste Find out more Book a free consultation with one of our food experts or order our industry standard MAP handbook at: airproducts.expert/uk/MAPgas

0800 389 0202

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SAFETY & HYGIENE

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Failures in food safety can have catastrophic consequences for human life, public confidence and the economy. Around 1 million people in the UK suffer an illness from food each year, potentially costing £1 billion. Managing food safety is challenging because of the highly complex food supply system, which involves food producers, processors, retailers and caterers of varying sizes.

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Modified Atmosphere Packaging We all remember seeing empty shelves during the early months of the pandemic as people stockpiled to see themselves through lockdown or so they could avoid visiting shops for a few extra days. Whether you class this as a sensible precaution or ‘panic buying’ the result was the same – a notable increase in food waste, one which was highlighted in the press at the time. A WRAP survey looking at UK citizens’ food habits has since found people are adopting smarter behaviours to combat this, most notably turning to foods with a longer shelf life. As this becomes of greater importance to consumers, producers are increasingly looking to utilise Modified Atmosphere Packaging (MAP) as a means of extending the shelf life of their products. MAP gas mixtures are injected into packaging to ensure freshness, helping products retain their look and taste, and stay fresh for longer.

Cryogenics Producers are looking for flexibility so they can respond to changing demand – but it’s also been

apparent that the speed with which they’re able to react is vital. With this in mind we have seen a greater uptake in cryogenic freezing options over mechanical alternatives. Cryogenics can facilitate temperature change in the freezing process within minutes, rather than the hours it can take using mechanical freezers. With the ability to operate at -120°c or even colder, cryogenic systems can run three times colder than mechanical freezers, delivering a finished product significantly faster. This increased speed gives producers more scope to ramp up operations and process more product quickly, as well as increasing the variety of products they can produce in a day. Cryogenics also enhance applications such as crust freezing, individual quick freezing (IQF) and glazing, providing greater efficiencies, a reduction in food waste and superior quality.

the peaks brought about by Covid-19 this is a particularly useful innovation, combating food waste while guaranteeing a consistent product quality.

A focus on speed and flexibility was exactly why cryogenic technology was brought into freezing – but no one could have predicted the scale on which it has been needed this year.

Superfresh – A solution for managing production bottlenecks Combining cryogenic freezing with MAP is able to further extend the life and quality of products available from chilled counters – bringing the best of both worlds. The Freshline ® Superfresh Solution effectively slows down the accelerated food deterioration which occurs after thawing – allowing frozen-thawed products to offer comparable quality, appearance and shelf life to a standard MAP chilled product. Once preserved using the technology, products can be stored and distributed in their frozen state and thawed on demand – adding further flexibility to the logistics process. In all products tested, the results showed that when thawed under the right conditions, the product can be refrozen safely at home. With

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At Air Products we’ve seen the changes companies have implemented to generate production benefits which can support them through these challenging times. One such area is that of food grade gases and the different ways in which they can be used to provide greater flexibility, safety and quality. We’ve seen the importance of several of these innovations over the past nine months in helping producers navigate Covid-19.

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is that of food grade gases and the different ways in which they can be used to provide greater flexibility, safety and quality. We’ve seen the importance of several of these innovations over the past nine months in helping producers navigate Covid-19 – whether they’re looking for longer shelf life, quicker production speeds or more flexible production and distribution processes.

INDUSTRY INSIGHT | 2021

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SAFETY & HYGIENE

Strict hygiene and safety standards are imperative in all food companies and it is important to have food safety management procedures in place that are appropriate for your business and its operation.

f you run a food business, you must have a plan based on the Hazard Analysis and Critical Control Point (HACCP) principles. The HACCP plan keeps your food safe from biological, chemical and physical food safety hazards. According to the Food Standards Agency (FSA), HACCP is a way of managing food safety hazards. Food safety management procedures should be based on HACCP principles. HACCP involves looking closely at what you do in your business, what could go wrong and what risks there are to food safety; identifying any critical control points - the areas a business needs to focus on to ensure those risks are removed or reduced

Exceptional hygiene and safety standards in the food sector to safe levels; deciding what action you need to take if something goes wrong; making sure that your procedures are being followed and are working; and keeping records to show your procedures are working. In the food and drink processing and manufacturing sectors, it is vital to invest in reliable and efficient solutions to improve safety. For example, dust control is essential and experts in this sector can supply source extraction systems which can be fully integrated into the production process for recycling or used for efficient and neat centralised vacuum cleaning. These centralised vacuum systems for the food industry are hygienically designed, easy to clean and all parts are approved for food contact. Meticulous and thorough cleaning of the food factory and of machinery and equipment is also vital to meet strict food safety standards. Professional and reliable industrial cleaning equipment has been designed by experts in this field. The products are designed and manufactured to high standards and include simple cleaning accessories, such as nozzles and couplings, to customized fogging equipment offering outstanding performance and advanced cleaning solutions. Good hygiene and strict safety standards are fundamental to the continued success of any

food business. All food manufacturers and processing companies must therefore ensure that they follow precise guidelines to meet stringent standards of hygiene, safety, sanitation and cleanliness. The aim is to develop, implement and operate a thorough and reliable food safety management programme, as well as investing in high quality systems and solutions to meet the requirements of your company.

Good hygiene and strict safety standards are fundamental to the continued success of any food business. All food manufacturers and processing companies must therefore ensure that they follow precise guidelines to meet stringent standards of hygiene, safety, sanitation and cleanliness.

INDUSTRY INSIGHT | 2021

Maintaining safety and hygiene in the food and drink industry Jamie Woodhall, Technical & Innovations Manager at Rentokil Specialist Hygiene The UK is once again in a national lockdown to try and slow Coronavirus transmission while the rollout of the vaccine programme hastens. As essential workers who are helping to feed the nation, it is critical those in food factories, catering facilities, warehouses, supermarkets and other food retailers follow hygiene guidance to limit the spread of Coronavirus. With the stakes so high, how can these premises maintain safety and hygiene? Understand the importance of air quality One of the more pressing issues food and drink businesses should think about is the hygiene of the air in their premises to protect employees and customers. The World Health Organisation has updated its guidance surrounding airborne transmission of Coronavirus, and a study in Korea found that a person caught Coronavirus at a restaurant through infected air, created by a person breathing more than 6.5 metres away. Academic research from Cambridge University found that a supply of fresh air can disperse the virus and cut the risk of Coronavirus transmission by 70 – 80%. The science clearly says that clean, safe air is vital in the buildings that continue to operate. This is especially true in the food and drinks industry as social distancing isn’t always a practical option on production lines – though businesses must still show compliance with government directives.

The World Health Organisation has updated its guidance surrounding airborne transmission of Coronavirus, and a study in Korea found that a person caught Coronavirus at a restaurant through infected air, created by a person breathing more than 6.5 metres away.

Air purification solutions could play a vital role to reduce the risks associated with airborne viruses and bacteria, helping to protect staff and visitors indoor. Rentokil Initial is distributing a solution called VIRUSKILLERTM, which kills 99.9999% of viruses with a single air pass, including Coronavirus*. Unlike traditional air purification systems, the UV-C technology provides a photochemical deconstruction of the RNA and DNA of microorganisms. This deactivates their reproductive processes so that the Coronavirus, and other viruses, can no longer spread, before the clean, purified air is released back into the room. VIRUSKILLERTM is a solution that was originally created in response to the 2003 SARS outbreak. The technology has been tried and tested for more than 15 years and

can effectively eradicate airborne pathogens from indoor environments. Unlike traditional air purifiers that ‘trap’ airborne particles and microbes, the solution also decontaminates the air. It not only traps, but also kills airborne viruses, bacteria and fungi**. Thanks to its unique filtration process, reactor chamber and UV-C technology, when placed correctly the unit takes control of the airflow in a room, drawing contaminated air in from the ‘breathing zone’ and then releasing fresh, clean air back into the facility. The solution uses patented ultraviolet-C (UVC) lamps, surrounded by a mesh of chromed nano titanium dioxide tube filters that are polished with activated carbon. The emitted UV light reacts with the mesh, and in a process called ‘photocatalytic oxidation’ produces hydroxyl radicals, which acts as a disinfectant and breaks down the organic molecules.

SAFETY & HYGIENE

Adopt a holistic approach to hygiene While air quality is a vital consideration, it is not the sole route of transmission for Coronavirus and other infectious illnesses as there a three main transmission routes (person to person, surface to person and air to person). Consequently, tt’s more important than ever that a business’s overall hygiene standards are not allowed to slip in any area. With government guidance and legislation changing constantly as a result of the pandemic, a holistic approach to a facility’s hygiene and safety is a must. We recommend undertaking a HATS critical appraisal survey to assess the key elements of a food and drink facility. Unique to Rentokil Specialist Hygiene, HATS is used by our experts to survey premises in order to assess risks and implement solutions that ensure safety and compliance. It focuses on four key areas – Hygiene Factors, Atmosphere, Touch and Social Distancing. ‘Hygiene Factors’ looks at the potential transmission routes for Coronavirus and other microbial infectious diseases and pathogens. The first thing our experts do is to assess the overall cleanliness of the premises and develop a cleaning regime fit for purpose. This considers the facility’s size, use and hours of operation. When considering ‘Atmosphere’ professionals help assess the quality of the premises air. It’s important air conditioning units and ventilation systems are regularly cleaned and serviced, and that advice is given if new air ventilation systems are recommended, and where they should be installed.

With guidance constantly changing, and new scientific evidence showing that airborne transmission must be seriously considered when people are indoors, a cleaning strategy should include air purification alongside ventilation as part of a holistic approach to safety and hygiene.

Last words With guidance constantly changing, and new scientific evidence showing that airborne transmission must be seriously considered when people are indoors, a cleaning strategy should include air purification alongside ventilation as part of a holistic approach to safety and hygiene. Technology such as VIRUSKILLERTM can help to create a safer environment and break the chain of airborne transmission, but should be used in conjunction with hygiene and social distancing protocols to create safer environments. For more information, visit https://www.rentokil-hygiene. co.uk/?utm_source=PRRentokil Specialist Hygiene.

‘Touchpoints’ looks at high-frequency shared touchpoints within a presmises and ensures they are incorporated into a regular cleaning regime. Due to their different sizes, usage and sometimes 24-hour operations, facilities can present a disinfection challenge. There are a range of innovative disinfection techniques used in these more complex cleaning areas such as ultraviolet (UV) lamps. These are handheld and cause the photochemical deconstruction of the DNA of microorganisms, deactivating reproductive processes so that viruses can no longer spread. Because this option doesn’t require the use of chemicals or liquid disinfectants, it’s perfect for sensitive electrical equipment too. Finally, it’s important to consider ‘social distancing.’ Wherever possible, business owners must assess the floor space to ensure this can be practiced, where possible. Common solutions include signage, retractable barriers as well as floor mats.

* When independently tested against Coronavirus DF2 (a surrogate for Coronavirus), Adenovirus, Influenza and Polio, the unit was found to kill 99.9999% of viruses on a single air pass. **When independently tested against reference bacteria (Klebsiella pneumoniae, Mycobacterium tuberculosis, Staphyloccus aureus subsp. Aureus, Streptoccocus pneumoniae, Streptococcus pyogenes, Escherichia coli), the unit was found to kill 99.9999% of bacteria on a single air pass.

INDUSTRY INSIGHT | 2020

Shaping the puzzle for quality formed products with GEA Formed meat products are big business. Burgers and chicken nuggets dominate the market, but tastes are changing. One of the challenges for food manufacturers is the increased consumer demand for a variety of clean label products, as well as fish and vegetarian options, and all at prices that consumers consider to be good value.

nsuring the highest possible quality products within budget limitations, whilst continually innovating to meet consumer demand, can be made more challenging by the fact that creating perfectly formed food products is a very precise technical process. Rather like a jigsaw puzzle, every part of the process must be perfectly aligned and in place in order to complete the picture successfully. With over half a century’s worth of experience when it comes to forming, leading supplier of food processing equipment GEA has developed a package of information based on six key elements, with the aim of demystifying this multifaceted process and highlighting the support GEA can provide to manufacturers.

Application know-how GEA’s vast experience in formed product processing has enabled the company to develop creative ways of overcoming the technical challenges that can occur. For example, to ensure the best possible yields, the required level of moisture must be retained within formed products. Water also acts as a carrier for salts and other additives which extend shelf life and enhance flavor, texture, color and binding properties. However, binding water into chicken mass is often the one aspect of forming that can prove the most difficult. To overcome this, GEA has developed technology which mixes the ingredients in near vacuum conditions. This helps to open up the meat cells thereby improving the water retention of chicken.

FOOD PROCESSING

Equipment and Innovation Now into its ninth generation of forming equipment, GEA offers two primary production methods for formed products. Plate forming for low-medium production levels, for example using its MultiFormer machine, and rotary forming for high speed production of longrun standard products, such as with the GEA MaxiFormer. Versatility, capacity, yield, hygiene, sustainability and, above all, product quality have been the key drivers in the development of GEA’s equipment, innovating designs over the years in a continual quest to streamline processes using the latest technology, meeting and exceeding customer expectations.

It’s all in the mix

The importance of getting all factors well controlled early on in the process cannot be underestimated. Regardless of the forming technology used, it is often the upstream process of preparing the raw mix that has the biggest impact upon the success of operations further down the line. The mixture must be carefully prepared upstream with the right balance of ingredients at the right temperature and viscosity, to feed efficiently into the forming equipment. Manufacturers sometimes make the mistake of trying to mix all the ingredients together in one go. However, some ingredients, such as starches, are only effective during cooking and can inhibit the absorption of water if added too early. GEA has developed a range of equipment for accurate and effective mixing including the GEA CutMaster, GEA PowerGrind and GEA ProMix.

Test before you invest Naturally, before any decisions are made, food manufacturers need reassurance that any equipment purchased will prove to be a profitable investment. Feasibility studies, process improvements and R&D tests all need to continue, even during the current

COVID crisis. Tests are carried out at the GEA Technology Center in Bakel, The Netherlands, which remains fully up and running. Customers are welcome to visit the center for tests, but if this isn’t possible due to travel restrictions or company rules, GEA experts can carry out tests at a distance, after which results are collected and a test report including videos, pictures and, if possible, samples are shipped. Alternatively, ‘live’ interactive testing can also be arranged.

Passion for Excellence

Rather than simply supplying equipment, GEA prides itself on its passionate approach and knowledgeable staff, and has developed long term working relationships with food manufacturers around the globe, supporting them in providing excellence at every stage of production

With over half a century’s worth of experience when it comes to forming, leading supplier of food processing equipment GEA has developed a package of information based on six key elements, with the aim of demystifying this multi-faceted process and highlighting the support GEA can provide to manufacturers.

Service

Any investment made in GEA’s equipment is supported by a long-term relationship, and a network of service engineers and stocks of spare parts are available around the world. Denmarkbased producer of cooked chicken products Danpo installed a fully automated chicken nugget line from GEA, expanding its ‘Your Chicken’ brand. Product Technical Manager Per Ulrik Jørgensen commented: “I like working with GEA, I can speak to people and they understand what I am talking about. They provide a roundthe-clock service with fast, easy solutions to improve the line capacity or performance.” new digital channel which allows A customers to access a range of services for their equipment, GEA Advance is now also being piloted. This new digital solution will allow GEA to modernize the way service colleagues interact with customers, allowing for rapid ordering of spare parts and real-time access to technical documentation. For more information visit www.gea.com

INDUSTRY INSIGHT | 2021

NEWCOLD pod to play key role at new Corby facility In 2017, NewCold Advanced Cold Logistics designed a bespoke pallet handling pod to operate at their Wakefield deepfreeze storage facility and now, says the company, the same unique technology will be put to work at their new site in Corby, due to open in the Autumn of this year.

he pod effectively bridges the gap between the deep-frozen production or storage environment and NewCold’s auto-loading 44-pallet double-deck

trailers.

Accordingly, as soon as the product leaves the production line at minus 22 degrees, it is automatically loaded through a sliding door at the back of the 60-pallet-capacity pod, which itself is pre-cooled to the same temperature. From

As the product leaves the production line at minus 22 degrees, it is automatically loaded through a sliding door at the back of the 60-palletcapacity pod, which itself is precooled to the same temperature. From here the pallets are automatically transferred into the double-deck trailer, docked to the front of the pod.

here the pallets are automatically transferred into the double-deck trailer, docked to the front of the pod.

With loading into the pod completed in just 5 minutes, every deep-frozen package or pallet remains at a constant set temperature of minus 22 to minus 25 degrees, and at no time during its journey from the production line to completed loading in the trailer does any pallet need to be exposed to an ambient environment or touched by an operative.

Meanwhile, 3 refrigeration systems hold the temperature at a constant minus 25 degrees and being electric, keep harmful emissions to a minimum. With loading into the pod completed in just 5 minutes, every deep-frozen package or pallet remains at a constant set temperature of minus 22 to minus 25 degrees, and at no time during its journey from the production line to completed loading in the trailer does any pallet need to be exposed to an ambient environment or touched by an operative. This not only ensures absolute temperature integrity but virtually eliminates product damage. The same process is reversed when the load reaches the NewCold warehouse where automatic unloading capability unloads the trailer, again in approximately 5 minutes, directly into a frozen storage facility, ensuring best product integrity and quality.

Furthermore, faster turnaround times reduce supply chain cost and by linking directly to production loading, efficiencies are achieved at production sites. Also, points out NewCold, the company’s innovative double-deck trailers make a positive impact on the environment by significantly reducing road miles.

For more information contact jon.miles@newcold.com 22

MULTIMODAL

Supply chain experts from across the food and drink industry will be among the more than 9,000 visitors expected at the UK and Ireland’s leading logistics show, Multimodal, which this year takes place from 22ndto 24thJune 2021.

upply chain experts from across the food and drink industry will be among the more than 9,000 visitors expected at the UK and Ireland’s leading logistics show, Multimodal, which this year takes place from 22ndto 24thJune 2021. Now in its 14th year, the free-to-attend show

at the Birmingham NEC will be an opportunity for hundreds of supply chain decision makers to meet with leading logistics suppliers to network, grow business, and learn from the experts. “Multimodal provides an important platform for logistics professionals to discuss the latest trends and learn how suppliers can help them run slicker,

more cost-effective supply chains,” said Robert Jervis, Director, Multimodal.

Multimodal 2021 celebrates 14 years of placing shippers, retailers, wholesalers, importers and exporters in front of exhibitors who offer the latest logistics and supply chain solutions

This year’s educational programme will feature a series of workshops and seminar sessions providing topical information such as Brexit, Freeports and Sustainability, with Day 3 once again dedicated to the skillsbase of the future.

NEW DATES

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New attractions for 2021:

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“We look forward to bringing the industry together, after a year’s absence due to Covid-19 pandemic. Multimodal continues to grow and provide a fantastic platform for logistics buyers and suppliers to meet and grow business,” said Jervis.

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skills gap, recruitment, re/upskilling and education • Freight Forwarders’ Village offering pod exhibiting opportunities from just £950 • Seminars with specific content to the issues of each genre of shipper

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exhibitors with shippers

• Careers focus on day 3 to address the

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• Match-making service to connect

A full list of speakers and the complete schedule will be available in April, though in the meantime participants are invited to attend free webinars hosted by Multimodal Connect on an App platform with networking and chat capabilities allowing participants to network virtually. Topics schedule has included Brexit, Container Shipping and Freeports.

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VIP matching programme

“We are also looking forward to welcoming over 800 guests to the Multimodal Awards, on the first evening of the Show.”

KEEP UP-TO-DATE WITH OUR SERIES OF WEBINARS ON KEY TOPICAL ISSUES, WITH NETWORKING!

To find out more about exhibiting or visiting the show go towww.multimodal. org.ukor contact +44 207 384 7760

Make new connections

Join the discussion

Listen, learn and participate in webinars

Video call contacts Ask questions

Chat with colleagues online

multimodal.org.uk/webinars

Contact us now for exhibiting and sponsorship opportunities www.multimodal.org.uk | +44 (0)20 7384 7760 | multimodal@clarionevents.com

MM21 A4 exhibitor & connect ad.indd 1

26/11/2020 04:16

INDUSTRY INSIGHT | 2021

TEMPERATURE CONTROL & REFRIGERATION

TEMPERATURE CONTROL AND REFRIGERATION

vital for food quality and safety

Temperature control for fresh and frozen food products is imperative to food quality and safety. Throughout the supply chain, it is vital that these foods are kept at the correct temperature to prevent spoilage and to reduce food waste.

onsumers expect high quality products and also food that is safe to eat. Maintaining strict temperature control and ensuring that chilled and frozen food is correctly stored at all times is therefore crucially important. According to the Cold Chain Federation, the cold chain industry has a multi-billion-pound impact on the UK on its own, but once you consider how vital it is to the agricultural, manufacturing and retailing industries it serves, it is possible to see just how important it is. In recent years, the commercial refrigeration industry has expanded considerably, as huge investments have been made in sophisticated temperature control equipment, refrigerators and freezers. In fact, a recent report published by Allied Market Research states that the commercial refrigeration market size was valued at $28.19 billion in 2019, and is projected to reach $35.25 billion by 2027, growing at a CAGR of 4.4% from 2021 to 2027. Commercial refrigeration equipment is used in the commercial sector to preserve food items and beverages such as vegetables, fruits, meat, beer, and other similar products by maintaining a specific temperature. This helps increase the

shelf-life of the product making it suitable for purchase for a longer duration. Most commercial refrigeration systems are designed to reduce temperature over a period, whilst there is some equipment that is specifically designed to reduce the temperature of food from around 90°C to as low as 30°C, in short time. The quick change in temperature helps constrain bacterial growth and maintain the freshness of food items for prolonged periods.

Recent advancements in commercial refrigerators, such as the integration of artificial intelligence (AI), coupled with a rise in automation of equipment, are anticipated to provide potential opportunities for the growth of the commercial refrigeration market in the future. According to the report, the growth of the global market for commercial refrigeration is driven by an increase in demand for frozen and chilled products among consumers due to changes in lifestyle and rapid urbanisation. Recent advancements in commercial refrigerators, such as the integration of artificial intelligence (AI),

coupled with a rise in automation of equipment, are anticipated to provide potential opportunities for the growth of the commercial refrigeration market in the future. Preventing food waste is also a key issue across the globe. Cold chain solutions are therefore becoming more sophisticated, with new technology and digitalisation enhancing the way in which food is monitored, stored and distributed. Throughout the cold chain, there are now many highly advanced temperature control solutions – from refrigerators and freezers, thermometers and dataloggers, to state-of-the-art refrigerated transport and advanced warehouse and cold storage solutions. Training in this sector is therefore crucial to ensure that strict regulations are maintained. Experts in refrigeration training can therefore provide a range of courses designed to meet the requirements of those working in this field. Practical hands-on training is offered, and courses include Refrigerant Handling courses such as F Gas certification City and Guilds 2079, Hydrocarbon Refrigerant Handling City and Guilds 6187-21 and Ammonia Refrigerant Handling City and Guilds 2078-02. A good knowledge of correct service and maintenance techniques will ultimately enhance plant operation and reliability.

INDUSTRY INSIGHT | 2021

GET YOUR CASH FROM HMRC Call COODEN TAX CONSULTING NOW!

#FindOutInFifteen Book a meeting at www.calendly.com/ Simon-Bulteel

Our #FindOutInFifteen promotion will allow you to have a no obligation discussion with our director, Simon Bulteel to determine whether your company has a project that is worthy of a claim for Research and Development Tax Credits, go to www.calendly.com/Simon-Bulteel to ﬁnd a suitable time.

Call us on: 01424 225 345 | email us on: info@coodentaxconsulting.co.uk @CoodenConsults | www.coodentaxconsulting.co.uk Oﬃce 8 Charter House 43 St Leonards Road Brexhill on Sea East Sussex TN40 1JA 26

R&D TAX CREDIT

Should I be claiming R&D Tax Relief? After the year we’ve had in 2020, it really is a question you should be asking.

f your company has survived everything that COVID-19 could throw at it and now you are getting to the point of wondering about cashflow after lockdown 3.0, when you’ve exhausted your BBLS/CBILS loan, furlough is coming to an end and now you have to start thinking about repayments, you know cash is going to continue to be squeezed. It’s not a magic bullet for every business, but for a significant number of you reading this article, it could be worth investigating.

Is it something new? No, it’s been around for more than 20 years! Despite that R&D Tax Relief or R&D Tax Credits are still massively underclaimed by businesses. That’s predominantly because most accountants don’t understand it and aren’t proactive in talking to their clients about it.

What sort of work can you claim for? Well that’s the million-dollar question. In essence, if you’ve been developing a new product, new piece of machinery or manufacturing process, or a new recipe, then you really should be considering a claim. If you’re thinking about patenting your invention, then you definitely should be thinking about claiming and looking into Patent Box as another way of reducing your tax bill.

improving something that already exists. You also don’t have to succeed a failed project is perhaps the best project for an R&D Tax Relief claim. We have worked with drinks manufacturers, food processors, a company developing food dryers and a company making packaging from agricultural waste to help with claims. If your work has revolved around doing something interesting with science or technology and you’ve had to overcome scientific or technological challenges to do that, then you should definitely consider a claim. If your project failed because the technological or scientific challenge was too great, then again you should be claiming.

What constitutes an “Expert”? If you are going to work with an “expert”, work with someone who’s prepared to work with your accountant, not against them. You should be finding out about their experience, the number of claims they have submitted, the number of years they have been preparing

”

claims, experience of your industry, the number of claims they have had rejected, the number of enquiries HMRC have opened into their claims and the amount of tax relief those enquiries have removed from the claim. You’ll need to be actively involved in the claim, to help us identify the scientific and technical challenges, and to provide us with some financial information to calculate your claim.

Is it worth it? The average claim for a small business is around £50,000, but perhaps a more realistic target for a small business is the median claim of just under £20,000, but it really depends how much money you’ve spent. Some small businesses have had claims over £1m, but their R&D project will probably have cost them at least £4m. If you’d like to explore your potential to claim, book a call with me at www.calendly. com/simon-bulteel or phone the office on 01424 225345. It really could be one of the best things you do in 2021!

However, you also don’t have to be doing something new, you could be significantly

“

If you’ve been developing a new product, new piece of machinery or manufacturing process, or a new recipe, then you really should be considering a claim. If you’re thinking about patenting your invention then you definitely should be thinking about claiming and looking into Patent Box as another way of reducing your tax bill.

”

“

If your work has revolved around doing something interesting with science or technology and you’ve had to overcome scientific or technological challenges to do that then you should definitely consider a claim.

The average claim for a small business is around £50,000, but perhaps a more realistic target for a small business is the median claim of just under £20,000, but it really depends how much money you’ve spent.

”

Article supplied by Simon Bulteel, Lead Consultant of Cooden Tax Consulting

INDUSTRY INSIGHT | 2021

CONSISTENT QUALITY WITH QC, QA & ERROR-PROOFING PAPERLESS WINS

PAPER MAY BE FLEXIBLE AND CONVENIENT, BUT IN THE CONTEXT OF MANUFACTURING IT LOSES AGAINST DIGITAL QUALITY SYSTEMS

feedback to guide the direction they work in to minimise defects, leading to Quality Improvement (QI). QI is more action-driven and combines inspection results with proactive prevention.

TO REMAIN COMPETITIVE, FOOD & DRINK MANUFACTURERS ARE CONTINUALLY LOOKING TO MAKE THEIR PRODUCTS BETTER, FASTER, CHEAPER - THAT MEANS IMPROVING QUALITY, INCREASING EFFICIENCY, AND REDUCING COST - IT ALL STARTS WITH THE APPROACH TO QUALITY

The importance of accurate data

QC, QA, QI - what is what? Quality Control (QC) is focused on the end product, aiming to make sure it meets the expectations by identifying defects. This reactive approach aims to find existing defects through inspection and testing. Quality Assurance (QA) is focused on the process, ensuring that all activities will result in products meeting customer expectations. This proactive approach aims to prevent issues before they affect a product and is used to optimise processes to remove issues and avoid them happening again. Oftentimes, QC provides the QA team with

Key for any quality initiative is accurate data, making the right approach to data capture crucial. Paper has a range of limitations, especially in a manufacturing quality data capture context. There are three major problems associated with paper: cost, time, and risk. Next to the physical cost of paper, ink, and storage, a lot of time is wasted manually duplicating data across sheets, collating the sheets, transcribing results, and further analysis.

HARFORD CONTROL

EVENTS & EXHIBITIONS

INDUSTRY INSIGHT | 2021

New Dates for the UK Food & Drink Shows Following the announcement of the third lockdown and the rollout of the vaccine, the UK Food & Drink Shows comprising Food & Drink Expo, Farm Shop & Deli Show, The Ingredients Show, Foodex, National Convenience Show and The Forecourt Show have been postponed until 5-7 July 2021.

his move has been positively received by the industry, who can now look forward to coming together at the NEC Birmingham in July, uniting the worlds of food development, grocery, manufacturing, specialist retail, wholesale and foodservice. The UK Food & Drink Shows promise to be a hotbed of positivity and celebration reuniting over 1000 leading brands, relishing a return to live action providing the largest, most important event of its type in 2021.

visitors and we’re delighted we have managed to secure new dates in July at the NEC.” “No one is better placed or more experienced to deliver safe and inspiring live events, and no other event in 2021 will have the laser guided sector focus, breadth of exhibitors, content and innovation. We look forward to the summer as a time of great celebration, of new ways of thinking, new products, new attitudes and a new start for our industry. We can’t wait to once again welcome exhibitors and visitors to the NEC in Birmingham.” William Reed has worked closely with the Association of Event Organisers (AEO) in developing the industry wide AllSecure Standards, designed to provide the highest

Andrew Reed, Managing Director, Events & Exhibitions for William Reed, commented: “The COVID-19 pandemic has tested our business as it has the businesses of our exhibitors and

We look forward to the summer as a time of great celebration, of new ways of thinking, new products, new attitudes and a new start for our industry. We can’t wait to once again welcome exhibitors and visitors to the NEC in Birmingham. levels of hygiene and safety, allowing its shows to operate effectively and safely according to Government and local authority guidance. For more information on exhibiting at the shows or registering interest as a visitor, email: julie.adlington@wrbm.com

PPMA GROUP OF ASSOCIATIONS

PPMA Welcomes New Chairman The PPMA Group of Associations (“PPMA Limited”) is pleased to announce the appointment of David Barber as its new Chairman from 3 December.

arber, who was elected to the PPMA board of directors in 2017 – and is the Head of R&D for multinational metal detection specialist Mettler-Toledo Safeline – succeeds Tim Paul after two successful years in the chair.

“These are challenging times, but it has reinforced the value of trade associations to receive advice and for members to utilise the PR opportunities available to promote their products and services. “It’s fair to say that the processing and packaging industry has probably outperformed many other industry sectors due to being heavily involved with the food, beverage, and pharmaceutical sectors.

With experience in business transformation and helping to bring about a range of innovative products and services aligns strongly with the PPMA’s ethos in how it continues to support its 500+ membership.

“Economic challenges are often when the most opportunities arise because companies are forced to think outside of the box. Therefore, the PPMA needs to be an enabler to support members; whether through live or virtual events, business information, or lobbying-type activities in conjunction with associated third-party organisations.

Commenting on Barber’s appointment, former PPMA Group of Associations chairman Paul, said: “David has significant experience of implementing successful projects and embraces the Group’s strategic objectives in how it reaches out to even more members.

David Barber

“Through the onset of the coronavirus and the UK’s future trading relationship with Europe, the PPMA has had to change its modus operandi due to the postponement of live events, faceto-face networking opportunities, and training and seminars – to name a few. We have had to be flexible, adapt to change, and look at other mediums to support members during the imposed restrictions.

While Barber believes that the PPMA should always remain true to its roots in being able to stage world-class events, he recognises that the PPMA has come on a long way since the Association was founded in 1987 to what it can offer its membership today. He believes that digital technology will have a greater role to play in how the Group engages with its members and the positive impact it can have on business efficiencies.

“Under David’s chairmanship, and with the continued support of the PPMA board of directors and PPMA staff, I believe that we’re in a strong position to run our flagship PPMA Show next year (2021), as well other bespoke industry events. It is a huge credit to the way the PPMA has been run over many years and testament to those it continues to serve.” In response to his new appointment, Barber paid tribute to Paul for his hard work, achievements, and helping to circumnavigate the Group through a period of unprecedented change.

“As a business, we have to continually adapt to change and be on the front foot. It’s important to look beyond our immediate sector to share information and efficiencies, and to leverage from a wide network of events and other industry resources.”

“The world is changing, business is changing, and we need to make sure that the PPMA Group of Associations is equipped and flexible in its approach to serve all those it supports,” added Barber.

Tim Paul

“The Group has always been keen to embrace new ways of working; therefore, embracing new technologies and industry unification are key to the ongoing success of the PPMA and UK manufacturing at large.”

LAB INNOVATIONS 2021

The UK’s entire lab industry has its eyes on Lab Innovations 2021

At Lab Innovations, the UK’s largest trade exhibition for the laboratory industry, professionals, scientists, researchers and more will come together and do business for the first time in 2021. On 3 & 4 November 2021, at the NEC, Birmingham, the show will open its doors to visitors and exhibitors with a bigger floor space than ever before. Accommodating leading laboratory brands, as well as small companies bringing new technologies to the market. Lab Innovations is scheduled to drive the business of science once again.

uilding on record success of the 2019 show, which attracted 154 exhibitors and over 3,860 attendees. Lab Innovations is now in its 10th year, the UK’s only trade show dedicated to the laboratory industry continues to enjoy support from some of the UK’s leading scientific institutions and will this year boast its largest ever exhibitor and visitor base, providing more exciting product launches, innovation, and discussion than ever before. The focus will be on the cutting-edge digital tech that can increase laboratory sustainability and efficiency across multiple sectors, including cleanroom, food & drink, healthcare, government and more.

Innovations will help visitors build connections, get tailored advice from industry experts, and learn about sustainable initiatives in the lab.

The organisers will work with manufacturers throughout the year, creating personalised material to offer brand exposure beyond their stand.

Exhibitors are looking forward to launching their latest products and showcasing ground-breaking innovations at the 2021 edition. Industry representatives could not be more excited to gather again. “I’m really looking forward to the industry getting back together, so I can’t wait for the UK’s biggest lab tech shop-window to open again in November,” commented Jaqueline Balian, Head of Laboratory Sector at GAMBICA. “I’m excited to see what our innovative and forward-looking industry comes up with.”

With a community of over 30,000 contacts, a monthly newsletter, social media support and online exhibitor directories, exhibitors will be able to promote their company and products in the lead-up to the event, building on its reputation as an ideal tool for networking, Lab Connect, a free-to-use professional meetings service, will enable exhibitors to schedule meeting in advanced of the show, matchmaking them with visitors who have a specific interest in their products and services.

Lab Innovations offers a range of show features, networking events and conferences to maximise time out of the lab. Attendees will be able to discover the latest in lab tech, source a vast range of products under one roof, and gain insight into data-driven case studies. Visitors can also earn CPD points from four free-to-attend theatre programmes- the Royal Society of Chemistry Theatre, the Insights and Innovations Theatre, the Cleanroom Hub and Live Lab. Lab

In past editions, exhibitors have expressed their satisfaction with the show’s diversity and quality of business leads. To engage effectively with participants and keep the lab community connected, the organisers will assist exhibitors with a unique portfolio of digital marketing tools.

Meanwhile, the Lab community can keep in touch via Lab Innovations’ online series of learning and networking events, Lab Live. This is set to be our most exciting event to date. Register your interest to visit or exhibit today on the Lab Innovations website.

Each exhibitor can take full advantage of a multichannel marketing campaign to help promote their company before, during and after the event.

Contact: labinnovations@easyfairs.com Website: www.lab-innovations.com

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