C A S T S T E E L S T E A M VA LV E S
API 622 2011 2nd Edition Fugitive Emission Certified
www.australianpipelinevalve.com.au
QUALITY VALVE MANUFACTURER
QUALITY COMMITMENT Quality is Our First Priority. Consistent product quality and a proven track record makes Australian Pipeline Valve a dependable choice where total reliability is the number one concern. Since its founding, APV’s philosophy has been focused on quality. Our valves are manufactured in full compliance to worldwide standards (such as ASME/ANSI, API, EN, ISO, BS, AS).
70-78 Stanbel Road Salisbury Plain South Australia 5109 Telephone +61 (0)8 8285 0033 email: admin@australianpipelinevalve.com.au
www.australianpipelinevalve.com.au
CONTENTS Figure Number System
4
Physical & Chemical Properties
6
Gate Valve - Parallel Slide - Class 150-2500
7
Blowdown Valve - Parallel Slide
16
Gate Valve - Parallel Slide - Class 150-2500 - Cast Steel
18
Gate Valve - Geothermal Trim
20
Globe Valve - Stop Check - Class 150-600
22
Globe Valve - Cast Steel
24
Globe Valve - Y Pattern Inclined Bonnet Stop Check - Class 150-600
25
Globe Valve - Right Angle - Class 150-600
27
Combination Y Globe/Stop/Check/Strainer
29
Y Type Stop Check Valve Screwed Ends
30
Globe Valve - Piston Type - PG01-PG02
31
Non Return Piston Check - Lift Type - Class 150-600
33
Globe Valve - Bellow Sealed - Bolted Bonnet
36
Gate Valve - Bellow Sealed - Bolted Bonnet
37
Steam Jacketed Ball Valve Wafer Style
38
© Copyright Australian Pipeline Valve 1990 - 2023 Edition Catalogues, photos, brochures and technical publications are the exclusive property of Australian Pipeline Valve. Any unauthorised reproduction in total or in part, shall result in prosecution. Products and data sheets in this publication are subject to change at anytime without notice. Australian Pipeline Valve reserves the right to carry out amendments to products and materials.
AU S T R A L I A N P I P E L I N E VA LV E
3
FIGURE NUMBER SYSTEM
FIGURE NUMBER SYSTEM EXAMPLE 150FZAP125QTISN-9PBWG-FA 150 FZ
AP125 QTI
S
N
-
9
PL BW
G
-
F
A
Bonnet gasket: Blank Standard:- SS + GRP (BB), Pressure Seal Ring (PSB). N/A:- (WB). A SS + PTFE B S31803 Spiral C PTFE D SS + PTFE + GRP E Ring Z Special
Stem packing: Blank Standard:- Graphite. N/A:- (Check Valves) L Live Loaded F Fugitive Emission GRP I Fugitive Emission PTFE J Special P Graphite + PTFE T PTFE Denotes special suffix - Packing/Gasket Operator: Blank Handwheel or N/A A Actuator C Counter-Weight D Dampner G Gear H Hammer Blow Handwheel L External Lever End connection: Blank RF (B16.5) BA RF B16.47A (MSS SP44) BB RF B16.47B (API 605) RJ RTJ BW Buttweld FF Flat Face SP is special drilling UD Undrilled UM Unmachined for RF/RJ Bonnet: Blank Bolted C Cryogenic H Pillar & Bridge L Low Temperature P Pressure Seal S Bellows Sealed W Welded Body material: - see page 5. (WCB is Blank) Denotes special suffix - Body/Bonnet/Ends/Operator Blank Non NACE N NACE Blank Standard Configuration (Example Solid Wedge) A S Bend Globe D Globe-Stop Check DG Globe - Stop Check Guided F Flexible Disc Gate J Slab Gate K Expanding Gate L Lever (Swing Check) P Full Opening Swing Check (API 6D) Q Full Opening Piston Check (API 6D) R Right Angle S Parallel Slide Y Inclined Bonnet Z c/w Spring Denotes trim - Code & Modifier (see below) Basic identifier number denoting valve class and valve type (As shown in catalogue) Prefix: Blank APV FZV APV-FZV J.V. Valve Size
TRIM CODES BODY SEAT SURFACE
DISC SURFACE
STEM
BACK SEAT (STUFFING BOX)
TRIM CODE(1)
B
Bronze
Bronze
Bronze
Bronze
C
AL-Bronze
AL-Bronze
AL-Bronze
AL-Bronze
D
Monel(1)
Monel(1)
Monel
Monel
E
F51(1)
F51(1)
F51
F51
G
F55(1)
F55(1)
F55
F55
H
Hastelloy B(1)
Hastelloy B(1)
Hastelloy B
Hastelloy B F316(6)
L
F316(1)(6)
F316(1)(6)
F316(6)
M
F316L(1)
F316L(1)
F316L
F316L
N
Alloy 20(1)
Alloy 20(1)
Alloy 20
Alloy 20
P
F304(1)
F304(1)
F304
F304
Q
F304L(1)
F304L(1)
F304L
F304L Alloy 625
R
Alloy 625(1)
Alloy 625(1)
Alloy 625
V
F53(1)
F53(1)
F53
F53
W
F347(1)
F347(1)
F347
F347
Blank
F6a/F6/410
F6a/F6/410
F6a/F6/410
F6a/F6/410
Z
Special(1)
Special(1)
Special
Special
EN
ENP
ENP
(2)
(2) (3)
GE(5)
Stellite #6
Stellite #12
17-4 PH
Stellite #6 -
MODIFIER
I
-
-
17-4 PH
M
-
-
Monel
-
T
+PTFE Seat
-
-
-
U
Stellite
Stellite
(2)
(2) (3)
X
(4)
(4)
(4)
(4)
XU
Stellite
(2)
(2)
(2) (3)
Z
-
-
Special
-
(1) Add modifier below if applicable. (2) As per trim code above or stellite (refer dwg). (3) Or Integral as per body. (4) API trim code #1 only. (5) Geothermal trim. (6) Can be dual certified 316/316L.
4
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
FIGURE NUMBER SYSTEM
FIGURE NUMBER CODES BODY MATERIAL CODE • BODY/BONNET MATERIALS Suffix
None 1 1A 2 2B 4 5 6 7 8 8A 8D 8M 9 10 11 13 14 15 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 0
ASTM Spec.
A216 WCB / A105N A216 WCC A217 WC1 A352 LCC A352 LCB / LF2 A351 CF3M / 316L A217 Gr. C5 /F5 A217 Gr. WC6 / F11 A217 Gr. WC9 / F22 A351 CF8 / 304 A351 CF3 / 304L A351 CF8C A351 CF8M / 316 A217 Gr. C12 A352 LC1 A352 LC3 A351-CN7M A890/A995-4A/CD3MN A995-6A/CD3MWCuN Bronze AL-Bronze A995-5A/CE3MN A296 M-35 A296 CW-12M A484 CU-5M CUC A494 CY40 A494 CW6MC B367 GR.C2 B367 GR.C3 A358 LC4 A358 LC9 A358 CA6NM A217 WC4 A217 WC5 A217 WC11 A217 C12 A217 C12A A217 CA15 SPECIAL
Material
Carbon Steel Carbon Steel Carbon Moly 1/2% Mo Low Carbon Steel Low Carbon Steel Stainless with Molybdenum (low carbon) 5% Cr, 1/2% Mo 1-1/4% Cr, 1/2% Mo 2-1/4% CR, 1% Mo Stainless 18% Cr, 8% Ni Stainless 18% Cr, 8% Ni (low carbon) Stainless 18% Cr, 10% Ni & Cb Stainless with Molybdenum Chrome Moly 9% Cr, 1% Mo Carbon Moly 1/2% Mo Low Carbon Steel (-101oC) Alloy 20 Duplex (F51) Super Duplex (F55) Bronze B62/LG2/B148 Aluminium Bronze Super Duplex (F53) Monel Hastelloy C Inconel 825 Inconel 600 Inconel 625 Titanium (F2) Titanium (F3) Low Temp. 4-1/2% Nickel Steel 9% Nickel Steel 18-1/2% Chromium, Nickel-Molybdenum Steel Nickel Chromium Molybdenum Nickel Chromium Molybdenum Chromium Molybdenum Chromium Molybdenum Chromium Molybdenum Vanadium Chromium Steel
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
5
PHYSICAL & CHEMICAL PROPERTIES
P H YS I C A L & C H E M I C A L P RO P E R T I E S MATERIALS FERRITIC STEELS CHEMICAL REQUIREMENTS (%) Carbon
Manganese
MECHANICAL PROPERTIES Phosphorous
Sulphur
Silicon
Nickel
Chromium
Molybdenum
Tensile Strength N/mm2
Yield Strength N/mm2
CAST CARBON STEEL
Elongation Reduction 2” (50mm) of Area
ASTM A216, Grade WCB
Min
-
-
-
-
-
-
-
-
485
205
22%
Max
0.35
1.00
0.040
0.045
0.60
-
-
-
655
-
-
FORGED CARBON STEEL
35% ASTM A105
Min
-
0.60
-
-
-
-
-
-
485
250
22%
30%
Max
0.35
1.05
0.040
0.05
0.35
-
-
-
-
-
-
-
CAST CARBON STEEL FOR LOW TEMPERATURES
ASTM A352, Grade LCB*
Min
-
-
-
-
-
-
-
-
450
240
24%
35%
Max
0.30
1.00
0.040
0.045
0.60
-
-
-
620
-
-
-
CAST CARBON MOLY STEEL FOR LOW TEMPERATURES
ASTM A352, Grade LC1*
Min
-
0.50
-
-
-
-
-
0.45
450
240
24%
35%
Max
0.25
0.80
0.040
0.045
0.60
-
-
0.65
620
-
-
-
CAST 2-1/2% NICKEL STEEL FOR LOW TEMPERATURES
ASTM A352, Grade LC2*
Min
-
0.50
-
-
-
2.0
-
-
485
275
24%
35%
Max
0.25
0.80
0.040
0.045
0.60
3.0
-
-
655
-
-
-
CAST 3-1/2% NICKEL STEEL FOR LOW TEMPERATURES
ASTM A352, Grade LC3*
Min
-
0.50
-
-
-
3.0
-
-
485
275
24%
35%
Max
0.15
0.80
0.040
0.045
0.60
4.0
-
-
655
-
-
-
CAST CARBON MOLY STEEL Min
-
-
ASTM A217, Grade WCI -
Max 0.25 0.80 0.040 CAST 1-1/4% CR - 1/2% MO ALLOY STEEL Min 0.50 Max 0.20 0.80 0.040 CAST 2-1/4% CR - 1% MO ALLOY STEEL Min 0.40 Max 0.18 0.70 0.040 CAST 1 - 6% CR ALLOY STEEL Min 0.40 Max 0.20 0.70 0.040 CAST 9% CR - 1% MO ALLOY STEEL M in 0.35 M ax 0.20 0.65 0.040 CAST 12 - 14% CR ALLOY STEEL Min M ax 0.15 1.00 0.040
-
-
-
-
0.45
450
240
0.045
0.60
-
-
0.65
620
-
0.045
0.60
-
1.0 1.50
0.45 0.65
485 655
275 -
0.045
0.60
-
2.0 2.75
0.9 1.20
485 655
275 -
0.045
0.75
-
4.0 6.50
0.45 0.65
620 795
415 -
0.045
1.00
-
8.0 10.00
0.9 1.20
620 795
415 -
0.030
1.50
1.0
11.5 14.0
0.50
620 795
450 -
0.030
1.00
0.50
11.5 13.5
-
760 -
585 -
24%
FORGED/ROLLED 12 - 14% CR ALLOY STEEL Min Max
0.15
1.00
0.040
35%
ASTM A217, Grade WC6 20% 35% ASTM A217, Grade WC9 20% 35% ASTM A217, Grade C5 18% 35% ASTM A217, Grade C12 18% 35% ASTM A217, Grade CA15 18% 30% ASTM A182, Grade F6a 15% -
35% -
*Usual minimum service temperature - LCB at -46°C (-50°F), LCI at -60°C (-75°F), LC2 at -75°C (100°F), LC3 at -100°C (-150°F) AUSTENTIC STEELS CHEMICAL REQUIREMENTS (%) Carbon
Manganese
MECHANICAL PROPERTIES Phosphorous
Sulphur
Silicon
CAST STAINLESS STEEL WITH MOLYBDENUM (LOW CARBON) Min Max 0.03 1.50 0.040 0.040 1.50 CAST STAINLESS STEEL WITH MOLYBDENUM Min Max 0.08 1.50 0.040 0.040 1.50 CAST STAINLESS STEEL WITH COLUMBIUM (NIOBIUM) Min Max 0.08 1.50 0.040 0.040 2.00
Nickel
Chromium
Molybdenum
Tensile Strength N/mm2
9.0 13.0
17.0 21.0
2.0 3.0
485 -
9.0 12.0
18.0 21.0
2.0 3.0
485 -
9.0 12.0
18.0 21.0
0.50
485 -
ASTM A351-CF8C shall have a columbium content of not less than 8 times the carbon content but not over 1.00%
6
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
Yield Strength N/mm2 205 -
Elongation Reduction 2” (50mm) of Area
ASTM A351, Grade CF3M 30% ASTM A351, Grade CF8M 205 30% ASTM A351, Grade CF8C 205 30% -
PARALLEL SLIDE GATE VALVE
PA R A L L E L S L I D E G AT E VA LV E CAT P316S CLASS 150-900 For installation in applications such as industrial, mining and mechanical services. Suitable for super-heated steam, H.T.H.W steam condensate and water.
24
C
23
This design consists of two discs, kept in contact with parallel body seats, using the line pressure and seating action to effect tight closure.
22 21 20
Temperature changes in the line are accommodated by the expanding disc & do not affect the action of the valve. When being opened or closed, the discs slide across the seat faces, dislodging any foreign matter. The valve operating stem is outside screw rising through the handwheel.
19 16 17 18 15 14 13 12a
These valves are suitable for full bore steam use, where a low pressure drop across the valve is required.
11
Also suitable for water, oil, gas, etc.
10 9
STANDARD MATERIAL SPECIFICATIONS
12
B
7
8
6 5 4 3 2 1
Buttweld ends
A
3
STANDARDS COMPLIANCE
PRESSURE/TEMPERATURE WCB BODY Test Pressure to API 598 (PSIG)
Class
Cat No.
Shell Seat (Hydro) (Hydro)
Seat (Air)
Part Material 1 Body ASTM A216 WCB 2 Seat ASTM A105+ST#6 3 Spring Inconel X-750 4 Disc Support Guide ASTM A105 5 Disc ASTM A105+ST#6 6 Stem (1) ASTM A182 F6A 7 Bolt ASTM A193 B7 8 Nut ASTM A194 2H 9 Gasket Spiral Wound SS316 + Graphite 10 Bonnet ASTM A216 WCB 11 Back Seat ASTM A274 410SS 12 Packing (2) Flexible Graphite 12A Packing (2) Braided Graphite 13 Spacer Ring ASTM A276 410SS 14 Gland ASTM A276 410SS 15 Yoke Flange ASTM A276 WCB 16 Nut ASTM A194 2H 17 Bolt ASTM A193 B7 18 Pin AISI 1020 19 Yoke ASTM A216 WCB 20 Grease Nipple SS304 21 Stem Nut ASTM A439 D2 22 Gland Nut AISI 1035 23 Handwheel Malleable Iron 24 Locking Nut AISI 1035 (1) Stem smoothness Ra ≤ 0.80 µm (2) Stuffing box smoothness Ra ≤ 3.2 µm (superior to API 600)
Working Pressure Saturated CWP Steam WOG (at 260°C)*
150 150-P316SXU-S (AS/BST D to F)
450
315
80
280
170
300 300-P316SXU-S (AS/BST H to J)
1125
815
80
720
600
600
600-P316SXU-S
2225
1628
80
1440
1200
900
900-P316SXU-S
3350
2442
80
2190
1800
For superheated steam etc. consult chart. WC6 chrome-moly available body for high temperature applications.
Basic Design API 600, ANSI B16.34, BS 5157 Face to Face Dimension ANSI B16.10 End to End Dimension ANSI B16.10 Flanged Ends ANSI 16.5 B.W. Ends ANSI B16.25 Drilling to ANSI or BS/AS 2129 Table D to H or AS 4087 / AS 4331 / ISO 7005-1 PN 10 to 250 Pressure/Temperature Ratings to ANSI B16.5 O.S. & Y. Rising Stem Full Port, Expanded Parallel Slide Gate Valve, Double Disc, Pressure Seal or Bolted Bonnet, Welded-in or Threaded Seat Rings. Mechanically loaded seating for low and high pressure sealing. Parallel slide dual loaded discs ensure superior shut off and allow by-pass/bleed fitment (double block and bleed requires soft seat inserts). Pressure/temperature charts available on request.
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
7
PARALLEL SLIDE GATE VALVE
PA R A L L E L S L I D E G AT E VA LV E CAT P316S CLASS 150-900 TRIM MATERIAL CODES (TO API 600) Seating Code X U XU P* R* M* N* H*
Body Seat Surface Part No. 3 F6 Stellite Stellite F304 F316 Monel Alloy 20 Hastelloy B
Double Disc Surface Part No. 4 F6 Stellite F6 F304 F316 Monel Alloy 20 Hastelloy B
Back Seat (Stuffing Box) Part No. 10 F6 F6 F6 F304 F316 Monel Alloy 20 Hastelloy B
Stem Part No. 5 F6 F6 F6 F304 F316 Monel Alloy 20 Hastelloy B
Body Material Codes None
A216 WCB
0
Special
5
A217 C5
6
A217 WC6
7
A217 WC9
8
A351 CF8
8M
A351 CF8M
* Add XU modifier to end of model suffix if stellite seat, if stellite seat & disc add U modifier to end.
OVERALL DIMENSIONS (MM) & WEIGHT (KG) VALVE SIZE (NPS) CLASS 150 (Table D to F)
CLASS 300 (Table F to H)
CLASS 600
CLASS 900
D A B (Open) C Weight (kg) D A-A1 B (Open) C Weight (kg) D A-A1 B (Open) C Weight (kg) D A-A1 B (Open) C Weight (kg)
inch mm mm mm mm mm RF mm mm mm mm RF mm mm mm mm RF mm mm mm mm RF
2 50 51 178 409 200 20 51 216 428 200 25 51 292 474 250 50 51 372 590 250 110
2-1/2 65 64 190 472 200 25 64 241 477 250 44 64 330 553 250 60 60 419 702 300 140
3 80 76 203 490 250 38 76 283 543 250 50 76 356 593 300 85 76 384 740 300 150
4 100 102 229 612 250 55 102 305 650 300 74 102 432 654 350 135 102 460 870 350 220
5 125 125 254 720 350 75 125 354 720 300 124 125 508 857 400 260 120 559 1051 450 355
6 150 152 267 806 350 85 152 403 850 350 137 152 559 970 500 345 152 613 1078 560 460
8 200 203 292 990 350 134 203 419 1037 450 217 203 660 1122 560 515 203 740 1318 640 800
10 250 254 330 1186 450 198 254 457 1276 500 337 254 787 1330 720 845 254 841 1581 800 1050
Note: 15mm to 40mm NB 150 ~ 2500 Class also available refer to individual drawings.
8
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
12 300 305 356 1415 500 320 305 502 1438 560 580 305 838 1519 720 1120 305 968 1867 800 1600
14 350 337 381 1583 560 400 337 760 1585 640 715 337 889 1716 720 1360 324 1039 2004 900 2220
16 400 387 406 1771 640 524 387 838 1960 720 1050 387 991 2110 900 1910 375 1140 2178 900 3000
18 450 438 432 1955 720 690 438 914 2155 800 1235 438 1092 2400 1000 2335 438 1219 2526 900 3870
20 500 489 457 2210 800 900 489 991 2350 900 1655 489 1192 2461 1000 2700 -
24 600 591 508 2698 900 1350 591 1143 2720 1118 2320 -
PARALLEL SLIDE GATE VALVE
PA R A L L E L S L I D E G AT E VA LV E CAT P316H CLASS 150-900
29
23
28 27
22 21
C
26
20
25
19
24 18 17 16 15
The P316H style parallel slide is the same dimensions as the P316S except has pillar & bridge type top works. The P316H has spring energised discs. For installation in applications such as industrial, mining and mechanical services. Suitable for super-heated steam, H.T.H.W steam condensate and water. This design consists of two discs, kept in contact with parallel body seats, using the tension spring to effect tight closure. Temperature changes in the line are accommodated by the energised discs and do not affect the action of the valve. When being opened or closed, the discs slide across the seat faces, dislodging any foreign matter. The valve operating stem is outside screw rising through the handwheel (OSY). These valves are suitable for full bore steam use, where a low pressure drop across the valve is required. Also suitable for water, oil, gas, etc.
STANDARD MATERIAL SPECIFICATIONS
14 13 12 11 10 9 8
B
7 6 5 4 3 2 1
D R P O
Buttweld ends
Z-d C 1.6
A
PRESSURE/ TEMPERATURE WCB BODY Test Pressure to API 598 (PSIG) Class
Cat No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
Part
Body Seat Ring Spring Spring Coil Parallel Disc Bushing Pin Stem Gasket Bolt Nut Back Seat Ring Packing Packing Gland Gland Flange Bolt Nut Bonnet Bolt Supporting Pole Guide Pole YokePlate Bolt Supporting Disc Stem Nut Retaining Nut Handwheel Handwheel Nut
Material
ASTM A216 Gr. WCB ASTM A105 + HF Inconel X750 AISI 410 ASTM A216 Gr. WCB + F6/HF AISI 410 AISI 410 ASTM A182 Gr. F6 Stainless Steel/Graphite ASTM A193 Gr. B7 ASTM A194 Gr. 2H ASTM A182 Gr. F6 Flexible Graphite Braided Graphite ASTM A182 Gr. F6 ASTM A216 Gr. WCB ASTM A193 Gr. B7 ASTM A194 Gr. 2H ASTM A216 Gr. WCB ASTM A194 Gr. 2H 1045 1045 1025 ASTM A194 Gr. 2H 1025 D-2 1035 A47 1035
STANDARDS COMPLIANCE Working Pressure
Shell (Hydro)
Seat (Hydro)
Seat (Air)
CWP Saturated Steam WOG (at 260°C)*
150 150-P316HXU-S
450
315
80
280
170
300 300-P316HXU-S
1125
815
80
720
600
600 600-P316HXU-S
2225
1628
80
1440
1200
900 900-P316HXU-S
3350
2442
80
2190
1800
For superheated steam etc. consult chart. * WC6 chrome-moly available body for high temperature applications.
Basic Design API 600/BS EN 1984/S 5157/ANSI B16.34 Face to Face Dimension ANSI B16.10 End to End Dimension ANSI B16.10 Flanged Ends ANSI 16.5 B.W. Ends ANSI B16.25 Drilling to ANSI, BS/AS 2129 Table D to H or AS 4087/AS 4331.1/ISO 7005-1/EN 1092-1/PN10 to 250 Pressure/Temperature Ratings to ANSI B16.34/BS 1560 O.S. & Y. Rising Stem, Full Port, Expanded Parallel Slide Gate Valve, Double Spring energised Discs, Pressure Seal or Bolted Bonnet, Welded-in or Threaded Seat Rings. Spring energised loaded seating for low and high pressure sealing. Parallel slide dual loaded discs ensure superior shut off and allow by pass/bleed fitment (double block and bleed requires soft seat inserts).
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
9
PARALLEL SLIDE GATE VALVE
PA R A L L E L S L I D E G AT E VA LV E CAT P316H CLASS 150-1500 TRIM MATERIAL CODES (TO API 600) Seating Code X U XU P* R* M* N* H*
Body Seat Surface Part No. 2 F6 Stellite Stellite F304 F316 Monel Alloy 20 Hastelloy B
Double Disc Surface Part No. 5 F6 Stellite F6 F304 F316 Monel Alloy 20 Hastelloy B
Back Seat (Stuffing Box) Part No. 12 F6 F6 F6 F304 F316 Monel Alloy 20 Hastelloy B
Stem Part No. 8 F6 F6 F6 F304 F316 Monel Alloy 20 Hastelloy B
Body Material Codes None
A216 WCB
0
Special
5
A217 C5
6
A217 WC6
8
A351 CF8
8M
A351 CF8M
9
A217 WC9
* Add XU modifier to end of model suffix if stellite seat, if stellite seat & disc add U modifier to end.
OVERALL DIMENSIONS (MM) & WEIGHT (KG) VALVE SIZE (NPS) CLASS 150 (Table D to F)
CLASS 300 (Table F to H)
CLASS 600
CLASS 900
D A B (Open) C Weight (kg) D A-A1 B (Open) C Weight (kg) D A-A1 B (Open) C Weight (kg) D A-A1 B (Open) C Weight (kg)
inch mm mm mm mm mm RF mm mm mm mm RF mm mm mm mm RF mm mm mm mm RF
2 50 51 178 409 200 20 51 216 428 200 25 51 292 474 250 50 51 372 590 250 110
2-1/2 65 64 190 472 200 25 64 241 477 250 44 64 330 553 250 60 60 419 702 300 140
3 80 76 203 490 250 38 76 283 543 250 50 76 356 593 300 85 76 384 740 300 150
4 100 102 229 612 250 55 102 305 650 300 74 102 432 654 350 135 102 460 870 350 220
5 125 125 254 720 350 75 125 381 720 300 124 125 508 857 400 260 120 559 1051 450 355
6 150 152 267 806 350 85 152 403 850 350 137 152 559 970 500 345 152 613 1078 560 460
8 200 203 292 990 350 134 203 419 1037 450 217 203 660 1122 560 515 203 740 1318 640 800
10 250 254 330 1186 450 198 254 457 1276 500 337 254 787 1330 720 845 254 841 1581 800 1050
Note: 15NB to 40NB 150 ~ 2500 Class also available. Refer to drawings.
10
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
12 300 305 356 1415 500 320 305 502 1438 560 580 305 838 1519 720 1120 305 968 1867 800 1600
14 350 337 381 1583 560 400 337 760 1585 640 715 337 889 1716 720 1360 324 1039 2004 900 2220
16 400 387 406 1771 640 524 387 838 1960 720 1050 387 991 2110 900 1910 375 1140 2178 900 3000
18 450 438 432 1955 720 690 438 914 2155 800 1235 438 1092 2400 1000 2335 438 1219 2526 900 3870
20 500 489 457 2210 800 900 489 991 2350 900 1655 489 1192 2461 1000 2700 -
24 600 591 508 2698 900 1350 591 1143 2720 1118 2320 -
PARALLEL SLIDE GATE VALVES - CAST STEEL
PARALLEL SLIDE GATE VALVE (EXPANDING) CAT P316K CLASS 150-1500
C
FEATURES
24
Expanding style parallel slide gate valve suitable for super-heated steam, H.T.H.W steam condensate and water.
31
23 22
Temperature changes in the line are accommodated by the expanding disc and do not affect the action of the valve. When being opened or closed, the discs slide across the seat faces, dislodging any foreign matter. These valves are suitable for full bore steam use, where a low pressure drop across the valve is required.
21 20 19 18 17 16 15 14 13
Also suitable for water, oil, gas, etc.
B
12
O.S. & Y. Rising Stem Full Port, Expanded Parallel Slide Gate Valve, Double Disc, Pressure Seal or Bolted Bonnet, Welded-in or Threaded Seat Rings. Mechanically loaded seating for low and high pressure sealing.
25 26
11 10 9 8
5
Parallel slide dual loaded discs ensure superior shut off and allow by-pass/bleed fitment (double block and bleed requires soft seat inserts).
4
Pressure/temperature charts available on request.
7 6
3 2
STANDARD MATERIAL SPECIFICATIONS
1
A
Buttweld ends
A
27 31
28 29 30
3
4
5
6
5 3
4
PRESSURE/TEMPERATURE WCB BODY Seat (Air)
Working Pressure CWP Saturated Steam WOG (at 260°C)*
Test Pressure to API 598 (PSIG)
Class
Cat No.
Shell Seat (Hydro) (Hydro)
150 AP47XUKS (AS/BST D to F)
450
315
80
280
170
300 (AS/BST H to J)
AP33XUKS
1125
815
80
720
600
600 900 1500
AP76XUKS AP83XUKS AP83XUKS
2225 3350 5626
1628 2442 4078
80 80 80
1440 2190 3600
1200 1800 3000
For superheated steam etc. consult chart. WC6 chrome-moly available body for high temperature applications.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Part Body Seat Ring Wedge Blocks Discs Springs Disc Yoke Guides Stem Studs Nuts Gasket Bonnet Back Seat Packing Packing Gland Gland Flange Pins Eyebolts Nuts Stem Nut Retaining Nut Handwheel Nuts Nameplate Rivets Bearings Yoke Studs Nuts Grease Nipple
Material ASTM A217 WCB ASTM A105+STL.6 ASTM A743 CA40 ASTM A105+STL.12 Inconel X-750 ASTM A743 C40 C.S. ASTM A182 F6A ASTM A193 B7 ASTM A194 2H 304SS+GRAPHITE ASTM A216 WCB ASTM A276 410 FLEXIBLE GRAPHITE 316+BRAIDED GRAPHITE ASTM A276 410 ASTM A217 WCB AISI 1035 ASTM A193 B7 ASTM A194 2H ALUMINIUM BRONZE AISI 1035 MALLEABLE IRON AISI 1035 316SS 316SS SUB-ASSEMBLY ASTM A216 WCB ASTM A193 B7 ASTM A194 2H BRASS
* Also available with expanding wedge energiser (no spring) style - refer to drawing.
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
11
PARALLEL SLIDE GATE VALVES - CAST STEEL
PARALLEL SLIDE GATE VALVE (EXPANDING) CAT P316K CLASS 150-1500
SPECIFICATIONS
TRIM MATERIAL CODES (TO API 600)
Basic Design API 600, ANSI B16.34 Face to Face Dimension ANSI B16.10 End to End Dimension ANSI B16.10 Flanged Ends ANSI 16.5 B.W. Ends ANSI B16.25 Drilling to ANSI or BS/AS 2129 Table D to H or AS 4087 / AS 4331.1 / ISO 7005-1 PN 10 to 250 Pressure/Temperature ratings to ANSI B16.5
Seating Code X U XU P* R* M* N* H*
Body Seat Surface Part No. 3 F6 Stellite Stellite F304 F316 Monel Alloy 20 Hastelloy B
Double Disc Surface Part No. 4 F6 Stellite F6 F304 F316 Monel Alloy 20 Hastelloy B
Stem Part No. 5 F6 F6 F6 F304 F316 Monel Alloy 20 Hastelloy B
Back Seat (Stuffing Box) Part No. 10 F6 F6 F6 F304 F316 Monel Alloy 20 Hastelloy B
* Add XU modifier to end of model suffix if stellite seat, if stellite seat & disc add U modifier to end.
OVERALL DIMENSIONS (MM) & WEIGHT (KG) VALVE SIZE (NPS) CLASS 150 (Table D to F)
CLASS 300 (Table F to H)
CLASS 600
CLASS 900
D A B (Open) C Weight (kg) D A-A1 B (Open) C Weight (kg) D A-A1 B (Open) C Weight (kg) D A-A1 B (Open) C Weight (kg)
inch mm mm mm mm mm RF mm mm mm mm RF mm mm mm mm RF mm mm mm mm RF
2 50 51 178 409 200 20 51 216 428 200 25 51 292 474 250 50 51 372 590 250 110
2-1/2 65 64 190 472 200 25 64 241 477 250 44 64 330 553 250 60 60 419 702 300 140
3 80 76 203 490 250 38 76 283 543 250 50 76 356 593 300 85 76 384 740 300 150
4 100 102 229 612 250 55 102 305 650 300 74 102 432 654 350 135 102 460 870 350 220
5 125 125 254 720 350 75 125 354 720 300 124 125 508 857 400 260 120 559 1051 450 355
6 150 152 267 806 350 85 152 403 850 350 137 152 559 970 500 345 152 613 1078 560 460
8 200 203 292 990 350 134 203 419 1037 450 217 203 660 1122 560 515 203 740 1318 640 800
10 250 254 330 1186 450 198 254 457 1276 500 337 254 787 1330 720 845 254 841 1581 800 1050
12 300 305 356 1415 500 320 305 502 1438 560 580 305 838 1519 720 1120 305 968 1867 800 1600
14 350 337 381 1583 560 400 337 760 1585 640 715 337 889 1716 720 1360 324 1039 2004 900 2220
16 400 387 406 1771 640 524 387 838 1960 720 1050 387 991 2110 900 1910 375 1140 2178 900 3000
Note: 15mm to 40mm NB 150 ~ 2500 Class also available refer to individual drawings.
Open
12
Closed
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
18 450 438 432 1955 720 690 438 914 2155 800 1235 438 1092 2400 1000 2335 438 1219 2526 900 3870
20 500 489 457 2210 800 900 489 991 2350 900 1655 489 1192 2461 1000 2700
24 600 591 508 2698 900 1350 591 1143 2720 1118 2320
PARALLEL SLIDE GATE VALVE
PA R A L L E L S L I D E G AT E VA LV E CAT AP76SXXXXXXXXX-P~AP25SXXXXXXXXX-P - PRESSURE SEAL BONNET 600~2500 CLASS W
FEATURES
H CLOSE
Pressure seal bonnet Complete flow isolation in either direction Minimum pressure drop Inherent self cleaning action Freedom from leakage, resistant to temperature or pressure changes In line maintenance By pass available upon request
SPECIFICATIONS Basic Design ASME B16.34 Face to Face Dimension ASME B16.10 End Flange ASME B16.5 B.W. Ends ASME B16.25 Test and Inspection API 598
L1 (BW)
L (RF)
MM, INCH & KG
AP76SXXXXXXXXX-M/N 600LB Description Flanged End L Weld End L1 RTJ L2 Height H Handwheel Dia W RF BW
Weight
2 11.50 292 11.50 292 11.61 295 18.50 470 13.78 350 27 21
in mm in mm in mm in mm in mm Kg Kg
3 14.00 356 14.00 356 14.13 359 25.63 651 13.78 350 91 75
4 17.00 432 17.00 432 17.13 435 27.95 710 31.50 800 113 80
6 22.00 559 22.00 559 22.13 562 43.50 1105 31.50 800 363 289
8 26.00 660 26.00 660 26.10 663 48.31 1227 31.50 800 590 485
Valve Size - Inch 10 12 31.00 33.00 787 838 31.00 33.00 787 838 31.10 33.11 790 841 51.93 68.54 1319 1741 31.50 31.50 800 800 900 1497 738 1300
14 35.00 889 35.00 889 35.12 892 68.54 1741 31.50 800 1497 1300
16 39.00 991 39.00 991 39.13 994 74.21 1885 31.50 800 1769 1434
18 43.00 1092 43.00 1092 43.11 1095 88.39 2245 31.50 800 2268 1838
AP83SXXXXXXXXX-M/N 900LB Description Flanged End L Weld End L1 RTJ L2 Height H Handwheel Dia W Weight
RF BW
2 14.50 368 14.50 368 14.61 371 18.50 470 31.50 800 27 21
in mm in mm in mm in mm in mm Kg Kg
3 15.00 381 15.00 381 15.12 384 24.84 631 31.50 800 91 75
4 18.00 457 18.00 457 18.11 460 27.95 710 31.50 800 113 80
6 24.00 610 24.00 610 24.13 613 43.50 1105 31.50 800 363 289
8 29.00 737 29.00 737 29.13 740 48.31 1227 31.50 800 590 485
Valve Size - Inch 10 12 33.00 38.00 838 965 33.00 38.00 838 965 33.11 38.11 841 968 51.89 68.54 1318 1741 31.50 31.50 800 800 900 1497 738 1300
14 40.50 1029 40.50 1029 40.87 1038 68.54 1741 31.50 800 1497 1300
1500LB AP87S-M 3 18.50 470 18.50 470 18.62 473 25.63 651 31.50 800 91 75
4 21.50 546 21.50 546 21.61 549 27.95 710 31.50 800 113 80
24 55.00 1397 55.00 1397 55.39 1407 117.44 2983 31.50 800 4536 3741
16 44.50 1130 44.50 1130 44.88 1140 78.54 1995 31.50 800 1769 1434
18 48.00 1219 48.00 1219 48.50 132 89.45 2272 31.50 800 2268 1838
6 27.75 705 27.75 705 27.99 711 43.50 1105 31.50 800 363 289
8 32.75 832 32.75 832 33.11 841 48.31 1227 31.50 800 590 485
10 39.00 991 39.00 991 39.37 1000 51.93 1319 31.50 800 900 738
20 52.00 1321 52.00 1321 52.52 1334 97.24 2470 31.50 800 3447 2892
24 61.00 1549 61.00 1549 61.73 1568 117.44 2983 31.50 800 4536 3741
MM, INCH & KG 2500LB AP25S-M
Description 2 14.50 368 14.50 368 14.61 371 18.50 470 31.50 800 27 21
20 47.00 1194 47.00 1194 47.24 1200 97.24 2470 31.50 800 3447 2892
MM, INCH & KG
AP87SXXXXXXXXX-M / AP25SXXXXXXXXX-M
in Flanged End L mm in Weld End L1 mm in RTJ L2 mm in Height H mm in Handwheel Dia W mm RF Kg Weight BW Kg
L2 (RTJ)
12 44.50 1130 44.50 1130 45.12 1146 57.91 1471 31.50 800 1497 1300
Valve Size 14 16 49.50 54.50 1257 1364 49.50 54.50 1257 1364 50.24 55.39 1276 1407 57.91 71.50 1471 1816 31.50 31.50 800 800 1497 1769 1300 1434
2 17.75 451 17.75 451 17.87 454 25.24 641 31.50 800 99 63
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
3 22.75 578 22.75 578 22.99 584 27.05 687 31.50 800 102 86
4 26.50 673 26.50 673 26.89 683 27.05 687 31.50 800 136 103
6 36.00 914 36.00 914 36.50 927 40.94 1040 31.50 800 386 315
8 40.25 1022 4025 1022 40.87 1038 49.37 1254 31.50 800 680 580
10 50.00 1270 50.00 1270 50.87 1292 51.85 1317 31.50 800 909 750
12 56.00 1422 56.00 1422 56.89 1445 62.76 1594 31.50 800 1587 1400
13
PARALLEL SLIDE GATE VALVE
PARALLEL SLIDE GATE VALVE CAT AP76SXXXXXXXXX-P~AP25SXXXXXXXXX-P - PRESSURE SEAL BONNET 600~2500 CLASS 37 19 18 17
29
28
30
16
31
20
9
23 34 35
8
12
7
11 32 33
26
10
15
38 27 2 39
6 1 3 24 4 5
Pressure Seal (Pillar & Bridge Bonnet Style shown.)
MATERIALS LIST 1 2 3 4 5 6 7 8 9 10 11 12 15 16 17 18 19 20 23 24 26 27 28 29 30 31 32 33 34 35 37 38 39
Part Name Body Bonnet Gate* Gate Retainer Seat* Stem Silver Plated-Gasket Thrust Ring Pressure Collar Pressure Plate Gland Gland Flange Stop Plate Gland Adaptor Plate Stem Nut Gear Dust Proof Cover Yoke Belleville Spring Spring Pin Packing Nut Bolt Nut Spring Washer Bolt Nut Bolt Nut Stem Indicator Packing Ring Backseat
Carbon Steel to ASTM A216 WCB A352 LCB A352 LCC A105 A350 LF2 A350 LF2 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A105 +ENP A105 +ENP A182 F316 A216 WCB A182 F316 A105
A182 F316 A182 F316 A182 F316 A182 F316 A350 LF2 +ENP A350 LF2 +ENP A350 LF2 +ENP A350 LF2 +ENP A182 F316 A182 F316 A352 LCB A352 LCC A182 F316 A182 F316 A350 LF2 A350 LF2
A182 F316
A182 F316
A182 F316
A194 2H A193 B7 A194 2H
A194 7 A320 L7 A194 7
A194 7 A320 L7 A194 7
A193 B7 A194 2H A193 B7 A194 2H
A320 L7 A194 7 A320 L7 A194 7
A320 L7 A194 7 A320 L7 A194 7
Hard Face
Hard Face
Hard Face
Alloy Steel to ASTM A217 WC6 A217 C5 A105 A105 A105 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A564 S17400 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A105 +ENP A105 +ENP A105 +ENP A105 +ENP A105 +ENP A105 +ENP A182 F316 A182 F316 A182 F316 A217 WC6 A217 C5 A217 C12 A182 F316 A182 F316 A182 F316 A105 A105 A105 B150 C61900 Steel Steel Steel Steel +ZP/Inconel Steel A182 F316 A182 F316 A182 F316 Graphite A194 4 A194 4 A193 B16 A193 B16 A193 B16 A194 4 A194 4 A194 4 A193 B16 Steel A193 B16 A193 B16 A194 4 A194 4 A194 4 A193 B16 A193 B16 A193 B16 A194 4 A194 4 A194 4 A194 4 Steel B150 C61900 Hard Face Hard Face Hard Face
* +Stellite where specified, Inconel & Monel option also available.
14
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
Stainless Steel to ASTM A351 CF8 A351 CF8M A890 4A A182 F304 A182 F316 A182 F51 A182 F316 A182 F316 A182 F51 A182 F316 A182 F316 A182 F51 A182 F316 A182 F316 A182 F51 A182 F316 A182 F316 A182 F304 A182 F304 A182 F304 A351 CF8 A182 F316 A182 F304
A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 A351 CF8M A182 F316 A182 F316
A182 F51 A182 F51 A182 F51 A182 F51 A182 F51 A890 4A A182 F51 A182 F51
A182 F316
A182 F316
A182 F51
A194 8 193 B8 A194 8
A194 8M 193 B8M A194 8M
A194 8MLCuNa A193 B8MLCuN A194 8MLCuNa
A193 B8 A194 8 A193 B8 A194 8
A193 B8M A194 8M A193 B8M A194 8M
A193 B8MLCuN A194 8MLCuNa A193 B8MLCuN A194 8MLCuNa
Hard Face
Hard Face
Hard Face
PARALLEL SLIDE GATE VALVE
PARALLEL SLIDE GATE VALVE CAT P316SF-WF CLASS 150-2500 (15~50NB) 16 16
17 17
For installation in applications such as industrial, mining & mechanical services. Suitable for super-heated steam, H.T.H.W steam condensate & water.
18
W
This design consists of two discs, kept in contact with parallel body seats, using the line pressure and sprung seating action to effect tight closure. Temperature changes in the line are accommodated by the expanding disc & do not affect the action of the valve. When being opened or closed, the discs slide across the seat faces, dislodging any foreign matter. The valve operating stem is outside screw rising through the handwheel.
11 11 15
10 10
14
99
These valves are suitable for steam use, where a low pressure drop across the valve is required. Also suitable for water, oil, gas, etc.
13 13
88
12
H
77
33
STANDARD MATERIALS 316SF-WF
19 19
66 55
21 21
44 33 22
33
11
19 19 L
20
44
150~900 Class P316SF-WF
21 21
Wedge Spreader Rocker Die
Parallel Disc Gate
20
Test Pressure to API 598 (PSIG)
Cat No.
150 150-P316SFXU-S (AS/BST D to F) 300 300-P316SFXU-S (AS/BST H to J) 600 600-P316SFXU-S 900 900-P316SFXU-S 1500 1500-P136SFXU-S
Shell Seat (Hydro) (Hydro)
Part
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Body Seat Spreader Parallel Disc Stem Gasket Bonnet Bolt Packing Pin Gland Gland Eyebolt Gland Flange Nut Stem Nut Handwheel Washer Nut Springs Location Pin Connection Pin
Material A105N SS410+ST#6 SS420 A182 F6+ST#6 A182 F6 SS304+Graphite A105N A193 B7 Graphite SS410 SS410 A193 B7 A105N A193 B7 SS410 Steel A3+ZP A194 2H Inconel X750 A182 F6 A182 F6
Contact us for detailed drawing.
PRESSURE/TEMPERATURE A105N BODY Class
No.
Working Pressure
Seat (Air)
CWP WOG
Saturated Steam (at 260°C)*
450
315
80
280
170
1125
815
80
720
600
2225 3350 5626
1628 2442 4078
80 80 80
1440 2190 3600
1200 1800 3000
For superheated steam etc. consult chart. F11, F22, F5 chrome-moly available body for high temperature applications.
TRIM MATERIAL CODES Body Seat Double Disc Back Seat Body Material Codes Seating Stem Surface Part Surface Part (Stuffing Box) Code Part No. 5 No. 3 No. 4 Part No. 10 None A105N X F6 F6 F6 F6 0 Special U Stellite Stellite F6 F6 5 A182 F5/F5a XU Stellite F6 F6 F6 6 A182 F11 P* F304 F304 F304 F304 R* F316 F316 F316 F316 8 A182 F304/304L M* Monel Monel Monel Monel 8M A182 F316/316L N* Alloy 20 Alloy 20 Alloy 20 Alloy 20 9 A182 F22 H* Hastelloy B Hastelloy B Hastelloy B Hastelloy B
STANDARDS COMPLIANCE Basic Design API 602/ANSI B16.34, BS 5157 Face to Face Dimension ANSI B16.10 End to End Dimension ANSI B16.10 Flanged Ends ANSI 16.5 B.W. Ends ANSI B16.25 S.W. Ends ANSI B16.11 Drilling to ANSI or BS/AS 2129 Table D to H or AS 4087 / AS 4331 / ISO 7005-1 PN 10 to 250 Pressure/Temperature Ratings to ANSI B16.5 O.S. & Y. Rising Stem Full Port, Expanded Parallel Slide Gate Valve, Double Disc, Pressure Seal or Bolted Bonnet, Welded-in or Threaded Seat Rings. Mechanically loaded seating for low and high pressure sealing. Parallel slide dual loaded discs ensure superior shut off and allow by-pass/bleed fitment (double block and bleed requires soft seat inserts). Pressure/temperature charts available on request. Available in A105N, F22, F11, F5, 316, 304 etc.
* Add XU modifier to end of model suffix if stellite seat, if stellite seat & disc add U modifier to end.
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
15
PARALLEL SLIDE GATE VALVE
PARALLEL SLIDE GATE VALVE CAT P316SF-VV/WFL CLASS 150-2500 (15~50NB) For installation in applications such as industrial, mining and mechanical services. Suitable for super-heated steam, H.T.H.W steam condensate and water.
22 21
This design consists of two discs, kept in contact with parallel body seats, using the line pressure and sprung seating action to effect tight closure.
20 19
Temperature changes in the line are accommodated by the expanding disc & do not affect the action of the valve. When being opened or closed, the discs slide across the seat faces, dislodging any foreign matter. The valve operating stem is outside screw rising through the handwheel.
18 16 17
These valves are suitable for full bore steam use, where a low pressure drop across the valve is required. Also suitable for water, oil, gas, etc.
15 14
STANDARD MATERIAL 316SF-VV 150 ~ 900CL
13 12
Part
11
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
9 10 8
7
7 6 5
44 3 3 2 2
11
150~1500 Class P316SF-V V/WFL (32NB~50NB)
PRESSURE/TEMPERATURE A105N BODY Test Pressure to API 598 (PSIG)
Class
Cat No.
150 150-P316SFXU-S (AS/BST D to F) 300 300-P316SFXU-S (AS/BST H to J) 600 600-P316SFXU-S 900 900-P316SFXU-S 1500 1500-P136SFXU-S
Shell Seat (Hydro) (Hydro)
Material
Body Seat Disc Spring Gate Frame Skirt Stem Bonnet Gasket Bolt Nut Bonnet Lantern Ring Packing Packing Bushing Packing Gland Gland Eyebolt Nut Oil Cup Stem Nut Bearing Cover Hand Wheel Gland Nut
ASTM A105N ASTM A105+STL ASTM A105+STL Inconel X-750 ASTM A105 A240 410 A182 F6a Graphite+304 A193 B7 A194 2H ASTM A105 A182 F6a Graphite A182 F6a ASTM A105 A193 B7 A194 2H Cu ZQAL9-4 AISI 1035 A216 WCB AISI 1035
Contact us for detailed drawing.
Working Pressure
Seat (Air)
CWP WOG
Saturated Steam (at 260°C)*
450
315
80
280
170
1125
815
80
720
600
2225 3350 5626
1628 2442 4078
80 80 80
1440 2190 3600
1200 1800 3000
For superheated steam etc. consult chart. F11, F22, F5 chrome-moly available body for high temperature applications.
TRIM MATERIAL CODES Body Seat Double Disc Back Seat Body Material Codes Seating Stem Surface Part Surface Part (Stuffing Box) Code Part No. 5 No. 3 No. 4 Part No. 10 None A105N X F6 F6 F6 F6 0 Special U Stellite Stellite F6 F6 5 A182 F5/F5a XU Stellite F6 F6 F6 6 A182 F11 P* F304 F304 F304 F304 R* F316 F316 F316 F316 8 A182 F304/304L M* Monel Monel Monel Monel 8M A182 F316/316L N* Alloy 20 Alloy 20 Alloy 20 Alloy 20 9 A182 F22 H* Hastelloy B Hastelloy B Hastelloy B Hastelloy B
STANDARDS COMPLIANCE Basic Design API 600, ANSI B16.34, BS 5157 Face to Face Dimension ANSI B16.10 End to End Dimension ANSI B16.10 Flanged Ends ANSI 16.5 B.W. Ends ANSI B16.25 S.W. Ends ANSI B16.11 Drilling to ANSI or BS/AS 2129 Table D to H or AS 4087 / AS 4331 / ISO 7005-1 PN 10 to 250 Pressure/Temperature Ratings to ANSI B16.5 Bolted Bonnet O.S. & Y. Rising Stem Full Port, Expanded Parallel Slide Gate Valve, Double Disc, Pressure Seal or Bolted Bonnet, Welded-in or Threaded Seat Rings. Mechanically loaded seating for low and high pressure sealing. Parallel slide dual loaded discs ensure superior shut off and allow by-pass/bleed fitment (double block and bleed requires soft seat inserts). Pressure/temperature charts available on request. Available in A105N, F22, F11, F5, 316, 304 etc. (Pillar & Post style bonnet also available.)
* Add XU modifier to end of model suffix if stellite seat, if stellite seat & disc add U modifier to end.
16
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
PART NUMBER SYSTEM
PARALLEL SLIDE GATE VALVE
PARALLEL SLIDE GATE VALVE CAT P316SF-HP CLASS 600-2500 (15~80NB) For installation in applications such as industrial, mining and mechanical services. Suitable for super-heated steam, H.T.H.W steam condensate and water.
23 22
This design consists of two discs, kept in contact with parallel body seats, using the line pressure and sprung seating action to effect tight closure.
21 19 18 17
Temperature changes in the line are accommodated by the expanding disc and do not affect the action of the valve. When being opened or closed, the discs slide across the seat faces, dislodging any foreign matter. The valve operating stem is outside screw rising through the handwheel.
16 15
These valves are suitable for full bore steam use, where a low pressure drop across the valve is required. Also suitable for water, oil, gas, etc.
20
14
STANDARD MATERIALS 316SF-HP-P 1500~2500CL
13 12 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
10 9 8 7 6 5 4 3 2 1
1500~2500 Class P316SF-HP
PRESSURE/TEMPERATURE A105N BODY Cat No.
Material ASTM A105N ASTM A105+STL ASTM A105+STL Inconel X-750 ASTM A105N A240 410 A182 F6a ASTM A105N A182 F316 AISI 1045 A182 F304 AISI 1035 Graphite A182 F6a ASTM A105 A193 B7 A194 2H A216 WCB Cu ZQAL9-4 AISI 1035 A216 WCB AISI 1035
Contact us for detailed drawing.
Test Pressure to API 598 (PSIG)
Class
Part Body Seat Disc Spring Gate Frame Skirt Stem Bonnet Seal Ring Adapter Ring Packing Seat Gland Nut Packing Packing Bushing Packing Gland Gland Eyebolt Nut Yoke Oil Cup Stem Nut Bearing Cover Hand Wheel Gland Nut
Shell Seat (Hydro) (Hydro) 315 150 (AS/BST D to F) 150-P316SFXU-S 450
Seat (Air) 80
300 (AS/BST H to J) 300-P316SFXU-S
Working Pressure CWP Saturated Steam WOG (at 260°C)* 280 170
1125
815
80
720
600
600
600-P316SFXU-S
2225
1628
80
1440
1200
900
900-P316SFXU-S
3350
2442
80
2190
1800
1500
1500-P136SFXU-S 5626
4078
80
3600
3000
For superheated steam etc. consult chart. F11, F22, F5 chrome-moly available body for high temperature applications.
TRIM MATERIAL CODES Body Seat Double Disc Back Seat Body Material Codes Seating Stem Surface Part Surface Part (Stuffing Box) Code Part No. 5 No. 3 No. 4 Part No. 10 None A105N X F6 F6 F6 F6 0 Special U Stellite Stellite F6 F6 5 A182 F5/F5a XU Stellite F6 F6 F6 6 A182 F11 P* F304 F304 F304 F304 R* F316 F316 F316 F316 8 A182 F304/304L M* Monel Monel Monel Monel 8M A182 F316/316L N* Alloy 20 Alloy 20 Alloy 20 Alloy 20 9 A182 F22 H* Hastelloy B Hastelloy B Hastelloy B Hastelloy B
STANDARDS COMPLIANCE
Basic Design API 600, ANSI B16.34, BS 5157 Face to Face Dimension ANSI B16.10 End to End Dimension ANSI B16.10 Flanged Ends ANSI 16.5 B.W. Ends ANSI B16.25 S.W. Ends ANSI B16.11 Drilling to ANSI or BS/AS 2129 Table D to H or AS 4087 / AS 4331 / ISO 7005-1 PN 10 to 250 Pressure/Temperature Ratings to ANSI B16.5 Pressure Seal Bonnet O.S. & Y. Rising Stem Full Port, Expanded Parallel Slide Gate Valve, Double Disc, Pressure Seal or Bolted Bonnet, Welded-in or Threaded Seat Rings. Mechanically loaded seating for low and high pressure sealing. Parallel slide dual loaded discs ensure superior shut off and allow by-pass/bleed fitment (double block and bleed requires soft seat inserts). Pressure/temperature charts available on request. Available in A105N, F22, F11, F5, 316, 304 etc. (Pillar & Post style bonnet also available.)
* Add XU modifier to end of model suffix if stellite seat, if stellite seat & disc add U modifier to end.
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
17
PARALLEL SLIDE BLOWDOWN VALVE
PA R A L L E L S L I D E B LOW D OW N VA LV E R AC K & P I N I O N - Q U I C K AC T I N G CAT 710VW CLASS 150-2500 (15~50NB)
Quick acting - Uniflo style lever or key operated continuous boiler blow down valves (blow off) for installation in applications such as industrial, mining and mechanical services. Suitable for super-heated steam, H.T.H.W steam condensate and water. This design consists of two discs, kept in contact with parallel body seats, using the line pressure & sprung seating action to effect tight closure. Temperature changes in the line are accommodated by the expanding disc and do not affect the action of the valve. When being opened or closed, the discs slide across the seat faces, dislodging any foreign matter. The valve operating stem is outside screw rising through the handwheel. These valves are suitable for full bore steam use, where a low pressure drop across the valve is required. Also suitable for water, oil, gas, etc. Also available in Globe style, quick acting. Key Operated Version (Integral Flanges)
STANDARDS COMPLIANCE
PRESSURE/TEMPERATURE A105N BODY Class
Cat No.
Test Pressure to API 598 (PSIG)
Working Pressure
Shell Seat (Hydro) (Hydro)
Seat (Air)
CWP Saturated Steam WOG (at 260°C)*
150 150-710VWXU-S (AS/BST D to F)
450
315
80
280
170
300 300-710VWXU-S (AS/BST H to J)
1125
815
80
720
600
600
600-710VWXU-S
2225
1628
80
1440
1200
900
900-710VWXU-S
3350
2442
80
2190
1800
1500
1500-710VWXU-S
5626
4078
80
3600
3000
For superheated steam etc. consult chart. F11, F22, F5 chrome-moly available body for high temperature applications.
Basic Design ANSI B16.34, BS 5157 Face to Face Dimension ANSI B16.10 End to End Dimension ANSI B16.10 Flanged Ends ANSI 16.5 B.W. Ends ANSI B16.25 S.W. Ends ANSI B16.11 Drilling to ANSI or BS/AS 2129 Table D to H or AS 4087 / AS 4331 / ISO 7005-1 PN 10 to 250 Pressure/Temperature Ratings to ANSI B16.5 O.S. & Y. Rising Stem Full Port, Expanded Parallel Slide Gate Valve, Double Disc, Bolted Bonnet, Integral Seal Rings - Metal to Metal. Mechanically loaded seating for low and high pressure sealing. Parallel slide dual loaded discs ensure superior shut off and allow by-pass/bleed fitment (double block and bleed requires soft seat inserts).
TRIM MATERIAL CODES
Pressure/temperature charts available on request.
X
Body Seat Surface Part No. 3 F6
Double Disc Surface Part No. 4 F6
F6
Back Seat (Stuffing Box) Part No. 10 F6
U
Stellite
Stellite
F6
F6
XU
Stellite
F6
F6
F6
None
A105N
P*
F304
F304
F304
F304
R*
F316
F316
F316
F316
0
Special
M*
Monel
Monel
Monel
Monel
5
A182 F5/F5A
N*
Alloy 20
Alloy 20
Alloy 20
Alloy 20
6
A182 F11
H*
Hastelloy B
Hastelloy B
Hastelloy B
Hastelloy B
Seating Code
Stem Part No. 5
Available in A105N, F22, F11, F5, 316, 304 etc.
Body Material Codes
* Add XU modifier to end of model suffix if stellite seat, if stellite seat & disc add U modifier to end.
18
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
8
A182 F304/304L
8M
A182 F316/316L
9
A182 F22
PARALLEL SLIDE BLOWDOWN VALVE
R AC K & P I N I O N - Q U I C K AC T I N G CAT 710VW CLASS 150-2500 (15~50NB)
MATERIALS LIST
12 11 10
9
8 18 19 13 17
Quick acting lever open
20
3 14
2 6 7
16
15 4
ØD
ØDN
5
Part Body Bonnet Stem Seat Double Disc Bolting Bonnet Gasket Gland Flange Bolting Lever Stem Lever Lever Nut Gasket Limit Stop Rotation Lock Spring Bonnet Base Plate Gland Packing Pinnion Gear
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
DIMENSIONS 150 Lbs Face to Face - ANSI B16.10 DN
1/2
3/4
1
1 1/4
1 1/2
2
3
4
A RF
107.9
117.4
127
139.7
165.1
177.8
203.2
228.6
A RTJ 109.06 130.1
139.7
152.4
177.8
190.5
216
241.3
107.9
117.5
127
152.4
190.5
228.6
D
88.9
DN
1/2
3/4
1
1 1/4
1 1/2
2
3
4
A RF
122
145
176
178
190.5
215.9
282.5
304.8
203.2
231.7
298.4
320.7
D
95.2
117.5
123.8
133.3
155.6
165.1
209.5
254
DN
1/2
3/4
1
1 1/4
1 1/2
2
3
4
98.4
300 Lbs Face to Face - ANSI B16.10
1
A
Material ASTM A105N ASTM A105N 420 ASTM A105N F6+ Stellite A193 B7 AISI 316 ASTM A105N A193 B7 420 SS Carbon Steel Carbon Steel SW316 ASTM A105N ASTM A105N AISI 316 / Inconel X750 ASTM A105N 410SS Graphite 420
A RTJ
600 Lbs Face to Face - ANSI B16.10 A RF
165.1
190.5
215.9
228.6
241.3
292.1
355.6
434.8
A RTJ
163.5
190.5
215.9
228.6
241.3
295.2
358.8
435
D
95.2
117.5
123.8
133.3
155.6
165.1
209.5
273
900/1500 Lbs Face to Face - ANSI B16.10 DN
1/2
3/4
1
Rating
-
-
-
1 1/4 1 1/2 -
-
2 -
3 900
4 1500
900
1500
A RF 165 190.5 254 279.4 304.8 358.3 381 469.9 457.2 546.1 A RTJ D
254 279.4 304.8 371.4 384.2 472.1 460.4 549.3 126.6 130.2 149.2 158.7 177.8 215.9 241.3 268.7 292.1 311.1 2500 Lbs Face to Face - ANSI B16.10
Quick acting lever open
DN
1/2
3/4
1
1 1/4
1 1/2
2
3
4
A RF
263.5
273
307.9
349.2
384.1
450.8
577.8
673.1
A RTJ
263.5
273
307.9
352.4
387.3
454
584.1
682.6
D
133.3
139.7
158.7
184.1
203.2
234.9
304.8
355.6
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
19
GEOTHERMAL GATE VALVE
G AT E VA LV E G E OT H E R M A L T R I M CAT AP33XXXXXXXXX-XGE CLASS 300 RISING STEM, NON RISING HANDWHEEL OS&Y OUTSIDE SCREW & YOKE FULL PORT DESIGN (SPECIAL LARGE BORE ALSO AVAILABLE) FLEXIBLE WEDGE Description Body Bonnet Disc Stem Hand Wheel Seat Back Seat Ring Yoke Sleeve Sleeve Gland Gland Flange Gland Ring Wheel Nut Bonnet Bolt Bonnet Nut Gland Bolt Gland Nut Gland Bolt Pin Bearing Grease Nipple Set Screw Name Plate Packing Gasket
Material Carbon Steel Carbon Steel Carbon Steel + HF Stainless Steel Ductile Iron Carbon Steel + HF Integral Ductile Iron or Bronze Carbon Steel Carbon Steel Stainless Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Stainless Steel Asbestos Free Spiral Wound
Specs. A216 Gr. WCB A216 Gr. WCB A216 Gr.WCB + Stellite #12 17-4PH A536 Gr. 65-45-12 A105 + Stellite #6 Stellite #6 A439 Gr. D2C or B62 A216 Gr. WCB A105 A276 Gr. 420 A105 A193 Gr. B7/B7M A194 Gr. 2H/2HM A193 Gr. B7 A194 Gr. 2H A108 Gr. 1020 Thrust Ball A307 Gr. B A307 Gr. B 304/AL Reinforced Graphite* 316 Graphite filled
C
B
* -180°C to 450°C Chesterton #1600 packing
Standards Face to Face/End to End
ANSI B16.10
Flange Dimensions
ANSI B16.5
Basic Design
API 600/ISO 10434
Testing
API 598
DIMENSIONS (MM)
A
Size (in)
1-1/2” 2” 2-1/2” 3”
4”
5”
6”
8”
10” 12” 14” 16”
A. Face to Face RF
190 216 241 283 305 381 403 419 457 502 762 838
A. Face to Face RTJ
203 232 257 298 321 397 419 435 473 518 788 854
A. End to End BW
190 216 241 283 305 381 403 419 457 502 762 838
B. Valve Open
365 429 457 527 619 800 829 1025 1213 1473 1289 1784
C. Hand Wheel Dia
229 229 229 254 305 350 406 457 508 559 559 559
Weight (Kg) RF/RTJ
20
24
44
50
74
106 137 217 337 580 715 1050
Weight (Kg) BW
16
20
35
37
54
100 110 174 285 495 615 940
DIMENSIONS (MM)
20
Size (in)
18” 20”
A. Face to Face RF
914
24”
A. Face to Face RTJ
930 1010 1165
991 1143
A. End to End BW
914
B. Valve Open
1965 2194 2578
991 1143
C. Hand Wheel Dia
610
Weight (Kg) RF/RTJ
1235 1655 2320
Weight (Kg) BW
1090 1500 2100
660
660
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
GEOTHERMAL GATE VALVE
G AT E VA LV E G E OT H E R M A L T R I M CAT AP76XXXXXXXXX-XGE CLASS 600 RISING STEM, NON RISING HANDWHEEL OS & Y OUTSIDE SCREW & YOKE FULL PORT DESIGN (SPECIAL LARGE BORE ALSO AVAILABLE) FLEXIBLE WEDGE Description Body Bonnet Disc Stem Hand Wheel Seat Ring Back Seat Ring Yoke Sleeve Sleeve Gland Gland Flange Gland Ring Wheel Nut Bonnet Bolt Bonnet Nut Gland Bolt Gland Nut Gland Bolt Pin Bearing Grease Nipple Set Screw Name Plate Packing Gasket
Material Specs. Carbon Steel A216 Gr. WCB Carbon Steel A216 Gr. WCB Carbon Steel A216 - WCB + Stellite #12 Stainless Steel 17-4PH Ductile Iron A536 Gr. 65-45-12 Carbon Steel A105 + Stellite #6 Integral Stellite #6 Ductile Iron or Bronze A439 Gr. D2C or B62 Carbon Steel A216 Gr. WCB Carbon Steel A105 Stainless Steel A276 Gr. 420 Carbon Steel A105 Carbon Steel A193 Gr. B7/B7M Carbon Steel A194 Gr. 2H/2HM Carbon Steel A193 Gr. B7 Carbon Steel A194 Gr. 2H Carbon Steel A108 Gr. 1020 Thrust Ball Carbon Steel A307 Gr. B Carbon Steel A307 Gr. B Stainless Steel 304/AL Asbestos Free Reinforced Graphite* Metal Ring Joint or Spiral Wound SS Graphite filled.
C
B
Chesterton #1600 packing
Standards Face to Face/End to End
ANSI B16.10
Flange Dimensions
ANSI B16.5
Basic Design
API 600
Testing
API 598
A
DIMENSIONS (MM) Size (in)
1-1/2” 2” 2-1/2” 3”
4”
6”
8”
10”
12”
14”
16”
A. Face to Face RF
241
292
330
356
432
559
660
787
838
889
991
A. Face to Face RTJ
241
390
333
359
435
562
664
790
841
892
994
A. End to End BW
241
292
330
356
432
559
660
787
838
889
991
B. Valve Open
362
387
457
514
638
838 1029 1270 1486 1667 1832
C. Hand Wheel Dia
229
229
254
305
406
508
559
559
Weight (Kg) RF
35
48
60
85
135
325
515
840 1100 1360 1910
Weight (Kg) BW
22
38
45
70
105
265
380
700
20”
24”
610
660
660
925 1240 1580
DIMENSIONS (MM) Size (in)
18”
A. Face to Face RF
1092 1194 1397
A. Face to Face RTJ
1095 1197 1400
A. End to End BW
1092 1194 1397
B. Valve Open
2013 2331 2610
C. Hand Wheel Dia
813
Weight (Kg) RF
2335 2750 4450
Weight (Kg) BW
1900 2150 3660
813
813
For 5” and 26” to 36” dimensions see overview brochure.
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
21
SDNR GLOBE VALVE
S TO P C H E C K G LO B E VA LV E S C R E W D OW N N O N R E T U R N CAT AP143XXXXXXXXXX-D/AP151XXXXXXXXXX-D/AP171XXXXXXXXXX-D CLASS 150-600 C
STANDARD MATERIAL SPECIFICATIONS
21 20 19 18 17 16 15
B
14 13 12 11
Buttweld ends
10 8
9
5
6
7
4 3
A
2 1
Part Name
Materials
Body Seat Ring Disc Stem Gasket Gasket Bonnet Bonnet Bolt Bonnet Nut Back Seat Bushing Stem Packing Stem Packing Lantern Ring Pin Gland Gland Flange Gland Bolt Gland Nut Yoke Bush Handwheel Wheel Nut Torque Arm Guided Spring
ASTM A216 Gr. WCB ASTM A105 with HF overlay ASTM A105 with F6 overlay ASTM A182 Gr. F6 Spiral Wound 316/GRP Ring Joint CAD Plated ASTM A216 Gr. WCB (or WC6) ASTM A193 Gr. B7 ASTM A194 Gr. 2H ASTM A182 Gr. F6 Braided graphite (top & Bottom) Flexible graphite ASTM A182 Gr. F6 ASTM A182 Gr. F6 ASTM A182 Gr. F6 ASTM A216 Gr. WCB ASTM A193 Gr. B7 ASTM A194 Gr. 2H Gr. D2C or Bronze B62 A536/A197 ASTM A105 ASTM A105 InconelX750 - Optional
* Fitted on larger sizes & higher classes. † Gearboxes on larger sizes.
For horizontal installations in applications such as industrial, mining and mechanical services, suitable for H.T.H.W., steam, condensate and water.
WORKING PRESSURE
1 2 3 4 5 6 7 8 9 10 11 12 13* 14 15 16 17 18 19 20† 21 22* 23
Guided Disc
Screw-Down Non-Return Globe Valve Guided loose disc for combination check & stop. Bolted Bonnet, O.S. & Y., Swivel Disc.
23
P143XXXXXXXXXX XU-D 150 CLASS 280 PSI CWP (WOG) 170 PSI Saturated Steam (at 260ºC)
STANDARDS COMPLIANCE
P151XXXXXXXXXX XU-D 300 CLASS 720 PSI CWP (WOG) 600 PSI Saturated Steam (at 260ºC) P171XXXXXXXXXX XU-D 600 CLASS 1440 PSI CWP (WOG) 1100 psi at 260°C, 825 psi at 400°C.
FEATURES
Optional Spring Assisted (SDNR)
Basic Design API 600/BS 1873 & ANSI B16.34 Face to Face Dimension ANSI B16.10 End to End Dimension ANSI B16.10 Flanged Ends ANSI 16.5 B.W. Ends ANSI B16.25 Drilling to ANSI or BS/AS 2129 Table D to H or AS 4087/AS 4331.1/ISO 7005-1/EN 1092-1/PN10 to PN100
OVERALL DIMENSIONS (MM & IN) & WEIGHT (KG) VALVE SIZE (NPS) A-A (RF-BW) 1
CLASS 150* (Table D TO F)
B (Open) C Weight (kg) A-A1 (RF-BW)
CLASS 300* (Table F TO H)
B (Open) C Weight (kg) A-A1 (RF-BW) A (RTJ)
CLASS 600*
B (Open) C Weight (kg)
inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm
2 50 8 203 13-3/4 349 8 200 22 19 10-1/2 267 14-1/4 362 8 200 28 22 11-1/2 292 11-5/8 295 19-1/2 495 10 250 51 42
2-1/2 65 8-1/2 216 14-7/8 378 10 250 31 25 11-1/2 292 15-1/2 394 10 250 47 40 13 330 13-1/8 333 21-1/8 537 12 300 62 51
3 80 9-1/2 241 16 407 10 250 37 26 12-1/2 318 16-7/8 429 12 300 54 43 14 356 14-1/8 359 23-1/4 590 14 350 85 72
4 100 11-1/2 292 17-7/8 454 12 300 58 50 14 356 19 482 14 350 76 61 17 432 17-1/8 435 28-1/8 714 16 400 143 120
5 125 14 356 22-3/8 569 15 390 103 95 15-3/4 400 26-3/8 669 16.9 430 150 130 -
6 150 16 406 22-1/2 573 16 400 111 101 17-1/2 444.5 26-5/8 676 18 450 162 136 22 559 22-1/8 562 38-5/8 981 22 550 340 284
8 200 19-1/2 495 24-7/8 632 18 450 179 159 22 559 30-1/2 774 20 500 270 232 26 660 26-1/8 664 44-3/4 1136 24 600 520 465
10 250 24-1/2 622 29-1/8 740 20 500 240 215 24-1/2 622 40-7/8 1040 20 500 340 280 31 787 31-1/8 791 50-3/32 1276 24 600 720 580
12 300 27-1/2 698.5 39-3/8 1000 20 500 410 370 28 711 54-1/8 1375 20 500 550 520 33 838 33-1/8 841 58-2/3 1490 26-7/8 680 950 830
*Available in undrilled to accommodate AS/BS or PN/JIS table drilling. ANSI flanges can also be machined to AS/BS table thickness to allow face to face dimension alteration. 1/2” to 1-1/2” see page 44 of APV Cast, Gate, Globe, Check Catalogue (Full Version).
22
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
SDNR GLOBE VALVE
S TO P C H E C K G LO B E VA LV E S C R E W D OW N N O N R E T U R N CAT AP143XXXXXXXXX-DC/AP151XXXXXXXXX-DC/A P171XXXXXXXXX-DC CLASS 150-600 CAGE GUIDED VERSION C STANDARD MATERIAL SPECIFICATIONS 21 20 19 16 15
12
14 17 18 3a
B
11 10 8
9
7 5
5/6
Buttweld ends 1
2
3
4
1 2 3 3a 4 5 7 8 9 10 11 12 14 15 16 17 18 19 20† 21 22 23
Part Name
Materials
Body Seat Ring Disc Disc Cover Stem Gasket Bonnet Bonnet Bolt Bonnet Nut Back Seat Bushing Stem Packing Stem Packing Pin Gland Gland Flange Gland Bolt Gland Nut Yoke Bush Handwheel Wheel Nut Torque Arm Stem Guide Disc Guided Spring
ASTM A216 Gr. WCB ASTM A105 with HF overlay ASTM A105 with F6 overlay ASTM A276 Gr. 410 ASTM A182 Gr. F6 Spiral Wound 316/GRP ASTM A216 Gr. WCB (or WC6) ASTM A193 Gr. B7 ASTM A194 Gr. 2H ASTM A182 Gr. F6 Braided graphite (top & Bottom) Flexible graphite ASTM A182 Gr. F6 ASTM A182 Gr. F6 ASTM A216 Gr. WCB ASTM A193 Gr. B7 ASTM A194 Gr. 2H Gr. D2C or Bronze B62 A536/A197 ASTM A105 ASTM A105 - Optional InconelX750 - Optional
† Gearboxes on larger sizes.
A
For horizontal installations in applications such as industrial, mining and mechanical services, suitable for super-heated steam, H.T.H.W., steam, condensate and water.
FEATURES Screw-Down Non-Return Globe Valve Cage guided disc for combination check & stop. Bolted Bonnet, O.S. & Y., Swivel Disc
WORKING PRESSURE P143XXXXXXXXXX XU-D 150 CLASS 280 PSI CWP (WOG) 170 PSI Saturated Steam (at 260ºC)
STANDARDS COMPLIANCE
P151XXXXXXXXXX XU-D 300 CLASS 720 PSI CWP (WOG) 600 PSI Saturated Steam (at 260ºC) For superheated steam consult pressure/temp chart P171XXXXXXXXXX XU-D 600 CLASS 1440 PSI CWP (WOG) 1100 psi at 260°C, 825 psi at 400°C. For other temperatures consult chart.
Basic Design API 600/BS 1873 & ANSI B16.34 Face to Face Dimension ANSI B16.10 End to End Dimension ANSI B16.10 Flanged Ends ANSI 16.5 B.W. Ends ANSI B16.25 Drilling to ANSI or BS/AS2129 Table D to H or AS 4087/AS 4331.1/ISO 7005-1/EN 1092-1/PN10 to PN100 Pressure/Temperature Ratings to ANSI B16.34
OVERALL DIMENSIONS (MM & IN) & WEIGHT (KG) VALVE SIZE (NPS) A-A (RF-BW) 1
CLASS 150* (Table D TO F)
B (Open) C Weight (kg) A-A1 (RF-BW)
CLASS 300* (Table F TO H)
B (Open) C Weight (kg) A-A1 (RF-BW) A (RTJ)
CLASS 600*
B (Open) C Weight (kg)
inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm
2 50 8 203 13-3/4 349 8 200 22 19 10-1/2 267 14-1/4 362 8 200 28 22 11-1/2 292 11-5/8 295 19-1/2 495 10 250 51 42
2-1/2 65 8-1/2 216 14-7/8 378 10 250 31 25 11-1/2 292 15-1/2 394 10 250 47 40 13 330 13-1/8 333 21-1/8 537 12 300 62 51
3 80 9-1/2 241 16 407 10 250 37 26 12-1/2 318 16-7/8 429 12 300 54 43 14 356 14-1/8 359 23-1/4 590 14 350 85 72
4 100 11-1/2 292 17-7/8 454 12 300 58 50 14 356 19 482 14 350 76 61 17 432 17-1/8 435 28-1/8 714 16 400 143 120
5 125 14 356 22-3/8 569 15 390 103 95 15-3/4 400 26-3/8 669 16.9 430 150 130 -
6 150 16 406 22-1/2 573 16 400 111 101 17-1/2 444.5 26-5/8 676 18 450 162 136 22 559 22-1/8 562 38-5/8 981 22 550 340 284
8 200 19-1/2 495 24-7/8 632 18 450 179 159 22 559 30-1/2 774 20 500 270 232 26 660 26-1/8 664 44-3/4 1136 24 600 520 465
10 250 24-1/2 622 29-1/8 740 20 500 240 215 24-1/2 622 40-7/8 1040 20 500 340 280 31 787 31-1/8 791 50-3/32 1276 24 600 720 580
12 300 27-1/2 698.5 39-3/8 1000 20 500 410 370 28 711 54-1/8 1375 20 500 550 520 33 838 33-1/8 841 58-2/3 1490 26-7/8 680 950 830
*Available in undrilled to accommodate AS/BS or PN/JIS table drilling. ANSI flanges can also be machined to AS/BS table thickness to allow face to face dimension alteration. 1/2” to 1-1/2” see page 44 of APV Cast, Gate, Globe, Check Catalogue (Full Version).
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
23
GLOBE VALVES - CAST STEEL
STOP CHECK GLOBE VALVE SCREW DOWN NON-RETURN www.australianpipelinevalve.com.au
CAT XXXAP151DGXXXXXXXX~125DGXXXXXXXX-XX CLASS 300~1500 FULLY GUIDED VERSION C STANDARD MATERIAL SPECIFICATIONS Part Name
17 14 15 16
20
H1
13
21
12
B
10 11 9 7
8
22
6
23
5
FLOW
Body Seat W Disc Stem Gasket (Encapsulated) Bonnet Stud 19 Nut 20 Back Seat 21 Packing Packing Gland Gland Flange Yoke Pin Eyebolt Nut 22 Stud 23 Gear Operator Stem Nut Torque Arm Screw Name Plate Rivet Guide Pin 24
ASTM A216 WCB BILL OF MATERIALS ST#6 NO. PART NA ASTM A216 WCB+13CR 1 BODY ASTM A182 F6A 2 SEAT SS316+Graphite Spiral Wound 3 DISC ASTM A216 WCB 18 4 STEM ASTM A193 B7 17 5 GASKET (ENCAPSULAT ASTM A194 2H 16 6 BONNET ASTM A276 410 15 7 STUD Braided Graphite 14 8 NUT Flexible Graphite 13 9 BACK SEAT ASTM A276 410 12 11 10 PACKING ASTM A216 WCB 10 11 PACKING AISI 1035 9 ASTM A193 B7 8 12 GLAND ASTM A194 2H 7 13 GLAND FLANGE YOKE ASTM A193 B7 6 14 PIN 5 Assembly 15 EYEBOLT Aluminium Bronze 16 NUT AISI 1035 17 STUD AISI 1045 18 GEAR OPERATOR 316 SS 19 STEM NUT 316 SS 20 TORQUE ARM AISI 1035 d D2 D1 D
18 19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Materials
24
1
2
3
1
Buttweld ends
4
2
inch 2” A-A1 inch 10-1/2 (RF-BW) mm 267 inch 15 B (Open) mm 381 inch 8 C mm 200 RF 28 Weight (kg) BW(KG) 22 DIMENSIONS (MM) & WEIGHT
2-1/2” 11-1/2 292 16 406 10 250 47 40
3” 12-1/2 318 17 432 12 300 54 43
DIMENSIONS (MM & IN)
4” 14 356 20 508 14 50 76 61
5” 15-3/4 400 24-1/2 622 16.9 430 150 130
6” 17-1/2 444.5 26 660 18 450 162 136
8” 22 559 33 838 20 500 270 232
10” 24-1/2 622 36.6 930 18.9 480 460 -
12” 28 711 20 500 550 520
600 CLASS - AP171DGXXXXXXXX DIMENSIONS (MM & IN) D2 3”C n-d W10” Weight H H1 Inch DN L d inchD 2”D1 2-1/2” 4” 6” 8” 12” 10”
13 14 17 22 26 31 250 A-A 930 622 254 inch 445 11-1/2 387.4 324 46.1 16-ø29 860 480 (RF-BW) mm 292 330 356 432 559 660 787
33 460 838
1
A (RTJ) B (Open)
Dimensions in millimeters C
Weight (kg)
inch mm inch mm inch mm RF / RTJ BW
11-5/8 295 15-3/4 400 10 250 51 42
13-1/8 333 17 432 12 300 62 51
14-1/8 359 19-3/4 500 14 350 85 72
17-1/8 435 21-1/2 546 16 400 143 120
900 CLASS - AP183DGXXXXXXXX A-A1 (RF-BW) A (RTJ) A (Short Pattern End to End BW)
B (Open) C
Weight (kg)
inch inch mm inch mm inch mm inch mm inch mm
Long Pattern RF Short Pattern BW Long Pattern BW
22-1/8 562 27-1/2 699 22 550 340 284
26-1/8 664 34-3/4 883 24 600 520 465
31-1/8 791 41-1/2 1054 24 600 720 580
33-1/8 841 26-7/8 680 950 830
2-1/2” 16-1/2 419 16-1/2 422 10 254 25-1/2 648 18 457
3” 15 381 15 384 12 305 28-1/2 724 22 559
4” 18-1/2 475 18 460 14 356 32-1/2 832 24 610
6” 24 610 24 613 20 508 40 1019 32 813
8” 29 737 29 740 26 660 46-1/2 1181 32 813
10” 33 838 33 841 60-1/2 1540 -
12” 38 965 38 968 72-1/2 1840 -
14” 40-1/2 1029 41 1038 84 2135 -
16” 44-1/2 1130 45 1140 93-1/2 2380 -
90
140
100
170
480
1346
1400
2200
2650
3300
60
75
80
120
270
1100
-
-
-
-
70
120
90
150
320
1225
1325
1900
2130
2860
1.6
23
RIVET
24
GUIDE PIN
(1) STEM SMOOTHNESS Ra ≤ 0.80µm p (2) STUFFING BOX SMOOTHNESS Ra ≤
FEATURES
STANDARDS COMPLIANCE
Basic Design API 623 & ANSI B16.34 Globe Valve, Model 250AP151XUD-G, SDNR, Face to Face Dimension ANSI B16.10 NPS 10” (DN250) Class 300, End to End Dimension ANSI B16.10 RF, FP, BBOSY, Gearbox Flanged Endss ANSI 16.5 B.W. Ends ANSI B16.25 Australian Pipeline Drilling to ANSI or BS/AS2129 Table DValve to H or AS 4087/AS 4331.1/ISO 7005-1/EN 1092-1/PN10 to PN260 Pressure/Temperature Ratings to ANSI B16.34
DIMENSIONS (MM & IN)
2” 14-1/2 368 14-1/2 371 8-1/2 216 23-1/2 597 16 406
C
SCREW
NAMEPLATE
Screw-Down Non-Return Globe Valve Fully guided disc for combination check & stop. Bolted Bonnet, O.S. & Y, Swivel Disc STOCKED UNDRILLED
*Guide only, refer to drawing as dimensions can vary.
24
4 L
A
300 CLASS - AP151DGXXXXXXXX
3
21
22
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
OR
Y-TYPE GLOBE VALVE
S TO P C H E C K G LO B E VA LV E Y- PAT T E R N I N C L I N E D B O N N E T CAT P143XXXXXXXX-D-Y/P151XXXXXXXX-D-Y/P171XXXXXXXX-D-Y CLASS 150-600 STANDARD MATERIAL SPECIFICATIONS 1 2 3 4 5 6 7 8 9 10 11 12 13* 13 14 15 16 17† 18 19 20 21 22 24 25 26
C 18 17 16 15
19
14 13
B
20 20
12 11 10 9
21 13
8 6
22
7
5 4
L1
3 2 1
24 24 25 25
A
26 26
Buttweld ends
For horizontal and vertical (with upwards flow) installations in applications such as industrial, mining and mechanical services. Suitable for super-heated steam, H.T.H.W., steam, condensate & water. Available as a stop valve or stop-check valve.
WORKING PRESSURE P143XXXXXXXX XU-D-Y 150 CLASS 280 PSI CWP (WOG) 170 PSI Saturated Steam (at 260ºC)
Customer must specify flow direction (Horizontal or Vertical)
OVERALL DIMENSIONS (MM & IN) & WEIGHT (KG) A-A (RF-BW) CLASS 150 AP143Y
B (Open) C Weight (kg) A-A1 (RF-BW)
CLASS 300 AP151Y
B (Open) C Weight (kg) A-A1 (RF-BW) A (RTJ)
CLASS 600 AP171Y
B (Open) C Weight (kg)
inch mm inch mm inch mm inch mm RF BW inch mm inch mm inch mm RF BW inch mm inch mm inch mm inch mm RF / RTJ BW
2 50 8 203 8 200 22 19 10-1/2 267 15 381 8 200 28 22 11-1/2 292 11-5/8 295 15-3/4 400 10 250 51 42
ASTM A216 Gr. WCB ASTM A105 with HF overlay ASTM A105 with F6 overlay ASTM A216 Gr. WCB ASTM A182 Gr. F6 Spiral Wound 316/GRP ASTM A193 Gr. B7 ASTM A194 Gr. 2H ASTM A193 Gr. B7 ASTM A194 Gr. 2H Carbon Steel ZP ASTM A182 Gr. F6 ASTM A182 Gr. F6 ASTM A182 Gr. F6 ASTM A216 Gr. WCB ASTM A216 Gr. WCB Gr. D2C or Bronze B62 A536/A197 ASTM A105 Carbon Steel ZP A29 1035 Braided graphite (Top & Bottom) ASTM A182 Gr. F6 Alloy Iron Spiral Wound 316/GRP A105N
* Fitted on larger sizes & higher classes. † Gearbox or Hammer Blow wheel on larger sizes. Other Body and Trim materials available such as WC6, ductile iron (250 Class), bronze, etc. see ‘overview brochure’.
Y-Pattern bonnet design allows a straightway flow path which provides a lower pressure drop at equal flow rates compared to conventional straight pattern ‘T-Pattern’ globe valves.
FEATURES
Screw-Down Non-Return Globe Valve. Guided loose disc for combination check & stop. Bolted Bonnet, O.S. & Y., Swivel Disc in plug type or parabolic shape.
STANDARDS COMPLIANCE
P171XXXXXXX XU-D-Y 600 CLASS 1440 PSI CWP (WOG) 1100 psi at 260°C, 825 psi at 400°C. For other temperatures consult chart.
1
Materials
Body Seat Ring Disc Guide Sleeve Stem Gasket Bonnet Bolt Bonnet Nut Gland Bolt Gland Nut Washer Pin Lantern Ring* Gland Gland Flange Bonnet Yoke Bush Handwheel† Wheel Nut Washer Grub Screw Stem Packing Bonnet Bushing Guide Ring Body Seat Gasket Drain Plug
DESIGN
P151XXXXXXXX XU-D-Y 300 CLASS 720 PSI CWP (WOG) 600 PSI Saturated Steam (at 260ºC) For superheated steam consult pressure/temp chart
VALVE SIZE (NPS)
Part Name
2-1/2 65 8-1/2 216 10 250 31 25 11-1/2 292 16 406 10 250 47 40 13 330 13-1/8 333 17 432 12 300 62 51
3 80 9-1/2 241 10 250 37 26 12-1/2 318 17 432 12 300 54 43 14 356 14-1/8 359 19-3/4 500 14 350 85 72
Basic Design API 600/BS 1873, ANSI B16.34 Face to Face Dimension ANSI B16.10 End to End Dimension ANSI B16.10 Flanged Ends ANSI 16.5 B.W. Ends ANSI B16.25 Drilling to ANSI or BS/AS 2129 Table D to H and PN 10 to 100 Pressure/Temperature Ratings to ANSI B16.34. 4 100 11-1/2 292 12 300 58 50 14 356 20 508 14 350 76 61 17 432 17-1/8 435 21-1/2 546 16 400 143 120
5 125 14 356 15 390 103 95 15-3/4 400 24-1/2 622 16.9 430 150 130 -
6 150 16 406 16 400 111 101 17-1/2 444.5 26 660 18 450 162 136 22 559 22-1/8 562 27-1/2 699 22 550 340 284
8 200 19-1/2 495 18 450 179 159 22 559 33 838 20 500 270 232 26 660 26-1/8 664 34-3/4 883 24 600 520 465
10 250 24-1/2 622 20 500 240 215 24-1/2 622 38 965 20 500 340 280 31 787 31-1/8 791 41-1/2 1054 24 600 720 580
12 300 27-1/2 698.5 20 500 410 370 28 711 20 500 550 520 33 838 33-1/8 841 26-7/8 680 950 830
Guide only, refer to drawing as some size patterns are only available for 600 Class. 1/2” to 2” available in forged body design. 250 Class Ductile Iron version also available. Refer to drawing.
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
25
RIGHT ANGLE GLOBE VALVE
R I G H T A N G L E G LO B E VA LV E INCLINED (Y) BONNET - SDNR CAT P151XXXXXXXXX-D-RY CLASS 250 & 300 STANDARD MATERIAL SPECIFICATIONS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17† 18 19 20 21 22 24 25 26
18 17 16
C
15 14 13 12 11 10 9
H
8 7 6 4
19 19
5
3
20
2
21
1
22 23
24
H
L
25 26
Part Name
Materials
Body Seat Ring Disc Guide Sleeve Stem Gasket Bonnet Bolt Bonnet Nut Gland Bolt Gland Nut Washer Pin Gland Gland Flange Bonnet Yoke Bush Handwheel† Wheel Nut Washer Grub Screw Stem Packing Bonnet Bushing Guide Ring Body Seat Gasket Drain Plug
ASTM A216 Gr. WCB ASTM A105 with HF overlay ASTM A105 with F6 overlay ASTM A216 Gr. WCB ASTM A182 Gr. F6 Spiral Wound 316/GRP ASTM A193 Gr. B7 ASTM A194 Gr. 2H ASTM A193 Gr. B7 ASTM A194 Gr. 2H Carbon Steel ZP ASTM A182 Gr. F6 ASTM A182 Gr. F6 ASTM A216 Gr. WCB ASTM A216 Gr. WCB Gr. D2C or Bronze B62 A536/A197 ASTM A105 Carbon Steel ZP A29 1035 Braided graphite (Top & Bottom) ASTM A182 Gr. F6 Alloy Iron Spiral Wound 316/GRP A105N
† Gearbox or Hammer Blow wheel on larger sizes. Other Body and Trim materials available such as WC6, ductile iron (250 Class), bronze, etc.
L
Buttweld ends
For horizontal and vertical (with upwards flow) installations in applications such as industrial, mining and mechanical services. Suitable for super-heated steam, H.T.H.W., steam, condensate & water. Available as a stop valve or stop-check valve.
DESIGN Y-Pattern bonnet design allows a larger flow path which provides a lower pressure drop at equal flow rates compared to conventional straight pattern angle globe valves.
FEATURES Screw-Down Non-Return Globe Valve. Guided loose disc for combination check & stop. Bolted Bonnet, O.S. & Y., Swivel Disc in plug type or parabolic shape.
STANDARDS COMPLIANCE Basic Design BS 1873, ANSI B16.34 Face to Face Dimension ANSI B16.10 End to End Dimension ANSI B16.10 Flanged Ends ANSI 16.5 B.W. Ends ANSI B16.25 Drilling to ANSI or BS/AS 2129 Table D to H and PN 10 to 100 Pressure/Temperature Ratings to ANSI B16.34.
WORKING PRESSURE P151XXXXXXXXX XU-D-Y 300 CLASS 720 PSI CWP (WOG) 600 PSI Saturated Steam (at 260ºC) For superheated steam consult pressure/temp chart
OVERALL DIMENSIONS 300 CLASS (MM & IN) & WEIGHT (KG) VALVE SIZE (NPS) L (RF) H (Open) C Weight
inch
2-1/2
3
4
5
6
8
10
12
mm
65
80
100
125
150
200
250
300
inch
*
6 -1/4
7.00
7 -7/8
8 -3/4
10 -1/2
12 -1/4
*
mm
*
159
178
200
222
267
311
*
inch
13-7/8
16.0
17.0
21 -7/20
24 -3/4
32 -3/4
34
*
mm
352
406
432
542
629
832
864
*
inch
10
12.4
14.0
14.0
17
19
20
*
mm
254
315
356
356
432
483
508
*
KG
*
62
86
-
-
-
-
-
LBS
*
137
190
-
-
-
-
-
*Refer to drawing 15NB to 50NB available in forged body. 250 Class Ductile Iron version also available, refer to drawing.
26
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
RIGHT ANGLE GLOBE VALVE
R I G H T A N G L E G LO B E VA LV E CAT AP143XXXXXX-R/AP151XXXXXX-R/AP171XXXXXX-R CLASS 150-600 Globe Valve (combination globe & check valve), Bolted C
Bonnet, O.S. & Y., Swivel Disc (guided loose disc for combination check & stop). Can also be supplied as standard globe stop valve. Drilling to ANSI, AS 2129 Table D to H or AS 4331.1 /ISO 7005-1 / AS 4087 PN10 to 100.
STANDARD MATERIAL SPECIFICATIONS
20 21 19
16 15 14 B
18 17 13 12 11 9 10
d
7
O
8 6
n-ø
4
L*
5
3 t
2
1.6
Buttweld ends
1 22
23
L*
For installations in application such as industrial, mining & mechanical services. Suitable for super-heated steam, H.T.H.W, steam, condensate and water. Stem is guided for smooth operation. Also available in Bronze, Iron, chrome-moly etc.
Customer must specify flow direction (Horizontal or Vertical)
No
Part
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Body Seat Disc Disc Cover Stem Gasket Bonnet Back Seat Bolt Nut Packing Gland Gland Flange Bolt Nut Pin Stem Nut Set Screw Handwheel Washer Locking Nut Guide Pin Guide Cage
Material ASTM A216 WCB ASTM A105+STL#6 overlay ASTM A105+13CR ASTM A276 410 ASTM A182 F6A SS316+Graphite ASTM A216 WCB ASTM A276 410 ASTM A193 B7 ASTM A194 2H Graphite ASTM A216 410 ASTM A216 WCB ASTM A193 B7 ASTM A194 2H AISI 1035 Copper Alloy ASTM A193 B7 Malleable Iron A3+ZP ASTM A194 2H AISI 1035 AISI 1035
Note: Other body & trim materials are available upon request, such as bronze.
OVERALL DIMENSIONS (MM) & WEIGHT (KG) VALVE SIZE (NPS)
CLASS 150 (Table D TO F)
2-1/2
3
4
5
mm
50
65
80
6
8
10
12
150
200
250
300
100
125 178
B (Open)
mm
373
390
420
500
550
565
670
770
880
C
mm
200
250
250
300
390
390
450
550
600
O
mm
152
178
191
229
254
279
343
406
483
RF
22
31
377
58
103
111
179
240
-
BW
19
25
26
50
95
101
159
215
35
203/216 241/248 305/311 305/349
L* (RF-BW) mm
133 127/146 140/159 146/178 178/191
222
267/279
311
349/355
B (Open)
mm
390
425
485
580
700
770
900
1020
700
C
mm
200
250
300
350
430
450
500
600
600
O
mm
165
191
210
254
279
318
381
445
520
RF
28
47
54
76
150
162
270
-
-
BW
22
40
43
61
130
136
232
394
-
L* (RF-BW) mm
146
165
178
216
-
279
330
394
419
B (Open)
mm
423
498
575
750
-
1030
1290
1300
1504
C
mm
250
300
350
450
-
600
650
650
650
O
mm
165
191
210
273
-
356
419
510
560
RF
51
62
85
143
-
340
520
-
-
BW
42
51
72
120
-
284
465
-
-
Weight (kg)
CLASS 600
2
L* (RF-BW) mm 102/114 108/146 146/159 152/165
Weight (kg)
CLASS 300 (Table F TO H)
inch
Weight (kg)
WORKING PRESSURE P143XXXXXXR 150 CLASS 280 PSI CWP (WOG) 170 PSI Saturated Steam (at 260ºC) P151XXXXXXR 300 CLASS 720 PSI CWP (WOG) 600 PSI Saturated Steam (at 260ºC) For superheated steam consult pressure/temp chart P171XXXXXXR 600 CLASS 1440 PSI CWP (WOG) WC6 body is available for high temperature applications, consult P/T chart.
STANDARDS COMPLIANCE Basic Design BS 1873/ANSI B16.34 Test API Standard 598 Flanged Ends ANSI B16.5 or BS/AS/PN B.W. Ends ANSI B16.25 Face to Face Dimension BS 2820 or ANSI B16.10 Pressure/Temperature Ratings to ANSI B16.34.
* Two patterns are available hence 2 dimensions have been shown. 15 to 40NB and 350 to 400NB also available, refer to drawing.
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
27
RIGHT ANGLE GLOBE VALVE
R I G H T A N G L E G LO B E VA LV E CAT P143XXXXXXX-R1/P151XXXXXXX-R1/P171XXXXXXX-R1 CLASS 150-300 C
Globe Valve, Bolted Bonnet, O.S. & Y., Swivel Disc (guided loose disc for combination check & stop). Can also be supplied as standard globe stop valve. Drilling to ANSI, AS 2129 or Table D to H or A 4087/AS 4331.1 / ISO 7005-1 PN10 to 100.
18 17
19
16
20 21
14 15
22
STANDARD MATERIAL SPECIFICATIONS
23 12 13 10 11
24 25
No
Part
Material
26
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Body Seat Ring & Guide Disc Stem Screw Disc Cover Reaction Ring Rivet Name Plate Bolt Nut Retainer Pin Split Pin Eye Nut Eye Bolt Yoke Bushing Handwheel Handwheel Nut Gasket Screw Bonnet Gland Flange Gland Packing Packing Packing Distance Ring Back Seat Gasket
ASTM A216 WCB ASTM A105+STL#6 ASTM A105+F6 ASTM A182 F6 ASTM A29 1035 ASTM A276 410 ASTM A276 410 ASTM A276 304 ASTM A276 304 ASTM A193 B7 ASTM A194 2H ASTM A29 1035 ASTM A570 Gr.A ASTM A194 2H ASTM A193 B7 ASTM A439 D-2 Ni-Resist ASTM A536 (60-40-18) ASTM A29 1035 ASTM A276 410 ASTM A29 1035 ASTM A216 WCB ASTM A216 WCB ASTM A276 410
B
27 28
8
9 Disc Guide
7 6 5
d
3
O
4
L*
L2
1
L1
2
d4
Buttweld ends
O
Optional guided disc DNR
L*
For installations in application such as industrial, mining & mechanical services. Suitable for super-heated steam, H.T.H.W, steam, condensate and water. Stem is guided for smooth operation. Also available in Bronze, Iron, chrome-moly etc.
Customer must specify flow direction (Horizontal or Vertical)
OVERALL DIMENSIONS (MM) & WEIGHT (KG) 2
2-1/2
3
4
5
6
8
mm
50
65
80
100
125
150
200
L* (RF-BW)
mm
133/
146/
159/
178/
200/
222/
279/
B (Open)
mm
345
432
445
556
566
615
897
C
mm
200
250
250
350
350
400
500
O
mm
165
190
210
254
279
318
381
RF
31
43
57
86
140
168
280
BW
24
39
45
71
120
140
240
Weight (kg)
28
ASTM A276 410 ASTM A276 410 304+Flexible Graphite
inch
VALVE SIZE (NPS)
CLASS 300 (Table F TO H)
Stainless Steel Wire with Flexible Graphite
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
Y GLOBE STOP CHECK STRAINER
COMBINATION Y GLOBE/STOP/CHECK/STRAINER BS/AS TABLE D, E, ANSI 125, PN10, JIS10 FEATURES • Y Type for large flow area. • As a valve having both valve and strainer functions, it is light weight, & can be installed with minimum piping space & effort. • As Teflon (PTFE) is used for the stem packing, superior corrosion resistance, cold-resistance & abrasion-resistance are achieved. There is no leakage at all, & the valve operates smoothly. • An indicator is attached to the valve to make it is easy to check the open/close status and to make the fluid volume control possible. • The valve is designed to eliminate pressure spot in order to prevent fluid resistance or concentration of pressure and thus increase the volume of fluid.
SL-502
• The open area of strainer screen is 3 times larger than bore area to minimize presssure loss. • Foreign substances inside the screen can be removed at any time via the drain plug, without removing the bonnet. • Available with strainer and tamper switch as options (available ISY & OSY)
SPECIFICATIONS Applicable Fluid
Steam, water, air, oil, other liquid
Pressure
MAX, 10Kgf/cm2
Temperature
MAX, 220°C
Water Pressure Test
20Kgf/cm2
End Connection
JIS 10K FF or ANSI Flange
SL-503
L 55
PART & MATERIAL LIST Part Name
Material
1
Body
Cast Iron
2
Cover
Cast Iron
3
Spindle
Brass
4
Disc
Bronze, Teflon
5
Seat
Brass
6
Screen
Stainless Steel
7
Packing
Teflon
1
7 33
66 77 44
H
No
2 d
UNIT MM
DIMENSIONS Size
65A (2-1/2”)
80A (3”)
100A (4”)
125A (5”)
150 (6”)
200A (8”)
250A (10”)
300A (12”)
350A (14”)
400A (16”)
L
284
312
366
440
505
590
672
825
829
930
H
297
325
387
446
517
626
779
947
1066
1138
d
Rc 1/2”
Rc 1/2”
Rc 1/2”
Rc 3/4”
Rc 3/4”
Rc 3/4”
R1”
R1”
R1 1/4”
R1 1/4”
Screen Hole Size
ø 1.2
ø 1.2
ø 1.2
ø 1.5
ø 1.5
ø 2.5
ø 2.5
ø 3.0
ø 3.0
ø 3.0
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
PART NUMBER SYSTEM 29
Y TYPE STOP CHECK VALVE
Y TYPE STOP CHECK VALVE SCREWED ENDS SY-902 S.D.N.R. GLOBE Y-TYPE 600PSI Suitable for W.O.G. saturated steam, chemicals etc Body and bonnet quality investment casting Metal to metal seat design 100% air tested under water, at 100 psi, open and closed positions. Hydrostatic test pressure - 1,200 psi
SPECIFICATIONS Working Pressure PN40 (600psi) WOG Temperature Rang -40 to 450°F End Type Threaded ANSI B2.1, BS21, DIN
ITEM NO. SY-902 1/2”-2” (DN15-50)
DIMENSIONS Size
MATERIALS LIST L
H
Item
M
Std Material
Option
Qty
1
Body
Part Name
ASTM A351 Gr CF8M
CF8, WCB
1
2
Seat Gasket
PTFE
Graphite
1
1/2”
65
90
63
3/4”
80
100
63
3
Seat
SS316
S304
1
1”
90
110
80
4
Disc
SS316
SS304
1
1-1/4”
105
120
80
5
Spring
SS304
SS316
1
6
Stem
SS316
SS304
1
1-1/2”
120
135
110
7
Gasket
PTFE
Graphite
1
2”
140
145
110
8
Bonnet
ASTM A351 Gr CF8M
CF8, WCB
1
9
Stem Packing
PTFE
Graphite
1
10
Gland
SS304
11
Gland Nut
SS304
12
Handle Wheel
Malleable Iron
CF8
1
14
13
Name Plate
Aluminium
SS304
1
13
14
Spring Washer
SS304
-
1
15
Nut
SS304
-
1
15 M 11 10
12 9
8
1
7
H
6 5
4
3
2 1
STEM DOWN
STEM UP
STEM UP
CLOSE
FLOW
CHECK
L
30
1
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
PISTON VALVE
P I S TO N VA LV E CAT PG01/PG02 CLASS 150 TO 800 ASME B16.10 Class 150, 300 & 800 Face to Face Dimension to ASME B16.10 Also Available in PN16, PN40 & PN63 Flanging Design to ASME B16.34 & EN 12526-2 Piston valves are used to regulate and control steam as well as highly aggressive media in the chemical industry as well as for fine regulating in the oil industry. Piston valves are leak tight on the seat (ANSI CL VI) as well as through the body to the atmosphere. Steamco piston valves are a true isolation valve whilst still allowing a degree of flow regulation. The Piston valve has a superior system to a conventional globe valve, it has a cylindrical piston & two resilient, replaceable jointing rings. Balance piston option is available to address high torque requirements in sizes above 65NB. Advantages of Piston valves • Exceptional leak tightness across the ports and to atmosphere • Insensitive to impurities due to the combination sealing system • Maintenance free • Unaffected by wire drawing in steam service • Environmentally safe and energy efficient • Inherently fugitive emission design • Valve rings are replaceable in line • Excellent control statistics • Inherently fire safe design • High return on investment across full service life compared to globe valves
V
V
G H G
H
Cast Iron, Carbon Steel, Stainless Steel Valves ASME Class 125, 150, 300, 800 – PN 16/40/63 • Size 6NB to 200NB (¼” to 8”) • Standard female screwed ends: - B.S.P. – NPT – ASME B1.20.1 • Socket weld ends – SW to: - ASME B16.11 • Butt weld ends to: - ASME B16.25 and pipe Sch 160 • Flanged ends to: - ASME B16.5 - AS 2129 - AS 4087 - AS 4331 (ISO 75005-1) - EN 1092
DN inches 1/2” 3/4” 1” 1.1/2” 2” 3” 4” 6” 8”*
A Model PG02 85NB - 200NB
RANGE Materials/Class (End Connections) Cast Steel/Class 150 (Flanged End) Cast Steel/Class 300 (Flanged End) Cast Steel/Class 300 (Screwed/Socket-weld) Cast Steel/Class 150 (Flanged End)
15 20 1/2” 3/4” • • • • • • • •
Sizes (DN/NPS) 25 40 50 65 80 1” 1.1/2” 2” 2.1/2” 3” • • • • • • • • • • • • • -
100 4” • • -
150 6” • • -
200 8” • • -
Forged #800: DN15, 20, 25 - Angle pattern; DN25, 40 - Straight pattern. Weld-on flanges available
300 CLASS
150 CLASS mm 15 20 25 40 50 80 100 150 200
A Model PG01 Up to 65NB
A mm 108 117 127 165 203 241 292 406 -
G mm 108 108 133 170 194 375 415 495 -
H mm 134 134 165 212 245 435 490 590 -
V mm 95 95 115 150 150 250 300 350 -
Weight mm 2,0 2,5 4,2 8,7 13,8 40,0 50,0 98,0 -
DN mm 15 20 25 40 50 80 100 150 200
inches 1/2” 3/4” 1” 1.1/2” 2” 3” 4” 6” 8”
A mm 152 178 203 228 267 317 356 445 559
G mm 110 135 150 195 225 375 420 530 580
H mm 140 170 185 250 285 455 515 655 700
V mm 95 115 115 150 200 300 350 400 400
Weight mm 2,7 4,6 7,0 14,0 19,0 50,0 67,0 125,0 180,0
* Refer to 300LB can be supplied drilled 150 Class
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
31
PISTON VALVE
P I S TO N VA LV E CAT PG01/PG02 CLASS 150 TO 600 No.
Description
1
Body
2A 2B 3 4 5 6 7 8 9 10 11 12.1 12.2 13 16 17 23 27 28 30 31 32 35 36 37 38 39 40 41 42 43 50 55
Lower Ring Upper Ring Lantern Bush Piston Split Nut* Spindle Handwheel Handwheel Nut Bonnet Stud Bolt and Nut Belleville Washer Stuff.-box Lower Ring Stuff.-box Upper Ring Gland Nut Threaded Bush † Pin † Lock Nut Indicator Nonrotating Disc Locking Washer Bearing Balanced Piston Backseat Seal Ring Stem Bonnet Stem Bush Retaining Nut Nut Thrust Plate † Retaining Ring Notched Nut 1.D Plate Lubricator
Carbon Steel Body
Stainless Body
ASTM A105 ASTM A216 WCB Graphite +F6 Graphite +F6 Cast Iron ASTM A479 T.410 Fe37+H.T. A479 T.410 Cast Iron 2H ASTM A105/WCB A193 B7 - A194 2H 50 Cr V4 Graphite Graphite Carbon Steel ASTM A439 D2 Carbon Steel Carbon Steel Carbon Steel ASTM A182 F6 Alloy Steel ASTM A582 - XM 34 ASTM A182 F6 316 ASTM A479 T.410 c.3 ASTM A216 WCB ASTM A439 D2 Carbon Steel Carbon Steel AISI 420 H.T. C. Steel + ENP Carbon Steel Aluminium 1/8” NPT
ASTM A182 F316 ASTM A351 CF8M Graphite +316 Graphite +316 A182 F316 A479 T.316 Fe37 +H.T. A479 T.410 Cast Iron 2H ASTM A105/WCB A193 B7 - A194 2H 50 Cr V4 Graphite Graphite Stainless Steel ASTM A439 D2 Carbon Steel Stainless Steel ASTM A182 F316 ASTM A182 F6 Alloy Steel ASTM A351 CF8M ASTM A182 F316 316 ASTM A564 T.630 ASTM A351 CF8M ASTM A439 D2 Carbon Steel Carbon Steel AISI 420 H.T. C. Steel +ENP Stainless Steel T.316 Aluminium 1/8” NPT
* 40NB † 40NB and 50NB Only Refer to actual drawing, this brochure is general and varies according to piston and seat design as well as trim which is selected according to clients specification.
77
88
99
50
11 11
66
10 10 2.B 2B 55 33
41
2.A 2A
44 11
Model PG01 Up to 65NB 77
40
39 39
28
30 30
8
55 55
50
30 30
38
42 42
36
23 23
13
37 37
12.2
11 11 10 10
12.1
35 35
32 31
2.2 2.2 33
27
2.1 2.1
43
11
FLOW COEFFICIENT DN
Fig.
Cv
(Kv)
3,5
(3,5)
1/2”
5
(4,5)
3/4”
10
(8,5)
25
1”
16
(14,0)
32
1.1/4”
24
(20,5)
40
1.1/2”
38
(32)
50
2”
58
(50)
65
2.1/2”
82
(70)
80
3”
120
(105)
100
4”
190
(165)
125
5”
290
(255)
150
6”
420
(360)
200
8”
690
(590)
10
3/8”
15 20
PG01
PG02
For model PG01-R (reduced bore version, only available up to 65NB), select the Cv and Kv values of a valve having nominal bore (DN) one size smaller.
32
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
Model PG02 80NB - 200NB
PISTON CHECK VALVE
PISTON CHECK - LIFT TYPE CAT SLCL CLASS 150-600 99 77 88 66 4
B
5 Drain Hole
Non return Piston Check valve, lift type, bolted bonnet, guided disc. Flange drilling ANSI 150 to 600 and AS2129 table D to H and PN10 to 100. For horizontal installations in applications such as industrial, mining and mechanical services. Suitable for super-heated steam, H.T.H.W., steam, condensate and water. Guiding of stem assures smooth operation. Other body materials like Bronze and WC6 also available.
33
STANDARD MATERIAL SPECIFICATIONS
11 2
Part 10 10
1 2 3/4 5 6 7 8 9*1 10 11*2
11 11
A
SLCL-Z Spring Activated (Guiding mechanism varies according to size class, refer to drawing)
WORKING PRESSURE SLCLXU-Z 150 CLASS 280 PSI CWP (WOG) 170 PSI Saturated Steam (at 260°C) SLCLXU-Z 300 CLASS 720 PSI CWP (WOG) 600 PSI Saturated Steam (at 260°C) For superheated steam consult pressure/temp chart SLCLXU-Z 600 CLASS 1440 PSI CWP (WOG) 1100 PSI at 260°C, 825 psi at 400°C. Consult chart for other temperatures WC6 body is available for high temperature applications
Material
Body Seat Ring Disc/Stem Gasket Bonnet/Guide Bonnet Nut Bonnet Bolt Spring Gasket Drain Plug
ASTM A216 Gr. WCB ASTM A105 with HF overlay ASTM A105 with F6 overlay Stainless Steel/Graphite ASTM A216 Gr. WCB ASTM A194 Gr. 2H ASTM A193 Gr. B7 Inconel X750 Graphite A105N
*1 Spring Optional. *2 Drain Optional.
STANDARDS COMPLIANCE Basic Design API 600/BS 1873 and ANSI B16.34 Face to Face Dimension ANSI B16.10 End to End Dimension ANSI B16.10 Flanged Ends ANSI 16.5 B.W. Ends ANSI B16.25 Drilling to ANSI or BS/AS 2129 Table D to H and PN10 to 100 Buttweld ends
OVERALL DIMENSIONS (MM & INCHES) & WEIGHT (KG) VALVE SIZE (NPS)
CLASS 150 (Table D to F) (PN10~21)
CLASS 300 (Table F to H) (PN25~50)
CLASS 600 (PN50~100)
A-A1 (RF-BW) B Weight (kg) A-A1 (RF-BW) B Weight (kg) A-A1 (RF-BW) B Weight (kg)
inch mm inch mm inch mm RF BW inch mm inch mm RF BW inch mm inch mm RF BW
2 50 8 203 6-7/8 175 20 14 10-1/2 267 7-3/4 197 35 32 11-1/2 292 8-1/4 210 40 31
2-1/2 65 8-1/2 216 7 178 24 17 11-1/2 292 8 203 37 35 13 330 8-5/8 219 55 45
3 80 9-1/2 241 7-1/2 191 35 26 12-1/2 318 8-3/4 222 60 50 14 356 10-1/2 267 72 60
4 100 11-1/2 292 8-5/8 219 55 37 14 356 10-7/8 276 82 65 17 432 11-3/4 299 120 85
5 125 14 356 9-1/4 235 84 52 15-3/4 400 11-5/8 295 110 70 20 508 13-1/4 337 175 125
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
6 150 16 406 12-3/4 324 96 80 17-1/2 444 13-1/4 337 155 128 22 559 15 381 270 225
8 200 19-1/2 495 15-1/8 384 160 133 21 533 16-1/4 413 268 230 26 660 18-3/4 476 420 365
10 250 24-1/2 622 17-5/8 448 245 213 24-1/2 622 18-1/4 464 380 270 31 787 21-5/8 549 620 500
12 300 27-1/2 698.5 21-1/4 540 345 294 28 711 22-1/8 562 495 460 33 838 22-5/8 670 810 715
33
PISTON CHECK VALVE
P I S TO N C H E C K - L I F T T Y P E CAT SLCL-W CLASS 150-600 Non return Piston Check valve, lift type, bolted bonnet, guided disc. Flange drilling ANSI 150 to 600 & BS/AS2129 table D to H, and PN10 to 100.
88 77 66 55 99
B
44
For horizontal installations in applications such as industrial, mining and mechanical services. Suitable for super-heated steam, H.T.H.W., steam, condensate and water. Guiding of stem assures smooth operation.
33 22
Other body materials like Bronze and WC6 also available.
11
10
A
(S-Bend Type Body shown)
STANDARD MATERIAL SPECIFICATIONS
11
Part
SLCL-W Spring Activated
WORKING PRESSURE SLCLXU-Z 150 CLASS 280 PSI CWP (WOG) 170 PSI Saturated Steam (at 260°C) SLCLXU-Z 300 CLASS 720 PSI CWP (WOG) 600 PSI Saturated Steam (at 260°C) For superheated steam consult pressure/temp chart SLCLXU-Z 600 CLASS 1440 PSI CWP (WOG) 1100 PSI at 260°C, 825 psi at 400°C. Consult chart for other temperatures WC6 body is available for high temperature applications
1 2 3/4 5 6 7 8 9*1 10 11*2
Material
Body/Guide Seat Ring Disc/Stem Gasket Bonnet Bonnet Nut Bonnet Bolt Spring Gasket Drain Plug
ASTM A216 Gr. WCB ASTM A105 with HF overlay ASTM A105 with F6 overlay Stainless Steel/Graphite ASTM A216 Gr. WCB ASTM A194 Gr. 2H ASTM A193 Gr. B7 Inconel X750 Graphite A105N
*1 Spring Optional. *2 Drain Optional.
STANDARDS COMPLIANCE Basic Design API 600/BS 1873 and ANSI B16.34 Face to Face Dimension ANSI B16.10 End to End Dimension ANSI B16.10 Flanged Ends ANSI 16.5 B.W. Ends ANSI B16.25 Drilling to ANSI, BS/AS 2129 Table D to H or PN10 to 100 Buttweld ends
OVERALL DIMENSIONS (MM & INCHES) & WEIGHT (KG) VALVE SIZE (NPS) A-A1 (RF-BW) CLASS 150 (Table D to F) (PN10~21)
B Weight (kg) A-A1 (RF-BW)
CLASS 300 (Table F to H) (PN25~50)
B Weight (kg) A-A1 (RF-BW)
CLASS 600 (PN50~100)
B Weight (kg)
34
inch mm inch mm inch mm RF BW inch mm inch mm RF BW inch mm inch mm RF BW
2 50 8 203 6-7/8 175 20 14 10-1/2 267 7-3/4 197 35 32 11-1/2 292 8-1/4 210 40 31
2-1/2 65 8-1/2 216 7 178 24 17 11-1/2 292 8 203 37 35 13 330 8-5/8 219 55 45
3 80 9-1/2 241 7-1/2 191 35 26 12-1/2 318 8-3/4 222 60 50 14 356 10-1/2 267 72 60
4 100 11-1/2 292 8-5/8 219 55 37 14 356 10-7/8 276 82 65 17 432 11-3/4 299 120 85
5 125 14 356 9-1/4 235 84 52 15-3/4 400 11-5/8 295 110 70 20 508 13-1/4 337 175 125
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
6 150 16 406 12-3/4 324 96 80 17-1/2 444 13-1/4 337 155 128 22 559 15 381 270 225
8 200 19-1/2 495 15-1/8 384 160 133 21 533 16-1/4 413 268 230 26 660 18-3/4 476 420 365
10 250 24-1/2 622 17-5/8 448 245 213 24-1/2 622 18-1/4 464 380 270 31 787 21-5/8 549 620 500
12 300 27-1/2 698.5 21-1/4 540 345 294 28 711 22-1/8 562 495 460 33 838 22-5/8 670 810 715
PISTON CHECK VALVE
PISTON CHECK - LIFT TYPE SLCL-F
B
6 7 5
Non return Piston Check valve, lift type, bolted bonnet, guided disc. Flange drilling ANSI 150 to 600 and AS 2129 table D to H and AS 4087/EN/ISO PN10 to 100. Guide pin and cage and/or bonnet guide cage as required (refer to drawings). For horizontal installations in applications such as industrial, mining and mechanical services. Suitable for super-heated steam, H.T.H.W., steam, condensate and water. Guiding of stem assures smooth operation. Other body materials like Bronze and WC6 also available.
4
STANDARD MATERIAL SPECIFICATIONS
3 2
No.
1 A
Centre Guided Style
WORKING PRESSURE
ASTM Material
Part
WCB
LCB
WC6
CF8(M)
CF3(M)
A217 WC6+STL
A351 CF8(M)+STL
A351 CF3(M)+STL
A217 WC6+STL
A351 CF8(M)+STL
A351 CF3(M)+STL
A193 B16
A193 B8(M)
A193 B8(M)
A194 8(M)
A194 8(M)
A217 WC6
A351 CF8(M)
A351 CF3(M)
Inconel X750
Inconel X750
Inconel X750
1
Body
A216 WCB+ 13Cr A352 LCB+ 13Cr
2
Disc
A216 WCB+ 13Cr A352 LCB+ 13Cr
3
Cover Stud
A193 B7
A320 L7
4
Cover Nut
A194 2H
A194 4
A194 4
5
Gasket
6
Cover/Guide
A216 WCB
A352 LCB
7
Spring*
Inconel X750
Inconel X750
SS304+GRAPHITE/SS316+GRAPHITE
*Optional
SLCLXU-Z 150 CLASS 280 PSI CWP (WOG) 170 PSI Saturated Steam (at 260°C) SLCLXU-Z 300 CLASS 720 PSI CWP (WOG) 600 PSI Saturated Steam (at 260°C) For superheated steam consult pressure/temp chart SLCLXU-Z 600 CLASS 1440 PSI CWP (WOG) 1100 PSI at 260°C, 825 psi at 400°C. Consult chart for other temperatures WC6 body is available for high temperature applications
STANDARDS COMPLIANCE Basic Design ASME B16.34/BS 1873 or API 6D or API 623 Face to Face Dimension ASME B16.10 End to End Dimension ASME B16.10 Flanged Ends ASME 16.5 B.W. Ends ASME B16.25 Drilling to ANSI or BS/AS 2129 Table D to H and PN10 to 100
Buttweld ends
OVERALL DIMENSIONS (MM & INCHES) & WEIGHT (KG) VALVE SIZE (NPS)
CLASS 150 (Table D to F) (PN10~21)
CLASS 300 (Table F to H) (PN25~50)
CLASS 600 (PN50~100)
A-A1 (RF-BW) B Weight (kg) A-A1 (RF-BW) B Weight (kg) A-A1 (RF-BW) B Weight (kg)
inch mm inch mm inch mm RF BW inch mm inch mm RF BW inch mm inch mm RF BW
2 50 8 203 6-7/8 175 20 14 10-1/2 267 7-3/4 197 35 32 11-1/2 292 8-1/4 210 40 31
2-1/2 65 8-1/2 216 7 178 24 17 11-1/2 292 8 203 37 35 13 330 8-5/8 219 55 45
3 80 9-1/2 241 7-1/2 191 35 26 12-1/2 318 8-3/4 222 60 50 14 356 10-1/2 267 72 60
4 100 11-1/2 292 8-5/8 219 55 37 14 356 10-7/8 276 82 65 17 432 11-3/4 299 120 85
5 125 14 356 9-1/4 235 84 52 15-3/4 400 11-5/8 295 110 70 20 508 13-1/4 337 175 125
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
6 150 16 406 12-3/4 324 96 80 17-1/2 444 13-1/4 337 155 128 22 559 15 381 270 225
8 200 19-1/2 495 15-1/8 384 160 133 21 533 16-1/4 413 268 230 26 660 18-3/4 476 420 365
10 250 24-1/2 622 17-5/8 448 245 213 24-1/2 622 18-1/4 464 380 270 31 787 21-5/8 549 620 500
12 300 27-1/2 698.5 21-1/4 540 345 294 28 711 22-1/8 562 495 460 33 838 22-5/8 670 810 715
PART NUMBER SYSTEM 35
BELLOW SEALED GLOBE VALVE
G LO B E VA LV E B E L LOW S E A L E D B O LT E D B O N N E T OVERVIEW • ASME B16.34 Design • 15NB - 50NB (1/2 - 2”) Bolted Bonnet • Flange Ends, SW, NPT, BSP or Buttweld ends available 150 to 2500 Class • Design - API 602, BS 5352, MSS SP11, ANSI/ASME B16.34 • End Connections Socket Weld - ANSI/ASME B16.11 Thread - ANSI/ASME B1.20.1 Butt Weld - ANSI/ASME B16.25 Flange - ANSI/ASME B16.5 • Test and Inspection - API 598 / BS 5146
24 23 22 21 20 19
MATERIALS No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
18
Part Name
17
Body Disc Split Ring Disc Nut Gasket Bellows Holder Lower Bonnet Bolt Bellows Stem* Bonnet Bonnet Upper Guide Pin Gland Packing** Yoke Gland Gland Flange Gland Nut Gland Bolt Thrust Washer Yoke Sleeve Handwheel Handwheel Washer Name Plate Handwheel Nut
16 15 14 13 TACK WELD SEAL WELD
12 SEAL WELD
8 7 SEAL WELD
• • • • •
36
6 5 4 3 2 1
DESIGN FEATURES Inconel or 321SS Bellows - For longer life - Maximum corrosion resistance Flanged, screwed or welded end connections Welded or bolted bonnet design Zero stem leakage - Eliminates media loss - Satisfies environmental regulations Zero maintenance - Lower operating costs/no downtime Three stem seals for safety - Metallic bellows - Graphite packing - Backseat in open position
10 9
* Stem Smoothness ≤ Ra 0.80 µm ** Stuffing Box Smoothness ≤ Ra 3.2 µm
•
11
• • • • •
Reduce monitoring costs Hardfaced seating surface - Stellite 6 for long life Valve designed, manufactured and tested - To ANSI B16.34/API 602 & 598 Additional alloy and trims available For applications where leakage into or out of the valve is unacceptable - Heat transfer oil - Toxic fluids - Steam - Regulated media
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
BELLOW SEALED GATE VALVE
G AT E VA LV E B E L LOW S E A L E D B O LT E D B O N N E T OVERVIEW • ASME B16.34 Design • 15NB - 50NB (1/2 - 2”) Bolted Bonnet • Flange Ends, SW, NPT, BSP or Buttweld ends available 150 to 2500 Class • Design - API 602, BS 5352, MSS SP11, ANSI/ASME B16.34 • End Connections Socket Weld - ANSI/ASME B16.11 Thread - ANSI/ASME B1.20.1 Butt Weld - ANSI/ASME B16.25 Flange - ANSI/ASME B16.5 • Test and Inspection - API 598 / BS 5146
24 23 22 21 20 19
MATERIALS No. 1 2 3 5 6 7 8 9 10 11 13 14 15 16 17 18 19 20 21 22 23 24
18
Part Name
17
Body Disc Split Ring Gasket Bellows Holder Lower Bonnet Bolt Bellows Stem* Bonnet Bonnet Upper Gland Packing** Yoke Gland Gland Flange Gland Nut Gland Bolt Thrust Washer Yoke Sleeve Handwheel Handwheel Washer Name Plate Handwheel Nut
16 15 14 12 TACK WELD SEAL WELD
SEAL WELD
11 10 9 8 7
SEAL WELD
6 5
3 2 1
* Stem Smoothness ≤ Ra 0.80 µm ** Stuffing Box Smoothness ≤ Ra 3.2 µm
DESIGN FEATURES • • • • • •
Inconel or 321SS Bellows - For longer life - Maximum corrosion resistance Flanged, screwed or welded end connections Welded or bolted bonnet design Zero stem leakage - Eliminates media loss - Satisfies environmental regulations Zero maintenance - Lower operating costs/no downtime Three stem seals for safety - Metallic bellows - Graphite packing - Backseat in open position
• • • • •
Reduce monitoring costs Hardfaced seating surface - Stellite 6 for long life Valve designed, manufactured and tested - To ANSI B16.34/API 602 & 598 Additional alloy and trims available For applications where leakage into or out of the valve is unacceptable - Heat transfer oil - Toxic fluids - Steam - Regulated media
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
37
STEAM JACKETED BALL VALVE
WAFER STYLE FULL BORE S T E A M JAC K E T E D BA L L VA LV E FEATURES
Name
• Wafer jacketed ball valve • Jacket connections - threaded, flanged, oversized (on request). • Oversized and /or special jackets in carbon and stainless steel. • Adjustable packing gland. • Also available in 150 to 600 class • Bottom-loaded blow-out proof stem. • Low operating torque to reduce automation costs. • Optional mounting pad complied with ISO 5211 for ease and interchangeability of actuation. • Tested according to MSS SP-110/API 598.
Body
Material ASTM A105/WCB
Bolt
SS. F316/CF8M
8.8 Zinc Plated
Body Cap
ASTM A 105
SS. F 316
Stem
SS. F 316
SS. F 316
Ball
SS. F 304/316
SS. F 316
Seat
RPTFE
RPTFE
Body Gasket
RPTFE
RPTFE
Stem Gasket
RPTFE
RPTFE
Gland
Stainless steel
Handle
Zinc Plated Carbon Steel*
Lever & Gland Nut
Zinc Plated Carbon Steel*
Socket Springs
Zinc Plated Carbon Steel*
Stop Pin
Zinc Plated Carbon Steel*
Stop Plate
Zinc Plated Carbon Steel*
* Or Stainless Steel on request. HEATING JACKET FLANGE CONNECTION HEATING JACKET THREADED CONNECTION
HEATING CHAMBER JACKET
DIMENSIONS 150 & 300 CLASS DN NPS ØD H L M A C Kg
38
15 1/2” 88 78 35 150 50 19 1,5
20 3/4” 98 87 42 185 60 23 2
25 1” 108 91 46 185 65 23 2,7
32 1” 1/4 128 106 55 280 80 29 3,8
40 1” 1/2 138 111 66 280 90 30 6,5
50 2” 148 120 72 280 96 32 8
65 2” 1/2 168 157 98 380 132 53 15
S T E A M C O - C a s t S t e e l S t e a m Va l v e s
80 3” 188 161 120 380 139 48 20
100 4” 220 181 140 480 160 55 30
125 5” 250 205 177 480 180 65 47
150 6” 280 220 210 480 200 68 69
PART NUMBER SYSTEM
AUSTRALIAN PIPELINE VALVE BRAND RANGE - CATALOGUES
COMPLETE PRODUCT LINE “Australian Pipeline Valve
Product Brochure
Ball Valves Floating & Trunnion Mounted
Ball Valves Floating Small Bore
Ball Valves Special Service
Gate, Globe & Check Valves - Cast Steel
Gate, Globe & Check Valves - Forged Steel
Plug Valves Lubricated, Sleeved & Lined
Oilfield Products Valves & Wellheads
produces isolation, control and flow reversal protection products for severe and critical service media in utility, steam, pipelines, oil & gas and process industries. APV valves and pipeline products form the most
APV FAMILY OF BRANDS RANGE - CATALOGUES
competitive portfolio in the market.”
Diamond Gear Gearboxes
Flowturn Ball Valves Multiway & Deadman
Flowturn Gate, Globe & Check Valves
Flowturn Instrument Valves
Flowturn Strainers & Sight Glasses
Steamco Steam Valves
Supercheck Wafer Check Valves
Superseal Butterfly Valves
Superseal Industrial Ball Valves
Torqturn Actuators
TwinLok Tube Fittings
Uniflo Check Valves
Contact us for your local stockist/distributor View our catalogues at www.australianpipelinevalve.com.au
www.australianpipelinevalve.com.au LOCAL DISTRIBUTOR
QUALITY ASSURANCE AND CERTIFICATION We are continually improving all facets of quality assurance. Full metallurgical and test certificates are always supplied for all pressure retaining parts, we also provide it on all major trim components. We have endeavoured to provide a broad outline of our range and capabilities. Because we are continually developing new products for our customers this catalogue will, to some extent be incomplete. This catalogue is a general overview only, individual drawings and data sheets can be furnished on request. If you have any requirement in the field of valves, please contact us for a prompt response. Continuous development of Australian Pipeline Valve products may necessitate changes in the design or manufacturing processes. Australian Pipeline Valve reserves the right to effect any such changes without prior notice.
© Australian Pipeline Valve 1990 - 2023 Edition