Material Carbon, Iron, Stainless, Duplex and Alloy Steel
WE STOCK & SUPPLY THE FOLLOWING RANGE OF VALVES:
BALL VALVES TRUNNION AND FLOATING FLANGED/BUTTWELD
• Sferova
• JC Valves
• Starline
• Australian Pipeline Valve
BALL VALVES SMALL DIAMETER SCREWED/WELD ENDS
• Starline
• Australian Pipeline Valve
BUTTERFLY VALVES
• APV-Superseal
• TTV
CHECK VALVES WAFER STYLE
• Supercheck
• Australian Pipeline Valve
GATE, GLOBE & CHECK VALVES
• Australian Pipeline Valve
• Bonney Forge
PARALLEL SLIDE AND SDNR VALVES
• APV-Steamco
PLUG VALVES
• Australian Pipeline Valve
• Galli & Cassina
Dear Customer,
Global Supply Line keeps the world’s largest stock range. We specialise in stocking and indenting valves and pipeline components with a $60 million inventory held in Adelaide. We only stock and supply the highest quality valves and accessories from premiun manufacturers.
This catalogue is a compilation of our more widely used lower pressure valves in general industrial pipeline applications. For pipeline products like strainers, sight glasses, actuators, gearboxes refer to our other GSL composite catalogues. We are a specialty supplier, stocking unusual items, sizes, trims, materials and drillings that no one else stocks. Unlike other supplier catalogues, almost all items in our catalogue are held in inventory in the full range of sizes shown. To view catalogues on some of our more specialised product lines, go to our websites. Data sheets in our manufacturers catalogues are short and concise but combined with as-built drawings which can be supplied for all items, ensure a high level of technical data which provides resellers with more protection from liability and ease of quoting.
The majority of brands in this catalogue are part of the Australian Pipeline Valve family of brands. To find out more about the full range of Australian Pipeline Valve Actuators, Ball, Check, Gate, Globe, Needle Valves, Plug Valves and Strainers for petroleum, mining, power generation visit the Australian Pipeline Valve website to view all online catalogues. Contact us if you are interested in acting as a preferential distributor.
Please do not hesitate to phone or email your enquiry, you will find we have a specialist knowledge of valves and a strong sourcing service.
This catalogue is general in it’s nature and specification can vary. The full version of this catalogue is available at our website. Global SupplyLine has a $30 millon product liability insurance.
Brian G. Thomson MANAGING DIRECTOR
5.2
PRODUCT TYPE
INDUSTRIAL VALVE RANGE OVERVIEW
MANUFACTURER
Ball Valves - Floating Starline Italy
Ball Valves - Trunnion JC Valves Spain
Sferova Italy
Australian Pipeline Valve
Ball Valves - Multiway Starline Italy
Ball Valves - DB&B Colson Industries UK Flowturn Australia
Butterfly Valves - Lined Superseal Australia
Butterfly Valves - High Perf. TTV Spain
Check Valves - Wafer Supercheck Australia
(Dual & Single Flap) JC Valve Group Spain
Control Valves CVS Controls Canada
Relief Valves Australian Pipeline Valve
Diaphragm Valves Flowturn Australia
PRODUCT TYPE MANUFACTURER
Gate, Globe &
Check Valves Steel
Australian Pipeline Valve
JC Valves Spain
Bonney Forge Italy
Steamco Australia
Gate Globe & Check Valves Iron Flowturn Australia
Knife Gate Valves Flowturn Australia
Needle Valves Flowturn Australia
Plug Valves
Australian Pipeline Valve Galli & Cassina
WIDEST RANGE, HIGHEST QUALITY
Global Supply Line (GSL) stocks and supplies a comprehensive range of cast and forged valves. In addition we are able to supply actuator systems and other process and pipeline products.
GSL maintains a vast stock holding of over $60 million in valves and piping products to provide customers with ex-stock availability.
Our warehouse stocks more than 9,000 line items that meet a wide range of requirements for different industries.
All manufacturers are certified to meet the relevant industry required benchmarks such as ISO 9001, API 6D, API 6A, API 600, API 598, API 623, API 595, API 608, API 609. In addition all materials supplied are manufactured in accordance with required standards such as API, ASME, ISO, EN, AS and BS.
COMPOSITE CATALOGUE INDUSTRIAL VALVES
This Composite Catalogue is only a short summary showcasing a sample of our more commonly used industrial valves and related products held in stock. For full specifications as well as the full range of products held ex stock please view the catalogue section of our website www.globalsupplyline.com.au/catalogues/. Our full stocklist is also available at our website.
AUSTRALIAN PIPELINE VALVE BRAND RANGE
AUSTRALIAN PIPELINE VALVE FAMILY OF BRANDS
MANUFACTURERS
Refer to our website to view catalogues and full stocklist of major brands held in our $60 million inventory. www.globalsupplyline.com.au
FLANGES
OILFIELD
ENGINEERED
refer to our website www.globalsupplyline.com.au/catalogues/
• Ball includes Pressure Equalisation Hole to prevent trapped pressure in body cavity which prevents seat damage due to thermal cycling.
MATERIALS LIST
K Locking Device V Vented Ball
DIMENSIONS
* 2 1/2” to 3” see separate drawing and separate pressure/temperature chart. *2 Mount pad is optional and dimensions can vary. This catalogue is general in it’s nature and design and can
2 PIECE BODY CLASS 600/800 HIGH CYCLE FS660 DIRECT MOUNT BALL VALVE
• Various End Connections Available (NPT, ISO 7/1, ISO 228/1, BSP, DIN 2999, DIN 259, etc.).
• Basic design complies with ANSI B16.34 & MSS SP-110.
• Ball includes Pressure Equalisation Hole to prevent trapped pressure in body cavity which prevents seat damage due to thermal cycling.
DIMENSIONS & TORQUE
3 PIECE BODY CLASS 800 TO 2500 BALL VALVE
BV100 SERIES
FEATURES
• Screwed end, socket weld end to ASME B16.11, butt weld end to ASME B16.11, flanged end or any combination available.
• Firesafe to API 607 5th edition and API 6FA.
• Design to ANSI B16.34/BS 5351 (dual conforming)
• Class 150 to 2500 and API 3000
• Three piece, enclosed bolt design
• Investment cast or forged.
• Anti-blowout stem.
• Full bore for minimum pressure drop.
• Adjustable packing nut to compensate for tension loss.
• Locking handle (on request).
• Antistatic design to BS 5351.
• Testing to API 598.
• Actuator mounting pad to ISO 5211 (as option).
• Vacuum service (PTFE Seat) down to 20 microns (133 pascals).
8NB (1/4) 10
10NB (3/8) 10
15NB (1/2) 12
20NB (3/4) 35
25NB (1) 68
32NB (1-1/4) 105
(1-1/2) 150
(2) 290
TORQUE VALVES (NM) - REINFORCED PTFE SEATS 800 CLASS
No safety factor is included. When conditions below apply, then calculate torque using the following application factors:
Less than once per week +25%
Less than once per month +40%
Less than once per year +60%
DIMENSIONS
BV100 SERIES
DIMENSIONS - ANSI-600LB
DIMENSIONS - ANSI-600LB
*150 x 111mm standard bore also available. Refer to drawing.
DIMENSIONS - ANSI-900/1500LB
Forged 3 Piece 600~2500LB
2500lb Refer to drawing. Also see BVF100-F26 (APV Special Service Ball Valves full online catalogue) for floating 1500NB 900/1500lb. Also see model BV100 3 piece.
SCREWED/SOCKET WELD ENDS
BUTTWELD ENDS
BUTTWELD ENDS
CLASS 150~900 - DN50~80 - 2”~3”
Recommended spare parts for start-up or commisioning
LONG WELDING ENDS
CLASS 150~1500 - DN15~50 - 1/2”~2”
FLANGED ASME
CLASS 150~300 - DN15~150 - 1/2”~6”
N. 3 MASTER STAR
T 3/4" to 1" F.B. 1" to 1.1/4" R.B.
R.B.
S 2" to 2.1/2" F.B. 2.1/2" to 3" R.B.
R 2" to 2.1/2" F.B. 2.1/2" to
N. 1 SUPERSTAR
K 3/4" to 1" F.B. 1" to 1.1/4" R.B. F.B. = FULL BORE R.B.= REGULAR BORE
N 1.1/4" to 1.1/2" F.B. 1.1/2 to 2" R.B. D 1.1/4" to 1.1/2" F.B. 1.1/2" to 2" R.B. K 1.1/4" to 1.1/2" F.B. 1.1/2" to 2" R.B.
N 2" to 2.1/2" F.B. 2.1/2" to 3" R.B.
D 2" to 2.1/2" F.B. 2.1/2" to 3" R.B.
K 2" to 2.1/2" F.B. 2.1/2" to 3"
N 3" F.B. 4" R.B. D 3" F.B. 4" R.B.
K 3" F.B. 4" R.B.
The pressure-temperature rating of soft-seated ball valves bolted - construction is determined by:
1 Type of material group number used for valve body
2 Type of material group number used for body bolts
3 Type of sealing material used for seal and seats Where:
A For material group number we refer to ASME/ANSI B16.34 (stress-dimensions - thick-ness - etc.)
B For seats material we have prepared general pressure-temperature chart (at full differential pressure) based upon our experiences both in the field & in our laboratory
SOME SPECIALSERVICE BALLVALVES
1 OXYGEN GAS - Valves tested using dry nitrogen gas. All valves are solvent cleaned and individually sealed in a polyethylene bag to prevent contamination:. 316 TT
2 DRY, LIQUID AND GASEOUS CHLORINE - Valves tested using dry nitrogen gas. All valves are specially cleaned and individually sealed in a polyethylene bag. A supplementary venting hole on the ball
3 CRYOGENIC SERVICE - HELIUM LEAK TEST- Valves are dry tested. All valves are cleaned and individually sealed in a polyethylene bag. Extended stem & supplementar y venting hole on the ball. For low class use T seats, medium class S seats, for class 900 and up K seats.
4 VACUUM - Until 10-4 torr can use all type of Starline valves. For high vacuum consult factory.
5 Phenol at low temperature - Liquid asphalt - Steam jacket valves.
6 ALIMENTARY- FOOD SERVICE - Valve cleaned, polished and cavity filled.
7 SLURRY SERVICE - Cavity filled.
8 ABRASIVE MEDIA - Metal to metal seats.
9 HIGH TEMPERATURE - Metal to metal seats.
10 NACE (sour oil and gas) H2S All Starline FIRE SAFE valves types meet the requirements as a standard class 3. For class 2 and 1 must be selected proper bolts like B7M -L7M - B8M
11 HYDROGEN PEROXIDE - NITROGEN LEAK TEST - Valves are dry tested. All valves are cleaned. Supplementary venting hole.
SLFSBV01 SERIES FLOATING
TYPE API 608/6D BALL VALVES
2 PIECE, SPLIT BODY, FULL BORE, ANSI 150 TO 1500LB
ASTM A351 - CF8M & CF8 AND ASTM A216 - WCB
NACE MR0175 (CLASS III BOLTING) FOR SOUR SERVICE
ISO 5211 TOP flange for Actuation
• API 6D & API 608
• 250NB (10”) & over trunnion mounted *
• Full bore solid ball
• Investment Cast or Forged
• Split Body 2 piece design
• Anti Blow-Out Stem
• Anti-Static Device
• Firesafe Design to API 607 and API 6FA
• Temperature Range -25°C to 230°C
• Also available in metal seats and PEEK seats
• Also available in Monel, Duplex, Alloy20 etc.
* 250NB (10”) & 300NB (12”)150LB avaliable in floating and trunnion
SLFSBV01 SERIES
BODY GASKET
Gasket is designed so that the outer circumference of the gasket is in metal to metal contact with the valve body flange.
BODY SEAT
The seat is carefully designed for perfect sealing at low and high pressure ranges, as well as for minimised operating torque. If the seat ring is burnt, the ball is pressed against the metal body by fluid pressure, effecting a seal.
DIMENSIONS ANSI-150LB
DIMENSIONS ANSI-150LB
*Trunnion support ball, see FS9000.
DIMENSIONS
ANSI-300LB
*Trunnion support ball, see FS9000. Torque is maximum breakaway at maximum differential (running torque is approx 1/3 of breakaway).
A 25% factor is included, but torques assume clean wet fluids like water/oil. Torques shown are for RPTFE for PTFE seats torques are 30% lower. TFM1600 energised low torque seats also available.
Austenitic Direct Mount Version direct mount pad adjustable packing gland which is accessable without compliant.
SLFSBV01 SERIES
DIMENSIONS ANSI-600LB
DIMENSIONS ANSI-600LB
DIMENSIONS ANSI-900/1500LB
65NB~100NB
SLFSBV02 SERIES FLOATING TYPE
API 608/6D BALL VALVES
1 PIECE, UNI BODY, REDUCED BORE, ANSI 150 TO 600LB
ASTM A351 - CF8M & CF8 AND ASTM A216 - WCB NACE MR0175 FOR SOUR SERVICE ISO 5211 TOP flange for Actuation (optional)
(1) Also available in “PEEK” or CPTFE for high temperature (2) Gear operator: ≥200NB 300# and ≥250NB 150# (3) Design depends on size & class (4) Also available in Forged (5) Locking device optional (6) Or PTFE if non firesafe (7) Gland (2) can be uni-nut (2A) as shown or yoke type depending on size and class (8) Stem smoothness Ra 0.2 ~ 0.6 µm (superior to API requirements) (9) Stuffing box smoothness ≤Ra 1.6 µm (superior to API requirements) (10) Chesterton 1622 FE packing
SLFSBV02 SERIES
BODY GASKET
Gasket is behind a threaded metal to metal end closure. The SLFSBV02 can be supplied elastomer free for chemical or higher temperature applications.
BODY SEAT
The seat is carefully designed for perfect sealing at low and high pressure ranges, as well as for minimised operating torque. If the seat ring is burnt, the ball is pressed against the metal body by fluid pressure, effecting a seal.
This table express the Seat material resistance as declared by the original manufacturers. The values are to be factored with the other parameters such as other non metallic seals as well as temperature limitations on metals used as per by ASME B16.34
)
REINFORCED PTFE GLASS
REINFORCED PTFE CARBON
DEVLON - V P.C.T.F.E. (KELʼF
POLYETHYLENE
I PIECE BALL VALVES 1000~2000 PSI
FEATURES
• L190 1000PSI, L197 2000PSI up to 50NB.
• Reinforced TFE seats increase durability.
• Self adjusting Belleville packing spring.
• Bottom-loaded blow-out proof stem.
• NPT threaded ends complies with ANSI B1.20.1.
• BSP threaded ends complies with BS 21, ISO 7/1.
• Tested according to MSS SP-110/API 598.
• Optional Mount Pad.
OPTIONS
L Locking Device
V Vented Ball
P Equipped with Pneumatic Actuator
M Mounting Pad
DIMENSIONS
HIGH CYCLE STEM SEAL SYSTEM 2000 PSI
2 PIECE BALL VALVES 660-L20H
FEATURES
• High Cycle Triple Barrier Stem Seal System
• V-Type Packing for Maximum Stem Sealing
• Full Port DN 8NB~80NB (1/4”- 3”)
• 2000PSI (13790 kPa) for 25NB 1500PSI (10342 kPa) for 32~80NB
• Long life for Actuated Valve Applications
• Belleville Washer Set for
Automatic Compression of Stem Sealing
• Direct Mount Pad (ISO 5211)
• TA Luft Fugitive Emission Compliant
• Precision Investment Heavy 2 Piece Cast Body
• Blow-Out Proof Stem
• Available in Carbon Steel or Stainless Steel
• Various End Connections Available
(NPT, ISO 7/1, ISO 228/1, BSP, DIN 2999, DIN 259, etc.)
MATERIALS LIST
PTFE V-Ring
DIMENSIONS & TORQUE
HIGH CYCLE STEM SEAL SYSTEM 1000PSI 3-PIECE BALL VALVES VT-3-M30
FEATURES
• High Cycle Triple Barrier Stem Seal System
• V-Type Packing for Maximum Stem Sealing
• Full Port DN 8NB~80NB (1/4”- 3”)
• 1000PSI (6895 kPa) for 8~80NB
• Long life for Actuated Valve Applications
• Belleville Washer Set for Automatic
Compression of Stem Sealing
• Mount Pad (ISO 5211)
• TA Luft Fugitive Emission Compliant
• Precision Investment Heavy 3 Piece Cast Body
• Blow-Out Proof Stem
• Available in Carbon Steel or Stainless Steel
• Various End Connections Available
(NPT, ISO 7/1, ISO 228/1, BSP, DIN 2999, DIN 259, etc.)
MATERIALS LIST
DIMENSIONS & WEIGHT
8. PTFE V-Ring Stem Packing Set
HIGH CYCLE STEM SEAL SYSTEM 1000PSI
3-PIECE BALL VALVES VT-3-L30
FEATURES
• High Cycle Triple Barrier Stem Seal System
• V-Type Packing for Maximum Stem Sealing
• Full Port DN 8NB~100NB (1/4”- 4”)
• 1000PSI (6895 kPa)
• Long life for Actuated Valve Applications
• Belleville Washer Set for Automatic
Compression of Stem Sealing
• Direct Mount Pad (ISO 5211)
• TA Luft Fugitive Emission Compliant
• Precision Investment Heavy 3 Piece Cast Body
• Blow-Out Proof Stem
• Available in Carbon Steel or Stainless Steel
• Various End Connections Available
(NPT, ISO 7/1, ISO 228/1, BSP, DIN 2999, DIN 259, etc.)
HIGH CYCLE STEM SEAL SYSTEM 2000PSI 3-PIECE BALL VALVES BV100-L80
FEATURES
• High Cycle Triple Barrier Stem Seal System
• V-Type Packing for Maximum Stem Sealing
• Full Port DN 8NB~50NB (1/4”- 2”)
• 2000PSI (13790 kPa) for 25NB 1500PSI (10342 kPa) for 32~50NB
• Long life for Actuated Valve Applications
• Belleville Washer Set for Automatic
Compression of Stem Sealing
• Direct Mount Pad (ISO 5211)
• Inside Bolting
• TA Luft Fugitive Emission Compliant
• Precision Investment Heavy 3 Piece Cast Body
• Blow-Out Proof Stem
• Available in Carbon Steel or Stainless Steel
• Various End Connections Available
(NPT, ISO 7/1, ISO 228/1, BSP, DIN 2999, DIN 259, etc.)
PTFE V-Ring
PRESSURE/TEMPERATURE RATING
Full Bore - 2000 PSI (8~25NB) 1500 PSI (32~80NB)
HIGH PRESSURE 1500/2000PSI 3-PIECE BALL VALVES BV100-370
• Various End Connections Available (NPT, ISO 7/1, ISO 228/1, BSP, DIN 2999, DIN 259, etc.)
PRESSURE/TEMPERATURE RATING
SPRING RETURN DEADMAN HANDLE KITS
FEATURES
• All components of lever are stainless steel
• Operating torque should be sized according to valve torque, media, pressure and safety.
• Can be fitted on 1P, 2P, 3P valve
• Available in ISO F03 to F07
• 55CrSi Spring Material
SLBV01 SERIES
• Full or reduced bore, solid ball
• 2 piece split body design
• Temperature range -25 to 220°C
• Lever operated
• Floating Ball design, bidirectional sealing
• Vacuum service to 20 microns (133 pascals)
• ISO mount pad available.
• Also available in flanged AS 2129 Table D/E, AS 4087 PN10, PN16, PN25 & EN 1066-2 PN10, PN16, PN25
A. Valve size 15A (1/2”) to 25A(1”)
B. Valve size 40A (-1/2”) to 65A(2-1/2”)
C. Valve size 80A (3”) to 100A(4”)
D. Valve size 125A (5”) to 250A(10”)
Carbon PTFE will do higher temperatures. PEEK, bronze PTFE and metal seat also available.
ANSI 125 & 150
MATERIALS LIST
* Torque is maximum breakaway at maximum differential (running torque is 1/3 of breakaway).
Only a 20% safety factory is included.
†
DIMENSION LIST
* Torque is maximum breakaway at maximum differential (running torque is
Only a
PFA/FEP LINED BALL VALVE
RFFL SERIES
The Superseal RFFL lined ball valve utilises PFA lining which has the same chemical inertness as PTFE. Due to its chemical composition, PFA retains a high amount of mechanical strength at elevated temperatures. Up to 200°C (400°F).
The Superseal Model RFFL Energised Flexible Seat gives the ball a light loaded cushioning effect in all positions. The line pressure against the floating ball further energises the seat. Therefore the higher the pressure the tighter the seal, whilst at low pressures the valve is easier to turn than brands.
The inherent lubricity properties of the PTFE seat give the Ball a cushioning effect and this combined with coated Ball & integral stem ensures no jamming or stem breakage. The resilient cushioning effect also extends the life of the valve. Traditional 2 piece ball & stem design, with ‘Flat’ teflon seats place more strain on all components. In larger sizes a trunnion mounted ball is also available to further ensure no stem or seat leakage, caused by the operator forcing the ball off axis due to particulates jamming the seating area.
MATERIALS
Body End
Body PFA/FEP Lined Ductile Iron/WCB/CF8M
Ball with Integral Stem Teflon Coated DI/WCB/316
Seat Ring - Energised PTFE
Stem Bearing PTFE
Gland Box Ductile Iron Bush PTFE
Gland Packing PTFE
Gland Nut ASTM A 276 Type 316
Gasket PTFE
Lever Holder Steel
Stud SS Nut SS
Hex-Bolt SS
Socket-Head screw SS
Stopper Plate Steel + ZP
Hex-Bolt Steel Lever Steel + ZP
Lining PFA, FEP, PP or ETFC
* Full Trunnion Mount also available
LEGEND
L = Face to Face
N# = Number of Holes
OD = Flange Diameter
HS = Size of Hole
TH = Flange Thickness
W = Lever Length
FR = Raised Face Diameter
G = Gear Length
T = Raised Face Thickness
C = Centre of Flange to Height of Body
PCD = Pitch Circle Diameter
Break - Away Torque
- 60% of B.A.T.
- - 80% of B.A.T.
When the ball rotates into closed position, the minute gap between the body and the seat further energises the seat against the ball, ensuring the ball and stem are not tilted on an angle (which can cause seat & stem leakage) giving the ball a trunnion like effect during closing and once closed.
RFFL SERIES
DIMENSIONS 150LB
Design Standards
Design Standard BSEN ISO 17292:2004 / BS 5351
Testing Standard EN 12266-1 & 2 (2003) / API 598
Face to Face ASME B 16.10, DIN/EN 558-1
Top Flange ISO 5211
AF Series - Lining / Body Join
Dovetail groove for better grip of lining.
Lining Specifications
Lining Thickness 3.0 to 5.0 Spark Test 15 KVDC Service Temperature Max. 200°C A variety of liner material is available - FEP, PP and ETFE
‘V’ Groove for zero leakage.
MULTI-WAY SIDE ENTRY SPOOLED BODY BALL VALVE
BV-509-L5U SERIES
MODEL BV-509-KI
• Full Port
• High Cycle triple barrier stem seal system
• Available in T-port, L-port, 3-way, 4-way, 5-way configuration.
• Four seats
• Self-adjusting stem packing
• Blow-out-proof stem design
• Direct ISO 5211 actuator mounting pad.
• 90-degree handle movement, or 180-degree when specified.
• Carbon or stainless steel body construction
SPECIFICATIONS
Working Pressure
PN 10/16/25/40 150lbs, 300lbs
Temperature Range -40 to 232°C (-40 to 450°F)
Flange Dimension
ISO PN10/16 & PN25/40 ANSI 150lbs, 300lbs
• Hydrostatic/Pnuematic per API 598
BV-509-L5U DN15~50 (1/2”-2”)
BV-509-L5U
Mount Pad (ISO 5211)
BV-509-L5U SERIES
DIMENSIONS
L-PORT
MULTI-WAY SPOOLED BODY BALL VALVE
BV-509A SERIES
BILL OF MATERIALS
FEATURES
End Flange Dimension ASME B16.5
Design ASME B16.34
Investment Cast Body ISO 5211 Mounting Pad Trunnion Mount / Full Port 90° degree turn operation. Four seats L-Port or T-Port available / 360° Pad
MULTI-WAY SCREWED END BALL VALVE (STANDARD PORT)
(Standard Mount Pad)
BV-L50~L54 (Direct Mount Pad)
MODEL BV-2057
Flowturn 3-way valves provide lateral diverting flow from a common inlet to either side exit with a quarter turn, alternatively diverting flow from a single source to two different lines. The valve is a Transflow-Diverting type, so the possibility of completely stopping flow during port positioning is eliminated. However, this also means probable product mixing during a portion of the port change. Care must be taken at a blocked port not to exceed that of the flowing media by more than 1723 kPa (250 psi), or temperature at the blocked port not to exceed flowing media more than 93°C (200ºF). The valves are designed for flow either into or out of the common side port.
These valves are 90 degree turn, side entry, available in reduced and full port.
FEATURES
• Threaded ends conform to ASME
B1.20.1 (NPT) DIN 2999 & BS 21
ISO 228/1 & ISO 7/1 & BSPT
• Investment casting
• Blow-out proof stem
• Standard port (Full bore on request)
• 6890 kPa (1000 psi) W.O.G.
• PTFE reinforced seat, seal, packing
• Mounting pad tapping
• L port
• T port
• Locking Device
• Anti-static device (option)
• ISO 5211 Direct mounting pad (option)
Deadman Lever option (Spring Return)
BV2057
SCREW/WELD ENDS CLASS 150~300 - DN8~65 - 1/4”~2 1/2” L/T/X- PORT
SCREW/WELD ENDS CLASS 150~300 - DN15~80 - 1/2”~3”
L/T/X- PORT
SLFSBV01-MS SERIES METAL SEATED BALL VALVE FLOATING - FLANGED STYLE
FIRESAFE CERTIFIED API 607 6TH EDITION AND API 6FA 3RD EDITION
Body materials Cast Steel (WCB), Stainless steel (CF8M) etc
Pressure rating ANSI 150, 300 & 600
Temperature 10°C ~ 500°C
Size 15mm ~ 300mm (1/2” ~ 8”)
Applications High temperature, Abrasive & corrosive Services
Construction Stainless steel seat & ball, graphite gasket for body sealing, anti blow-out stem. Both seats are 304SS or 316SS stellited, nitrided or hard chrome. The ball is 304SS or 316SS stellited or hard chrome/nitrided. The stem is 304SS or 316SS or 17-4PH hardened/nitrided or stellited.
FEATURES
• Same face to face dimensions as API 6D standard teflon seated ball valves for easy changeover and replacement
• Quick 90° operation
• Full through flow - no obstruction to fluid, minimum pressure drop
• Long service life
1. Durability
The metal contact mechanism between ball and seat is ensured by spring energised seat and provides long life.
2. Half opening control
The metal mechanism enables the possibility of half opening the valve to control flow.
Consult us, as options like V-Port may need to be considered. Also extreme wear through cavitation can occur when valve is in half open position.
3. Low torque operation
Small friction coefficient between ball and seat, and spring energised seats make manual operation easy.
4. Leakage
The seat is spring energised against the ball to maximise the effectiveness of the seat sealing process. Design is class V or VI and ISO 5208 rate A & AA shut off, uni-directional (also available bi-directional)
BV100-MS SERIES (MODEL K 1 -L830)
METAL SEATED BALL VALVE 8~50NB
Size Range 1/4” - 2” (DN8 - DN50)
Pressure Rating 2000 PSI (800 Class)
End Connection Threaded, Socket Weld and Buttweld Service Application Slurries, Pulp Stock, Solid-Containing Fluids Firesafe API 607
• Body-cover Bolted joint not affected by Pipe stress
• Firesafe, blow-out proof and Anti-static stem
• Tight shut-off and long cycle life
• Permits In-line access for seat replacement
• Welding into line possible without disassembly
• Mechanically energised seat
• Flanged, BW, SW, NPT ends
Flanged Ends
SW, NPT Ends
Buttweld Ends
Steam Jacketed
CAST STEEL TOP ENTRY BALL VALVE
- K 1 F SERIES FLOATING BALL
APPLICABLE STANDARDS
Design ASME B16.34
Wall Thickness ASME B16.34
Flanged Ends ASME B16.5
Extended Butt Weld ASME B16.25
Inspection & Testing API 598, API 6D
DOUBLE OFFSET BUTTERFLY VALVES
MODEL SLHBF, SLHBFFS 150 TO 1500 CLASS DOUBLE OFFSET
RANGE & STANDARDS
Size 50NB - 1800NB (2” to 72”)
Class 150 to 1500 ANSI
General Design API 609 (Cat B) & ASME B16.34
Design Standards Flanged MSS-SP-67 Wafer MSS-SP-68/ API 609-B Wall Thickness API 609
Construction Wafer, lugged, flanged
Pressure/ Temp. ASME B16.34 & API 609-B / ISO 5752
Face to Face ASME B16.10 short / MSS-SP-67 / MSS-SP-68/ API 609-B/ ISO 5752 short
Flange Dimensions ASME B16.5, over 600NB (24”) - MSS-SP-44 or API 605 or ASME B16.47, AS 4331.1, ISO 7005-1, E1092-1 PN10 ~ 250 also available
Pressure Test API 598, ISO 5208, EN 1266, MSS-SP67
Leakage Rates FCI 70-2 Class VI up to zero leakage API 598 / ISO 5208
Temperature Range Resilient Seal (Soft) -46ºC to 220ºC (-50ºF to 428ºF) Metal Seal -46ºC to 900ºC (-50ºF to 1652ºF)
PRINCIPLES OF VALVE DESIGN
The standard SLHBF/SLHBFFS design is double offset (double Available in firesafe & non firesafe in soft and metal seated. seated version incorporates a metal seat retainer with an insert for high pressure service and long life.
The basic concept of the SLHBF/SLHBFFS is to only utilise thin slice of a ball valve at the seat ring area. The body is only wide enough to hold the disc, shaft & seat in place, all the remaining material is eliminated because it serves no purpose. Ball valves have 2 seats, but floating balls only seal on the upstream seat hence the sealing effectiveness of a HP Butterfly Valve is the same. The disc seating edge is a segment of a sphere and creates a reliable, high pressure seal against an un-interrupted 360º seat sealing surface. The disc profile is very thin & allows maximum flow with a low pressure drop.
The most common use of the SLHBF/SLHBFFS is to shut-off flow inside a pipeline. Every component of the valve is designed to contribute to this goal. The disc, shaft, bearings, packing & disc pins all work together to ensure that the disc is accurately positioned when closed to allow the seat to energise to the disc & create a seal.
DOUBLE OFFSET BUTTERFLY VALVES
MODEL SLHBF, SLHBFFS 150 TO 1500 CLASS DOUBLE OFFSET
FEATURES - DOUBLE OFFSET
The SLHBF Range is based on a unique quarter-turn design. The double offset shaft and disc configuration together with the advanced high technology seat system provides a reliable rugged multi-purpose butterfly valve range.
At the point of the disc opening, the double offset disc provides a cam-like action, thus preventing excessive seat wear & ensuring a long maintenance free life.
- Seat removal is possible without disassembly of the shaft and disc.
- Body insert protects seat from abrasion and erosion.
- Graphoil or PTFE seal-ring & packing.
- 2 Piece stem for extra flow.
Actuator bracket according to ISO 5211, which allows replacement of the stem seals without removal of the actuator.
PTFE-Seat System - SLHBF/SLHBFFS
In the preferred flow-direction, the PTFE-Seat system provides optimum performance. In this design, the line pressure acts as a positive force in the seat system even in fluctuating working conditions. The seat ring is retained by a metal seat retainer and is well protected by the valve-body, thus preventing seat distortion.
Bi-directional* - SLHBF/SLHBFFS
The primary PTFE-seat ring is backed up by a secondary metal ring. This metal seat provides a mechanical load to energize the PTFE-seat. The metal sealing ring secures and encapsulates the PTFE ring to ensure rigidity. In combination with the line pressure a Bi-directional* sealing against the line pressure is obtained.
* Bi-directional flow, however, bi-directional leak tight shut off must be specified with order.
Fire Safe - SLHBFFS
The model SLHBFFS has a secondary metal seat which gives bi-directional sealing in the event of the PTFE seat insert being burned away in a fire.
Metal to Metal Seat - SLHBF/SLHBFFS
High temperature service and Abrasive service. Bi-directional and inherently firesafe design. The primary metal seal enables this execution to be used up to 670°C. Seat-rings available are stainless steel ANSI 316L-chromium plated, (maximum allowed temperature: 310°C) and Inconel 625 (maximum allowed temperature: 760°C). As a result the Metal to Metal range meets the full pressure and temperature rating according to ANSI class ratings. Seat leakage can be specified to API 598 (ISO 5208 Leakage Class A), API 6D, FCI 70-2 Class VI etc.
SEATING STYLES DOUBLE OFFSET
FIRESAFE SOFT SEAT (ENERGISED FLO-SEAL STYLE)
SOFT SEAT (ENERGISED FLO-SEAL STYLE)
SOFT SEAT (ENERGISED LIP-SEAL STYLE)
SLHBFFS/SLHBF DOUBLE OFFSET
WAFER & LUG DIMENSIONS
APPLICABLE STANDARDS
Mounting Pad ISO 5211
End Flange ANSI B16.5
Wall Thickness ANSI B16.34
Face to Face MSS SP-68/ API 609
Pressure Temperature Rating B16.34
Design API 609-B
DIMENSIONS (MM) 150LB & PN25
DIMENSIONS (MM) 300LB
Dimensions indicative only, refer drawing. 600 to 2500 Class refer to drawing.
WEIGHT (KG)
TRIPLE OFFSET BUTTERFLY VALVES
MODEL SLHBFFS-T 150 TO 2500 CLASS TRIPLE OFFSET
RANGE & STANDARDS
Size 50NB - 1800NB (2” to 72”)
Class 150 to 1500 ANSI
Design Standards API 609 Category B & ASME B16.34
Dimensions API 609-B/ ISO 5752/ MSS-SP-67/68
Construction Wafer, lugged, flanged short & long pattern
Pressure/ Temp. ASME B16.34 & API 609-B/ ISO 5752
Face to Face ASME B16.10 short & long/ API 609/ API 6D/ ISO 5752 short
Flange Dimensions ASME B16.5, over 600NB (24”)MSS-SP-44 or API 605 or ASME B16.47
Pressure Test API 598, ISO 5208 Rate A, EN 1266, API 6D
Leakage Rates True zero leakage
The SLHBFFS-T Range is based on a unique quarter-turn design. The Triple offset shaft and disc configuration together with the advanced high technology seat system provides a reliable rugged multi-purpose butterfly valve range.
Laminated/Metal Seat
The triple laminated design seat with multiple stainless steel seat rings laminated with graphite inserts to provide zero leakage. The SLHBFFS-T is suitable for high temperature and abrasive service. The laminated and all-metal seat design facilitates bi-directional high temperature service and is inherently firesafe design. The primary metal seat enables the execution to be used up to 670ºC.
Seat-rings available are stainless steel ANSI 316L-chromium plated or stellite, (maximum allowed temperature: 310ºC) and Inconel 625 (maximum allowed temperature: 760ºC). As a result the metal/laminated seat range meets the full pressure temperature rating according to ASME class ratings. Seat leakage can be specified to API 6D/API 598
(ISO 5208 Zero Leakage Class A), FCI 70-2 Class VI etc.
MODEL SLHBFFS-T 150 TO 2500 CLASS TRIPLE
OFFSET
PRINCIPLES OF VALVE DESIGN - TRIPLE OFFSET
Superseal Model SLHBFFS-T 150 to 2500 Class triple offset metal seat butterfly valves provide a bi-directional and bubble-tight shut-off which is attributed to the geometry of the triple offset seat. Available in metal to metal and metal laminated graphite seat designs. Can also be used for flow control linear flow characteristics between 90 degrees and 70 degrees of opening.
The valve stem is offset from the seat area (1st offset) and the valve seat surface centre line is offset against the centre line of the pipe (2nd offset) and the conical axis is offset from the valve centre line (3rd offset: inclined cone). The 3rd offset completely eliminates rubbing or scraping. The seat surfaces of the body and seal ring in this triple offset design, contact with an inclined “cone-in-cone”, and this design requires precision seating tolerances and durability to ensure a slight precision lapped wedge-mating effect. In addition, the angle of contact between the body and seat ring provides a low opening and closing torque due to almost no wedging and no scraping action on opening or closing (unlike trunnion mounted ball valves). This eccentric triple offset design provides excellent sealing performance and seat durability and it hardly ever needs repair under normal service conditions.
The seat design can be all metal to metal (optional resilient metal seat design) or multiple laminated using resilient metal alternated with one or even two of the following laminations depending on service: - graphite/aramid fibre/ ceramic fibre.
DESIGN FEATURES - TRIPLE OFFSET
Characteristics and Merits
• Excellent seat durability and low operating torque due to non-rubbing characteristics of triple offset construction.
• Bi-directional zero leakage service available (when specified).
• Unrestricted selection of face to face dimensions for API, ASME (ANSI), EN, ISO etc. & perfect interchangeability of gate, ball, plug, high performance butterfly, & other valves.
Seat 321 SS, 316 SS Hardened, 316 SS, Stellite 21 & Other Materials
The APV-Superseal triple offset butterfly valve design incorporates metallic composite cone bevelling. The cam effect ensures the valve seat can be released from the seal ring through the whole switching process with zero friction between valve seat and plate seal ring during the entire stroke process. This extends valve life, ensures no overtravel of the disc, allows for a lower torque and ensures bubble tight closure of the valve, resulting in zero-leakage performance.
The butterfly plate seal ring is designed as multi-layered seal ring. This seal compresses on a radial basis and move flexibly and elastically.
Graphite + metal combination as standard. Optionally, sealing materials such as PTFE + metal combinations can be supplied for different temperature and medium.
OPTIONAL SOLID METAL-TO-METAL SEAT
The APV-Superseal triple offset solid seat all metal to metal seat system are manufactured with three dimensional eccentric sealing structure. The valves are designed and manufactured with unique techniques and dedicated facilities for maximum machined accuracy. This ensures full cone match of sealing pair and eliminates the interference and abrasion between sealing faces.
A low degree of seating resistance, reliable sealing performance, reduced sealing face abrasion ensures a vastly extended valve life. The alloy hard sealing allows a higher pressure and temperature range whilst still providing bubbletight shut off. Semi-flexible solid design is also available.
MODEL SLHBFFS-T 150 TO 2500 CLASS
TRIPLE OFFSET
MULTIPLE LAMINATED DISC SEATING
Key Components
1. Disc retainer
2. Seal ring triple laminated
3. Spiral wound or graphite gasket
4. Disc
Due to the elasticity and the radial compression of the multiple laminated seal ring, the contact pressure is uniformly distributed around the seating surface guaranteeing zero leakage.
The use of graphite (or PTFE) laminated between multiple metal sealing rings ensures tightness between seal ring layers and an ideal level of flexibility allowing each metal layer to independently find the optimal seating position. One-piece metal Solid Seal Ring (SSR) is also available.
Slide Seal Design
This dynamic seating arrangement features a double inclined cone design. The disc seal ring slides into the seating area to close the valve. This slide touch provides a better sealing than the typical conventional of contact touch. Also, the seal ring is solid metal enabling it to sweep away particles left on seat surface to double secure a tight sealing and ensure a long life cycle.
PRODUCT FEATURES
• Triple offset disc rotation to minimise the rubbing of the seat & seal contact surface and achieve high integrity sealing
MODEL 2014 / 2016 - (PINNED STEM) SEAL CONSTRUCTION & FEATURES
Shaft weather seal
ISO 5211 Actuator flange accommodates all types of operators: handle, gear, electric and pneumatic actuators.
Pressure surge seals* are moulded integrally inside the seat shaft hole area. These rings below disc are materially compatible with the seat to provide failsafe sealing around stem, eliminating possible leakage.
The seat is non-collapsible, stretch resistant and blowout proof. Easily field replaceable.
Polished disc flats “mate” with seat flats to give a highly efficient seal: prevents leakage into the stem area.
Precision profile disc provides bubble-tight shut off with minimal disc/seat interference, assuring minimum torque and longer seat lift.
Supported stem seal protects against distortion, a common cause of stem leakage.
*Design varies according to size, rating and material specifications.
Strong precision key gives positive attachment for manual lever or actuator (Square or Double D).
Luberized bushings give stem support at actuator mounting and immediately outward of seat.
Precision taper pins ensure positive, vibration proof, stem to disc connection. Easily field replaceable. (Pinless design available)
Valves available with both wafer and lug type bodies. Fully lined body in a broad range of materials - including Teflon.
One piece thru-stem design ensures dependability and positive disc control.
Alignment features allow easy installation between pipeline flanges; a real installation cost saver. (model 2014A HP2 & 2016HP2)
Axial bearing prevents shaft overload.
• Precision machined disc edge &
• Bonded distortion proof seat, close tolerances.
• Positive shaft seals.
• Low potential of seat swell.
• Controlled torque by design superiority.
• Non-precision disc dimensions.
Seat distorts during installation and operation.
• Shorter seat life.
• Higher torque
MODEL 2014 / 2016 - HU-1 (PINLESS) SEAL CONSTRUCTION & FEATURES
Shaft weather seal
ISO 5211 Actuator flange accommodates all types of operators: handle, gear, electric and pneumatic actuators.
Pressure surge seals* are moulded integrally inside the seat shaft hole area. These rings below disc are materially compatible with the seat to provide failsafe sealing around stem, eliminating possible leakage.
The phenolic backed* seat is non-collapsible, stretch resistant and blowout proof. Easily field replaceable.
Polished disc flats “mate” with seat flats to give a highly efficient seal: prevents leakage into the stem area.
Precision profile disc provides bubble-tight shut off with minimal disc/seat interference, assuring minimum torque and longer seat lift.
Supported stem seal protects against distortion, a common cause of stem leakage.
*Design varies according to size, rating and material specifications.
Strong precision key gives positive attachment for manual lever or actuator (Square or Double D).
Luberized bushings give stem support at actuator mounting and immediately outward of seat.
•
Valves available with both wafer and lug type bodies. Fully lined body in a broad range of materials - including Teflon.
Pinless design disc.
Alignment features allow easy installation between pipeline flanges; a real installation cost saver.
(Body style 2014A, 2016)
O-Ring prevents leakage from stem.
MODEL 2014 / 2016
SPECIFICATIONS
Available To Suit Following Flanging
ANSI (ASA) ASME B16.5 / B16.47, 125LB /150LB, AS 2129 Table D, E. AS 4087, PN14 & PN16. ISO 5752 / EN 1092.2 PN10, PN16, AS 4331.1 / ISO 7005-1 PN10, PN16, JIS etc. Face to face dimension available in accordance with BSEN 593 / BSEN 558 / API 609-A / ISO 5752 / AS 4795.
Pipework opened to allow valve free entry, disc in semi-closed position INSTALLATION (DO NOT USE GASKETS)
DIMENSIONS (MM)
Valve in semi-open to protect disc edge and reduce rubber interference during installation and start up, this helps reduce initial torque build up.
Disc should be turned to full open position after flange alignment and before doing up flange bolts.
Torques based on clean, wet fluids. 20% safety factor recommended. For oil/lubricated fluids torque can reduce from 20% to 50%.
For non lubricating dry gases torque can increase 35% to 80%. (see separate chart).
Dry or abrasive/dirty service, temperature variations as well as infrequent use can all dramatically increase torque.
OPERATING TORQUE (NM) 2014/2014A/2016
LINED BUTTERFLY VALVE
16/21 BAR MODEL 2014-HP / 2016-HP
TYPE: 2014-HP, 2016-HP, 2014A-HP 2100 KPA RATED TO 300NB 1600 KPA RATED TO 350-500NB
SUIT AS/BS TABLE F ANSI 150 AS/EN/BS PN16/20/21
SUPERSEAL BUTTERFLY VALVES - HIGH PERFORMANCE & LINED
MODEL 2014-HP / 2016-HP
SEAL CONSTRUCTION & FEATURES
Shaft weather seal
Actuator flange accommodates all types of operators: handle, gear, electric and pneumatic actuators.
Pressure surge seals* are moulded integrally inside the seat shaft hole area. These rings below disc are materially compatible with the seat to provide failsafe sealing around stem, eliminating possible leakage.
The phenolic backed* seat is non-collapsible, stretch resistant and blowout proof. Easily field replaceable.
Polished disc flats “mate” with seat flats to give a highly efficient seal: prevents leakage into the stem area.
Precision profile disc provides bubble-tight shut off with minimal disc/seat interference, assuring minimum torque and longer seat lift.
Supported stem seal protects against distortion, a common cause of stem leakage.
Strong precision key gives positive attachment for manual lever or actuator.
Luberized bushings give stem support at actuator mounting and immediately outward of seat.
Precision taper pins ensure positive, vibration proof, stem to disc connection. Easily field replaceable. (Pinless design available)
Valves available with both wafer and lug type bodies. Fully lined body in a broad range of materials - including Teflon.
One piece thru-stem design ensures dependability and positive disc control.
Alignment features allow easy installation between pipeline flanges; a real installation cost saver. (model 2014A HP2 & 2016HP2)
Axial bearing prevents shaft overload.
• Precision machined disc edge & shaft flats.
• Bonded distortion proof seat, close tolerances.
• Positive shaft seals.
• Low potential of seat swell.
• Controlled torque by design superiority.
• Non-precision disc dimensions.
• Seat distorts during installation and operation.
• Shorter seat life.
• Higher torque due to bunching and potential swelling.
MODEL 2014-HP - HU-1 / 2016-HP
SEAL CONSTRUCTION & FEATURES - PINLESS DESIGN
Shaft weather seal
ISO 5211 Actuator flange accommodates all types of operators: handle, gear, electric and pneumatic actuators.
Pressure surge seals* are moulded integrally inside the seat shaft hole area. These rings below disc are materially compatible with the seat to provide failsafe sealing around stem, eliminating possible leakage.
The seat is non-collapsible, stretch resistant and blowout proof. Easily field replaceable.
Polished disc flats ‘mate’ with seat flats to give a highly efficient seal: prevents leakage into the stem area.
Precision profile disc provides bubble-tight shut off with minimal disc/seat interference, assuring minimum torque and longer seat lift.
Supported stem seal protects against distortion, a common cause of stem leakage.
Strong precision key gives positive attachment for manual lever or actuator (Square or Double D).
Luberized bushings give stem support at actuator mounting and immediately outward of seat.
Valves available with both wafer and lug type bodies. Fully lined body in a broad range of materials - including Teflon.
Pinless design disc.
Alignment features allow easy installation between pipeline flanges; a real installation cost saver. (Body style 2014A, 2016) O-Ring prevents leakage from stem.
• Non-precision disc
•
MODEL 2014-HP / 2016-HP
SPECIFICATIONS
Available To Suit Following Flanging
ANSI (ASA) ASME B16.5 / B16.47 150LB, AS 2129 Table E & F, AS 4087, PN14, PN16 & PN21. EN 1092-2 PN10, PN16, PN25, JIS, DIN etc. Face to face dimension available in accordance with BSEN 593 / BSEN 558 / API 609-A / ISO 5752 / AS 4795.
Design - Available in API 609-A, AS 4795.1, AS 4795, BS, EN 12266-1, BSEN 593.
The vulcanised tongue and grooved seat design with spherical sealing provides rigidity to prevent distortion at higher pressure and ensures compression between the precision profile disc and seat. The rolling action of the disc coupled with the stability of the seat eliminates any tearing or bunching thus minimising seat damage.
Vulcanising the elastomer liner combined with a tongue and grooved body ensures complete support and increased stability to the seat to withstand higher pressures. This guarantees positive control against distortion, particularly in the stem seal area, eliminating risks of leakage.
The seat design only has a small volume of elastomer swelling hence the torque is reduced and longer life is assured.
PTFE
/ FEP / PFA / ETFE & ELASTOMER
LINED BUTTERFLY VALVE 2 PIECE BODY
MODEL 2014-2P
Retaining System
The shaft is retained in the body with retaining ring, a thrust washer and two C-Rings, providing a ‘blow-out proof’ shaft assembly. The retaining ring may be easily removed with a standard hand tool on field disassembly.
Shaft
One-piece through shaft ensures dependability and positive disc positioning.
Bushings
Shaft bushings reduce torque and isolate the shaft from the valve body, preventing seizure of the shaft due to corrosion in the shaft journal.
PTFE Seat
Solid PTFE or EPDM with phenolic-backed seat provides resilient support for the molded PTFE, thus maximising the shut-off and cycle life of the seat.
Disc and Shaft Connection
The square connection eliminates shaft retention components being exposed to the line media. Maximum flow is achieved.
Service
Hygienic, Chemical, Industrial, Mining, Oil & Gas, High Temperature
Design
Centric, Wafer & Lugged API 609, BS/EN 593, BS/EN 558
Size Range 50 to 600mm
Pressure Rating
PN 3.5, PN10, PN16
500 kPa max rating on dead end service 1600 kPa rating available up to 600NB
ISO 5211 mounting flange accomodates direct mounting of all types of actuators, including: handles, gear operators, electric and pneumatic.
O-Ring
Shaft seal provides further assurance against stem leakage.
Flats Seal
Smooth finished disc
flats mate with seat flats to give a highly efficient primary seal that prevents leakage into the shaft area.
Two Piece Body
Two piece body allows for ease of assembly and maintenance.
Disc
Stainless steel or stainless steel PFA (min. thickness 0.1mm) coated disc prevents chemical corrosion from flow media. Precision profile provides bubble-tight shut-off, assures minimum torque and longer seat life.
Teflon - Buna N backed Teflon - EPDM backed Urethane
Teflon - solid
Flanging
AS 2129 Table D, E AS 4087 PN14, PN16, ANSI Class 125/150 EN 1092-2, PN10, PN16
Atmospheric seal (O-Ring)
Providing external corrosion protection
Triple stem bearing
Maintenance free, with SS + PTFE / Polyacetal bearings
Seperateable
MODEL 2014-2P
MATERIALS
Component Material Options
Cast Iron FS220
Ductile Iron GGG40
Carbon Steel ASTM A216 WCB
Body (1)
Disc (2) & Stem (3)
Liner (4)
Stainless Steel ASTM A351 CF8
Stainless Steel ASTM A351 CF8M
Carbon Steel ASTM A105/WCB + Nylon Coating or PTFE Coated
Stainless Steel ASM A351 CF8/CF8M/316L/CF3M
Aluminium Bronze
Nickel
Titanium
Hastalloy
PTFE (Solid)
FEP (Solid)
PFA (Solid)
ETFE (Solid)
Buna N (Nitrile)
EPDM
Silicon
Viton
PTFE (EPDM Backed)
White food grade Buna N
White food grade EPDM
DIMENSIONS (MM)
LARGE DIAMETER FLANGED BUTTERFLY VALVE
Top Flange
Top flange as per ISO 5211
Connection between disc and shaft
Two piece stem design, taper pin connection.
Disc Sealing Ring. Rubber and graphite, various combinations available.
Bushes. Design ensures maximum strengths & life as well as bi-directional tightness.
MATERIALS
Design.
Double and triple eccentric design provides a low torque valve.
Seat. Non corrosive weld overlay sealing surface.
Disc.
Double and triple eccentric disc design reduces friction on the sealing ring providing long service life.
Eccentric Offset Disc
MODEL HU-B62
General EN 593, EN 1092
Mounting Pad ISO 5211
Face to Face EN 558-1 14 Series, ISO 5752, DIN 3202-F4
Flange Drilling EN 1092-2PN10/PN16/PN25
Check with APV for available seat ratings on larger sizes.
Flange driling according to ASME B16.1, ASME B16.5, ASA 150, BS 4504 PN10/PN16, BS10 Table D/E, EN 1092 PN2.5~PN25, AS 2129 Table D/E, AS 4087 PN14, PN16, PN21, JIS10K, ISO 7005.
Disc - Seat Retention System
DIMENSIONS (MM)
Flange drilling
WAFER CHECK DUAL FLAP IRON BODY ASG SERIES (IRON)
125LB, PN10, PN14 & PN16 RATED
Rating API 594 - Class 125/150 or AS/EN/ISO/BS PN10/ PN14/PN16
Design API 594, BS/EN 16767
Max temp -18°C* to 100°C Buna - N, -18°C* to 110°C EPDM, -18°C* to 121°C metal seat (As Body).
Flanging To suit ASA 125, 150, EN1092-2 PN10/PN16, AS2129 Table D, E, AS4087 PN14/ PN16/PN21, ISO 7005-1 PN10/PN16, AS4331.1 PN10/PN16, EN 1092-2 PN10/PN16, JISB 2220
5K~20K
Face to Face EN 558 (was DIN 3203-K3), BS/EN 16767 or EN 16782 (3202-K3) or ASME B16
Test API 598/ISO 5208/MSS SP67-1
Metal seated leakage 3CC/min/inch of valve size per API 598.
Soft seated leak tight shut off.
* Iron body limitation -18°C
DESIGN FEATURES
• Encapsulated and bonded body seat (soft seat)
• Upper and lower PTFE thrust bearings
• Dual springs for quicker activation long life and even distribution of force over both plates
• Fusion bonded epoxy coated body (internal & external)
• Long leaf springs (prevent rubbing of disc and seat)
• Alleviation from Water Hammer
Reaction of torsion spring makes plates rapidly close prior to the start of reverse flow of fluid due to the stop of power, thus prevents damage from water, hammering caused by pumps and other reciprocating devices.
• Lower Head Loss
Designed with optimum venturi to reduce head loss when compared with similar Dual Plate Type Check Valves.
• Installation Directions
In addition to the compact size, SUPER-CHECK valves can be installed either horizontally or vertically.
• Long Leg Torsion Spring
Action which allows the plates to open and close without seat scrubbing.
• Super-Check provide a complete range of sizes from ND40 through ND 1800, designed and rated in accordance with ANSI 125 LB, PN10, PN14, PN16, PN21
BILL OF MATERIALS
Bronze, 304SS, 410SS, 316SS, Duplex, iron
Springs (Long Leg) 316SS
O-Ring Viton, NBR, EPDM
Ensure the valve is at least eight pipe diameters from reciprocating or pulsating devices.
SLIM PLATE DESIGN
Standard in all sizes. Ensures lower cracking pressures & large flow rates.
ASG SERIES (IRON)
NON-SLAM
SUPER-CHECK is a non-slam check valve because it operates on flow cessation, not flow reversal. The normal position of the plates is closed, held against the seat by the unique spring design. As flow begins, the heels of the two plates are lifted off the seat face on the central rib.
This cracking pressure is less than 14 kPa (2 psi) across most of the range (larger sizes can be more). As flow increases, the plates then pivot against the spring pressure. Since the heels have already lifted off the seat there isno scrub or wear, either on the seat, body or plate seating surfaces. A pressure of only 28 kPa (4 psi) is required to keep the plates fully open (up to 400 NB).
When flow stops and the pressure ceases, the spring closes the plates. Flow reversal is then stopped by the closed Supercheck valve and in fact any back pressure only serves to make the valve seal more tightly.
DIMENSIONS (To suit ASA125 & AS Table D/E PN14/PN16 Flanging) * Rated PN16 multi-fit AS 2129 Table D & E, AS 4087 PN14 & PN16.
WAFER CHECK DUAL FLAP STEEL BODY
ASG SERIES
CHARACTERISTICS
• High performance non slam
• Face to face to API-594, wall thickness & design to API 594, test & inspection to API 598 flanging to ASME B16.5
• Vertical or Horizontal installation.
• Intrinsically Firesafe
• Very low head loss & minimum occupation of space
• Suitable to fit between ANSI 150, 300, 600, 900, 1500 & 2500 flanges as well as API, BS, AS, JIS, ISO, EN etc.
• Can be mounted horizontal or vertically
• Service Pressure
150 class 20 Bar (285 PSI)
300 class 51.1 Bar (740 PSI)
600 class 102.1 Bar (1480 PSI)
900 class 153.2 Bar (2220 PSI)
1500 class 255.3 Bar (3705 PSI)
2500 class 425.5 Bar (6170 PSI)
• Tight shut-off (resilient seat).
DESIGN FEATURES
• Alleviation from Water Hammer
API 6FA-5th Firesafe Certified
Metal seat 50% lower leakage than API 598 allows.
Reaction of torsion spring makes plates rapidly close prior to the start of reverse flow of fluid due to the cessation of power, thus preventing pump and other devices from causing damage due to Water Hammering.
• Lower Head Loss
Designed with optimum venturi to reduce head loss and is comparable with similar Duo-check Dual Plate type Check Valves.
COMMON TRIM (WETTED PARTS) CONFIGURATIONS†
ASG SERIES
INSTALLATION
In addition to the compact shape, SUPER-CHECK Valves can be installed either horizontally or vertically.
NON-SLAM
SUPERCHECK is a non-slam check valve because it operates on flow cessation, not flow reversal. The normal position of the plates is closed, held against the seat by the unique spring design. As flow begins, the heels of the two plates are lifted off the seat face on the central rib.
The cracking pressure is less than 21 kPa (3 psi) across most of the range (larger sizes and higher classes proportionately are slightly higher). As flow increases, the plates then pivot against the spring pressure. Since the heels have already lifted off the rib seat there is no scrub or wear, either on the rib, body or plate seating surfaces. A pressure of only 27 kPa (4 psi) is required to keep the plates fully open in 150 class, proportionately higher in other classes and larger sizes. (“Light” springs also available) When flow stops and pressure ceases the spring closes the plates. Flow reversal is then stopped by the closed Supercheck valve and any back pressure only serves to make the valve seal more tightly.
18 to 110
57 to 120
- 40 to 120
- 267 to 537 (As Body)
Viton-A (FKM)
40 to 204
Viton-B - 29 to 200
The temperature range is a general guide. As temperature increase the pressure rating of the valve decreases. Ask for pressure/temperature chart. *Dependant on body material.
SHOCK BUMPERS
The problem Competitive designs do not have shock bumpers. The solution The Supercheck design where required in larger sizes (& higher classes) uses shock bumpers on the back of each disc. These bumpers meet when the valve is in the full open position, thus preventing the discs from striking the stop pin. This arrangement reduces the shock force on the hinges; ensuring internal components have an extended cycle life with minimal wear under the most severe service conditions.
SLIM PLATE DESIGN
Standard in all sizes. Ensures lower cracking pressures & large flow rates.
Pin retainer plugs
Plate Spring
Pin retainer plugs
Body
WAFER CHECK DUAL FLAP STEEL BODY
AGW SERIES - RETAINERLESS FUGITIVE EMISSION
CHARACTERISTICS
• High performance non slam
• Retainerless design meets fugitive emission requirements as there are no threaded plugs in the pressure boundary, thus eliminating potential leak paths. Slim plate design provides optimum flow & lower cracking pressures as well as longer life.
• Face to face to API-594, wall thickness & design to API 594, test & inspection to API 598, flanging to ANSI B16.5
• Vertical or Horizontal installation.
• Intrinsically Firesafe
• Very low head loss & minimum occupation of space.
• Suitable to fit between ANSI 150,300,600,900,1500 & 2500 flanges as well as API, BS, AS, JIS, EN, ISO etc
• Service Pressure
150 class 20 Bar (285 PSI)
300 class 51.1 Bar (740 PSI)
600 class 102.1 Bar (1480 PSI)
900 class 153.2 Bar (2220 PSI)
1500 class 255.3 Bar (3705 PSI)
2500 class 425.5 Bar (6170 PSI)
DESIGN FEATURES
• Alleviation from Water Hammer
• Tight shut-off (resilient seat). Metal seat 50% lower leakage than API 598 allows.
Reaction of torsion spring makes plates rapidly close prior to the start of reverse flow of fluid due to the cessation of power, thus preventing pump and other devices from causing damage due to Water Hammering.
• Lower Head Loss
Designed with optimum venturi to reduce head loss and is comparable with similar Duo-check Dual Plate type Check Valves.
COMMON TRIM (WETTED PARTS) CONFIGURATIONS†
API 6FA-5th Firesafe Certified
*Seat types - As per body, F6NM, HF, CR13, 316 † For other available
AGW SERIES
INSTALLATION
In addition to the compact shape, SUPER-CHECK Valves can be installed either horizontally or vertically.
NON-SLAM
SUPERCHECK is a non-slam check valve because it operates on flow cessation, not flow reversal. The normal position of the plates is closed, held against the seat by the unique spring design. As flow begins, the heels of the two plates are lifted off the seat face on the central rib.
The cracking pressure is less than 21 kPa (3 psi) across most of the range (larger sizes and higher classes are proportionately higher). As flow increases, the plates then pivot against the spring pressure. Since the rib seat there is no scrub or wear, either on the A pressure of only 28 kPa (4 psi) is required to class, proportionately higher in other classes and available)
When flow stops and pressure ceases the spring then stopped by the closed Supercheck valve make the valve seal more tightly.
Temperature Range for Seal Materials
EPDM - 18 to 110
Buna-N - 57 to 120 Neoprene - 40 to 120
- 267 to 537 (As Body)
Viton-A (FKM) - 40 to 204
Viton-B - 29 to 200
The temperature range is a general guide. As temperature increase the pressure rating of the valve decreases. Ask for pressure/temperature chart. *Dependant on body material.
SHOCK BUMPERS
The problem Competitive designs do not have shock bumpers. The solution The Supercheck design where required in larger sizes (& higher classes) uses shock bumpers on the back of each disc. These bumpers meet when the valve is in the full open position, thus preventing the discs from striking the stop pin. This arrangement reduces the shock force on the hinges; ensuring internal components have an extended cycle life with minimal wear under the most severe service conditions.
Slim Plate Design (all sizes)
Retainerless Body Design Eliminates potential leak paths to the outside and a stronger casting.
Independent Torsion Springs on large sizes respond quickly to fluctuations in flow velocity
Inconel X750 Springs are standard on all Carbon Steel and most Stainless Steel bodies.
Split Dual Disc Design minimises pressure drop and shortens the distance each disc travels.
Shock Bumpers stop discs and keeps them stable preventing unnecessary stress on the check valve
WAFER CHECK DUAL FLAP TUF-SKIN
PN10 & PN16
RATED
(1600 KPA)
Do away with expensive full SS bodied valves. The TUF-SKIN is factory bonded over all “wetted areas” i.e. in bore & full faces Viton or EPDM or teflon over entire valve with S/S or A-Bronze trim. The external body can be epoxy coated. Only the outer body is iron, even the flange faces are fully encased by the liner.
R in front of figure # denotes Rubber Check Tuf-Skin design. This design gives a much larger and together seating area for better seal and longer life. Also ideal where even stainless steel is subject to corrosion. This design prevents eventual leakage of o-ring seals normally used in soft seated duo-checks and also provides superior seal on flange contact area. The seat and flange face are both ribbed for superior sealing.
20 Bar Also Available
WAFER CHECK SINGLE FLAP LONG PATTERN LARGE PORT SLP/SW SERIES
The SLP and SW Unicheck Swing Check Valve is available up to 700mm in various body materials and dimensions. The SW Series is retainerless. The SLP and SLP-T is non retainerless design and lends itself to applications requiring limit/micro switches, counter weights etc. The SLP and SW flapper has spring assisted closing, suitable for horizontal or upwards vertical service (downwards requires an external closing spring, which is an available option only in SLP and SLP-T Series). Design is to API 594 face toface dimension generally in accordance with ASME B16.10 short pattern/ API 6D long pattern and tested to API 598/ISO 5208. The SLP/SW series has a large bore providing a larger flow when compared to dual flap style or slim line uniflap checks. The SLP and SW 125 Class is ideal for waterworks & chemical service, whilst the 150 up to 1500 Class range is suitable for oil and gas service & has an intrinsically firesafe design.
RESILIENT ‘O’ RING SEAT FEATURES SLP/SW
Resilient, Soft Seat coupled with precision encapsulated machined sealing surfaces ensure a bubble tight seal ( Metal seat available)
Economical Design provides a highly efficient check valve with a larger port than dual flap valves that is inexpensive and has a short laying length.
1. A truly dynamic seal, mechanically contained in a specially designed groove.
2. Unique in design and application.
3. As pressure is applied to the valve disc, the seal is compressed into the groove, ensuring a consistent and uniform seal.
4. The load on the seal is controlled reducing wear for longer life.
Metal seated is also available.
Light and strong
Supercheck SLP/SW series valves are light, so line stress is reduced to a minimum. Yet the installed valve assembly is more rigid than an equivalent length of heavy-walled pipe.
Smooth, fully automatic operation
The SLP/SW series valves are designed to be fully automatic in function. The smooth opening and closing action reduces line hammer to a minimum SLP/SW series valves are engineered to present an essentially unobstructed orifice.
Simplified design
The SLP/SW series are made with a minimum of parts. The stainless steel trim and resilient ‘O’ Ring seat (soft seat version) ensures long life. The single ‘O’ Ring ensures a complete leak-free seal. SLP SERIES (Through pinned)
LARGE PORT SIZE
Inlet ports and disc have been shape optimized to achieve a fully open position at low flow rates. Therefore, the SLP/SW series operates exceptionally well in the flow rates typically found in pipeline containing control valves and lines with varying media flows.
Compare the SLP/SW series to typical full-sized swing check valves. Due in part to their oversized, heavier discs, these valves only fully open at larger flow rates. When activated at a lower flow rate, these valves lose true controllability and do not fully open. A partially open disc creates an obstruction that produces a higher pressure drop and fluttering of the disc valvedisturbing the flow & increasing the chance of water hammer.
SLP/SW Series will eliminate or reduce these problems.
TILT STYLE (SW-T)
TILT STYLE (SLP-T)
SW SERIES
DESIGN & PERFORMANCE STANDARD SERIES
SW RETAINERLESS
PERFORMANCE STANDARD
• ANSI B16.5 [1.5” up to 24”] - Flange Dimension
• API 6D/ANSI B16.10 - Face to Face Dimension
• API 598/ISO 5208 - Testing, allowable leakage rate
• ANSI B16.34 - Wall Thickness
RETAINERLESS DESIGN
The SW Series unique design doesn’t have a shaft hole bored through the body wall, unlike many competitors. This unique design prohibits any possibility of shell leakage and makes the valve inherently fugitive emission by design.
SW COMPONENTS
SP01 Body
SP02 Disc
SP03 Insert
SP04 Hinge Pin
SP05 Spring
SP06 Washer
SP07 Set Screw
SP01
WAFER SWING BODY DIMENSION FOR SLP/SW
NON SLAM AXIAL PISTON DISC CHECK
NSSLSC - PN40
FEATURES PN40 VERSION
• Full Flow Piston Check
• Face to face conforms to DIN 3203 part 3-k4
• Investment casting
• PN20, PN40 DIN 3202 K5, DIN 3202 K4
• Standard configuration only suitable for liquid service. Consult us if you use for air/gas service. 5
1
MODEL NSSLSC - PN40
SC01, DN 15-100 mm (1/2”-4”) with special centering ring (optional)
DEGREE OF OPENING
SC02, DN 15-100 mm (1/2”-4”) with self-centering body
SC03, DN 125-200 mm (5”-12”) (Stem guided piston check)
PARTS MATERIALS
DIMENSIONS AND WEIGHT
CHECK VALVE (NON RETURN) TYPE APN
Cast Iron or rubber lined cast iron body, semi flexible disc swing check. Design BS 5158, BSEN 12334.
RANGE OF APPLICATION
Flanging
Connecting dimensions & thickness to ANSI(ASA)/BS/AS/EN/ISO specifications to suit ANSI B16.1, EN 1092-2, PN 6~16, AS 4087 PN 14~16, AS 2129
Table D to E, ISO 7005-1 PN 6~16, AS 4331.1 PN 6~16.
MATERIAL LIST
Body/End Piece Cast
Connecting bolts/nuts Steel IS: 1367, Gr. 4.6/4
Valve Surface protection Prime coat: chlorine-free with modified alkyd resin.
Linings Available Food grade, halar, hard rubber, teflon etc.
FEATURES
Simple three parts design, with only one moving part. Disc 100% leak tight, 0.035 bar back pressure. Full bore design for minimum flow turbulence. Flap also serves as gasket seal between body and end piece. Valve usable in vertical or horizontal plane. Downtime is kept to a minimum as the flap can easily be replaced in minutes.
DIMENSIONS
Rubber lining specification according to flow medium & working temperature. Cast on flow direction arrow ensures correct installation. When placing order, please specify flow medium, working pressure and working temperature. Not recommended for use under vacuum pressure.
The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
CHECK VALVE (NON-RETURN) TYPE APNX
Cast Iron or rubber lined cast iron body, semi flexible disc, swing check. Flow reversal of plus 0.35 bar. Design BS 5158, BSEN 12334.
RANGE OF APPLICATION
Flanging
Connecting dimensions & thickness to ANSI(ASA)/BS/AS/EN/ISO specifications to suit ANSI B16.1 125LB, EN 1092-2, PN 6~16, AS 4087 PN 10~16, AS 2129 Table D sto E, ISO 7005-1 PN 6~16, AS 4331.1 PN 6~16. EN 1092-2 PN 6~16.
MATERIAL LIST
Body/End Piece
Disc (or flap)
Cast Iron IS: 210 Gr. FG. 260 with hard/soft rubber lining
Steel reinforced plate rubber lined. Available in neoprene, viton, teflon etc. Grade “B” Butyl is standard.
Connecting bolts/nuts Steel IS: 1367, Gr. 4.6/4
Valve Surface protection Prime coat: chlorine-free with modified alkyd resin.
Linings Available Food grade, halar, hard rubber, teflon etc.
FEATURES
Simple three parts design, with only one moving part. Disc 100% leak tight, 0.035 bar back pressure. Full bore design for minimum flow turbulence. Flap also serves as gasket seal between body and end piece. Valve usable in vertical or horizontal plane. Downtime is kept to a minimum as the flap can easily be replaced in minutes.
DIMENSIONS
Rubber lining specification according to flow medium & working temperature. Cast on flow direction arrow ensures correct installation. When placing order, please specify flow medium, working pressure and working temperature. Not recommended for use under vacuum pressure.
The catalogue is general in it’s nature and design and can vary at any time. This catalogue is to be used as a guide only.
BALL CHECK VALVE - BC SERIES
APPLICATION & CHARACTERISTICS
These full port ball checks with uninterrupted flow (equal to bore of pipe) are resistant to clogging and are ideal for wastewater, stormwater treatment, pumping dirty fluids. There is no accumulation of debris/deposits and the valve can be cleaned in-line without removal of entire valve and other neutral liquid applications. They can be used in horizontal & vertical service. BC series check valves have a low head loss and are self-cleaning due to the rotating ball.
Flanging
ANSI B16.1 125lb, 150lb AS 4087 PN14, PN21 AS 2129 Table D, E, F AS 4331.1 PN10, PN16, PN25
EN 1092-2/ISO 7005-1 PN10, PN16, PN25 Face to Face Dimensions
EN 558-1 Series 48 - was DIN 3202-F6 (Dimension L1) AS 4794 (Dimension L), AS 3 579, ANSI B16.10
MATERIALS
1 1
2
EN-JS 1030
3 1 Ball Nitrile or EPDM coated steel Polyurethane
4 2/4 Nut Stainless steel
5 1 Gasket Nitrile or EPDM
6 1 Degassing plug Stainless steel Optional
Stainless body and PTFE/PFA/FEP coated ball available on request for chemical and high temperature applications.
DIMENSIONS
STANDARDS
Manufacture according to the requirements of the European directive 97/23/CE (Equipment under pressure): category III modulate H. (DN 40-400)
Balls used in Uniflo ball check valves are NBR or EPDM vulcanised with an iron, steel or aluminium core PTFE/PFA coated ball also available.
TILT TYPE CHECK VALVE RUBBER COATED DISC 500 SERIES 125LB/PN10/PN16
100% full flow area. Resilient lined body optional.
Flanging/Pressure Class
ANSI B16.1 125lb, 150lb
ANSI B10.42 150lb, 250lb
AS 2129 Table D, E, F
AS 4087 PN14, PN16
ISO 7005-1, PN10, PN16
AS 4331.1 PN10, PN16 EN 1092-2 PN10, PN16
JIS B2220 5K, 10K, 16K, 20K
Face to Face Dimensions
ASME B16.10, EN 558-1, EN 16767 (BS 5153) (AS 4794 available)
Test Standard
AS 4794, EN 12266-1, MSS-SP71, ISO 5208, BSEN 1074
Pressure/Temperature Rating
Nitrile 16 bar from -10 to 100ºC
EPDM 16 bar from -10 to 120ºC
Viton 16 bar from -10 to 200ºC
MATERIALS
Gasket
Disc Buna/EPDM/Viton/NBR
5 Bolt Steel AISI 1035/SAE
6 Inner Coat Epoxy or Lined Epoxy or Chloro Butyl or Bromo Butyl etc
7 Plug Malleable Iron (Optional)
8 Hinge Pin Stainless Steel AISI 31655
* Body material is available in Ductile iron (14 inch and over is standard in ductile iron)
DIMENSIONS 125LB/150LB
TILT CHECK VALVE RUBBER COATED DISC SC-SERIES
Application
Suitable for all types of water, air & steam 100oC. (For higher temperature, consult us.)
Features
Sizes DN 50 DN 600mm (2”~24”)
Flanging
Flange Drilling to suit
ANSI B16.1, ANSI B16.5, BS EN 1092-2, BS 10, AS 2129 D/E and AS 4087 PN 10/14/16.
Test Standard
MSS-SP71 Class 250 & EN 12334 PN16
Optional Accessories
Proximity Switch, Backflow Actuator, Oil Dash-pot, Air Release Plug on the Cover.
OVERVIEW
The unique design of the hi-strength fabric reinforced rubber flapper disc creates an elastic spring to close-against the flow, combined with the tilted body seat (closing angle 35o) act to reduce the closing time, minimise the water hammer and flow reversal. Simplicity of design with three components (body, disc & cover) in one valve, and disc, hinge and pin are integral and fully encapsulated with special rubber for maintenance free, longlife, 1,000,000 continuous cycles tested with no sign of wear or distortion to the valve side and seat, body and cover are ductile iron. This valve will operate trouble free for a longer period compared to conventional check valves.
HEAD LOSS CHART
TILTING DISC CHECK VALVE
1
3
CAST STEEL GATE VALVES
ANSI CLASS 150 ~ 2500
FEATURES
• Bolted bonnet, OS&Y, Flexible wedge.
• On smaller size valves, the yoke is cast integral bonnet. Larger size valves have two piece yoke, to individual drawing.
• Stem nut is mounted with ball bearings to reduce operating torque for ease of manual operation in larger sizes and higher classes.
• Self aligning two piece gland.
APPLICABLE STANDARDS
• Valves designed to API Std. 600 and BS 1414
• Valves tested to API Std. 598
• Face-to-face to ANSI B16.10
• Flanged ends to ANSI B16.5
• Butt-welding ends to ANSI B16.25
• Trim and seating surface as per API 600 standard.
• Stuffing box smoothness ≤Ra 3.2 µm (superior to 600)
LIST
• Stem smoothness to API 600 ≤Ra 0.80 µm
APV CAST STEEL GATE GLOBE AND CHECK VALVES
MATERIAL COMBINATIONS / FEATURES
CAST STEEL GLOBE VALVES
ANSI CLASS 150 ~ 2500
FEATURES
• Bolted bonnet, OS&Y, Swivel Disc.
• Plug type disc (Ball type also available).
• On smaller sizes, the yoke is cast integral with bonnet. Larger sizes have two piece yoke, refer to individual drawing.
• Stem nut is mounted with ball bearings to reduce operating torque for ease of manual operation in larger sizes and higher classes.
APPLICABLE STANDARDS
• Valves designed to ASME B16.34 / API 623
Body Guided Disc
style eliminates side thrust and provides longer disc, seat and body life as well as ensuring positve shut-off and low closing torque.
Torque Arm
• Valves tested to API Std. 598
• Face-to-face to ANSI B16.10
• Flanged ends to ANSI B16.5
• Butt-welding ends to ANSI B16.25
• Trim and seating surface as per API 623
• Stuffing box
• Stem smoothness
Used in larger sizes the torque arm prevents stem mo vement which reduces wear on packing rings and enables better sealing as well as reducing torque. Non rotating stem, only the stem nut rotates. The arm also provides visual stem position indication and can be interfaced with position switches. Optional live loaded packing system is shown.
MATERIAL COMBINATIONS / FEATURES
CAST STEEL CHECK VALVES
ANSI CLASS 150 ~ 2500
FEATURES
• Bolted or pressure seal bonnet
• Swing disc
APPLICABLE STANDARDS
• Valves designed to ASME B16.34 and API 594/API 6D
• Valves tested to API Std. 598/API 6D/ISO 5208
• Face-to-face to ANSI B16.10
• Flanged ends to ANSI B16.5
• Butt-welding ends to ANSI B16.25
• Trim and seating surface as per API 594 standard.
MATERIAL LIST
FULL PORT DESIGN
Body
Disc / Facing
A216 Gr. WCB+410SS/CR13 or Stellite/HF
A276 Gr.410 or A182 Gr. F6a/CR13
Hand Wheel Ductile Iron A536 Gr. 65-45-12
Seat / Facing
Back Seat Ring
Steel A276 Gr. 410 or A182 Gr. F6a
Yoke Sleeve Ductile Iron or Bronze A439 Gr. D2C or B62
Yoke Sleeve Ductile Iron or Bronze A439 Gr. D2C or B62
Sleeve Gland Carbon Steel A216 Gr. WCB
Gland Flange Carbon Steel A105
Gland Ring Stainless Steel A182 Gr. F6a
Wheel Nut Carbon Steel A105
Bonnet Bolt Alloy Steel A193 Gr. B7/B7M
Bonnet Nut Alloy Steel A194 Gr. 2H/2HM
Gland Bolt Alloy Steel A193 Gr. B7
Gland Nut Alloy Steel A194 Gr. 2H
Gland Bolt Pin Alloy Steel A108 Gr. 1020
Bearing - Thrust Ball
Grease Nipple Carbon Steel A307 Gr. B
Set Screw Carbon Steel A307 Gr. B
Name Plate Stainless Steel 304/AL
Packing Asbestos Free Reinforced Graphite
Gasket Spiral Wound 304/316 Graphite filled
DIMENSIONS (MM)
DIMENSIONS (MM)
FULL PORT DESIGN
Description
Body Carbon Steel A216 Gr. WCB
Bonnet Carbon Steel A216 Gr. WCB
Disc / Facing Stainless Steel A216 Gr. WCB+410SS/CR13/Stellite Stem Stainless Steel A276 Gr.410 or A182 Gr. F6a
Hand Wheel Ductile Iron A536 Gr. 65-45-12
Seat Stainless Steel A182 Gr. F6a/CR13-Stellite/HF
Back Seat Ring Stainless Steel A276 Gr.410 or A182 Gr. F6a
Gland Flange Carbon Steel A105
Gland Ring Stainless Steel A182 Gr. F6a /A276 Gr.410
Disc Gland Stainless Steel A217 Gr. CA-15/A276 Gr.410 Yoke Bush
Bonnet Bolt Alloy Steel A193 Gr. B7/B7M Bonnet Nut Alloy Steel A194 Gr. 2H/2HM
Gland Bolt Alloy Steel A193 Gr.B7
Gland Nut Alloy Steel A194 Gr. 2H
Gland Bolt Pin Alloy Steel A108 Gr. 1020 Wheel Nut
Name Plate
Steel A192 Gr. 8/A105
Steel 304/AL
Packing Asbestos Free Reinforced Graphite
Gasket Spiral Wound 304/316 Graphite filled
DIMENSIONS (MM)
guided disc style eliminates side thrust and provides longer disc, seat and body life as well as ensuring positve shut-off and low closing torque.
GLOBE VALVE
Body Carbon
A216 Gr. WCB Bonnet Carbon Steel A216 Gr. WCB
Disc / Facing Stainless Steel A216 Gr. WCB+410SS/CR13/Stellite Stem Stainless Steel A276 Gr.410 or A182 Gr. F6a
Hand Wheel Ductile Iron A536 Gr. 65-45-12 Seat Stainless Steel A182 Gr. F6a/CR13, Stellite/HF
Back Seat Ring Stainless Steel A276 Gr.410 or A182 Gr. F6a
Gland Flange Carbon Steel A105
Gland Ring Stainless Steel A182 Gr. F6a
Gr. B7/B7M
Bonnet Nut Alloy Steel A194 Gr. 2H/2HM
Gland Bolt Alloy Steel A193 Gr.B7/2HM
Gland Nut Alloy Steel A194 Gr. 2H
Gland Bolt Pin Alloy Steel A108 Gr. 1020
Wheel Nut Stainless Steel A194 Gr. 8/A105
Name Plate Stainless Steel 304/AL
Packing Asbestos Free Reinforced Graphite
Gasket Spiral Wound 304/316 Graphite filled
DIMENSIONS
(MM)
Body Guided Disc
Body guided disc style eliminates side thrust and provides longer disc, seat and body life as well as ensuring positve shut-off and low closing torque.
(BW)
Torque Arm
Used in larger sizes the torque arm prevents stem movement which reduces wear on packing rings and enables better sealing as well as reducing torque. Non rotating stem, only the stem nut rotates. The arm also provides visual stem position indication and can be interfaced with position switches. Optional live loaded packing system is shown.
APV
GLOBE VALVE Y PATTERN
INCLINED BONNET DESIGN
Gland Flange
Yoke Bush
Steel
ASTM A216 Gr. WCB
Steel Gr. D2C or Bronze B62
Handwheel† Ductile Iron
A536/A197
Wheel Nut Carbon Steel ASTM A105
Washer Carbon Steel Carbon
300
600
CLASS - AP171Y DIMENSIONS (MM & IN)
SWING CHECK VALVE CAT XXXAP147XXXX-XX CLASS 150
FULL PORT DESIGN
Body
Disc / Facing Stainless Steel A216 Gr. WCB+CR13/410SS/Stellite
Hinge Carbon Steel A276 Gr. 410 or A182 Gr. F6a/CR13
Hinge Pin Stainless Steel
Seat / Facing Stainless Steel
Plug Carbon Steel
Cover Bolt
Cover Nut
Alloy Steel
Alloy Steel
Disc Nut Stainless Steel
Washer Stainless Steel
A182 Gr. F6a/CR13
A105 + CR13/410SS/Stellite
A108 Gr. 1045
A193 Gr. B7/B7M
A194 Gr. 2H/2HM
A563 Gr. B
A276 Gr. 410
Eye Bolt Carbon Steel A105
Name Plate Stainless Steel 304 AL Gasket Spiral Wound 304/316 Graphite filled
DIMENSIONS (MM)
APV CAST STEEL GATE GLOBE AND CHECK VALVES
SWING CHECK VALVE
SWING CHECK VALVE C/W LEVER
FULL PORT DESIGN
Description Material
Body
Disc
Nut
ASTM A216 WCB
ASTM A216 WCB+13CR
ASTM A194 2H
Split Pin AISI 304
Washer AISI 304
Disc Arm
Seat
ASTM A216 WCB
ASTM A105+CR13
Shaft ASTM A276 410
Key AISI 1045
Gasket
Bonnet
Bolt
SS316+Graphite
ASTM A216 WCB
ASTM A193 B7
Nut ASTM A194 B8
Lifting Eye Steel
Washer SS420
Packing
Flexible Graphite
Gland Flange ASTM A105
Bolt
ASTM A193 B7
Lever AISI 1025
Washer SS410
Nut
ASTM A194 2H
Locking Device Bolt AISI 1020
Lock Plate AISI 1020
OPTIONS
• Locking Lever
• Low head loss & minimum pressure loss can be achieved.
• Counterweight - Dashpot
• Hydraulic Dampened
Standards
Face
Flange
DIMENSIONS 150 CLASS AP147L (MM)
L.
L.
DIMENSIONS 300 CLASS AP159L (MM)
Open Lock
STAINLESS STEEL GATE VALVE
Stem
Yoke Sleeve Austenitic DI A439 Gr. D2C or NR Bronze Gland
Gland
Gland
Name
Packing
Bonnet
Back
Standards
Face
Flange
FEATURES
Investment cast to 300NB (12”)
Self aligning gland flange
Larger sizes fitted with thrust bearings for ease of operation
Yoke sleeve made from AL-Bronze or Austenitic DI for corrosion & wear resistance.
DIMENSIONS (MM)
STAINLESS STEEL GATE VALVE
FULL PORT DESIGN
Description
Body Stainless Steel A351 Gr. CF8/CF8M
Bonnet Stainless Steel A351 Gr. CF8/CF8M
Disc
Steel A351 Gr. CF8/CF8M
Stem Stainless Steel A182 Gr. F304/F316
Hand Wheel Malleable Iron A197
Yoke Sleeve Austenitic DI A439 Gr. D2C or NR Bronze
Gland Flange
Gland Ring
Wheel Nut
Bonnet Bolt Stainless Steel A193 Gr. B8
Bonnet Nut Stainless Steel A194 Gr. 8
Gland Bolt Stainless Steel A193 Gr. B8
Gland Nut Stainless Steel A194 Gr. 8
Gland Bolt Pin Stainless Steel A182 Gr. F304
Bearing - Thrust Ball
Grease Nipple Bronze B62 Cr. Plating
Set Screw
Steel A193 Gr. B8
Name Plate Stainless Steel A240 Type 304
Packing Asbestos Free PTFE/Graphite
Bonnet Gasket PTFE or Graphite Sheet or SS + SW Graphite/PTFE
Seat Stainless Steel (Integral) A351 Gr. CF8/CF8M or ST #6
Back Seat Stainless Steel (Integral) A351 Gr. CF8/CF8M
FEATURES
Investment cast to 300NB (12”) Self aligning gland flange
Larger sizes fitted with thrust bearings for ease of operation
Yoke sleeve made from AL-Bronze or Austenitic DI for corrosion & wear resistance.
300 CLASS DIMENSIONS (MM)
APV CAST STEEL GATE GLOBE AND CHECK VALVES
STAINLESS STEEL GLOBE VALVE
FULL PORT DESIGN
Stem
Hand Wheel
Gland Flange
Gland Ring
Disc Gland
Yoke
Bonnet Bolt
Bonnet Nut
Gland Bolt
Gland
Gland
Bonnet
FEATURES
Investment cast to 300NB (12”)
Self aligning gland flange
Larger sizes fitted with thrust bearings for ease of operation
Yoke sleeve made from AL-Bronze or Austenitic DI for corrosion & wear resistance.
150 CLASS
DIMENSIONS (MM)
Body Guided Disc
Body guided disc style eliminates side thrust and provides longer disc, seat and body life as well as ensuring positve shut-off and low closing torque.
DIMENSIONS (MM)
APV CAST STEEL GATE GLOBE AND CHECK VALVES
STAINLESS STEEL CHECK VALVE
FULL PORT DESIGN
Parts
Body
Bonnet
Disc
Arm
Hinge Pin
Split Pin
Disc Nut
Disc Washer
Bonnet Bolt / Nut
Gasket
Plug
Plug Gasket
Eye Bolt*
Seat (Integral)
* Larger sizes only
*Where specified
FEATURES
150 CLASS
300 CLASS
ASTM A351 Gr. CF8/CF8M
ASTM A351 Gr. CF8/CF8M
ASTM A351 Gr. CF8/CF8M
ASTM A276 Gr. CF8/CF8M
ASTM A276 Gr. 304/316
AISI 304/316
AISI 304/316
AISI 304/316
ASTM A193 Gr. B7/A194 Gr. 8/B8M
Teflon or Graphite or 316/GRP SPW
ASTM A276 Gr. 304/316
Teflon
ASTM A193 B8
ASTM A351 Gr. CF8/CF8M or ST #6
DIMENSIONS (MM)
DIMENSIONS (MM)
PARALLEL SLIDE GATE VALVE
For installation in applications such as industrial, mining and mechanical services Suitable for super-heated steam, H.T.H.W steam condensate and water.
This design consists of two discs, kept in contact with parallel body seats, using the line pressure and seating action to effect tight closure.
Temperature changes in the line are accommodated by the expanding disc & do not affect the action of the valve. When being opened or closed, the discs slide across the seat faces, dislodging any foreign matter. The valve operating stem is outside screw rising through the handwheel. These valves are suitable for full bore steam use, where a low pressure drop across the valve is required. Also suitable for water, oil, gas, etc.
STANDARD MATERIAL SPECIFICATIONS
Part Material 1 Body ASTM A216 WCB 2 Seat ASTM A105+ST#6 3 Spring Inconel
Packing (2) Flexible Graphite
Packing (2) Braided Graphite
Gland ASTM A276 410SS
Yoke Flange
STANDARDS COMPLIANCE
Basic Design API 600, ANSI B16.34, BS 5157
Face to Face Dimension ANSI B16.10
End to End Dimension ANSI B16.10
Flanged Ends ANSI 16.5
B.W. Ends ANSI B16.25
Drilling to ANSI or BS/AS 2129 Table D to H or AS 4087 / AS 4331 / ISO 7005-1 PN 10 to 250
Pressure/Temperature Ratings to ANSI B16.5
Parallel slide dual loaded discs ensure superior shut off and allow by-pass/bleed fitment (double block and bleed requires soft seat inserts).
charts available on request.
PARALLEL SLIDE GATE VALVE
CAT P316S CLASS 150-900
TRIM MATERIAL CODES (TO API 600)
* Add XU modifier to end of model suffix if stellite seat, if stellite seat & disc add U modifier to end.
OVERALL DIMENSIONS (MM) &
WEIGHT (KG)
Note: 15mm to 40mm NB 150 ~ 2500 Class also available refer to individual drawings.
PARALLEL SLIDE GATE VALVE
For installation in applications such as industrial, mining & mechanical services
Suitable for super-heated steam, H.T.H.W steam condensate & water.
This design consists of two discs, kept in contact with parallel body seats, using the line pressure and sprung seating action to effect tight closure. Temperature changes in the line are accommodated by the expanding disc & do not affect the action of the valve. When being opened or closed, the discs slide across the seat faces, dislodging any foreign matter. The valve operating stem is outside screw rising through the handwheel. These valves are suitable for steam use, where a low pressure drop across the valve is required. Also suitable for water, oil, gas, etc.
MATERIAL CODES
STANDARDS COMPLIANCE
Basic Design API 602/ANSI B16.34, BS 5157
Face to Face Dimension ANSI B16.10
End to End Dimension ANSI B16.10
Flanged Ends ANSI 16.5
B.W. Ends ANSI B16.25
S.W. Ends ANSI B16.11
Drilling to ANSI or BS/AS 2129 Table D to H or AS 4087 / AS 4331 / ISO 7005-1 PN 10 to 250
Pressure/Temperature Ratings to ANSI B16.5
O.S. & Y. Rising Stem Full Port, Expanded Parallel Slide Gate Valve, Double Disc, Pressure Seal or Bolted Bonnet, Welded-in or Threaded Seat Rings. Mechanically loaded seating for low and high pressure sealing.
Parallel slide dual loaded discs ensure superior shut off and allow by-pass/bleed fitment (double block and bleed requires soft seat inserts).
Pressure/temperature charts available on request. Available in A105N, F22, F11, F5, 316, 304 etc.
SLIDE GATE VALVE
For installation in applications such as industrial, mining and mechanical services Suitable for super-heated steam, H.T.H.W steam condensate and water. This design consists of two discs, kept in contact with parallel body seats, using the line pressure and sprung seating action to effect tight closure.
Temperature changes in the line are accommodated by the expanding disc & do not affect the action of the valve. When being opened or closed, the discs slide across the seat faces, dislodging any foreign matter. The valve operating stem is outside screw rising through the handwheel.
These valves are suitable for full bore steam use, where a low pressure drop across the valve is required. Also suitable for water, oil, gas, etc.
PRESSURE/TEMPERATURE A105N BODY
STANDARDS COMPLIANCE
Basic Design API 600, ANSI B16.34, BS 5157
Face to Face Dimension ANSI B16.10
End to End Dimension ANSI B16.10
Flanged Ends ANSI 16.5
B.W. Ends ANSI B16.25
S.W. Ends ANSI B16.11
Drilling to ANSI or BS/AS 2129 Table D to H or AS 4087 / AS 4331 / ISO 7005-1 PN 10 to 250
Pressure/Temperature Ratings to ANSI B16.5
Bolted Bonnet O.S. & Y. Rising Stem Full Port, Expanded Parallel Slide Gate Valve, Double Disc, Pressure Seal or Bolted Bonnet, Welded-in or Threaded Seat Rings. Mechanically loaded seating for low and high pressure sealing.
Parallel slide dual loaded discs ensure superior shut off and allow by-pass/bleed fitment (double block and bleed requires soft seat inserts).
Pressure/temperature charts available on request. Available in A105N, F22, F11, F5, 316, 304 etc.
(Pillar & Post style bonnet also available.)
STOP CHECK GLOBE VALVE SCREW DOWN NON RETURN
For horizontal installations in applications such as industrial, mining and mechanical services, suitable for H.T.H.W., steam, condensate and water.
P143XXXXXXXXXX XU-D 150 CLASS
280 PSI CWP (WOG)
170 PSI Saturated Steam (at 260ºC)
P151XXXXXXXXXX XU-D 300 CLASS
720 PSI CWP (WOG)
600 PSI Saturated Steam (at 260ºC)
P171XXXXXXXXXX XU-D 600 CLASS
1440 PSI CWP (WOG)
1100 psi at 260°C, 825 psi at 400°C.
STANDARD MATERIAL SPECIFICATIONS
Part Name Materials
1 Body
ASTM A216 Gr. WCB
2 Seat Ring ASTM A105 with HF overlay
3 Disc ASTM A105 with F6 overlay
4 Stem ASTM A182 Gr. F6
5 Gasket Spiral Wound 316/GRP
6 Gasket Ring Joint CAD Plated
7 Bonnet ASTM A216 Gr. WCB (or WC6)
8 Bonnet Bolt ASTM A193 Gr. B7 9 Bonnet Nut ASTM A194 Gr. 2H 10 Back Seat Bushing ASTM A182 Gr. F6 11 Stem Packing Braided graphite (top & Bottom) 12 Stem Packing Flexible graphite 13*
* Fitted on larger sizes & higher classes.
† Gearboxes on larger sizes
FEATURES
Screw-Down Non-Return Globe Valve
Guided loose disc for combination check & stop. Bolted Bonnet, O.S. & Y., Swivel Disc.
STANDARDS COMPLIANCE
Basic Design API 623/BS 1873 & ANSI B16.34
Face to Face Dimension ANSI B16.10 End to End Dimension ANSI B16.10
Flanged Ends ANSI 16.5
B.W. Ends ANSI B16.25
Drilling to ANSI or BS/AS 2129 Table D to H or AS 4087/AS 4331.1/ISO 7005-1/EN 1092-1/PN10 to PN100
OVERALL DIMENSIONS (MM & IN) & WEIGHT (KG)
RIGHT ANGLE GLOBE VALVE
Globe Valve (combination globe & check valve), Bolted Bonnet, O.S. & Y., Swivel Disc (guided loose disc for combination check & stop). Can also be supplied as standard globe stop valve. Drilling to ANSI, AS 2129 Table D to H or AS 4331.1 /ISO 7005-1 / AS 4087 PN10 to 100.
For installations in application such as industrial, mining & mechanical services. Suitable for super-heated steam, H.T.H.W, steam, condensate and water.
Stem is guided for smooth operation. Also available in Bronze, Iron, chrome-moly etc.
Customer must specify flow direction (Horizontal or Vertical)
Note: Other body & trim materials are available upon request, such as bronze.
WORKING PRESSURE
P143XXXXXXR 150 CLASS
280 PSI CWP (WOG)
170 PSI Saturated Steam (at 260ºC)
P151XXXXXXR 300 CLASS
720 PSI CWP (WOG)
600 PSI Saturated Steam (at 260ºC)
For superheated steam consult pressure/temp chart
P171XXXXXXR 600 CLASS
1440 PSI CWP (WOG)
WC6 body is available for high temperature applications, consult P/T chart.
PISTON CHECK - LIFT TYPE
Non return Piston Check valve, lift type, bolted bonnet, guided disc. Flange drilling ANSI 150 to 600 and AS2129 table D to H and PN10 to 100.
For horizontal installations in applications such as industrial, mining and mechanical services. Suitable for super-heated steam, H.T.H.W., steam, condensate and water. Guiding of stem assures smooth operation. Other body materials like Bronze and WC6 also available.
1100 PSI at 260°C, 825 psi at 400°C. Consult chart for other temperatures WC6 body is available for high temperature applications
Gasket Stainless Steel/Graphite
Bonnet/Guide ASTM A216 Gr. WCB
Bonnet Nut ASTM A194 Gr. 2H
Bonnet Bolt ASTM A193 Gr. B7 9*1 Spring Inconel X750
Gasket Graphite 11*2 Drain Plug A105N
*1 Spring Optional. *2 Drain Optional.
STANDARDS COMPLIANCE
Basic Design API 600/BS 1873 and ANSI B16.34
Face to Face Dimension ANSI B16.10
End to End Dimension ANSI B16.10
Flanged Ends ANSI 16.5
B.W. Ends ANSI B16.25
Drilling to ANSI or BS/AS 2129 Table D to H and PN10 to 100
OVERALL DIMENSIONS (MM & INCHES) & WEIGHT (KG)
(Table D to F) (PN10 21)
CLASS 300 (Table F to H) (PN25 50)
SWING
CAST IRON BODY PN10 ~35, ANSI CLASS 125/250 • SL404
Table D - SL404-D
Table E - SL404-E
Table F - SL404-F
PN10 - SL404-10
PN14 - SL404-14
PN16 - SL404-16
PN21 - SL404-21
PN35 - SL404-35
125 Class SL404-125
150 Class SL404-150
250 Class SL404-250
DIMENSIONS & WEIGHTS
Design
BSEN 16767 (BS 5153), MSS-SP71 Type 1, ANSI B16.1
Flanging/Pressure Class
ANSI B16.1 125lb, 150lb, 250lb. ANSI B16.42 150lb, 250lb. AS 2129 table D, E, F, H. AS 4087 PN14, PN16, PN21, PN35.
ISO 7005-1, PN10, PN16, PN25. AS 4331.1 PN10, PN16, PN25. EN 1092-2 PN10, PN16.
JIS B2220 5K, 10K, 16K, 20K.
Face to Face Dimensions
ASME B16.10, EN 558-1, EN 16767 (BS 5153) (AS 4794 on request)
Test Standard AS 4794, EN 12266-1, MSS-SP71, ISO 5208, API 598.
SWING CHECK VALVE WITH LEVER &
Table D - SL404-D-CW
Table E - SL404-E-CW
PN10 - SL404-10-CW
PN14 - SL404-14-CW
PN16 - SL404-16-CW
PN21 - SL404-21-CW
PN25 - SL404-25-CW
125 Class SL404-125-CW
150 Class SL404-150-CW
250 Class SL404-250-CW
• SL404-CW
Design
BSEN 16767 (BS 5153), MSS-SP71 Type 1, ANSI B16.1
Flanging/Pressure Class
ANSI B16.1125lb, 150lb, 250lb ANSI B16.42 150lb, 250lb AS 2129 table D, E, F, H AS 4087 PN10, PN14, PN16, PN21, PN35 ISO 7005-1, PN10, PN16, PN25 AS 4331.1 PN10, PN16, PN25 EN 1092-2 PN10, PN16, PN25 JIS B2220 5K, 10K, 16K, 20K Face to Face Dimensions
ASME B16.10, EN 558-1, EN 558-2, EN 16767 (BS 5153) (AS 4794 on request)
Test Standard AS 4794, EN 12266-1, MSS-SP71, ISO 5208, API 598
MATERIAL LIST
DIMENSIONS
Table D, Table E
Table F, Table H
Ductile Iron Body for 250 Class and PN16 in larger sizes.
PN10 SL600-10
PN14 SL600-14
PN16 SL600-16
PN21 SL600-21
PN35 SL600-35
Table D SL600-D
Table E SL600-E
Table F SL600-F 125 Class SL600-125
150 Class SL600-150 250 Class SL600-250
Design
MSS SP70-1, MSS SP-128, AS 2038, BSEN 1171 (BS 5163), AS 2638.1
ANSI B16.1 125lb, 150lb, 250lb ANSI B16.42, 150lb, 250lb AS 2129 Table D, E, F, H AS 4087 PN10, PN14, PN16, PN21, PN35 AS 4331.1 PN10, PN16 EN 1092-2 PN10, PN16 ISO 7005-1, PN10, PN16 JIS B2220 5K, 10K, 16K, 20K Face to Face Dimensions EN 1171 (BS 5163), ASME B16.10, AS 2638.1, EN 558-1, MSS SP70.
ANSI B16.1 125lb, 150lb, 250lb AS 2129 ANSI B16.42 150lb, 250lb AS 2129 Table D, E, F, H AS 4087 PN10, PN14, PN16, PN21, PN35 AS 4331.1 PN10, PN16 EN 1092-2 PN10, PN16 ISO 7005-1, PN10, PN16 JIS B2220 5K, 10K, 16K, 20K Face to Face Dimensions BSEN 13789 (BS 5152), ASME B16.10, EN 558-1, MSS SP85.
MATERIAL LIST
*For gear operator refer to drawing. Bronze or stainless steel stem and/or trim also available. Maximum temperature 210°C
FLOWTURN CAST IRON GATE GLOBE AND CHECK VALVES
KNIFE GATE VALVE - MODEL DCNP
OVERVIEW - UNI-DIRECTIONAL
DESIGN
Flanging
ANSI B16.1/B16.5 125lb/150lb AS 2129 Table D, E AS 4087 PN14, PN16 ISO 7005-1, PN10, PN16 AS 4331.1 PN10, PN16 EN 1092-2 PN10, PN16
Resilient seated uni-directional valves are tested leak tight up to 4 Bar (Elastomer) and 2.8 Bar (PTFE) on seat. The Flowturn DCNP is one of the only Knife Gate designs in the world offering a rugged and flexible PTFE seated valve with a tight shut-off. Above 4 Bar these pressures seat leakage rate is estimated at up to 2.66 drops/minute/inch (0.11 drips/minute/DN) as per MSS-SP61. However an actual seat test can be performed above 4.0 Bar if required. Special packing systems and bonnet designs are available for high pressure applications.
Flow direction is from the oposite side of the valve for the seat This provides superior shut-off by pressure energising the gate against the seat and also protects the seat.
KNIFE GATE VALVE - MODEL DCNP
FLOWTURN CAST IRON GATE GLOBE AND CHECK VALVES
KNIFE GATE VALVE - MODEL DCNP
8
FLOWTURN CAST IRON GATE GLOBE AND CHECK VALVES
KNIFE GATE VALVE
KNIFE GATE VALVE - MODEL DCNP-B
OVERVIEW - BI-DIRECTIONAL
DESIGN
Flanging
ANSI B16.1/B16.5 125lb/150lb AS 2129 Table D, E AS 4087 PN14, PN16
ISO 7005-1, PN10, PN16 AS 4331.1 PN10, PN16 EN 1092-2 PN10, PN16
Pressure/Class
Rating
PN10 Rated Body. Long Term Maximum Packing & Seat Rating10 bar to 250NB
7 bar 300 ~ 450NB
4 bar 500 ~ 600NB
Face to Face Dimensions AS 640I & MSS SP-81
Test Standards
MSS-SP71, ISO 5208, MSS SP-SP61
Pressure/Temperature
Rating Seat
EPDM 10 bar -10 to 120ºC
Viton 10 bar -10 to 200ºC
Stem Cover
Double Row Thrust Bearings
Stainless Steel Bearing Housing & Grease Nipple
Stainless Steel Safety Guards
Slots to Facilitate Limit Switches Support Plate
Integral Body
Hard Chrome Plated Stainless Steel Gate for Longer Life
REPLACEABLE SEATS
Encapsulated Bi-directional seats ensure water tight shut-off in both directions. When seats do wear and need replacement, replacing the seat is easy.
GATE DESIGN
Each gate is precision ground and hard chrome plated as a standard. This provides superior abrasion and corrosion resistance. The edges are polished flat.
GUIDING GUIDES
Gate guides at the valve inlet and outlet (top & bottom) ensure alignment of gate throughout it’s travel.
DOUBLE STEM BEARINGS (Handwheel operated only)
At the top of the yoke, our knife gate valves are equipped with two stem bearings in a stainless steel housing and a grease nipple for reduced torque and easy operation.
PACKING
Proprietary multi-layer composite packing system ensures tight shut-off across a wide temperature range. Packing is fully adjustable and for non-hazardous service can be replaced without removing valve from line provided the line has been isolated and the valve is not under pressure. For air or gas applications, some packing leakage will occur, especially at higher pressures.
KNIFE GATE VALVE - MODEL DCNP-B
STANDARD DESIGN FEATURES
Bi-directional wafer style, fully lugged, rising stem full flow integral body knife gate offering true bi-directional tight shut off (resilient seat) clockwise close on-off operation. The DCNP-B model has multi row composite packing system and double row stem bearings (handwheel operated only). Stainless steel safety guards and stem protector are also included. Suitable for pulp, sludge, water, chemicals, bio-mass, slurry, bio-gas (not air tight). The gate is fully guided in the body throughout its entire travel to provide true bi-directional service.
BODY
• Mono block integral body for extra strength and leak tightness.
• Cast-in gate guide claws (top & bottom) ensure a tight energised seal and eliminates potential valve shut-off clogging while avoiding seat damage.
• Unique multi row packing system comprises braided PTFE/silicon/PTFE-sheet to form a composite sealing system ensuring drip tight shut-off for different media/temperature and pressure applications.
• Suitable for dead-end service.
• Fully lugged design provides improved body strength & rigidity.
• Integral body ensures no shell leakage.
• Full port design minimises pressure drop and maximises flow capacity.
GATE
• Gate surface is polished and hard chrome plated both sides.
• Polished flat both faces and edges all around seating surface. The machining of the body inside, allows for more control in the different dimensions tolerances. This machining results in a perfect adjustment of the body with the gate and seal, reducing the required torque to maintain the tightness and avoiding any build-up of solids that could prevent the valve from closing. The valve design allows an end-of-line installation. Full port design in all cases for greater flow capacity and minimal pressure drop. The gate is guided on the whole stroke to ensure bi-directional shutoff.
SEAT
• Precision design side-entry seat is replaceable, reducing the cost of maintenance.
• Replaceable seat is encapsulated into the integral valve body and ensures bi-directional flow.
• For air or gas applications leakage will occur especially at higher pressures.
• Seat is encapsulated into the body in contact with the gate all over its perimeter. This layout provides an adequate water tightness and seamless liquid flow in both directions. The seat is protected by the body itself.
OTHER FEATURES
• Stainless steel safety guards
• Stainless steel stem cover tube
• Grease nipple to ease bearing lubrication
• Two roller thrust bearings minimises torque for operation with stainless steel bearing housing (handwheel operated only).
APPLICATIONS
Dependant on Body/Seat/Configurations - Sludge, Storm Tanks/Mining/Waste Water Treatment/Chemical Plants/Power Plants/ Steel Industry/Aquaculture/Sewerage/Syrup/Sugar Manufacturing and Chemical Processing and bio gas (not air tight shut-off). Industry/Aquaculture/Sewerage/Coal/Slurry/Syrup/Slag/Sugar Manufacturing and Chemical Processing (not recommended for Air/ Gas).
KNIFE GATE VALVE - MODEL DCNP-B
FLOWTURN CAST IRON GATE GLOBE AND CHECK VALVES
KNIFE GATE VALVE - MODEL DCNP-B
DIMENSIONS & WEIGHTS AS2129 Table D*/AS4087 CL14/16 (MM & KG)
DIMENSIONS BOLTED & WELDED BONNET FULL PORT CLASS 1500
For ‘Standard Port” refer to drawing.
For ‘Standard Port” refer to drawing.
SCREWED & WELD END GLOBE VALVES
FEATURES
Construction
Inspection & Test
602, BS 5352 & ASME B16.34 (ISO 15761)
598 / BS 5146
Stuffing Box Smoothness ≤ Ra 3.2 µm as per API 602 Stem Smoothness ≤ Ra 0.80 µm as per API 602
SCREWED & WELD END GLOBE VALVES
Bolted Bonnet
Welded Bonnet NPT/SW Butt Weld - Refer to Drawing
DIMENSIONS BOLTED & WELDED BONNET FULL PORT CLASS 1500
DIMENSIONS BOLTED & WELDED BONNET FULL PORT CLASS 2500
For ‘Standard Port’ refer to drawing. For ‘Standard Port’ refer to drawing.
Dimensions are indicative and vary according to standard, port design and body material. Refer to as-built drawing.
SCREWED & WELD END Y-TYPE GLOBE VALVES SW, NPT, BW, CLASS 800
DIMENSIONS BOLTED BONNET CLASS 800
80NB ~ 100NB (3” - 4”) refer to drawing
DIMENSIONS
80NB 100NB (3” - 4”) refer to drawing
Dimensions are indicative and vary according to standard, port design and body material. Refer to as-built drawing.
SCREWED & WELD END Y-TYPE GLOBE VALVES SW, NPT, BW, CLASS 1500
Bolted Bonnet NPT/SW
Welded Bonnet NPT/SW
DIMENSIONS BOLTED BONNET CLASS 1500
Weld4 Refer to Drawing
65NB~150NB (2-1/2” 6”) refer to drawing
DIMENSIONS WELDED BONNET CLASS 1500
65NB~150NB (2-1/2” 6”) refer to drawing
Dimensions are indicative and vary according to standard, port design and body material. Refer to as-built drawing.
SCREWED & WELD END CHECK VALVES
800 TO 2690 CLASS
DIMENSIONAL DRAWINGS
Piston check Y-type welded bonnet
- Refer to drawing for dimensions
SCREWED & WELD END CHECK VALVES REGULAR & FULL PORT CLASS 800
DIMENSIONS PISTON CHECK / BALL CHECK
80NB~150NB (2-1/2” 6”) refer to drawing
DIMENSIONS SWING CHECK
80NB~150NB (2-1/2” ~ 6”) refer to drawing
DIMENSIONS Y-PISTON
80NB~150NB (2-1/2” 6”) refer to drawing
Dimensions are indicative and vary according to standard, port design and body material. Refer to as-built drawing.
SCREWED & WELD END CHECK VALVES
PORT CLASS 1500
DIMENSIONS PISTON CHECK / BALL CHECK
Std Port (in)
65NB~150NB (2-1/2” 6”) refer to drawing
DIMENSIONS SWING CHECK
65NB~150NB (2-1/2” ~ 6”) refer to drawing
DIMENSIONS Y-PISTON
65NB~150NB (2-1/2” ~ 6”) refer to drawing
Dimensions are indicative and vary according to standard, port design and body material. Refer to as-built drawing.
BELLOW SEALED GLOBE VALVE
SW, NPT, BW 800
OVERVIEW
TO 2500 CLASS
Size Range 8NB~50NB (1/4”~ 2”)
Rating
Test
Thread - ASME B1.20.1 or ISO7/1
Butt Weld - ASME B16.25
Flange - ASME B16.5
DESIGN
• Inconel or 321SS Bellows
- For longer life
- Maximum corrosion resistance
• Flanged, screwed or welded end connections
• Welded or bolted bonnet design
• Zero stem leakage
- Eliminates media loss
- Satisfies environmental regulations
• Zero maintenance
- Lower operating costs/no downtime
• Three stem seals for safety
- Metallic bellows
- Graphite packing
- Backseat in open position
• Reduce monitoring costs
• Hardfaced seating surface
- Stellite 6 for long life
• Valve designed, manufactured and tested
- To ANSI B16.34/API 602 & 598
• Additional alloy and trims available
• For applications where leakage into or out of the valve is unacceptable
- Heat transfer oil
BELLOW SEALED GATE VALVE
SW, NPT, BW 800
OVERVIEW
TO 2500 CLASS
Size Range 8NB~50NB (1/4”~ 2”)
Rating 150 to 2500 Class
Design API 602, MSS SP11, ASME B16.34
End Connections Socket Weld - ASME B16.11
Thread - ASME B1.20.1 or ISO7/1
Butt Weld - ASME B16.25
Flange - ASME B16.5
Test and Inspection API 598
MATERIALS
* Stem Smoothness ≤ Ra 0.80 µm
** Stuffing Box Smoothness ≤ Ra 3.2 µm Refer to actual drawing for materials.
DESIGN FEATURES
• Inconel or 321SS Bellows
- For longer life
- Maximum corrosion resistance
• Flanged, screwed or welded end connections
• Welded or bolted bonnet design
• Zero stem leakage
- Eliminates media loss
- Satisfies environmental regulations
• Zero maintenance
- Lower operating costs/no downtime
• Three stem seals for safety
- Metallic bellows
- Graphite packing
- Backseat in open position
• Reduce monitoring costs
• Hardfaced seating surface
- Stellite 6 for long life
• Valve designed, manufactured and tested
- To ANSI B16.34/API 602 & 598
• Additional alloy and trims available
• For applications where leakage into or out of the valve is unacceptable
- Heat transfer oil
- Toxic fluids
- Steam - Regulated media
INTEGRAL
FLANGED
GATE VALVES
BOLTED, WELDED & PRESSURE SEAL BONNET CLASS 150 TO 2500
DESIGN FEATURES
Integral Flanged Outside screw
Bolted bonnet & welded bonnet
Regular bore & full bore Flanging to ANSI B16.5. Other flanges available. Alternative trim materials available.
MATERIALS
Refer to available range of materials on page
Refer to actual drawing for materials.
Inspection & Test API 598
B16.11
Thread - ANSI/ASME B1.20.1
Bolted Bonnet
INTEGRAL FLANGED GATE VALVES
FLANGED DIMENSIONS RF/RTJ - REGULAR BORE*
*Regular bore shown, full port refer to drawing.
FACTORS
(Pressure Seal Bonnet)
INTEGRAL FLANGED GLOBE & SDNR VALVES
BOLTED, WELDED & PRESSURE SEAL BONNET
DESIGN FEATURES
Integral flanged. Outside
Bolted bonnet & welded bonnet
Regular bore & full bore
Flanging to ANSI B16.5
Other flanges available.
Alternative trim materials available.
(Welded and Bolted Bonnet)
MATERIALS
Butt Weld - ASME B16.25 Refer to drawing.
A = Face to Face
INTEGRAL FLANGED GLOBE VALVES
FLANGED DIMENSIONS RF/RTJ - REGULAR BORE*
*Regular bore shown, full port refer to drawing.
CV FACTORS
Dimensions are indicative and vary according to standard, port design and body material. Refer to as-built drawing.
(Pressure Seal Bonnet)
INTEGRAL FLANGED CHECK VALVES
DESIGN FEATURES
Bolted, welded and pressure seal bonnet. Integral flanged.
Regular port and full port. Flanged to ANSI B16.5. Other flanging available.
Alternative trim materials available.
Spring can be fitted for vertical service to ball and piston type.
STANDARDS
Construction API 602, BS 5352 & ASME B16.34 (ISO 15761)
B16.25
B16.5
MATERIALS
- ASME B16.25 Refer to drawing.
INTEGRAL FLANGED CHECK VALVES
FLANGED DIMENSIONS - REGULAR BORE*
* Port diameter shown is for piston and ball check regular port. For swing and for full bore piston and ball check refer to drawing.
CV FACTORS - LIFT CHECK*
* Reduced Port
CV FACTORS - SWING CHECK*
*
CV FACTORS - Y-PISTON CHECK*
* Full Port
MODEL S-H7 & S-M9,
6000 PSI GLOBE TYPE
Flowturn ‘HB’ Series Globe Pattern Needle Valves are specially designed and ruggedly manufactured for use in corrosive and hazardous environment. ‘HB’ Series valves are used in process control, instrumentation and flow control applications. ‘HB’ Series are precision machined, and designed for durability and maximum efficiency to provide a high quality valve for use in fluid and gaseous control systems of different applications, to meet the exacting standards of our growing and demanding customers. The model S-M9 is complete with an integral bleed plug.
Flowturn ‘HB’ Series Valves are available in high grade stainless steel, carbon steel, monel and other materials in variety of end connections including male / female threaded NPT, BSP, BSPT, ISO, EN-DIN and JIS tapered pipe ends. Valves can be supplied to meet current revision of NACE MR01-75 (Sour Gas Service). All valves are 100% factory tested and complete traceability is available upon request.
FEATURES - BENEFITS
• Non rotating vee / ball tip design - which forms a bearing joint with the stem eliminates rotation between plug and seat at closure. This prevents scoring and galling up the valve seat and ensure long life in repetitive shut off service.
• Stem thread rolled and hard plated - provides additional strength and maximum service life
• Mirror finish stem, burnished to Ra 0.2 µm (8~10 RMS) - extends packing life and smooth stem operation. Fugitive Emission compliant.
• Adjustable packing below stem threads - prevents stem lubrication washout and isolate threads from process contamination.
• Safety back seating - provides secondary stem seal in full open position, prevents stem blow out.
• Stainless steel handle - for proper actuation.
• Body to bonnet seal - metal to metal constant compression isolates bonnet threads from system fluids.
• Dust cap - prevents contaminants and lubricant washout of bonnet assembly.
• Repairable Metal Seat - can be resurfaced without removing valve from line.
MATERIAL OF CONSTRUCTION
See page 15 Flowturn Needle & Instrument full online catalogue for dimensions (same as S-H7-PM). Vent Drain Plug & Bleed Port
TESTING
Every Flowturn ‘HB’ Series Needle Valve is 100% tested with nitrogen gas at 1200 psig (80Bar) for leakage at seal and seat. Hydrostatic test performed with pure water at 1 1/2 times the working pressure. Other optional tests like
and low temperature are available upon request.
MODEL S-H1 & S-M9S RISING PLUG TYPE 6000 PSI
Flowturn SH1 and S-M9S Needle Valves are specially designed and ruggedly manufactured for use in corrosive and hazardous environment. S-H1 & S-M9S valves are used in process control, instrumentation and flow control applications. ‘HB’ Series are precision machined, and designed for durability and maximum efficiency to provide a high quality valve for use in fluid and gaseous control systems of different applications, to meet the exacting standards of our growing and demanding customers.
The model S-M9S is complete with an integral bleed plug.
Flowturn Needle Valves are available in high grade stainless steel, carbon steel, monel and other materials in variety of end connections including male/female threaded NPT, BSP, BSPT, ISO, EN-DIN and JIS tapered pipe ends. Valves can be supplied to meet current revision of NACE MR01-75 (Sour Gas Service). All valves are 100% factory tested and complete traceability is available upon request.
FEATURES - BENEFITS
• Straight through flow path - provides high flow capacity bi-directional ‘roddable’ capability.
• Stem thread rolled and hard plated - provides additional strength and maximum service
• Mirror finish stem, burnished to Ra 0.2 µm (8~10 RMS) - extends packing life and smooth stem operation. Fugitive Emission compliant.
• Adjustable packing below stem threads - prevents stem lubrication washout and isolate threads from process contamination.
• Safety back seating - provides secondary stem seal in full open position, prevents stem blow out.
• Stainless steel handle - for proper actuation.
• Body to bonnet seal - metal to metal constant compression isolates bonnet threads from system fluids.
• Dust cap - prevents contaminants and lubricant washout of bonnet assembly.
CONSTRUCTION
Every Flowturn Needle Valve is 100% tested with nitrogen gas at 1200 psig (80Bar) for leakage at seal and seat.
Hydrostatic test performed with pure
MODEL S-M5 & S-M5A/F GAUGE ROOT 6000 PSI
Flowturn Gauge Root Globe and Plug Type Needle Valves are used for safe installation in pressure switches, gauges and differential pressure transmitters, suitable for blockand bleed assemblies to test pressure source required in sampling line or purge valve.
FEATURES
316 S.S. construction for corrosion resistance. Non rotating vee or ball tip. Extended body for insulation clearance. Scheduled 160 or heavier pipe valve inlet for strength. Optional graphoil packing available for high temperatures. Ball*/vee tip design forms a bearing joint with the stem which eliminates rotation between ball/vee tip and seat at closure. This prevents scoring and galling up the valve seat and ensures long life in repetitive shut off service.
• Non rotating vee / ball* tip design - which forms a bearing joint with the stem eliminates rotation between plug and seat at closure. This prevents scoring and galling up the valve seat and ensure long life in repetitive shut off service.
• Stem thread rolled and hard plated - provides additional strength and maximum service life.
• Mirror finish stem, burnished to Ra 0.20 µm (8~10 RMS) - extends packing life and smooth stem operation. Fugitive Emission compliant.
• Adjustable packing below stem threads - prevents stem lubrication washout and isolate threads from process contamination.
• Safety back seating - provides secondary stem seal in full open position, prevents stem blow out.
• Stainless steel handle - for proper actuation.
• Body to bonnet seal - metal to metal constant compression isolates bonnet threads from system fluids.
• Dust cap - prevents contaminants and lubricant washout of bonnet assembly.
• Repairable Metal Seat - can be resurfaced without removing valve from line.
*Ball tip available as option only on S-M5 globe style.
MATERIAL OF CONSTRUCTION (S-M5)
DIMENSIONS
TESTING
Each valve is tested with nitrogen gas at 1000 psi for seat and packing leakage with a maximum allowable leak rate of 0.1 sec/ min. Hydro test performed with pure water at 1
/2 times the working pressure. Other tests like vibration and temperature, helium etc. are available upon requests.
MANIFOLD VALVES
2, 3 AND 5 WAY MANIFOLD VALVES
Flowturn offers a variety of 2, 3 and 5 valve instrument manifolds.
The 2 valves manifolds are designed for static pressure and liquid level application; the 3 and 5 valve manifolds are designed for differential pressure appplications.
FEATURES
• Convenient method of blocking, bleeding, and calibrating pressure instruments.
• Designed for connected system impulse line & transmitter.
• Combines the function of a tee, calibration valve, isolation valve, all tubing and fittings in a single valve configuration.
• Bonnet lock pins prevent accidental movement.
• Free swiveling ball end stem (metal seat, standard.) assures bubbles tight valve closure without seat galling.
• Special hardened ball seat is ideal for both gas and liquid service.
• All stem packing is located below the stem threads preventing galling, corrosion and contamination.
• Adjustable packing reduces the possibility of bonnet/body leaks.
• Full back sealed bonnets prevents accidental stem removal and blowout.
The Flowturn range of Manifolds offer a safe and economical method of installation to control and measure pressure of liquids and gaseous media. They are ruggedly manufactured and precision machined to the most exacting dimensional tolerance to ensure perfect installation and application.
Flowturn Manifolds are functionally installed to control, measure, isolate, equalise, calibrate, drain, vent or differentiate the pressure of liquids and gases.
Flowturn Manifold series offer optional 2, 3 and 5 valve configurations which come in remote mounting (pipe to pipe), direct mounting (pipe to flange, flange to flange) onto the instrument on a 2 1/8 ” (54mm) centre.
Working Pressure up to 6000 PSI.
TECHNICAL
• Working pressure up to 6000 psig (413 bar).
• Temperature up to 450°F (232°C) with PTFE packing up to 1200°F (648°C) with Grafoil® packing.
• Orifice Size - 0.156 inch (4.0 mm).
• For block and bleed (or calibration) of a gauge or absolute pressure transmitter or gauge.
• Consists of equalizing, isolation and vent.
• Direct instrument mount and remote mount.
• End connections pipe or flange.
APPLICATIONS
• General plant service.
• Pressure instrumentation devices.
• Differential pressure instruments devices.
• Pressure equalization.
• Block and bleed applications.
T-TYPE SINGLE
(SINGLE FLANGE, PIPE TO FLANGE)
Manifolds bolt directly to the differential pressure Instruments which eliminate the need for unnecessary piping, valves and fittings. T-Type manifolds come complete with mounting kit for quick and easy installation to a pipe stand.
R-TYPE (PIPE TO PIPE IN-LINE)
Manifolds are designed for differential pressure of flowrecorder to impulse tubing. Connections are 1/2 ” NPT industry standard and 2 1/8 ” (54mm) centre dimension (Model for 2 3/16 ” & 21/4 ” dimension) (Model for 2 3/16 ” & 21/4”- centre dimension).
H-TYPE (DUAL FLANGE, FLANGE TO FLANGE)
Manifolds bolt directly to the differential pressure instruments which eliminate the need for unnecessary piping, valves and fittings.
MONO FLANGE BLOCK & BLEED VALVES
MODEL SMO 150-2500 CLASS
MONO FLANGE
Flowturn Design Mono Flange, Single block and bleed and Double block and bleed valves incorporate primary process valves together with standard isolation and vent needle valves in one single compact unit to offer a space, weight and cost saving compared to traditional block & bleed valve. The compact size allows the use of more expensive materials like 316 & F51 to provide a longer life.
FEATURES
• Single piece body with Bonnet assembly.
• Flange connection 15NB to 50NB (1/2” to 2”).
• TFE or Graphite Packing for Bubble tight sealing.
• Non-Rotating Tip to provide positive, bubble - tight seal.
• Metal to Metal Body/Bonnet Seal.
• Tbar Handle.
• Designed to comply with requirements of ANSI/ASME B16.5. Optional valve Bonnet assembly OS & Y bolted, Anti Tamper and globe Style assembly with non roating needle trim.
ADVANTAGES
1500-lb, One -piece integrally forged valve -
• Reduced weight
• Reduced height
• Reduced leakage points
• Reduced effect of system vibration
• Supporting brackets are not required
• Reduced bending moment acting on the vessel branch fitting weld.
• Reduced installation cost
• Reduced gaskets and bolting
TECHNICAL
• NACE MR-01-75.
• ASTM (Gr) Stainless steel, F316/F316LCarbon steel, A150/ LF2 and duplex or Super duplex and Alloy (400, 625, 825 and C276).
• Heat Code for material traceable to EN 10204.3.1.B.
• End connection accordance with ASME B16.5 RF and RTJ NPTconnection accordance with ASME B1.20.1
• Working pressure in accordance to ASME B16.5 class 150 to 2500 class working temperature -58 to 400°F (-50 to 204°C ) for stainless steel and duplex -50 to 400°F (-46 to 204°C ) carbon steel valve
• All valves are 100% factory testing hydrostatically and pneumatic leakage accordance with BS 12266.1
Mono Flange Wafer Type
Double Block & Bleed Valve
BALL/NEEDLE DOUBLE BLOCK & BLEED VALVES
MODEL SBB 150-2500 CLASS
BALL/NEEDLE BALL ASSEMBLY
Flowturn provides needle/ball valve assembly in Single block and bleed and Double block and bleed in one single compact unit. This combination of primary and secondary valve provides shut off assurance & verification as well as space, weight and cost savings. This style is configured with one ball and one needle isolation valve in-line with an additional needle valve side bleed for block & bleed use. Flowturn can supply this style of valve in very short delivery in A105N, LF2, 316, F51, etc., in 150 to 2500 class
FEATURES
• Process interface in one compact ball/needle ball valve assembly.
• Three piece bolted body and integral single piece forged body styles.
• Flanged or Flanged & Screwed connection 15NB to 100NB (1/2” to 4”).
• Graphite packing for bubble tight sealing.
• Ball seats in PTFE, Delrin or PEEK.
• Bore size available 10mm to 100mm.
• Anti-blowout valve stems and non rotating needles.
• Fire safe designed to meet API 607.
• Optional vent valve bonnet assembly, OS&Y bolted, Anti-Tamper and globe style assembly with non-rotating needle trim.
TECHNICAL
• NACE MR-01-75.
• ASTM (Gr) Stainless steel, F316/F316L carbon steel, A105/ LF2 and duplex F51/F53 and Alloy 400, 625, 825 and C276.
• Heat Code for material traceable to EN 10204.3.1.B.
• Flange connection accordance with ASME B16.5 RF, RTJ or NPT connections in accordance with ASME B1.20.1.
• Working pressure in accordance to ASME B16.5 class 150 to 2500 class working temperature -58 to 400°F (-50 to 204°C) for stainless steel and duplex -50 to 400°F (-46 to 204°C) for carbon steel valve.
• All valve 100% factory testing hydrostatically and pneumatic leakage accordance with BS 12266.1.
Combination Needle & Ball Double Ball
Double Ball Block & Bleed
Single Ball Block & Bleed
Double Block & Bleed
Block & Bleed
Block Only
Block & BleedBall/Needle Style
Double Block & BleedBall/Needle/Ball Style
OS & Y Bonnet Option
MODEL SBB-SW FLANGED NPT OR SW DOUBLE BLOCK & BLEED & NEEDLE VALVE
PISTON CHECK MODEL CAV-3 INLINE 3000 PSI
The CAV-3 check valve is a one piece body machined from bar stock and is designed for minimum pressure drop. The valve has a light weight compact design that provides maintenance-free dependable service. 10,000PSI Model also available to 2”.
DIMENSIONS MM (INCHES)
INSTRUMENT BALL VALVES 40 SERIES
Flowturn 40 Series Ball Valves, are a rugged compact design, offer positive shut off or directional control of fluids in process, power and instrumentation applications. The unique design ensures excellent sealing characteristics while accomodating a superior temperature range and cycle life.
A high integrity metal to metal bonnet anti ingress seal ensures leak tightness at high pressures up to 413 Bar (6000 PSI). These valves are available in two-way and multi-way 3/4/5 configurations in brass, 316 stainless steel, Monel and Inconel construction, with a wide variety of port connections. A trunnion mounted version with Kel-F or Polyaman or metal seats is available for higher pressures up to 689 Bar (10,000 PSI).
FEATURES
• 6~25 NB (1/4”~1”)
• Uni-Body, multi gland seal design
• Uni-Body, multi gland seal design*.
• Broad temperature range.
• Blow out proof stem.
• Available in one piece stem/ball*, floating ball.
• Panel mountable option.
• Bi-Directional flow.
• Handle indicates preferred direction of flow.
• Positive handle stops.
• 100% factory Nitrogen tested.
• Low operating torque.
• Vent option.
• Manual, electric or pneumatic actuation.
• Screwed tube fitting ends.
* Refer to drawing, several design options available.
MATERIAL OF CONSTRUCTION
Also refer to pressure temperature ratings of elastomers (such as Viton and Buna) and the overall
• Ingress seals fitted as standard
• Flexible packing for replacement can extend field life further.
• Full material traceability of main components.
• Materials of construction can be supplied to meet the requirements of NACE MR-01-75 latest revision.
SPECIFICATIONS
STAINLESS STEEL QUICK EXHAUST VALVES
FL-S-QEV
Allows direct exhaust of compressed air due to increase of cylinder rod displacement speed, this result in reductions of
Available Size 1/8” to 1/2” pipe thread.
Pressure Rating Up to 10 bar [145psi]
Temperature Rating Up to 120OC
Sealing Material Viton
End Connection BSP/BSPT/NPT PIPE Threads
MATERIAL OF CONSTRUCTION
DIMENSIONS MM & KG
3/8”
FLOW CONTROL REGULATORS FCV SERIES
MODEL FCV3 (ONE WAY)
3000 SERIES
Available Size 1/8” to 1/2” pipe thread
Pressure Rating Up to 16 bar [232psi]
Temperature Rating Up to 120OC
End Connection
BSP/BSPT/NPT/SAE Straight Thread
• Bifold style • Side fixing panel or mount option.
MATERIAL OF CONSTRUCTION
MODEL FCV4 (BI-DIRECTIONAL)
4000 SERIES
Available Size 1/8” to 1/2” pipe thread.
Pressure Rating Up to 40 bar [580psi]
Temperature Rating Up to 120OC
End Connection
BSP/BSPT/NPT/SAE Straight Thread
LUBRICATED PLUG VALVES
Australian Pipeline Valve Plug Valves are manufactured to cover a wide range of applications.
APV Quarter Turn Plug Valves are excellent for consistent and accurate flow control of gases and viscous liquids can be designed from corrosion resistant materials to meet the needs of abrasive media, even in high temperature and high pressure applications.
Excellent for gas, but also ideally suited for viscous liquids, APV plug valves regulate fluid flow with the use of conically tapered or cylindrical plugs that can be rotated inside the valve body.
APV plug valves are available in three versions: short, regular and venturi patterns. With a compact face to face dimension, short plug valves are suitable for applications where some flow rate reduction can be accepted. Regular pattern plug valves maintain flow with minimal loss and have a longer face to face dimension. When the flow rate is not critical, venturi pattern plug valves minimise pressure drop with a long lead in and out of the port.
MATERIALS
STANDARD
• Lubricated Standard type Plug Valves.
• Lubricated Inverted Taper Pressure Balanced High Performance Plug Valves.
• Class 150 to 2500 and API 2000 to 10,000 psi
SPECIAL
• Class 150-300 & 600 three ways Transflow Pattern Lubricated Plug Valves.
• Class 150 four ways transflow Pattern Lubricated Plug Valves.
• Class 150-300-600 Full Jacketed Lubricated Plug Valves.
All Australian Pipeline Valve products are normally available in:
A216 WCB, WCC OR ASTM A105N
• Standard Carbon Steel which are supplied in 0.22% Maximum Carbon content and specified for standard service at temperatures from - 20°C up to + 232°C (-20°F + 450°F). Plugs are normally in Carbon Steel, nitrided or hardened or ENP.
ASTM A352 LCB OR LCC
• Low temperature service suitable from - 46°C to + 232°C (-50°F + 450°F) - normally used for below zero temperatures to - 46ºC must have a minimum average charpy “V” notch impact strength a / 15 foot / Lb.
NACE MR.01.75.
• In natural gas it is possible to encounter small amounts of Hydrogen Sulfides (H2S) which may cause corrosion.
The phenomenon is normally known as “Hydrogen Sulfide Embrittlement” or “Sulfide Stress Cracking”.
The absorption of Hydrogen from part of steel causes ductility which, when added to other elements of stress caused by the service itself, may cause failure of the forged or cast component. Steels with yield strengths above 621 Mpa (90,000 PSI) or with hardness over 22 rockwell (235 Brinell) may be subject to “Sulfide Stress Cracking”.
In Nace MR.01.75 all basic material components are properly treated in order to remain bellow the hardness of 22 rockwell. In such a case, plugs are electro nickel coated or hardened to prevent galling action.
• A 18.12 stainless steel material which contains Molybdenum is suitable for service temperature from -232°C to + 371°C (- 450°F to 700°F). Normally used for valves for high temperature service or where high corrosion resistance is needed.
SPECIAL
• Trim in 13% Chr. - 316 - Monel, Stellite No. 6 (coating). Body in WC6, F51, CF8M, ENP etc.
• Optionally available, Xylan™or LoMu® style (similar) PTFE impregnated anti-friction coating on plug & stem for superior corrosion resistance with the added advantage of reduced torque. Xylan™ is a PTFE based compound frequently used to coat valve components to provide offshore corrosion resistance. F6a/410 Stainless Steel is also available for superior hardness characteristics while being an effective anti-corrosive material.
ASTM A182 F316 - A351 CF8M
MODEL SSCR
DIMENSION CLASS 150
Pressure balanced, inverted plug
Valve designed to API 6D & API 599
Valve tested to API 6D or API 598
Face to Face to API 6D & ANSI B16.10
Flanged ends to ANSI B16.5
Short Pattern Class 150
Short Pattern Class 150 Gear Operated
MODEL SSCR
DIMENSION CLASS 300
Pressure balanced, inverted plug
Valve designed to API 6D & API 599
Valve tested to API 6D or API 598
Face to Face to API 6D & ANSI B16.10
Flanged ends to ANSI B16.5
Short Pattern Class 300
Wrench Operated
* 165mm also called regular pattern. Refer to as-built drawing for specific detail.
Regular Pattern Class 300
Gear Operated
Refer to as-built drawing for specific detail.
MODEL SSCR DIMENSION CLASS 600
Pressure balanced, inverted plug
Valve designed to API 6D & API 599
Valve tested to API 6D or API 598
Face to Face to API 6D & ANSI B16.10
Screwed ends to ANSI B 1.20.1
Screwed or Socket Weld Ends Class 600 Wrench Operated
MODEL SSCR CLASS 800
Screwed or Socket Weld Ends Class 800 Wrench Operated
ENDS
Threaded
Socket Weld
LUBRICATED TAPER PLUG VALVES
TYPE (MODEL SAPM/SAPL)
MODEL SAPM/SAPL STANDARD TYPE LUBRICATED STEEL PLUG VALVE
The standard style plug valve has the stem extended from the top of the valve. The valves have a bolted cover which retains the plug in case the gland is removed. The gland maintains the pressure in the cover and prevents any leakage through the stem as well as retaining the plug in position.The gland supports the packing and acts as an anti-friction bearing to prevent stem packing rotation.
Plug lubrication grease is injected through a nipple (fitted with a check valve). Greasing can be done when the valve is under pressure.The plug grooves avoid grease leakage into the line as during rotation each groove is isolated from the other grooves
MODEL SAPM/SAPL
DIMENSIONS REGULAR PATTERN PLUG VALVES STANDARD TYPE
ANSI 150 SCREWED OR SOCKET ENDS WRENCH OPERATED
REGULAR PATTERN ANSI 150* & 125* WRENCH OPERATED
REGULAR PATTERN ANSI 150 & 125* GEAR OPERATED
* AS/BS Table D, E, F also available
MODEL SAPM/SAPL
SHORT PATTERN ANSI 150 & 125 GEAR OPERATED
ANSI 300 SCREWED OR SOCKET ENDS WRENCH OPERATED
SHORT PATTERN ANSI 300 WRENCH OPERATED
MODEL APSL PTFE SLEEVED PLUG VALVES
APV’s sleeved plug valves feature state-of-the-art in PTFE fluorocarbon seat design. With the structure of double sealing grooves with sealing rings, the high integrity bubble tight seal is provided both inline and to atmosphere. The sleeved plug valve, with working pressure ranges between -29°C to 180°C (-20°F and 356°F), are suitable for use in various kinds of pipeline application such as petrochemical, chemistry, pharmacy and chemical fertiliser.
Sleeved Plug Valves are designed for high standard of performance. These tight shut-off, bi-directional valves with cavity-free passage can be used on high pressure and vacuum services. APSL valves ensure long-term reliable operations with simplified in-line maintenance.
Size & Rating for Flanged End: 15NB ~ 300NB (1/2” - 12”) - Class 150, 300,
Sleeve
Connection
Face to Face (for Flanged End Only)
Refer to drawing for all dimensions
• Raised face dimensions for class-150 and class-300 as per ANSI B-16.5
• Valve up to size 100mm are lever operated.
• Valve size 150mm and above are supplied with Gear operator.
• AS/BS Table D, E, F, H also available.
Adjusting bolts (4)
Bonnet (5) & Bolts (6)
Static eliminator (7)
Thrust collar (8)
Metal diaphragm (9)
PTFE diaphragm (10)
Seal ring (11)
Plug (2)
Sleeve (3)
WETTED PARTS
Body (1) & plug (2)
Sleeve (3) PTFE
NON WETTED PARTS
diaphragm (9)
ring (11)
Gland Flange (12)
Gasket (13)
Indicative only, refer as built drawing.
Body (1) Available body and trim materials.
Carbon Steel Alloy 20
Ductile Iron Hastelloy B
Hastelloy C
Nickel
MODEL APFL LINED PLUG VALVES
APV’s lined plug valves feature state-of-the-art in PTFE fluorocarbon lining design. With the structure of double sealing grooves with sealing rings, the high integrity bubble tight seal is provided both inline and to atmosphere. The lined plug valve, with working pressure ranges between -29°C and 180°C (-20°F to 356°F), are suitable for use in various kinds of pipeline application such as petrochemical, chemistry, pharmacy and chemical fertilizer.
• Bi-directional flow
Bi-directional inline bubble-tight seal is independent of line pressure, hence more convenient for valve installation and usage.
• Fluorocarbon seat design
The PTFE sleeve retained by the special 360° metal lips around the ports.
• No body cavities
There is no cavity in the plug valve for accumulating the medium.
Maximum corrosion resistance and eliminates product contamination. Complete PTFE lining in the body and on the flange faces with PFA covered plug and PFA reverse lip diaphragm-type stem seal. Features include: self-adjusting stem seal; non lubricated; positive shutoff; in-line adjustment.
AVAILABLE LININGS
(ANSI Class 150) rated at 180 psi (1,240 kPa) @ 400°F, 285 psi (1963kPa) @ 100°F
(ANSI Class 300) rated at 300 psi (2,206 kPa) @ 400°F; 750psi (5,102 kPa) @ 100°F.
MODEL APFL - DRAWING & DIMENSIONS
8” to 12” refer to drawing.
(MM)
to
refer to drawing.
COMPLETE PRODUCT LINE
“Australian Pipeline Valve produces isolation, control and flow reversal protection products for severe and critical service media in utility, steam, pipelines, oil & gas and process industries. APV valves and pipeline products form the most competitive portfolio in the market.”
APV FAMILY OF BRANDS RANGE - CATALOGUES
Oilfield Products Valves & Wellheads
Gate, Globe & Check Valves - Forged Steel
Plug Valves Lubricated, Sleeved & Lined
Gate, Globe & Check Valves - Cast Steel
Diamond Gear Gearboxes
Flowturn Gate, Globe & Check Valves
Flowturn Instrument Valves
Flowturn Ball Valves Multiway & Deadman
Flowturn Strainers & Sight Glasses
Supercheck Wafer Check Valves
Superseal Butterfly Valves
Steamco Steam Valves
Superseal
Industrial Ball Valves
TwinLok Tube Fittings
Uniflo Check Valves
Torqturn Actuators
Ball Valves Floating & Trunnion Mounted
Ball Valves Floating Small Bore Ball Valves Special Service
